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HomeMy WebLinkAboutAddendum No. 3 West Hill Booster Pump Station Improvements Project ADDENDUM NO. 3 West Hill BPS-Addendum No. 3\ Page 1 of 8 March 1, 2023 West Hill Booster Pump Station Improvements Project WTR-27-04184 – CAG-23-005 Addendum No. 3 Date of Addendum Issue: March 1, 2023 Due Date for Bids: Marcch 7, 2023 Notice to All Plan Holders and/or Prospective Bidders: The following changes, additions, deletions and/or clarifications are hereby made a part of the project bid documents for the above-named project and shall have the same effect as if set forth therein. Bidders shall acknowledge the receipt of this Addendum No. 3 in the place provided in the Acknowledgement of Receipt of Addenda. Failure to do so may result in your bid proposal being disqualified. PLANS 1. DELETE Drawings M01, E02, E05, E06, E07, E08, E09 (Sheets 11, 16, 19, 20, 21, 22, 23) and REPLACE with attached Revised Drawings M01, E02, E05, E06, E08, E09 (Sheets 11, 16, 19, 20, 21, 22, 23). Revisions include: Modifications to the temporary pump system power supply and its operations and updating motor control center to include an active harmonic filter instead of passive harmonic filters. The updated filter reduced the physical dimensions of the motor control center. TECHNICAL SPECIFICATIONS 2. REPLACE Section 1.11.00 Summary of Work of the technical specifications with the following: 1.11.00 Summary of Work [CSI 01 11 00] The West Hill Booster Pump Station Improvements consists of various mechanical, structural, electrical, and site improvements at the existing Booster Pump Station: • The mechanical improvements include the following but are not limited to, replacing the fire flow diesel pump and existing domestic pumps, reuse of an existing domestic pump as an additional pump, improving heating, ventilation, and air conditioning (HVAC), and installation of related appurtenances. • The structural improvements include the following but are not limited to, the installation of a generator structure, retaining wall, visual and security fencing, and foundation pad. West Hill Booster Pump Station Improvements Project ADDENDUM NO. 3 West Hill BPS-Addendum No. 3\ Page 2 of 8 March 1, 2023 • The electrical improvements include the following but not are limited to emergency generator installation and its ancillary equipment, modifying and replacing the existing motor control center, telemetry panel and other components as shown on the Plans. Additionally, a temporary pump control panel electrical service and pump control panel will be required to maintain pump station operation throughout construction. • The site improvements include the following but not are limited to installation of a temporary construction entrance, excavation, grading, backfill, restoration, construction of an asphalt driveway, and landscaping. 3. REPLACE Section 1.51 Temporary Utilities of the technical specifications with the following: 1.51 Temporary Utilities [CSI 01 51 00] The Contractor shall provide and install all necessary water for construction-related fire protection and utilities required by this contract, or by laws and regulations. Sanitary facilities adequate for all workers shall comply with all codes and regulations. At the close of this contract, the Contractor shall pay all utility bills that are outstanding, remove all temporary electrical, sanitary, gas, telephone and water facilities, and any other temporary service equipment that may remain. In addition, the Contractor shall arrange for the transfer of electrical and water accounts to the Owner’s name. The Contractor shall be responsible for an adequate temporary electrical system service, including revenue metering, service disconnect, distribution equipment, pump control panel, interconnection raceway and conductors and all grounding. This system shall be arranged by, and all costs paid by the Contractor. The temporary electrical system service and control panel shall be sized as necessary to provide continuous electrical service for uninterrupted operation of the City’s existing 60HP electrically operated pump (480V three-phase), telemetry panel (120V single-phase), and existing aqua-mag controller (120V single-phase). The City shall provide the telemetry panel to operate the Contractor- provided Pump Control Panel. The Contractor shall provide and install all necessary interconnection raceway and conductors. The Contractor shall design, provide, install and operate a temporary pump control panel to operate the 60HP pump. The control panel shall include all required overcurrent protection, grounding, labeling and motor control. The panel shall be Contractor-designed and utilize a solid-state soft starter to operate the pump motor. Upon project startup the Contractor shall uninstall and remove the temporary pump control panel electrical service, pump control panel and all related equipment from the facility. The Contractor shall make arrangements for and provide all necessary facilities for the necessary water supply for construction at their own expense unless otherwise provided. The cost related to temporary utilities described in this section shall be considered incidental and included in the various bid items of this project. No additional compensation shall be made. West Hill Booster Pump Station Improvements Project ADDENDUM NO. 3 West Hill BPS-Addendum No. 3\ Page 3 of 8 March 1, 2023 4. REPLACE Section 1.32.13 of the technical specifications with the following: 1.32.13 Scheduling of Work [CSI 01 32 13] Refer also to the Completion Time section under the Instructions (or Information) to Bidders. The Proposal describes the times for Substantial Completion and Physical Completion. This booster pump station is critical to the City’s operation of this portion of their water system. As such, the proposed pumping improvements must be installed in phases and supported by a Contractor provided temporary power supply. All costs related to the temporary power service shall be paid for by the Contractor. Specifically, the Contractor is required to provide a temporary power service and temporary pump control panel for the City’s existing 60HP pump (Bay No. 3 pump) and a 120VAC power service for the City-provided telemetry panel and existing aqua-mag controller up to 24 hours per day, 7 days per week for the duration of time the electrical and control system is being replaced. The relocated and proposed pumps associated with Pump Bays No. 1 and 2 must be started up, tested, and ready for commissioning before the pumps in Bays No. 3 and 4 (existing diesel driven pump and 60HP electric pump) are replaced. The existing diesel driven pump will be manually operated by the City, as needed, to back up the 60HP existing pump (running on Contractor’s provided temporary power system) which will run for the duration of the project while the proposed pumping improvements in Bays No. 1 and 2 (including the supporting electrical and controls related work) are constructed. One 8-hour shutdown of the booster pump station is permissible to facilitate the installation of the isolation valves (and blind flanges if adjacent piping is not in place) for Pump Bay No. 1. The Contractor shall arrange the shutdown with the City’s Project Manager who will perform all additional coordination with the City’s Operations and Maintenance shops. The City will allow for the station to be isolated from the system on other occasions to support safe working conditions when installing pumps or making piped connections. The City will be responsible for supplying fuel to the existing diesel driven pump in the event that it needs to be operated due to a failure of the temporary pumping and power supply system. The Contractor provided temporary power supply shall include the following: • All temporary cabling and conduits necessary for connecting the temporary electrical service to the existing Pump no. 3 and telemetry panel and associated control equipment... Contractor shall provide temporary service equipment, distribution equipment, metering equipment and grounding to provide 480 VAC three-phase power to the motor starter and 120 VAC single-phase power to the telemetry panel and aqua-mag controller. Equipment shall be inspected by electrical inspector prior to energization. • Temporary Contractor designed electrical distribution equipment and pump control panel capable of operating the existing Pump No. 3. Motor starter shall be a soft starter. The City shall provide a temporary control panel in the pump station. The control panel will operate the pump. The Contractor shall provide interconnection raceway and conductor between the control panel and the Contractor-provided Pump Control Panel to facilitate operation. The Contractor shall provide 120 VAC temporary power to operate the City-provided Control Panel and existing aqua mag controller. Where the plans or specifications mention notification periods in hours or days, these time periods are assumed to be working days unless specifically stated otherwise. For example, a requirement of 48-hours notification for work desired to be performed at 1:00 pm Monday requires notification be provided no later than 1:00 pm the preceding Thursday. West Hill Booster Pump Station Improvements Project ADDENDUM NO. 3 West Hill BPS-Addendum No. 3\ Page 4 of 8 March 1, 2023 5. REPLACE Section 9.99.34.01 of the technical specifications with the following: 9.99.34.01 – System 6: Booster Pump Station Structure (Internal/External) [CSI 09 97 41] Part 1 - General This section applies to coating the existing booster pump station structure internal walls and ceiling and external walls. No floors or roofs shall be coated as part of this project. Part 2 - Products Materials Sherwin Williams Internal: 1. First Coat: Pro Industrial Pre-Cat Epoxy K45-1150 Series (1.4 Mils DFT) 2. Second Coat: Pro Industrial Pre-Cat Epoxy K45-1150 Series (1.4 Mils DFT) External: 1. First Coat: Loxon XP LX11-50 Series (6.5 – 8.4 Mils DFT) 2. Second Coat: Loxon XP LX11-50 Series (6.5 – 8.4 Mils DFT) Owner and/or Engineer will provide Contractor with color selection concurrently with approved coating system submittal. Part 3 - Execution Preparation Internal – Clean the surface of all foreign material and dull the existing coating by hand abrading the surface in accordance with the manufacturer recommendations. External – Low pressure water cleaning at minimum 3,000 psi with a diluted solution of No Rinse Prepaint Cleaner. Dust, oil, water, and other contaminants shall be removed prior to applying coatings. Installation Coatings shall be installed in strict accordance with manufacturer requirements. West Hill Booster Pump Station Improvements Project ADDENDUM NO. 3 West Hill BPS-Addendum No. 3\ Page 5 of 8 March 1, 2023 6. REPLACE Section 11.11.13 of the technical specifications with the following: 11.11.13 Temporary Pumping System Part 1 - General Summary The Contractor shall provide all labor, materials, and equipment necessary to provide temporary electrical service to the site such that the City can operate their existing 60HP electric pump (Pump Bay No. 3), City-provided telemetry panel, and existing aqua-mag controller while the facilities’ existing electrical and control systems are being removed and replaced. See Div. 1 for additional information regarding temporary electrical service requirements in support of the proposed improvements. 7. REPLACE Section 16.21 Electrical Service of the technical specifications with the following: 16.21 Electrical Service [CSI 26 21 00] Part 1 – General Description of Work Work consists of upgrading the existing electrical service to a 600-amp, 480-volt, 3-phase underground service, pad-mounted transformer and service entrance equipment. Scheduling Work with the Utility Company The Contractor shall be fully and completely responsible for all scheduling and coordination with the utility company. The Contractor shall coordinate and schedule power outages, power service for operation and construction, and power service as may be required prior to Certification of Occupancy. The Contractor shall make all necessary applications for service with the utility and shall notify the Owner in writing of any obligations that the Owner must fulfill for service to be started, installed, or modified. Contractor/Utility Interface Responsibilities The electrical utility providing service to these facilities is Puget Sound Energy. During design, contact was made with Customer Service Representative, Dan Fogel, who can be contacted by telephoning 253-234-6398. The division of responsibilities stated below has been determined by coordination with the serving utility. The Contractor shall comply with all utility company standards and requirements. All utility charges for and related to the final permanent service to the facility will be paid by the Contractor City of Renton, directly to the utility company and shall not be included in the Contractor’s bid price. Contractor shall notify the Owner of any changes to the responsibilities between the electrical utility and the Contractor as outlined in these specifications prior to submitting a bid. Any change(s) in responsibilities not brought to the attention of the Owner prior to bidding will not be cause for additional payment. West Hill Booster Pump Station Improvements Project ADDENDUM NO. 3 West Hill BPS-Addendum No. 3\ Page 6 of 8 March 1, 2023 The Contractor shall notify the Owner (in writing) of any obligations or forms that the Owner is responsible to provide for service. 8. REPLACE Section 16.41.1 Motor Control Center, Part 1 – General, Description of Work of the technical specifications with the following: 16.41.1 Motor Control Center [CSI 26 24 19] Part 1 - General Description of Work The electrical contractor Control System Integrator shall furnish and install the motor control center for installation by the electrical contractor including all related equipment as shown on the Plans and specified herein. Refer to Division 17 for Control System Integrator responsibilities related to the motor control center equipment. 9. REPLACE Section 16.45 Variable Frequency Drive, Part 2 – Products, Manufactured Units, Harmonic Mitigation of the technical specifications with the following: Harmonic Mitigation Techniques 1. The drive system shall be compliant with IEEE 519-2014 standards at the input VFD terminals based upon the input power phase imbalance within 0.5 percent of nominal line voltage and under full VFD output current ratings 2. Passive Harmonic Filter Requirements a) VFDs shown with passive harmonic line filters shall be supplied with an input AC line harmonic filter compensated reactor with minimum 5 percent impedance unless noted otherwise on the one-line diagram. Line reactor shall be designed to address performance issues of NEMA MG1- 20.55 and to provide proper transient protection of the VFD input power devices. Harmonic line filters shall be MTE Matrix Series AP Harmonic Filters or equal, with Capacitor Contactor for disconnecting the filter capacitor bank when the drive is not running. Harmonic filtering shall be provided by means of an active harmonic filter installed in the Motor Control Center. Active harmonic filter shall be sized by Motor Control Center manufacturer to meet all IEEE 519 (current version) requirements. Harmonic Filter shall be TCI ALC200A00, 200A (minimum), or equal. 10. REPLACE Section 16.63 Signal Cable, Part 2 – Products, Materials, Fiber Optic Cable of the technical specifications with the following: Fiber Optic Cable 1. Fiber optic cable shall be OS2 single-mode fiber optic cable with a minimum of 24 12 fibers. Cable jacketing shall be black and OFNR riser rated for vertical-run and general use. Provide cable with high grade PVC molded strain relief. Cables shall be listed and marked in accordance with the requirements of the NEC. Cables shall be Corning FREEDM Loose Tube, Indoor/Outdoor, Gel-Free West Hill Booster Pump Station Improvements Project ADDENDUM NO. 3 West Hill BPS-Addendum No. 3\ Page 7 of 8 March 1, 2023 cables, No Substitutions. Coordinate with City of Renton IT department on the types of connectors required for terminating at existing and proposed fiber optic patch panels. 2. Fiber optic patch cable shall be a duplex single-mode fiber optic patch cable. Cable jacketing shall be yellow. Provide cable with high grade PVC molded strain relief. Connectors shall match existing connectors used by the City and shall be verified by the Contractor prior to submitting and ordering cables. 11. REPLACE Section 16.71 Raceways, Part 3 – Installation, Raceway Applications of the technical specifications with the following: Part 3 - Installation Raceway Applications Galvanized Rigid Steel (GRS) conduit shall be used in all locations unless noted otherwise below or on the Plans. All exposed and surface mounted conduit both on the interior and exterior of structures shall be painted to match the color of the structure. ABOVE GRADE CONDUITS (non-corrosive areas) shall be: 1. GRS for power and control wiring. 2. GRS for instrumentation and telecommunications wiring. 3. GRS for motor leads from VFDs. 4. EMT for above-grade lighting circuits. 5. GRS for above grade lighting circuits. QUESTIONS/CLARIFICATIONS 12. The valves on the discharge side are coming out to be AWWA 250#, I need to know what existing flange class is for connecting to the discharge 6” 90-degree elbow is as well as the discharge pump flange? Answer: Based upon the pump as-builts included in Appendix D, the side of the pumps have 250# flanges. The 6” 90-degree bend of the Proposed Mechanical Profile – Pump Bay No. 1 on Drawing M03 is 250# flanges. 13. What type (single-mode, multi-mode) and strand count of fiber would be needed between the existing booster pump station and the City of Renton Municipal Airport Building? Answer: Fiber optic cable shall be OS2 single-mode fiber optic cable with a minimum of 12 fibers. 14. Please confirm that conduit homeruns to the MCC from the pumps on sheet E05 will be run along ceiling and come down in front of the window above the MMC and will need stabilization racks coming up from the pumps? Answer: Yes, the conduit homeruns to the MCC from the pumps on sheet E05 will be surface mounted along the ceiling and come down in front of the window above the MCC. Stabilization will ne necessary as required in the NEC to support the conduits from the pump to the ceiling. West Hill Booster Pump Station Improvements Project ADDENDUM NO. 3 West Hill BPS-Addendum No. 3\ Page 8 of 8 March 1, 2023 15. I’m seeking a clarification on a few items. System 6 in Division 9 of the project technical specifications does not list what products to use to coat the interior and exterior of the Booster Pump Station Structure. Also, I don’t see in the plans any indication of the height of the Booster Pump Station Building or what the structure’s interior and exterior are made of? Answer: The System 6 in Division 9 of the project technical specifications is updated and included in this addendum for the clarification of the products to be used to coat the interior and exterior of the Booster Pump Station Structure. The height of the Booster Pump Station Building is approx. 15 feet. The Booster Pump Station structure’s interior and exterior are made of concrete. ALL OTHER REQUIREMENTS OF THE CONTRACT PROVISIONS REMAIN IN EFFECT. Ken Srilofung, P.E., Project Manager, City of Renton