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CONCRETE BLOCKING SIZING PROCEDURE
A. GENERAL
The amount of concrete required to anchor horizontal
bends, tees, and dead ends depends on the strength
of the soil. The methods of placing concrete to keep
the joint accessible is shown in Figure 1. The area
in square feet of concrete which must bear 000inst
the side of the trench is found b dividing the
thrust in pounds shown in Table 1y by the safe
B. RI A
bearin food of the soil as shown in Table 2.
1. The sizing procedure is for horizontal or
downward thrust only.
2. Height of the thrust block must be equal
to or less than 1/2 the depth from the ground
surface to the block base.
3. The thrust block bearing face is approximately
rectangular.
4. he concrete blockingg shall be as per APWA
-5YM,Secification 74-2.14.
C.LS
d = Outside Diameter of Pipe in Feet
T = Thrust in Pounds at the Fitting (Table 1)
SBL =Safe Bearing Load in Pounds/ q. Ft. (Table 2)
In = Depth of Trench in Feet
W = Width of Trench in Feet
A = Area of Concrete which must bear against the
Side of the Trench in Sq. Ft.
Hm = Maximum Height of the Thrust Block in feet
Dc = Depth of the Concrete Thrust Block
to Bearing Surface in Feet
Lm = Maximum Length of the Thrust Block in Feet
GROUND SUFACE
h "/ d
h
Hm= 2 T .r.
BLOCK BASTE
D�
W
D. CALCULATION EQUATIONS
Thrust (In Pounds
1. Area of Concrete (A) = - T
Safe Bearing Load (In Pounds/Sq. Ft.) - SBL
2. Maximum Height of Thrust Block (Hm) = Depth of Trench in Feet - h
2 - 2
3. Depth of Concrete Thrust Block
Width of Trench in Feet) -
�Outside Diameter of Pipe in Feet) W-d
= _
2 z
4. Maximum Length of Thrust Block (Lm) = Area of Concrete - A
Maximum Height Hm
5. Required Amount of Concrete (Cu. Yd.) = (Height x Depth x Length) x 0.03704
= (Hm x Lm x Dc) x 0.03704
E. EXAMPLE
1. Problem:
Calculation of the amount of concrete required to block a 90' bend in an 8"
C.I. water main; the normal operating pressure in the pipe will be 65 psi and the soil
condition in the area indicates sand and gravel.
2. Solution:
- Maximum testing pressure (See Table 1) = 300 psi. = 0.75 ft.
- Outside diameter of 8" pipe = 9.05 in. = 9.05/12
- Go to Table 1: The testing pressure of 300 psi, we see
that the thrust on a 90' bend is 21,360 pounds.
D
- Go to Table 2: Table 2 gives the safe bearing load for
sand and gravel: 3,000 lbs./sq. ft.
Go to Figure 1: figure 1 indicates the position
of the concrete for blocking the 90' bend.
- Go to the specifications of the project and find
depth of trench (h) = 4 feet
- width of trench (W) = 3 feet
With the above assembled information,
we proceed to the final calculations:
- Area of Concrete (A) = Thrust - 21,360 = 712 sq ft.
Safe Bearing Load 3,000
- Maximum Height of Thrust Block (Hm) = Depth of Trench in Feet
2
h 4 = 2.0 ft.
2 2
- Depth of Concrete Thrust Block (Dc)
Width of Trench in Feet (W) - Outside Diameter of Pipe (d)
2
_ 3-0.75 = 1.13ft.
2
Maximum Length of Thrust Block (Lm) Area of Concrete
Height of Concrete
= A _ 7.12 = 3.56 ft.
Hm 2.0
Required Amount of Concrete = (Height x Depth x Length) x 0.03704
= (Hm x Lm x Dc) x 0.03704
= (2.0 x 3.56 x 1.13) x 0.03704
= 0.30 cu. yd.
TABLE 1
Size
Pressure
PSI
Thrust at Fittings in Pounds
Tees
90'
45'
22-1/2
11-1/4
Dead Ends
Bend
Bend
Bend
Bend
3"
300
2,120
3,000
1,630
830
430
4"
300
3,780
5.370
2,910
1.470
750
6"
300
8,500
12,000
6,510
3,320
1,700
8"
300
15,100
21,360
11,550
5,880
3,020
10"
275
21,620
30,570
16.540
8,430
4,330
12.
250
33,930
48,000
25,950
13,260
6,780
14"
250
46,200
65,370
35,340
18,030
9,240
16"
225
45,250
64,000
34,620
17,650
9,050
18"
200
50,900
72,000
38,940
19,860
10,180
20"
200
62,840
88,900
48,080
24,520
12,560
24'
200
90,480
127,980
69,200
35,320
18,100
30"
200
141,370
199,960
108,150
55,140
28,280
36'
200
203,580
287,950
155,740
79,400
40,720
TABLE 2
Safe Bearing Loads in Lb./Sq. Ft.
The safe bearing loods given in the following table are for
horizontal thrusts when the depth of cover over the pipe
exceeds 2 feet.
Safe Bearing Load
-5QL Lb. per So. Ft.
'Muck, peat, etc. 0
Soft Clay 1,000
Sand 2,000
Sand and Gravel 3,000
Sand and Grovel Cemented with Clay 4,000
Hard Shale 10,000
-In muck or peat, all thrusts shall be restrained by piles or
tie rods to solid foundations or by removal of muck
or peat and replacement with ballast of sufficient
stability to resist thrusts.
12 96
REFORMAT TO 11"x17"
DCV
DIRT
3/6/95
CORRECTED COLUMN HEADINGS
DCV
AG
DATE
REVISION
IBY
APPR'D
Where shown on the plans or in the specifications or required by the Engineer,
joint restraint sy� ii, �„ ��he rods) shall be used.
joints restraint materials used shall be those
manufactured by Star National Products, 1323 Holly Avenue,
PO Box 258, Columbus, Ohio 43216
unless an equal alternate is approved in writing by the Engineer.
Materials
Steel Types:
High strenggth low -allay steel (cor-ten),
ASTM AM heat -treated; Superstar "SST" series
High strength low -allay steel (cor-ten),
ASTM A242, Superstar 'SS" series
1. Tiebolt:
ASTM A242, Type 2, hot -dipped galvanized. SST 7: 5/8" for 2" and
3" mechanical joints, 3/4" for 4' to 12" mechanical joints
ASTM A325, Type 3D, except tensite strength of full -body
threaded section shall be increased to 40,000 lbs. minimum
for 5/8" and 60,000 lbs. minimum for 3/4: by heat treating (quenching
and tempering) to Manufacturer's reheat and hardness specifications.
SST 756: 3/4' for 14" to 24" mechanical joints. Same ASTM specification
CIS SST 7. SST 747: 3/4" same as SST 7, except
1" eye for 7/8" rod. Some ASTM specification as SST 7.
2. Tienut:
Heavy Hex Nut for Each Tiebolt. SS8: 5/8" and 3/4",
ASTM A563, Grade C3, hot -dip galvanized.
3. Tiecoupling:
Used to extend continuous threaded rods and are provided with
Grade C3.
center stop to aid installation, hot -dip galvanized.
SS 10: for 5/8" and 3/4" tierods, ASTM A563,
4. Tierod:
Continuous threaded rod for cutting to desired lengths,
hot -dip galvanized. SS 12: 5/8' and 3/4' diameter,
ASTM A242, Type 1 or Type 2; ANSI B1.1.
5. Tiewasher:
Round flat washers, hot -dip galvanized.
SS 17: ASTM A242, F436.
Pressure Force
Size
PSI
Pounds
2 3
4 6
8 10 12 14 16 24
3"
300
2,120
2-3/8"
4"
300
3,780
3/8"
6"
300
8,500
5/8" 1 2"
3 8"
8"
300
15,100
3/4"
5/8" 1 /2"
10"
275
21,62
3/4" 5/8"
1 2"
12"
250
33,930
3/4"
5/8"
14"
250
46,200
3/4"
16"
225
45,250
3/4" 5/8"
18"
200
50,900
3/4" 5/8"
20"
200
62,840
3/4" 5/8"
24"
200
90,480
3/4"
30"
200
141,370
7/8"
36"
200
203,580
7/8"
2 RECORD DRAWINGS
1 ISSUED FOR CONSTRUCTION
NO. REVISION
A B
L I G
-Ell
CAP
22-1/2�
45'BEND
TEE
90 BEND
11-1/4
FIGURE 1
NOTE: FOR CONVEX VERTICAL BENDS BLOCKING
SEE APWA STANDARD PLAN NO. 73.
CONCRETE BLOCKING SIZING PROCEDURE
Y ADOPTED
U/� �� CITY OF RENTON
STANDARD PLANS
F N 1 O LST DATE: 12/96
DWG. NAME: BR26 SP PAGE: B085
Galvanized
ASTM A153 for galvanizing iron and steel hardware
ASTM A123 for galvanizing rolled, pressed and forged steel shapes.
Joint Restrainer System Components:
Installation:
Install the joint restraint system in accordance with the Manufacturer's instructions
so all joints are mechanically locked together to prevent joint separation.
Tiebolts shall be installed to pull against the mechanical joint body and not
the M.J. follower. Torque nuts at 75-90 foot pounds for 3/4" nuts.
Install tiecouplings with both rods threaded equal distance into tiecouplings.
Arrange tierods symmetrically around the pipe.
Where a Manufacturer's mechanical joint valve or fitting is supplied with slots
for "T" bolts instead of holes, a flanged valve with a flange by mechanical joint adaptor
shall be used instead, so as to provide adequate space for locating tiebolt.
Where a continuous run of pipe is required to be restrained, no run of restrained
pipe shall be greater than 60 feet in length betwee fittings. Insert long body solid
sleeves as required on longer runs to keep tierod lengths to the 60 foot maximum.
Pipe used in continuously restrained runs shall be mechanical joint pipe and tiebolts
shall be installed as rod guides at each joint.
Where poly wrapping is not required, all tiebolts, tienuts, tiecouplings, tierods shall
be galvanized. All disturbed sections will be painted, to the inspector's
satisfaction, with ATCO #2221, or approved equal.
Where poly wrapping is not required, all tiebolts, tienuts, tiecouplings, tierods, and
tiewashers may be galvanized, as specified above, or plain and painted in their
4-97
EDIT TEXT
DCV
DT
DATE
REVISION
BY
APPR'D
SURVEYED: -
DESIGNED: J.E.
DRAWN: R.B.
CHECKED: G.P.
APPROVED: -
RB
1/06
GP
RB
10/03
GP
BY
DATE
APPR
C
D
SCALE: AS SHOWN
ONE INCH
AT FULL SCALE
IF NOT ONE INCH
SCALE ACCORDINGLY
E
SHACKLE RODDING AND TIE BOLTS
Y �o ADOPTED
CITY OF RENTON
ART= STANDARD PLANS
NLST DATE: 4/97
DWG. NAME: BR27 SP PAGE: BO89
VERTICAL: NAVD 1988
HORIZONTAL: NAD 1983/1991
DATUM
Kennedy/Jenks
Consultants
32001 32nd Ave. S., Suite 100
Federal Way, Washington 98001
G
H
J I K
FIRE HYDRANT SHALL BE COREY-TYPE EQUAL TO IOWA F-5110
OR COMPRESSION TYPE SUCH AS CLOW MEDALLION; M & H 929,
MUELLER SUPER CENTURION 200, AND WATEROUS PACER WITH
6" MECHANICAL JOINT INLET WITH LUGS.
5-1/4" MAIN VALVE OPENING. TWO 2-1/2" HOSE CONNECTIONS
NATIONAL STANDARD THREADS. 4" PUMPER CONNECTION CITY OF
SEATTLE THREADS WITH A STORZ ADAPTOR, 4" SEATTLE THREAD
X 5" STORZ, ATTACHED WITH 1 /8" STAINLESS STEEL CABLE. I
1-1/4" PENTAGON OPERATING NUT. FIRE HYDRANT TO BE
PAINTED WITH TWO COATS OF PAINT. KELLY-MOORE/PRESERVATIVE MAX 4"
PAINT No. 5780-563 DTM ACRYLIC GLOSS, SAFETY YELLOW OR MIN 2"�
APPROVED EQUAL. PUMPER CONNECTION TO FACE ROADWAY ASSEMBLY.
FIRE HYDRANT EXTENSION TO BE USED IF REQUIRED.
CONCRETE BLOCKING
M N 0
18" TO 20" BEHIND BACK OF CURB
OR 12" BEHIND BACK OF SIDEWALK
THAT IS ADJACENT TO CURB
TWO-PIECE CAST IRON VALVE BOX WITH LUG TYPE COVER.
EQUAL TO OLYMPIC FOUNDRY CO. STANDARD 8" TOP SECTION WITH
REGULAR BASE SECTION LENGTH TO FIT. VALVE NUT EXTENSION
AS REQUIRED (SEE DWG BR46 / PAGE B090).
RAISED PAVEMENT MARKER TYPE 88 A8
STIMSONITE TWO-WAY BLUE.
CONCRETE BLOCKING
P
��- CAST IRON TEE. WITH 6" FLANGE SIDE OUTLET.
6" GATE VALVE (FL X MJ) AWWA C-509, RESILIENT SEAT
1��`....,....,���,...%\ 6" DUCTILE IRON PIPE, CLASS 52 CEMENT LINED, LENGTH TO FIT TWO 3/4"
STEEL TIE RODS. SEE STD DETAIL FOR TIE RODS.
16" x 8" x 4" MININUM
CONCRETE BLOCK
UNDER HYDRANT 1 /3 CU. YD. WASHED DRAIN ROCK (3" TO 3/8")
FIRE HYDRANT ASSEMBLY
LEVEL ALL GROUND
MIN 3' RADIUS
o
W=2953 5
ONE MAN ROCK o
6
617
CUT
HYDRANT LOCATION IN CUT OR FILL
"^, ' "E OPERA T'":C T EXTENSION ^DOTE:
r'L
EXTENSIONS ARE REQUIRED WHEN VALVE NUT
IS MORE THAN 3' BELOW FINISHED GRADE.
EXTENSIONS ARE TO BE A MIN. OF 12" LONG
ONLY ONE EXTENSION TO BE USED PER VALVE.
NOTE: ALL EXTENSIONS ARE TO BE MADE OF
STEEL, SIZED AS NOTED, AND PAINTED WITH TWO
COATS OF METAL PAINT.
VALVE MARKING POST
ECONOMIC AND ENGINEERING
SERVICES, INC.
10900 NE 4TH STREET, SUITE 1110
BELLEVUE, WASHINGTON 98004
PORTLAND, OR / BELLEVUE, WA / KENNEWICK, WA / OLYMPIA, WA
J
K
FILL
6/4/03
ADD WATEROUS & CHANGE PAINT MANUF.
LC
6/4/03
ADD WATEROUS & CHANGE PAINT MANUF.
LC
AG
DATE
REVISION
BY
APPR'D
2" nDr7nATlnl� ^li IT
, SQ. .�,
'0 STEEL (LENGTH AS REQ'D.)
4 1 /4"0, 1 /8" MIN. THICKNESS
1 /8" MIN. THICKNESS
VALVE STEM
I
2 1 /4" I/S MEASUREMENT
2 1 /4" DEPTH
VALVE OPERATING NUT
WHITE
POST
VALVE STEM EXTENSION LEGEND
TO BE USED WHEN THE
VALVE NUT IS MORE THAN 3'
FIRE
HYDRANT ASSEMBLY DETAIL
Y p
ADOPTED
CITY OF RENTON
STANDARD PLANS
LST DATE: 12/96
DWG. NAME:
BR24
SP PAGE: B 102
R1910
VALVE BOX
WITH "WATER" CAST IN LID.
6 4
o
/
/
3'x3'x8" CLASS 3000
CONCRETE
FINISHED GRADE
777
6" CAST IRON RISER PIPE TO
BE PLUMB AND CENTERED
> OVER VALVE STEM. SEE CITY
STD. B090 FOR ADDITIONAL
DETAILS.
1 /4"
VALVE STEM RISER
2 1 "0 ROD, CS
(LENGTH VARIES)
N
3 GATE VALVE SHOWN -SIMILAR
INSTALLATION REQUIRED FOR
BUTTERFLY VALVES.
C,
C
J
�1
7
4
3
BELOW FINISHED GRADE.
TRENCH BOTTOM
STANDARD VALVE BOX DETAIL 4
0 VALVE OPERATING NUT OR 1 NTS
7/8%1 7/8%2" HIGH GRADE
STEEL WELDED TO GUIDE
CONSTRUCTION RECORD DRAWING NOTICE
PLATE.
2O 3/16" THK.X 5 1 /5" DIA
These record drawings have been prepared based upon
information contained in addenda, change orders, or
2
STEEL GUIDE PLATE WELDED
TO RISER SHAFT.
other available construction information, and information
provided by the Contractor, and by others. HDR has not
verified the accuracy or completeness of the information
03 2>>2xxJ>3/16 " SQUARE
STRUCTURAL STEEL
provided to it and does not warrant the accuracy or
completeness of these record drawings. Users of this
information shall be solely responsible to verify any and
TUBING TO FIT OPERATING
all information represented herein prior to any such use
NUT. LENGTH AS REQUIRED.
of the information.
"'ME, CITY OF RENTON
=■ W Planning/Building/Public Works De t. P
DATE: OCTOBER, 2003
PROJECT No. 3-01-358
MAPLEWOOD
WATER TREATMENT AND GOLF COURSE IMPROVEMENTS
REVISION NO. 2
WATER DETAILS 1 OF 2
sHT No.
°° NO.C38
W 2953AA.