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HomeMy WebLinkAboutSWP272862(4) i� I L z J � � y �s \O 1908 South 180th Street Grade Separation Final Design Report Volume 1 of 2 - Text and Appendices Submitted to City of Tukwila Public Works Department Tukwila, Washington Submitted by BERGER/AB" E N G I N E E R S I N C. Job No. A99002 August 1999 SOUTH 180TH STREET GRADE SEPARATION FINAL DESIGN REPORT Volume 1 of 2 — Text and Appendices Submitted to City of Tukwila Department of Public Works Tukwila, Washington August 1999 Submitted by BERGERIABAM Engineers Inc. 33301 Ninth Avenue South, Suite 300 Federal Way, Washington 98003-2600 Job No.A99002 SOUTH 180TH STREET GRADE SEPARATION FINAL DESIGN REPORT VOLUME 1 OF 2-TEXT AND APPENDICES TABLE OF CONTENTS SECTION PAGE 1.0 Executive Summary .....................................»................................................................ iv 1.1 Introduction ........................................................................................................ iv 1.2 Grade separation Options ................................................................................ iv 1.3 Environmental Considerations ...................................................................... vi 1.4 Detours 1.5 Project Costs 1.6 Additional Alternatives 2.0 Introduction and Existing Conditions ....................................................................... 1 2.1 Introduction ........................................................................................................ 1 2.2 Scope of Work ..................................................................................................... 1 2.3 Existing Conditions ........................................................................................... 1 3.0 Roadway Improvements ................................................................................................ 3 3.1 Design Parameters and Standards ................................................................ 3 3.2 Traffic Analysis .................................................................................................. 3 3.3 Roadway Section ................................................................................................ 4 3.4 Roadway Alignment .......................................................................................... 4 3.5 Bike Lanes ........................................................................................................... 5 3.6 Pedestrian Amenities ........................................................................................ 5 3.7 Intersections ....................................................................................................... 5 3.8 Access and Driveways ....................................................................................... 5 3.9 Tremie Seal .......................................................................................................... 6 3.10 Drainage ............................................................................................................... 7 3.11 Utilities ................................................................................................................. 8 3.12 Retaining Walls .................................................................................................. 10 3.13 Secant Pile and Pier Facade ........................................................................... 11 3.14 Right-of-Way/Easements .................................................................................. 11 3.15 Springbrook Creek Culvert Replacement ................................................... 12 4.0 Bridges ............................................................................................................................... 13 4.1 Introduction ........................................................................................................ 13 4.2 Interurban Trail Bridge ................................................................................... 14 4.3 Railroad and Access Road Bridges................................................................. 16 4.4 Railroad Shoofly and Track Realignment ................................................... 23 SOUTH 180TH STREET GRADE SEPARATION FINAL DESIGN REPORT VOLUME 1 OF 2—TEXT AND APPENDICES TABLE OF CONTENTS (continued) 5.0 Project Aesthetics ........................................................................................................... 25 5.1 Landscaping ........................................................................................................ 25 5.2 Architectural Treatments ................................................................................ 25 5.3 Illumination ......................................................................................................... 25 6.0 Traffic Control ................................................................................................................. 26 6.1 Detours ................................................................................................................. 26 6.2 Access During Construction ............................................................................ 26 7.0 Schedule ............................................................................................................................ 27 7.1 Project Schedule ................................................................................................ 27 7.2 Construction Schedule ..................................................................................... 27 8.0 Environmental Considerations ................................................................................... 29 8.1 Streams ................................................................................................................. 29 8.2 Wetlands ............................................................................................................... - 29 8.3 Wildlife .................................................................................................................. 31 8.4 Water Quality ...................................................................................................... 32 9.0 Project Costs .................................................................................................................... 34 10.0 Public Involvement ........................................................................................................ 35 11.0 Endorsement .................................................................................................................... 38 APPENDICES A Preliminary Cost Estimates 1.0 EXECUTIVE SUMMARY 1.1 INTRODUCTION The City of Tukwila is initiating a grade separation on South 180th Street between vehicular traffic and railroad tracks owned by Burlington Northern Santa Fe(BNSF)and Union Pacific(UPRR). See Figure 1 in Volume 2 of this report for a vicinity map. The corridor is classified as a principal arterial facilitating east-west vehicular traffic in the Tukwila,Renton, and Kent areas of the Green River Valley. The existing four-lane roadway serves not only local connections between SR 181 (West Valley Highway) and East Valley Highway,it is also part of a central corridor feeding State Route 167 (SR 167). Currently, South 180th Street is the only major crossing of the railroads for 3.5 miles between Interstate 405 (I-405)and South 212th Street. As a result,the existing roadway experiences high traffic volumes. The existing north-south rail corridor currently contains three sets of tracks,two BNSF and one UPRR. These lines are heavily used for both freight and passenger service,with upwards of 60 trains per day. The intersection of these two heavily used corridors results in not only extensive traffic delays but also in numerous accidents. From 1996 through 1998, 24 accidents were reported on South 180th Street. One of the accidents in 1998 resulted in two fatalities when a train hit a car. In addition, the Interurban Trail crosses South 180th Street just west of the UPRR tracks. The trail is widely used as a walking and bicycle path. A regional program, Freight Mobility Strategic Investment Board(FMSIB),has been established to help fund the design and construction of grade separations. The main objective of the program is to provide safe and efficient roadways and railroads. In response to the obvious safety issue, the City of Tukwila applied for and received funding for the separation on South 180th Street and the railroad tracks. The project budget has been established at $15.0 million with the FMSIB, the cities of Tukwila and Renton, the Port of Seattle, King County,Washington State Department of Transportation (WSDOT), and both railroads contributing a portion. A technical advisory committee (TAC)was formed to oversee the development of the preliminary design of the project because of its importance to regional transportation. Representatives from the cities of Tukwila, Renton, and Kent; WSDOT; King County; and BNSF and UPRR comprise the committee. Several meetings have been held over the past year to gain input and support from all stakeholders in the project. This report is the culmination of the preliminary design and evaluation of this project. Upon acceptance of the findings,the design will progress to Phase II. At that time a complete plans, specifications, and cost estimate (PS&E) package will be produced for construction. 1.2 GRADE SEPARATION OPTIONS In studying alternatives to meet the project's goals, four main issues were evaluated. They included the number of lanes for the new roadway, method of separation (vertical alignment—pass under or over the existing tracks), maintaining traffic during construction, and meeting overall project budget. Refer to Figures 2 to 7 for corresponding graphical depictions of the following descriptions. Number of Lanes A thorough comparison and analysis was conducted between maintaining four lanes and increasing the roadwav width to accommodate six lanes. Listed below is a summary of the findings for the selection of a four-lane roadway as the preferred alternative. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation iv August 1999 Four-Lane Alternative ■ Meets the goals of the project; safe and efficient travel within 5 percent of the established project budget. ■ The grade separation eliminates traffic delays due to train crossings. ■ The Draft Traffic Analysis report shows only minimal difference in the year 2020 corridor level of service between the four-lane and six-lane options. The report also indicates that an additional east-west connection between SR 181 and East Valley Highway is necessary to meet future traffic volume projections for either a four-lane or six-lane alternative. ■ Regardless of the number of lanes constructed in this project,the intersections at SR 181 and Oaksdale Avenue will ultimately control the level of service. ■ Reduced limit of work requires only minor reconstruction of one intersection, 72nd Avenue South. Six-Lane Alternative ■ The project budget is exceeded with the addition of lanes. Another lane in each direction would result in a 30 percent increase in the area of the bridges required for either the overpass or underpass option. ■ An additional arterial crossing is still necessary to meet future traffic volumes (2020). ■ The project limits are approximately 1,400 feet longer,extending from West Valley Highway to 80th Avenue South. The result is more impacts to adjacent properties and additional right-of- way(ROW)takings. Over Versus Under An extensive investigation was conducted between the two grade separation alternatives; passing over or going under the tracks. Two distinct overpass options were explored; an all-bridge alternative, and a combination of bridge and embankment with retaining wall alternative. See Figures 3 and 4 for plan and profile of these options. Listed below is a summary of the findings leading to the underpass being the preferred method of separation. Going Over the Railroads ■ An overpass will greatly exceed the project budget. Depending upon the overpass option used, the four-lane overpass is 30 to 80 percent more expensive than an underpass. ■ The overpass will result in considerable additional ROW impacts as compared to the underpass option. Specifically, Building Nos. 7210, 7220, (see Figure 12)and the new Public Storage facility southeast of the track/road intersection would probably be acquired or significantly altered if this option were chosen. If these commercial facilities were to remain, they would face a 7- to 10-foot retaining wall. Also, these properties would lose their most valuable asset, direct access from South 180th Street. • An existing high-voltage power line owned by Puget Sound Energy(PSE)passes over the corridor just east of the Interurban Trail. This utility currently has ownership,not easement rights to the property on which it's located. And as such, any costs associated with the relocation Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation v August 1999 of this utility will be incorporated in this project. Maintaining adequate clearance would require the existing aerial power lines to be raised if a roadway overpass is constructed. This work has been estimated at$2 million. ■ The project limits will extend from West Valley Highway to beyond the Springbrook Creek Crossing. ■ As compared to the underpass,the overpass bridge would produce a significant visual impact to the area. ■ The overpass will not require a temporary railroad detour(shoofly). This would minimize impacts to the railroads and greatly reduce the coordination with UPRR and BNSF necessary during construction. Going Under the Railroads ■ Construction costs are within 5 percent of the established project budget. ■ The underpass will have significantly less ROW impacts to adjacent properties. ■ Currently, the existing roadway ramps upward at approximately 6 percent as it approaches the tracks resulting in a substantial(5-to 8-foot)grade difference. This profile is more conducive for an underpass rather than an overpass. The fact that the railroads are this much higher than the existing ground benefits the underpass option in that the clearance requirement of 16.5 feet necessitates only 24 feet of cut. See Section 4.3.1 for geometric requirements for railroad and access road bridges. ■ The roadway reconstruction limits are reduced by approximately 500 feet. ■ The underpass alternative requires the construction of a shoofly. While the construction costs for the shooflies are significant, it is more than offset by the additional costs of the overpass as described above. A discussion of the shoofly follows in Sections 1.4 and 7. ■ No impacts to Springbrook Creek will result from the underpass. However,impacts to the wetlands along the railroad ROW due to the shoofly will require permits and mitigation. 1.3 ENVIRONMENTAL CONSIDERATIONS Environmental considerations within the study area include wetlands, streams, and wildlife habitat. Mill and Springbrook creeks and six wetlands occur within the project area. Impacts to Mill Creek will occur as a result of temporarily widening the BNSF bridge over the creek. The temporary bridge area of disturbance will be approximately 90 feet long by 30 feet wide. No in-stream work below the ordinary high-water mark is proposed. Small pilings will be driven into the streambank within the 50-foot stream buffer to support the bridge deck. Approximately 1.1 acres of wetlands within the study area boundaries will be filled, and approximately 2.3 acres of wetland buffer will be impacted as a result of the development of four shooflies for the BNSF and UPRR tracks. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation vi August 1999 1.4 DETOURS Roadway South 180th Street is a critical east west connector in the valley. Currently, South 180th Street is the only major crossing of the railroads for 3.5 miles between I-405 and South 212th Street. The project must maintain or provide alternatives for through traffic for the duration of construction. One option to accomplish this is to construct extensive temporary detour(s). See Figures 5 and 6 for underpass and overpass detour alternatives. Upon review of these detour layouts,it was determined that it is more beneficial to the project to not construct a detour around the project site. Rather,the traffic will be routed to South 196th Street. The findings associated with the two options are listed below. See Section 6.1 for additional discussion. Temporary South 180th Street Detour ■ The construction of these detours would result in significant added costs that would exceed the project budget. ■ The delays associated with the construction work adjacent to the detour would result in backups stretching into the intersections. ■ The temporary detours will result in environmental impacts above and beyond those associated with the project itself. Specifically, the Springbrook Creek Culvert would have to be extended and adjacent wetlands would be impacted. ■ These detours would require temporary at-grade intersections with the railroads. This will not only perpetuate an already dangerous crossing situation, it will likely increase the danger due to the presence of large construction equipment. ■ Allows for construction to begin in 2000 with a construction schedule estimated at 18 months. Using South 196th Street ■ The detour requirements are minimal; temporary signing and barricades. This will add minimal expense and provide opportunities to save the project budget. ■ The property and environmental impacts will be minimized to those due solely to reconstruction of the South 180th Street and not the temporary detours. ■ Using South 196th Street as the detour removes all South 180th Street at-grade railroad crossings as soon as South 180th Street is closed. ■ Construction of South 180th Street in early 2001 with an estimated construction schedule of approximately nine months. Using South 196th Street will require construction to be delayed approximately one year. However, the net effect is only a three- to four-month delay because of a shortened construction schedule. Railroad To create a safe work zone for construction of the railroad bridges, a shoofly for each railroad track must be constructed. Figures 7 to 10 show the proposed railroad shooflies and construction sequence. First, as shown in Figure 7, three BNSF shoofly tracks will be constructed west of the existing tracks. BNSF rail traffic will be diverted onto these tracks and the BNSF bridge will be Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation vii August 1999 constructed. Upon its completion,the tracks will be re-established on the new bridge(Figure 8). Next,the UPRR shoofly will be constructed and UPRR traffic diverted onto it so the UPRR bridge can be constructed(Figure 9). Once completed,the UPRR tracks will be reestablished on the new bridge. After the railroad bridges are in operation,the shared access road bridge can be constructed. 1.5 PROJECT COSTS Aside from safety,the overriding factor for this project is cost. With a strict budget of$15 million,it was important to combine the various design elements so that the project goal can be met while staying within budget. Included in Appendix A is a detailed construction cost analysis of the options described above. With an estimated cost of$15 million,the preferred alternative, a four-lane underpass,is considerably less expensive than the other options, and is within 5 percent of the established project budget. 1.6 ADDITIONAL ALTERNATIVES In discussion with the BNSF and UPRR it was learned that both companies are planning for future additional tracks along the project corridor. This would of course result in larger and more expensive bridges. The preferred alternative will be used as a baseline for comparison purposes. Add-on alternatives include a four-track BNSF bridge, a two-track UPRR bridge, and an access road bridge. A"suboption"to these alternatives is to construct only the foundation for these bridges. This will allow for the superstructure to be constructed at a later date. Section 4 outlines the various alternatives and the corresponding cost increases presented in Section 9.0. If additional funds can be procured, it is likely that these alternatives will be constructed as part of this project. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation viii August 1999 2.0 INTRODUCTION AND EXISTING CONDITIONS 2.1 INTRODUCTION This design report is the culmination of all the engineering and data gathering efforts to date by the design team for the City of Tukwila's South 180th Street grade separation project. The proposed design as described in the following sections is based upon a detailed evaluation of several alternatives. The preferred design option is as follows. ■ The proposed roadway will maintain four lanes. A center left turn or median lane will also be included to accommodate left turns and the center bridge pier. ■ The right lane will be widened to 15 feet to better accommodate bicycles. ■ The new roadway will be realigned under the existing railroad tracks. ■ Bridges will be constructed for the BNSF(two tracks),UPRR(one track), and the Interurban Trail. ■ Replacement or relocation of several utilities will be required. 2.2 SCOPE OF WORK BERGER/ABAM Engineers Inc. was retained to lead a design team responsible for the roadway, rail, and bridge design and specific environmental assessments for the South 180th Street grade separation project. This design report and accompanying preliminary design will conclude Phase 1 of the project. Upon acceptance of this report, Phase 2 will commence. Phase 2 will entail preparation of final PS&E for construction. Phase 3 will be the construction administration services for the project. 2.3 EXISTING CONDITIONS 2.3.1 Roadway South 180th Street from SR 181(West Valley Highway)to 80th Avenue South (Oaksdale Avenue) varies from four to five lanes and has signalized intersections at both ends of the corridor and at 72nd Avenue South. The roadway is posted for 35 mph and consists of two 10-to 12-foot-wide through lanes in each direction with left-turn (or center-turn)lanes at each intersection. There are minimal to nonexistent shoulders. A curbed 6-foot concrete sidewalk runs along both sides of the road for most of the corridor. At the railroad crossing area, there is a wide paved shoulder that serves pedestrian crossing of the tracks. 2.3.2 Utilities There are numerous major public and private utilities along and crossing the corridor. ■ Two distinct drainage systems, one on each side of the railroad tracks, are present. On the west side, the runoff collected along South 180th Street is conveyed off site via a 12-inch trunk line on 72nd Avenue South. East of the tracks, all stormwater runoff is collected in a series of basins and eventually discharged to Springbrook Creek via a 36-inch outlet. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 1 August 1999 ■ As with the drainage,there are separate sanitary sewer systems on each side of the tracks. Both systems are owned and maintained by the City of Renton. On the west side,the system directs flows from the west to a manhole in the center of the roadway just west of the Interurban Trail. From there,the system flows north along the western edge on the trail. East of the tracks, the system begins at the Public Storage facility and flows east towards Oaksdale Avenue. ■ A 12-inch water main runs for the length of the corridor under South 180th Street supplying water to the businesses and residences along the corridor. This main is owned and maintained by the City of Renton and is a primary feed for Tukwila in this area. ■ Existing high-voltage power lines owned by PSE pass over the corridor just east of the Interurban Trail. Also,there are several power vaults and buried lines along the corridor supplying individual services to adjacent properties and roadway lighting. ■ PSE also owns and maintains a 16-inch gas main under South 180th Street. ■ Located between and running parallel to the existing rail lines are several fiber optic telecommunication lines that cross the roadway. The lines are owned by MCI World Com, AT&T, and Sprint. ■ US West provides phone service throughout the corridor with buried phone lines. ■ A jet fuel supply line crosses under the roadway just west of the Interurban Trail. This 14 inch fuel line is owned and operated by Olympic Pipeline, Inc. 2.3.3 Adjacent Properties With the recent completion of the Public Storage facility and the ongoing commercial/industrial construction along the northeast quadrant of the project, all nonwetland/open space properties adjacent to the corridor have been developed. However,the usage is quite varied. West of the tracks there is commercial, retail, and even residential properties. The east side of the project contains commercial and office buildings. Several owners on the west side have expressed a desire that their property not be purchased as part of this project. Even without a direct access to South 180th Street, the owner of Building No. 7220 has requested that the proposed roadway be designed to allow for future use of this structure. The owners of Building Nos. 7209 and 7211 made the same request. The location of these buildings are shown in Figure 12. 2.3.4 Streams and Wetlands Two waterways, Springbrook Creek and Mill Creek, and several wetlands are located within the project limits. A draft Stream Study and Wetlands Study have been completed and are attached with this report. These studies describe the existing state of these streams and wetlands and outline the role they play within the immediate area's ecosystem. 2.3.5 Subsurface Conditions A preliminary subsurface investigation was conducted in the area immediately adjacent to the tracks. The samples taken reveal Duwamish Floodplain Sand and Organic Deposits with underlying strata of Deep Water Bay Deposits and Green River Alluvium. Existing groundwater elevations were taken at two observation wells. The resulting elevations were significantly different; boring B- 1 indicted an elevation of 22, while B-3 showed an elevation of 15. This difference was likely due to Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 2 August 1999 the level at which the bore holes were sealed. Boring B-1 was sealed 20 feet from the existing surface above an impermeable organic clay layer. The groundwater elevation of 22 is approximately the same ground elevation of a wetland 40 feet east of the boring. This groundwater is likely a perched aquifer above the clay layer. Boring B-3 was sealed 60 feet from the existing surface, below the impermeable clay layer. The groundwater below the clay layer is likely an artesian aquifer. A groundwater elevation of 22 will be assumed for this preliminary phase of the project. However, additional observation wells and a detailed monitoring system should be instituted for the PS&E phase. Review of existing Federal Emergency Management Agency(FEMA)information and hydrological reports indicate that this area of South 180th Street will be influenced by the 100-year event from Springbrook Creek. It is important to note that all base plan information for this project is referenced to the 1988 NAVD vertical datum. However,FEMA information and other reports are based upon the 1929 NGVD vertical datum. The 1929 NGVD elevations are 3.53 feet lower than 1988 NAVD elevations. Using this adjustment, a conservative 100-year flood elevation of 21 has been assumed based upon a FEMA flood elevation of 17.8. For a more detailed description of the existing conditions,refer to the attached Draft Geotechnical Engineering Report. 2.3.6 Railroad Currently,the existing railroad crossing consists of three sets of tracks owned by two different companies. The BNSF operates two tracks and the UPRR operates one track. This corridor is a major north-south route for both railroads resulting in approximately 60 crossings per day. Both the BNSF and UPRR are also planning for significant expansion of their facilities along this corridor. It is expected that two tracks will be added by BNSF in the near future. One of these will be a commuter rail as part of an extensive network proposed by Sound Transit. The UPRR also currently has plans to increase its presence in the area by adding another track. 3.0 ROADWAY IMPROVEMENTS 3.1 DESIGN PARAMETERS AND STANDARDS All design was performed in accordance with the procedures and requirements set forth by WSDOT, King County Department of Transportation, American Association of State Highway and Transportation Officials (AASHTO), and the City of Tukwila. The requirements include not only roadway standards, but also current guidelines for treatment of roadway drainage and environmental mitigation. The basis for all elements of the roadway is the proposed design speed. Based upon the functional classification and the urban character of the area, a design speed of 40 mph was adopted for this project. The design speed will control the establishment of both horizontal and vertical geometry. 3.2 TRAFFIC ANALYSIS A comprehensive traffic report for the South 180th Street corridor was prepared by The TRANSPO Group, Inc as part of this project and is attached. The report reviews the current conditions and estimates future traffic volumes. Several analyses of the arterial and intersection levels of service (LOS)were conducted for the four and six-lane options. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 3 August 1999 The report shows minimal difference in the 2020 corridor LOS between the four lane and six-lane configuration. Both the AM and PM peaks for six lanes operated at LOS D,while the four-lane option had LOS D and E,respectively. These results are predicated on the presence of another east- west connection between SR 181 and East Valley Highway in the area by 2020. The most likely connection will be Strander Boulevard to the north. The City of Renton has identified the extension of this roadway in their long range transportation planning. For this phase of the design, it is assumed that this or another connector will be constructed by the year 2020. The three intersections(SR 181, 72nd South, and Oaksdale)within the project limits were reviewed as part of the report. The analysis of the 2020 volumes shows that the only difference in LOS between the two alternatives will occur at the Oaksdale intersection. The six-lane configuration will provide a higher LOS for both AM peak(C versus D)and PM peak(D versus F) as compared to the four-lane roadway. The report suggests that at that time, a study investigation of the intersection should be conducted. This could result in specific improvements(additional turning lanes;retiming of the signal)that might improve the operation of the intersections. 3.3 ROADWAY SECTION The proposed roadway will consist of four-through lanes,two in each direction,with a center left- turn or median lane. This center lane will serve as a turning lane at the beginning and end of the alignment. As the roadway passes under the tracks,the piers supporting the new bridges will be located in this center lane and delineated as a median. See Figures 11 and 12 for typical cross sections and roadway details. Lane width is a key component of any roadway design. It is the governing factor in the driver's level of comfort and traveling speed. Standard lanes vary from 10 to 12 feet,with slower roads having the narrow widths and principal highways the wider lanes. After careful consideration to both the traffic volumes and surrounding constraints, it was determined that 11-foot travel lanes would be used for all through lanes. Shoulder width is also a big concern in the design of a roadway section. Although the new road will not have a direct connection to the Interurban Trail, its proximity indicates the possibility for a good amount of bicycle traffic. To accommodate bicyclists, the outside lane in each direction will be 15 feet wide. The width of the center lane is based more upon the bridge pier than traffic concerns. Initial indication is that the center piers will be columns sitting on a pile cap, which is supported by a 4-foot-diameter secant pile wall. Protective barrier(guardrail or jersey barrier) must also be provided on both sides of the column. It was determined that a 12-foot center lane will be able to accommodate the pier. For consistency,this width was carried throughout the length of the project. 3.4 ROADWAY ALIGNMENT See Figures 13 to 16 for plans and profile of the proposed roadway improvements. 3.4.1 Horizontal As described in Section 2.3.1, the existing roadway is five lanes at the limits of the project. This allows for an easy match into the existing lane configurations. The proposed alignment consists of two tangents with a slight angle point(less than 40 minutes). The angle point is necessary to match the existing centerline at the project limits. The beginning of the project(western limit)is the intersection at 72nd Avenue South, Station 50+10. The end of the project(eastern limit)is at Station 66+70. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 4 August 1999 3.4.2 Vertical Unlike the simplicity of the horizontal alignment,the vertical design required an intricate combination of design speed and clearance requirements. While maintaining minimum sight distance requirements(K=60),the profile must also allow for at least 17.5 feet of vertical clearance between the roadway and the railroad bridges. The result of these constraints is a long sag curve centered approximately under the BNSF bridge. At Station 62+25±there is a large(21 by 12 feet) elliptical metal pipe through which Springbrook Creek passes under South 180th Street. The profile was designed so that no work would be required on this culvert. The vertical profile was established based on a 5.5-foot bridge superstructure depth. Upon development of the final design,it may be determined that this depth of structure could be less. In correspondence with a shallower structure,the profile could be raised. See Section 4 for a detailed discussion of the bridges. 3.5 BIKE LANES The outside lanes of the proposed roadway will be 15 feet wide to more safely accommodate vehicle and bicycle traffic. The corridor will be signed for bicycles,but the lane will not be striped for bicycles. 3.6 PEDESTRIAN AMENITIES Curb and gutter and sidewalk will be provided for pedestrians. The 6-foot concrete sidewalk will extend for the length of the project on both sides. The proposed walk will tie into the existing sidewalk at the project limits. This will create a continuous pedestrian facility from SR 181 to Oaksdale Avenue. 3.7 INTERSECTIONS Only minimal intersection work will be required for the project. Specifically,the southeast quadrant of the 72nd Avenue South intersection will be reconfigured. The proposed design will require that the existing traffic signal pole and mast arm be reset to the back of the proposed sidewalk. It also appears that the existing traffic loops on the eastern and southern legs of the intersection will have to be replaced due to the approach work in this area. 3.8 ACCESS AND DRIVEWAYS Due to the significant change in grade along the corridor, extensive access reconstruction and/or reconfiguration is required along the length of the corridor. Direct access to South 180th Street for Building No. 7210 cannot be maintained. With a 7- to 10-foot grade difference, even a driveway at the maximum slope (15 percent)would require taking the building just to allow access to the property. However, access to this property can be provided off the existing southern driveway to NC Machinery, Station 52+25±, left. The parking area behind the building would also need to be reconfigured. The access to the vacant Building No. 7220 can be provided several different ways. As shown on Figure 12, the existing drive of No. 7210 can be reconstructed to allow for"through"traffic access to Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 5 August 1999 the adjacent property's parking lot. A second option is to construct a new driveway around the back (north)side of Building No. 7220. The confined nature of either of these shared drivewaystparking lots could limit the size of vehicles that could access Building No. 7220. If Building No. 7210 was removed as part of this project,then more direct access can be provided to Building No. 7220. Like the above options,the new drive would be off the existing southern driveway to NC Machinery. However,without Building No. 7210 present,the new driveway would be located 90 feet closer (south)to South 180th Street and would be a more direct connection to the building. The large industrial facility at Station 53+50 on the south side currently has access to South 180th Street via a drive at Station 54+30. As with the above properties,the large grade difference will not allow for reconstruction of the driveway. The future lack of access to South 180th Street will not have a significant impact on the property because there are multiple drives located off 72nd South. On the eastern side of the tracks,there are two access points that will be reconstructed. The northern driveway at Station 61+00 will require about 80 feet of total reconstruction based upon current survey. This driveway is currently a construction entrance but will eventually be the secondary access for a large industrial development under construction. The drive for the public storage facility will be relocated east approximately 75 feet to create a four-way intersection with the driveway described above. The property between the current drive and Springbrook Creek,onto which the new driveway will be located,is currently classified as"open space." The relocation of this driveway will require the purchase of a portion of this"open space"land. In addition to the business and residence accesses, access will need to be provided to the area between the tracks. The existing access from South 180th Street will be lost to the grade separation. A private at-grade crossing will be needed over both the BNSF and UPRR. The crossing of the BNSF will likely be an extension of the access road to the detention pond. The crossing of the UPRR could be north or south of South 180th Street. This will be decided in Phase 2 when access to Building No. 7220 is finalized. 3.9 TRENHE SEAL To obtain the necessary vertical clearance, the proposed underpass will require a significant length of the proposed roadway to be below the normal groundwater elevation. To overcome the hydrostatic uplift pressures associated with the groundwater, a gravity-based concrete seal must be constructed. The concrete slab, called a tremie, will seal off the roadway from these subsurface conditions. Comprised of lean, unreinforced concrete, the seal will be placed after the secant pile walls and excavations are completed and before dewatering. Using tremie concrete, an extensive groundwater pumping system will not be required. The location of the tremie seal below the roadway profile was based upon the cover required for proposed utilities. It was determined that a thickness of 6 feet below the proposed grade and above the tremie will allow for construction of the drainage, water, and gas systems. The tremie seal is designed for a factor of safety of 1.1, based upon the recommendations of the Draft Geotechnical Engineering Report. As stated in Section 2.3.5, an elevation of 22 was assumed at this stage of the design. Due to the importance of this elevation, more detailed hydraulic and hydrological study is recommended prior to the final design to better ensure the accuracy of the groundwater elevation. A series of well points strategically placed within the underpass limits should be installed to monitor the groundwater elevations and fluctuations. To ensure that the seal will not float during placement, the tremie design must take into account the presence of the groundwater level during construction. That is, the tremie seal must have enough buoyancy resistance(weight)to counteract the hydrostatic force of the groundwater. To totally Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 6 August 1999 contain the underpass, a"backwall"will be constructed at the east and west limits of the seal. The top elevation of this backwall will be set at 22 feet. In conjunction with the weight of the tremie seal itself,the 5-foot-thick layer of gravel can be placed before the water is pumped out and therefore, used as counterweight to the hydrostatic force of the groundwater. Preliminary investigation indicates that uplift resistance due to friction between the tremie seal and the wall,and that provided by center piers will also contribute to the force resisting the hydrostatic pressure. However, until a detailed investigation is conducted in the final design,this additional resistance has been disregarded in the preliminary design. Disregarding the safety factor,this design implies that the seal will float if the groundwater rises above 22 feet. To ensure this will not happen,an underdrain system will be installed outside of the walls at an elevation of 22 feet. This system will discharge into Springbrook Creek and will work as long as Springbrook Creek is below 22 feet. Because the 100-year flood elevation of the creek is 21 feet,the system should work fine. However,in the event Springbrook Creek's level does exceed 22 feet,the underpass will be allowed to flood in order to prevent the major damage which would result from the seal floating. The creek bank just east of the Public Storage driveway will be graded to an overflow elevation of 22 feet. If the creek level does rise to 22 feet(one foot above the top of the South 180th culvert),it will overflow the bank into the underpass. The weight of the water inside the underpass will counter the excess buoyant force on the seal. If this does occur,the City will have to close the road,turn the pumps off, and be sure the overflow is not sandbagged or raised in any other way. -71 3.10 DRAINAGE Roadway drainage is one of the most important design elements of this project. The following is a summary of the drainage analysis as described in the attached Draft Technical Information Report. A system of catch basins and closed lines are proposed to collect and convey runoff. The runoff collected from the depressed roadway will be pumped to a new stormwater facility for water quantity and quality treatment. See Figure 17 for the preliminary design of this facility. The proposed system was analyzed and designed in accordance with the current guidelines listed in the King County Surface Water Design Manual (KCSWDM). The project will add approximately 0.5 acre of new impervious surface to the site. Rational Method was used to compute peak discharges for all pipelines and to determine pump station requirements. The system was designed to accommodate the 25-vear storm, 4.6 cubic feet per second (cfs). Gutter flows and inlet spacing were determined by using the method listed in the Washington State Department of Transportation(WSDOT) Hvdraulics Manual. Backwater Analysis method was used to analyze the new system to verify adequate capacity. Below is a brief description of the proposed drainage system. 3.10.1 72nd Avenue South (Station 51+00) to Station 52+08 No modifications are proposed to the existing system west of 72nd Avenue South. The existing roadway storm sewer system east of the intersection must be removed due to the proposed grade difference. New catch basins and 12-inch pipe will collect and convey runoff from Station 52+08 to the west. This system will be tied into the existing system on 72nd Avenue South. 3.10.2 Station 52+08 to Springbrook Creek Culvert (Station 62+80) Runoff will be collected by catch basins along the gutter on both sides of the roadway. The mainline of 12-inch pipe will convey the flow to the underground pump station located approximately at Station 58+25, under the north sidewalk. The lift station will be an alternating duplex pump system. That is,the chamber will have two pumps that alternate pumping the runoff. This allows for not only even wear on both the pumps,it also provides for a backup pump during the Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 7 August 1999 maintenance or replacement of one pump. In conjunction with the pump redundancy,the final design phase will investigate the feasibility of providing a second source of power to operate the pumps. The runoff will be pumped to the new stormwater facility located approximately 50 feet north of South 180th Street and east of the tracks for water quality and water quantity control. Discharges from the new facility will be conveyed via a proposed outlet structure and drainage pipes under the existing driveway at Station 61+00 to Springbrook Creek. 3.10.3 Springbrook Creek Culvert (Station 62+80) to End of Project (Station 66+70) No major modifications are proposed to the existing system within this section. New catch basins will be connected to the existing system on both sides of South 180th Street. 3.10.4 Groundwater Seepage Within Limits of Underpass While the tremie seal and secant pile wall are designed to prevent the presence of groundwater within the roadway prism,it is likely that a small amount will infiltrate the joints in the wall and the tremie seal. To collect this water, a combination of drain rock and 6-inch perforated pipes will be used, see Figure 12. 3.10.5 Combined Detention and Wetpond To meet the water quality requirements,the collected stormwater will be discharged into a combination detention and wetpond. The lower elevation of the pond will provide water quality for the runoff while the upper level provides the detention capacity required. The new pond was designed assuming 3H:1V interior slopes, 2H:1V exterior slope with 1 foot of freeboard. An emergency overflow was provided to discharge the 100-year flow for developed condition. Access will be provided for any future maintenance. 3.11 UTILITIES There are several utilities that must be relocated in conjunction with the proposed grade separation project. As described in Section 2.3.2, most of the utilities are primary feeds for the area and must stay operational for the duration of construction. It is imperative that the utility owners, the contractor, and the engineer closely coordinate during final design and construction. The sequencing of these replacements is an important aspect of the overall construction. See Section 7 for a detailed discussion of the construction phasing. 3.11.1 Sanitary Sewer The existing sanitary sewer system west of the tracks must be relocated due to the grade revision to South 180th Street. A new 8-inch main will be run north along the NC Machinery driveway at Station 52+35±, left. From there, the system will turn east behind Building No. 7220 and tie into an existing sanitary manhole. The existing eastern system begins at the recently constructed Public Storage facility. The large roadway cut adjacent to the property and the presence of the Springbrook Creek culvert will not allow for the construction of a replacement gravity system. Therefore, a small pump station will be required to provide service for this facility. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 8 August 1999 3.11.2 Water Lines There are two scenarios for the construction of a proposed water main. The first option is to construct a bypass on the northern side of the project. This temporary line will pass under the railroad tracks north of the project location. Any relocation of the waterline under the railroad tracks will require a steel pipe sleeve. To minimize disruption,it is likely that the sleeve will be jacked. After completion of the bridges, a 12-inch main will be constructed within the new roadway, eliminating the bypass. This alternative is shown in the figures in Volume 2 of this report. The second alternative would be to maintain the temporary bypass described above as the ultimate location of the water main. This will eliminate the need to"relocate"the line into the roadway section,thereby reducing the construction cost to the owner. There are drawbacks to this option. Any utility crossing of the railroad property outside the roadway ROW will require an easement between the utility owner and both BNSF and UPRR. The issue of access is also a big consideration. Any future maintenance that would require work within the railroad property would be very costly. If a full-fledged repair is warranted,it is likely that a new crossing would be required by the railroads rather than allowing the utility owner to disrupt train traffic. This option must be thoroughly reviewed by both the owners and the railroad before a decision is reached. 3.11.3 Overhead Power Lines The preferred grade separation will not require any revisions to this existing aerial utility. 3.11.4 Buried Power Lines The existing buried power lines along this corridor supply electricity to properties adjacent to South 180th Street and the roadway lighting system. Before service is disconnected for the duration of the project, temporary services must be provided for the properties. The simplest and least expensive option would be temporary poles and aerial connections. No provisions will need to be made for the roadway lighting, as the road will be closed during construction. Upon completion of the bridges, new underground power lines will be constructed to reestablish service to the properties and supply power for new roadway lighting. 3.11.5 Gas Line As with the water main,the existing gas line is a primary feed and must remain operational. Similarl}I, there are two alternatives for relocation that must be further explored. This will require construction of a temporary bypass. The first option is to construct a gas main bypass. Figures 13 to 15 show this main south of the project. However, it is possible that the temporary water and gas could -share" a trench and the sleeve crossing under the railroad tracks. This would be basically half the trenching and jacking needed for the construction of these temporary feeds. A new 16-inch pipeline will be constructed within the roadway upon completion of the bridges. Just like the water main, the second alternative would maintain the temporary bypass described above as the ultimate location of the gas line. 3.11.6 Buried Telecommunication Lines The fiber optic lines between the tracks will need to be relocated prior to the start of construction of the underpass. Three primary locations have been considered for the relocations. First is for each individual owner to bore their cable under the lowest elevation of the secant pile wall. Second is for one or more of the companies to lease space in a duct bank being built in late 1999 under the walls. Third is to build the pedestrian bridge first and then relocate the fiber optics under that bridge. This is the option shown in the figures. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 9 August 1999 Local phone service will need to be relocated prior to construction. If needed,it can then be permanently relocated when the project is complete. 3.11.7 Olympic Pipeline Relocation of the Olympic Pipeline will be required due to the retaining and abutment wall construction where the line crosses South 180th Street. As with the fiber optic lines,the fuel line will either be relocated to the Interurban Trail bridge or below the walls during the preliminary phases of the project. 3.12 RETAINING WALLS Due to the significant grade differential between the preferred alternative and the existing roadway, retaining walls will be needed along both sides of the road for nearly the entire length of the project. These retaining walls will not only serve the conventional use of retaining soil,but will also be used as the abutments(foundations)for the railroad and trail bridges that pass over the roadway. Several types and methods of construction for the wall system were investigated. It was determined that the most economical method was the use of secant piles for the large excavation areas. This section discusses retaining walls that resist lateral pressures and loads only. See Section 4 and the Geotechnical Engineering Report for a detailed description of the secant pile walls acting as the bridge substructure system. Secant pile walls consist of a row of 4-foot-diameter drilled shafts, alternating between the primary and secondary pile, working in conjunction as a single wall. Figure 20 shows a sketch of the preliminary wall configuration. The primary piles are placed 6 feet apart on center and cast with lean, unreinforced concrete. The secondary piles,with conventional steel reinforcing bars, steel wide-flange, or HP sections, is drilled midway between the primary piles, overlapping the edges by about 1 foot. The shaft penetration depths (bottom elevation of the shaft)were determined based on lateral pressures recommended in the Draft Geotechnical Engineering Report, Section 6.3.1. The subsurface explorations were conducted in a limited area near the proposed bridge structures. The results were then extrapolated for the entire project limit. To avoid encountering unexpected soil, it is recommended that additional subsurface information of the site be obtained for the final design phase of the project. To assist in resisting the significantly high lateral loads, permanent reinforced concrete struts will be constructed. These struts will "connect" to the secant pile walls at the wall cap and will span across the entire roadway. The limits (east and west)of the struts is governed by the need to maintain minimum vertical clearance. A height of 16 feet 6 inches is required along the roadway. Based upon the preliminary roadway profile, struts can be constructed from Station 55+20 to Station 58+80. Within the limits of the struts, approximately 30 percent of the wall height(or shaft) are required to be under the bottom of the tremie elevation. For walls without lateral struts, about half of the shaft height needs to be below the bottom of the tremie seal. The use of struts will greatly reduce the wall heights required. During the final design, a detailed investigation of the strut locations will be undertaken to ensure maximum utilization. If permitted by the railroads,the bridges may be used as struts. In the initial stages of the design, it was assumed that a more conventional retaining wall system would be used at the limits of the roadway cut. Specifically,this is the area where the exposed wall heights are less than 7 feet. It was thought that this would result in smaller,less expensive walls. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 10 August 1999 However,replacing secant pile wall with conventional retaining walls was disregarded for the following reasons. ■ Regardless of the exposed wall height, the footing would have to be at an elevation below the bottom of the tremie seal. ■ The limits of excavation for placement of the wall footings would be greater than compared with secant pile wall construction. Existing adjacent properties may be further impacted than that already required by secant pile wall. 3.13 SECANT PILE AND PIER FACADE The secant pile wall and pier facades will be precast concrete vertical panels. These units will be approximately 10 feet wide and have an architectural finish. The panels will be supported vertically on the tremie seal,which will act as the footing. This requires the wall fascia be extended approximately 6 feet below the finished roadway grade to the top of the tremie seal,thereby, eliminating the need to construct any additional footings in the subgrade layer. In order to provide lateral and buckling stability,the facade will be supported by connections to the adjacent secant pile walls. This support is critical, especially near the bridge locations where the wall height reaches approximately 30 feet. Closely spaced weep holes along the fascia walls near the top of the tremie seal will allow for the drainage of the gap between the wall and the facade. An underdrain on each side of the roadway will collect any water from these weep holes. Vertical gaps(construction joints) at set intervals are necessary to allow for possible isolated settlement of the wall. Also,the connection between the fascia and secant walls must be designed to allow independent settlement of the two walls. The top of the facade will be below the soffit of abutments in the bridge areas and below the wall cap for the remaining areas. It is assumed that the wall facade will be vertical with no slope. This avoids pushing the walls away from each side of the roadway and, thus,reduces construction cost. 3.14 RIGHT-OF-WAY/EASEMENTS This project will require that permanent land takings and temporary construction easements be obtained. The existing ROW is very inconsistent,varying from approximately 60 to 100 feet in width. Figures 13 to 16 show the existing and proposed ROW for the corridor. Due to the construction of the secant pile walls, an existing house will be taken as part of this project. The existing house on the south side of the roadway,west of the Interurban Trail,would be within 2 feet of the wall and would lose access to South 180th Street. As a result, the house cannot remain with the proposed construction. All other permanent takings associated with the project are land takings. Upon completion, the City must "own" all sidewalk areas and corresponding retaining walls for liability and maintenance reasons. This includes the sidewalk required to access the Interurban Trail. To access the construction areas, temporary easements will be needed along the entire corridor. These are short-term easements that will last for the duration of the project. The main purpose is to allow construction equipment to access the work site. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 11 August 1999 3.15 SPRINGBROOK CREEK CULVERT REPLACEMENT Prior to 1980, South 180th Street crossed Springbrook Creek on a concrete bridge. In 1980, the roadway was widened and the bridge was replaced with a 21-foot-wide by 12-foot-high by 150-foot- long arch culvert. In addition to the arch culvert, a four-cell 50-foot-wide by 12-foot-high by 60-foot- long concrete box culvert was constructed 150 feet to the east. The cities of Kent and Renton jointly funded this culvert. Its purpose was to handle a proposed realignment of Springbrook Creek and to handle increased creek flows associated with future development within the Springbrook Creek basin. The box culvert has been buried under the roadway since 1980. Due to development and environmental restrictions,the proposed realignment of the creek to the west is no longer possible. The box culvert also interferes with proposed construction of the underpass and will require removal during construction of the underpass. Although the realignment function of the box culvert is no longer needed,the increased capacity function will be needed in the future. The cities of Kent and Renton have performed basin studies for Springbrook Creek. Both studies indicate future development, 100-year flood flows that will result in a creek level upstream of the culvert of Elevation 23.1 feet. Any creek level over Elevation 22 feet will flood the underpass and should therefore be avoided if possible. A study will be performed early in Phase 2 to determine the best way to provide increased hydraulic capacity for Springbrook Creek under South 180th Street. Three alternatives will be studied: a bridge to replace the arch culvert in its present location,realigning the creek through a new culvert just east of the arch culvert, and maintaining the existing arch culvert while adding a smaller culvert just to the east to handle high flows. These alternatives are not shown in the figures in Volume 2 because of the uncertainty of the final solution. Volume 1 of 2—Tent and Appendices Final Design Report South 180th Street Grade Separation 12 August 1999 4.0 BRIDGES 4.1 INTRODUCTION Bridges proposed for this project include a pedestrian bridge,two railroad bridges and, if pursued, a shared access road bridge for railroad maintenance equipment. A baseline alternative was defined in order to meet the budget for this project. The permanent bridge components of the baseline alternative includes bridges for existing track and trail conditions. ■ An Interurban Trail pedestrian bridge ■ A one-track UPRR bridge ■ A two-track BNSF bridge A temporary bridge is required as part of the temporary shoofly for the BNSF tracks. Alternatives that include wider railroad bridges that accommodate more tracks and the addition of an access road bridge that would be shared by the BNSF and UPRR were evaluated for feasibility and construction costs. These alternatives are presented as additive alternatives. ■ Alternative Al—Adding the foundation and substructure only for a second UPRR track. ■ Alternative A2—Adding the foundation, substructure and superstructure for a second UPRR track, i.e., constructing a two-track bridge. ■ Alternative B1—Adding the foundation and substructure for a third BNSF track to the east of the existing BNSF tracks for future Sound Transit use. ■ Alternative B2—Adding the foundation, substructure and superstructure for the third BNSF track, i.e., constructing a three-track bridge for future Sound Transit use. ■ Alternative B3—Adding the foundation and substructure for a fourth BNSF track to the west of a three-track BNSF bridge. ■ Alternative B4—Adding the foundation, substructure and superstructure for the fourth BNSF track, i.e., constructing a four-track bridge. ■ Alternative Cl —Adding the foundation and substructure for an access road bridge. ■ Alternative C2—Adding the foundation, substructure and superstructure for the access road bridge. In these alternatives, substructure consists of all structures below the girder bearings. For a two- span bridge, the interior pier substructure includes the secant pile wall and pile cap foundations, columns, and cap. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 13 August 1999 4.2 INTERURBAN TRAIL BRIDGE 4.2.1 Pedestrian Bridge Design Parameters and Standards The design of the Interurban Trail Bridge conforms to current AASHTO parameters and standards. Listed below is a summary of the design parameters. Type: Various options, see below. Width: 10 to 12 feet Span length: 81't single span Purpose: Pedestrian and bike trail Restriction: No motor vehicles Superimposed Dead Loads: 14" diameter fuel line,4-4" PVC fiber optic lines, and railing Live Load: 85 psf 4.2.2 Location of Bridge The proposed Interurban Trail bridge will be constructed along the current alignment of the path and is centered at Station 55+40. 4.2.3 Description of Bridge Alternatives In investigating the bridge alternatives for the Interurban Trail,three different types of single span bridge were considered. These options include a 10-foot-wide precast concrete double tee section, a 12-foot-wide steel I-beam section, and a 12-foot-wide prefabricated truss bridge. Below is a detailed description of the alternatives. Precast Double Tee A standard 10-foot-wide, 38-inch-deep, 6-inch-thick slab double tee section was investigated due to its convenient availability in this region. Also,the section configuration will allow the utilities to be conveniently"hidden" between the tees. Concrete structures,in general, require the least maintenance throughout the bridge design life. At 10 feet wide, the bridge will be narrower than the existing trail. A transition from 12 to 10 feet will have to be provided at both approaches. It will also be necessary to post signs to warn bikers. Steel I-Beam A typical I-beam section steel bridge layout was considered. The configuration consisted of 3- W33x118 beams at 4-foot spacing with 6-inch steel form concrete deck. The 12-foot-wide bridge would have channel cross-frames spaced every 10 feet that could be used to support the utilities. The exposed steel must either be painted or weathering steel must be used. Prefabricated Steel Truss There are several manufacturers that produce prefabricated steel truss bridges of various configurations. The biggest advantage of this option is its easy installation. The bridge will be delivered to the site completely assembled, therefore, minimal equipment and labor hours are required. Cost is very compatible with the concrete option. The truss can come factory-primed and painted or be made of weathering steel that requires minimal maintenance. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 14 August 1999 4.2.4 Substructure/Foundations The Interurban Trail bridge was designed to span across the full proposed roadway width. The structure will be supported by abutments seated on top of the walls on each side of the proposed roadway. Preliminary design for the foundation wall penetration was based on recommended lateral pressure and axial load capacity for the pier as shown in the Draft Geotechnical Engineering Report, shown in Figures 7,8,9, and 11. The foundation walls will be drilled shafts of 4 feet in diameter. 4.2.5 Evaluation of Bridge Alternatives The selection of the bridge type for the Interurban Trail was based upon four criteria: cost, ease of construction,maintenance, and aesthetics. Listed below is a summary of the findings. Precast Double Tee Cost Using"in stock"standard precast sections results in this alternative being the least expensive. Construction The double tee can be delivered to the site in one piece. Installation of the railing system and wearing surface of the deck will occur in the field. The use of temporary shoring will not be required. Maintenance Concrete structures, in general,have low maintenance requirements throughout bridge design life. Aesthetics The concrete structure will be consistent with the railroad bridges and presents a clean look with utilities conveniently"hidden"between the tees. Steel I-Beam Cost This option will be the most costly due to the multiple components (beams, cross frames, deck, etc.)of the bridge. Construction The bridge superstructure will likely be field spliced. Installation of the railing system and wearing surface of the deck will occur in the field. The use of temporary shoring will be required if the beams are field spliced. Maintenance The maintenance costs associated with this option will vary depending upon the type of steel selected. Painted steel will have significantly higher associated costs as compared to weathering steel. Aesthetics This option will provide a look very similar to standard steel roadway bridges. Prefabricated Steel Truss Cost This alternative is slightly more expensive than the precast concrete option. Construction The steel truss will be delivered to the site in two sections. Assembly of the sections is very simple. The unit will come with the railing system already installed. A concrete deck would be poured in the field. Erection of the unit will be minimal. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 15 August 1999 Maintenance The maintenance costs associated with this option are very inexpensive. The use of weathering steel will greatly reduce the costs as compared to the other alternatives. Aesthetics In conjunction with the low construction cost and ease of erection,the main feature of a prefabricated truss is its aesthetics. This type of bridge will present a very distinctive look. Figures 18 and 19 show the plan and elevation view of the bridge. Based upon the above evaluation,it is suggested that a prefabricated steel truss be used for the superstructure of the Interurban Trail bridge. Several manufactures produce a wide variety of bridges. 4.3 RAILROAD AND ACCESS ROAD BRIDGES 4.3.1 Design Parameters and Standards The design of the railroad bridges conforms to the following manuals and design guidelines. ■ American Railway Engineering Association(AREA)Manual for Railway Engineering, (Manual)1997 edition ■ Guidelines for Design and Construction of Grade Separation Underpass Structures, UPRR, March 31, 1998 ■ Standard Plans, BNSF, November, 1998 ■ Standard Plans,UPRR ■ Bridge Design Manual, WSDOT ■ AASHTO Standard Specifications for Highway Bridges, 16th edition and 1997 and 1998 Interims Geometric requirements for the railroad bridges are as follows. ■ Vertical clearance above roadway: 16 feet 6 inches with sacrificial beam, 17-foot 6-inch minimum without sacrificial beam. In both instances a collision impact device will be attached to the exterior beams of each bridge. ■ Horizontal spacing of adjacent tracks: 15-foot minimum between track centerlines. ■ No obstructions are allowed between tracks such that the tracks can be relocated to any alignment on the bridge. ■ Minimum horizontal clearance, center of tracks to railing posts, 10-foot 2-inch minimum. ■ Grades and elevations based on 1 inch for waterproofing, 8-inch ballast under the tie and a 7- inch deep timber tie. Elevations for the structures to be carried from top of tie. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 16 August 1999 Railroad bridge dead loads requirements are as follows. ■ The permanent railroad bridges shall be designed with ballasted decks. ■ Ballast at the UPRR bridge: 15 inches deep initially,and designed for a future condition of 30 inches maximum(120 pcf). ■ Ballast at BNSF bridge: 15 inches deep initially,and designed for a future condition of 24-inch- thick maximum(120 pcf). ■ Railroad standards require that no utilities will be supported by the railroad structures. Railroad bridge live and impact loads: Cooper E 80 loading with diesel impact per the AREA Manual. ■ Prestressed concrete to be designed in accordance with Chapter 8,Part 17. ■ Impact calculated for prestressed concrete spans to be used as applicable for design of substructure units. ■ Steel spans shall be designed for Cooper E 80 or the Alternate Live Load,whichever governs. Substructure for steel spans to be designed for Cooper E 80 loading. ■ Impact calculated for steel spans to be used as applicable for design of substructure units. Criteria for the temporary railroad bridge(BNSF crossing of Mill Creek, south of South 180th Street) are as follows. ■ Structure can be either treated timber, untreated timber or steel. ■ Open-deck construction can be used. ■ Design for Cooper E 80 loading in accordance with the appropriate AREA Manual chapter for the type of material used. ■ The temporary bridge is to be removed and the permanent structure left in the original initial condition upon completion of project construction. Waterproofing of the railroad bridge superstructures will conform to the AREA Manual, as well as UPRR and BNSF requirements. This system includes a waterproof membrane protected by two lavers of asphalt impregnated planks staggered and laid at 90 degrees to each other. The membrane is held to the top of girder with compatible mastic. Each layer of asphalt planks are set in mastic compatible with the membrane as well as the planking. The access road bridge design will conform to current AASHTO and WSDOT requirements. Design is for a single HS20-44 truck on a 12-foot-wide lane. No utilities are to be supported by the access road bridge. A 2-inch asphalt overlay of the concrete girder top surface is assumed. Seismic loading for railroad and access road bridges: site peak ground acceleration(PGA) =0.32 per the Shannon & Wilson Draft Geotechnical Engineering Report representing a 10 percent chance of exceedance in 50 years(return period of 475 years). Soil type AASHTO Type IV with a corresponding site factor of 2.0. Design will be in accordance with AREA Manual, Chapter 9 and AASHTO Standard Specifications. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 17 August 1999 A minimum of three shoofly tracks at 15-foot centers is required for temporary train detours during construction. Minimum clearance from centerline track to shoring is 10 feet. Work performed on railroad right-of-way xequires all workers to be trained in accordance with the FRA Roadway Worker Protection rules. Work outside 25 feet from the centerline of an active track does not require a railroad flagperson to be present. Work being performed within 25 feet from the centerline of an active track requires a railroad flagperson to be present. 4.3.2 Location and Description of Bridge Alternatives Figure 21 shows the layout of the proposed railroad bridges for the baseline alternative. The proposed bridge structures are oriented at approximately 90 degrees to the South 180th Street alignment. Both the UPRR and BNSF tracks intersect the South 180th Street alignment at a slight skew angle as shown in the Figures. The UPRR one-track bridge will be constructed at the current alignment of the existing UPRR Track,with the bridge centered at the track intersection with the South 180th Street alignment at Station 56+20.84. The overall width of the UPRR concrete superstructure for the single track option is 19 feet. The location of the BNSF two-track bridge is based on the existing alignment of the westerly BNSF track, designated BNSF Track 1. The existing east track,Track 2,will be realigned parallel to the Track 1 alignment,with 15-foot track centers. The BNSF bridge is centered between these two tracks and has an overall width of 36 feet 8 inches. Figure 22 illustrates the full buildout alternative,which includes a two-track bridge for the UPRR, a 4-track bridge for the BNSF, and a shared access road bridge between the two railroad bridges. The layout and orientation of the railroad bridges are similar to that of the baseline alternative. Noteworthy features include: ■ In Figure 22, the future UPRR Track 2 alignment is shown east of and parallel to the existing Track 1 alignment. Discussion occurred during this project phase concerning locating the future UPRR track west of the existing track instead of east. Locating the future track to the west keeps the UP tracks within the existing UPRR ROW. A westerly alignment may provide a simpler track design and alignment. However,the west alignment does move tracks closer to the high voltage power lines and the Interurban Trail. ■ The future BNSF tracks are"outside" of and parallel to the existing two BNSF tracks. Based on preliminary design plans for the Sound Transit commuter rail line received from BNSF(plans dated 11/2/98), the easternmost Track 3 will serve as the Sound Transit commuter rail line. Future Track 4, to the west of Track 1, would serve BNSF. All tracks are offset from the existing Track 1 alignment in increments of 15 feet ■ The access road bridge is shown located at mid-distance between the future UPRR Track 2 and the future BNSF Track 4. The location of the access road bridge can be adjusted to the east or west. Figure 23 is an elevation of the railroad or access road bridges. Total out-to-out length of the bridge structures is expected to be 88 feet 4 inches. The overall structure length is based on the following. ■ The roadway section along South 180th Street. ■ Construction of 4-foot-diameter secant pile wall support for bridge abutments and piers. ■ A 14-inch allowance for the fascia wall in front of the secant piles and its connection to the piles. ■ An allowance for the abutment pile cap extending 6 inches beyond the secant piles. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 18 August 1999 4.3.3 Superstructure Types and Evaluation Superstructure types for the railroad bridges were identified and evaluated in a two-step process. Initially, superstructure types for a single span railroad bridge approximately 86 feet long and for a two-span bridge with spans of approximately 43 feet were evaluated at a conceptual level. Criteria used to evaluate these types included cost,constructability,flexibility for future bridge widening, effects on foundation types, and superstructure depth as it affects excavation. Next,the two-span superstructure types were studied further to determine a preferred type. Through this evaluation, a two-span,prestressed,precast concrete girder alternative was recommended to and approved by the TAC. Typical superstructure types for single span and two-span bridges are as follows. Single-Span Superstructure ■ Steel deck plate girder(DPG)with or without a composite concrete deck. ■ Steel through plate girder(TPG)with or without a composite concrete deck or with a steel ballast pan deck. ■ Precast,prestressed concrete single cell box girders,post-tensioned transversely to ensure that the individual box girders act as a unit, i.e., share live load equally. Two-Span Superstructure ■ Steel TPG with or without a composite concrete deck or with a steel ballast pan deck. • Steel wide flange beam span with or without a composite concrete deck or with a steel ballast pan deck. ■ Precast, prestressed concrete double-cell box girders. ■ Precast, prestressed concrete single-cell box girders. A comparison of the single-span and two-span alternatives resulted in the following findings. ■ A single span superstructure results in high vertical loads at the abutments. If only the Baseline Alternative is constructed, the secant pile wall scheme may be used to support the bridges. However, if the full buildout alternative is constructed, the deeper drilled shaft foundation alternative may be required to support the larger vertical loads. ■ In general, the depth of the superstructure girder is approximately 1 inch of depth per foot of span length for both concrete and steel options. Hence, the 86-foot-long single span is deeper than two 43-foot spans. For longer spans, the net depth of a steel TPG bridge measured from top of tie to bottom of the girder is less than or equal to the depth of a concrete girder bridge. The net depth of an 86-foot single-span steel TPG is about the same as the depth of a 43-foot prestressed concrete girder. Because reducing the superstructure depth is the key to reducing the depth of excavation for the roadway,the steel TPG appears attractive due to its relatively shallow net depth. ■ A typical steel TPG cross-section for carrying multiple tracks includes a through girder between the tracks. This interior girder creates an obstruction between the tracks,which makes realigning the tracks or placing crossing tracks impossible. In widening for future tracks,the Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 19 August 1999 exterior through girder becomes an interior through girder,creating a similar obstruction. Also, during construction of a widening,any existing tracks on the bridge that are adjacent to the widening will be out of service because the floor system connections to the steel girder will require removal and reassembly. These disadvantages of the through girder section negates its apparent advantage of shallower net depth. ■ If the girder spans serve as permanent struts across the excavation,the center pier of the two span alternative provides a brace for the struts,thereby reducing the unbraced length of the compression struts. ■ The center pier for the two-span alternative can be located in the median(center)lane of the South 180th Street roadway section. Reinforced concrete traffic barriers to shield the piers from vehicles can also be accommodated in the median lane. Based on these findings, a two-span structure was preferred. Superstructure types for this option were compared further using"standard of the industry"costs per track foot,constructability and flexibility in widening for future tracks. Dollar values used are conceptual level construction costs which include construction of superstructure and substructure for typical railroad bridges. Evaluation resulted in the following conclusions. ■ The steel TPG option,while capable of matching span depths with the other options,would create obstructions between tracks. Typical unit construction costs are approximately$6,000 per track foot. ■ A steel wide flange beam span provides the flexibility of no obstructions between tracks on a bridge. Train traffic could be slightly affected when future expansion of a bridge occurs. Unit construction costs typically range around $4,500 per track foot. ■ Precast, prestressed concrete double-cell box girders provide a less expensive option than the use of steel spans. However, these girders are typically 7 feet wide with a stem depth of at least 42 inches. Typical double-cell box girder construction costs about $3,000 per track foot. • Precast, prestressed concrete single cell box girders used by the BNSF are 3 feet 2 inches wide. Their smaller width offers more flexibility in bridge widening for additional tracks. They weigh approximately half of the double-cell box girder weight and, therefore, are easier to handle in the field. Depending on the detailed design criteria used, the depth of the spans would be either 36 or 42 inches, respectively. Typical construction costs range around $3,000 per track foot. The single-cell girders provide a more efficient match with structure geometry. As a result of this evaluation, precast prestressed concrete single-cell box girders are recommended as the superstructure type for the railroad and access road bridges. Although similar in cost to double-cell box girders, the single-cell box girders are more efficient in matching the proposed track geometry for this project. They also better satisfy the desire to have the option of widening the bridges in the future. Local and regional precast concrete fabricators can provide this girder. Costs for these girders obtained from local suppliers were used to develop construction cost estimates. We note in this report that BNSF and UPRR use different detail design criteria for the box girders as beams. BNSF designs single cell spans using the following parameters. • A combination of two adjacent girders is designed to carry a Cooper E 55 loading. ■ All four girders supporting a track are designed to carry a Cooper E 80 loading. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 20 August 1999 ■ BNSF depends entirely on the transverse post-tensioning rods to create the shear friction between girders to create composite action. ■ A maximum depth of 24 inches of ballast is used. The UPRR detail design criteria requires the following. ■ The Cooper loading is spread over the length of railroad tie plus the depth of ballast below the tie. This means that approximately three girders are used to carry the Cooper E 80 loading. ■ A shear key and epoxy grout is used between girders in addition to the transverse post- tensioning rods to create composite action. ■ A maximum of 30 inches of ballast is used. The differences in detailed design will be finalized during the PS&E phase after further meetings to explain and obtain final railroad agreement for the substructure approach and discuss superstructure issues. It is recognized that greater project economy could be realized by constructing the bridges using the same components. The girder depth resulting from each railroad's approach can be accommodated at the level of development of project geometry at this project phase. Substructure/Foundation Issues Three foundation types for the railroad bridges were evaluated. ■ Drilled shafts ■ Diaphragm walls constructed using the slurry method ■ Secant pile walls Drilled shafts were the most expensive alternative based on the deeper depth and size of the shafts required to support the vertical (gravity) loads. The shafts would need to extend to a deeper alluvium layer that is about 115 feet below the existing ground level. This shaft length is at the upper end of typical shaft construction. Diaphragm or secant pile walls can extend into an upper alluvium laver that ranges from 40 to 60 feet thick and is located approximately 50 feet below existing ground. The relatively long length of the diaphragm or secant pile wall will distribute gravity loads to the upper alluvium layer. The diaphragm walls using the slurry method were found to be more expensive than the secant pile walls, in part due to lack of contractors available in the Northwest familiar with this type of construction. Hence, secant pile walls were studied in more detail and they were used to estimate construction costs. Abutments consist of secant pile walls with a pile cap (Figure 23). The bridge girders are supported on elastomeric pads set on the pile cap. The secant pile walls serve as lateral support for the excavation during construction and in the permanent condition. In addition to distributing vertical loads to the secant piles, the pile cap also acts as a wale,transferring lateral earth pressures to horizontal compression struts needed to brace the excavation. It is possible that the bridge girders can be used as struts during construction and in the permanent condition, but this concept requires approval by the UPRR and BNSF. Additional struts may also be required, depending on the number and size of the bridges that are constructed. For the baseline alternative,it is likely that a strut at mid-distance between the UPRR and BNSF bridge would be required. For the full buildout alternative, the railroad and access road bridges may provide sufficient bracing without additional struts. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 21 August 1999 Secant pile tip elevation at the abutment walls is determined by either the maximum vertical load capacity and/or depth of embedment required to prevent"kickout"during excavation. For the depth of excavation proposed, a second temporary brace is anticipated at approximately 24 feet below the bridge girders. Transverse seismic loads will be transferred in the plane of the secant pile wall. Longitudinal seismic loads will be transferred as axial loads in the girders(and additional struts,if required) through elastomeric bearing pads to the backwalls of the pile caps. The backwalls and pile caps will transfer longitudinal loads to the soils behind them. The center pier consists of a secant pile wall foundation,pile cap,columns and crossbeam as shown in Figure 24. Maximum gravity loads and the allowable vertical load capacities presented in the Draft Geotechnical Engineering Report were used to determine the length of the secant pile wall. The length of the secant pile wall needed to support the center pier loads directly affects the construction sequence and costs for the different bridge alternatives. Figures 24 through 31 illustrate center pier substructure configurations for various bridge alternatives,i.e.,varying the number of tracks and adding the access road bridge. A shorthand code to identify the track and access road configurations was developed as follows: "Alternative XYZ"where X=number of UPRR tracks Y= 0 if no access road bridge, 1 if an access road bridge Z= number of BNSF tracks. For example, as shown in Figure 30"Alternative 214"designates the full buildout alternative with two UPRR tracks,the access road bridge, and four BNSF tracks. 4.3.5 Railroad and Access Road Bridges Construction Sequence The general construction sequence for the railroad bridges is described below. The access road bridge construction sequence would be similar. This sequence fits into the overall construction sequencing described in the Project Construction Sequence in Section 7 of the report. Some details may change, depending on the configuration, location, and number of tracks that need to be supported. 1. Construct shoofly tracks and shift train traffic to shooflies. Install shoring parallel to the shoofly tracks. For the baseline alternative, a maximum of three shoofly tracks can be constructed while maintaining all required construction clearances (Figure 25). 2. Construct secant pile walls at the abutments and center pier. ■ At the abutments,the top of piles is at the bottom of the pile cap, about 8 feet below existing ground. ■ At the center pier, construct the primary piles, filling the lower portion of the shaft with lean concrete and above the bottom of the pile cap with either lean concrete or sand. Construct the secondary piles using Class 4000P concrete up to the bottom of the pile cap. Vertical pile reinforcing for secondary piles will extend up into the pile cap. 3. Excavate at abutments and construct the abutment wall pile cap. 4. For the center pier, either excavate and dewater locally,or excavate and place a tremie seal and dewater. Construct the pile cap, columns, and crossbeam. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 22 August 1999 5. Erect girders. 6. Place an initial 6 inches of ballast and construct new tracks across the bridge. 7. Shift the shoofly tracks and move train traffic to the new permanent alignments. 8. Remove shoring,complete the excavation of the underpass, and construct roadway underpass. 4.4 RAILROAD SHOOFLY AND TRACK REALIGNMENT To provide a safe work zone for construction of the railroad bridges and maintain railroad operations, a shoofly detour for each railroad track will be constructed. Figures 7 to 10 illustrates the sequencing and extents of the proposed alignments for the railroad track work. At the time construction begins,it is anticipated that there will be three BNSF tracks in operation. The additional third track is planned as part of the Sound Transit Commuter Rail Project. Plans for the BNSF shoofly alignment are based on preliminary plans for the Commuter Rail Project. Those plans show the existing westerly BNSF track remaining along its existing alignment,the existing easterly track realigned at 15 feet to the east of the westerly track and the new track located another 15 feet east of that track. The first phase of construction begins with the construction of three BNSF shoofly tracks to the west of the existing tracks(Figure 7). The BNSF shoofly extends approximately 1,100 feet north and 1,100 feet south of the South 180th Street alignment. A design speed of 45 mph,which corresponds to the speeds shown on the BNSF track charts, was used for the layout. "Cut and throw" construction would be used to minimize disruption to the railroad operations. In this approach, all shoofly track work except the links to the existing tracks at the north and south end are constructed first. This work is completed without interrupting railroad operations. After the rest of the shoofly is ready for operation,the existing track at these north and south links is cut and the new short track lengths constructed to connect to the shoofly. It is anticipated that the service outage times will be limited to one eight-hour work window for each cut-over or sequence of work. After the BNSF train traffic is shifted to the shoofly, the BNSF bridge across South 180th Street is constructed. The tracks are installed across the bridge and the cut and throw approach is used to shift the train operations back to the bridge alignment(Figure 8). The UPRR shoofly construction and realignment sequencing is similar to the BNSF, as shown in Figures 9 and 10. A shoofly will be constructed east of the existing UPRR track, train traffic will be shifted to the shoofly so the bridge can be constructed, and finally the track will be realigned across the bridge and train traffic shifted to it. The UPRR shoofly will re-use a segment of the BNSF shoofly. The layout of the shoofly was based on a 45 mph design speed. The UPRR shoofly extends approximately 1,600 feet north and 1,000 feet south of the South 180th Street alignment. Railroad forces will do track construction above the sub-ballast. Hence, scheduling and coordination of the shoofly construction and realignment of the tracks will be an important consideration. An existing signal at the grade crossing will be removed as part of this project. Volume 1 0£2—Text and Appendices Final Design Report South 180th Street Grade Separation 23 August 1999 The following design criteria was established with the assistance of the BNSF and UPRR for the shoofly(detour)tracks: Design Speed: 45mph Degree of Curve: Desirable: 1°00' Maximum: 3°00' Spiral Lengths: 70 ft minimum Superelevation: 1.25"maximum Track Materials: Per BNSF and/or UPRR Standards Turnouts: No. 9s: Per BNSF Standards No. 10s: Per UPR.R,Standards Rail: 133 lb. CWR Per UPRR Standards 136 lb. CWR Per BNSF Standards Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 24 August 1999 5.0 PROJECT AESTHETICS 5.1 LANDSCAPING Due to the urban conditions and confined space,there is a very limited amount of area for proposed landscaping. The most likely location for plantings along the corridor is between the secant piles or back of sidewalk and adjacent properties. One area is between Building Nos. 7210 and 7212 and the proposed roadway. It is likely that this area will be greatly disturbed during construction and would provide a suitable location for plantings. The same is true for the area in front of the public storage facility. However, care must taken in the plant selection and layout. It is important that the plant root system does not expand in such a way as to interfere with the retaining wall or adjacent utilities. 5.2 ARCHITECTURAL TREATMENTS The major architectural feature for this project is the fascia for the secant pile walls. See Section 4.4 for a detailed discussion of the facade. The only other major element with an architectural aspect is the Interurban Trail bridge. The use of a prefabricated steel truss, as described earlier,will provide an aesthetically pleasing bridge. 5.3 ILLUNIINATION In accordance with City of Tukwila standards,roadway lighting will be required for this project. Outside the limits of the secant piles and tremie seal, standard roadway lighting will be installed. As the roadway approaches and passes under the bridges, conventional illumination cannot be used. Within the retaining wall area a lighting system similar to those found in tunnels will be needed. This will likely include surface-mounted fixtures attached to the pile caps or fascia along the length of both walls. No lighting can be attached to the bridge structures per railroad design criteria. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 25 August 1999 6.0 TRAFFIC CONTROL 6.1 DETOURS Several roadway detour options were investigated in this phase of the project. It was concluded, based upon safety and cost,that South 180th Street should be closed to through traffic during construction. To accommodate the large amount of east-west traffic displaced, a detour route will be established to South 196th Street. Currently, South 196th Street does not cross the railroad corridor. However, a project similar to this one is in the PS&E design phase and construction is expected to begin in 2000. This will require that the South 180th Street project begin after South 196th Street construction is complete, approximately early 2001. The detour will include all necessary signage,barricades, and possibly flashing message boards required to ensure a fluid flow of traffic. Additionally,the change in traffic patterns may require adjustments to the existing signal timings. The intersections of SR 181 and South 180th Street,SR 181 and South 196th Street, and South 196th Street and 84th Avenue South may have to be retimed. The extent to which the detour will affect the existing traffic and signals will be determined in the PS&E phase of the project. 6.2 ACCESS DURING CONSTRUCTION The biggest issues in terms of restricted access due to construction are the driveways for Building Nos. 7210 and 7212, and the public storage facility. In order to maintain accessibility to these facilities, their relocated drives must be constructed in the initial construction phases of the project. All other properties adjacent to the corridor will maintain access through existing or alternative drives. Section 3.8 includes a detailed description of the proposed driveways. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 26 August 1999 7.0 SCHEDULE 7.1 PROJECT SCHEDULE As outlined in Section 2.2,the overall project will consist of three distinct phases. Figure 32 outlines a preliminary schedule with various critical milestones highlighted. Phase 1 of the project will consist of the preliminary design. The culmination of this phase will be the final acceptance of the design report. It is expected that the submission of the final design report will be completed in mid- August 1999. At that time it is likely that the funding options for the alternatives as discussed in Sections 1.6 and 9 will be explored. The ultimate configuration(number of tracks, access road, etc.) must be determined prior to the next phase. Phase 2 consists of the preparation of the final design (PS&E),advertisement, and awarding of the construction contract of the project. The phase will begin with a detailed subsurface investigation as described in Sections 2.3.5 and 3.12. This will finalize the design groundwater elevations and soil conditions. Submissions will be made at the 60 and 90 percent stages leading to the final 100 percent PS&E. The advertisement,bidding, and award of the construction of the project will follow. It is expected this will take place in the late summer of 2000. It is important that the project be bid and awarded as soon as possible. The main reason for this is because the beginning of construction is based entirely on the completion of the South 196th Street. See Section 6.1 for a discussion of the project's detour. Currently,the completion is scheduled for December 2000. However,if that project finishes earlier, a contractor should be in place to begin the South 180th Street reconstruction. Phase 3 of the project will consist of the construction administration and engineering. An estimated construction schedule of 9 or 10 months will result in competition of the South 180th Street reconstruction in late summer/early fall of 2001. The following section contains a detailed description of the construction schedule and sequencing. 7.2 CONSTRUCTION SCHEDULE The main objective of the construction sequencing is to maintain the operation of several"systems" during construction of the grade separation. These include access to facilities, continuous operation of public and private utilities, and most importantly minimal disruption to train traffic. Figure 33 shows a schematic representation of the major project elements and a detailed sequencing of construction. Below is a consolidated description of construction phasing. Please note that the phase numbers below do not correspond the sequencing on Figure 33. Phase I The initial phase will include work that can be described as"prep work." This includes removal of existing structures, construction of the accesses described in Section 6.2, and all necessary temporary utilities. Most of this prep work can occur without disruption to traffic on South 180th Street and could theoretically begin right after the award of the contract. Phase II After completion of the South 196th Street construction,the detour can be put into place and construction within the roadway can begin. In order to relocate the fuel and telecommunications lines,the Interurban Trail bridge must be constructed. The relatively close proximity of the existing fuel line will require great care in the construction of the secant pile abutments. The utilities will be Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 27 August 1999 relocated to the bridge after it has been built. The secant piles between the existing tracks will also be constructed in this phase. Phase III This phase will begin the major construction elements of the project. A temporary three-track shoofly will first be constructed between the existing tracks for the BNSF trains. With the trains on the detour,the BNSF bridge abutments and superstructure can be constructed. Upon completion of the bridge,the trains will be shifted to their ultimate location. See Section 4.3.5 for more details. Phase IV Using one of the tracks from the existing shoofly,the UPRR trains will be diverted. As in the previous phase,this will allow for construction of the UPRR bridge foundation and superstructure. The trains are then relocated to their ultimate location on the new bridge. Phase V With the train traffic on the new bridges,the majority of the roadway construction will commence. The most difficult element of this phase will be the excavation of the roadway underneath the bridges. This might require some specialized equipment. After excavation is complete, the tremie (see Section 3.9)must be placed. To ensure that the seal is as tight as possible, the tremie should be placed in the largest sections allowable. By limiting the number of joints,the possibility of groundwater infiltrating the roadway bed is greatly reduced. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 28 August 1999 8.0 ENVIRONMENTAL CONSIDERATIONS 8.1 STREAMS Two riparian corridors traverse the study area. ■ Springbrook Creek flows northeast in the eastern portion of the project study area. Along the south side of South 180th Street,the stream channel is positioned between the newly constructed storage facility and the Springbrook Business Park. On the north side of South 180th Street, the stream channel is positioned between the proposed Oaksdale Business Park site and an undeveloped parcel to the south of the creek channel. Riparian-associated wetland areas are interspersed throughout the riparian corridor and were not included in the wetland delineation study for this project. ■ Mill Creek, a tributary to Springbrook Creek,enters the study area from the south between the BNSF and the UPRR tracks just north (downstream)of River Mile 4 of Springbrook Creek. From the study area boundary,the stream flows approximately 990 feet to its confluence with Springbrook Creek. Riparian-associated wetlands run nearly continuously on both sides of the stream channel within the Mill Creek floodplain east of the railroad tracks. West of the tracks, the stream channel becomes abruptly channeled with steep stream banks and very few riparian wetland patches within the study area boundaries. These riparian wetlands were not included in the wetland delineation study for this project. Approximately 450 feet of Springbrook Creek was evaluated south of 180th Street and approximately 830 feet of Mill Creek from its confluence with Springbrook Creek to 200 feet south of the BNSF bridge. Impacts to Mill Creek will occur as a result of widening the BNSF bridge over the creek. A temporary railroad bridge extension over Mill Creek will be constructed to provide stream crossing for three shooflies. The temporary bridge area of disturbance will be approximately 90 feet long by 30 feet wide. No in-stream work below the ordinary high water mark is proposed. Small pilings will be driven into the streambank within the 50-foot stream buffer to support the bridge deck. The City of Kent, regulates development activities adjacent to streams through the Kent City Code (Section 15). The City of Kent classifies Springbrook and Mill creeks as major creeks. The code requires that all major and minor creeks and their associated buffers in the city,where they flow on or across undeveloped land, shall be retained in their natural state and location. Setbacks from major creeks are within 50 feet of undisturbed vegetation. Details of the stream survey are discussed under separate cover in the Draft Stream Study. 8.2 WETLANDS There are six wetlands within the study area boundaries. ■ Wetland A is located in Tukwila on the north side of South 180th Street within a wide swale that runs north/south between the UPRR ROW and the Interurban Trail and extends north beyond the studv area. The total area of Wetland B is estimated to be greater than 1 acre. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 29 August 1999 ■ Wetland B is located in Tukwila on the north side of South 180th Street within a wide swale that runs north/south between the BNSF and UPRR ROWS and extends north beyond the study area boundaries. The total area of Wetland A is estimated to be greater than 1 acre. ■ Herrera Wetland A is located in Renton in the southwest corner of the parcel located east of the BNSF and north of South 180th Street. The area of this wetland was estimated to be approximately 0.25 acre in size within the study area. ■ Herrera Wetland B is located in Renton and is part of a large wetland system that extends north beyond the study area,where it encompasses shrub/scrub,emergent and open water vegetation classes that are hydrologically connected to Springbrook Creek. The area of the wetland was estimated to be approximately 0.25 acre within the study area. ■ Wetland C is located in Kent on the south side of South 180th Street within a depression that runs north/south between the BNSF and UPRR ROWS. The total area of Wetland C is estimated to be 722 square feet. ■ Wetland D is located in Tukwila on the north side of South 180th Street within a wide swale that runs north/south between the Interurban Trail and the commercial/industrial properties beyond the western boundary of the study area. The total area of Wetland D is estimated to be greater than 1 acre. A total of 1.11 acres of wetlands will be filled and 2.3 acres of wetland buffer will be filled as a result of the development of three shooflies for the BNSF and UPRR tracks. No impacts to wetlands are expected to occur as a result of the roadway and underpass construction. In order to achieve the City of Tukwila's goal of no net loss of wetland functions and acreage, alteration of wetlands require the applicant to provide a restoration, enhancement, or creation plan to compensate for the wetland impacts at a ratio of 1.5 to 1 (area created:area impacted). The objective of the mitigation plan, developed for the project,would be to create a mitigation wetland with several habitat types to compensate for the lost functions and values of Wetland C and the filled portions of Wetland A and its buffer that provide connectivity to existing habitat corridors. The created wetland would be consistent with mitigation requirements as stated in the Tukwila Municipal Code by providing a minimum of a 1.5 to 1 replacement ratio for wetland areas. Three potential wetland mitigation sites were investigated and are discussed below. A. Herrera Wetlands Site The Herrera Wetlands site is a parcel located within Renton east of the BNSF and north of South 180th Street. The estimated available upland area for mitigation at this site is 2.15 acres. Given the current dominance of blackberry throughout this area, significant improvement in vegetation community structure and diversity is achievable. Significant improvement in wildlife habitat can also be achieved with connectivity to existing study area wetlands and the Springbrook riparian corridor. The site is within the jurisdiction of the City of Renton,therefore, an agreement would need to be established between the City of Tukwila and the City of Renton for use of the site. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 30 August 1999 B. Mill Creek Upland Site The Mill Creek upland site is a"landlocked"parcel positioned south and east of Mill Creek and immediately east of the BNSF ROW within Kent. The parcel comprises approximately 8.4 acres. Topographically,the parcel is positioned approximately 20 feet above the elevation of Mill Creek and its associated riparian wetlands. The potential wetland creation area is located in what appears to be an upland area dominated by a large blackberry thicket in the western portion of the site east of the railroad tracks. Prior to consideration of this site for wetland creation, subsurface hydrologic characteristics would need to be documented and groundwater elevations determined through a wetland reconnaissance of the property during the growing season. Given the current dominance of blackberry throughout this area, significant improvement in vegetation community structure and diversity is achievable. Significant improvement in wildlife habitat can also be achieved that can be linked directly to the greater Mill Creek/Springbrook Creek riparian habitat corridor. This parcel is located within Kent,therefore,purchase of the property by the City of Tukwila or an agreement between the two cities would need to be established for development of the parcel as a wetland mitigation site. C. City of Tukwila Wetland WL12 Mitigation Site The Wetland 12 site is located to the north of South 180th Street and west of the UPRR tracks and the Interurban Trail. An existing mitigation area is located on the south side of this wetland immediately beyond the study area boundary on a privately owned parcel. A portion of this area is currently undeveloped and may be available for wetland creation immediately adjacent to the existing wetland mitigation area. A determination of the acreage available for mitigation would need to be determined through site reconnaissance with permission from the property owner. Significant increase in wetland functions could be achieved by introducing shrub-scrub and forested vegetation community structure into the existing mitigation area that is consistent with other vegetation community patches within Wetland 12. Improvement in wildlife habitat can also be achieved that can be linked to the existing wetland and to the wetlands on the east side of the Interurban Trail. One benefit of utilizing this site is that compensatory mitigation for the impacted portions of Wetland A and Wetland C could potentially be achieved within the City of Tukwila's jurisdictional boundary. Detailed wetland descriptions are described in the South 180th Street Grade Separation Wetland Study under separate cover. 8.3 WILDLIFE The South 180th Street Grade Separation project contains no threatened or endangered species; however, it does contain wetlands and riparian corridors, which are areas considered priority habitats in King County. Vegetation communities that serve as wildlife habitat within the project study area include the following. ■ Scrub-shrub wetland areas dominated by willows and open water between the BNSF and UPRR tracks and between the UPRR tracks and the Interurban Trail, on the northern side of the roadway Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 31 August 1999 ■ Blackberry thickets along the Interurban Trail along both sides of the roadway and in the southern half of the undeveloped site on the northern side of the roadway, adjacent to the BNSF railroad tracks ■ Weed and reed-canary grass-dominated areas on the south side of the roadway between the BNSF and UPRR tracks ■ A small forested area dominated by bigleaf maple within the northwestern portion of the remediation site; and a small forested area with bigleaf maple and locust south of the Public Storage site ■ A willow-dominated corridor adjacent to Springbrook Creek on both sides of the roadway. Impacts to wildlife habitat would consist of the loss of approximately 1.11 acres of scrub-shrub and open water wetlands between the UPRR and BNSF tracks. This loss of wildlife habitat would be compensated by wetland creation in areas adjacent to existing wetlands and wildlife habitat areas. Details of a wildlife survey and habitat assessment are discussed under separate cover in the Draft Wildlife Study. 8.4 WATER QUALITY Water quality is considered degraded in the lower reaches of Springbrook and Mill Creeks. Nonpoint source pollution occurs throughout the watershed. The Western Processing site on Mill Creek upstream of the study area near South 196th Street in Kent may be considered a potential nonpoint source of pollution. The site has been designated as an EPA Superfund site and will be cleaned up over several years. Recent data have documented high levels of zinc and cadmium contamination in sediments in Mill Creek(R.W. Beck&Associates, Inc., 1997). During the summer of 1994, a U.S. Geological Survey(USGS)stream monitoring gauge was installed on Mill Creek about 600 feet upstream of the Springbrook Creek confluence, between the train trestles. The gauge records water temperature, specific conductivity, dissolved oxygen, pH, and water elevations every 15 minutes. Available records covering the period between September 16 and December 22, 1994 were compared with the requirements of adult salmon that were actively migrating during this time period (Harza Northwest, Inc., 1995). Harza Northwest reported standards were exceeded for turbidity, as well as acute and chronic toxicity criteria for lead and chromium. Low levels of phthalate esters and polycyclic aromatic hydrocarbons were also found. Of the standards that have been exceeded in Springbrook Creek, phosphorus, dissolved oxygen, turbidity, and fecal coliform bacteria consistently do not meet DOE water quality standards or guidelines (R.W. Beck & Associates, Inc., 1997). Fish mortality may occur from chronic exposure to concentrations of other metals that exist at levels lower than the acute levels because of synergistic affects experienced by fish when exposed to high levels of more that one metal or other water quality problems. These factors, especially when the synergistic affects are considered, likely cause changes in fish distribution within the watershed, poor growth and survival, and direct mortality to salmonid populations (Harza Northwest, 1995). The Washington State Department of Ecology (DOE)has established numerical standards for specific water quality parameters in part to protect fish and wildlife resources. In compliance with Section 303(d) of the Clean Water Act, DOE has listed Springbrook Creek as not meeting state surface water quality standards for fecal coliform, temperature, dissolved oxygen, cadmium, copper, mercury, and zinc. Sampling along Springbrook Creek channel suggests that total petroleum hydrocarbons (TPH)concentrations exceed soil cleanup levels, thus requiring treatment(i.e., on-site Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 32 August 1999 bioremediation)or restricting disposal of these sediments,if dredged,to an approved landfill (R.W. Beck&Associates,Inc., 1997). Dissolved oxygen sample sites in Mill Creek have often been less than optimum,whereas levels below the lethal limit for salmonids have been documented in the lower gradient reaches of Springbrook and Mill Creeks(Harza Northwest, 1995). Some of the low dissolved oxygen levels may be due to influx of low-oxygen groundwater,lack of gradient,low flow velocities,lack of in-stream structures(i.e.,woody debris),and lack of riparian vegetation cover (R.W. Beck&Associates, Inc., 1997). Additional data can be found in the Draft Stream Study. Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 33 August 1999 9.0 PROJECT COSTS A detailed breakdown of the preliminary construction cost estimate is included in Appendix A. The construction cost estimate for the preferred alternative is approximately$15.6 million. The estimate is based upon current construction costs adjusted to an assumed start in the year 2000. All utility replacement and relocation costs,except for drainage,will be the responsibility of the owners. This baseline cost estimate is based upon the following: ■ Four lane roadway underpass with center turning lane ■ Bridge for Interurban Trail ■ One-track bridge for UPRR ■ Two-track bridge for BNSF As shown in the estimate,the tremie seal and retaining wall are among the most costly items for the project. They also are the most variable due to the additional subsurface investigation to be performed. The findings could have an impact on the current design. A lower existing groundwater (or the ability to lower during construction)will greatly reduce the size and cost of the tremie seal, see Section 3.9. The secant pile walls were based upon a limited subsurface soil exploration. If conditions are found to be other than those assumed,the depth of the piles will either lengthen or shorten. This will also impact the current construction cost estimate. Several additive alternatives have been identified for the project. These options include the addition of tracks and an access road to the current configuration. Additional costs with contingencies for these options are presented in the following. Refer to Appendix A for detail. The likelihood of these alternatives are dependent upon the possibility of additional funds being contributed by various stakeholders. Alternative A—One additional UPRR track on bridge. Foundation and substructure only - $124,000 Superstructure - $116,100 Total $240,000 Alternative B—One additional BNSF track on bridge. Foundation and substructure only- $106,000 Superstructure - 85,000 Total $191,000 Alternative C —Two additional BNSF tracks on bridge. Foundation and substructure only- $208,000 Superstructure - $154,000 Total $362,250 Alternative D—Access road bridge. Foundation and substructure only- $ 78,000 Superstructure - 94,000 Total $172,000 Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 34 August 1999 10.0 PUBLIC INVOLVEMENT An open House for the South 180th Street Grade Separation project was organized and held on 18 February 1999 at the City of Tukwila City Hall Council Chambers from 4:30 p.m. to 6:30 p.m. The open house was organized to present to the public the three key issues that defined this project. These issues included the following. ■ Issue No. 1: Should the realignment of South 180th Street go over the railroads or go under the railroads? ■ Issue No. 2: Should the City maintain four lanes for traffic or expand the corridor to accommodate six lanes of traffic? ■ Issue No. 3: Should a detour be provided in the vicinity of the South 180th Street project or should the City rely on"existing"corridors to accommodate closing South 180th Street for construction? Those attending the public open house were presented with various facts regarding each of these issues. The facts associated with each of these issues is presented below. Issue No. 1—Grade Separating South 180th by Going Over the BNSF and UPRR ■ Significant impacts to adjacent properties in terms of driveway access ■ Higher overall project costs(exceeds the proposed project budget by several million dollars) ■ No required temporary (shoofly) railroad realignment ■ Minimizing impacts to the railroads and coordination during construction • Some Springbrook Creek environmental impacts ■ Significant visual impacts to the area ■ Project limits will extend from West Valley Highway to beyond Springbrook Creek Crossing Going Under the BNSF and UPRR ■ Minimizing impacts to adjacent properties and maintaining access to nearly all properties ■ Costs are near the proposed project budget • A temporary (shoofly) railroad realignment is required with significant impacts to the railroads and coordination during construction ■ Minor impacts to Springbrook Creek; Impacts to the wetlands along the railroad right-of-way will require permits and mitigation ■ Roadwav reconstruction limits are minimized (72nd Avenue South to Springbrook Creek crossing) The public consensus regarding this issue from written comments received were the following. ■ 0 percent favored a grade separation going over the railroads ■ 100 percent favored a grade separation going under the railroads Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 35 August 1999 Issue No.2—Maintaining the Existing Four Lanes of Traffic will ■ Maintain project budget ■ Add some capacity to this segment of roadway. The grade separation eliminates the current delays associated with the trains. ■ Still require additional arterial crossings to meet future traffic volume projections ■ Still require other improvements. The intersections will limit the improvement of added capacity. The intersections level of service will ultimately control the flow of traffic. ■ Not require additional ROW. Providing Six Lanes for Traffic will ■ Not meet the traffic volume projections. Additional arterial crossings are still necessary to meet future traffic volumes ■ Still require other improvements. Intersections will limit the improved added capacity(two new lanes). The intersections level of service will ultimately control the flow of traffic. ■ Add more cost to the project. Project budget will be exceeded with addition of lanes. • Extend the project limits to West Valley Highway and to 80th Avenue South resulting in more impacts to adjacent property. Additional Right-of-way will be required. The Public consensus regarding this issue from written comments received were 100 percent favored maintaining four lanes along South 180th Street 0 percent favored expanding South 180th Street to six lanes Issue No. 3—Detouring South 180th Street by Building a Temporary South 180th Street Connection will ■ Significantly add project costs associated with this temporary connection ■ Add significant impacts (temporary and permanent)to all the adjacent properties ■ Allow construction to begin in Year 2000 ■ Require a construction schedule estimated at 18 months ■ Will require an at-grade railroad crossing to remain in service during construction ■ Cause traffic delays associated with the construction work adjacent to the detour • Add more impacts to existing wetlands and Springbrook Creek Using South 196th Street as the Eventual Signed Detour Route will ■ Delav the start of construction of South 180th Street until 2001 (South 196th Street is scheduled to be completed and opened in late 2000) ■ Minimize property and environmental impacts along South 180th Street ■ Allow the project budget to be maintained Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 36 August 1999 ■ Minimize detour requirements and costs to temporary signing and maintenance during construction ■ Reduce the estimated construction schedule to approximately 9 or 10 months ■ Remove the existing South 180th Street at-grade railroad crossing as soon as construction begins in 2001. The public consensus regarding this issue from written comments received were 0 percent favored building a temporary detour for South 180th Street 100 percent favored waiting and using the South 196th Street as a temporary detour Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 37 August 1999 11.0 RECOMN ENDATION AND ENDORSEMENT The preferred alternative as described in the previous sections consists of an underpass beneath the railroads,four lanes of traffic with a center turn lane, an Interurban Trail bridge, a one-track UPRR bridge, and a two-track BNSF bridge. The shared access road bridge is not included. Based on engineering analysis,this is the preferred alternative because it meets the following project goals: 1. Safety improvements to the corridor for vehicular and train traffic. 2. Increase in traffic flow and decrease in delays. 3. Adherence to strict budget. During review of the Draft Design Report,both the UPRR and BNSF stated that they would like to have the project designed and constructed for a two-track UPRR bridge, a four-track BNSF bridge and a shared access road bridge. It was understood by both railroads that the added costs for widening the bridges and for the access road bridge would need to be paid by the railroads, although no financial agreement had been worked out as of mid-August 1999. Based on all the above, the recommended alternative for Phase 2 final design is as follows. ■ An underpass beneath the railroads ■ A four-lane South 180th Street with a center turn lane/median ■ An Interurban Trail bridge ■ A two-track UPRR bridge ■ A four-track BNSF bridge ■ A shared access road bridge h �� 23212 S��NAL EXPIRES 3—l5—?pGb Volume 1 of 2—Text and Appendices Final Design Report South 180th Street Grade Separation 38 August 1999