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HomeMy WebLinkAboutWWP273262 FLOW & SIZING • CALCULATIONS; HEAD CALCULATIONS; PUMP LITERATURE GENERATOR & TRANSFER SWITCH EQUIPMENT LIST DRAWINGS b. �t: OEM Systems • P.O. Box 35 Redmond, WA 98073 (425) 881-1697 Fax (425) 883-4718 FLOW AND SIZI G CALCULATIONS & HEAD CALCULATIONS CHRISTELLE RIDGE LIFT STATION Desictn Considerations Dwelling its: 20 Allow for expansion:10 Total 30 Plat area: 3.54 acres Load: 2.3 persons/unit x 30 units @ 100 gpd = 6900 gal. 4 Average Flow: 6900 / (1440 min/day) = 4.8 gpm Peaking factor for domestic flow: 4 • 4 Peak flow: 4 x 4.8 = 19.2 gpm I&I @ 1100 gpd/acre Tributary area 3.54 acres I&I Flow (1100 gpd/acre x 3.54 acres)/1440 = 2.7 gpm -* Add 50% for future additions: 1.5 x 2.7 = 4.1 gpm Design pumping flow: 19.2 + 4.1 = 23.3 gpm 10 min pump cycle storage: 10 x 23.3 = 233 gal One hour standby storage: (Avg flow + I&I)x 60 min = (4.8 + 4.1) x 60 = 534 gal 7' diam. MH = (3.5)2n x 7.48 = 288 gal/ft 534/288 = 1.9' say 2.0 below 8" inlet invert -* Pumping storage below emergency level: 5' diam. MH = (2.5)27r x 7.48 = 147 • gal/ft 10 min. cycle: 233 gal/147 gal/ft = 1.6' • Elevations below emergency storage (below 346.8'): Sewer line at wetwell inlet......................................... 348.8' Lag On to High Alarm (bottom of emergency storage).... 0.3' Lag Pump - allow................................................... 1.2' Low Off space- allow............................................. 0.5' 1 hr Pump Storage.................................................. 1.6, Low Alarm to Min. Pump Submergence....................... 0.5' Min. Pump Sumergence (11' from Flygt data)............... 0.9' Total 5.0' Pump Selection The pump selection here is a little unnerving on first take but may not be as bad as it appears. Assuming that the City wishes to adhere to the guideline of using Flygt pumps it is a little tricky. Flygt has offered only two pump curves, 1 presume because the relatively high static heads and the rather low flows are never a good combination. Several preliminary entreaties were made to other manufacturers but the answers were not encouraging. Static of 98' is a first • assessment from: Discharge MH rim elevation (from Tom Touma)............... 444.7 Less minimum forcemain cover.................................... -3.5 Minimum pumping level elevation (from below) (348.8 - (2.0 + 4.0) = 342.8).................................... -342.8 98.4 Minimum pumping level from: Grade at lift station................................................... -356 Inlet to Wetwell (Tom Touma).................................... 348.8 1 Hour emergency storage.......................................... -2.0 346.8 5' dia. lower wetwell storage to minimum pump submergence -4.0 342.8 The static head can possibly be cheated down a bit by requiring the forcemain to enter with perhaps as much as 6 feet of cover and invert elevations no higher • than, say, 438.2'. The forcemain length is said to be 1090' (Tom Touma) and throwing in 200' of • equivalent length for valves and fittings we have a 1300' forcemain. This is a length that cannot be ignored. Gut feeling tells us we should be looking at a 4" equivalent forcemain. However, because the available pump curves are pumps that are designed mostly for lower head conditions and higher flow rates, we will be operating in the very left portion of the curves which has the effect of making the pumping range small and rather inefficient. A 4" DI pipe of this length at 136 gpm generates, say, 15.5 feet of head loss. (I work from an old nomograph but I am sure you will confirm this with a C of 120.) TDH therefore is 98.4' + 15.5' = 113.9' which means any errors to the high side would be pushing our luck. The pump selections offered by Flygt do not allow much margin for flexibility (minimum 2 ft/sec velocity in 4" = 80 gpm). The NP3153.181--12HP (250mm impeller) should operate between 260 gpm at 98' and 90 gpm at 11 1' while the NP3153.181--15HP (263mm impeller) should operate between 280 gpm at 98' and 90 gpm at 115'. If the force main beyond the valve vault were to be increased to 6" diameter it would have the effect of increasing the minimum required flow rate from 80 gpm to about 180 gpm but the friction head loss should drop to about 4' which means that the 12HP pump should settle out at around 220 gpm which again is still not a lot of latitude. The 15HP pump very much hits the same point but does allow another two or three • feet of head at the minimum flow condition of 175 gpm. It would seem that either pump will manage to do the job but the 15HP allows a little more hedge against the minimum condition. The 6" forcemain seems to be the better choice because the higher flow rate probably will be more forgiving of our calculations. The advantage of being at the higher flow rate with the 6" forcemain is that it considerably increases pump efficiency by on the order of 15 points. The price structure of 6" versus 4" pipe material in these times is such that there should be little difference in installation cost, 4" not being a very popular size with manufacturers. The main disadvantage might be relatively short pump cycling times--probably one to two minutes--and longer detention time in the forcemain. The danger of the short cycle times of course would be the possibili of many more starts per hour than the manufacturers would normally allow. However, this would seem in general a very improbable situation and certainly not likely for any significant duration of time based on the amount of flow available. This possibility might conceivably be limited by special programming in the RTU if it was thought advisable. The other downside would be that the detention time in the force main might be 5 to 10 hours as opposed to, obviously, half of that for a 4" main. One option that might mitigate the head loss situation somewhat: requiring that the force main be brought in a maximum elevation of 338.8'. The 2' or 3' reduction in head would significantly increase flow and since it is a known • quantity should move the pumping point significantly in the self regulation direction on the pump curve and away from the minimum velocity point. The 12HP pump is limited to about 260 gpm at 98' without overloading. With . static of probably minimum of 96' to 98' it does not seem possible that overloading can occur since 260 gpm should generate enough head loss to prevent reaching that point. This pump can be furnished with 15HP motors. The 15HP pump's overload point is well beyond the range of consideration here, 500 gpm at 70'. Final Conclusion Within the caveats mentioned it would seem that the 15HP (263mm) impeller with a 6" forcemain would be the marginally better choice. Concurrence with the review consultant would be appreciated. While it is against my proclivities to use 15HP to get 40 gpm (it seems like swatting flies with an atomic cannon) the 15HP with 263mm impeller is probably the broadest choice. N j- V4 0 � �y L ✓��G IRES 7-7—(v e • - � PRCx?UC:1 TYPE PERFORMANCE CARVE NP3153.181 HT DATE PRbJEOT CUR NO 155uL . 2006-01-23 6 0-3050 1 III-LcxoD 914-LOAD 112-LOAD RATED IMPEL DIAMETER POWER FACTOR 0.79 U.72 0.60 STTAART11NG 12 hp 250 mm EF9UEN4 Y 87.0% 87.5% $fi.R% -CURRENT.. 102 A MOTOR# STATOR REV MOTOR DATA -- _ ... ___ GURFIENr... 16 A 21 i3-4AA 05YfiEf� 11 COMMENTS INLEfh7Ui1.ET RATED FREQ PHASES VOLTAGE POLES -! 4 inch TOr EMOOM.OF 1760 m�� 60 Hz 3 460 V 4 IMP.THROUGHLET >JE FUlA 0.074 kgrn2 uEARTYPE RATIO --- BLADES 2 --- --- [hP] I w 20 .a z ui 1 I r- d 1 W n. DUTY-POINT- FLOWp4pmi HEAUDn POWER[hpJ EFF-J%j NPSHrsJM 1 156 108 12.3 { 10,7) 30.3 (34,7) 17.6 d aE.P_ 637 74,19 18.8 ( 115.0) 641 (75-8) 14-5 IN NPSHre � W 100 44 1 P rcL EFF. 10/61 Q w ,- �- _ so W 00 IN 40 40 20 14 2D N O CV N 0 200 400 600 60D 1000 1200 p 9P ] a FLOW NPSF*e m NPSH3% r min,ope►aWaai margin �,�, H g 4.r� Pertormanoe with dear water and ambient temp 47'G TOTAL P.04 r,-,r..i •7,.1 .�r r r tFy t.:, i T nhIITJT r-f' PRODUCT TYPE m - PERFORMANCE CURVE NP3153.181 HT DATEOIEPiT Gil ISSUE 2006-01-24 �'�r:s tc � 63 63 Q-4550 2 1/1-LOAD 3/44.OAD 113-LOAD RATED IMPELi7IAfY6ETI:R POWER_.__. 15 hp 263 MM POWER FACTOR 0.82 0.77 046 WARTINf3 EFF aENCY 87.5% 88-5% H&D% CURRENT... 114 A MOTOR it STATOR REV TED MOTOR DATA - -- --- CURRENT. 19 A 21-15-4AA 05YS E:R 11 COMMENTS INLeT/OUTLET RATED FREQ. I PHASES VOLTAGE POLES SPEE_j 4 inch TOO..MOM.OF 1755 rpm 60Hzj 3 460 V 4 IMP.THR000HLEF t1 � 0.088 k9� TIO GEARTYPE RA -- a-JOES 2 --- — ir [hp] �Lu 14 O � 12 0 1 +� CL is k w $ a DUTY-POINT i=LOWPsppm7 HEAD[ PJ POWER lbol EFF.[°.4] N'S11rolM 0 1 12$ 111 12.5 j 11,0) 26.7 02A) 14.5 gE,P, 590 X2 17.2 j 15.0) 616 goo) 14.1 [�l ititPSHre � Ett] 12t1 60 w Q- 100 EFF. [%l sa W P 60 30 8b 40 as 40 30 g0 10 2Q � 10 U 0 200 4WD 000 >p4 1000 jusgpml FLOW J WSW=NPSH3%+min,opar4onalmargin HI B CurVe Rorformom4*W okar water and ambient bwnp 40 9C TOTAL P.01 • Power Generation Quotation Cummins Northwest, Inc. 811 SW Grady Way Renton WA 98055 United States Direct: (425)277-5346 February 9, 2006 Project Name: Christelle lift Station Quotation: 152000000116573 Thank you for your inquiry. We are pleased to quote as follows: USD Item Description Qty Diesel Genset: 60hZ-40/35kW 60hZ-32/29kW • Install-US-Stat Installation-In USA,Stationary 1 40DGBC Genset-Diesel,60Hz,4OkW-Standby Rating 1 A331-2 Duty Rating-Standby Power 1 L090-2 Listing-UL 2200 1 L098-2 Emissions-Cert,EPA,Tier 2,NR Compression Ignition 1 F173-2 Enclosure-Steel,Sound Att,Level 2,w/Exhaust System 1 R002-2 Voltage-277/480,3 Phase,Wye,4 Wire 1 B268-2 Alternator-60Hz,12 Ld,Broad Rng,Full 1Ph Outp,105C 1 H643-2 SET CONTROL-PCC 2100 1 B184-2 Exciter/Regulator-Pmg, 3 Phase Sensor 1 A366-2 Engine Govemor-Electronic, Isochronous Only 1 H536-2 Display Language-English 1 G023-2 Switch-Key, Control Operating Mode 1 H606-2 Meters-AC Output,Analog 1 K631-2 Relays-Genset Status, User Configured 1 KM65-2 Circuit Breaker Mtg-Single Brkr,Left of Control 1 KM31-2 Circuit Breaker-70A,3P,600/690V,TM,80%,UUIEC 1 C168-2 Fuel Tank-Dual Wall Subbase, 24 Hour Capacity 1 C157-2 Switch-Low Fuel Level, Subbase 1 C169-2 Switch-Annunciator, Liquid In Rupture Basin 1 F179-2 Skidbase-Housing Ready 1 E082-2 Engine Cooling-Radiator,40C Ambient 1 H389-2 Shutdown-Low Coolant Level 1 E089-2 Extension-Engine Coolant Drain 1 • H036-2 Coolant Heater-120 Volt Ac, Single Phase 1 • L026-2 Test Record-Certified 1 L031-2 Genset Warranty-5 Year Comprehensive 1 A322-2 Packing-Skid, Poly Bag 1 F065-2 Rack-Battery 1 H268-2 Extension-Oil Drain 1 CP01-2 Common Parts Listing 1 SPEC-J Product Revision-J 1 Transfer Switch-Power Command:4OA/70A/125A OTPC125 Transfer Switch-Onan,PwrCmd,125 Amp 1 A028-7 Poles-3 1 A035-7 Application-Utility To Genset 1 A046-7 Listing-UL 1008/CSA Certification 1 A044-7 Frequency-60 Hertz 1 A042-7 System-3 Phase,3 wre Or 4 Wire 1 R026-7 Voltage-480 Vac 1 B001-7 Cabinet-Type 1 1 CO24-7 Control-Transfer Switch,Level 2 1 M017-7 Switch,Key,Front Panel Security 1 M018-7 Display-Digital 1 M023-7 Module-Relay Signal 1 K001-7 Battery Charger-2 Amp,12/24 VDC 1 • G007-7 Transfer Switch Warranty-5 Yr Comprehensive 1 CP01-7 Common Parts Listing 1 SPEC-A Product Revision-A 1 FREIGHT Freight-inbound 1 BATTERY Starting battery-lead acid 1 FLUIDS Lube oil and antifreeze-initial fill 1 ISOLATORS Vibration isolators-pad type, shipped loose 1 O&M's Operation and maintenance manuals-3 sets UPFIT Shop upfit 1 • DELIVERY Delivery to job site-tailgate, offloading not included 1 • STARTUP Startup and system testing 1 TRAINING Owner demonstration and training 1 Grand Total $27,233.88 See attached page for delivery, terms, and exclusions. Submitted by Will Bames , Electrical Power Generation Sales • william.d.barnes@cummins.com Fax:(425)235-8202 Cummins Northwest, Inc • Attachment to Quotation - Exclusions - Fuel System: Initial fill of fuel- 150 gallons required. Fuel for testing. Electrical: Field terminations of wiring and lugs other than those detailed in the proposal Documentation: Operation and maintenance manuals in excess of the 3 included in this proposal. Electronically formatted O&M's and submittals. Miscellaneous: Third party electrical testing, certification, and coordination studies. Seismic calculations, engineering studies, stamped drawings and calculations. Emissions testing.All other items not specifically listed in the attached proposal. Freight: Freight allowed to jobsite. Taxes and Permits: Any and all applicable sales taxes.Any and all licenses and permits. Installation: Offloading of equipment and setting in place. Field assembly of ship loose items. SPECIFICATION COMPLIANCE AND PROPOSAL COMMENTS No specifications provided . Current factory lead time is 10 to 12 weeks from drawing approval. Submittal lead time is 5 to 10 days from receipt of order. Terms and Conditions: Proposal valid for 30 days from quotation date. Terms are COD or NET 30 on approval of credit. A storage fee of 1.5% per month may be charged for equipment held longer than 30 days Cancellation charges are 25%minimum after release of order This offer and quotation incorporates and is contingent upon acceptance of the terms and conditions in the standard Sales Order of Cummins Northwest, Inc. Purchase Orders or other documents with terms and conditions that are inconsistent with the CNI standard Sales Order will not be accepted unless agreed to in writing by an officer of Cummins Northwest. All items listed are excluded and will only be supplied by Cummins Northwest, Inc if agreed upon, in writing, by a sales representative for Cummins Northwest, Inc • 120204-1 rev 5105 • GENERATOR • • AdErIa Power Generation Enclosures and Tanks 35-230kW Gensets Enclosures Standard Features: Options: - 14-gat ige, low carbon, hot-rolled ASTNI A569 steel - Three levels of sound attenuation (steel) construction(panels) - Two levels of sound attenuation (aluminum) (except - 12-gauge, low carbon, hot-rolled ASTM A569 steel models DGFS, DSHAA, DSHAB, DSHAC, GGLA, constriction (posts) G G L P) - Stainless steel hardware - Pre-painted aluminum construction, panels and posts - Compact footprint .125"thick,ASTM B209, 5052 H32 (except DGFS) - Double E-coat green paint(steel only) - Aluminum wind rated to 150 mph (per ASCE 7-98 - Package listed to UL2200 exposure D, category 1 importance factor) (except - Fuel and electrical stub-up area within enclosure models DGFS, DSHAA, DSHAB, DSHAC, GGLA, perimeter GGLB) - Cambered roof prevents water accumulation - Rear door with window for control viewing (available - Two or three recessed doors per side, depending on on steel enclosures only) generator set dimensions - Kits to upfit existing ;insets or to upgrade existing - Doors key and padlockable for added security enclosures with additional sound attenuation - Weatherprotective seals around all doors on sound- - Skid sound barrier for use with vibration isolators attenuated enclosures - Exterior oil and coolant drains with interior valves for - Enclosed exhaust silencer improves safety and protects ease of service against rust - Critical sound level exhaust silencers in sound-attenuated enclosures - Rain collar and rain cap - Non-hydroscopic sound-attenuating material - Easy access lifting points for spreader bars - Compatible with most in-skid and sub-base fuel tanks - Enclosure attaches.directly to generator set skid base - Designed for ambient temperatures up to 500C (122°F) - Refer to genset model cooling system data sheets for specific capabilities - Enclosures are designed for outdoor use only • 0 2003-2005 Cummins Power Generation Specifications subject to change without notice S-1012g(8/05) Fuel Tanks • Tank Features: Tank Options: • Rectangular, heavy gauge,welded steel construction Fuel pump and control • UL 142 Listed Low fuel level switch • NFPA 37 compliant Leak detection rupture basin switch • Double wall with a sealed, separately vented, integral Fuel level control float valve fuel containment basin Top mounted leak detection float switch • Reinforced steel box channels for generator support • Full height gussets provided at genset mounting holes • Interior coated with a solvent-based rust preventative • Emergency pressure relief vent cap • Port for normal vent • Top-mounted fuel gauge • Fuel supply and return tubes • Raised fuel fill • Mounting brackets for optional pump and control • Ground clearance to minimize bottom rusting • Integral lifting points • Tanks are leak-checked to ensure integrity of weld seams prior to shipment O+!al Wali Sub-Base Fuel `ranks — Usable O eratin Hours Gaqons1huur at full 70 gallon 109 1.10 gallon 173 g,,: .i 336 gallonn • Genset Model load tank gallon tank tank tank tank 35 DGBB 2.9 24 48 35 DGGD 2.9 24 48 40 DGBC 3.4 21 41 40 DGHD 3.1 23 45 50 DGCA 4? 17 33 50 DGHE 3.0 18 36 60 DGCB 4.7 15 30 80 DGCG 6.3 11 22 80 DGDA 6.1 18 28 55 100 DGDB 7.5 15 23 45 126 DGDK 9.5 11 18 35 150 DGFA 11.3 10 15 30 175 DGFB 13.1 8 13 25 200 DGFC 16.1 7 11 21 230 DGFS 18.1 6 10 19 150 DSHAA 13.8 8 13 24 175 DSHAB 15.4 7 11 22 200 DSHAC 17.0 6 10 20 Operating hours are measured at 60Hz, standby rating. • ©2003-2005 Cummins Power Generation Specifications subject to change without notice S-1012g(8/05) Enclosure Packa a Sound Pressure Levels 7 meters dB(A) • Weatherprotective QuietSite Level 2 Sound QuietSite Level 1 Sound Genset Enclosure Attenuated Enclosure Attenuated Enclosure Model Steel: F182 Steel: F172 Steel: F173 Aluminum: F216* Aluminum: F217* Natural Gas 35 GGFD 80 73 65 42/47 GGFE 83 73 66 60 GGHE 86 77 68 70175 GGHF 87 77 69 85 GGHG 83 77 68 100 GGHH 84 77 69 125 GGKB 84 78 69 125 GGLA* 85 79 75 140 GGKC 84 78 70 150 GGKD 84 78 70 150 GGLB* 85 79 75 Diesel 35 DGBB 82 71 63 35 DGGD 81 72 66 40 DGBC 82 r 2 63 40 DGHD 79 71 64 50 DGCA 83 72 66 50 DGHE 79 70 65 `30 DGCB 84 73 _ 67 • Y80 DGCG 84 76 67 80 DGDA 85 72 68 100 DGDB 86 77 70 125 DGDK 86 80 71 150 DGFA 89 77 72 175 DGFB 90 78 72 200 DGFC 91 80 74 230 DGFS* 91 81 75 150 DSHAA* 91 81 75 175 DSHAB* 91 81 75 200 DSHAC* 91 81 76 Where two natural gas ratings are shown above, the first is the natural gas rating and the second is the propane rating. Data is a measured average of 8 positions, and is 60Hz, full load standby rating, steel enclosures only. *Sound levels on aluminum enclosures are approximately 2 dB(A)higher than steel as measured above.Aluminum not available on model 125 GGLA, 150 GGLB, 150 DSHAA, 175 DSHAB, 200 DSHAC 230 DGF,. • 0 2003-2005 Cummins Power Generation Specifications subject to change without notice S-1012g(8/05) Package Dimensions of Enclosure, Exhaust System, and UL Tank 35 DGBB to 80 DGCG —WEATHERPROTECTIVE Enclosure, Exhaust System, and UL Tank • Tank Size Length(in) Width(in) Height(in) Weight(lbs) Weatherprotective Enclosure Package 70 gallon tank 83 in. 40 in. 63 in. 810 lbs. steel, 729 lbs. aluminum 140 gallon tank 83 in. 40 in. 71 in. 960 lbs. steel,879 lbs. aluminum 35 DGBB to 80 DGCG —QUIETSITE LEVEL 1 Enclosure, Exhaust System, and UL Tank Tank Size Length(in) Width(in) Height(in) Weight(lbs) QuietSite Level 1 Enclosure Package 70 gallon tank 83 in. 40 in. 81 in. 1246 lbs. steel 140 gallon tank 83 in. 40 in. 89 in. 1396 lbs. steel 35 DGBB to 80 DGCG —QUIETSITE LEVEL 2 Enclosure, Exhaust System, and UL Tank Tank Size Length(in) Width(in) Height(in) Weight(lbs) QuietSite Level 2 Enclosure Package 70 gallon tank 102 in. 40 in. 81 in 1443 lbs.steel, 1186 lbs. alu ninur,i E 'tM gaaon tank 102 in. 40 in. 89 in. t 1593 lbs. steel, 1336 lbs- aluminum • • ©2003-2005 Cummins Power Generation Specifications subject to change without notice S-1012g(8/05) Package Dimensions of Enclosure, Exhaust System, and UL Tank • 80 DGDA to 230 DGFS—WEATHERPROTECTIVE Enclosure, Exhaust System, and UL Tank Tank Size Length(in) Width(in) Height(in) Weight(Ibs) Weather protective Enclosure Package 109 gallon tank 105 in. 40 in. 67 in. 1010 Ibs.steel, 888 Ibs. aluminum 173 gallon tank 105 in. 40 in. 72 in. 1318 Ibs.steel, 1196 Ibs. aluminum 336 gallon tank 105 in. 40 in. 86 in. 1369 tbs. steel, 1247 Ibs.aluminum 80 DGDA to 200 DGFC—QUIETSITE LEVEL 1 Enclosure, Exhaust System, and UL Tank Tank Size Length(in) Width(in) Height(in) Weight(lbs) QuietSite Level 1 Enclosure Package 109 gallon tank 108 in. 40 in. 85 in. 1510 Ibs.steel 173 gallon tank 108 in. 40 in. 90 in. 1818 Ibs.steel 336 gallon tank 108 in. 40 in. 104 in. 1869 Ibs.steel 80 DGDA to 100 DGDB—QUIETSITE LEVEL 2 Enclosure, Exhaust System, and UL Tank Tank maize Length(in) Width(in) Height(in) Weight(Ibs) QuietSite Level 2 Enclosure Package • 109 gallon tank 142 in. 40 in- 87 in. 1735 Ibs. steel, 1538 Ibs. aluminum 173 gallon tank 142 in. 40 in. 92 in. 2043 Ibs.steel, 1846 Ibs. aluminum 336 gallon tank 142 in. 40 in. 106 in. 2094 Ibs. steel, 1897 Ibs.aluminum 125 DGDK to 230 DGFS—QUIETSITE LEVEL 2 Enclosure, Exhaust System, and UL Tank Tank Size Length(in) Width(in) Height(in) Weight(Ibs) QuietSite Level 2 Enclosure Package 109 gallon tank 142 in. 40 in. 87 in. 1904 Ibs.steel, 1538 Ibs.aluminum* 173 gallon tank 142 in. 40 in. 92 in. 2212 Ibs.steel, 1846 Ibs.aluminum* 336 gallon tank 142 in. 40 in. 106 in. 2263 Ibs.steel, 1897 Ibs.aluminum* *Aluminum not available on models 150 DSHAA, 175 DSHAB,200 DSHAC, 230 DGFS • ©2003-2005 Cummins Power Generation Specifications subject to change without notice S-1012g(8/05) Package Dimensions of Enclosure and Exhaust System • 35 GGFD to 150 GGKD—WEATHERPROTECTIVE Enclosure and Exhaust System Genset Model Length(in) Width(in) Height(in) Weight(lbs) Weather protective Enclosure Package 35 GGFD 83 in. 40 in. 54 in. 310 lbs. steel,229 lbs. aluminum 45 GGFE 83 in. 40 in. 54 in. 310 lbs.steel,229 lbs.aluminum 60 GGHE 83 in. 40 in. 54 in. 310 lbs.steel,229 lbs.aluminum 70 GGHF 83 in. 40 in. 54 in. 310 lbs. steel,229 lbs.aluminum 85 GGHG 105 in. 40 in. 56 in. 450 lbs.steel,328 lbs. aluminum 100 GGHH 105 in. 40 in. 56 in. 450 lbs.steel,328 lbs.aluminum 125 GGLA 105 in. 40 in. 61 in. 520 lbs.steel 125 GGKB 105 in. 40 in. 80 in. 548 lbs.steel 140 GGKC 105 in. 40 in. 80 in. 548 lbs. steel 150 GGKD 105 in. 40 in. 80 in. 548 lbs. steel 150 GGLB 105 in. 40 in. 61 in. 520 lbs-steel 35 GGFD to 150 GGKD— QUIETSITE LEVEL 1 Enclosure and Exhaust System Genset Model Length(in) Width(in) Height(in) Weight(lbs) QuietSite Level 1 Enclosure Package 35 GGFD 83 in. 40 in. 72 in. 746 lbs.steel 45 GGFE 83 in. 40 in. 72 in. 746 lbs.steel 60 GGHE 83 in. 40 in. 72 in. 746 lbs.steel 70 GGHF 83 in. 40 in. 72 in. 746 lbs.steel 85 GGHG 105 in. 40 in. 72 in. 950 lbs-steel 100 GGHH 105 in. 40 in. 72 in. 950 lbs.steel 125 GGKB 105 in. 40 in. 74 in. 950 lbs.steel 126 GGLA 105 in. 60 in. 61 in. 710 lbs. steel 140 GGKC 105 in. 40 in. 74 in. 950 lbs.steel 150 GGKD 105 in. 40 in. 74 in. 950 lbs.steel 150 GGLB 105 in. 60 in. 61 in. 710 lbs.steel • ©2003-2005 Cummins Power Generation Specifications subject to change without notice S-1012g(8/05) 35 GGFD to 150 GGKD— QUIETSITE LEVEL 2 Enclosure and Exhaust System • Genset Model Length(in) Width(in) Height(in) Weight(lbs) QuietSite Level 2 Enclosure Package 35 GGFD 83 in. 40 in. 72 in. 943 lbs.steel,686 lbs. aluminum 45 GGFE 83 in. 40 in. 72 in. 943 lbs. steel,686 lbs. aluminum 60 GGHE 83 in. 40 in. 72 in. 943 lbs.steel,686 lbs.aluminum 70 GGHF 83 in. 40 in. 72 in. 943 lbs.steel,686 lbs.aluminum 85 GGHG 142 in. 40 in. 74 in. 1344 lbs. steel, 978 lbs.aluminum 100 GGHH 142 in. 40 in. 74 in. 1344 lbs. steel, 978 lbs.aluminum 125 GGKB 142 in. 40 in. 74 in. 1344 lbs.steel, 978 lbs.aluminum 126 GGLA 141 in. 60 in. 61 in. 790 lbs.steel 140 GGKC 142 in. 40 in. 74 in. 1344 lbs. steel, 978 lbs.aluminum 150 GGKD 142 in. 40 in. 74 in. 1344 'bs. steel, 978 lbs.aluminum 150 GGLB 141 in. 60 in. 61 in 790 lbs.steel Unless otherwise noted above, dimensions are equal for aluminum Pod steel enclosure packages. The weight does not include the venerator set. Cons;4t your local C�--mmins Power Generation distributor or the appropriate generator specification sheet. • ©2003-2005 Cummins Power Generation Specifications subject to change without notice S-1012g(8/05) ISo9u01 -This generator set was designed and manufactured in facilities certified to ISO9001. CH� CSA-This generator set is CSA certified to product class 4215-01. PTS-The Prototype Test Support(PTS)program verifies the performance integrity of the generator set design. Products bearing the PTS symbol have been subjected to demanding tests in accordance to NFPA 110 to verify the design integrity and performance under both normal and abnormal operating conditions including short circuit,endurance,temperature rise,torsional vibration, and transient response, including full load pickup. U UL-The generator set is available Listed to UL2200,Stationary Engine Generator Assemblies. The PowerCommand control is Listed to UL508-Category NITV 7 for U.S.and Canadian usage. See your distributor for more information Power Generation Cummins Power Generation 1400 73rd Avenue N.E. ®For Professional Use only.Must be installed by a Minneapolis,MN 56432 qua/ifiedserv►ce technician. Improper installation presents hazards of electrical shock and improper operation,resulting in severe personal 763.574.6000 injury and/or property damage. Fax:763.574.5298 www.cumminspower.com IAWARNINO Back feed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to any building electrical system except through an approved device or after Cummins Power Generation is a subsidiary of Cummins Inc. building main switch is open. ©2003-2005 Cummins Power Generation Specifications subject to change without notice S-1012g(8/05) Power Generation • Diesel Generator Sets Model DGBC 60 Hz EPA Emissions 40 M, 50 WA Standby 35 M, 44 WA Prime Description Features The Cummins Power Generation DG-series commercial UL Listed Generator Set-The complete generator set generator set is a fully integrated power generation system assembly is available Listed to UL 2200. providing optimum performance, reliability,and versatility for Low Exhaust Emissions-Engine certified to U.S. EPA stationary standby or prime power applications. Nonroad Source Emission Standards,40 CFR 89,Tier 2. A primary feature of the DG GenSet is strong motor-starting Cummins Heavy-Duty Engine-Rugged 4-cycle industrial capability and fast recovery from transient load changes. The diesel engine delivers reliable power, low emissions, and torque-matched system includes a heavy-duty Cummins 4- fast response to load changes. cycle diesel engine, an AC alternator with high motor-starting kVA capacity, and an electronic voltage regulator with three Alternator-Several alternator sizes offer selectable rr.otor- phase sensing for precise regulation under steady-state or starting capability with low reactance 2/3 pitch windings, low transient loads. The DG GenSet accepts 100%of the waveform distortion with non-linear loads, fault-clearing nameplate standby rating in one step, in compliance with short-circuit capability, and class H insulation. The NFPA 110 Level 1 requirements. alternator electrical insulation system is UL 1446 Tne standard Powe,Command®digital electronic control is an kncogi ized. integrated system that combines engine and alternator Control Systems-The PowerCornmand electronic control • controls for high reliability and optimum GenSet performance. is standard equipment and provides total genset system integration, including automatic remote starting/stopping, Optional weather-protective enclosures and coolant heaters precise frequency and voltage regulation, alarm and status shield the generator set from extreme operating conditions. message display,AmpSentryTM protection, output metering, Environmental concerns are addressed by low exhaust auto-shutdown at fault detection, and NFPA 110 Level 1 emission engines, sound-attenuated enclosures,exhaust compliance. PowerCommand control is Listed to UL 508. silencers, and dual-wall fuel tanks. A wide range of options, accessories,and services are available,allowing configuration Cooling System-Standard cooling package provides to your specific power generation needs. reliable running at the rated power level,at up to 500C Every production unit is factory tested at rated load and power ambient temperature. factor.This testing includes demonstration of rated power and Integral Vibration Isolation-Robust skid base supports single-step rated load pickup. Cummins Power Generation the engine,alternator,and radiator on isolators, minimizing manufacturing facilities are registered to IS09001 quality transmitted vibration. standards,emphasizing our commitment to high quality in the E-Coat Finish-Dual electro-deposition paint system design, manufacture,and support of our products. The provides high resistance to scratching,corrosion, and generator set is CSA certified and is available as UL2200 fading. Listed. The PowerCommand control is UL508 Listed. Enclosures-Optional weather-protective enclosures are All Cummins Power Generation systems are backed by a available. comprehensive warranty program and supported by a Fuel Tanks-Dual wall sub-base fuel tanks and in-skid day worldwide network of 170 distributors and service branches to tanks are also offered. assist with warranty,service,parts, and planned maintenance support. Certifications-Generator sets are designed, manufactured,tested,and certified to relevant UL, NFPA, ISO,IEC,and CSA standards. Warranty and Service-Backed by a comprehensive warranty and worldwide distributor service network. • ©2005 Cummins Power Generation Specifications subject to change without notice S-1480a(7/05) • Generator Set confi 1 s representative guration details. Consult the outline drawing for installation design. The genera specifications provide Specifications-General See outline drawing 500-3303 for installation design specifications. 40.0 0016) Unit Width,in(mm) 47-5(1207) Unit Height,in(mm) 82.8(21(4) Unit Length,in(mm) 1538(698) Unit Dry Weight,lb(kg) 1668(757) Unit Wet Weight,lb(kg) 1800 Rated Speed,rpm t1.0% Voltage Regulation,No Load to Full Load t1.0% Variation Isochronous Random Voltage Variation Regulation t0.25% in compliance with BS800 and FrequencyOptional PMG excitation operatesoperation Random Frequency Variation Radio Frequency Interference VpE level G and N.Addition of RFI protection kit allows per MIL-STD-461 and VDE level K. Prime Standby 46(3.4) -----__-_._. 4.6(3.4) 4.5(17.0) Cooling 4.5(17.0) Fan Load,HP(kW) 45.0(170.3) 45.0(170.3) Coolant Capacity with radiator, uS Gal(L) 1401.0(1.5) 1245.0(1.3) Coolant Flow Rate,Gal/min(L/min) 82B_0(0.9) MJlmin) 833.0(0.9) -5 0 (34.5) Heat Rejection To Coolant, tulm_n �0(34.5) 14.0 Heat Radiated To Room, Btu/min(MJlmm) 46.0( ) Maximum Coolant Friction Head,psi(kPa) 46.0(14.0) Maximum Coolant Static Head,ft(m) 152 0(4.3) Air 635-0(18.0) 635.0(18.0) � 4900.0 (138.7) Combustion Air,scfm( 4g00.0(138-7) Air,scfm(m /min) 0.50 (124.50) Alternator Cooling m Imin) ---'- 0.50(124.50) Radiator CoolingAir,scfm Max.Static Restriction,in H2O(Pa) tion. No - power interruption power for the duration of normal P AS278g, Rating Definitions emergencyp poi of in accordance with lSO3046, Standby Rating based on: Applicable for supplyingE(Equivalent to Fuel Stop power in lieu of commercial) purchased capability is available for this rating- q y sustained overload cap Nominally rated. Applicable for supplying p 10%overload DIN6271 and BS5514). Time Rating based on: APP power in prime(Unlimited Running r in accordance with 1SO8528 and overload power available at a variable load for an unlimited number o ours. Power.Prime power is the maximum p it not applicable to all generator set models. _ (Equivalent to Prime Pooread up to the full is available for limited time.( 4 This rating capability AS278g,61N6271,and BS5514). I in power continuously t CoceuYt authoorized distributor for accordance with ISO3046,Rating based on: Applicable for supp Y 9 P This rating Base Load(Continuous) ability is available for this 89,DiN6271 and BS5514). w�h ISO8528,ISO3046,AS278g, output rating for unlimited hours.No sustained overtoa cap rating. (Equivalent to Con generator set models.power in accordance nuous is not applicable to all Site D erating Factors mat ambient temperatures up to 104°F(40°C). Above 12300 ft(3750 m)Berate Engine power available ),a I% ft(3750 ) at 4%per 1000 ft(305 m),and 1%Per 10°F(2%per 11°C)above 104°F(40°C). • 5-1480a(7l ©2005 Cummins Power Generation Specifications subject to change without notice Engine Cummins heavy duty diesel engines use advanced combustion technology for reliable and stable power, low emissions,and • fast response to sudden load changes. Electronic governing provides precise speed regulation,especially useful for applications requiring constant(isochronous) frequency regulation such as Uninterruptible Power Supply(UPS)systems, non-linear loads,or sensitive electronic loads. Optional coolant heaters are recommended for all emergency standby installations or for any application requiring fast load acceptance after start-up. Specifications - Engine Base Engine Cummins Model 4BTA3.9-G5 Nonroad 2,Turbocharged and Aftercooled,diesel-fueled Displacement in (L) 239.0(3.9) Overspeed Limit,rpm 2100±50 Regenerative Power,kW 11.90 Cylinder Block Configuration Cast iron, In-line 4 cylinder Battery Capacity 460 amps minimum at ambient temperature of 32°F(0°C) Battery Charging Alternator 65 amps Starting Voltage 12-volt, negative ground Lube Oil Filter Types Single spin-on canister, full flow Standard Cooling System 104OF(40°C)ambient radiator Power Output Standby Prime Gross Engine Power Output, bhp(kWm) 99.0(73.9) 90.0(67.1) BMEP at Rated Load,psi(kPa) 1:�2.0(U-41.2) 108.0(744.6) Bore, in. (mm) 4.02(102.1) 4.02(102.1) Stroke, in. (mm) 4.72(119.9) 4.72(119.9) Piston Speed,ft/min(m/s) 1416.0(7.2) 1416.0(7.2) • Compression Ratio _ _ 16.5.1 _ 16.5:1 Lube Oil Capacity, qt (L) 11.5(10.9) 11.5(10.9) Fuel Flow Fuel Flow at Rated Load, US Gal/hr(Uhr) 11.4(43.1) 10.9(41.3) Maximum Inlet Restriction, in. Hg(mm Hg) 4.0(101.6) 4.0(101.6) Maximum Return Restriction, in. Hg(mm Hg) 10.0(254.0) 10.0(254.0) Air Cleaner Maximum Air Cleaner Restriction,in. H2O(kPa) 25.0(6.2) 25.0(6.2) Exhaust Exhaust Flow at Rated Load,cfm(m /min) 419.0(11.9) 391.0(11.1) Exhaust Temperature,°F(°C) 783.0(417.2) 754.0(401.1) Max Back Pressure,in. H2O(kPa) 41.0(10.2) 41.0(10.2) Fuel System Direct injection,number 2 diesel fuel,fuel filter,water separator,automatic electric fuel shutoff Fuel Consumption Standby Prime 60 Hz Ratings,kW(kVA) 40(50) 35(44) Load 1/4 1/2 3/4 Full 1/4 1/2 3/4 1 Full US 1.0 1.8 2.7 3.5 0.9 1.6 2.4 3.1 Gal/hr Uhr 4 7 10 13 3 6 9 12 ©2005 Cummins Power Generation Specifications subject to change without notice S-1480a(7/05) Alternator Several alternators are available for application flexibility based on the required motor-starting WA and other requirements. • Larger alternator sizes have lower temperature rise for longer life of the alternator insulation system. In addition, larger alternator sizes can provide a cost-effective use of engine power in across-the-line motor-starting applications and can be used to minimize voltage waveform distortion caused by non-linear loads. Single-bearing alternators couple directly to the engine flywheel with flexible discs for drivetrain reliability and durability. No gear reducers or speed changers are used. Two-thirds pitch windings eliminate third-order harmonic content of the AC voltage waveform and provide the standardization desired for paralleling of generator sets. The standard excitation system is a self(shunt)excited system with the voltage regulator powered directly from the generator set output. Alternator Application Notes Separately Excited Permanent Magnet Generator(PMG)System -This option uses an integral PMG to supply power to the voltage regulator. A PMG system generally has better motor-starting performance,lower voltage dip upon load application,and better immunity from problems with harmonics in the main alternator output induced by non-linear loads. This option is recommended for use in applications that have large transient loads,sensitive electronic loads(especially UPS applications), harmonic content,or that require sustained short-circuit current(sustained 3-phase short circuit current at approximately 3 times rated for 10 seconds). Alternator Sizes-On any given model,various alternator sizes are available to meet individual application needs.Alternator sizes are differentiated by maximum winding temperature rise,at the generator set standby or prime rating,when operated in a 400C ambient environment.Available temperature rises range from 800C to 150°C. Not all temperature rise selections are available on all models. Lower temperature rise is accomplished using larger alternators at lower current density. Lower temperature rise alternators have higher motor-starting WA, lower voltage dip upon load application, and they are generally recommended to limit voltage distortion and heating due to harmonics induced by non-linear loads. Alternator Space Heater -is recommended to inhibit condensation. Available Output Voltages Three Phase Reconnectable Single Phase Non-Reconnectable Three Phase Non-Reconnectable • [] 120/208 (] 120/240 [] 220/380 [] 127/220 {j 3471600 [] 139/240 (] 120/240 [] 240/416 [] 254/440 [] 277/480 • ©2005 Cummins Power Generation Specifications subject to change without notice S-1480a(7/05) Specificdtions — Alternator • Design Brushless,4 pole,drip proof revolving field Stator 2/3 pitch Rotor Direct coupled by flexible disc Insulation System Class H per NEMA MG1-1.65 Standard Temperature Rise 150°C Standby Exciter Type Shunt Phase Rotation A(U), B(V),C(W) Alternator Cooling Direct drive centrifugal blower AC Waveform Total Harmonic Distortion <5%total no load to full linear load <3%for any single harmonic Telephone Influence Factor(TIF) <50 per NEMA MG1-22.43 Telephone Harmonic Factor(THF) <3 Three Phase Table' 105 C 105 C 105 C 1050 C 1250 C 125°C 1250 C 1260 C 1500 C 1600 C 1600 C Feature Code B418 B415 B268 B304 B417 B414 B267 B303 B416 B413 B419 Alternator Data 202 202 204 202 201 201 203 201 201 201 201 Sheet Number Voltage Ranges 110/190 1201208 120/208 347/600 110/190 1201208 120/208 347/600 110/190 120/208 347/600 Thru Thru Thru Thru Thru Thru Thru Thru 120/208 139/240 139/240 120/208 139/240 139/240 120/208 139/240 220/380 240/416 240/416 220/380 240/416 240/416 220/380 2401416 Thru Thru Thru Thru Thru Thru Thru Thru 240/416 277/480 277/4801 2401416 277/480 277/480 240/416 277/480 Urge kW 42 1 42 43 42 41 41 43 42 41 41 42 Motor Stzrting kVA Shunt 163 163 231 163 131 131 188 131 131 131 131 (at 90%sustained voltage) PMG 191 191 272 191 155 155 221 155 155 155 155 :Full Load Current - 120/208 127/220 139/240 220/380 2401416 277/480 347/600 An, at Standby 139 131 120 76 69 60 48 Ra l irk__ • Notes: 1.Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor.Also see Note 2 below. Single Phase Table 101-0—e C 105°C 1050 C 105°C 125°C 125°C 125°C 125°C eature Code B418 B415 B274 8268 B417 B414 B273 B267 Alternator Data 202 202 203 204 201 201 202 203 Sheet Number _ oltage Ranges 1201240 120/240 0/240 120/240 120/240 120/240 120/240 120/240 12 Surge kW 40 40 42 42 39 39 41 41 Motor Starting kVA Shunt 95 95 113 130 72 72 95 113 (at 90%sustained olta e PMG 112 112 133 153 85 85 112 133 Full Load Current - 120/2401 120/2402 mps at Standby 111 167 atin Notes: 1.The broad range alternators can supply single phase output up to 2/3 set rated 3-phase kW at 1.0 power factor. 2.The extended stack(full single phase output)and 4 lead alternators can supply single phase output up to full set rated 3-phase kW at 1.0 power factor. • ©2005 Cummins Power Generation Specifications subject to change without notice S-1480a(7/05) Control System PowerCommand Control with AmpSentry TM Protection • 0 The PowerCommand Control is an integrated generator set control system providing II governing,voltage regulation,engine protection, and operator interface functions. m I • PowerCommand Controls include integral AmpSentry protection. AmpSentry provides a full range of alternator protection functions that are matched to the alternator provided. • Controls provided include Battery monitoring and testing features, and Smart-Starting control system. • InPower PC-based service tool available for detailed diagnostics. • Available with Echelon LonWorksTM network interface. • NEMA 3R enclosure. • Suitable for operation in ambient temperatures from-40C to+70C, and altitudes to 13,000 feet(5000 meters). • Prototype tested-, UL,CSA, and CE compliant. AmpSentry AC Protection Engine Protection Operator Interface • Overcurrent and short circuit shutdown Overspeed shutdown OFF/MANUAUAUTO mode switch • Overcurrent warning • Low oil pressure warning and shutdown o MANUAL RUN/STOP switch • Single 8 3-phase fault regulation 0 High coolant temperature warning and Panel lamp test switch • Over and under voltage shutdown shutdown Emergency Stop switch • Over and under frequency shutdown High oil temperature warning(optional) o Alpha-numeric display with pushbutton • Overload warning with alarm contact Low coolant level warning or shutdown access,for viewing engine and alternator • Reverse power and reverse Var Low coolant temperature wawtng data and providing setup,controls,and shutdown High and low battery voi'.age warning adjustments • Excitation fault Weak battery warning LED lamps indicating genset running,not in • Dead battery shutdown auto,common warning,common shutdown • Fail to start(overcrank)shutdown (5)configurable LED lamps • Fail to crank shutdown • LED Bargraph AC data dist,'ay(optional) Redundant start disconnect • Cranking lockout • Sensor failure indication Alternator Data I Engine Data Other Data • Line-to-fine and line-to-neub al AC volts DC voltage Genset model data • 3-phase AC current • Lube oil pressure Start attempts,starts,running hours • Frequency o Coolant temperature KW hours(total and since reset) • Total and individual phase kW and WA o Lube oil temperature(optional) Fault history . Load profile(hours less than 30%and hours more than 90%load) . System data display(optional with network and other PowerCommand gensets or transfer switches Governing Voltage Regulation Control Functions • Integrated digital electronic isochronous Integrated digital electronic voltage Data logging on faults governor regulator Fault simulation(requires InPower) • Temperature dynamic governing 3-phase line to neutral sensing Time delay start and cooldown • Smart idle speed mode • PMG(Optional) • Cycle cranking • Glow plug control(some models) Single and three phase fault regulation • (4)Configurable customer inputs • Configurable torque matching 0 (4)Configurable customer outputs . (8)Configurable network inputs and(16) outputs with optional network Options [] Power Transfer Control [] Key-type mode switch [] Echelon LonWorks interface [] Analog AC Meter Display [] Ground fault module [] Digital input and output module(s)(loose) [] Thermostatically Controlled Space [] Engine oil temperature [] Remote annunciator(loose) Heater Auxiliary Relays(3) 0 2005 Cummins Power Generation Specifications subject to change without notice S-1480a(7/05) Generator Set Options Engine Exhaust System Generator Set [] 120/240 V, 1000 W coolant heaters [] GenSet mounted muffler [] AC entrance box [] 120/240 V, 150 W lube oil heater [] Heavy duty exhaust elbow [J Batteries [] Slip on exhaust connection [] Battery charger Cooling System [] Export box packaging j] 125"F(50°C)ambient cooling [] UL 2200 Listed [] Remote radiator cooling [] Main line circuit breaker [] PowerCommand Network Fuel System [] Communication Module(NCM) 12 hour dual wall sub-base tank 24 hour dual wall sub-base tank [] QuietSite Level 1 enclosure [] w/silencer [] Single wall sub-base tank,80 gal [] QuietSite Level 2 enclosure j] In-skid tank,44 gal w/silencer [] Aluminum enclosures Alternator [] Remote annunciator panel [] 1050C rise alternator [] Spring isolators [] 1250C rise alternator [] Weather protective enclosure with [] 1201240 V, 100 W anti-condensation silencer heater [] 2 year prime power warranty [] Extended stack(full single phase [] 2 year standby warranty output) (] PMG excitation [] 5 year basic power warranty [J Single phase Available Products and Services A wide range of products and services is available to match your power generation system requirements.Cummins Onan products and services include- • r iese' and Spark-Ignited Generator Sets I ransfer Switches Bypass Switches Parallel Load Transfer Equipment Digital Paralleling Switchgear PowerCommand Network and Software Distributor Application Support Planned Maintenance Agreements i 02005 Cummins Power Generation Specifications subject to change without notice S-1480a(7/05) Warranty All components and subsystems are covered by an express limited one-year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available. Contact your distributor/dealer for more information. Certifications ISO9001 -This generator set was designed and manufactured in facilities certified to ISO9001. SA© CSA-This generator set is CSA certified to product class 4215-01. PTS-The Prototype Test Support(PTS)program verifies the performance integrity of the generator set design. Products bearing the PTS symbol have been subjected to demanding tests in accordance to NFPA 110 Level 1 to verify the design integrity and performance under both normal and abnormal operating conditions including short circuit,endurance,temperature rise,torsional vibration, and transient response,including full load pickup. UUL-The generator set is available Listed to UL 2200, Stationary Engine Generator Assemblies. The PowerCommand control is Listed to UL 508-Category NITV 7 for U.S. and Canadian usage. See your distributor for more information Power Generation Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis,MN 56432 763.574.5000 Fax:763.574.6298 www.cumminspower.com Cummins and PowerCommand are registered trademarks of Cummins Inc. AmpSentry is a trademark of Cummins Inc. LonWorks is a registered trademark of Echelon Important: Backfeed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to any building electrical system except through an approved device or after building main switch is open. ©2005 Cummins Power Generation Specifications subject to change without notice S-1480a(7/05) IMF- Power G • eneYation Steps and Dips Detail Report for Project Christelle Lift Station Project Parameters Generator Sets Running in Parallel: 1 Fuel: Diesel Max Allowable Starting Voltage Dip: 20% Phase: 3 Max Allowable Peak Voltage Dip: 20% Frequency,Hz: 60 Max Allowable Frequency Dip: 10% Voltage: 277/480,Series Wye Site Altitude,Ft.(M): 499 (152) Quiet Site: No Site Ambient Temperature,OF(°C): 77 (25) Duty: Standby RunningCalculated Individual Generator Set Load . - eak Requirements Running kW: 30 Max Step kW: 26 In Step 2 Cumulative Step kW: 43 Running kVA: 34 Max Step kVA: 88 In Step 2 Cumulative Step kVA: 108 Running PF: 0.88 Peak kW: None Cumulative Peak kW: None Alternator kW: 30 Peak kVA: None Cumulative Peak kVA: None 3 Model: 40DGBC AIteinator: - --- ------ _ - U%D2F • Engine Model: 4BTA3.9-G5 Excitation: PMG Fuel: Diesel Feature Code: B268 Frequency Dip: 2 Max Frequency C:p: 10 Starting Voltage Dip: 13 Max Starting Voltage Dip: 20 Peak Voltage Dip: 0 Max Peak Voltage Dip: 20 Step Step Frequency Dip(%) Step Voltage Dip(%) 1 1 2 2 2 13 3 2 13 Power • � Generation Recommended Generator Report-4ODGBC for Project Christelle Lift Station Project Parameters ---- --— ------- --- ----- ---- ------------------ _ Generator Sets Running in Parallel: 1 Fuel: Diesel Max Allowable Starting Voltage Dip: 20% Phase: 3 Max Allowable Peak Voltage Dip: 20% Frequency,Hz: 60 Max Allowable Frequency Dip: 10% Voltage: 277/480,Series Wye SRe Altitude,Ft.(M): 499 (152) Quiet Site: No Site Ambient Temperature,OF(°C): 77 (25) Duty: Standby Calculated Individual Generator Set ... Running . Peak Requirements Running kW: 30.2 Max Step kW: 26 In Step 2 Cumulative Step kW: 43.4 Running kVA: 34.2 Max Step kVA: 88.5 In Step 2 Cumulative Step kVA: 108.1 Running PF: 0.88 Peak kW: None Cumulative Peak kW: None Alternator kW: 30.2 Peak kVA: None Cumulative Peak kVA: None GeneratorSet Configuration Engine Model: 4BTA3.9-G5 Altemator: UCD2F . Fuel: Diesel Feature Code: B268 Engine Displacement,cu in(liters): 239 (4) Reconnectable Engine Cylinders: 4 Full 1 Phase Output Extended Stack Excitation: PMG Voltage Range: BR 208-240/416-480 Temp.Rise at Full Rated Load,°C: 1052 Number Leads: 12 Set Performance Load Requirements Running at: 75,6%Rated Capacity Starting Voltage Dip: 13% Max Starting Voltage Dip: 20% Peak Voltage Dip: None% Max Peak Voltage Dip: 20% Frequency Dip: 2% Max Frequency Dip: 10% Site Rated kW: 40 Running kW: 30.2 Site Rated Alternator Max kW at 1050C and 480 volts: 75 Alternator kW: 30.2 Site Rated Alternator Max kVA at 1050C and 480 volts: 94 Running kVA: 34.2 Site Rated Max SkW: 44.00 Effective Step kW: 35.1 Max SkVA: 272 Effective Step kVA: 108" 2Note:Higher temperature rise at full rated load, 4 Power • Generation Loads and Steps Detail Report for Project Christelle Lift Station Generator Sets Running in Parallel: 1 Fuel: Diesel Max Allowable Starting Voltage Dip: 20% Phase: 3 Max Allowable Peak Voltage Dip: 20% Frequency,Hz: 60 Max Allowable Frequency Dip: 10% Voltage: 277/480,Series Wye Site Altitude,Ft.(M): 499 (152) Quiet Site: No Site Ambient Temperature,°F(°C): 77 (25) Duty: Standby IndividualCalculated Runningand Peak Running kW: 30.2 Max Step kW: 26.0 In Step 2 Cumulative Step kW: 43.4 Running kVA: 34.2 Max Step kVA: 88.5 In Step 2 Cumulative Step kVA: 108.1 Running PF: 0.88 Peak kW: None Cumulative Peak kW: None Alternator kW: 30.2 Peak kVA: None Cumulative Peak kVA: None �;T WAILA Calculated Individual -"nerator Set Step Load Requirements Running kW: 4.5 Starting kW: 4.5 Cumulative Step kW: 4.5 • Running kVA: 5.0 Starting kVA: 5.0 Cumulative Step kVA: 5.0 Running Amps: 6.0 Alternator kW: 4.5 5 WA misc station load Three Phase Quantity:1 In this Step Category: Miscellaneous-User Defined Running kW: 4.5 Starting kW: 4.5 Peak kW: None Running kVA: 5.0 Starting kVA: 5.0 Peak kVA; None Running PF: 0.90 Starting PF: 0.90 Cyclic: No Running Amps: 6.0 Alternator kW: 4.5 Voltage: 480 • Calculated Individual Generator Set Step Load Rye uirements Running kW: 12.9 Starting kW: 26.0 Cumulative Step kW: 30.5 Running kVA: 14.6 Starting kVA: 88.5 Cumulative Step kVA: 93.5 Running Amps: 17.6 Alternator kW: 12.9 15 HP across the line start motor Three Phase Quantity: 1 In this Step Category: Motor Running kW: 12.9 Starting kW: 26.0 Peak kW: None Running kVA: 14.6 Starting kVA: 88.5 Peak kVA: None • Running PF: 0.88 Starting PF: 0.49 Cyclic: No i Running Amps: 17.6 Alternator kW: 12.9 Voltage: 480 • Shaft HP: 15.00 Method: Across The Line Shaft kW: 11.19 Efficiency: 0.87 LRkVA Factor: 5.9 Design: Standard NEMA Design B,C,or D LRkVA Code: G Step 3 Calculated Individual Generator Se-,.Step Load Requirements Running kW: 12.9 Starting kW: 26.0 Cumulative Step kW: 43.4 Running kVA: 14.6 Starting kVA: 88.5 Cumulative Step kVA: 108.1 Running Amps: 17.6 Alternator kW: 12.9 15 HP across the line start motor Three Phase Quantity:1 In this Step Category: Motor Running kW: 12.9 Starting kW: 26.0 Peak kW: None Running kVA: 14.6 Starting kVA: 88.5 Peak kVA: None Running PF: 0.88 Starting PF: 0.49 Cyclic: No Running Amps: 17.6 Alternator kW: 12.9 Voltage: 480 Shaft HP: 15.00 Method: Across The Line Shaft kW: 11.19 Efficiency: 0.87 LRkVA Factor: 5.9 Design: Standard NEMA Design B,C,or D LRkVA Code: G Division 16—Electrical Emergency/Standby Power Systems • Generator Set(s) Part 1. GENERAL 1.01 S., ope A. Provide complete factory assembled generator set equipment with digital (microprocessor-based) electronic generator set controls, digital governor, and digital voltage regulator. B. Provide factory test, startup by a supplier authorized by the equipment manufacturer(s), and on-site testing of the system. C. The generator set manufacturer shall warrant all equipment provided under this section, whether or not is manufactured by the generator set manufacturer, so that there is one source for warranty and product service. Technicians specifically trained and certified by the manufacturer to support the product and employed by the generator set supplier shall service the generator sets. 1.02 Codes and Standards A. The generator set installation and on-site testing shall conform to the requirements of the following codes and standards, as applicable. The generator set shall include necessary features to meet the requirements of these standards. i. CSA 282, 1989 Emergency Electrical Power Supply for Buildings 2. IEEE446—Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications 3. NFPA37— 4. NFPA70—National Electrical Code. Equipment shall be suitable for use in systems in compliance to Article 700, 701, and 702. 5. NFPA99—Essential Electrical Systems for Health Care Facilities 6. NFPA110—Emergency and Standby Power Systems. The generator set shall meet all requirements for Level 1 systems. Level 1 prototype tests required by this standard shall have been performed on a complete and functional unit, component level type tests will not substitute for this requirement. B. The generator set and supplied accessories shall meet the requirements of the following standards: 1. NEMA MG1. Alternator shall comply with the requirements of the current version this standard as they apply to AC alternators. 2. UL142—Sub-base Tanks 3. UL1236—Battery Chargers 4. UL2200. The generator set shall be listed to UL2200 or submit to an independent third party certification process to verify compliance as installed.. C. The control system for the generator set shall comply with the following requirements. 1. CSA C22.2, No. 14—M91 Industrial Control Equipment. 2. EN50082-2, Electromagnetic Compatibility—Generic Immunity Requirements, Part 2: Industrial. 3. EN55011, Limits and Methods of Measurement of Radio Interference Characteristics of Industrial, Scientific and Medical Equipment. 4. FCC Part 15, Subpart B. 5. IEC8528 part 4. Control Systems for Generator Sets 6. IEC Std 801.2, 801.3, and 801.5 for susceptibility, conducted, and radiated electromagnetic emissions. 7. UL508. The entire control system of the generator set shall be UL508 listed and labeled. page 1 GC '(-.j jrC)j �C Je Ili(_-el 1`.,WV c, Ahov(-_ norl, p ralltairl 02/10/06 8. UL1236—Battery Chargers. D. The generator set manufacturer shall be certified to ISO 9001 International Quality Standard and shall have • third party certification verifying quality assurance in design/development, production, installation, and service, in accordance with ISO 9001. 1.03 Acceptable Manufacturers Only approved bidders shall supply equipment provided under this contract. Equipment specifications for this project are based on generator sets manufactured t;y Cummins Power;veneration with microprocessor-bused controls. Equipment by other suppliers that meets t;e requirement of this specification are acceptable, if approved not less than 2 weeks before scheduled bid date. Proposals must include a line by line compliance statement based on this specification. Part 2. PRODUCTS 2.01 Generator set A. Ratings 1. The generator set shall operate at 1800 rpm and at a voltage of:277/480 Volts AC, Three phase, 4 wire, 60 hertz. 2. The generator set shall be rated at 40 kW, 50 kVA at 0.8 PF, standby rating, based on site conditions of : Altitude 500 ft. and ambient temperatures up to 40 degrees C. 3. The generator set rating shall be based on emergency/standby service. B. Performance 1. Voltage regulation shall be plus or minus 0.5 percent for any constant load between no load and rated load. Random voltage variation with any steady load from no load to full load shall not exceed plus or min.!s 0.5 perce, t. • 2. Frequency regulation shall be isochronous from steady state no load to steady state rated load. Random frequency variation with any steady load from no load to full load shall not exceed plus or minus 0.5%. 3. The diesel engine-generator set shall accept a single step load of 100% nameplate kW and power factor, less applicable derating factors, with the engine-generator set at operating temperature. SPECIFY MOTOR STARTING KVA FROM GENERATOR SET MODEL SPECIFICATION SHEET 4. Motor starting capability shall be a minimum of 272 WA. The generator set shall be capable of recovering to a minimum of 90%of rated no load voltage following the application of the specified kVA load at near zero power factor applied to the generator set. Maximum voltage dip on application of this load, considering both alternator performance and engine speed changes shall not exceed 25%. 5. The alternator shall produce a clean AC voltage waveform, with not more than 5%total harmonic distortion at full linear load, when measured from line to neutral, and with not more than 3% in any single harmonic, and no 3`d order harmonics or their multiples. Telephone influence factor shall be less than 40. 6. The generator set shall be certified by the engine manufacturer to be suitable for use at the installed location and rating, and shall meet all applicable exhaust emission requirements at the time of commissioning. C. Construction 1. The engine-generator set shall be mounted on a heavy-duty steel base to maintain alignment between components. The base shall incorporate a battery tray with hold-down clamps within the rails. 2. All switches, lamps, and meters in the control system shall be oil-tight and dust-tight. All active control components shall be installed within a UUNEMA 3R enclosure. There shall be no exposed points in the control (with the door open)that operate in excess of 50 volts. • D. Connections 1. The generator set load connections shall be composed of silver or tin plated copper bus bars, drilled to accept mechanical or compression terminations of the number and type as shown on the drawings. page 2 �(At die«I ')kW€G AI.'ove, aAt line 02/10/06 Sufficient lug space shall be provided for use with cables of the number and size as shown on the drawings. . 2. Power connections to auxiliary devices shall be made at the devices, with required protection located at a wall-mounted common distribution panel. 3. Generator set control interfaces to other system components shall be made on a permanently labeled terminal block assembly. Labels describing connection point functions shall be provided. 2.02 Engine and Engine Equipment The engine shall be diesel, 4 cycle, radiator and fan cooled. Minimum displacement shall be 239 cubic inches, with 4 cylinders. The horsepower rating of the engine at its minimum tolerance level shall be sufficient to drive the alternator and all connected accessories. Two cycle engines are not acceptable. Engine accessories and features shall include: A. An electronic governor system shall provide automatic isochronous frequency regulation. The governing system dynamic capabilities shall be controlled as a function of engine coolant temperature to provide fast, stable operation at varying engine operating temperature conditions. The control system shall actively control the fuel rate and excitation as appropriate to the state of the generator set. Fuel rate shall be regulated as a function of starting, accelerating to start disconnect speed, accelerating to rated speed. The governing system shall include a programmable warm up at idle and cooldown at idle function. While operating in idle state, the control system shall disable the alternator excitation system. B. Skid-mounted radiator and cooling system rated for full load operation in 122 degrees F (50 degrees C) ambient as measured at the alternator air inlet. Radiator fan shall be suitable for use in a system with 0.5 in H2O restriction. Radiator shall be sized based on a core temperature that is 20F higher than the rated operation temperature, or prototype tested to verify cooling performance of the engine/radiator/fan operation in a controlled environment. Radiator shall be provided with a duct adapter flange. The equipment manufacturer shall fill she cooling system with a 50/50-ethylene glycol/water r.ixture prior to • shipping. Rotating parts shall be guarded against accidental contact. C. Electric starter(s)capable of three complete cranking cycles without overheating. D. Positive displacement, mechanical, full pressure, lubrication oil pump. E. Full flow lubrication oil filters with replaceable spin-on canister elements and dipstick oil level indicator. F. An engine driven, mechanical, positive displacement fuel pump. Fuel filter with replaceable spin-on canister element. Fuel cooler, suitable for operation of the generator set at full rated load in the ambient temperature specified shall be provided if required for operation due to the design of the engine and the installation. G. Replaceable dry element air cleaner with restriction indicator. H. Flexible supply and return fuel lines. I. Engine mounted battery charging alternator, 40-ampere minimum, and solid-state voltage regulator. J. Coolant heater 1. Engine mounted, thermostatically controlled, coolant heater(s)for each engine. Heater voltage shall be as shown on the project drawings. The coolant heater shall be UL499 listed and labeled. 2. The coolant heater shall be installed on the engine with silicone hose connections. Steel tubing shall be used for connections into the engine coolant system wherever the length of pipe run exceeds 12 inches. The coolant heater installation shall be specifically designed to provide proper venting of the system. The coolant heaters shall provisions to isolate the heater for replacement of the heater element without draining the coolant from the generator set. The quick disconnect/automatic sealing couplers shall allow the heater element to be replaced without draining the engine cooling system or significant coolant loss. 3. The coolant heater shall be provided with a DC thermostat, installed at the engine thermostat housing. • An AC power connection box shall be provided for a single AC power connection to the coolant heater system. page 3 C e! to set Die, e0 15kWAI C AhovE non 02/10/06 4. The coolant heater(s) shall be sized as recommended by the engine manufacturer to warm the engine to a minimum of 104F (40C) in a 40F (4C) ambient, in compliance with NFPA110 requirements, or the temperature required for starting and load pickup requirements of this specification. • K. Provide vibration isolators, spring/pad type, quantity as recommended by the generator set manufacturer. Isolators shall include seismic restraints if required by site location. L. Starting and Control Batteries shall be calcium/lead antimony type, 24 volt DC, sized as recommended by `r}ie engine ma�i!�f�,;turer, complete -th battery cahles anc! connectors. The batteries shall be capable of minims n of;'Iree complete 15-second cranking cycles ai.40F arnbieni :empeiature when sully charged. M. Provide exhaust silencer(s)for each engine of size and type as recommended by the generator set manufacturer and approved by the engine manufacturer. The mufflers shall be critical grade. Exhaust system shall be installed according to the engine manufacturer's recommendations and applicable codes and standards. N. Provide a dual wall sub-base fuel storage tank with 109 gallons capacity. The tank shall be constructed of corrosion resistant steel and shall be UL listed. The equipment, as installed, shall meet all local and regional requirements for above ground tanks. 2.03 AC Generator A. The AC generator shall be; synchronous, four pole, 2/3 pitch, revolving field, drip-proof construction, single prelubricated sealcd bearing, air cooled by a direct drive centrifugal blower fan, and directly connected to the engine with flexible drive disc. All insulation system components shall meet NEMA MG1 temperature limits for Class N insulation system and shall be UL1446 listed. Actual temperature rise measured by resistance method at full load shall not exceeJ 105 degrees Centigrade. B. The generator shall be capable of delivering rated output(kVA) at rated frequency and power factor, at any voltage not more than 5 per(-ent above or below rated voltage. C. A permanent magnet generator(PMG)shall be included to provide a reliable source of excitation power for optimum motor starting and short circuit performance. The PMG and controls shall be capable of sustaining and regulating current supplied to a single phase or three phase fault at approximately 300%of rated current for not more than 10 seconds. D_ The subtransient reactance of the alternator shall not exceed 15 percent, based on the standby rating of the generator set. 2.04 Generator set Control. The generator set shall be provided with a microprocessor-based control system that is designed to provide automatic starting, monitoring, and control functions for the generator set. The control system shall also be designed to allow local monitoring and control of the generator set, and remote monitoring and control as described in this specification. The control shall be mounted on the generator set, or may be mounted in a free-standing panel next to the generator set if adequate space and accessibility is available. The control shall be vibration isolated and prototype tested to verify the durability of all components in the system under the vibration conditions encountered. The generator set mounted control shall include the following features and functions: A. Control Switches 1. Mode Select Switch. The mode select switch shall initiate the following control modes. When in the RUN or MANUAL position the generator set shall start, and accelerate to rated speed and voltage as directed by the operator. A separate push-button to initiate starting is acceptable. In the OFF position the generator set shall immediately stop, bypassing all time delays. In the AUTO position the generator set shall be ready to accept a signal from a remote device to start and accelerate to rated speed and voltage. 2. EMERGENCY STOP switch. Switch shall be Red "mushroom-head"push-button. Depressing the emergency stop switch shall cause the generator set to immediately shut down, and be locked out from • automatic restarting. 3. RESET switch. The RESET switch shall be used to clear a fault and allow restarting the generator set after it has shut down for any fault condition. page 4 rrie�zr seie. Di -el I[,kVry(s, Nbove. n___-1 J _I�a 1(;1!11c 02/10/06 4. PANEL LAMP switch. Depressing the panel lamp switch shall cause the entire panel to be lighted with DC control power. The panel lamps shall automatically be switched off 10 minutes after the switch is depressed, or after the switch is depressed a second time. B. Generator Set AC Output Metering. The generator set shall be provided with a metering set including the following features and functions: 1. Digital metering set, 1% accuracy, to indicate generator RMS voltage and current, frequency, output current, output KW, KW-hours, a ,d power f-)ctot Generator output voltage Thal! ',e a, ailal�'e in itr.e-to-line and line-to-neutral voltages, and shall display all three phase voltrjges (fine to neutral or me to line) simultaneously. 2. Analog voltmeter, ammeter, frequency meter, power factor meter, and kilowatt(KW) meter. Voltmeter and ammeter shall display all three phases. Meter scales shall be color coded in the following fashion: green shall indicate normal operating condition, amber shall indicate operation in ranges that indicate potential failure, and red shall indicate failure impending. Metering accuracy shall be within 1% at rated output. Both analog and digital metering are required. 3. The control system shall monitor the total load on the generator set, and maintain data logs of total operating hours at specific load levels ranging from 0 to 110%of rated load, in 10% increments. The control shall display hours of operation at less than 30% load and total hours of operation at more than 90%of rated load. 4. The control system shall log total number of operating hours, total kWN, and total control on hours, as well as total values since reset. C. Generator Set Alarm and Status Display. 1. The generator set control shall include LED alarm and status indication lamps. The lamps shall be high-intensity LED type. The lamp condition shall be clearly apparent under bright room lighting conditions. Functions indicated by the lamps shall include: ® The control shall include five configurable alarm-indicating lamps. The lamps shall be field adjustable for any status, warning, or shutdown function monitored by the genset. They shall also be • configurable for color, and control action (status, warning, or shutdown). • The control shall include green lamps to indicate that the generator set is running at rated frequency and voltage, and that a remote start signal has been received at the generator set. The running signal shall be based on actual sensed voltage and frequency on the output terminals of the generator set. • The control shall include a flashing red lamp to indicate that the control is not in automatic state, and red common shutdown lamp. • The control shall include an amber common warning indication lamp. 2. The generator set control shall indicate the existence of the warning and shutdown conditions on the control panel_ All conditions indicated below for warning shall be field-configurable for shutdown. Conditions required to be annunciated shall include.- low oil pressure(warning) low oil pressure(shutdown) oil pressure sender failure(warning) low coolant temperature(warning) high coolant temperature(warning) high coolant temperature(shutdown) high oil temperature(warning) engine temperature sender failure(warning) low coolant level (warning) fail to crank(shutdown) fail to startlovercrank(shutdown) overspeed (shutdown) low DC voltage(warning) • high DC vottage(warning) weak battery(warning) low fuel-daytank (warning) high AC voltage (shutdown) page 5 G L!1erat sei DiFs(.I I�)k1/V&i-trove. I, ri 02/10/06 low AC voltage(shutdown) under frequency(shutdown) . over current(warning) over current(shutdown) short circuit(shutdown) over load (warning) emergency stop(shutdown) (4)configurable conditions 3. Provisions shall be made for indication of four customer-specified alarm or shutdown conditions. Labeling of the customer-specified alarm or shutdown conditions shall be of the same type and quality as the above-specified conditions. The non-automatic indicating lamp shall be red, and shall flash to indicate that the generator set is not able to automatically respond to a command to start from a remote location. D. Engine Status Monitoring. 1. The following information shall be available from a digital status panel on the generator set control engine oil pressure (psi or kPA) engine coolant temperature(degrees F or C) engine oil temperature(degrees F or C) engine speed (rpm) number of hours of operation (hours) number of start attempts battery voltage (DC volts) 2_ The control system shall also incorporate a data logging and display provision to allow logging of the last 10 warning or s utdown indications on the generator set, as w0l as total time ;F operation at various • loads, as a percent of the standby rating of the generator set. F. Engine Control Functions. 1. The control system provided shall include a cycle cranking system, which allows for user selected crank time, rest time, and#of cycles. Initial settings shall be for 3 cranking periods of 15 seconds each, with 15-second rest period between cranking periods. 2. The control system shall include an idke mode control, which allows the erg-ine to run in idle mode in the RUN position only. In this mode, the alternator excitation system shall be disabled. 3. The control system shall include an engine governor control, which functions to provide steady state frequency regulation as noted elsewhere in this specification. The governor control shall include adjustments for gain, damping, and a ramping function to control engine speed and limit exhaust smoke while the unit is starting. 4. The control system shall include time delay start(adjustable 0-300 seconds)and time delay stop (adjustable 0-600 seconds)functions. 5. The control system shall include sender failure monitoring logic for speed sensing, oil pressure, and engine temperature which is capable of discriminating between failed sender or wiring components, and an actual failure conditions. F. Alternator Control Functions: 1. The generator set shall include a full wave rectified automatic digital voltage regulation system that is matched and prototype tested by the engine manufacturer with the governing system provided. It shall be immune from misoperation due to load-induced voltage waveform distortion and provide a pulse width modulated output to the alternator exciter_ The voltage regulation system shall be equipped with three-phase line to neutral RMS sensing and shall control buildup of AC generator voltage to provide a linear rise and limit overshoot. The system shall include a torque-matching characteristic, which shall reduce output voltage in proportion to frequency below an adjustable frequency threshold. Torque matching characteristic shall be adjustable for roll-off frequency and rate, and be capable of being curve- page 6 Ceneiaacir sets Diesel 15kVV&Above 02/10/06 matched to the engine torque curve with adjustments in the field. The voltage regulator shall include adjustments for gain, damping, and frequency roll-off. Adjustments shall be broad range, and made via digital raise-lower switches, with an alphanumeric LED readout to indicate setting level. Rotary • potentiometers for system adjustments are not acceptable. 2. A microprocessor-based protection device shall be provided to individually monitor all phases of the output current of the generator set and initiate an alarm(over current warning)when load current exceeds 110%of the rated current of the generator set on any phase for more than 60 seconds. The device shall shut down and lock out the generator set when output current level approaches the thermal damage point of the alternator(over current shutdown). The protective functions provided shall be in compliance to the requirements of NFPA70 article 445. 3. A microprocessor-based protection device shall be provided to monitor all phases of the output current for short circuit conditions. The control/protection system shall monitor the current level and voltage. The controls shall shut down and lock out the generator set when output current level approaches the thermal damage point of the alternator(short circuit shutdown). The protective functions provided shall be in compliance to the requirements of NFPA70 article 445. 4. Controls shall be provided to monitor the KW load on the generator set, and initiate an alarm condition (over load)when total load on the generator set exceeds the generator set rating for in excess of 5 seconds. Controls shall include a load shed control, to operate a set of dry contacts (for use in shedding customer load devices)when the generator set is overloaded. 5. A microprocessor-based AC over/under voltage monitoring system that responds only to true RMS voltage conditions shall be provided. The system shall initiate shutdown of the generator set when alternator output voltage exceeds 1 1 0%of the operator-set voltage level for more than 10 seconds, or with no intentional Jela y when voltage exceeds 1130%. Under voltage shutdown shall occur when the output voltage of the alternator is IeGs than 85%for more than 10 seconds. The system shall monitor individual phases and be connected line to neutral on 3-phase 4-wire generator sets, and for syst ms .hat are solidly grounded. • page 7 nc1a-Jw gets Pic,CFI. 1'_H;W&FBI ✓F_ no. 1'-N'!Inc 02/10/06 G. Other Control Functions 1. A battery monitoring system shall be provided which initiates alarms when the DC control and starting • voltage is less than 25VDC or more than 32 VDC. During engine cranking (starter engaged), the low voltage limit shall be disabled, and DC voltage shall be monitored as load is applied to the battery, to detect impending battery failure or deteriorated battery condition. H. Control Interfaces for Remote Monitoring: 1. The control system shall provide four programmable output relays. These relay outputs shall be configurable for any alarm, shutdown, or status condition monitored by the control. The relays shall be configured to indicate: (1)generator set operating at rated voltage and frequency, (2)common warning, (3)common shutdown, (4) load shed command. 2. A fused 10 amp switched 24VDC power supply circuit shall be provided for customer use. DC power shall be available from this circuit whenever the generator set is running. 3. A fused 10 amp 24VDC power supply circuit shall be provided for customer use. DC power shall be available from this circuit at all times from the engine starting/control batteries. 2.05 Other equipment to be provided with the generator set A. The generator set shall be provided with a mounted main line circuit breaker, sized to carry the rated output current of the generator set. The circuit breaker shall incorporate an electronic trip unit that operates to protect the alternator under all overcurrent conditions, or a thermal-magnetic trip with other overcurrent protection devices that positively protect the alternator under overcurrent conditions. The supplier shall submit time overcurrent characteristic curves and thermal damage curve for the alternator, demonstrating the effectiveness of the protection provided. B_ Outdoor Weather-Protective Enclosure • 1. The generator set shall be provided with an outdoor enclosure, with the entire package listed under UL2200. The package shall comply with the requirements of the National Electrical Code for all wiring materials and component spacing. The total assembly of generator set, enclosure, and sub-base fuel tank(when used) shall be designed to be lifted into place using spreader bars. Housing shall provide ample airflow for generator set operation at rated load in an ambient temperature of 100F. F he housing shall have hinged access doors as required to maintain easy access tar all operating and service functions. All doors shall be lockable, and include retainers to hold the door open during service. Enclosure roof shall be cambered to prevent rainwater accumulation. Openings shall be screened to limit access of rodents into the enclosure. All electrical power and control interconnections shall be made within the perimeter of the enclosure. 2. All sheet metal shall be primed for corrosion protection and finish painted with the manufacturers standard color using a two step electrocoating paint process, or equal meeting the performance requirements specified below. All surfaces of all metal parts shall be primed and painted. The painting process shall result in a coating that meets the following requirements: Primer thickness, 0.5-2.0 mils. Top coat thickness, 0.8-1.2 mils. Gloss, per ASTM D523-89, 80% plus or minus 5%. Gloss retention after one year shall exceed 50%. Crosshatch adhesion, per ASTM D3359-93, 413-513. Impact resistance, per ASTM D2794-93, 120-160 inch-pounds. Salt Spray, per ASTM 13117-90, 1000+ hours. Humidity, per ASTM D2247-92, 1000+ hours. Water Soak, per ASTM D2247-92, 1000+hours. • page 8 (k.nei�At m s(-J , Dic-�Fl j 5k'Y&AL.ove ncn, jJ1( 02/10/06 3. Painting of hoses, clamps, wiring harnesses, and other non-metallic service parts shall not be acceptable. Fasteners used shall be corrosion resistant, and designed to minimize marring of the painted surface when removed for normal installation or service work. • 4. Enclosure shall be constructed of minimum 12 gauge steel for framework and 14 gauge steel for panels. All hardware and hinges shall be stainless steel. 5. A factory-mounted exhaust silencer shall be installed inside the enclosure. The exhaust shall exit the enclosure through a rain collar and terminate with a rain cap. Exhaust connections to the generator set shall be through seamless flexible connections. 6. The enclosure shall include the following maintenance provisions: • Flexible coolant and lubricating oil drain lines, that extend to the exterior of the enclosure, with intemal drain valves • External radiator fill provision. 7. The generator set shall be provided with a sound-attenuated housing which allows the generator set to operate at full rated load in an ambient temperature of up to 100F. The enclosure shall reduce the sound level of the generator set while operating at full rated load to a maximum of 64 dBA at any location 7 meters from the generator set in a free field environment. 8. The enclosure shall be insulated with non-hydroscopic materials. C. Provide a sub-base fuel tank for the generator set, sized to allow for full load operation of the generator set for 24 hours. The sub-base fuel tank shall be UL142 listed and labeled. Installation shall be in compliance to NFPA37. The fuel tank shall be a double-walled, steel construction and include the following features: 1. Emergency tank and basin vents. 2. Mechanical level gauge. • 3. Fuel supply and return lines, connected to generator set with flexible fuel lines as recommended by the engine manufacturer and in compliance to UL2200 and NFPA 37 requirements. 4. Leak detection provisions, vvired to the generator set control for local and remote alarm indication. 5. High and low level float switches to indicate fuel level. Wire switches to generator control for local and remote indication of fuel level 6. Basin drain. 7. Integral lifting provisions. • page 9 1`lkVIV :clino 02/10/06 Part 3. OPERATION 3.01 Sequence of Operation A. Generator set shall start on receipt of a start signal from remote equipment. The start signal shall be via hardwired connection to the generator set control B. The generator set shall complete a time delay start period as programmed into the control. C. The generator set control shall initiate the starting sequence for the generator set. The starting sequence shall include the following functions: D. The control system shall verify that the engine is rotating when the starter is signaled to operate. If the engine does not rotate after two attempts, the control system shall shut down and lock out the generator set, and indicate"fail to crank" shutdown. E. The engine shall fire and accelerate as quickly as practical to start disconnect speed_ If the engine does not start, it shall complete a cycle cranking process as described elsewhere in this specification. If the engine has not started by the completion of the cycle cranking sequence, it shall be shut down and locked out, and the control system shall indicate"fait to start". F. The engine shall accelerate to rated speed and the alternator to rated voltage. Excitation shall be disabled until the engine has exceeded programmed idle speed, and regulated to prevent over voltage conditions and oscillation as the engine accelerates and the alternator builds to rated voltage. G. On reaching rated {oeed and voltage, the generator set shall operate as dictated �)y the control system in isochronous state. H. When all start signals have been removed from the generator set, it shall complete a time delay stop sequence. The duration of the time delay stop period shall be adjustable by the operator. 1. On completion of the time delay stop period, the generator set control shall switch off the excitation systein and shall shut down. J. Any start signal received after the time stop sequence has begun shall immediately terminate the stopping sequence and return the generator set to isochronous operation. Part 4. OTHER REQUIREMENTS 4.01 Submittals. A. Within 10 days after award of contract, provide six sets of the following information for review: • Manufacturer's product literature and performance data, sufficient to verify compliance to specification requirements. • A paragraph by paragraph specification compliance statement, describing the differences between the specified and the proposed equipment. • Manufacturer's certification of prototype testing. • Manufacturer's published warranty documents. • Shop drawings showing plan and elevation views with certified overall dimensions, as well as wiring interconnection details. • Interconnection wiring diagrams showing all external connections required; with field wiring terminals marked in a consistent point-to-point manner. • Manufacturer's installation instructions. page 10 < c nF-iaio,i �.eas. L)ieaFa. I WV&Ahove nr., F, u<-llr:r�p 02/10/06 4.02 Factory Testing. A. The generator set manufacturer shall perform a complete operational test on the generator set prior to shipping from the factory. A certified test report shall be provided. Equipment supplied shall be fully tested at the factory for function and performance. B. Factory testing may be witnessed by the owner and consulting engineer. Costs for travel expenses will be the responsibility of the owner and consulting engineer. Supplier is responsible to provide two weeks notice for testing. C. Generator set factory tests on the equipment shall be performed at rated load and rated power factor. Generator sets that have not been factory tested at rated power factor will not be acceptable. Tests shall include: run at full load, maximum power, voltage regulation, transient and steady-state governing, single step load pickup, and function of safety shutdowns. 4.03 Installation A. Equipment shall be installed by the contractor in accordance with final submittals and contract documents. Installation shall comply with applicable state and local codes as required by the authority having jurisdiction. Install equipment in accordance with manufacturer's instructions and instructions included in the listing or labeling of UL listed products. B. Installation of equipment shall include furnishing and installing all interconnecting wiring between all major equipment provided for the on-site power system_ The contractor shall also perform interconnecting wiring between equipment sections (when required), under the supervision of the equipment supplier. C. Equipment shall be installed on concrete housekeeping pads. Equipment shall be permanently fastened to the pad in accordance with manufacturer's instructions and seismic requirements of the site. D. Equipment shall be initially started and operated by representatives of the manufacturer. E. All equipment shall be physically inspected for damage. Scratches and other installation da; age shall be . repaired prior to final system testing. Equipment shall be thoroughly cleaned to remove all dirt and construction debris prior to initial operation and final testing of the system. 4.04 On-Site Acceptance Test: A. The complete installation shall be tested for compliance with the specification following completion of all site work. Testing shall "e conducted by representatives of the manufacturer, wit!, required fuel supplied by Contractor. The Engineer shall be notified in advance and shall have the option to witness the tests. B. Installation acceptance tests to be conducted on-site shall include a"cold start"test, a two hour full load test, and a one step rated load pickup test in accordance with NFPA 110. Provide a resistive load bank and make temporary connections for full load test, if necessary. C. Perform a power failure test on the entire installed system. This test shall be conducted by opening the power supply from the utility service, and observing proper operation of the system for at least 2 hours. Coordinate timing and obtain approval for start of test with site personnel. 4.05 Training A. The equipment supplier shall provide training for the facility operating personnel covering operation and maintenance of the equipment provided. The training program shall be not less than 4 hours in duration and the class size shall be limited to 5 persons. Training date shall be coordinated with the facility owner. 4.06 Service and support A. The manufacturer of the generator set shall maintain service parts inventory at a central location which is accessible to the service location 24 hours per day, 365 days per year. B. The generator set shall be serviced by a local service organization that is trained and factory certified in generator set service. The supplier shall maintain an inventory of critical replacement parts at the local service organization, and in service vehicles. The service organization shall be on call 24 hours per day, 365 days per year. page 11 Generator sets. Diesel. 15kW&Above_non-parallel!nc 02/10/06 C. The manufacturer shall maintain model and serial number records of each generator set provided for at least 20 years. • 4.07 Warranty A. The generator set and associated equipment shall be warranted for a period of not less than 5 years from the date of commissioning against defects in materials and workmanship. B. The warranty shall be comprehensive. No deductibles shall be allowed for travel time, service hours, repair parts cost, etc. page 12 Generator sets. Diesel. 15kVV&Above. non-paralleling 02/10/06 Power Sound Data 40DGBC 60 Hz Sound Pressure Levels @ 7 meters dB(A) Position(Note 1) 8 Position Configuration - Average 1 2 3 4 5 6 7 8 Standard-Unhoused Infinite (Note 3) Exhaust 77.1 82.0 82.0 81.8 77.3 80.1 F78.8 5 80.4 80.0 F182 and F216- Infinite Weather(Note 3) Exhaust 77.7 82.0 80.1 79.7 75.7 80.3 81.8 79.5 F182 and F216- Mounted 79.8 85.1 82.8 81.7 78.0 81.7 81.8 84.4 81.9 Weather Muffler F172-Quiet Site II Mounted 78.1 78.2 70.7 67.7 64.8 66.6 68.5 77.1 71.5 First Stage Muffler F173 and F217-Quiet Mounted 62.9 65.0 64.8 65.0 62.3 63.1 60.9 63.5 63.4 Site 11 Second Stage Muffler Note: 1.Position 1 faces the engine front at 23 feet(7 m)from the center of the generator set.The positions proceed around the generator set in a counter-clockwise direction in 45'increments. 2.Data based on full rated load with standard radiator-fan package. 3.Sound data for generator set with infinite exhaust do not include exhaust noise. • 4.Sound pressure levels per ANSI S1.113-1971 as applicable. 5.Reference sound pressure is 20 µPa. 6.Sound pressure levels are suoject to instrumentation,measurement,installation and generator set variability. 7.Sound pressure levels for aluminum enclosures are approximately 2 dB(A)higher than listed sound pressure levels for steel enlocusres. Sound Power Levels dB(A) Octave Band Center Frequency(Hz) Sound Power Configuration -- Level 63 125 250 500 1000 2000 4000 8000 Standard-Unhoused Infinite 78.6 84.8 94.6 102.7 102.9 101.5 97.0 93.0 108.0 (Note 3) Exhaust F182 and F216- Mounted Weather Muffler 93.2 96.3 96.4 101.7 103.3 104.2 12.3 98.6 109.9 F172-Quiet Site 11 Mounted First Stage Muffler 83.5 80.2 87.6 94.8 96.2 94.2 91.3 85.6 101.0 F173 and F217-Quiet I Mounted Site II Second Stage Muffler 82.3 75.8 79.6 82.0 84.2 83.4 84.6 84.6 91.1 Note: 1.Data based on full rated load with standard radiator-fan package. 2.Sound power per ANSI S12.34-1988 and ISO 3744 as applicable. 3.Sound data for generator set with infinite exhaust do not include exhaust noise. -12 4.Reference sound power is 1 pW=1 x 1 u W. 5.Sound power levels are subject to instrumentation,measurement,installation and generator set variability. 6.Sound power levels for aluminum enclosures are approximately 2dB(A)higher than listed sound power levels for steel enclosures. Cummins Power Generation Data and specifications subject to change without notice. Bulletin MSP- 105e ExDorted on: QDctn is an Un-Controlled Document 4 l 3 1 2 1 1 0 50 0.317 5 D (P NO. tip I No.IREVISION IONEI OR I CRRR APPROVED OAIE 73846 A I I PRODUCTION-RELEASE - CSE RKE RKE 11-20-96 74839 B 1 I IMCIDEL OGBB.BC.CA.CB WAS DGCC 2A CC BG GILLETT 06-17-97 . OPTIONAL LOW FUEL LEVEL 75718 C I I IREV PER ER CSE DG GILLETT II.07-91 2 SEE SHEET 2 - CSE_PG GILLETT II.07-97 FUEL GAUGE SWITCH (C157)(I I/4 NPT 76897 D I CHANGED FEATURE OPTION FOR DGCA 50 HE 28 DANDAH XYKIS 07.22-98 (I I/2 NPT MALE) FEMALE) NOTE 31 782 11 E I CHANGES PER ER . GAC DDG GILLETT 12.08.98 FBD16533 F I ADD MODELS DGGD DGGD,DGHO d DGHE TO TA 2-A RMM BG ELM 05.08-03 OPTIONAL FUEL INLET 1226 fRD1T843 G I ADO/COMBIMEfDEL ETE VARIOUS MODELS IN TA8 2A GWHDDG GILLETT 08.27-03 OPTIONAL LIQUID IN (3/8 NPT FEMALE) RUPTURE BASIN SWITCH (C169) NOTE 3 148.271 D (1 1/4 NPT FEMALE) NOTE 3 2X 20,6 MOUNTING LOCATION FOR D 142.1 NOTE 5 20.8111 OPTIONAL FUEL PUMP NOTES: AND CONTROL(C149) 25 15.621 1 ( [0.981 I. TANKS ARE UL142 LISTED. SECONDARY CONTAINMENT GENERATOR BASE TANK. REFER TO TANK LABELS AND 101.4 - - - - ------ - ----•- ---------® LOCAL CODE TO DETERMINE VENTING REQUIREMENTS 13,991 - FOR BOTH COMPARTMENTS. _ } 7 2. SUBBASE FUEL TANK MOUNTING. �\ EXCESSIVE TWISTING OF THE FUEL TANK, WHEN • _� '_` '_` '_�I j - 4- -� �- FASTENING IT TO A FOUNDATION, MAY RESULT 148.6 1 j I I IN STRUCTURAL FAILURE OF THE TANK. TO INSURE THE INSTALLATION DOES NOT EXCESSIVELY TWIST (5.851 I j j THE FUEL TANK, THE FOLLOWING PROCEDURE MUST FUEL TANKVF I I I BE OBSERVED: 132.3 STUB-UP AREA j 2.1 REFER TO ONAN APPLICATION MANUAL T030 FOR 3 .851 856 I 1 1016 GENERAL SET MOUNTING GUIDELINES. 133.71 1 1 1 [401 966 2.2 AFTER PLACING SET ON FOUNDATION, VERIFY ALL 1 [38.031 FOUR MOUNTING PADS CONTACT FOUNDATION. I j C 148.6 1 j 2.3 THERE ARE 8 SHIMS (.0747 INCH THK) ATTACHED TO C 15.851 I j j EACH FUEL TANK. THESE ARE INTENDED TO FILL ANY GAP BETWEEN THE MOUNTING PADS ,AND FOUNDATION. ` I I IF MORE SHIMS ARE REQUIRED OBTAIN ADDITIONAL P/N 159-1378 FUEL TANK SHIMS. 2.4 INSERT THE MAXIMUM HEIGHT STACK OF SHIMS THAT 101.4 WILL SLIDE INTO THE GAP. ® 2.5 TIGHTEN TANK HOLD DOWN MOUNTING FASTENERS. • 1 � t� ►I - 3. INDICATES PIPE SIZE OF INTERFACE PORT ON FUEL TANK 80 1050 355.7 r' I FOR FEATURE OR OPTION INDICATED. [3. 151 (41,341 [14] 1714 4. DIMENSIONS IN ( 1 ARE IN INCHES. (67.481 484.2 -- 1480.07 5. THIS AREA INDICATES ELECTRICAL STUB-UP SPACE WITHIN 119.061 158.271 THE GENERATOR SET SKIDBASE AS IDENTIFIED ON THE 234 sol- 1793 GENERATOR SET OUTLINE DRAWINGS. THE PORTION OF THIS 19.211 170.591 AREA SHOWN OVERLAPPING THE FUEL TANK BODY IS ACCESSIBLE ONLY ABOVE THE TOP OF TEi_ FUEL TAP:, . FUEL FILL MALE) FEATURE OPTION USE OF TANK ENGINE SUPPLY TANK B 5/16 I.D. HOSE NOTE 3 MODEL 0159-1463 0159-1464 (114 NPT FEMALE) ENGINE RETURN DGBB/BC-60 Hz C167 C168 NOTE 3 3/16 I.D. HOSE ° (1/4 NPT FEMALE) DGBB/BC-50 Hz C168 - VENT \,, NOTE 3 DGCA,CB,CG-60/50 Hz C161 C168 VENT DGGD-60 Hz -C167 C168 DGGD-50 Hz C168 DGHD-60 Hz C161 C168 0 DGHD-50 Hz C168 - DGHE-60/50 Hz C167 C168 DIM A 0 u TABULATION 50 FUEL TANK VENT SIZE TANK VOLUME-LITER (GAL) DRY WEIGHT 121 2 103.5 PART NO. DIM A NOTE 3 NOMINAL EFFECTIVE kg (lb) A (82.821 0159-1463 285.72 (11.251 2"NPT 284 (75) 265 (70) 227 (500) A 0159-1464 487.02 119.171 3"NPT 549 1145) 1 530 (140) 295 (650) CLASSIFICATION OF CHARACTERISTICS CRRITTICAL , DUAL WALL SUBBASE FUEL TANK CA • MAJOR APPROVED -R,ENGELMANN_-_ Otr ITEM PART Do. OESCRIPTION OR MATERIAL 120 96 aLr.[uuua o xarnc ncunw Nn Io 0500.311d D uN[ ux MINOR (NONE) DATE - NDT + IANN LINE BELOW SYMBOL APPLIES TO UPPER LIMIT SCALE S m �t t o.a pf rwa1°OSOB.JIIB D aN C,EOWARD$ II-20-96 /� Vrneapo6s, Aknesota 55432 .77 t 0.70 .t[73 INra�[ CNNA° NPP m S_1ULIX II-20.96 LINE ABOVE SYMBOL*APPLIES TO LOWER LIMIT o LIFLN N.ISIO.N .114.N1 I,-"T rro,x APPRorcoR_ENGELMANN II-20-96 OUTL INE-FUEL-TANK R(C AM rat 1 0 0M 4N II.N7RM .N.NI I,N11.N1 O1 N'i iilx "Imo' NO LINE WITH SYMBOL APPLIES TO BOTH LIMITS atAw ro II.NILN.419 CIL 121.93 I.4111-,05 �itll�yY1iYL"prI N�•iaiiiiwi° f0[INlnoi)sw tnnl rwa wn Ru1ENG1�(t N►KEY INSTRUCTION (NO TOLERANCE) SE ALE a5132 2AdlN.0.Mb4.13 .104.111 -112hN3 mOrglNln {R1IYiP i10Ay'�Rr DG88 BC CA CB 0500.3115 fi 5 4 '(` 3 2 1 R Exported n• 2005 andn Un-Controlled Document4 3 1 2 i 0 5 0 0.317 5 D ER NO IIR W. REVIS lg ZONE I N I CNRR APPROVED DIN 13846 A I I IPRODUCIION-RELEASE - CSE RKE RKE II-20'96 131 FRONT OF ENCLOSURE (F 1 72) 1015.96 74839 8 —' -"' • ROOF LINE (F 172 8 173) [39.9981 76891 C 2 REV PER ER ___CSE DG GILL[TT 11-07 97 r.—._----.'—' — — ----- — --- — '--- — — —'"r — — — — r --- — — — --- — — — — 78251 E I CHANGES PER ER GACDDG GILLETT I2 DB-98 FRD16533 F - ----------•---• - RMM BG ELN 05-DB-03 I I I I FRD17843 G I I I I I D i i i i D i I ROOF LINE (F001 /F182) f I I I I i FOR ENCLOSURE DETAILS SEE ENCLOSURE OUTLINE DRAWINGS. i 1845 I I 172.641 1 ) o i (F172 8 F173) I I I v> O ti z M i V 00 Z W Li Li I I—o r— I 1363 �o I zo [53.66] I (F171) I I z Iy o j G I I I IENCLOSURE SIDES C i I I I /—GENSET SKID TOP F 17 3 I i DIM A 0 182.721 (F171 8 172) 2578 B 1101.51 B TANK ELECTRICAL STUB-UP 4X 2X 020.6 NOTE 5, PAGE 1 [0.811 - 1050 [355.1- { 25 I (41,343 1 (141 I (0.981 ® ------------------------- 11 -�-�- ��I I' I I I I I I I 966 j 138.031 I I A i i I A CLASSIFICATION OF CHARACTERISTICS \ I CRITICAL R,ENGEIMANN___ n[R PARTRO, jp D[SCRIPTIONORNATERIAL -----"-----------"-------- ._—_.—__—..—__ MAJOR APPROVED - - .__._ TacNARCE Pnm orxRPruE Rrtcu¢n R1.IP 0900.3118 D RYN au I I II 20 96 Ra MINOR LNONE) DATE _ - aDl NpT 1 3 I X f rioi°0900_3118 D DR C.EDWARDS I -20-96 ® ® LINE BELOW SYMBOL APPLIES TO UPPER LIMIT SCAf.E PN'�T .0 3 0.8 .RRt aeRo I I .zzt o.3e zzzf ;w;AN„'I ��NrR m 5_JULIX II'20'-96 LINE ABOVE SYMBOL.*APPLIES TO LOWER LIMIT o LNLNILIIIFO.II .III.N1 r.NH,M1 APPROVED OUTLINE-FUEL A�EiBIC DWG ANG Tat I o s.M f.N n.Nrl.lo .m,ul r.IMI.aM ''a;°a'° 1°°MOXp,1°' R_ENGELMANN I.20 96 NO LINE WITH SYMBOL APPLIES TO BOTH LIMITSLMILM 0NO I. .i51i.11 Iit,N3 I,IIII.NS �" "ra,T,,{aiizi ra l n pnllop aai rasr rnRa so. r�rr Pro/ KEY INSTRUCTION (NO TOLERANCE) xuiOr118 II.5011.Nd,34 11 .N1.111 LIIIh0I wM(Ipnn i .°irk i°1n3iR: DGBB BC CA CB 0500_3175 2.2 0 6 5 4 '( 3 2 1 t Exported on: 2005�/�,�F an i Un- n r ll 4 1, 3 2 1 61yVN'��R M�TR{C DWO REE N Lin No misil LORE OR MR A/PROREO DATE 0500.3167 D Pre/ 73846 A I PRODUCTION-RELEASE . DAH DAH RKE II-21-96 75024 B 1 ADD MODELS GGF8,FC 2A DAH DAH GILLETT 04.24-97 R 649 7571E C I REV PER ER CSE DG GILLETT 11-18-97 76542 D 1 REV PER ER CSE DG GILLETT 01.23-98 DOOR SWING FRD18436 E I ADD NOTE 5 2-C RMM BG NORDSTROM 10.30.03 5 DOORS FRD21700 F I ADD CLEAN OUT OPENING 38 WP WP JAMA 01-06-05 I D e e el e e o RADIATOR FILL NOTE: D F I. DIMENSIONS SHOWN IN [ 1 ARE INCHES. I I ° AIR DISCHARGE AREA 2. HOUSING AND MUFFLER WEIGHT: 428 k9 [943 Ibs] aI I , I 3. HEIGHT INCREASE OF 14.6 10.61 WHEN OPTIONAL SKID I SOUND BARRIER IS USED. 844 1 4. THE CENTER OF GRAVITY (CG) OF THE GENERATOR SET [331 © I WHEN EQUIPPED WITH THIS HOUSING SHIFTS APPROX- IMATELY 77 13.01 TOWARD RADIATOR END COMPARED TO THE EQUIVALENT NON HOUSED PRODUCT WITH THE f119 I to SKID. SEE HOUSING READY SKID BASE OUTLINE DRAWING FOR tt�V CG LOCATION OF NON-HOUSED PRODUCT, e e e o — 5. GGHF MODELS WITH E074-2 50% COOLING SYSTEM HAVE TWO FRONT DUCTS AND AN OVERALL LENGTH OF 3059 (120.41 1797 [70.81 C MUFFLER 76.2 131 OD c mom AIR INTAKE AREA FARSIDE ONLY i I• , PTIONAL CONTROL ——————— ——————— VIEWING WINDOW (F180) � SHOWN 8 8 DOOR LATCHES ARE q O B KEY LOCKABLE AND p PADLOCKABLE N (ALL DOORS) A CONTROL 8 ACCESS DOOR B CG NOTE 4 ' 0 o e e' o e GENERATOR END = 1 — 4- ` 200 (7.871 X 400 115.751 15 658 179 142 654 COVERED DEBRIS CLEAN OUT (I1 1016 (261 171 [5.61 [261 OPENING (NOTE 3) \ [401 I118 656 1019 [44] [25.8] \�PTI*ON1AL SKID BOTTOM 2104 4X 0 78 (3.071 (82.81 LIFTING HOLES 2518 SOUND BARRIER (F170) [101.51 SHOWN A NOTE 5 A TABULATION QUIET SITE II, SECOND STAGE SKID BASE DIM A DIM 8 DIM C lam PART NO DE11"I'l 10N OR NA iF AI II F17A"Axcc N"un mxcnnc u(u nco vl io. MAM rn • 1953 (76 91 1823 (71.81 224 18 81 a " 1i110 CtA POWER GQERATION (SHOWN) RI * uR iEt10 D_HOFMEISTER II-21-96 K'n Iww r�irSRor�eRRn .at O.M .E113 "°',( wEaR°m S_JUL IK II-21-46 FI16 2093 [82,41 1963 [17.31 364 (14.31 R.»-t.»n.isrox .04.NR whoa .RPROVEPR_ENGELMANN iI21-96 SnfCODE OUTLINE ENCLOSURE (FI13) AN roll I /N O o 1.»'9.»N.711iw .n1.171 .NRI. ,i m u"wwRl(io aN iNr(IMIrAIIM qMl IiMI YMI e M q ORARN IOILWILM N.7)/I,U In.N7 I.FIRT-.1» .�,p gl.rmw�rryxrl w.,Hr°,unw"w rM SO AEE 0/ 1/6 D.irn.»N.w R.N .Iu,HR r.nn wt ,;,;, A="sd r;�t,�IiIIiIN np IMK�wrt;NA DGBB,BC,CA,CB,GGf B,fC PGA 0500.316 7 I RI V l Exported on: pt 6 2005n is an Un-Controlled Document 4 3 1 2 1 1 tEI 110 LIP I RO IREVIS11011 LOINI OR JCNRR APPROVED DATE 0500.3303 ol Pro/ENGINEER METRIC DWG 208 115 FRD1038 A I PRODUCTION-RELEASE GACDDG GILLETT 01-15-99 FRD12171 B 1 I IADDED NOTES 1, 8 8 9 2C M7AI HS HS 07-23-02 2X 2X (8.21 (30.51 FRD21719 C I I ADD ALT DATA SHEETS 205, 206 d 207 2B WP WP MAJ 10-05-04 511 FUEL STUB-UP 2X [4341 (20.11 SEE NOTE 5.1 98 NOTE 5 [3.9] NOTE 7 IL FILL 150 zi I Ir-O (5.9] p 11NOTES: p oDpEg 1. DIMENSIONS SHOWN IN ( ] ARE IN INCHES. if R 2. 020.7 (.811 HOLES MARKED BY 0 ARE FOR 4 ®�� POINT ISOLATION MOUNTING OR SECURING TO MOUNTING ° o AIR --_ SURFACE. 1502X OURM FLOW 966 [5.91 _ __ O or��m _ _ C 138] 3. GENSET SUPPLIED WITH FLEXIBLE FUEL LINES THAT CAN ®� BE CONNECTED TO ENGINE INTERFACE POINTS. CRANK 768 [30.21 3. 1 FUEL RETURN LINE: 1520 (601 LONG WITH I/8-27 NPT b m (MALE) TERMINATION. mmED 508 3.2 FUEL SUPPLY LINE: 1020 [401 LONG WITH 1/4-18 NPT O 01HE 314 (P01 (MALE) TERMINATION. 000m [12.4] 4. 0 25.4 (1.01 HOLES MARKED ❑ ARE FOR SUBBASE FUEL TANK ATTACHMENT OR SECURING TO MOUNTING Lj SURFACE. 531 DGCA WITHOUT L060 25 COOLANT RECOVERY 5. REFER TO CIRCUIT BREAKER OUTLINE DRAWING FOR OPTIONAL BATTERY C AND BATTERY RACK (FO65) (21' 1] ,CB [l1 BOTTLE FILL ELECTRICAL STUB-UP AREA FOR SPECIFIC BREAKERS. C 506 DGCA,CB WITH L060 4X M8 FASTENERS FOR DUCT ATTACHMENT. 5. 1 REFER TO SUBBASE FUEL TANK OUTLINE DRAWING FOR FUEL SUPPLY SAE INVERTED (19.91 OPTIONAL DUCT ADAPTER (NOT SHOWN) ELECTRICAL STUB-UP AREA AVAILABLE WITH FUEL TANKS. FLARE (FEMALE) FOR, 9.5 (3/81 DGCC WITH OR WITHOUT L060 AVAILABLE (FO13). OD TUBE (FARSIDE) NOTE 3.2 EXHAUST CONNECTOR (A299) 6. TABULATED WEIGHT AND CG IS FOR SET WITH NO OPTIONS. FUEL RETURN 04.76 (3/161 OD TUBE (FAR SIDE) NOTE 3. 1 3 INCH NPT (MALE) 714 RADIATOR FILL (28.11 7. FOR ENTRANCE BOX APPLICATIONS SEE APPLICABLE ELECTRICAL CONNECTION _ ENTRANCE BOX OUTLINE DRAWING. AREA (BOTH SIDES) (� - 8. OPTIONAL ENTRANCE BOX (NOT SHOWN) WILL BE MOUNTED ®®M® - r ON THE RIGHT SIDE AS VIEWED FROM THE CONTROL. ME - - 9. OPTIONAL BREAKER BOX (NOT SHOWN) WILL BE MOUNTED ®EEO -- G ON THE LFFT SIDE AS VIEWED FRUM THE CONTROL ®®®0 ° __ UNLESS OTHERWISE SPECIFIED. ®EEO 0000000 NOTE 8 0 00 508 f20] -NOTE 9 13010090 09 I165 1202 910 El 145.91 (47.31 TABULATIONEIMErl [41 B • o o ®RU CC 3 AL LONGEST DIM OF GEN SET WET f3 DIM DATA GENERATOR OR DIM "B" WEIGHT CG ° CRANN B- SH # CONNECTION BOX kg LB GENERATOR ELECTRICAL o 0 (19 485 201 1791 (70.5] 940 131.01 158 (1668) iz� LOAD CONNECTIONS O 48.9] 489.11 202 1791 [70.51 940 (37.01 760 (1674) MIO THREADED STUDS o ° 0 444 [541 203 1881 [14.1] 950 (37.41 166 11686) [17.5] _158 204 1881 (74.11 953 [37.51 770 (1695) n [6.21 205 1880 174.01 967 138. 13 780 f1719) IL 206 1884 (14.2] 996 f39.21 1 803 (11701 207 1884 [74.21 1023 (40.31 1 825 11819) OPTIONAL COOLANT -A 356 508 HEATER (H036, H074) (14] [201 OF BLOCK REAR FACE 527 1016 \-COOLANT DRAIN COCK OR OPTIONAL ENGINE 120,81 (401 COOLANT DRAIN EXTENSION (E089). 4X 078 (3.01] DIM "B" (BOTTOM)LIFTING HOLES 982 982 i] 1-0 1038 A OPTIONAL OIL DRAIN-'-- 140.91 A EXTENSION (H268) 1406 ACCESS HOLE (55.31 HOUSING READY SKID BASE (FAR SIDE) 1518 [59.8] _ DIM "A" myI1CM PART 10 ,°,� DESCRIPTION OR MATERIAL Rn x) 2104 ainc"r a Or"erne er ruu nr le. e x eat Ira CUMwN5 POWER OENERATWN p LZ 3 1 t f �.'" DR G-COLLEEN 05.18-99 tntsPa (82.81 PRM 11XI. S_JULIK 01-15-99 AW r0.t10 t►1.f1-It.IHCII .041M rPH M1 RRcwn xlxrwnxorx APPROVED O_GILLETT 01-15-95 SI IE CODEOUTLINE-GENSET (F119)P t.1t 4.Iu a.10 .PI-.111 r.Of'mn.P II.,4"If 1.13 111.PI IJIII-.NS walxlmX iXaw x r ra n¢Rnfnua roR nruexr aInn"""""`"'•'w"'"" "° DGCA N 0500.330341.8 4.11FI.N .IM.M1 11111.PS ixirnxRXriu'a"'al°RRrininii�in � � PGA 1•1 � 6 5 4 3 2 L TRANSFER SWITCH • • Power Generation • Transfer Switches t, w OTPC PowerCommand® 40 - 3000 Amp 3 Pole and 4 Polee Optional Features Shown Description Features Designed for continuous current operation and . Advanced Transfer Switch Mechanism-Unique bi- switching of electrical loads between primary power directional linear actuator provides virtually friction-free, and standby generator sets, Cummins Power constant force, straight-line transfer switch action Generation Series OTPC PowerCommand automatic during automatic operation. transfer switches monitor the primary power source, 0 PowerCommand Microprocessor Control-A signai generator set startup, automatically transfer standard, fully featured microprocessor control with a power, and return the load to the primary power choice of options. All features, settings, and source once the utility returns and is stabilized. adjustments are software-enabled for ease of setup High-pressure silver alloy contacts can withstand and accuracy. Optically isolated logic inputs and high thousands of switching cycles without burning, pitting, isolation transformers for AC power inputs provide or welding. They require no routine contact high-voltage surge protection. • maintenance and provide 100%continuous current , Manual Operation-Manual operating handles, ratings. shielded termination, and over-center type contact In utility-to-genset applications,the control system mechanisms allow effective; manual operation (40- monitors utility and genset power. When utility power 1000A switches). fails or is unsatisfactory, the switch starts the genset 0 Positive Interlocking -Mechanical and electrical and transfers critical loads to the genset.The switch automatically transfers loads back to the utility when interlocking prevent source-to-source connection utility power returns. through the power or control wiring. In utility-to-utility applications,the control system • Main Contacts- Heavy-duty silver alloy contacts with monitors the primary utility source and transfers the separate arcing surfaces and multileaf arc chutes are critical load to a secondary utility source when primary rated for total system transfer including overload power fails or is unsatisfactory. The switch interruption. automatically transfers loads back to the primary • Easy Service/Access-Plug connections, door- source when power is restored. mounted controls, ample access space, and In genset-to-genset applications, the transfer switch compatible terminal markings. The control is field automatically controls multiple gensets, allowing one programmable. genset to power the load with another genset as . Product lines,Accessories and Services-Cummins standby. The running (lead) unit can be selected Power Generation offers a wide range of accessories manually or may be changed automatically with a and services to suit your requirements. built-in changeover timer. . Certifications-Cummins Power Generation OTPC Transfer Switches are certified to a wide range of standards. • Warranty-Cummins Power Generation offers single- source responsibility at both the factory and distributor levels for warranty, service,and parts support. • ©2004-2005 Cummins Power Generation Specifications subject to change without notice S-1270h(7/05) Transfer Switch Mechanism • _ A bi-directional linear actuator powers OTPC Transfer wcnunrxN Switches. This design provides virtually friction-free, constant force, straight-line transfer switch action. No complex gears or linkages. ., Independent break-before-make action is used for both 3- pole and 4-pole/switched neutral switches. On 3- pole/switched neutral switches,this action also prevents the objectionable ground currents and nuisance ground fault tripping that can result from overlapping PP� 9 designs. =J • A mechanical interlock prevents simultaneous closing of normal and emergency contacts. The action positively _ prevents dangerous source-to-source connections. • Electrical interlocks prevent simultaneous closing signals to normal and emergency contacts and interconnection of normal and emergency sources through the control wiring. • Long-life, high pressure, silver alloy contacts resist 1 burning and pitting. Separate arcing surfaces further - - — protect the main contacts. Contacts are mechanically held in both normal and emergency positions for reliable, quiet operation. Specifications-Transfer SWitGh Mechanism Voltage Rating Transfer switches rated from 40 A through 3000 A are rated up to • 600 VAC, 50 or 60 Hz. Arc Interruption Multiple leaf arc chutes cool and quench the arcs.Covers prevent interphase flashover and are transparent for visual inspection. Neutral Bar A full current-rated neutral bar with lugs is standard on enclosed 3- pole transfer switches. Auxiliary Contacts Two contacts(one for each source)are provided for customer use. Wir(A to terminal block for easy access. Rated at 10A continuous and 250 VAC maximum. Operating Temperature -40OF(-40°C)to 140OF(60°C) Storage Temperature -40OF(40°C)to 140OF(60°C) Humidity Up to 95%relative, noncondensing Altitude Up to 10,000 ft(3,000 m)without derating Surge Withstand Ratings Surge-tested for location category 63, per IEEE C 62.41.Testing per guidelines in IEEE 62.45.Control tested to European Surge Test EN 61000-4-5 Total Transfer Time(source-to-source) Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without programmed transition installed. Manual Operation Handles Transfer switches rated through 1000 A are equipped with permanently attached operating handles and quick-break,quick- make contact mechanisms suitable for manual operation.Transfer switches over 1000 A are equipped with manual operators for service use only under de-energized conditions. • ©2004-2005 Cummins Power Generation Specifications subject to change without notice S-1270h(7/05) PowerCommand Microprocessor Control • Control Packages A choice of two control packages allows flexibility for determining the most suitable level of control for a given application: Level 1 Control Level 2 Control Utility-to-Genset Applications Utility-to-Genset Applications Utility-to-Utility Applications Genset-to-Genset Applications Software Adjustable Time Delays: Software Adjustable Time Delays: Engine Start:0-15 sec Engine Start:0-120 sec Transfer Normal to Emergency:0-120 sec Transfer Normal to Emergency:0-120 sec Retransfer Emergency to Normal:0-30 min Retransfer Emergency to Normal:0-30 min Engine Stop:0-30 min Engine Stop:0-30 min Programmed Transition:0-60 sec Programmed Transition:0-60 sec Undervoltage Sensing-3-phase normal,1-phase emergency Over/Undervoltage Sensing-3-phase normal and emergency Pickup:85%to 98%of nominal voltage Pickup:85%to 98%of nominal voltage Dropout:75%to 98%of pickup setting Dropout:75%to 98%of pickup setting Dropout Time Delay:0.1 to 1.0 sec Dropout Time Delay:0.1 to 1.0 sec Overvoltage Sensing-3-phase normal,1-phase emergency Overvoltage Sensing-3-phase normal and emergency Dropout:105%to 135%of nominal voltage Dropout:105%to 135%of nominal voltage Pickup:95%to 99%of dropout setting Pickup:95%to 99%of dropout setting Dropout Time Delay:0.5 to 120 sec Dropout Time Delay:0.5 to 120 sec Frequency Sensing Frequency Sensing Pickup:±5%to±20%of nominal frequency Pickup:±5%to±20%of nominal frequency Dropout:±1%beyond pickup Dropout:±1%beyond pickup Dropout Time Delay:0.1 to 15.0 sec. Dropout Time Delay:0.1 to 15.0 sec Voltage Imbalance Sensing Dropout:2%to 10% Pickup:90%of dropout l ime Delay:2.0 to 20.0 sec Phase Rotation Sensing • I-ime Delay:100 msec Loss of Single Phase Detection Time Delay: 100 msec Standard Open Transition Transfer Mode Standard Open Tra,-isition Transfer Mode Programmed Transition Transfer Mode Programmed Tran—tion Transfer Mode Programmable Genset Exerciser- One event/schedule with or Programmable Genset Exerciser- Eight ovents/schedules with or w/o load w/o load Basic Indicator Panel Basic Indicator Panel Source Available/Connected LED Indicators Source Available/Connected LED Indicators Test/Exercise/Bypass Buttons Test/Exercise/Bypass Buttons Digital Display Date/Time-Stamped Event Recording Date/Time-Stamped Event Recording Load Sequencing(optional with Network Communications Load Sequencing(optional with Network Communications Module) Module) Time-Delay Functions Engine Start: Prevents nuisance genset starts in the event of momentary power system variation or loss. Not included in utility-to-utility systems. Transfer Normal to Emergency:Allows genset to stabilize before application of load. Prevents power interruption if normal source variation or loss is momentary.Allows staggered transfer of loads in multiple transfer switch systems. Retransfer Emergency to Normal:Allows the utility to stabilize before retransfer of load. Prevents needless power interruption if return of normal source is momentary.Allows staggered transfer of loads in multiple transfer switch systems. Engine Stop:Maintains availability of the genset for immediate reconnection in the event that the normal source fails shortly after transfer.Allows gradual genset cool down by running unloaded.Not included in utility-to-utility systems. Programmed Transition:Transfers load to neutral position,disconnected from sources,to allow inductive load voltages to decay. • ©2004-2005 Cummins Power Generation Specifications subject to change without notice S-1270h(7/05) Control Options • Relay Signal Module Provides an adjustable transfer, pending time delay of 0 to 60 seconds and Normal and Emergency status signals,to prevent interruption of power during elevator operation. Relay outputs include: Source 1 Connected and Available, Source 2 Connected and Available, Not in Auto, Test/Exercise Active, and Pending Transfer (elevator signal). Loadshed Removes the load from the emergency power source by driving the transfer switch to the neutral position when signaled remotely. Transfers load back to the emergency source when the signal contacts open. Immediate retransfer to the preferred source when it is re-established. PowerCommand Network Interface Provides connection to the PowerCommand network. LonWorks compatible for integration into customer monitoring strategy. Load Power and Load Current Monitoring Measures load phase and neutral, current, power factor, real power(kW) and apparent power(kVA). Warns of excessive neutral current resulting from unbalanced or nonlinear loads. User Interfaces Basic Interface Panel LED indicators provide at-a-glance source and transfer switch status for quick summary of system conditions. Test and Override buttons allow delays to be uypassed for rapid system checkout. Digital Display • The digital display provides a convenient method for monitoring load power conditions, adjusting transfer switch parameters, monitoring PowerCommand Network status,or reviewing transfer switch events. Password protection limits access to adjustments to authorized personnel.The digital display comes standard with the Level 2 PowerCommand microprocessor control, and is optional with the Level 1 Control. User Interface Options Front Panel Security Key Front panel access can be locked out using this option. Prevents unauthorized transfers or testing. Prevents unauthorized adjustments via the digital dispiay. Analog Bargraph Meter An LED bar graph display provides easy to read indication for Normal and Emergency voltages and frequencies, load currents, power factor, and Kilowatts. Green, amber, and red LED's provide at-a-glance indication of system acceptability.Available as an option with the Level 2 PowerCommand microprocessor control. • ©2004-2005 Cummins Power Generation Specifications subject to change without notice S-1270h(7/05) Enclosures The transfer switch and PowerCommand control are mounted in a single-door enclosure. • • Key locking cabinet, UL tested and Type Rated • Interface panels • Wire bend space complies with 2002 NEC Table 312.6(B). Enclosure Dimensions -Transfer Switch in U.L. Type 1 Enclosure Am Ratin Hei ht Width Door Closed Door O n Weight Outline Drawin in I mm in Imm in mm in I mm I lb I kg I 40,70,125 27.0 686 20.5 521 12.0 305 31.5 800 82 37 310-0544 150,225 35.5 902 26.0 660 16.0 406 41.0 1042 165 75 310-0414 260 43.5 1105 28.5 724 16.0 406 43.0 1093 170 77 310-0540 300,400,600 54.0 1372 25.5 648 18.0 457 42.0 1067 225 102 310-1307 800,1000 68.0 1727 30.0 762 19.5 495 48.5 1232 360 163 310-0417 1200 75.0 1905 36.0 915 21.5 546 54.0 1372 450 283 310-0482 1600,2000 1 90.0 2286 1 36.0. 1 915 1 48.0 1 1219 1 84.0 1 2134 1100 1 499 1 310-0483 30001 90.0 2286 1 36.0 1 915 1 48.0 1 1219 1 84.0 1 2134 1250 1 567 1 310-0484 Enclosure Dimensions -Transfer Switch in U.L. Type 311, 4 or 12 Enclosure Amp Rating Height Width Door Closed Door Open Weight Cabinet Type Outline Drawin in I mm I in mm in I mm I in I mm I lb k 40,70,125 34.0 864 26.5 673 1 12.5 318 36.5 927 125 57 3R,12, 310-0453 40,70,125 34.0 864 26.5 673 12.5 318 36.5 927 125 57 4 310-0445 150,225 42.5 1080 30.5 775 16.0 446 44.0 1118 215 97 3R,12 310-0454 150,225 42.5 1080 30.5 775 16.0 406 44.0 1118 215 97 4 310-6446 260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 3R,12 310-0455 260 46.0 1168 32.0 813 16.0 406 46.0 1168 25_5 102 _ 4 310-0447 300,400,600 59.0 1499 27.5 699 16.5 419 41.5 1054 275 125 3R,12 310-1315 300,400,600 59.0 1499 27.5 699 16.5 419 i 41.5 1064 275 125 4 310-1316 - - - - • 800,1000 73.5 1867 32.5 b26 19.5 495 49.5 1257 410 186 3R,12 310-0457 800,1000 73.5 1867 32.5 826 19.5 1 495 49.5 1257 410 186 4 310-0449 1200 75.0. 1905 36.0 915 19.5 495 55.0 1397 450 204 3R,12,4 310-0482 1600,2000 1)_ 90.0 2286 32.5 826 51.0 1295 79.0 2007 1100 499 3R,12,4 310-0744 -3000(l) 90.0 2286 38.0 965 51.0 1295 84.5 2146 1 1250 56.7 3R,12,4 310-0745 Note 1: Rear or side access is required to complete power wiring installations. Enclosure Dimensions - Transfer Switch in U.L. Type 4X Stainless Steel 316 Enclosure_ Amp Rating Height Width Door Closed Door Open Weight Cabinet Type Outline Drawin in I mm I in I mm I in I mm in I mm Ib k 40,70,125 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 500-4184 150,225 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 500-4184 260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 500-4184 300,400,600 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4X 500-4185 800,1000 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4X 500-4185 Note:Not available 1200-3000 Amp.. Transfer Switch Lug Capacities All lugs accept copper or aluminum wire unless indicated otherwise. Amp Rating Cables Per Phase size 40,70,125 1 #12 AWG-2/0 150,225 1 #6 AWG-300 MCM 260 1 #6 AWG-400 MCM 300,400 1 3/0-600 MCM 300,400 2 3/0-250 MCM 600 2 250-500 MCM 800-1000 4 250-500 MCM 1200 4 #2 AWG to 600 MCM 1600,2000 8 #2 AWG to 600 MCM(lugs optional) • 3000 8 #2 AWG 600 MCM(lugs optional) Caution:Do not run control wiring through power cable conduit or raceway. ©2004-2005 Cummins Power Generation Specifications subject to change without notice S-1270h(7/05) UL Withstand and Closing Ratings The transfer switches listed below must be protected by circuit breakers or fuses. Reference drawings include • detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult with your Distributor/Dealer to obtain the necessary drawings.Withstand and Closing Ratings(WCR)are stated in symmetrical RMS amperes. MCCB PROTECTION _ CURRENT LIMITED BREAKER PROTECTION WCR@Volts Max Transfer With Specific Switch with Specific Max MCCB Drawing Current Limiting Max CLB Drawing Reference Ampere Manufacturers Rating Reference Breakers(CLB) Rating MCCBs 40-125 14,000 @ 480 225 A 098-6885 200,000 @ 480 225 A 098-6918 40-125 14,000 @ 600 225 A 098-6885 100,000 @ 600 225 A 098-6918 150-260 30,000 @ 480 400 A 098-6886 200,000 @ 480 400 A 098-6919 150-260 30,000 @ 600 400 A 098-6886 100,000 @ 600 400 A 098-6919 300-600 65,000 @ 480 1200 A 098-6887 200,000 @ 480 1200 A 098-6920 300-600 65,000 @ 600 1200 A 098-6887 100,000 600 1200 A 098-6920 800-1000 65,000 @ 480 1400 A 098-6888 150,000 @ 480 1400 A 098-6921 800-1000 NA NA 098-6888 100,000 @ 600 1400 A 098-6921 1200 85,000 @ 480 1600 A 098-7312 85,000 @ 480 1600 A 098-7312 1200 65,000 @ 600 1600 A 098-7312 65,000 @ 600 1600 A 098-7312 1600-2000 100,000 @ 480 4000 A 098-7311 100,000 @ 480 4000 A 098-7311 1600-2000 1 85,000 600 4000 A 098-7311 85,000 @ 600 4000 A 098-7311 3000 1 100,000 0 480 4000 A 098-7313 1 100,000 @ 480 4000 A 098-7313 3000 85,000 @ 600 4000 A 098-7313 85,000 @ 600 4000 A 098-7313 FUSE PROTECTION Transfer WCR @ Volts Drawing Switch Max.with Current Max Fuse,Size and Type Reference Ampere _11TIft Fuses 40-125 200.000 ft 480 200 A Class,J,RK1,RK5 098-6885 • 40-125 200,000 @ 600 200 A Class,J,RK1,RK5 098-6885 150-260 200,000 @ 480 600 A Class,J,RK1,RK5 098-6886 150-260 200,000 @ 600 1200 A Class L 098-6886 300-600 200,000 @ 480 1200 A Class L 098-6887 300-600 200,000 @ 6300 1200 A Class L 098-6887 800-1000 200,000 @ 480 2000 A Class L 098-6888 800-1000 200,000 @ 600 2600 A Class L 098-6888 1200 200,000 @ 480 3000 A Class L 098-7312 1200 150,000 @ 600 3000 A Class L 098-7312 1600-2000 200,000 @ 480 2500 A Class L 098-7311 1600-2000 150,000 @ 600 2500 A Class L 098-7311 3000 200,000 @ 480 4000 A Class L 098-7313 3000 150,000 @ 600 4000 A Class L 098-7313 ©2004-2005 Cummins Power Generation Specifications subject to change without notice S-1270h(7/05) Submittal Detail Automatic Transfer Switch Options Options and Accessories Current Ratings Controls • [) SO46 40 Amps [] CO23 Switch Control-Level 1 [) SO47 70 Amps [] CO24 Switch Control-Level 2 [) SO48 125 Amps Control Options (] SO49 150 Amps [J S050 225 Amps [] M017 Security Key-Front Panel [] M018 Display-Digital [] S051 260 Amps (] M022 Monitoring-Load [j S052 300 Amps [j M023 Module-Relay [] S053 400 Amps [) M031 Communications-Lon Works Network Communications (J S054 600 Amps Module(FTT-10) [] S055 800 Amps Meters [] S056 1000 Amps [] D009 Digital Bar Graph Meters [] S057 1200 Amps Battery Chargers [] S058 1600 Amps [] K001 Battery Charger-2 Amps,12/24 Volts {] S059 2000 Amps [j KB59 Battery Charger-15 Amps,12 Volts [] S060 3000 Amps [] KB60 Battery Charger-12 Amps,24 Volts Voltage(Line-Line)Ratings Auxiliary Relays-Relays are UL-Listed and factory installed.All [) R020 120 Volts(") relays provide(2)normally open and(2)normally closed isolated [} R038 190 Volts contacts rated 10A @ 600 VAC Relay terminals accept(1)18 Ga.to [] R021 208 Volts (2)12 Ga.wires per terminal. [] R022 220 Volts [] L101 Aux.Relay-24 VDC Coil-Installed,not wired(for customer [] R023 240 Volts use). [] R024 380 Volts [] L102 Aux.Relay-Emergency Position-Relay energized when [] R025 416 Volts OTPC in Source 2 Emer enc( g y)position [] R035 440 Volts [] L103 Aux.Relay-Normal Position-Relay energized when OTPC (] R026 480 Volts in Source 1 (Normal)position [] R027 600 Volts [] L201 Aux.Relay-12 VllC Coil Installed,not wired Line to Neutral Voltage(not available on 12G0-3000 amp [} L202 Aux.Relay-Emergency Position F ;%y energized when switches) OTPC in Source 2(Emergency)position Pole Configuration [] L203 Aux.Relay-Norm it Position-Relay ,°,ergized when OTPC [] A028 Poles-3(Solid Neutral) in Source 1 (Normal)position [] A029 Poles-4(Switched Neutral-not available 40-125 amps) Applications Modules Frequency (] M003 Terminal Block-30 points(not wired) (] A044 60 Hertz [) M007 Load Shed-From Emergency-Drives OTPC in neutral [] A045 50 Hertz position when remote signal contact doses • Application [] N002 Terminal Block-Battery Charger Alamis [] A035 Appl-Utility to Genset [} N008 Terminal Lugs-Cable(1600-3000 amps only) (J A036 Appl-Utility to Utility (] N009 Power Connect-Bus Stabs(150-1200 au:p open [] A037 Appl-Genset to Genset construction only) System Options Shipping Option [] A041 Single Phase,2-wire or 3-wire(not available 1200-3000 [] A051 Packing-Export Box amps) [} N013 Ext:msion Harness [J A042 Three Phase,3-wire or 4-wire Enclosure {] B001 Type 1:General purpose indoor(similar to IEC type IP30) [] B002 Type 3R:Intended for outdoor use(dustproof and rainproof) (Similar to IEC type IP34) [] B003 Type 4:Indoor or outdoor use(watertight)(Similar to IEC type IP65) [] B004 Open Construction:No enclosure-includes Automatic Transfer Switch and Controls. [j B010 Type 12:Indoor use,dust-tight and drip-tight(similar to IEC type IP61) [] B025 Type 4X:Indoor or outdoor use(watertight)(similar to IEC Type IP65)(Not available 1200-3000 Amps) Listing [) A046 Listing-UL 1008/CSA Certification [] A064 Listing-NFPA 20(not available 1200-3000 amps) ©2004-2005 Cummins Power Generation Specifications subject to change without notice S-1270h(7/05) Available Products and Services A wide range of products and services is available to match your power generation system requirements. • Cummins Power Generation products and services include: • Diesel and Spark-Ignited Generator Sets • Transfer Switches • Bypass Switches • Parallel Load Transfer Equipment • Digital Paralleling Switchgear • PowerCommand Network and Software • Distributor Application Support • Planned Maintenance Agreements Warranty All components and subsystems are covered by an express, limited one-year warranty. Extended factory warranties and local distributor maintenance agreements are also available. Certifications Transfer switches meet or exceed leading code requirements: NEMA-All switches comply with NEMA ICS 10 ISO9001 -This trarsier swiich weas designed and manufactured in facilities certified to ISO9001 CSA-All switches are CSA certified up to 600 VAC NFPA Testing-A complete representative prototype transfer switch has been subected to a number of demanding tests to verify the design integrity and performance under both normal and abnormal operating conditions per the requirements of NFPA 70, 99,and 110 UL-All switches are UL 1008 Listed, and factory or field installed switch accessories comply with UL Listing; UL Type Rated cabinets; UL Listed CU-AL terminals See your distributor for more information Power Generation Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis,MN 55432 763.574.5000 Fax:763.574.5298 www.cumminspower.com Cummins Power Generation is a subsidiary of Cummins Inc. PowerCommand is a registered trademark of Cummins Power Generation. LonWorks is a registered trademark of Echelon. Warning: Backfeed to a utility system can cause electrocution and/or property damage.Do no conned to any building's electrical system except through an approved device or after building main switch is open. ©2004-2005 Cummins Power Generation Specifications subject to change without notice S-1270h(7/05) r Division 16—Electrical Emergency/Standby Power Systems • Transfer Switches Part 1. GENERAL 1.01 Scope A. Provide complete factory assembled power transfer equipment with field programmable digital electronic controls designed for fully automatic operation and including: surge voltage isolation, voltage sensors on all phases of both sources, linear operator, permanently attached manual handles, positive mechanical and electrical interlocking, and mechanically held contacts for both sources. B. The generator set manufacturer shall warrant transfer switches to provide a single source of responsibility for all the products provided. Technicians specifically trained to support the product and employed by the generator set supplier shall service the transfer switches. 1.02 Codes and Standards A. The automatic transfer switch installation and application shall conform to the requirements of the following codes and standards: 1. CSA 282, Emergency Electrical Power Supply for Buildings 2. NFPA70—National Electrical Code. Equipment shall be suitable for use in systems in compliance to Article 700, 701, and 702. 3. NFPA99—Essential Electrical Systems for Health Care Facilities 4. MFPA110—Emergency and Standby Power"ystetns. The transfer switch shall meet all requirements for Level 1 systems. • 5. IEEE446— Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications. 6. NEMA ICS10-1993—AC Automatic Transfer Switches, B. The transfer switch assembly shall comply with the following standards: 1. CSA C22.2, No. 14—M91 Industrial Control Equipment. 2. EN55011, Class B Radiated Emissions 3. EN55011, Class B Conducted Emissions 4. IEC 1000-4-5(EN 61000-4-5); AC Surge Immunity. 5. IEC 1000-4-4(EN 61000-4-4) Fast Transients Immunity 6. IEC 1000-4-2(EN 61000-4-2) Electrostatic Discharge Immunity 7. IEC 1000-4-3(EN 61000-4-3) Radiated Field Immunity 8. IEC 1000-4-6 Conducted Field Immunity 9. IEC 1000-4-11 Voltage Dip Immunity. 10. IEEE 62.41, AC Voltage Surge Immunity. 11. IEEE 62.45, AC Voltage Surge. 12. UL1008—Transfer Switches. Transfer switches shall be UL1008 listed. UL1008 transfer switches may be supplied in UL891 enclosures if necessary to meet the physical requirements of the project. C. The transfer switch manufacturer shall be certified to ISO 9001 International Quality Standard and shall • have third party certification verifying quality assurance in design/development, production, installation, and service, in accordance with ISO 9001. page 0 Tr<:nsfer and Bvpas Switches. Heavy Duty 02/10/06 1.03 Acceptable Manufacturers Only approved bidders shall supply equipment provided under this contract. Equipment specifications for • this project are based on microprocessor-based transfer switches manufactured by Cummins Onan. Equipment by other suppliers that meets the requirement of this specification are acceptable, if approved not less than 2 weeks before scheduled bid date. Proposals must include a line by line compliance statement based on this specification. Part 2. PRODUCTS 2.01 Power Transfer Switch A. Ratings 1. Refer to the project drawings for specifications on the sizes and types of transfer switch equipment, withstand and closing ratings, voltage and ampere ratings, enclosure type, and accessories. Unless otherwise noted on the drawings, transfer switches operating at 150VAC (line to neutral)and lower, and transfer switches serving exclusively 3-wire loads shall be 3 pole with solid neutral. All other transfer switches shall be 4 pole. 2. Main contacts shall be rated for 600 Volts AC minimum. 3. Transfer switches shall be rated to carry 100 percent of rated current continuously in the enclosure supplied; in ambient temperatures of-40 to +60 degrees C, relative humidity up to 95% (non-condensing), and altitudes up to 10,000 feet(3000M). 4. Transfer switch equipment shall have withstand and closing ratings(WCR) in RMS symmetrical amperes greater than the available fault currents shown on the drawings and at the specified voltage. The transfer switch and its upstream protection shall be coordinated. The transfer switch shall be third party listed and labeled for use with the specific protective device(s) installed in the application. • B. Construction 1. Transfer switches shall be double-throw, electrically and mechanically interlocked, and mechanically held in the source 1 and source 2 positions. The transfer switch shall be specifically designed to transfer to the best available source if it inadvertently stops in a neutral position. 2. Transfer switches rated through 1000 amperes shall be equipped with permanently attached manual operating handles and quick-break, quick-make over-center contact mechanisms. Transfer switches over 1000 amperes shall be equipped with manual operators for service use only under de-energized conditions. 3. Main switch contacts shall be high-pressure silver alloy. Contact assemblies shall have arc chutes for positive arc extinguishing. Arc chutes shall have insulating covers to prevent inter-phase flashover. 4. Transfer switch internal wiring shall be composed of pre-manufactured harnesses that are permanently marked for source and destination. Hamesses shall be connected to the control system by means of locking disconnect plug(s), to allow the control system to be easily disconnected and serviced without disconnecting power from the transfer switch mechanism. 5. Power transfer switch shall be provided with flame retardant transparent covers to allow viewing of switch contact operation but prevent direct contact with components that could be operating at line voltage levels. 6. Transfer switches designated on the drawings as 4-pole shall be provided with a switched neutral pole. The neutral pole shall be of the same construction and have the same ratings as the phase poles. All poles shall be switched simultaneously using a common crossbar. Substitute equipment using overlapping neutral contacts is not acceptable. 7. Transfer switches that are designated on the drawings as 3-pole shall be provided with a neutral bus and lugs. The neutral bus shall be sized to carry 100% of the current designated on the switch rating. • C. Connections 1. Field control connections shall be made on a common terminal block that is clearly and permanently labeled. page 1 Ti�iisTe( rand lc�yt)as Switches. HeGvy Duiy- 02/10/06 2. Transfer switch shall be provided with AUCU mechanical lugs sized to accept the full output rating of the switch. Lugs shall be suitable for the number and size of conductors shown on the drawings. • 2.02 Transfer Switch Control A. Operator Panel. Each transfer switch shall be provided with a control panel to allow the operator to view the status and control operation of the transfer switch. The operator panel shall be a sealed membrane panel rated NEMA 3R/IP53 or better(regardless of enclosure rating)that is permanently labeled for switch and control functions. The operator panel shall be provided with the following features and capabilities. 1. High intensity LED lamps to indicate the source that the load is connected to(source 1 or source 2); and which source(s)are available. Source available LED indicators shall operate from the control microprocessor to indicate the true condition of the sources as sensed by the control. 2. High intensity LED lamps to indicate that the transfer switch is"not in auto" (due to control being disabled or due to bypass switch (when used)enabled or in operation) and "Test/Exercise Active" to indicate that the control system is testing or exercising the generator set. 3. "OVERRIDE" pushbutton to cause the transfer switch to bypass any active time delays for start, transfer, and retransfer and immediately proceed with its next logical operation. 4. "TEST' pushbutton to initiate a preprogrammed test sequence for the generator set and transfer switch. The transfer switch shall be programmable for test with load or test without load. 5. "RESET/LAMP TEST" pushbutton that will clear any faults present in the control, or simultaneously test all lamps on the panel by lighting them. 6. The control system shall continuously log information on the number of hours each source has been connected to the load, the number of times transferred, and the total number of times each source has failed. This information shall be available via a PC-based service tool and an operator display panel. 7. Security Key Switch to allow the user to inhibit adjustments, manual operation or testing of t;ie transfer switch unless key is in plate and operated. . 8. Vacuum fluorescent alphanumeric display panel with push-button navigation switches. The display shall be clearly visible in both bright(sunlight) and no light conditions. It shall be visible over an angle of at least 120 degrees. The Alphanumeric display panel shall be capable of providing the following functions and capabilities: a) Display source condition information, including AC voltage for each phase of normal and emergency source, frequency of each source. Voltage for all three phases shall be displayed on a single screen for easy viewing of voltage balance. Line to neutral voltages shall be displayed for 4-wire systems. b) Display source status, to indicate source is connected or not connected. c) Display load data, including 3-phase AC voltage, 3-phase AC current, frequency, KW, KVA, and power factor. Voltage and current data for all phases shall be displayed on a single screen. d) The display panel shall allow the operator to view and make the following adjustments in the control system, after entering an access code: i. Set nominal voltage and frequency for the transfer switch. ii. Adjust voltage and frequency sensor operation set points. iW Set up time clock functions. iv. Set up load sequence functions. v. Enable or disable control functions in the transfer switch, including program transition. vi. Set up exercise and load test operation conditions, as well as normal system time delays for transfer time, time delay start,stop, transfer,and retransfer. e) Display Real time Clock data, including date, and time in hours, minutes, and seconds. The real time clock shall incorporate provisions for automatic daylight savings time and leap year adjustments. The • control shall also log total operating hours for the control system. page 02/10/06 f) Display service history for the transfer switch. Display source connected hours, to indicate the total number of hours connected to each source. Display number of times transferred, and total number of times each source has failed. • g) Display fault history on the transfer switch, including condition, and date and time of fault. Faults to include controller checksum error, low controller DC voltage, ATS fail to close on transfer, ATS fail to close on retransfer, battery charger malfunction, network battery voltage low, network communications error. B. Internal Controls 1. The transfer switch control system shall be configurable in the field for any operating voltage level up to 600VAC. Provide RMS voltage sensing and metering that is accurate to within plus or minus 1%of nominal voltage level. Frequency sensing shall be accurate to within plus or minus 0.2%. Voltage sensing shall be monitored based on the normal voltage at the site. Systems that utilize voltage monitoring based on standard voltage conditions that are not field configurable are not acceptable. 2. Transfer switch voltage sensors shall be close differential type, providing source availability information to the control system based on the following functions.- a) Monitoring all phases of the normal service(source 1)for under voltage conditions (adjustable for pickup in a range of 85 to 98%of the normal voltage level and dropout in a range of 75 to 98% of normal voltage level). b) Monitoring all phases of the emergency service (source 2) for under voltage conditions (adjustable for pickup in a range of 85 to 98% of the normal voltage level and dropout in a range of 75 to 98% of pickup voltage level). c) Monitoring all phases of the normal service(source 1)and emergency service (source 2)for voltage imbalance. d) Monitoring all phases of the nor.vial service(source 1)and emergency service(source 2) for loss of a • single phase. e) Monitoring all pluses of the normal service(source 1) and emergency service(source 2) for phase rotation. f) Monitoring all phases of the normal service (source 1)and emergency service(source 2) for over voltage conditions (adjustable for dropout over a range of 105 to 135% of normal voltage, and pickup at 9F-99% of dropout voltage level). g) Monitoring all phases of the normal service(source 1)and emergency service(source 2) for over or under frequency conditions. h) Monitoring the neutral current flow in the load side of the transfer switch. The control shall initiate an alarm when the neutral current exceeds a preset adjustable value in the range of 100-150%of rated phase current for more than an adjustable time period of 10 to 60 seconds. 3. All transfer switch sensing shall be configurable from a Windows 95, 98, or NT PC-based service tool, to allow setting of levels, and enabling or disabling of features and functions. Selected functions including voltage sensing levels and time delays shall be configurable using the operator panel. Designs utilizing DIP switches or other electromechanical devices are not acceptable. The transfer control shall incorporate a series of diagnostic LED lamps. 4. The transfer switch shall be configurable to control the operation time from source to source(program transition operation). The control system shall be capable of enabling or disabling this feature, and adjusting the time period to a specific value. A phase band monitor or similar device is not an acceptable alternate for this feature. 5. The transfer switch shall incorporate adjustable time delays for generator set start(adjustable in a range from 0-15 seconds); transfer(adjustable in a range from 0-120 seconds); retransfer(adjustable in a range from 0-30 minutes); and generator stop(cooldown) (adjustable in a range of 0-30 minutes). • 6. The transfer switch shall be configurable to accept a relay contact signal and a network signal from an external device to prevent transfer to the generator service. page 3 Transtei and Bypas Switches. Heavy Duty 02/10/06 7. The control system shall be designed and prototype tested for operation in ambient temperatures from -40C to +70C. It shall be designed and tested to comply with the requirements of the noted voltage and RFI/EMI standards. i8. The control shall have optically isolated logic inputs, high isolation transformers for AC inputs, and relays on all outputs, to provide optimum protection from line voltage surges, RFI and EMI. 9. The transfer switch shall be provided with a battery charger for the generator set starting batteries. The battery charger shall be a float type charger rated 2 amps. The battery charger shall include an ammeter for display of charging current and shall have fused AC inputs and DC outputs. C. Control Interface 1. The transfer switch will provide an isolated relay contact for starting of a generator set. The relay shall be normally held open, and close to start the generator set. Output contacts shall be form C, for compatibility with any generator set. 2. Provide one set Form C auxiliary contacts on both sides, operated by transfer switch position, rated 10 amps 250 VAC. 3. The transfer switch shall provide relay contacts to indicate the following conditions: source 1 available, load connected to source 1, source 2 available, source 2 connected to load. 2.03 Enclosure A. Enclosures shall be UL listed. The enclosure shall provide wire bend space in compliance to the latest version of NFPA70. The cabinet door shall include permanently mounted key type latches. B. Transfer switch equipment shall be provided in a NEMA 1 or better enclosure. C. Enclosures shall be the NEMA type specified. The cabinet shall provide code-required wire bend space at point of entry as shown on the drawings. Manual operating handles and all control switches (other than key-operated switches) shall be accessible to authorized personnel only by opening the key-locking cabinet . door. Transfer switches with manual operating handles and/or non key-operated control switches located on outside of cabinet do not meet this specification and are not acceptable. Part 3. OPERATION 3.01 Open Transition Sequence of Operation A Transfer switch normally connects an energized uti"ity power source(source 1)to loads and a generator set(source 2) to the loads when normal source fails. The normal position of the transfer switch is source 1 (connected to the utility), and no start signal is supplied to the genset. B. Generator Set Exercise(Test)With Load Mode. The control system shall be configurable to test the generator set under load. In this mode, the transfer switch shall control the generator set in the following sequence: 1. Transfer switch shall initiate the exercise sequence at a time indicated in the exercise timer program, or when manually initiated by the operator. 2. The transfer switch shall issue a compatible start command to the generator set, 3. When the generator set has reached normal operating temperature or after an adjustable time period (whichever is shorter), the control system shall accelerate the generator set to rated voltage and frequency. 4. When the control systems senses the generator set at rated voltage and frequency, it shall operate to connect the loads to the generator set by opening the normal source contacts, and closing the alternate source contacts a predetermined time period later. The timing sequence for the contact operation shall be programmable in the controller. 5. The generator set shall operate connected to the load for the duration of the exercise period. if the generator set fails during this period, the transfer switch shall automatically reconnect the generator set to . the normal service. page Tians,fer and Bypas Switches. Heavy Duty 02/10/06 6. On completion of the exercise period, the transfer switch shall operate to connect the loads to the normal source by opening the alternate source contacts, and closing the normal source contacts a predetermined time period later. The timing sequence for the contact operation shall be programmable in the controller. 7. The transfer switch shall operate the generator set unloaded for a cooldown period, and then remove the start signal from the generator set. If the normal power fails at any time when the generator set is running, the transfer switch shall immediately connect the system loads to the generator set. C. Generator Set Exercise(Test)Without Load Mode. The control system shall be configurable to test the generator set without transfer switch load connected. In this mode, the transfer switch shall control the generator set in the following sequence: 1. Transfer switch shall initiate the exercise sequence at a time indicated in the exercise timer program, or when manually initiated by the operator. 2. The transfer switch shall issue a compatible start command to the generator set, and cause the generator set to start and run at idle until it has reached normal operating temperature. 3. When the generator set has reached normal operating temperature or after an adjustable time period (whichever is shorter), the control system shall accelerate the generator set to rated voltage and frequency. 4. When the control systems senses the generator set at rated voltage and frequency, it shall operate the generator set unloaded for the duration of the exercise period. 5. At the completion of the exercise period, the transfer switch shall remove the start signal from the generator set. If the normal power fails at any time when the generator set is running, the transfer EIVPIc'� shall immediately connect the system loads to the generator set. Part 4. OTHER REQUIREMENTS 4.01 Factory Testing. The transfer switch manufacturer shall perform a complete o C1rational test on the transfer switch prior to shipping from the factory. A certified test report shall be available on regijest. Test process shall include calibration of voltage sensors. 4.02 Service and support A. The manufacturer of the transfer switch shall maintain service parts inventory at a central location which is accessible to the se,vice location 24 hours per day, 365 days per year. & The transfer switch shall be serviced by a local service organization that is trained and factory certified in both generator set and transfer switch service. The supplier shall maintain an inventory of critical replacement parts at the local service organization, and in service vehicles. The service organization shall be on call 24 hours per day, 365 days per year. C. The manufacturer shall maintain model and serial number records of each transfer switch provided for at least 20 years. Is page 5 Transfer and Bypas Svoiche Heavy Duty 02/10/06 1. SUBMERSIBLE WASTEWATER PUMPS P1 &P2— INSTALLATION, CARE AND MAINTENANCE(SUBMERSIBLE PUMP); INSTALLATION, CARE AND MAINTENANCE(FLUSH VALVE); WARNING; MINICAS CONTROL&STATUS UNIT; PARTS LIST; • SPECIFICATIONS SUBMITTAL MANUFACTUER ITT FLYGT CORPORATION 35 NUTMEG DRIVE TRUMBELL, CT 06611 (707)422-9894 www.flygt.com SUPPLIER WHITNEY EQUIPMENT COMPANY, INC. 21222-30TH DRIVE SE, SUITE 110 BOTHELL,WA 98021 (425)486-9499 (425)485-7409 FAX NAME PLATE INFORMATION MODEL NO. NP3153.181 SERIAL NO. TBD (PUMP 1) SERIAL NO. TBD (PUMP 2) 15 HP; 480V; 3 PH; 60 HZ 220 GPM @ 105'TDH ; 4" DISCHARGE SIZE 263 mm NON-CLOG BACKSWEPT("N") IMPELLER 2" SS GUIDE BAR & LIFTING CHAINS W/MINICAS 120/110V 24VAC 24VDC . 2. SUBMERSIBLE SUMP PUMP— INSTALLATION INSTRUCTIONS; INSTALLATION &OPERATION INSTURCTIONS/PARTS LIST; SPECIFICATIONS MANUFACTURER SULZER PUMPS HOUSTON INC. 800 KOOMEY ROAD BROOKSHIRE, TX 77423 (281) 934-6012 (281) 934-6082 FAX www.sulzer.com SUPPLIER SULZER PUMPS HOUSTON INC_ 3215 S. 116TH ST.#109 SEATTLE, WA 98168 (206)433-2600 (206)433-0263 FAX NAME PLATE INFORMATION MODEL NO_ PIP701C SERIAL NO. 1/2 HP; 3450 RPM; 115V; 1 PHASE; WITH LEVEL CONTROL FLOAT 62 GPM @ TOTAL HEAD OF 7.5; 1-1/2"NPT DISCHARGE SIZE; 20' CABLE LENGTH • 3. ELECTROMAGNETIC FLOWMETERS— INSTALLATION, OPERATION&MAINTENANCE MANUAL; INSTRUCTIONS—FLOWMETER; MEMORY UNIT; INSTRUCTIONS-WALL MOUNTING KIT; • FACE DIMENSIONS; CALIBRATION REPORT; EUROPEAN PRESURE EQUIPMENT DIRECTIVE; SPECIFICATIONS MANUFACTURER SIEMENS ENERGY&AUTOMATION 1201 SUMNEYTOWN PIKE SPRING HOUSE, PA 19477 (215)646-7400 (215)646-3547 FAX www.siemens.com SUPPLIER H.D. FOWLER PO BOX 160 BELLEVUE, WA 98009 (425)746-8400 (425)746-6920 FAX NAME PLATE INFORMATION MODEL#FDK:083Z8056 (MAG3100W/5000 W/6U CABLE) MODEL#7ME6910-1AA10-1AA0 (DISPLAY SIGNAL CONVERTER FOR FLOW TUBES) MODEL#FDK:085U1001 (WALL/PIPE MOUNTING BRACKET) MODEL#FDK:085U0220 (SUBMERSIBLE KIT FOR MAGFLO TUBES) MODEL#FDK001STCAB (18G, 3 CONDUCTOR 60' CABLE W/BRAIDED SHIELD) • 6"; 115/230 VAC; 50/60 HZ; 0.5%ACCURACY FOR VELOCITY 1.5-33 FT/S RANGE. NEOPRENE-LINED; 150#ANSI CARBON STEEL FLANGES. 316 SS FLOW TUBE, ELCTRODES, AND GROUNDING ELECTRODES. REMOTE MOUNT READOUT DEVICE AT RTU. SIGNAL CONVERTER (0.5%ACCURACY) INCLUDES INDICATOR, TOTALIZER,AND PROVIDES 4-20 mA AND SCALED DIGITAL PULSE OUTPUTS. 4. PRESSURE GAUGES—SPECIFICATIONS MANUFACTURER WIKA INSTRUMENT CORP. 1000 WIEGAND BOULEVARD LAWRENCEVILLE, GEORGIA 30043-5868 (770) 513-8200 (770)338-5118 FAX http://www.wika.com website info@wika.com email SUPPLIER BRANOM INSTRUMENT CO. 5500 FOURTH AVE SOUTH SEATTLE, WA 98108 (206)762-6050 (206) 767-5669 FAX NAME PLATE INFORMATION MODEL NO. 9834133-0032 (WIKA SERIES 212.34 PRESSURE GAUGE) • MODEL NO. 9738236 (TYPE L990.10 DIAPHRAGM SEAL) 0-60 PSIG; 4 Y2"; BOTTOM-MOUNT; 0.5%ACCURACY 1/4" FLUSHING CONNECTION; 1/2" NPT PROCESS; 1/4" NPT GAUGE HECO DIAPHRAGM SEAL#100AF; SS LOWER; CS UPPER; 316 SS DIAPHRAGM 5. PLUG VALVE(PUMP ISOLATION VALVE)-SPECIFICATIONS MANUFACTURER M&H /KENNEDY VALVE COMPANY DIVISION OF MCWANE INC. PO BOX 2088 • ANNISTON, ALA. 36202 SUPPLIER H.D. FOWLER PO BOX 160 BELLEVUE, WA 98009 (425) 746-8400 (425) 746-6920 FAX NAME PLATE INFORMATION MODEL NO. 1820 4"; FLANGED BY FLANGED WITH ABOVE-GROUND GEAR ACTUATOR AND HANDWHEEL EPDXY INTERIOR; PRIMER EXTERIOR 6. RESILIENT SEAT GATE VALVE-SPECIFICATIONS MANUFACTURER M&H /KENNEDY VALVE COMPANY DIVISION OF MCWANE INC. PO BOX 2088 ANNISTON,ALA. 36202 SUPPLIER H.D. FOWLER PO BOX 160 BELLEVUE,WA 98009 is (425) 746-8400 (425)746-6920 FAX NAME PLATE INFORMATION MODEL NO. STYLE 4067, SERIES 7561 8"; FL x FL; W/VALVE BOX& OP NUT EXTENSION WITHIN 24°OF GRADE. 250 PSI WATER WORKING PRESSURE; 250 PSI BUBBLE-TIGHT TEST 500 PSI HYDROSTATIC SHELL TEST; AWWA C515 7. SWING CHECK VALVE-SPECIFICATIONS MANUFACTURER M&H VALVE COMPANY PO BOX 2088 23RD STREET @ RAILROAD ANNISTON, ALABAMA 36202 (205)237-3521 (205)237-8630 FAX SUPPLIER H.D. FOWLER PO BOX 160 BELLEVUE, WA 98009 (425) 746-8400 (425) 746-6920 FAX • NAME PLATE INFORMATION MODEL NO. 159-02 4"; FLANGED; WEIGHT&LEVER; AWWA C508; RUBBER FACE FUSION-BONDED EPDXY-COATED INSIDE AND OUT. 8. LIQUID LEVEL SWITCH (VALVE VAULT FLOOD ALARM)—SPECIFICATIONS MANUFACTURER MADISON COMPANY 27 BUSINESS PARK DRIVE • BRANFORD, CT 06405 (203)488-4477 (800)466-5383 (203)481-5036 FAX www.madisonco.com web info a,madisonco.com email SUPPLIER W.W. GRAINGER 6725 TODD BLVD TUKWILA, WA 981884771 (425)251-5030 (425)251-5324 FAX NAME PLATE INFORMATION GRAINGER PART NO.: 4YM31-1 MADISON PART NO. M5000 PRESSURE RATING: 300 PSI 316 STAINLESS STEEL STEM AND FLOAT MATERIAL 9. FLOAT SWITCHES—SPECIFICATIONS MANUFACTURER ANCHOR SCIENTIFIC INC. BOX 378 LONG LAKE, MN 55356 (612)473-6002 • SUPPLIER H.D. FOWLER PO BOX 160 BELLEVUE, WA 98009 (425) 746-8400 (425)746-6920 FAX NAME PLATE INFORMATION PART NO. : S40 NO (NORMALLY OPEN) 4.5A @ 120VAC; 2.25A @ 240VAC BLACK; 40' SUSPENDED 10. BACKFLOW PREVENTER- INSTALLATION INSTRUCTIONS MANUFACTURER FEBCO(A DIVISION OF CMB INDUSTRIES) PO BOX 8070 FRESNO, CA 93747 (209)252-0791 (209)453-9030 FAX SUPPLIER H.D. FOWLER PO BOX 160 • BELLEVUE, WA 98009 (425) 746-8400 (425) 746-6920 FAX NAME PLATE INFORMATION MODEL NO, 860YA 11. VALVE VAULT&ACCESS HATCH; WETWELL HATCH—SPECIFICATIONS MANUFACTURER/SUPPLIER UTILITY VAULT COMPANY PO BOX 588 • AUBURN, WA 98071-0588 (253) 839-3500 (253)735-4201 FAX NAME PLATE INFORMATION—VAULT MODEL NO. 810-LA (VAULT) NAME PLATE INFORMATION—VALVE VAULT HATCH MODEL NO. H2O ALUMINUM HATCH,4'x 6'; H-20 LOAD RATED, MILL FINISH, ODOR-RESISTANT GASKET, RECESS HASP COVERED WITH HINGED LID, DOORS LOCK IN VERTICAL POSITION, SPRING- ASSIST OPENING. ALL HARDWARE TYPE 316 STAINLESS STEEL_ NAME PLATE INFORMATION—WETWELL HATCH ALUMINUM HATCH, 4'6"x 4'6"; H-20 LOAD RATED, MILL FINISH, ODOR-RESISTANT GASKET, RECESS HASP COVERED WITH HINGED LID, DOORS LOCK IN VERTICAL POSITION, SPRING- ASSIST OPENING. ALL HARDWARE TYPE 316 STAINLESS STEEL. 12. WETWELL HATCH NET— SPECIFICATIONS; INSTALLATION INSTRUCTIONS MANUFACTURER/SUPPLIER SAFE APPROACH INC. PO BOX 1473 AUBURN, ME 04211 (800)471-1157 • (207)784-2195 FAX www.safeapproach.com NAME PLATE INFORMATION MODEL NO. 121 4'6"x 4'6" 13. HANDHOLES—SPECIFICATIONS MANUFACTURER/SUPPLIER UTILITY VAULT COMPANY PO BOX 588 AUBURN, WA 98071-0588 (253)839-3500 (253) 735-4201 FAX NAME PLATE INFORMATION MODEL NO. 233-LA WITH MODEL NO. 23-2436P COVERS. COVERS TO BE MARKED"POWER"OR"CONTROL." • 14. WFTWFLL FIBERrLAS GRATING & LADDERS—PNGINF_ERING DETAIL; DRAWINGS MANUFACTURER/SUPPLIER MCNICHOLS CO. BOX 101211 ATLANTA, GA 30392-1211 • (800) 327-3820 (813)243-1888 FAX NAME PLATE INFORMATION-LADDERS (WETWELL RETRACTABLE LADDER) (WETWELL FIXED LADDER) 2" FRP SQUARE TUBE RAILS 1 3/8" x 3/16" FRP ROUND TUBE RUNGS WITH GRIT NON-SKID BONDED 3/8" DIAMETER S.S. FASTENER TO ATTACH BASE CLIP TO LADDER 15. MOTOR CONTROL CENTER—TIASTAR MCC SPECIFICATIONS; TIASTAR MCC INSTRUCTION GUIDE; HORIZONTAL BUS BAR SPLICE INSTRUCTIONS; SQUIRREL CAGE MOTOR MCP SELECTION MANUFACTURER SIEMENS ENERGY&AUTOMATION, INC. 1500 WEST HARVESTER WEST CHICAGO, IL 60185 (630)231-6200 www.sea.siemens.com SUPPLIER CASCADE CONTROLS CORPORATION 18338 ANDOVER PARK WEST TUKWILA, WA 98188-4707 (206) 357-0304 • (206) 357-0305 FAX NAME PLATE INFORMATION MODEL NO. QUOTE#TBD STYLE NO. 89 SYSTEM/89 3 PHASE; 60 HZ; 480V; 4W; ENCLOSURE TYPE NEMA 3R/1A BUS AMPERE RATING: 600A HORIZONTAL/600A NEUTRAL SHORT CIRCUIT RATING: 65K AMPS; ONE SIZE 1 %MOTOR STARTERS RMS SYMMETRICAL; 600V MAX_; ENCLOSURE TYPE NEMA 1A; INCLUDES PHASE MONITOR EQUIVALENT TO TIME MARK PART NO. A25813-480VAC INCLUDES TVSS EQUIVALENT TO INNOVATIVE TECHNOLOGY PAR NO. PTX160 3Y201 L 16. LIMIT SWITCHES(INTRUSION PANEL LIGHT CHECK VALVE"FAIL")-SPECIFICATIONS MANUFACTURER SIEMENS ENERGY&AUTOMATION, INC. INDUSTRIAL CONTROL PRODUCTS FMSLON 1000 MCKEE STREET BATAVIA, IL 60510-1663 (800)964-4114 www.sea.siemens.com SUPPLIER CASCADE CONTROLS CORPORATION 18338 ANDOVER PARK WEST TUKWILA, WA 98188-4707 is (206)357-0304 (206) 357-0305 FAX NAME PLATE INFORMATION MODEL NO. 3SE03AR1 (LIMIT SWITCH BODY) MODEL NO. 3SX03KL201 (LEVER ARM—INTRUSION; CHECK VALVE "FAIL") 17 'JOTRnX—INSTAI I A FION GUIDFLINES; PHYSICAL PFOPF"TIFS; 1-`FATING CABLE SUPPLIER H.D. FOWLER PO BOX 160 • BELLEVUE, WA 98009 (425) 746-8400 (425) 746-6920 FAX MANUFACTURER HOT BOX 250 N. LANE ANEVUE JACKSONVILLE, FLORIDA 32254-2815 (904) 786-0204 (800) 736-0238 (904) 783-6965 FAX MODEL NO. HB 075 FIBERGLASS ENCLOSURE WITH HEAT CABLE 18. GENERATOR— MANUFACTURER ONAN CORPORATION 1400-73RD AVE NE MINNEAPOLIS, MN 55432 (612) 574-5000 (612) 574-8180 FAX www.onan.com SUPPLIER CUMMINS NORTHWEST, INC. • 811 SW GRADY WAY RENTON, WA 98055 (425) 235-3400 (425) 235-8202 FAX NAME PLATE INFORMATION MODEL NO. 40DGBC 40KW STANDBY RATING; 277/480; 3 PHASE; WYE; 4 WIRE WITH STEEL SOUND ATTENUATING ENCLOSURE LEVEL 2, AND SELF CONTAINED FUEL TANK 19. AUTOMATIC TRANSFER SWITCH—SPECIFICATIONS MANUFACTURER ONAN CORPORATION 1400-73RD AVE NE MINNEAPOLIS, MN 55432 (612) 574-5000 (612)574-8180 FAX www.onan.com SUPPLIER CUMMINS NORTHWEST, INC. 811 SW GRADY WAY RENTON, WA 98055 (425)235-3400 (425)235-8202 FAX . NAME PLATE INFORMATION MODEL NO. OTPC125 125A; 3 POLE; 480V; WITH BATTERY CHARGER 20. EXPLOSION-PR H i -Uv51 tout,i ivry �nc�i, ���o �•� �, �"�• u�•" "•,. .----1, . . ,AFT MANUFACTURER APPLETON ELECTRIC COMPANY 1701 W. WELLINGTON AVE CHIAGO, ILLINOIS 60657 SUPPLIER PLATT ELECTRIC 2021 -13e AVE NE, SUITE G BELLEVUE,WA 98005 (425)643-1818 (425)643-0808 FAX NAME PLATE INFORMATION MODEL NO. AAU15N (FIXTURE) MODEL NO. AALB-50 (BASE) 150-200W; EXPLOSION-PROOF 21. YARD LIGHT MANUFACTURER LITHONIA LIGHTING DIVISION OF NATIONAL SERVICE INDUSTRIES, INC. PO BOX A CONYERS, GEORGIA 30207-0067 (404)922-9000 www.lithonia.com SUPPLIER PLATT ELECTRIC 2021 -130TH AVE NE,SUITE G • BELLEVUE,WA 98005 (425)643-1818 (425)643-0808 FAX NAME PLATE INFORMATION-.YARD LIGHT-CATALOG SHEET; INSTALLATION INSTRUCTIONS MODEL NO. AS1-150S-SR3-TB-RPA-LPI HIGH PRESSURE SODIUM; UL; DARK BRONZE FINISH NAME PLATE INFORMATION-ALUMINUM POLE-CATALOG SHEET MODEL NO. RSA-12-4C-DM19-AS-DDB 12'0"X 4"; BRONZE FINISH 22. ANTENNA-CATALOG SHEETS; INSTALLATION INSTRUCTIONS MANUFACTURER LARSEN ELECTRONICS, INC. 3611 NE 112T"AVENUE VANCOUVER, WA 98682 360-944-7551 800-426-1656 360-944-7556 (FAX) www.larsenet.coni (www); larsenAlarsenet.com (email) SUPPLIER HUTTON 2520 MARSH LANE CARROLLTON, TEXAS 75006 (866) 573-6378 OR (972)417-0100 (972)417-0180 FAX NAME PLATE INFORMATION MODEL NO. YA3-450-PL 450-470 MHz; 10 Db GAIN; UHF(F) ?4 4''rFNNA GnNNEG l­ j_ r "Ji nr .NFFT` MANUtAC I URI=R RF INDUSTRIES SUPPLIER HUTTON 2520 MARSH LANE CARROLLTON, TEXAS 75006 (877)648-8866 TOLL FREE (877)762-8274 TOLL FREE FAX sales@huttoncom.com NAME PLATE INFORMATION MODEL NO. RFI-RFN-1002-1 N [N(M)CLAMP PLUG, RG-8/U CABLING] MODEL NO. RFI-RFU-503 [UHF(M) CLAMP, WATERPROOF, PL-259, RG-8, RG-214) MODEL NO. SAT-RG-213/U 50' CABLE (SAT-PAX CO.) NOTE: WATERPROOF CABLE CLAMPS PURCHASED AT VETCO ELECTRONICS (425) 641-7275 LOCATED AT 12718 NORTHUP WAY BELLEVUE, WA 98005, 24. TRANSDUCERS—CALIBRATION REPORT; CONNECTION DIAGRAM; USER'S MANUAL; CERTIFICATION DRAWING; CERTIFICATE OF COMPLIANCE MANUFACTURER/SUPPLIER KPSI/PRESSURE SYSTEMS INC. 34 RESEARCH DRIVE HAMPTON,VA 23666 (757)865-1243 (757) 766-2644 FAX email: sales@psih.com website: www.psih.com NAME PLATE INFORMATION MODEL NO. 720-140-0010-0409441 (TRANSDUCER) MODEL NO. OPTION-009 (SURGE PROTECTION KIT) MODEL NO. 815-000-000 (ANEROID BELLOWS) MODEL NO. 26-03-0424ER (55' CABLE: 4 CON/22 GA, POLYURETHANE-JACKETED) MODEL NO. 12-90-0931 (CABLE HANGAR, DPSI#600292) SERIAL NO. 0508223 0- 10 PSIG; 4-20 m& OPEN-FACED; 9-30 VDC EXCITATION; SUBMERSIBLE 25. INTRUSION KEY SWITCH-DATA SHEET; INSTALLATION INSTRUCTIONS MANUFACTURER/SUPPLIER BEST ACCESS SYSTEMS OF SEATTLE 18401 EAST VALLEY HWY KENT, WA 98032 (425)251-6001 (425)251-4959 FAX PART INFORMATION PART NO.: 1 W762-626 ELECTRICAL CYLINDER; ONE SWITCH 125-250 VAX, 1/2 HP; SINGLE POLE DOUBLE THROW 96. 1 1P,1WVz-r C ORF MnUR► qI FF\/r---DATA gHFF T S MANUFACTURER UCL SAFETY SYSTEMS (UNIQUE CONCEPTS LTD.) 1500 KING EDWARD ST. WINNIPEG, MANITOBA CANADA R3H OR5 (204)694-7432 (800)455-9673 (204)694-7612 FAX gcm1 amts.net email SUPPLIER SANDERSON SAFETY SUPPLY CO. 1101 SE 3RD AVE PORTLAND, OR 97214 (503)238-5700 NAME PLATE INFORMATION MODEL NO.: ZX 10109 (CORE MOUNT SLEEVE) MODEL NO. 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IS�NI�KRYMIB�: ..p���...... d E '"`^.'f"'� ' STE:BFm PLANS`FDR: ...... ..... �. is I: N -f- :a: -- :(: -'- :MIST.AU.ATi011 all 3� 1 O 224+00 223+00 225+00 226+00 D =o P ae•+�LT 0 20 40 Go NOTES o ;W °<` y'�� C ALL BEFORE YOU DI SCALE IN FEET I.FOR CONSTRUCTION NOTES AND LEGEND, SEE DWG DR3 G. -HOO—�}Z4—SSSS Eta - D\GN OBH t-I 1 0< VERIFY SCALE r EG_ yST� . J - 3Ai IS -NE IN --V 112551("bnOWay.Suile3W '� CtL �pH�y pF� (f < 7RctvAL RA IV-:. n�•WA98033 /a R� COAL CREEK COAL C�=E� _RKwA'( s�=�T 3 p oeN —1- pazsaz22oiair.a2s�nsoa3 PHASE 3 ONG CCU03-3 ! iX �� oa/oy = —,v=lN�t �" _. i` UTILITY DISTRICT COAL CREEK UTILITY DISTRICT DAIL JANUARY, .2007 Tr-c `.-HFF A!,IJ� a•e,g,..�-.g sue. , I%am+�slSuney A��, y WATER AND SEWER PLAN 1101 03015.00 t`O. `'!`TF R=M 0 FY AP Sr,:1 F- J , P , S , HOLDINGS CHRISTELLE RIDGE LIFT STATION DRAWING INDEX DRAWING NAME SHEET COVER SHEET 1 N T. SITE PLAN 2 O SITE PLAN NOTES 3 MECHANICAL PLAN 4 0 °y € MECHANICAL ELEVATION 5 MATERIALS LIST 6 ELECTRICAL ENCLOSURE FRONT ELEVATION 7 0 �� i3166 ELECTRICAL ENCLOSURE END ELEVATION 8 ELECTRICAL POWER & SIGNAL CONDUIT DIAGRAM 9 TONAL �� ONE LINE DIAGRAM & ELECTRICAL LAYOUT 10 ONE LINE DIAGRAM DETAILS i1 EXPIRES '1-?6-ob PUMP 1 ELECTRICAL SCHEMATIC 12 PUMP 2 ELECTRICAL SCHEMATIC 13 • 1 "WMA— G1N� w NTS �'�" CITY OF CHRISTELLE_RIDGE_LIFT_STAION 4-6-06 M-S�S lopow- REN TON 0 ORIGINAL ISSUE LP 4-6-06 GW ll SYSTEMS *9/9L"nq/Pubk Wort Opt. 1431 Nm red" IN WE 11 rrPR N�NcNc .",eiv11 COVER_AND_INDEX 73 PROPOSED MANHOLE LOCATOIN P/L C) SITE ELEVATION 3569 4- BOLLARD -4 BOLLARD 4' BOLLARD GENERATOR & GEN PAD 3.5' x 1' THICK GEN PAD ELECTRICAL ENCLOSURE f'c = 3 ksl HOTBOX Em 13 #5 @ 12' E,W 2' ABOVE lZ4 FINISH ANAL 5 GRADE - 4' VENT Q IRES '7-z-6—clb SEE ELECTRICAL DRAWINGS FOR CONDUIT REQUIREME Towk-ENGINEERS CITY OF CHRISTELLE RIDGE LIFT STATOIN 4-6-06 wiffi--s sil 0 -SYSEMS RENTON E" o ORIGINAL ISSUE LP 4-6-06 W "M-sys-rEms PWWJn9/&*M2/PuWk Woft DepL 1 31 MT SITE PLAN ra oy Ap" RIAT-ENGNEMINGAC. —2 13 GENERAL AND SPECIAL NOTES TO CONSTRUCTION PRE-CONSTRUCTION CONFERENCE, A PRE-CONSTRUCTION CONFERENCE AND TWENTY-FOUR HOUR NOTICE WILL BE REQUIRED PRIOR TO STARTING CONSTRUCTION, CITY OF RENTON TO PERFORM CONSTRUCTION INSPECTIONS AS REQUIRED PER CITY OF RENTON STANDARDS, ® H-20 RATING, ALL STRUCTURES, MANHOLES, VAULTS, HANDHOLES, LIDS, COVERS, AND ACCESS HATCHES INSTALLED ON THIS PROJECT SHALL BE H-20 TRAFFIC RATED, i FORCE MAIN TO HAVE POSITIVE SLOPE AWAY FROM VALVE VAULT FOR FULL LENGTH OF FORCEMAIN, 0 WETWELL ISOLATION VALVE--8' MJ RESILIENT SEAT GATE VALVE WITH OPERATOR EXTENSION--TO WITHIN 2' OF GRADE, 4' SCH, 40 PVC WETWELL VENT, TERMINATE AT GRADE WITH 4' SS RISER AND SCREENED END GOOSENECK, SECURE 4' SS TO CONCRETE COLLAR, FINISH COLLAR 6' ABOVE GRADE, 0 YAGI ANTENNA ON GALVANIZED PIPE MAST (10') WITH LADDER BRACKET, REDUCE TO V GALVANIZED FOR ANTENNA MOUNT, ELECTRICAL HANDHOLE - SET FLUSH TO GRADE, PROVIDE ONE FOR CONTROL WIRING AND ONE FOR POWER WIRING, (UTILITY VAULT MODEL NO, 233LA WITH NO. 23-2436P COVER), MARK COVERS 'POWER' AND 'CONTROL,' PROVIDE FOR DRAINING TO PREVENT FLOODING, 4' DIA. GALV. PIPE BOLLARD - 3' BURY - 3' ABOVE GRADE, PAINT SAFETY YELLOW, ! ® AREA INSIDE ELECTRICAL HANDHOLES AND WETWELL REQUIRES EXPLOSION-PROOF ELECTRICAL WIRING AND EQUIPMENT PER ELECTRICAL CODE, pt� T O w Q ALL FLANGED CONNECTIONS IN WETWELL TO HAVE S,S, FASTENERS, ®� $` ® ALL WIRE TO BE COPPER CONDUCTOR, INSULATION TO BE SUITABLE TO APPLICATION PER NEC, y 4 ce'rya 0 SUBMITTAL INFORMATION FOR EQUIPMENT SHALL BE PROVIDED TO THE CITY OF RENTON FOR THEIR REVIEW AND APPROVAL, 3166 ® DUCTILE IRON PIPE TO BE CLASS 52 WITH DUCTILE IRON FITTINGS, 0 PROVIDE PADLOCKS FOR HATCHES TO MATCH EXISTING CITY SECURITY SYSTEM, EXPIRES i O PRESSURE TEST FORCEMAIN AT 150 PSI, PRESSURE TEST PIPE AND FITTINGS WITHIN VALVE VAULT AND WETWELL, i j 0 ITEM COATING PIPING IN WETWELL SSPC-SP-10 (WHITE BLAST), COLOR 'GRAY-WHITE,' 2 COATS TNEMEC SERIES 66 HI-BUILD EPDXOLINE, 3-5 mil DFT (EACH COAT), INTERIOR OF WETWELL COAT WITH RAVEN 405 EPDXY WITH A-10 PRIMER. EXTERIOR OF WETWELL & VALVE VAULT TWO COATS SONNEBORNE HLM 5000, PIPING IN VALVE VAULT SSPC-SP-6 (COMMERCIAL BLAST), COLOR 'NEAR BLACK,' 2 COATS TNEMEC SERIES 66 HI-BUILD EPDXOLINE, 3-5 mil DFT (EACH COAT), INTERIOR OF VALVE VAULT (WALLS & CEILING) ONE COAT SERIES 66, 4-6 mits DFT, 2 COATS 73 URETHANE, 3-5 mils, CITY OF RENTON TO DEVELOP A COLOR SCHEDULE FOR PAINTED ITEMS, 3 SETS OF OPERATION & MAINTENANCE MANUALS TO BE PROVIDED, STARTUP AND TRAINING OPERATION TO BE PERFORMED IN THE PRESENCE OF THE OWNER AND/OR THE OWNER'S REPRESENTATIVE, ® ONE SET OF AS-CONSTRUCTED DRAWINGS TO BE PROVIDED TO CITY OF RENTON ENGINEERING DEPARTMENT, Q LIFT STATION STARTUP AND TESTING SHALL BE PERFORMED BY CONTRACTOR TO DEMONSTRATE FULL OPERATION OF FACILITY BEFORE ACCEPTANCE BY THE CITY OF RENTON, ® YARD LIGHT--SEE ELECTRICAL DRAWING, low NTS , mir"1196 CITY OF CHRISTELLE_RIDGE_LIFT_STATION 4-5-06 RENTON 0 ORIGINAL ISSUE LP 4-5-06 GW sr5s w�^-^�-� �0 _S3TEM5 0""w Pion y/euttdinq/Pubtk WorksDpt 1431 NO. REM" 9Y ME � RMtENGINIMUNG,INC. �`"��' SITE-PLAN NOTES 3 013 NOTE: INCREASE FORCE MAIN '• TO 6' DIAMETER WITHIN 20' OF VALVE VAULT. 4' FM 1'-0 PE DIP 8' SEWER BY OTHERS SUMP PUMP I� Il I l HINGE --Or--- SIDE S LOWER LADDER T 7 HANDRAIL & CLOSURE CHAIN 41 , I - ------f------� l l I i l CHANNEL GRATING SU PORTS \ 6 I� 4' x 6' HATCH QO ��� �► �- 0 - 'P 13166 HR ��oNAL H NGE HINGE S DE /' 1 2 SIDE 1 �� 4 IRES (— 4 5 5 7 14 li I Q FIBERGLASS GRATING® tiLl a; HINGE 4' DI 10 SIDE 4' VENT 687—LA VAULT ® LT 84'0 WETWE L 60-O INNER SUMP / 4'6 x 4'6 DBL HATCH() _/ 9'x9'x12' SLAB AT GRADE �L • T -l-elNIEERS CITY OF CHRISTELLE__RIDGE_LIFT_STATION 4-6-06 1� "M'�""S REN TON OEty-SMEMS 0 ORIGINAL ISSUE LP 4-6-06 GW Niffi-SYSTEMS Planning/Suildinq/Public WorW DooL 1431 Na alEvLIow er PAW AM ':`�R•+ MECHANICAL-PLAN t61ZENGINEERING.�NC. 4 13 r— 9-10 x 9'-0 TOP SLAB --i �, E L E V 356 #5 @ 10' E.W. ,�;, ., --POURED IN PLACE TOP & B❑TTOM TOP SLAB 12' MIN. THICK, LADDER—UP EXTEND 84'0 WALL TO 3559 LT AND POUR WITH TOP SLAB, 0 LADDER—UP PIPE LOCATION PER PLAN VIEW �lO 31 7 4 S "1 5 �4 10 9 4 24 EMERGENCY INV, ELEV 3480+/— 11 STORAGE 4' 3 KSI MIN 6 SACK POURED—IN— ELEV 3485 7-74 2 PLACE CONCRETE FILLER 7 60" PRECAST MH SECTI❑N x 5'-0 SEAL W/ JOINT MASTIC 84' PRECAST MH SECTION TYP, '' ELEV 341 e PRECAST BOTTOM SLAB = 1 1' 1'-0 CRUSHED ROCK BASE MATERIAL FLOAT ALARM ELEV 0 HIGH ALARM 346Q OQ LAG ON 3465 0 LEAD ON 3451 PUMPS OFF 343Q 13166 4 LOW ALARM 3431 MIN PUMP LEVEL 342Q �1VAL IRES -1-Z-&•D M/LENGINEERs 4 «. 'TR:�« CITY OF CHRISTELLE_RIDGE_LIFT_STATION 4-6-06 11111111019-- M s"s"Ns RENTON sw_SYSIEAI$ r...��, 0 ORIGINAL ISSUE LP 4-6-06 GW ..a.�_5'r5TEN5 ~^����y ��mn9/13uil4In9/Pubw Works 0opL 1431 pip AEIASAN prgE APPR rIrr{ ••••®•L• MECHANICAL_ELEVATION RH—ENGINEERINGJN, S 1 J ` MATERIALS (REFERENCE SHEETS 4 AND 5) ' 480V, 3 PHASE, 220 GPM 2 105' TDH, FLYGT MODEL NP3153.181 (ONE PUMP � 14' WIDE FRP RETRACTABLE LADDER TO LOWER LEVEL - LENGTH AS REQUIRED © SUBMERSIBLE PUMP - 4", 15 HP, FROM DECK TO FILLET LEVEL. 2' x 1/4' SO FRP TUBING SIDE RAILS AND 1 3/8' FRP WITH RECIRCULATION / FLUSHING VALVE), WITH 263 mm IMPELLER. PROVIDE LIFTING CHAIN FOR EACH PUMP TUBING RUNGS, PROVIDE S.S. HANGAR TO HOLD SLIDING LADDER IN UP POSITION, ALL WITH ® 4' FL QUICK DISCONNECT PUMP BASE AND DISCHARGE ELBOW. S.S. ANCHORS, FILLET SHALL HAVE LEVEL AREA AT BASE OF LADDER TO ACCOMODATE FASTEN TO CONCRETE BOTTOM SLAB WITH 3/4' SS ALLTHREAD AND HILTI HY150. MAINTENANCE WORKER ACCESS TO LOWER WETWELL, EXTEND LOWER LADDER STANDOFF TO ALLOW LADDER TO EXTEND INTO 5' DIAMETER WETWELL SECTION. (:D 4' FL x FL DI PIPE - LENGTH AS REQUIRED. EPDXY PRIME AND FINISH COAT. ® 4' x 6' ALUMINUM DOUBLE-LEAF MATCH, H-20 RATED, GASKETED, WITH RECESSED ® 4' x 4' FL 90 ELL PADLOCK PROVISIONS, AND SPRING-ASSIST OPENING, (LW PRODUCTS) PROVIDE (� 4' FL x PE DI PIPE W/ WALL RING - LENGTH AS REQUIRED. 'o T SAFETY CHAIN AT EACH OPEN END OF ACCESS HATCH. ALL HARDWARE & FASTENERS EPDXY PRIME AND FINISH COAT IN WETWELL AND VAULT, Q� G�S� SHALL BE TYPE 316 STAINLESS STEEL. ROUTE PVC DRAIN TO SUMP. ® 4' MJ SLEEVE co 0� A ® VALVE VAULT WITH ALUMINUM HATCH (SEE ITEM®) CAST IN TOP SLAB, SET TO FINISH GRADE, PROVIDE 18' MIN. (I.S, DIM) SUMP x 18' DEEP WITH MINIMUM 6' REINFORCED ® 4' FL CHECK VALVE WITH LEVER & WEIGHT (M&H MODEL NO, 159), �cY WALL. SEAL BETWEEN SUMP AND VAULT WITH JOINT MASTIC AS USED IN VAULT JOINTS, FUSION BONDED EPDXY COATED INSIDE AND OUT, 13166 �4 (UTILITY VAULT MODEL NO. 687-LA). (� 4' FL x FL DI PIPE - LENGTH AS REQUIRED, EPDXY PRIME AND FINISH COAT. S NAL Gti 84' DIAMETER WETWELL - SET TO FINISH GRADEI POURED-IN-PLACE SLAB TOP - H-20 RATED 9Q 4' FL PLUG VALVE WITH OP NUT <M&H 1820). PROVIDE ONE OP HANDLE, WITH ALUMINUM HATCH (ITEM®) CAST IN. FUSION BONDED EPDXY COATED INSIDE AND OUT, EXPIRES -7I'62 ® 4 FL COUPLING ADAPTER WITH TWO ANCHOR PINS. ® 4' FL 45 ELL ® FRP LADDER, 2' SO-SIDE RAILS, 1 3/8' TUBING RUNGS, & FRP CLIPS W/ S.S. ®1 4' FL TRUE WYE HARDWARE. FURNISH BILCO ALUMINUM LADDER-UP, ® 4' FL MAGNETIC FLOW METER W/ 30' CABLE - REMOTE MOUNT READOUT" DEVICE AT RTU, Q 4'6 x 4'6 ALUMINUM DOUBLE-LEAF HATCH, H-20 RATED. GASKETED, WITH RECESSED SIGNAL CONVERTER INCLUDES INDICATOR, TOTALIZER, AND PROVIDE 4-20MA AND SCALED DIGITAL PADLOCK PROVISIONS, AND SPRING-ASSIST OPENING. (LW PRODUCTS) PROVIDE PULSE OUTPUTS. (SIEMENS MODEL NO. MAG3100W/5000). STAINLESS STEEL SAFETY CHAIN AT EACH OPEN END OF ACCESS HATCH, ALL Q ALL FASTENING HARDWARE IN WETWELL TO BE 316 STAINLESS STEEL. HARDWARE & FASTENERS IN WETWELL SHALL BE TYPE 316 STAINLESS STEEL, I 3/4' x 50' HOSE, ADJUSTABLE BRASS NOZZLE, AND GALVANIZED HANGER RACK. ® 4" FL x PE DI PIPE - LENGTH AS REQUIRED - EPDXY PRIME AND FINISH COATS. 0-60 PSI PRESSURE GAUGE WITH DIAPHRAGM SEAL AND iS❑CATION VALVE. 0 8' FL x PE DI PIPE - LENGTH AS REQUIRED, 45°BEVEL ON PE - EPDXY PRIME AND FINISH COATS. PROVIDE COPPER PIPING WITH ISOLATION VALVE TO CONNECTION POINTS ON DISCHARGE PIPING. ® 8' FL TEE - INSIDE DROP CONN 8' FL x PE DI PIPE - EPDXY PRIME AND COAT INSID£ WETWELL. ® CONCRETE THRUST WALL - #4 @ 12' E,W, 1'0' MIN, THICKNESS, f'c 3KSI. 8' MJ GATE VALVE - RESILIENT SEAT - WITH VALVE BOX AND ® 4' STAND-ON <MODEL NO, S92) PIPE SUPPORT, FASTEN TO FLOOR SLAB, ® CIP NUT EXTENSION TO WITHIN 24' OF GRADE (M&H MODEL NO. 4067-13), 0 6' PVC PIPE STILLING WELL FOR TRANSDUCER - BEVEL TO FIT FILLET SLOPE. ATTACH BACKUP FLOATS TO STILLING WELL WITH S.S. CLAMPS, PROVIDE ®8' SEWER, BY OTHERS. FIBERGLASS UNISTRUT ATTACHED VERTICALLY TO HANDRAIL, CLAMP FLOAT CABLES TO STRUT WITH STAINLESS STEEL CLAMPS, ® SUMP PUMP - 1/2 HP, 120V, i PH <PACO MODEL NO, PIP7010 ® FIBERGLASS DECKINGI 8 x 2 1/4' CHANNEL SUPPORT MEMBERS AND 15" GRIT 1 1/2 PVC DISCHARGE LINE WITH CHECK VALVE, ISOLATION VALVE, AND DISASSEMBLY UNION. SCH 40 I.S. SURFACED GRATING - ALL GRAY IN COLOR. 1/2' S,S, WALL ANCHORS, <PER MFG DETAIL) SCH. 80 U.G. PROVIDE DROP PIPE INSIDE WETWELL WITH SS STRAPPING. ® 4' PVC SCH 40 VENT LINE ® EXPLOSION-PROOF LIGHT - 20OW - SEE ELECTRICAL DETAILS, ® 4' FL PLUG VALVE WITH OP NUT (M&H 1820), FUSION BONDED EPDXY COATED <APPLETON MODEL NO. AAU15N) INSIDE AND OUT. PROVIDE 1 HANDLE. aUi PROVIDE 42' HIGH FIBERGLASS SAFETY RAIL WITH 6' KICK PLATE. 2' OPENING ® UNIHOIST CORE MOUNT SLEEVE TO MATCH CITY OF RENTON MAN-REMOVAL EQUIPMENT FOR ACCESS TO LOWER LADDER, REMOVABLE 1/4' S,S. CHAIN WITH (MODEL NO, ZX 10129 WITH MODEL ZX 10552 CAP). INSTALL PER MANUFACTURER'S RECOMMENDATIONS, EYES AND SNAPHOOKS AT 36' ABOVE GRATING FOR FALL PROTECTION, ® 16' WIDE ALUMINUM LADDER WITH 2' x 3/8" SIDE RAILS - LENGTH AS REQUIRED. @ ALL BACKFILL AROUND VAULT AND WETWELL STRUCTURE TO BE COMPACTED TO 95Y. FURNISH BILCO ALUMINUM LADDER-UP. ® ROLL-OUT SAFETY NET (SAFE APPROACH MODEL 121). 2' S.S. SCH 40 GUIDE RAILS. • NTS CITY OF CHRISTELLE_RIDGE-LIFT-STATION 4-6-06 lialw- RENTON 0 ORIGINAL ISSUE LP 4-6-06 GW on SVUS Plum nq/BuminwPub c work. Opt. 1431 NO, Rk1�5ON Oy OAS N" „RH Q+aNEERMG NC MATERIALS__LIST 6 13 i ® ,� A I wa I CI,S 664�q � I I, Gti 1/2 EXTERIOR PLY ROOF SHEATHING 12 40 YR COMPOSITION ROOFING .� EXPIRES -t —2b-oe OVER 30# ROOFING PAPER 12 BIRD BLOCK BETWEEN TRUSSES & WALL GUTTER W/ DOWNSPOUT & -- SPLASH BLOCK (BOTH SIDES) I 1X6 ROUGH SAWN DUAL-FLOOD CEDAR FACIA BOARD YARD LIGHT71 i i i I j O 6x8x16 BROKEN FACE MASONRY UNITS; 12 COURSES 6"x8"xl6"BROKEN FACE BLOCK LAYED RUNNING BOND; BOND BEAMS @ 48"; BOND BEAMS @ 48" GROUT ALL CELLS SOLID. l'-6 @ 32" 2 - #4@O,F, 6" SLAB W/ #4 @ 12" E.W. qCONTINUOUS FFo 0 0 0GRADE3° x68 18 GAUGE HOLLOW METAL DOOR 1�W/ 16 GAUGE FRAME; 1,5 PR 4,5x4.5 HINGES; /� MOISTURE BAAPER ---- 2 PON-CYLINDRICAL LOCK SETS NEOPRENE DOOR SWEEP} A #5 REBA (TYPJ 4" COMPACT CRUSHED DOOR STOP/HOLD BACK ON D.S, BUILDING FOUNDATION FRONT ELEVATION � SECTION A -A .O.TOUMA-ENC4NEERS au' `2-° «. CITY OF CHRISTELLE RIDGE_LIFT_STATION 4-6-06 INEW �M_�5 REN TON Im 0 ORIGNAL Issue LP 4-5-06 cw *moo , 1431I" p ninq/Buildl%/Public Works DspL ELECTRICAL—ENCLOSURE FRONT-ELEVATION __oew_s ,>=w=_ REYMM ....�... NO, gy DATt APpR ',RpHw ENGINEERRING.INC. Wo 7 1_; i i I �I i i 12 12 i i i i l I I I I �. 0 0_6 GRADE3�, � Q� �o `O �7 i �Q 13166 �a 4,_6 f E IRES '�-Z�-Ob END ELEVATION left UMA_ENGINEERS CITY OF CHRISTELLE RIDGE_LIFT STATION 4-6-06 W. 5 RENTON OEM- SYS TEMS /�'' ° ORIGINAL ISSUE LP 4-6-06 Gw °o Srs�s . ��w onnin /BuAdi Publlo Works g rw/ ELECTRICAL ENCLOSURE_END ELEVATION 1431 NO. RpNSION 8Y DATE APPR a 13 RH i_ENGINEERING,INC. NOTES LEGEND Q DEDICATED RECEPTACLE FOR SUMP PUMP--LABEL "SUMP PUMP ONLY , p EXPLOSION—PROOF JUNCTION BOX ALL ELECTRICAL EQUIPMENT WITHIN WETWELL AND HANDHOLES TO BE RATED EXPLOSION—PROOF CLASS I, DIV, L GR UNDERGROUND: SCH 40 PVC CONDUIT (RGS TO 5' FROM STRUCTURES, WRAP RGS WITH HALF—LAPPED 10MIL TAPE.) X 5/8" X 8' GROUND ROD Q HANDHOLE UTILITY VAULT MODEL NO. 233LA W/ GALVANIZED COVER MARKED POWER OR CONTROL, EYS SEAL i FLOURESCENT LIGHT FOR EQUIPMENT ENCLOSURE, • CONDUIT STUB—UP j INTRUSION LIMIT SWITCH; SIEMENS MODEL NO. 3SE03ARI (INTRUSION), MOUNT ON INSIDE OF EXTERIOR DOOR OF RECEPTACLE EQUIPMENT ENCLOSURE, FAS FLOOD SWITCH A FLOOD ALARM SWITCH: MADISON CO, MODEL NO, 4YM31-1, MOUNT 2" ABOVE VAULT FLOOR, FS FLOAT SWITCH I CHECK VALVE LIMIT SWITCH (2)1 SIEMENS MODEL NO, 3SE03AR1, (PUMP FAIL) j Q HP SUMP PUMP, PACO MODEL NO. PIP701C WITH LEVEL CONTROL FLOAT, MS MOTOR STARTER EXPLOSION—PROOF LIGHT FIXTURE: APPLETON MODEL NO, AAU15N, 20OW LAMP, SP SUMP PUMP AL SIEMENS MAG3100/5000 MAGNETIC FLOWMETER WITH DISPLAY UNIT MOUNTED ADJACENT TO RTU. FM MAGNETIC FLOW METER KPSI WETWELL LEVEL TRANSMITTER MODEL 720-140--00010-009 WITH UNSPLICED CABLE LIGHT TO HH2, CABLE HANGAR, AND VAPOR BARRIER WITH ANEROID BELLOWS MODEL 815, BELLOWS MOUNTED IN MCC, AREA DUAL FLOOD LAMP — MOUNT ON STRUCTtjRE EVE, #6 CU GRD T❑ DI FM __. GR _ GR FROM PSE 480V MOUNT ON UNDERSIDE OF HAT[-H, TRANSFORMER 3/4" SPARE PNL L MCC X a 3/4" a 8 1} ATS 1}" TO METER DISPLAY & RTU � RGS PNL L • • - 4 #3 CU 4 #3 CU VALVE 2 #12, 1 #12G 125A, 480V, 30 35KW VAULT 612—LA 4 #14, 1 #146 JB 1 SIGNAL CABLE HH2A PNL L � I 3/4a " 2L V RGS TRA D CER A LS RTUcw PNL L 1" RGS FS RTU RTU K INTRUSION ALARM KEY SWITCH " 7 #14, 1 #14G SS� s 4#12 15 Fs 2" HHl� 0 �. 1 #12 G " Q sae was C v 15 I RGS 0�� 1 L ® 1" RGS 0 GFI 3 #10, 1 #86, 2 #14 SENSOR--EACH CONDUIT . w� 4 96" WETWELL 2" SCH 80 PVC FOR PUMP CORDS 13i66 O�� 3166 cl CONDUIT DIAGRAM 11 EXPIRES " M-ENGINEERS WA. Nrs '"' '�"` CITY OF CHRISTELLE_RIDGE LIFT-STATION a-s-os OEM-SYSTEMS REN TON ,. OEM-SYSTEMS 0 ORIGINAL !SSUE LP 4-6-06 GW Sv5TEM5 � PkmnW4/8uudkq/vuNIc Works Dept. 1431 NO. R"w" 6Y DATE APPR r. swrw ,,,.,. .+r.c.... ELEC. PWR & SIGNAL CONDUIT DIAGRAM RN2ENpNEERINC,ING. �' -� - 5 13 tLEt,1 KI( AL LQUlrMb f v-\rUUl PUMP SECTION DOOR LAYOUT_ • AREA LT I 20" _ INCOMING ENCLOSURE LUGS VOLTMETER t2" FL LT ANTENNA PUMP 1 ]NOTE _ PHASE MONITOR 2-LAMPRTM (Q 100A METER BASE NOTE — ¢t START COUNTER 3 4W 480/277 72"— 120/24 Q RTU AUTOMATIC p1 PNL P TRANSFER 1 PH - G - AM SWITCH 5KVA .- DRY N 480V 30 � — 90" XFMR RUN 0-50A 125 AMP I 100A 3P SERVICE PUMP 2 80x MCC FURNISHED 'KS'a 2 NOTE 120 2 PNLBD 1 3 DISCONNECT -3R — BY CITY OF 1- S/N SUSE 600V RENTON S.F. OFF P2 — TO GEN QD QD BLOCK 0 Qp 11' C, RTU HEATER GFl HOT BOX Y( r-� RTM FROM UTILITY XFMR (- NOTE® TRANSFORMER O.T. DISCONNECT — `�-2P21J - START COUNTER d MR C _ RESET O/L RESET BUTTON. i — POSITION AS REQUIRED BY G — 6" C. LOCATION OF MOTOR O/L TO VRJLT SUMP _• SLAB 4'#\ PUMP CHICK x 2'--0 aUMP 2 DISCC,NNECT HANDI E aLENGTH AS REQ'D r— RTM FOOTING REBAR � HHi #6 HH2 I 1� _ 1� START COUNTER 1, ®" 10'BCENTERS i6 ;� OPTIONAL: INDIVIDUAL MOTOR-STARTER G AM BUCKETS WITH DEVICES AS INDICATED. XP SEAL XP SEAL RUN 0-50A XP J8 XP JB 4" 01 15 PIPE FM WETWEII STANDBY5 TRANSDUCER Y.'�_ 1�3 GENERATOR 15 �^�C� ICJ 35 KW, 30 ®XP WETWELL LT FLOATS OFF S.F. 480V, 4W NOTES T. Q RTU - FURNISHED BY CITY OF RENTON PROVIDE LABELS AS SHOWN TO INDICATE O.T. EQUIPMENT IN EACH SECTION OF MCC AND C Q MCP, SIZE 1 j MOTOR STARTER (QTY 2) FOR DEVICES MOUNTED ON DOORS. ® h SEE DOOR LAYOUT BELOW, CONTROL WIRING 0 �7 DIAGRAM, AND ONE-UNE DIAGRAM CZ) MOUNT 3 PHASE VOLT METER AND SELECTOR RESET SWITCH ON DOOR OF THIS COMPARTMENT. ® PSE METER - 100 AMP, 48OV, 3 PH, 4W, 7 JAW PHASE MONITOR - TIME MARK MODEL A258B-480VAC OR EQUIV. 13166 MOUNT KWH METER BASE m MIN. 5-6" ABOVE GRADE TO CENTER OF METER. jl SURGE PROTECTION DEVICE - �tt's �dSTE� cy1 SIEMENS MODEL TPS-MCCE-i 60pC. 'S'I®N�� �C1 ® PROVIDE 20OW EXPLOSION-PROOF WETWELI LIGHT FIXTURE, APPLL70N MODEL NO. AAU15N ® 15" DEEP MCC. SWITCH FROM MCC FRONT IRES "I-2(o-O(� KEY SWITCH, SEWER INTRUSION--CITY STANDARD. PROVIDE DUAL LAMP FLUORESCENT FIXTURE FOR BEST ACCESS SYSTEMS IN WEATHERPROOF ENCLOSURE =_s.�.� MCC ENCLOSURE. ON OUTSIDE OF EQUIPMENT ENCLOSURE "IMtiENGINEERS so NTS HRISTELLERDGE_LIFT_STATION 4-6-06 ClCi TY OF REN TAN —SYs�MS 0 ORIGINAL ISSUE LP 4-6-06 GW "'�C_sz,EMs �I- ,�--I �M,�„d,g w,�, D 1431 No. R-A" e, DATE APFrs ONE LINE._DIAGRAM_& ELECTRICAL LAYOUT 2_ENGRIEEPoNG.MC. 10 13 • i f / • • e __ ONE---LINE DIAGRAM DETAILS PSE SERVICE TRANSFORMER 480 277 4W FUSED SERV DISC —3R ®N T. �-7 100Ac ��A �o SUSE S N � 13166 100A 7JAW METER BASEoN� 30, 4W -7—Zb-o6 35KW STANDBY EXPIRES GENERATOR 480/277 30 4W � NORMAL EMERGENCY POWER POWER T T AUTOMATIC TRANSFER SWITCH 5A FU VS VM 3P 1A FU 3Q1 30A 3P 3P gA0 MON 30A SEE SHT to Q NOTE 8� L_ PUMP 1 (15 HP # PUMP 2 (15 HP) ) 1 SEE SHT 10 NOTE© � 30A ��-°A _ oA 480x120 480x120 480V CIRCUIT BREAKER 8 d T I , ' TO RTUMINI— ' L - J CASTO TU CAS MINI— ,- at SF SF --------i !�. . . s SFIL oT T I SFIL IT T SFTP ------ T SFTP ' TO RTU t SKVA TRANSFORMEI MOIL MOIL 480 x 120/240 fc, SIZE 1 C SIZE 134 OC Z (SIZE OL (SIZE OL ~"' '� t N FOR 15HP) FOR 15HP) HH1 ❑ Hh2 ❑ TO RTU FLOATS & TRANSDUCER rmin—i—� 15 15 Z-< 30A z0 2P VAULT RECPT 0 20A 20A o VAULT SUMP PUMP WETWELL LT 20A 20A ENCLOSURE LT & AREA ! = TELEM RTU* 0 0- 15A 15A FLOW METER cn � 15A 15A o ,m MCC PANEL HTR o o GFI RECPT m m h 20A 20A SPARE i SPARE o m LEGEND SPARE ` 20A 20A SPARE ❑ CONNECTION POINT K SFIL SEAL FAIL INDICATOR LIGHT PANEL L D SFTP SEAL FAIL / TEMPERATURE PROBE ° MOIL MOTOR OVERLOAD INDICATOR LIGHT *SEE CITY OF RENTON STANDARD RTU ETM HOUR METER DRAWING FOR CONNECTION DETAIL. OC START COUNTER HH 1 ELECTRICAL HANDHOLE A J � T W _ O Of W ELEMENTARY DIAvRAM AMMETER_ CONTACTS POSITIONS * 1 1 1 * 2 * 3 PUMP 1 11 �12 x x x 13 x X X �-014 x X ,q AMMETER 21 CIQ 2 L�f—_�_" 1 3 22 2 X X X X X X S`�OrTAL OFF 0 �— 23 x x x x x x f--a 24 X X X X X X FIRES 1-2(c-o(a 1T5 114 1 TS INTERNAL OPERATION CHART 114* INDICATES MAKE-BEFORE-BREAK. X=CLOSED CONTACT i C6 i CT i 1AS OL o� iL1 (Li) (Ti) 2L1 2CT L1 ��T1) ~ ' 1L2 2L2 Xi)(X2) �W (L2) (T2) X1}(X2) 3CT L2 �—�T2) ' 11-3 (L3) m) 2L3 X1)(X2) (L,3)1�—�T3) o D 'ITS (22) (12l (2) (2) B (23) (13) iFUP 217UP 24) (14) z 21 11 CPT1 H4 tAM E 1GND (+ (a) 3FUS (X2) A4101-AC1 (XF) A4101-N 0 70 c- z c A4101-014 m RESET P-1 < (1}2PB(2) 4101—N i A Q I a � O m g PUMP FAIL 4 I I I 1 I ROUND BASE ONLY i MS k OL 4 4 5 5 2 °{ (S8° N A4101-015 A4101 015 MINI-CAS 2 24V * A4101-013 A4101 013 IU A4101-022 E-STOP P-1 CALL iMS - 22 (A,101-023 13 RM14A4101-024 1 S A4101-025 OL 2PB 17 (V) (W) (95) (96) A4101-026 PUMP 11 OVERTEMP 1 4 A410 -026 R HI TEMP ) iLT(x2) A410 -029 CR1 1 9 A41a1-a2s Al A2 LEAK PUMP #1 SEAL FAIL :U n 4) 2RT(X2) c fTl� -A 1MS iETM A4101-029 ZZ O 2) (3) (iQRT- 1CNT 1 2 PUMP jfl RUN c� 4) 3RT(X2) v = c � m � m m m c> � m o P1 CALL D m RTU cn n CR2 x VOLTAGE i m (24 VDC) Pi RUN REPORT, - TF,jFu P1 OVERTEMP - JQJM SPARE C) O z Ims 1 �*101-0 4101-AC1 1MSA4101-032 C 1 A4101-034 O L L A4101-04 A4101-04 (A1) (�) O (98) {97� v N 1-031 41 t- 33 A4tQt-033 1 _ A4101-035 A4101-05 A4101-0°: Pt A N � _ O Of W f ELEMENTARY DIAL-'AM AMMETER o POSITIONS E CONTACTS �, °JMP 2 � „ * ' * 2 * 3 T. q w ' �A 1 12 x X X 13 x x I x �I F--o 14 x x AMMETER 21 '4 Gv is4`�4 ti 2 1 3 2 t--�22 x x x x x x `��1VAL OFF {—�23 X X X X +XX x I x x x x I EXPIRES 2TS 2TS INTERNAL OPERATION CHART t]4 114* INDICATES MAKE-9EFORE-BREAK. X=CLOSED CONTACT i Y 1CB iCT ]MS (L1) (T1) 2L1 L1 COL1L1 om f 2CT . ]L2 2L2 � (�) (T2) 3CT -7lTT21 )) 13 (L3) (T3)21-3 X1)(x2) X1)(X2) L3 ) a Q A 2TS 22) (12) 2) (2) B — (23) (]3) 1FUP 2FUP C 24 (14) _(1) } z (1) 2t (11` CPT2 t{4 2AM E 1GND (+ (8) j 3FUS (X2) +101-AC2 (XF) 4101-NZ A �y r VI m A4101-014 N RESET P-2 i (])2PB(2) 4101-NZ Q � � t 0 PUMP FAIL i 11 PIN ROUND BASE ONLY 0 4 4 5 5 � N N mil ( A4101-015 A4101 O15 MINI-CAS 2 24V g A4101-013 A4101 013 E-STOP P-2 CAL 2MS I 3 A4101 022 A4101-023 CRM2 A4101-024 2 S _025 OL 1 - (1)2PB(2) 13 14 (V) (W) (95} 96 e A4101-026 PUMP J2 OVERTEMP I 4 A4101- 26 — HI TEMP 4) 1LT{X2) 9 A410 -028 A4101-028 CR1 LEAK Al A2 PUMP #2 SEAL FAIL 4) 2RT(X2) i Q m-1 —{ 2MS ]ETM ! A4101-029 z-9 2) 3} 1 ]CNT PUMP #2 RUN 4) 3T X2) c = m r- r- PUMP 2 m m 4 DD P2 CALL mi p C) > m r RTU n CR2 VOLTAGE (24 VOC) D o P2 RUN REPORT - TELEM 22 OVERTEMP - TEIEM SPARE z Mt iMS 101-030 A4101-AC1 2MSA41Q1-032 ^4i01-032 CC11 4101-034 A+101-034 OIL A4101-04 A4101-04 (Al) {A2) (D1) '(D2) --" (14)"(13) " (98) (97��--�� 4]O]-0 1 A4101-031 A4t01- A4101-033 _ A4101-035 A41 1-05 A4101-05 i P2 i 0 J , P , S , H ❑ LDINGS CHRISTELLE RIDGE LIFT STATION DRAWING INDEX DRAWING NAME SHEET" COVER SHEET 1 I SITE PLAN 2 SITE PLAN NOTES 3 MECHANICAL PLAN 4 MECHANICAL ELEVATION 5 MATERIALS LIST 6 ELECTRICAL ENCLOSURE 7 { ELECTRICAL POWER & SIGNAL CONDUIT DIAGRAM 8 0NA T• �Vq ONE LINE DIAGRAM & ELECTRICAL LAYOUT 9 O ONE LINE DIAGRAM DETAILS 10 ®Q, PUMP 1 ELECTRICAL SCHEMATIC 11 PUMP 2 ELECTRICAL SCHEMATIC 12 131 w� _ EXPIRES 7-Z&-01b FL, J Aa NOTE: THESE DRAWINGS, SHEETS 1 THROUGH 13, ARE FOR THE EXCLUSIVE USE OF OMEGA CONTRACTORS, INC. FOR THE C❑NSTRUCTION OF THE CHRISTELLE RIDGE LIFT STATI❑N AND MAY NOT BE USED BY ANY OTHER PARTY EXCEPT THE CITY OF RENTON, TOUMA-ENGMURS Is" NTS '""a' , CITY OF CHRISTELLE_RIDGE_LIFT_STAION -5-06 2 FINAL REVIEW REVISION LP 7-5-06 GW OM-CMS REN TON M t REVIEW REVISION LP 5-15-06 GW o _systEus em F--� 431 0 ORIGINAL ISSUE LP 4-6-06 GW -Sts>EMS ��� PIOn�iny/BUNdhp/Pubik Works Dspl. war w/0 NO. REWSON BY DATE AM nRH2-ENGINEERINGJNC. ma COVER_AND INDEX t2 MANHOLE PR❑VIDE OVERFLOW & ' O RETURN STUB-OUT FOR o '� FUTURE WETWELL AT � ELEVATIONS DETERMINED i i FUTURE STORAGE Lo i i S RETAINING WALL TO PASS �� BACKFILL MATERIAL OVER WETWELL TOP SLAB, ' ! G' SEE SHT 6 NOTE RAISE F❑❑TING IN THIS AREA. �b ' A/C PAVEMENT ❑F.,SITE BY DEVELOPER.,,,"SLOPE TO Fitt DRAIN SITE &,tXCLUDE WATER. 9J�L FROM VAULT" & MANHOLES. L 1 HH1 CONrrR❑L �AY,J� .j.�t��• HANDHOLE TO DRAI S�Q-%� ��,, TO WETWELL HH2 ® ® RETAINING WALL POWER4' PVC /�BY OTHERS SS VENT s , SLOPE PAVEMENT Q TO DRAIN TO STREET ~I Ss'sc 7 �rAlt i N 74- >AJ Lo 3525 ± m o x � � SEE DE AIL GRINDER PUMP W INSTALLATION ON SHT 5 4' BOLLARD (2 PLACES) • HOTBOX GENERATOR & GEN PAD P/L 35' x 7' x 1' THICK ROCKERY PSE XFMR GEN PAD f'c = 3 ksi BY OTHERS #5@12' E,W, 2' ABOVE FINISH GRADE ------- 7Q PIL 357 SEE ELECTRICAL DRAWINGS FOR CONDUIT REQUIREMENTS. _---- LOCATE MAST & ANTENNA PER CITY OF RENTON PERIMETER INSTRUCTIONS AFTER COMMUNICATION SURVEY LANDSCAPING TOUMA-EN6INEERS �+• .. BY DEVELOPER SISMMS "��'�"' CITY OF CHRISTELLE_RIDGE_LIFT STATOIN so -os 2 FINAL REVIEW REVISION LIPJ- 7-5-06 GW ' RENTON (35 6 REVIEW REVISION LP 5-15-06 GW ORIGINAL ISSUE LP 4-6-06 GW NOEM_SYSTEMS , OEY_SYSMMS r•ir=rv�ia-) Pbnninq/Building/Pudk Wald Dept .._1 1+0• REVISION BY DATE APPR SITE PLAN wRH�ENGINEERING.INC. ` _ 2 12 GENERAL AND SPECIAL NOTES TO CONSTRUCTION Q PRE-CONSTRUCTION CONFERENCE: A PRE-CONSTRUCTION CONFERENCE AND TWENTY-FOUR HOUR NOTICE WILL BE REQUIRED PRIOR TO STARTING CONSTRUCTION, ® CITY OF RENTON TO PERFORM CONSTRUCTION INSPECTIONS AS REQUIRED PER CITY OF RENTON STANDARDS, ® H-20 RATING: ALL STRUCTURES, MANHOLES, VAULTS, HANDHOLES, LIDS, COVERS, AND ACCESS HATCHES INSTALLED ON THIS PROJECT SHALL BE H-20 TRAFFIC RATED, Q FORCE MAIN TO HAVE POSITIVE SLOPE AWAY FROM VALVE VAULT FOR FULL LENGTH OF F❑RCEMAIN, QS WETWELL ISOLATION VALVE--8' MJ RESILIENT SEAT GATE VALVE WITH OPERATOR EXTENSION--TO WITHIN 2' OF GRADE, Q 4' SCH, 40 PVC WETWELL VENT, TERMINATE AT GRADE WITH 4' SS RISER AND SCREENED END GOOSENECK, SECURE 4' SS TO CONCRETE COLLAR. FINISH COLLAR 6' ABOVE GRADE, Q YAGI ANTENNA ON GALVANIZED PIPE MAST (10') WITH LADDER BRACKET. REDUCE TO 1' GALVANIZED FOR ANTENNA MOUNT, 0 Q ELECTRICAL HANDHOLE - SET FLUSH TO GRADE, PROVIDE FOR DRAINAGE TO WETWELL TO PREVENT FLOODING, o a Q 4' DIA, GALV, PIPE BOLLARD - 3' BURY - 3' ABOVE GRADE, PAINT SAFETY YELLOW, ® NOT USED �0 �P­ 531166 �� w 0 ALL FLANGED CONNECTIONS IN WETWELL TO HAVE S,S, FASTENERS, ONAI, NOT USED EXPIRES -1 ® SUBMITTAL INFORMATION FOR EQUIPMENT SHALL BE PROVIDED TO THE CITY OF RENTON FOR THEIR REVIEW AND APPROVAL, ® DUCTILE IRON PIPE TO BE CLASS 52 WITH DUCTILE IRON FITTINGS, © PROVIDE PADLOCKS FOR HATCHES TO MATCH EXISTING CITY SECURITY SYSTEM, ©PRESSURE TEST F❑RCEMAIN AT 150 PSI, PRESSURE TEST PIPE AND FITTINGS WITHIN VALVE VAULT AND WETWELL, ITEM COATING PIPING IN WETWELL SSPC-SP-10 (WHITE BLAST), COLOR 'GRAY-WHITE,' 2 COATS TNEMEC SERIES 66 HI-BUILD EPDX❑LINE, 3-5 mil DFT (EACH COAT), INTERIOR OF WETWELL COAT WITH RAVEN 405 EPDXY WITH A-10 PRIMER, EXTERIOR OF WETWELL & VALVE VAULT TWO COATS SONNEBORNE HLM 5000, PIPING IN VALVE VAULT SSPC-SP-6 (COMMERCIAL BLAST), COLOR 'NEAR BLACK,' 2 COATS TNEMEC SERIES 66 HI-BUILD EP❑XOLINE, 3-5 mil DFT (EACH COAT), INTERIOR OF VALVE VAULT (WALLS & CEILING) ONE COAT SERIES 66, 4-6 mils DFT, 2 COATS 73 URETHANE, 3-5 mils, i CITY OF RENTON TO DEVELOP A COLOR SCHEDULE FOR PAINTED ITEMS, © 3 SETS OF OPERATION & MAINTENANCE MANUALS TO BE PROVIDED, STARTUP AND TRAINING OPERATION TO BE PERFORMED IN THE PRESENCE OF THE OWNER AND/OR THE OWNER'S REPRESENTATIVE, c�(` ® ONE SET OF AS-CONSTRUCTED DRAWINGS TO BE PROVIDED TO CITY OF RENTON ENGINEERING DEPARTMENT, LIFT STATION STARTUP AND TESTING SHALL BE PERFORMED BY CONTRACTOR TO DEMONSTRATE FULL OPERATION OF FACILITY BEFORE ACCEPTANCE BY THE CITY OF RENTON. ® YARD LIGHT--SEE ELECTRICAL DRAWING, TOUAVLENGaEERS w NTS mmir'm'" CITY OF CHRISTELLE_RIDGE_LIFT_STATION 7-5-06 2 FINAL REVIEW REVISION LP 7-5-06 GWa�w -SrSiEMs RENTON 1 REVIEW REVISION LP 5-15-06 GW pEy_gys7�,ig a[Iv ar 0 ORIGINAL. ISSUE LP 4-5-06 GIN all , SYSTE),S t�'i Plonrd�9� Ubk Works aPL 1 AY 3 �arsav aM NO. RLY!" 9r DATE AM 0IRT-ENCINEERING.I14C. SITE _PLAN NOTF� 3 12 NOTE: INCREASE FORCE MAIN TO 6" DIAMETER WITHIN 20' OF VALVE VAULT IF REQUIRED BY FINAL PUMP SELECTI❑N, 4" FM 8" SEWER 1'-0 PE DIP BY OTHERS _ SUMP PUMP Ll "ll II I I -,IDE CHANNEL GRATING SUPPO s�-�_ _ ; �`® ' 5 I UPPER LADD I I — -------------J I 5'0 x 4'6 DB ATCH 3� 4' x 6' HATCH(U' ON T• �t/,9 --__= M'� �® s ---- -------V I - - 3 O� STUB-OUT & CAP - ---- a 8' DI @ INVERT ELEV, PER ITY OF RENT❑N ---- ---- -- -- --- - Q 4 fc F❑RiFUTURE C❑NN, O °� ® % ��y,Q 3168 $4 TO ADD'L OVERFLOW ---- --- --- -I I -- --- - ls're, �ti ' STORAGE WETWELL � HIN& ---- �TPF 1 (` 1 r@6 ( 14 11 HINGE SIDE -- - HING -- - ---- 4' DI SIDE 4" VENT 40 687-LA VAULT LT 3 96" OWETWELL NOTE: BACKFILL MATERIAL - SEE SHT 6 NOTE FIBERGLASS GRATING ® LOWER LADDER® HANDRAIL & CLOSURE CHAIN 41 P/L h / v r MENGINEERs •-1•_G•• y,I'Q+, n, CITY OF CHRISTELLE_--RIDGE_LIFT_STATION ?-s-os 2 FINAL REVIEW REVISION LP -5-06 GW "° '- ■- 1 REVIEW REVISION LP 5-15-06 GW OEN_SYSIEMS RENTON��� 0 ORIGINAL ISSUE LP 4-6-06 GW am_SYS .S -- Planning/Building/Public Works DpL inowir 1431 NO. REVISION BY ou�iE APPR •�•• MECHANICAL PLAN RH2_ENGINEERINWNL. — 4 1 2 6 � GRINDER PUMP (FLYGT MF3102,170 W/ 155MM IMPELLER, GHP) ® 2j" TEE WITH: 3Q ® 0 © ® T7 W/ RAIL REMOVAL SYSTEM & SS LIFTING CHAINS 2j" NIP, OO I IHN -I 2 " 90 ELBOW - SCH 80 PVC 2j" RS GATE VALVE, 2j" UNI❑NS AS REQ'D FOR DISASSEMBLY 2j" C❑MPANI❑N FLANGE, 4" FM PIPING USED AS SLEEVES 2' QUICK CONNECT & CAP ® �A, ^ 2 1 5O 2j" FLG L&W CHECK VALVE (M&H MODEL N❑, 159-02) TO MATCH CITY OF RENT❑N FLUSHING REQUIREMENT a 0 HNF--I f--F ' 7O co 4"x2 " REDUCING FLANGE 'd , 16 © 2j' SCH 80 PVC PIPE ,s,�s Cts.�'►l ��� SEE PLAN VIEW FOR ❑RIENTATI❑N OF HH1 & HH2 EXP `7 -2-6- 06 #5 @ 10' E,W. POURED AB 12' MIN, THICK, ELEV 3544 +/- -- - TOP & B❑TT❑M EXTEND 96#0 WALL TO 3559 SEE PLAN VIEW AND POUR WITH TOP SLAB, FOR ❑RIENTATI❑N OF HH1 & HH2 r r � LADDER-UP LADDER-UP HH ` ` 0-b i ' JH , LT 40 PIPE L❑CATION 1 LADDER-UP "l LADDER-U PER PLAN VIEW p4l 0 F_ ------ --------------------------------- - le �®6 5 SE BOVE IL ip�9 5 a l 0�� -- - -- _l (`— N � � - __.A - -II- - ------ - -- - ELEV 3479 INV, ELEV 3479 ELEV 3465 ELEV 346� 4" 5 ?�, ^® (3� v SEAL W/ J❑INT MASTIC FREE-DRAINING SEAL W/ J❑INT MASTIC 31 BACKFILL MATERIAL ® PR❑VIDE AND INSTALL FOR FIT-UP, COMPACT TO 95% PR❑VIDE SS ADAPTER PLATE REMOVE AS REQ'D FOR GRINDER SEE SHT 6 NOTE FOR GRINDER PUMPS TO FIT ® PUMP INSTALLATI❑N (INCLUDING PERMANENT ANCHOR BOLT C❑NFIG, PUMP BASE ELBOWS), :�. AND GRINDER PUMP BASE ELBOW, T 15HP PUMPS ONLY ::-.`.�,.,;. i FLOAT LEVELS ELEV BY CITY OF RENT❑N FLOAT LEVELS ELEV ELEV 337 4 PRECAST BOTTOM SLAB HIGH ALARM 3422 HIGH ALARM 341 LAG ON 3424 LAG ON 341a LEAD ON 3412 LEAD ON 340? PUMPS OFF 3402 l'-0 CRUSHED ROCK PUMPS OFF 338Q LOW ALARM 3401 BASE MATERIAL LOW ALARM 3383 MIN PUMP LEVEL 3404 ., MIN PUMP LEVEL 3383 INITIAL GRINDER PUMP C❑NF-IGURATI❑N '- �. 714'6/ FINAL BUILT-❑UT PUMP C❑NF-IGURATI❑N r MA—awNEERs1'iDt CITY OF CHRISTELLE_RIDGE_LIFT_STATION 5-06 '. 2 FINAL REVIEW REVISION LP 7-5-06 GW Mi-ssTEMS EN TON ''"'�" REVIEW REVISION LP 5-15-06 GW OEM_SYSTEMS R ft U ORIGINAL ISSUE LP 4-6-06 GW �-SYSTEMS , Planning/BMiWhp/Public Works Dept. �• � NO. REVISION 8Y DATF APPR RM�ENGINEERINGJW MECHANICAL__ELEVATION 5 12 MATERIALS (REFERENCE SHEETS 4 AND 5) Ql SUBMERSIBLE PUMP — 4', 12 HP, 480V, 3 PHASE, 136 GPM @ 108' TDH, FLYGT MODEL NP3153,181 (ONE PUMP ® 14' WIDE FRP RETRACTABLE LADDER TO LOWER LEVEL — LENGTH AS REQUIRED FROM DECK TO FILLET LEVEL. 2' x 1/4' SO FRP TUBING SIDE RAILS AND 1 3/8' FRP � WITH RECIRCULATION / FLUSHING VALVE), WITH 250 MM IMPELLER. PROVIDE SS LIFTING CHAIN FOR TUBING RUNGS, PROVIDE S.S. HANGAR TO HOLD SLIDING LADDER IN UP POSITION, ALL WITH EACH PUMP, S.S. ANCHORS, FILLET SHALL HAVE LEVEL AREA AT BASE OF LADDER TO ACCOMODATE MAINTENANCE WORKER ACCESS TO LOWER WETWELL, EXTEND LOWER LADDER STANDOFF ® 4' FL QUICK DISCONNECT PUMP BASE AND DISCHARGE ELBOW, TO ALLOW LADDER TO EXTEND INTO 5' DIAMETER WETWELL SECTION. FASTEN TO CONCRETE BOTTOM SLAB WITH 3/4' SS ALLTHREAD AND HILTI HY150, 4' FL x FL DI PIPE — LENGTH AS REQUIRED. EPDXY PRIME AND FINISH COAT. ® 4' x 6' ALUMINUM DOUBLE—LEAF HATCH, H-20 RATED, GASKETED, WITH RECESSED PADLOCK PROVISIONS, AND SPRING—ASSIST OPENING, (LW PRODUCTS) PROVIDE ® 4' x 4' FL 90 ELL N T. (N SAFETY CHAIN AT EACH OPEN END OF ACCESS HATCH AND ODOR CONTROL SEAL GASKET. 4' FL x PE DI PIPE W/ WALL RING — LENGTH AS REQUIRED. O ALL HARDWARE & FASTENERS SHALL BE TYPE 316 STAINLESS STEEL, ROUTE PVC DRAIN TO SUMP. ® �� EPDXY PRIME AND FINISH COAT IN WETWELL AND VAULT, a ® VALVE VAULT WITH ALUMINUM HATCH (SEE ITEM®) CAST IN TOP SLAB, SET TO 0 _ �! FINISH GRADE, PR❑VIDE 18' MIN, (I.S. DIM.) SUMP x 18' DEEP WITH MINIMUM 6' REINFORCED ® 4' MJ SLEEVE WALL, SEAL BETWEEN SUMP AND VAULT WITH JOINT MASTIC AS USED IN VAULT J❑INTS. Q 4' FL CHECK VALVE WITH LEVER & WEIGHT (M&H MODEL NO. 159). cq (UTILITY VAULT MODEL NO. 687—LA). FUSION BONDED EPDXY COATED INSIDE AND OUT. rP�Q1�4�0 �' Cyti ® 96' DIAMETER WETWELL — SET TO FINISH GRADE: POURED—IN—PLACE SLAB TOP — H-20 RATED ® 4' FL x FL DI PIPE — LENGTH AS REQUIRED, EPDXY PRIME AND FINISH COAT, ANAL WITH ALUMINUM HATCH (ITEM ®) CAST IN. Q 4' FL PLUG VALVE WITH ❑P NUT (M&H 1820), PR❑VIDE ONE ❑P HANDLE. FUSION BONDED EPDXY COATED INSIDE AND OUT, WIRE '7-Zb—P(- ® 4' FL COUPLING ADAPTER WITH TWO ANCHOR PINS, ® FRP LADDER, 2' SQ SIDE RAILS, 1 3/8' TUBING RUNGS, & FRP CLIPS W/ S.S. �0 4' FL 45 ELL HARDWARE. FURNISH BILC❑ ALUMINUM LADDER—UP, Q 4' FL TRUE WYE ® 5'0 x 4'6 ALUMINUM DOUBLE—LEAF HATCH, H-20 RATED, GASKETED, WITH RECESSED ® 4' FL MAGNETIC FLOW METER W/ 30' CABLE — REMOTE MOUNT READOUT DEVICE AT RTU, PADLOCK PROVISIONS, AND SPRING—ASSIST OPENING, (LW PRODUCTS) PROVIDE SIGNAL CONVERTER INCLUDES INDICATOR, TOTALIZER, AND PROVIDE 4-20MA AND SCALED DIGITAL STAINLESS STEEL SAFETY CHAIN AT EACH OPEN END OF ACCESS HATCH, ALL PULSE OUTPUTS. (SIEMENS MODEL N❑. MAG3100W/5000). HARDWARE & FASTENERS IN WETWELL SHALL BE TYPE 316 STAINLESS STEEL, © ALL FASTENING HARDWARE IN WETWELL TO BE 316 STAINLESS STEEL. ® 3/4' x 50' HOSE, ADJUSTABLE BRASS NOZZLE, AND GALVANIZED HANGER RACK. ® 4' FL x PE DI PIPE — LENGTH AS REQUIRED — EPDXY PRIME AND FINISH COATS, ® 0-100 PSI PRESSURE GAUGE WITH DIAPHRAGM SEAL AND ISOLATION VALVE. PROVIDE COPPER PIPING WITH ISOLATION VALVE TO CONNECTION P❑INTS ® 8' FL x PE DI PIPE — LENGTH AS REQUIRED. 451BEVEL ON PE — EPDXY PRIME AND FINISH COATS, ON DISCHARGE PIPING. (9 8' FL TEE — INSIDE DROP CONN ® CONCRETE THRUST WALL — #4 @ 12' E.W. 1'0' MIN, THICKNESS, f'c 3KSI, I ® 8' FL x PE DI PIPE — EPDXY PRIME AND COAT INSIDE WETWELL. ® 4' STAND—ON (MODEL NO, S92) PIPE SUPPORT, FASTEN TO FLOOR SLAB, ® 8' MJ GATE VALVE — RESILIENT SEAT — WITH VALVE BOX AND ® 6' PVC PIPE STILLING WELL FOR TRANSDUCER — BEVEL TO FIT FILLET SLOPE, OP NUT EXTENSION TO WITHIN 24' OF GRADE <M&H MODEL NO, 4067-13), ATTACH BACKUP FLOATS TO STILLING WELL WITH S,S, CLAMPS. PR❑VIDE FIBERGLASS UNISTRUT ATTACHED VERTICALLY TO HANDRAIL. CLAMP FLOAT ® 8' SEWER, BY OTHERS. CABLES TO STRUT WITH STAINLESS STEEL CLAMPS. i ® SUMP PUMP — 1/2 HP, 120V, 1 PH (PACO MODEL NO. PIP701C) ® FIBERGLASS DECKING, 8 x 2 1/4' CHANNEL SUPPORT MEMBERS AND 1.5' GRIT SURFACED GRATING — ALL GRAY IN COLOR, 1/2' S.S. WALL ANCHORS. (PER MFG DETAIL,) ® 1 1/2 PVC DISCHARGE LINE WITH CHECK VALVE, ISOLATION VALVE, AND DISASSEMBLY UNION. SCH 40 I.S. ® EXPLOSION—PROOF LIGHT — 20OW — SEE ELECTRICAL DETAILS, SCH. 80 U.G. PR❑VIDE DROP PIPE INSIDE WETWELL WITH SS STRAPPING, (APPLET❑N MODEL NO. AAU15N) ® 4' PVC SCH 40 VENT LINE ®i PROVIDE 42' HIGH FIBERGLASS SAFETY RAIL WITH 6' KICK PLATE, 2' OPENING IN® PLUG VALVE WITH OP NUT <M&H 1820>, FUSION BONDED EPDXY COATED FOR ACCESS TO LOWER LADDER. REMOVABLE 1/4' S.S, CHAIN WITH INSIDE AND OUT, PROVIDE 1 HANDLE. EYES AND SNAPHOOKS AT 36' ABOVE GRATING FOR FALL PROTECTION, ® UNIHOIST CORE MOUNT SLEEVE TO MATCH CITY OF RENTON MAN—REMOVAL EQUIPMENT (MODEL NO. ZX 10129 WITH MODEL ZX 10552 CAP). INSTALL PER MANUFACTURER'S RECOMMENDATIONS, ® ALL BACKFILL AROUND VAULT AND WETWELL STRUCTURE TO BE ANULA FREE—DR ING ® 16' WIDE ALUMINUM LADDER WITH 2' x 3/8' SIDE RAILS — LENGTH AS REQUIRED, MATERIAL COMPACTED TO 95%. FURNISH BILC❑ ALUMINUM LADDER—UP, © 2' S.S. SCH 40 GUIDE RAILS. �' d ® ROLL—OUT SAFETY NET (SAFE APPROACH MODEL 121). TWW-ENGINEERS NTS L116°ir"W.I CITY OF CHRISTELLE_RIDGE_LIFT_STATION 7-5-06 2 FlNAL REVIEW REVISION LP 7-5-06 GW - S RENTON -- I REVIEW REVISION LP 5-15-06 GW OE OEM-SYSTEMS 0 ORIGINAL ISSUE LP 4-6-06 GW �;_ •w.�• Planning/Building work. I7epc. 1431 Iw s I.v.r MATERIALS LIST��+*r s 12 �� �� �ENGINEERING,INC. • NOTES: 1, PAINT CEILING WHITE. 2. PAINT DOOR MACHINERY LIGHT GRAY, O4 ofQ,rA C3 3, 3° x68 18 GAUGE HOLLOW METAL DOOR W/ 16 GAUGE FRAME; 1.5 PR 4,5x4,5 HINGES; _ CYLINDRICAL LOCK SET; NEOPRENE DOOR SWEEP; DOOR STOP/HOLD BACK ON ❑,S, BUILDING F❑UNDATI❑N 0 y� a 13,Fbti4 , Vu'r�� , �- 1/2 EXTERI❑R PLY ROOF SHEATHING WITH 30# BUILDING PAPER 12 26 GAUGE METAL R❑❑FING 12 12 COLOR SELECTED BY CITY 12 BIRD BLOCK BETWEEN GUTTER W/ TRUSSES & WALL DOWNSPOUT & SPLASH BLOCK (FULL PERIMETER) 1X6 ROUGH SAWN CEDAR FACIA BOARD 'DUAL-FLOOD TRUSSES @ 2'-0 " A YARD LIGHT C PLYWOOD 8'-0 6x8xl6 BROKEN FACE MASONRY UNITS; LAYED RUNNING BOND; BOND BEAMS @ 48'; O GROUT ALL CELLS S❑LID, l'-6 @ 32" 2 - #4@ ❑.F, 6' SLAB W/ #4 @ 12" E.W. IF 0 0 0 G--7:: RADE GRADE-5�� R A D E NOTE 3 1� 0 0 A M❑ISTURE BARRIER PAPER 2 #5 REBAR, C❑NTINU❑US (TYP,) —F—4" COMPACT CRUSHED FRONT ELEVATI ❑ N SECTI ❑ N A - A END ELEVATI ❑ N TWMA—ENGINEERS ,1�, •, CITY OF CHRISTELLE_RIDGE_LIFT_STATION 7-5-06 2 FINAL REVIEW REVISION LP 7-15-0PNL" OM-SYSTNS _ p�^I TO n i "r 1 REVIEW REVISION LP 5-15-0 OEA_SVS1EMs R I V I V 0 ORIGINAL ISSUE LP 4-5-06 v�"� e�i-srsums .wsW Planning/Building/Public Works Dept. 1431 ELECTRICAL ENCLOSURE �. �SM � �M �ENGINEERING,MC. 7 12 NOTES LEGEND 0 DEDICATED RECEPTACLE FOR SUMP PUMP--LABEL "SUMP PUMP ONLY" O EXPL❑SI❑N-PR❑OF JUNCTI❑N BOX ZL ALL ELECTRICAL EQUIPMENT WITHIN WETWELL AND HANDHOLES TO BE RATED EXPL❑SI❑N-PROOF CLASS I, DIV, I, OR UNDERGROUND: SCH 40 PVC CONDUIT (RGS TO 5' FROM STRUCTURES, WRAP RGS WITH HALF-LAPPED WITH 10MIL TAPE.) X 5/8" X 8' GROUND ROD A HANDH❑LE UTILITY VAULT MODEL NO, 233LA W/ MODEL NO, 28-2436P GALVANIZED COVER MARKED POWER OR CONTROL, AREA INSIDE EYS SEAL ELECTRICAL HANDHOLES AND WETWELL REQUIRES EXPOSI❑N-PR❑❑F ELECTRICAL WIRING AND EQUIPMENT PER ELECTRICAL CODE. • C❑NDUIT STUB-UP FL❑URESCENT LIGHT FOR EQUIPMENT ENCLOSURE, RECEPTACLE © INTRUSION LIMIT SWITCH: SIEMENS MODEL NO, 3SE03ARI (INTRUSI❑N), MOUNT ON INSIDE OF EXTERI❑R DOOR OF EQUIPMENT ENCLOSURE, FAS FLOOD SWITCH FLOOD ALARM SWITCH: MADIS❑N CO, MODEL NO, 4YM31-1, MOUNT 2° ABOVE VAULT FLOOR, FS FLOAT SWITCH ZL CHECK VALVE LIMIT SWITCH (2): SIEMENS MODEL NO, 3SE03AR1, (PUMP FAIL) MS MOTOR STARTER Q � HP SUMP PUMP: PACE] MODEL NO, PIP701C WITH LEVEL CONTROL FLOAT, 0 T t�q SP SUMP PUMP zL EXPL❑SI❑N-PR❑❑F LIGHT FIXTURE: APPLET❑N MODEL NO, AAU15N, 20OW LAMP. FM MAGNETIC FLOW METER ZL SIEMENS MAG3100/5000 MAGNETIC FLOWMETER WITH DISPLAY UNIT MOUNTED ADJACENT To RTU. � 0 y� LIGHT KPSI WETWELL LEVEL TRANSMITTER MODEL 720-140-00010-009 WITH UNSPLICED CABLE To HH2, 10 CABLE HANGAR, AND VAPOR BARRIER WITH ANEROID BELLOWS MODEL 815. BELLOWS MOUNTED IN MCC, "00 ,P� ��1� � w� FROM PSE 480V AREA DUAL FLOOD LAMP - MOUNT ON STRUCTURE EVE, ) `�1V�TB��Gti TRANSFORMER AL MOUNT ON UNDERSIDE OF HATCH, 100A 3P 600V LERAPES -1-1(- o� FUSED DISC❑NNECT ® ALL WIRE TO BE COPPER CONDUCTOR, INSULATION TO BE SUITABLE TO APPLICATION PER NEC. S/N 3R SUSE ® CUMMINS MODEL 40DGBC WITH QUIET SITE LEVEL 2 ENCLOSURE - 63dB(A) @ 7 METERS. A CUMMINS MODEL ❑TPC125 (3P, 480V, 125A), #6 CU GRD TO DI FM y OR OR . PER PSE REQUIREMENTS 3/4" SPARE PNL L MCC 100A 3P 600V " FUSED DISC _ 1#" ATS TO METER DISPLAY & RTU " RGS PNL L • • 4 #3 CU 3 #4, 1 #6, 2 #12, 1 #12G 1 #815 VALVE 0 0 125A, 480V, 30 A40KW VAULT 612-LA 4 #14, 1 #14G JB 1 SIGNAL CABLE zi HH2A PNL L 3PH 42WIRE 3/4" 1" RGS TRANSDUCER /N11a ©A(LS �— RTU RTU Q F PNL L ,Q 1" RGS7 #14�1 #14G RTU K INTRUSION ALARM KEY SWITCH 3/4" 15 FS 2" � LS©SP H LS 4 #12 HH1 L8� 1 #1213 �F 15 1" RGS L0LS 1" RGS u , GFI 3 #10, 1 #8G, 2 #14 SENSOR--EACH CONDUIT _ _ / 06 96" WETWELL 2" SCH 80 PVC FOR PUMP CORDS )KPLACE 2" C❑NDUITS TO PROVIDE COMPLETE DRAINAGE FROM HANDHOLES TO WETWELL .... vacs ... NTS CITY OF CHRISTELLE_RIDGE_LIFT_STATION 7-5-06 2 FINAL REVIEW REVISION LP 7-5-06 FGGW TEMS inmmw- - RENTON -- 1 REVIEW REVISION LP 5-15-06 °r 7ELS 0 ORIGINAL ISSUE LP 4-6-06TEdSPlanning/Building/Public Works Dept. 143tSION No. REv BY DATE ..,,o � .1K ELEC._PWR_&_SIGNAL_CONDUIT_DIAGRAM 8 12 ELECTRICAL EQUIPMENT LAYOUT PUMP SECTION DOOR LAYOUT AREA LT 2 20" INCOMING ENCLOSURE LUGS — 12" FL LT It ANTENNA PUMP 1 TVSS NOTE It VOLT METER — PHASE MONITOR 2-LAMP RTM NOT E07 PUMP 1 _LEI 0 ©30 4W 80/100A METER277 E 72„ 120/240 1Q RTU START COUNTER AUTOMATIC P1 '} — PNL P FLOW METER TRANSFER 1 PH MODULE AM SWITCH — r5KVA 125 AMP — DRY N RUN 0-50A 48080V 30 � 90" XFMR 100A 3P 600V 1® PUMP 2 48px24 PNLBD MCC FURNISHED KS 2 NOTE 3 SERVICE DISCONNECT - BY CITY OF -3A 3 S/N 3R SUSE f RENTON OFF P2 = TO G S.F.BLOCK RTU HEATER GFI HOT BOX RECPT 0 RTM 100A 3P 600V O.T. FUSED DISCONNECT NOTE TRANSFORMER DISCONNECT START COUNTER NEMA1 WITH - e GROUND BUSS �2P20 XFMR DISC _ qp 1 C. RESET ® O/L RESET BUTTON. FROM UTILITY XFMR - POSITION AS REQUIRED BY G d6- " C. LOCATION OF MOTOR 0/L. TO VAULT SUMP SLAB 4" PUMP DISCONNECT HANDLE THICK x 2'-0 PUMP 2 LENGTH AS REQ'D FOOTING REBAR RTM HH1 #6 HH2 e 1' _ 1' START COUNTER 1' g" x 8' G/R #6 1• OPTIONAL: INDIVIDUAL MOTOR— ® 10' CENTERS AM STARTER BUCKETS WITH XP SEAL XP 1�', AL RUN 0-50A DEVICES AS INDICATED. XP JB XP 15 PIPE DI XP TRANSDUCER 102 3 STANDBY 15 TRANSDUCER GENERATOR A 3 40 KW, 30 ®XP WETWELL LT FLOATS OFF S.F. 480/277V, 4W NOTES O.T. 0 RTU - FURNISHED BY CITY OF RENTON It PROVIDE DUAL LAMP FLUORESCENT FIXTURE FOR ® KEY SWITCH, SEWER INTRUSION--CITY STANDARD. EQUIPMENT ENCLOSURE. BEST ACCESS SYSTEMS IN WEATHERPROOF ENCLOSURE Alh �Q © MCP, SIZE 1 j MOTOR STARTER (QTY 2) ON OUTSIDE OF EQUIPMENT ENCLOSURE. Will SEE DOOR LAYOUT BELOW, CONTROL WIRING It PROVIDE LABELS AS SHOWN TO INDICATE RESET DIAGRAM, AND ONE-LINE DIAGRAM. PROVIDE EQUIPMENT IN EACH SECTION OF MCC AND ADJUSTABLE TRIP MOTOR OVERLADS 6 TO 15 HP, FOR DEVICES MOUNTED ON DOORS. W 7 TO 20 AMPS. 4 �Sw MOUNT 3 PHASE VOLT METER AND SELECTOR � c', © PSE METER - 100 AMP, 48OV, 3 PH, 4W, 7 JAW SWITCH ON DOOR OF THIS COMPARTMENT. y MOUNT KWH METER BASE ® MIN. 5-6" ABOVE PHASE MONITOR - TIME MARK MODEL A2588-480VAC GRADE TO CENTER OF METER. OR EQUIV. 'e 11 PROVIDE 20OW EXPLOSION-PROOF WETWELL ® SURGE PROTECTION DEVICE - iy EXPIfaS !( -0 0 G(D J LIGHT FIXTURE, APPLETON MODEL NO. AAU15N SIEMENS MODEL TPS-MCCE-160DC. SWITCH FROM MCC FRONT ® 15" DEEP MCC. 'TuLaNcnIMIs "TS CITY OF CHRISTELLE_RIDGE_LIFT_STATION 7-5-06 2 FINAL REVIEW REVISION LP 7-5-06 cw MLSMEA15 _ RENTON 1 REVIEW REVISION LP 5-15-06 Cw SY m- 'm 0 ORIGINAL ISSUE LP 4-6-06 cw .m-sysRuS Planning/Building/Public Works Dept ONE LINE DIAGRAM & ELECTRICAL LAYOUT 1 431 NO. REVISION BY DATE AM �msasv — — — — w�O1GNIFEWNfi,INC. 9 12 ONE-LINE DIAGRAM DETAILS PSE SERVICE TRANSFORMER 480/277 4W FUSED SERV DISC —3R ON T' wq 100A SUSE S/N OQ �0 0 13166 100A 7JAW 0ti�� KMH METER BASE Gqj, vr 30, 4W 100A 3P 600V FUSED DISC EXPIR S -zb-olo 40KW STANDBY ---- GENERATOR 1 480/277 30 4W NORMAL EMERGENCY POWER POWER AUTOMATIC TRANSFER SWITCH 5A FU VS VM 3P 5 o_N 30 1A FU 30A 3P 3P LL z AM AM $T, 0 MON 30A 30A SEE SHT 10 *T NOTE A TRANSIENT EA(A PUMP 1 (15 HP) PUMP 2 (15 HP) PPaesS. $ SEE SHT 10 NOTE QQ 30A 30A 3P 3P - 20A 48Ox120 480x12O 480V CIRCUIT BREAKER A I IFT r-----------7 �--------------� 1-LIAR L/Li i �MR �0/Li iT T i i T T F F F L TO RTU MINI— ' ' I TO RTU MINI— r____-______- $j CAS CAS SFIL I-T�-OT TSF SFIL ITOT TSFI N SFTP -------------- L �TO-RTUJ SKVA TRANSFORMER- MOIL MOIL 480 x 120/240 fZ! E SIZE 14 OC ETM SIZE 14 ETM OC (SIZE OL (SIZE OL A�� f! FOR 15HP) FOR 15HP) HH1 HH2 ❑ ❑ TO RTU m a �n 3 FLOATS & TRANSDUCER M� 15 15 z 630A � l � 00 PROVIDE ADJUSTABLE MOTOR 2P OVERLOAD SENSORS FOR TO 15 HP RANGE VAULT RECPT 0 20A 20A 0 VAULT SUMP PUMP WETWELL LT 0 20A 20A 0 ENCLOSURE LT & AREA LT 15A 15A TELEM RTU* o 0 o FLOW METER 15A 15A o m MCC PANEL HTR o 0 0 o GFI RECPT r m im SPARE o 20A 20A 0 SPARE m 0 LEGEND SPARE 20A 20A SPARE g IT > 'r- ❑ CONNECTION POINT SFIL SEAL FAIL INDICATOR LIGHT PANEL L > SFTP SEAL FAIL / TEMPERATURE PROBE ° MOIL MOTOR OVERLOAD INDICATOR LIGHT *SEE CITY OF RENTON STANDARD RTU DRAWING FOR CONNECTION DETAIL. ETM HOUR METER OC START COUNTER _ HH1 ELECTRICAL HANDHOLE � � N C.iJ 1 _ O rn N � ELEMENTARY DIAGRAM AMMETER o POSITIONS CONTACTS a FF • 1 * 2 ► 3 PUMP 1 oy� 13 X X X �14 X X °� Gy AMMETER 21 13166 CIS 1 ES��4 2 I 1 3 2 �°22 X X X X X X NAL E� OFF �---23 X X X X X X EXPIRES '1'ZloTO f—°24 x x x x x x 1 TS 1 TS INTERNAL OPERATION CHART 114 114• INDICATES MAKE-BEFORE-BREAK. X=CLOSED CONTACT Y o iCB 1CT 1MS m 1L1 (L1) (T�) 2L1 OL 1L2 2L2 X1)(X2) 2CT w (L2) (T2) 3CT (L2) 1--�T2) 3� 1L3 (1-3) (T3) 2L3 x1)(x2) __ _ N X1)(X2) L3 (T3) a D A 1TS (22) (12) (2) (2) B (23) (13) 1FUP 2FUP C 24) (14) OWN 21 (11) CPT1 H4 1AM E _1GND (+ (8) :(XF) US (X2) z A4101-AC1 A4101-N z = m A4101-014 0 z RESET P-1 a (1)2P8(2) 4101-N I OOi�OOi F f F PUMP FAIL g'io' yI 11 PIN ROUND BASE ONLY 1 MS i 4 OL 5 4 �4�I 5 m 4 `r(97 (98° N A4101-015 A4101 015 MINI-CAS 24V A4101-013 A4101 013 E-STOP P-1 CALL 1MS ; � 10 3 A4101 022 _ A4101-023 CRM1 A4101-024 1h1025 S - OL (1)2P6(2) 13 �(14) (V) (W) (95) (96) A4101-026 PUMP 1 OVERTEMP 1 4 A4101-026 R HI TEMP 4) 1LT(x2) A4101-028 CR1 i 9 A4101-028 LEAK Al A2 ',- PUMP #1 SEAL FAIL 0 c 4) 21-T(X2) c m s Z--I-< 1MS 1ETM 00 A4101-029 (2) (3) 1 2 1 CNT 1 2 PUMP #1 RUN \ a ) 4) 3RT(X2) � n c = m w PUMP 1 m m r P 1 CALL 37 p D Im r rr. RTU CR2 n VOLTAGE m cn (24 VDC) D D P1 RUN REPORT - TELEM P1 OVERTEMP - TELEM SPARE n O Z 1MS C M1 _ A4101-AC1 1MS A4101-032 C 1 A4101-034 0 L A4101-04 l A4101-032 - I A4101-04 OA1�) (,Q) (D1) (D21 ) �' (14) (13) (s8) F(sA -" A4101-031 0 N01-031 A4101-033 A4101-033 A4101-035 A4101-035 A4101-05 A4101-05 P1 _ J U C � _ O m N � ELEMENTARY DIAGRAM AMMETER o POSITIONS CONTACTS oOFF * 1 s 2 ■ 3 o� T. tptiq�y PUMP 2 a „ 12 x X x 13 X X X y f--014 X X �� AMMETER 21 G°ISTE¢ 2 L 1 3 2 F-�22 X X X X X X G I--O23 X X X X X X OFF I­­24 X X X X X X EXPIRES 01O 2TS 2TS INTERNAL OPERATION CHART 114 114s INDICATES MAKE-BEFORE-BREAK. X=CLOSED CONTACT 0 1 CB 1 CT I 1 OI Om 1L1 (Ll) (T,) 2L1 X1 X2) 2CT )( �W 1L2 (�) (T2) 2L2 X,)(X2) 3CT (L2) �T2) 3F- 10 (0) (T3) 2L3 N fl)(X2) D 2TS A (22) (12) 2) (2) B (23) (13) 1FLP 2FUP C =(1) i (1) (24) (14) CPT2 H4 21 (11) 2AM E 1GND (+ (8) 3FUS (X2) (XF) z 4101-AC2 4101-NZ 0 _ A4101-014 mzcn 0 z 14 -0-0 1; U RESET P-2 4101-NZ a (1)2PB(2) a�a F E F PUMP FAIL 11 PIN ROUND BASE ONLY OL f ,4, 4 � 5 5 0(� (98�. ` A4101-015 A4101 015 MINI-CAS 2 24V CALL 2MS A4101-013 A4101 013 10 A4101 022 E-STOP P-2 CRM2 2 S OL A4101-023 A4101-024 (1)2P6(2) 13 (14) (V) (W) (95) (96) +E A4101-026 PUMP 2 OVERTEMP 1 4 A4101-026 HI TEMP 4) 1RT(x2) A4101-028 WA2 11 9 A4101-028 Al LEAK PUMP #2 SEAL FAIL 4) 2RLT(X2) �oo M__j Z � 2MS 1 ETM A4101-029 OZ O (2) (3) 1 2 1CNT • � 1 2 PUMP #2 RUN �. 4) 3RT(X2) c = N m �� m PUMP 2 � " 1 r m m 0+ P2 CALL M p hi D m�r Ga R n TU CR2 VOLTAGE m (24 VDC) D > R° P2 RUN REPORT - TELEM P2 OVERTEMP - TELEM SPARE n 5z -( iMS C M1 _ A4101-AC1 2MS A4101-032 C 1 A4101-034 O L A4101-04 I A4101-032 - I A4101-04 0 F(A1) (A2) (0 1) (D2�-" (14) (13) (98) (9�-" A4101-031 A4N01-031 A4101-033 A4101-033 A4101-035 A4101-035 A4101-05 A4101-OS � P2 N cs _ O Oi N � Ln Q� T. Wq (� MANHOLE 0 l' PR❑VIDE OVERFLOW & �o �� ]� RETURN STUB-OUT FOR ' t FUTURE WETWELL AT � ELEVATIONS DETERMINED i I FUTURE STORAGE I _� Ln 131 All cd y ti RETAINING WALL TO PASS S�� BACKFILL MATERIAL OVER WETWELL TOP SLAB. o SEE SHT 6 NOTE NO NEARSIDE FOOTING IN THIS AREA. ' A/C PAVEMENT OF,SITE BY DEVELOPER.. SLOPE TO DRAIN SITE &,EXCLUDE WATER' 9I FROM VAULT & MANHOLES, � WM HH1 �A� CONTROL HANDHOLE TO DRAIN TO WETWELL 'p POWER 4' PVC S VENTSLOPE TO DRA NAVEMENT TO STREET c��lC�1ti�cF M RETA ING WALL fTjO,�,ZIP '91,L BY OTF ERS Ll� 3525 ± (y) y x W J 4' BOLLARD 90 v (2 PLACES) 0 HOTBOX GENERATOR & GEN PAD W P/L 3.5' x 7' x 1' THICK ROCKERY PSE XFMR GEN PAD f'c = 3 ksl �� BY OTHERS #5 @ 12' E.W, 2' ABOVE FINISH GRADE ^ ---_-- - Mi /7�/� �J J 3 F--�V�I ✓— P/L 357 SEE ELECTRICAL DRAWINGS FOR CONDUIT REQUIREMENTS. FINAL PUMP & PIPING CONFIGURATION PERIMETER LANDSCAPING TWWLENGINEER$ BY DEVELOPER �- 15 '"=4'-0" "' '" CITY OF CHRISTELLE_RIDGE_LIFT_STATOIN 6-21-06 /(35 6 2 FINAL REVIEW REVISION LP 6-21-06 GW RENTON •- 1 REVIEW REVISION LP 5-15-06 GW ww oE�_s'srEMs �ry ar Z 0 ORIGINAL ISSUE LP 4-6-06 GW am_ssmms "a'�"s Planning/Building/Publk Works Dept, 4J1 NO. REVISION BY DATE APPR •v as ry sx .r.. «••�•••+ SITE PLAN RH2_ETlcINEERING.INC. SITE 2 13 ( GRINDER PUMP (FLYGT MF3102,170 W/ 155MM IMPELLER, 6HP) W/ RAIL REMOVAL SYSTEM & SS LIFTING CHAI © 0 2P 90 ELBOW - SCH 80 PVC 2 3 7 umQ 02j" UNI❑NS AS REQ'D FOR DISASSEMBLY -�• ® O3 O5 © ® 4' FM PIPING USED AS SLEEVES O 0 I IHNH� ® 5O 2j" FLG CHECK VALVE (M&H MODEL NO, 159-02) 2 7 © 2j" RS FLG GATE VALVE (M&H MODEL STYLE 4067) co H�f T 2j" SCH 80 PVC PIPE 4 ' 2j" TEE - SCH 80 PVC �sgQ13166 ti 9O 2j" MAG FLOW METER, FLG x FLG (SIEMENS MODEL NO, MAG3100W/5000) �- SEE PLAN VIEW FOR ❑RIENTATI❑N OF HH1 & HH2 POURED IN PLACE 4 EXPI t #5 @ 10" E.W. TOP SLAB 12" MIN, THICK. ELEV 354 +/- , _ - ------_ ------ - TOP & B❑TT❑M EXTEND 96'0 WALL TO 355Q SEE PLAN VIEW AND POUR WITH TOP SLAB, FOR ❑RIENTATI❑N OF HH1 & HH2 1_5z ITZ xau r r LADDER-UP LADDER-UP HH I LT 40 ' HH I LT 40 PIPE LOCATION 1 LADDER-UP "1 LADDER-U PER PLAN VIEWM-6 41 O ---------_-�� -- 41 F-C 4 + 5 6 5 j ?4 10 9 4 ELEV 3472 INV, ELEV 347° ELEV 346� � � n ELEV 3465 4" � � n 11 4 SEAL W/ JOINT MASTIC FREE-DRAINING SEAL W/ J❑INT MASTIC BACKFILL MATERIAL 4�3 COMPACT T❑ 95% PR❑VIDE AND INSTALL FOR FIT-UP. PR❑VIDE SS ADAPTER PLATE SEE SHT 6 NOTE REMOVE AS REQ'D FOR GRINDER FOR GRINDER PUMPS T❑ FIT ® PUMP INSTALLATI❑N (INCLUDING PERMANENT ANCHOR BOLT C❑NFIG. PUMP BASE ELBOWS), AND GRINDER PUMP BASE ELBOW, . M 15HP PUMPS ONLY FLOAT LEVELS ELEV BY CITY OF RENT❑N ;,.. FLOAT LEVELS ELEV ELEV 337 PRECAST BOTTOM SLAB HIGH ALARM 3422 HIGH ALARM 341 i LAG ON 3424 LAG ON 341 2 LEAD ON 3412 LEAD ON 340? PUMPS OFF 3402 l'-0 CRUSHED ROCK PUMPS OFF 338Q LOW ALARM 3404 BASE MATERIAL LOW ALARM 338� MIN PUMP LEVEL 3404 MIN PUMP LEVEL 3383 INITIAL GRINDER PUMP CONFIGURATION FINAL BUILT-E]UT PUMP CONFIGURATION !GINEERS 1'-4'-0" '° ''�°"' "' CITY OF CHRISTELLE RIDGE—LIFT_STATION 6-15-06 2 FINAL REVIEW REVISION LP 6-15-06 GW_ FPS _ RENTON �- 1 REVIEW REVISION LP 5-15-06 GIN "� rOA5 ois��r ' 0 ORIGINAL ISSUE LP 4-6-06 GW am +� Planning/Building/Public Woft Dope 1431 rwm' r NO. FEW" BY DATE AM •����� ��� i MECHANICAL_ELEVATION 5 13 PORTION OF THE NW 714 OF THE NW 114 SECTION 3, TOWNSHIP 23 NORTH, RANGE 5 EAST, W.M. I I \ '\ CITY OF' REN TON, STATE OF WASH/NGTON I \ ASTACL DR/ ASPHALT FOR WE 20' i5"COMMERGAL CCESS 1 Q NORTH LINE OF 3-23-5 \_ \ dl 0(/T DRfWWAYS FOR A 1O PUMP R RN STA AND 0E/ENTON VAULT. 1 _] 8829'35' W (KCAS) 131781'(CAC) SANITARY SFRER PUNP. ro E nGW.— �,N 8829'33"W (DEED) IJ17.92'(DEED) STAIiQlI.EASEM \ _� � '�PR lrAAY SEnER PUMP QzQ STA �ARAFE PLANS BY 130.96" S8879'35 E S— PA PLANS A FWAC I o _ - - S -_ PLANS AND W CY \ D cnav T�s4�4B-Dur\ Ln MACT A RA C T A W - - -- I�.+ar 8'PLUS OX , 1 FOR STORM DRAIN ::: _._ - ._..�. LNG AIL \ DE7ENnON VAULT AND - -- -_.-�• _ 39'� Ste[\ FL TO NUPE FL 1 —_� }' SE{4ER PUMP STAnON. ` \ `- ^ 771111 P 81 r MAIN _ I _ { \ \ - VALW TAINLESS SIFIIC \ V-. TW- O - f \` FCYtCEA N5 -7 VAULT TRAPS 4"SPAd I 1 ,_ BI[-3 _ i. STRAPPER ` 1 4 N = - 1E= IN_ [� (�, "• \ OEFZECT r owR — 1 z .. 1+61.• 1TR __ p '� \\\ ♦\ FORCE N SHALL 4 PIPE 1.u\ � I i 1 1 o M F 70L ?+ARJD L�T1 t R o o zt-11 5 T \ A _ YZ 11 Tir (+9B- A o _ rc win -� = ,--- - - - - FORCE MAW 8P ARE AID bEV.3....= 79s •_ �35-3.79- O Y �' k65 t+ - Fu1pRE accEss aIr \ 3,y DO 1 $ _.__ __h RQ,1pJYA-- 'Vi a:. =m U 4j00 BOUNDARY- - • \. g.4 p¢IT 00 1 T I \ f= E SSMH I-8 _ RIMaJ92Q4 i .1 GYB 3 __ Ep FORCE MAIN N01E 400^ .� - 'f- y b , .q�Q I J.58 J 81dF r 47IDPE •2 PRESSURE MAIN WN 4' Iy3 - \\ -1€-�57 1 ;5'• _ y BURY. 'f 38J Y` z � i It+B }9d-BUZZ` �'- s19 ' f 'MITJ,' rJ• 00 _ 29-10.2 - 3�11- _ _ _ O SEE SHEET 12 o Z RECOMMENDED FOR APPROVAL y BY ATE BY DATE r a BY DATE 71016Ft.DMC BY DATE —11P12r3 BY DATE' S W SCANNED DCT 272066 C'D%S-32G2.o'I 44 -.-.-.ems' PORTION OF THE NW 114 OF THE NW 114 SEE SHEET I SECTION 3, TOWNSHIP 23 NORTH, RANGE 5 EAST, W.M. , STATE OF WASHINGTON CITY OF RENTON �` lEaJTS _ ;` `ri� � .i3:1675-5T1 a IN EFEL�T90.D0 -'- \-Jaen y SCALE 1 =20' J ;az _ ---- Ld -- - - - - `LESS ---- - i 4 5'T - - 41 AU EASEME J 9 ` ui 00 tt: > w FQ- � � _' - - - - do `�_ NMl JB.�00' -4+78 547T, _ ,p -��\ �•.\�-�� Li SSMH Z n _ f2.• ur 0 _ v N J+70 SSEM 4J0 _ ALE !f 390.90-1N� \ S N 48 SSW JP 450 /E-4 -00. WRRCAL&NOS AND r , j7 48 U PIPE TIED>a A6T WALL - �•- IE= 60=GY1T __ _ _ yam. �., N 40S OUT 10 2 `, 26'`PRIVA ac 5+4J lrtr q z REWIRED.SEE SNT. iS FOR OFFAIU M 4 0 lE 40S f0,- ,x x TE4. z g p HOPE NOTES -. - .:, - b " ,P� s"qP IP J91 ss ! NrN _ v o g 1. HOPE SHALL BE SDR 11 &unbnEs. asEM r ' rscrF Epic: dbx 1s' 279 W n (160 PSI) OR BETTER. aisNCA - 9c�� yErJ92 N m s 2�a 2. BENDS SHALL BE sEE�FOR FN a 2 4 MOLDED TYPE TO SPARA !Go a W ` MAINTAIN PRESSURE !IF�I pi L RATING. 12'ALL HEATHER ^� I� 2 SURFACE 81CLF J &4'NOPE IE=40.I fB SNN' l 141 74 wPRESSURE MAIN AI! -4� 'CIE J95.07_- _ 9 SRt'C 7B' O TT` .N88 S2" w BURY. `24.ZSrf+�2' \ ! 192 f6� - - 15'CITYOFRENTCN - ^' MEN FFE.406.46 SENER EASEMENT -o^ _..WdI,fEE=M2G2 H ,-. -MMI fFE= 'v F °• 20'U71UTY EASEMENT PER 2+48-SSFM O b^ O •.. g• ; :�9 = 010-90 REV.RECD 90'BEND J'4' �{ UNDER NQ 9>07129004 MOLDED M 1,s o0 �.�. 'MN W a fRCs%/RE 14A6I � N 12 ALL 1 ----------- ------------- FORCE MAIN �F NOTE - - 4 _ Ss 2n r&4'DID PIPEI 430.43' N89'13' „W ---TION SFE -CONTINU BEL 0'�1/ 20'URUTY EASEMENT PER 2+48- - SEE PROFILE ON SHEET -l 3 ECID :47 ULNAD-ER01 0N-9 9 1R0E2VfR PRES$ 9 0'BE N D J' _ O MOLDED12T 2 PEJH0 REMAM SSW-48- _12 ALL _ _ RlM=44d5 11+00 SURFACE 15'ACCESS ESM7 -- '✓ _ fE=4J2.90-8 SW- - 7f tJS8SV�____12'ALL HEATHER __ 2'M_ 6'CYCLONE. - w _. ______ -�— -- - -FENCE o ,- SURFACE �' —��'__ _____�_______-___, 65.5 11'N!N r / - FORCE MAIN NOTE 1 - J"2 4'DIAMETER PIPE i - 70P OF - SHALL BE HOPE 2 4X FTIVNING WALL j 'MIN. .. _ __ _ _ ___ _ _______ ____BACKFIlL W LDF _.._- � j' e� T 20LF 8'P4C SS _ .._ �—oEFLECT S-o PIPE r-Mw _____ 6'NH COUPACTEO i ' 0 1 S=200.T 0+98 TAINLESS SIFIl _ _ RI LRUSNEO 0+100 8 XJ'WYE TRAPS 4'SPAC)NC SURFACING BASE COURSE o ` S PoM sswi 70 B How�\ ':HOPE ACCESS SURFACING o - ,rp-8'__- _.. _ -BEGIN GAANTY -- ED S. � .0a o'd� so-NEW NE 2n Mrro�LwE -�-: ------- FARREC❑APPR❑UAL 4 m Q MMEND RE`CHANNE7 FOR 8' REDUCER _____ ___ - 41 RO Pk PIPE DETAIL ' aWa SEEs--2J7 BY DATE 20'UAUTY,INGRESS k EGRESS 11G a FASEyENr a. BY DATE a n� BY DATE 71916SITDNC s taao a>s/m 2'23 B SEWS BY DATE DATE SCANNED.OCT 2.72006 C�;.-S-3�Go'tiO4: f'4�' M 1' 'Ma :s,P.� PORTION OF THE NW 114 OF THE NW 114 J C, SECTION 3, TOWNSHIP 23 NORTH, RANGE 5 EAST, W.M. g - Cl TY OF REN TON, S TA TE OF WASHING TON 1400 SEE SHEET 4 FOR PLAN +� TEMP.GRADING UNIX LOW POINT ELEV_ 36753. _ 1-.smu liOPENED LOW POINT STA 0+2J27 _ PN STA=0+46Ld I J o PN ELEV=366.70 0 ^� A.D.=16.50 y Wf Q 3B0 �- .`Oy._ K=3..64 J80 V m m "A50 �7H TORE a,: =.Mo2 s�orr--= W cwn -_ -soap SSMH CLIP s ,14: RI!N 0 3920 J - 170LF 8'PVC S. X If; 25-0UT I— F- + 20-9.J0t r ---- - -I"I - I 1"=20•H II �/I Z SSMfI A-48� t'=l0' I I i 3a8T OUT TRA C T B / CCE DATUM350.OELEV l= IN , b O v1 O b y 0+00 0+40 0+80 1+20 1+60 . Lail n Aoo'w 420. 420 PN STA 4+75 v 401.78PN EEV .O.= 9 a 41 fr•l U ----------- ,2 Y `°° - - ---- - - -- --- _r r PN STA=455 I -�" ! 1 I' IIIXF 8ry' S:1.00X a W I AD. W I K=526 i I Irr 5+74.50-J2.5t rSSW - o 8a00' - - RI401 4+7as5- r _ J80'_-_ '-..,__—.T _.. - - _ R/A/=400. .. g - : 380 IE.39200- Y Sc1351X IE=39a90 IN/T I312% 1911f TVC 3 , � 2+82 21RT �. 10 w 360 i- ,' 45- 3.&4. 360 5 I }. _ I P,C - f6250-175RT S nP P OFIL AlfONI/V SHE':.:T 1 H 71 8' /M=J7J ' -J64. T $ Ap 1+05-500RT i P� I I J6500- FORCE MIN NOTE: 2+00.30-9.5RT +5065-3.33RT= E I. .SSNII 48' 4pLF,I PIV S=0. 1+99. I-17.55'RT J"DlA PIPE SN RE RIM=35400 0+ 20-9.302T 1+�ti40-500> i u' �4' I _48� I HOPE.6'DIAMETER P SHALL p 1E=J47.48-OUT RIM- 1.22 SE VTH DJ OR HOPE °aa a s1w1E:34711 .1 8-48- U I{ E-is. 90T RIM-, 84` — I I J40 T EJ60.40-IN E-34728-1N VfITAN PLACE ME i+61{40-12'RT I SCALE I I I i SCALE i 90'8EY0 J.4'> DATUM ELEV I I I I l i'=10'V I , I I I I 1�20 H H w o b K r w nx o n Olt `8 1+20 1+60 2+00 2+40 2+80 J+20 J+60 4+00 4+40 4+80 5,120 5+60 _ 6+00 n z RECOMMENDED- 6aO3 ie ra FOR APPROVAL W BY�Lf� �1lbATEI o c ti BY - a ti BY DATE 7191ASf.D;K SEE PLAN ON SHEET 11 1, Ji BY DATE `� �3-z3 ffiue xt m BY DATE/ 66 S E W E .SCANNED OCT 2 7 Z006 C'0 -'s 3aa X03 4: R PORTION OF THE NW 114 OF THE NW 114 C" SECTION J, TOWNSHIP 23 NORTH, RANGE 5 EAST, W.M. CITY OF RENTON, STATE OF WASHINGTON SEE PL A N ON SHEET 13 2 TO CON TINUE THE PROFILE LJ l+oJ MAXIMUMUm l ELEVA 77ON FOR FORCE = MAIN SHALL BE 4g,%90 PROPOSED 4RADE LLJ Evsmvd woum ALI V ACE - -- - -- - ----- ------ 1!�A PROPOSED GRADE --------------------- 440 A SEWAGE � I i ------------------- --------- ---------- ------------- ---- --------- --------- -------- --------- ---------i--------- --------- --------- --------- ------ ENS GROLAU r 8'HOPE PIPE A r 2Z U) 2OLF 8'P SLOPE MIN t s_-Iwx O�20 SSW -j 81OLFr&'^Off O#Sff SSW WIH, Lu cl:� MM-44J.5 fIEZOED laNM AOYN 4 :8w:WYE "y. 0400 SSFU lE-4JJOO-8-NE I Aw REDUCER 410..EX-SSUN- SEE OEM&ON 420 iy- < -4".7U V) lE=4JZ3O-8" IE 43I50-AEW NE RECHANNEL FOR FORM MAIN M NEW 8'PIPE I r&0'DIAANE07ER A,P,SNAIL SEE-S-257 400 HOPE NO ADC 'mw.co�ER If 1.1 HDPE S�AL BE I C3 ZW (10,psr), I w BETTZ L I I I F . If .... ...... Se PIA TOE.MA SLEEWFOR FM MOLDED,, PIFESSURE RA 7ING. IAW700N TAIN IN I4E-4O4rOO-,r&4- WFTH C ALPICO SPACEM 1i:=j"100-3Jk 4- ' I � j 4 II .moo 5+55-S&W= 3,+29-10.5--RT IE=375 4 I' ITiol I IV EMEN CE M,I IN EA Si !T J60 it SEWER -"o DATUM MEV 355 00 -Te � o .1 AT SEE PL A N ON SHEET 11 & 12 O a U'i RECOMMENDED 40� - � �y FOR APPROVAL 5 BYV2,AL,�r�ATE BY DATE— BY DATE— V1919MMG —14,-23 DATE BY - - - - - - - -- - --- - --------- ------- ---------- --- --- 8'�E MIN 2 8 �2O� FO RI By-7 h-�l DATE 4h-d4-P F] Iz ISIEIVJIE SCANNED OCT 2 22006 120!S-3�f-9-0 q 7 _ CASTING MANHOLE COVER o N I PROPERTY LINE AND COVER $ N 6 SANITARY SEWER NOTES & SPECIFICATIONS SIDE SEWER MAIN TO BUILDING SEWER -FRAME25, SEE DWaBR29 ADJUSTMENT 4'MIN o`+ SANITARY SE NOTES AND SPEGFTCATIONS - 1.ALL WORK MATERIALS SHALL BE IN CONFORMANCE W7H THE STANDARDS AND - FUTURE o SPECIFICATION OF THE CITY OF RENTON UTILITY DEPARTMENT AND THE LATEST EDITION OF 6" SEWER PIPE 6'p�BLDG SEWER THE WSOOT/APWA STANDARDS AND SPECIFICATIONS ' i 6" SIDE OUTLET TEE Lim °j CONE 7 2. ALL CQV57RUC77ON SHALL BE IN ACCORDANCE WITH?STANDARD S'EGFlCATIQNS FOR Z X4" STUD SERVICE ARKER MUNICIPAL PUBLIC WORKS CONSTRUCTTON?PREPARED BY WASNNGTON STATE CHAPTER PAINT UPPER PORTION WHITE MORTAR JOINTS AMERICAN PUBLIC WORKS ASSOCIATION, LATEST EDITION(APWA)AND C17Y OF RENTON AND STENCIL ON SIDE WORD (/I STANDARD S'£CIFTCAPONS $ "SEWER" WITH 3" HIGH 4"MIN. STEPS-3/4'DEFORMED BAR Q L d .I ALL LOCATIONS OF EXISTING URUDES SHOWN ARE APPROXIMATE AND/T SHALL BE THE a BLACK LETTERS. STEPS SHALL BE INCLUDED L o O CGNTAVOID oaHa�RESwOTu�nNCf VERIFY THE TRUE AND CORRECT LOCATION SO AS 70 6" SIDE SEWER P&BUILDING SEWER i_ 4. CONTRACTOR IS SOLELY RESPONSBLF FOR THE MEANS METHODS AND SEQUENCES OF 6 1/2" CON57RUC77ON AND FOR THE SAFETY OF WORKERS AND OTHERS ON THE CONSTRUCTION SITE. (Y W 6"SIDE SEWER ^ CONRETE RISER BY PIPE INC. W5.IT SHALL BE THE RESPONSIBILITY OF THE CONTRACTOR TO OBTAIN STREET USE AND ANY 1:J.5 IX NOTE: 48" OR APPROVED EQUAL W Ld Z OTHER RELATED PERMITS PRIOR TO ANY CONSTRUCTION. BLOCKING 60'ALLOWABLE MAX SIDE SEWER SHALL HAVE A _I Q FOR CAST OR UUC77LE IRON PIPE.LINEMUM 5' COVER OR 3-5'LOWER)THAN THEY MAX. PIPE SIZE-21"LD. 6.PLANS APPROVED BY THE CITY OFJ � U) PRECEDENCE OVER ALL 07HER PLANS. RENTON,PUBLIC WORKS DEPARTMENT SHALL TAKE 6"MIN LOWEST HOUSE ELEVATION. WHICH- LADDER-SlD. ALUMINUM W 25 MN EVER IS LOWER. OR GALVANIZED STEEL. 7.A COPY OF THESE APPROVED PUNS MUST BE ON THE JOB 97E WHENEVER CONSTRUCTTQN CONCRETE SHELF V) Z Z IS IN PROGRESS 6'MlN HORIZONTAL Q Q 6"SIDE OUTLET TEE C� U) 8. THE CONTRACTOR SHALL PRO14DE THE CITY OF RENTON WITH AN AS-BUILT DRAWONG OF SEWER MAIN EXISTING SEWER MAIN THE SANITARY SEWER SYSIEM, WHICH HAS BEEN STAMPED AND SIGNED BY A LICENSED CONC. BLOCKING ANGLE 6"SIDE SEWER N U PROFESSIONAL ENGINEER OR LICENSED PROFESSIONAL SURVEYOR OF TEE AT MAIN OVER 25 ORTAR F LET i 6"TEST TEE PRECAST BASE SEC77ON L SACK FILL SHALL BE PLACED EQUALLY ON BOTH DEPTH O 8 THE PIPE IN LAYERS WA I ELEVA 17ON TO BE INSTALLED N LOOSE AVERAGE DEPTH OF 6 INCHES MAXIMUM DEPTH OF 8 INCHES THOROUGHLY TAMPING OR CAST!N PLACE EACH LAYER TO 95 PERCENT OF MAXIMUM DENSITY. THESE COMPAC70 LAYERS MUST EXTEND _ ")I AT CONNEC77ON M u)y FOR ONE PIPE DIAMETER ON EACH SOE OF THE PIPE OR 70 THE SHOE OF THE TRENCH. qY\\GIG NOTE: 6"MIN. 8 MATERIALS TO COMPLETE THE FILL OVER PIPE SHALL BE THE SAME AS DESCRIBE). 46 O m W 6V MAKE TAP 774ROUG14 CAST IRON 6 MIN. - o tyL 1, ' Q 10. OPEN CUT ROAD CROSSINGS FOR URUTY TRENCHES ON£XIS77NG TRAVELED ROADWAY pI� SADDLE SECURED TO SEWER MAIN B gE . N .. _ SHALL BE BACKFILLED WIH CRUSHED RICK AND MECHANICALLY CObPAC7El7. CUTS INTO THE WITH STAINLESS STEEL BANDS SANITARY MANHOLE TYPICAL DETAIL 1. IAP�1G WHEN CONIVEC77NG NEW SIDE d 2 EXISTING ASPHALT SHALL BE MEA77JNE CUT WTIH SAW/N A CONTINUOUS LINE A G (HIS) t,jN TEMPORARY MIX PATCH MUST BE PLACED IMMEDIATELY AFTER BACKPLL AND COMPACTION. A SEWERS TO EXISTING MAIN. ` PERMANENT HOT MIX PATCH SHALL BE PLACED WITHIN 10 DAYS AND SHALL BE PER CITY OF 2%MIN SLOPE T1 P. SEE SH IS. 11 & 12 F�1 Q O - RENTON CURRENT STANDARDS. H I A NTRIFIED CLAY, PLAIN & NOTES. 2 REINFORCED CONCRETE D7 & L STEPS TO BE 3/4" 0 DEFORMED BAR GALVANIZED SAFTTY STEPS OR EQUAL. J g il.DATUM STALL BE CITY OF RENTON, 1988 NAND. TYPICAL SIDE SEWER C1 PlPE SEINER MAINS ARE TO 2. STEPS ARE TO BE IN PLACE-BEFORE MANHOLE SECTIONS ARE INSTALLED - O ELEVATION BE CORE DRILLED. 3, CASTING TO BE OLYMPIC FOUNDRY MH30 WITH MH30'D/T'OR•EQUAL. PER DWG. BR29 6`1Y 4 h f2 ALL DISTURBED AREAS SHALL BE SEEDED AND MULCHED OR OTHERWISE STABKI2ED TO 4. MANHOLE SECTIONS(B TO D OF REINFORCED PRECAST CONCRETE 5. OPENING SHOULD BE ON.DOWNSTREAM SIDE:' �'unun' 4 7 THE SABSFACnCN OF THE DEPARTMENT FOR THE PREVENTION OF ON-97E EROSION AFTER SIDE SEWER SERVICE DETAIL 6. ALL JOINTS SHALL BE GROUTED. THE COMPLETION OF CONSTRUCTION. 7. SANITARY SEWER MANHOLES SHALL HAVE ALL INTERIOR SURFACES, INCLUDING-CHANNELING, COATED (SEALED) _ 11 ALL PIPE AND APPUR7ENANCES SHALL BE LAID LW A PROPERLY PREPARED FOUNDA HQN WITH A.HIGH SOLIDS URETHANE COATING) IN ACCORDANCE)NTH SECTION 7 OF THE CURRENT STA 7E OF WASHINGTON STANDARD WASSER MC-CONSEAL OR APPROVED EQUAL) SPECIFICATIONS FOR ROAD AND BRIDGE CONSTRUCTILW. THIS SHALL INCLUDE NECESSARY COLOR OF COATING SHALL BE WHITE. e LEVELING OF THE TRENCH BOTTOM OR THE TOP OF THE FOUNDATION MATERIAL,AS WELL AS PLACEMENT AND COMPACTION OF REOURED BEDDING MATERIAL, TO UNIFORM GRADE SO THAT 7 THE ENTIRE LENGTH OF THE PIPE WILL BE SUPPORTED ON A UNIFORMLY DENSE UAIWE2DING 4 o BASE: PIPE BEDDING SHALL BE PEA GRA VEL 8 INCHES ABOVE AND BELOW THE PIPE 14. SANITARY SEWER PIPE SHALL BE POLYVNYL CHLORIDE(PVC)RUBBER GASKE7ED A57M 0 STANDARD SiLPS 3034,SOR 35, OR DUCTILE IRON CLASS 50. B'OIA.S7@.ChVG k'UAPIPE WIN Y <•90�� RS ALLsrAaNR aN&VS&F ALL ANCHOR MATERIAL THE CA MAX 2'FROM Eras .. .. -_. 15.IN UNIMPROVED AREAS MANHOLE TO EXTEND MINIMUM 6 INCHES AND MAX/NL/AN 12 MOLDED BENDS 48'SE'NER -THE CASWCPIPE - INCHES ABOVE RNISI10 GRADE. IN PAVED AREA, COVER MUST SLOPE IN ALL DfRECTIONS SHALL BE STAINLESS STEEL. r OIA SEVER FORCE _ TO MATCH PAWNG RAM HOPE GAITERPIFF - UTILITY SPEaRCA BONS EXPANSION TWEE AM75-FAM-J�r, - ... ¢ 1/2-SS SSW DEFLECT 3'/OVER a, C.\SDSK\G7YNO7ES\RENTCYN\URU1YSPfGFICARCWSDOC cYrwEC7KwS J"MN A a E M9 DOW NT.$'MAX NUTS&WASWRS �} 4/PIPE AT EAST lu OF CASNG BRACKET WIN EXPANSION TWE.ANCHCR - - 4 PLAN NEWCONNECDONS Y MIN EMBEDAIFI T_ FOQC'£YAW JMOLDED BENDS'&4'4S r N8'OIA SE'M£R 3/1fi r 1 4"a NA°E �STAHJ(M S�®-4" - x�a � 2.0" MANHIXF CLAMPBAR FOOVED FOP PWE STRAP 4•OC. a STEEL 1 2' O CAUNCO'SPAC#VC NSMA RIPS Od / �� CONCRE7E WSTALL MAX 2'FROW&VS OF - I 3'If 4'90' a NYG THE CA!WG PIPE: J/4'SPACES SPACED-3/4" 120 I'-4 3/4" MOLDED BEND 00o AS INDICATED-HT. 1/8' FIBER JOINT CLWCIE7EBLOCxv/G s°AX BRACKET PLAN VIEW 0 0 o PACKING �m 1/8'RAISE-1/2"WIDE 2-8"O'A S7EEL CMPW AM WW 1/8 BEND 'CAlPKV'SPACWG WSW TORS DEFLECT 3'/OVER BORDER 1" GSA MAX1'FRK.WI EWS OF]7#E 4/:PIPE. ELEV WE a . ,8 g" NTS STAINLESS 57fD. _ =•: p 8 3/4" EXTEND CASING PIPES IN TO SSMHf9 STRAP 4'D.L: GH NROLE PECC1D0N INTO rsi 12 2 MMENDED Y INSIDE DROP DETAIL FORREC APPROVAL PLUG R S SEALED IN SAME �• 7 3 4" 'T MANNER AS MAIN SEWER JOINTS. By 15 DATE c- - CAST IRON RING AND COVER PIPE MA 7ERIAL 7T91sssnL:LTWc AS SPECIFIED. CLEAN—OUT DETAIL BY DATE 15"23, BY DATE- - BY DATE�� I I I S E W E SCANNED OCT 2 7 2006 C O I S-3a"05lips - $ 1 llwm MANHOLE Ln (y) FUTURE STORAGE u J P S � PR❑VIDE OVERFLOW & BACKFILL MATERIAL '9 RETURN STUB- UT E R / SEE SHT 6 NOTE 42 FUTURE WETWE L A; CO �V ELEVATI❑NS DE R INED A/ C PAVEMENT ❑F SITE BY CITY BY VEL❑PER, SLOPE TO DR ITE & EXCLUDE WATER M A T & MANHOLES, :Wml RETAINING W41 BY OTHERS X\ 4 SS VENT 4 " PVC FINAL PU & PIPI 0 C ❑NFIGU ATI ❑N SLOPE-P-AVtMENT 6 TO DRAIN TO STREET 0 0 NORTH & WEST PERIMETER Co:p) � < LANDSCAPING BY DEVELOPER C S I � HANDH❑LE TO D AIN T❑ WETWELL G \ 352 — ti � � O � 4" BOLLARD 0 GENERATOR & GEN PAD 7 ( 3 PLACES) 3 ® -� f 'c = 3 ksi M #5 @ 12" E.W. HOTBOX 2 " ABOVE FINISH GRADE NCL❑S ELECT ICA E U E � ROCKERY PSE XFMR _._ � _ _ ---- -- _ � BY OTHER LO P / L 357 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - SEE ELECTRICAL DRAWINGS FOR C❑NDUIT REQUIREMENTS. SURVEYED: SCALE: DATE: TOUMA_ENGINEERS VERTICAL: NAVD 1988 HORIZONTAL: NAD 1983/1991 ,► CITY O E C H R I S T E L L E R I G E LIFT STATO I N 6—15—0 6 DESIGNED: 1 =4 -0 �L - - 2 FINAL REVIEW REVISION LP 6-15-06 GW OEM—SYSTEMS Fl°-DBO01 1 REVIEW REVISION LP 5-15-06 GW AWN: R E N TO N PAGE 356 OEM-SYSTEMS DRAWING N0: 0 ORIGINAL ISSUE LP 4-6-06 GW CHECKED: ONE HALF INCH DATUM OEM-SYSTEMS AT FULL SCALE Planning/Building/Public Works Dept. 43 NO. REVISION BY DATE APPR APPROVED: IF NOT ONE HALF INCH - SCALE ACCORDINGLY SITE PLAN SHEET: OF: RH2_ENGINEERING,INC. 2 13 _ 311.2 313.5 = �� -- ----- r 311.5 r --__-- �, 3 •0 313.31 4 . --- �0 317. \\ 4.0 r 1.1 _♦ _ 318.2 1.2 r32 3b .8 303.6 ' 327.1 l --- ;25.5 = 300.7 � i I�� 7• 307.1 - 1.0 a .7 32.6 _ 01. 326.8 O f ' 335.7 _ 30 r 304.9 � 30 7A 31 .4I. 336. 325.7 V --- 0 03.7 304 309. 289.5 ' 295.4 I 313.3_ 295.9 305.6 _ I j 2850 3 \ 293.7 - 290.9 \i I I _ T8 303. 306.9 J, 307 I 309zo//)' 3 _--- 306.8 _ _ 310.4 _ .9 302.9 30 0 / -- _' - - .2 30 y \_ 297 -\ - x 352.0 �( 1• = 314.0 p 7 r 358.0 3 .4 35 ( + 356.6 ., 315.9 353.1 55.3 06.5 - �- i c7- E - \� 362.7 ' 361.4 �_352.3 309.6 _ J � A � r 316.E `V �355.6 ) j 358.6 314.0 361.6 353.3 364 -- 44 .8 � � � - r16.6\'�\ / x -437.E 355.2 r J J 3 353.1 44 x \ 4 8.5 355. 353.2 440.3 � • � ` 1 - " 37. 445. 4 i 1 430.6 E 4 3 6 �l 4314 I 424.9 444. 4369 41 ' ---.�_ r 431.1 r 425.2 . _ / c. 415. I � 1 -4 3. � -- 436.8 I • + r J _ 434.1 4 43f.3- 4 414.0 41 � \ 417. 4 3 3 .9 411. `� 100 200 416 � _ 1 : 1200 443. 4 430.8 43 33.7 - � = 7. f � ! 7 0.9 �1 8 _ 454. �K6 9. 441.2 f l I 431.4 .2 17 46 0.6'. � 43 _ � . 437 � 43.7 78 X. . 9 4 i 429.1 420.9 `\ _ I 4 434.8 - 9.4 }.( 432.2 424.4- LJ 435.0 43 3 ' 420 ) - 7.8 44 .4 429.3 w 1 I ) 54.2 425.4 V " 324 433. � 434.� 0 �3o.s .9 _ 2 i 7.1 425.2 �- 1 434.3rl 1 r 5 V 434.0 436 ! ; = i C� 424.9 6. 325.5 ' x 324.1 � \ - 326.8 \ 325.7 I x 339.4 I I 1\ �340. } � 35 .1 ♦ _ r i � 3 3 1 - i 358.0 -- -- \ 3 � -- ------------- 3 6 2.7 37.9 -\ 44 .8 \ � � 364. / 434.61 441 . �. x � % ! 437.6 � \ \ \ x - ' 44 .0 \ - - 4 435.4 x 4 437.7 440.3 / 44 .2 x J i x r 37. " j I x 30.9 445. x � x I I 4 x 2. x x 431 .7 i 437.4 j 441 5 \ x x �� x 43 .4 �, 424.9 / 441 . 4 31 43 .6 \ x x 0 60 120 .1 444.E 43 432. x x - � // 31 1 1 : 720 -436.9� x x \ - A 7 Q . x 3.8 : �-�J 436.8 4 3. 4 4/r x 441 .9 I x x x ( i 434.1 \ 1 .4 ,