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003 - Storm and Water Utility Materials 2021-06-08
2042 112TH ST S TACOMA WA98444 KLB CONSTRUCTION INC PARK AVENUE N.EXT. ADS, Inc. Drainage Handbook Specifications ♦ 1-9 ________________________________________________________________________________________________ © ADS, Inc., October 2009 ADS N-12® WT IB PIPE (per AASHTO) SPECIFICATION Scope This specification describes 4- through 60-inch (100 to 1500 mm) ADS N-12 WT IB pipe (per AASHTO) for use in gravity-flow applications. Pipe Requirements N-12 WT IB pipe (per AASHTO) shall have a smooth interior and annular exterior corrugations. •4- through 10-inch (100 to 250 mm) shall meet AASHTO M252, Type S. •12- through 60-inch (300 to 1500 mm) shall meet AASHTO M294, Type S or ASTM F2306. •Manning’s “n” value for use in design shall be 0.012. Joint Performance Pipe shall be joined with the N-12 WT IB joint meeting the requirements of AASHTO M252, AASHTO M294, or ASTM F2306. 4- through 60-inch (100 to 1500 mm) shall be watertight according to the requirements of ASTM D3212. Gaskets shall meet the requirements of ASTM F477. Gaskets shall be installed by the pipe manufacturer and covered with a removable, protective wrap to ensure the gasket is free from debris. A joint lubricant available from the manufacturer shall be used on the gasket and bell during assembly. 12-through 60-inch (300 to 1500 mm) diameters shall have a reinforced bell with a polymer composite band. The bell tolerance device shall be installed by the manufacturer. Fittings Fittings shall conform to AASHTO M252, AASHTO M294, or ASTM F2306. Bell and spigot connections shall utilize a spun-on or welded bell and valley or saddle gasket meeting the watertight joint performance requirements of AASHTO M252, AASHTO M294 or ASTM F2306. Field Pipe and Joint Performance To assure watertightness, field performance verification may be accomplished by testing in accordance with ASTM F2487. Appropriate safety precautions must be used when field-testing any pipe material. Contact the manufacturer for recommended leakage rates. Material Properties Virgin material for pipe and fitting production shall be high-density polyethylene conforming with the minimum requirements of cell classification 424420C for 4- through 10-inch (100 to 250 mm) diameters, and 435400C for 12- through 60-inch (300 to 1500 mm) diameters, as defined and described in the latest version of ASTM D3350, except that carbon black content should not exceed 4%. The 12- through 60-inch (300 to 1500 mm) virgin pipe material shall comply with the notched constant ligament-stress (NCLS) test as specified in Sections 9.5 and 5.1 of AASHTO M294 and ASTM F2306 respectively. Installation Installation shall be in accordance with ASTM D2321 and ADS recommended installation guidelines, with the exception that minimum cover in trafficked areas for 4- through 48-inch (100 to 1200 mm) diameters shall be one foot. (0.3 m) and for 54- and 60-inch (1350 and 1500 mm) diameters, the minimum cover shall be 2 ft. (0.6 m) in single run applications. Backfill for minimum cover situations shall consist of Class 1, Class 2 (minimum 90% SPD) or Class 3 (minimum 90%) material. Maximum fill heights depend on embedment material and compaction level; please refer to Technical Note 2.01. Contact your local ADS representative or visit our website at www.ads-pipe.com for a copy of the latest installation guidelines. Pipe Dimensions Nominal Diameter, in (mm) Pipe I.D. in (mm) 4 (100) 6 (150) 8 (200) 10 (250) 12 (300) 15 (375) 18 (450) 24 (600) 30 (750) 36 (900) 42 (1050) 48 (1200) 54* (1350) 60 (1500) Pipe O.D.** in (mm) 4.8 (122) 6.9 (175) 9.1 (231) 11.4 (290) 14.5 (368) 18 (457) 22 (559) 28 (711) 36 (914) 42 (1067) 48 (1219) 54 (1372) 61 (1549) 67 (1702) Perforations All diameters available with or without perforations *Check with sales representative for availability by region. **Pipe O.D. values are provided for reference purposes only, values stated for 12- through 60-inch are ± 1 inch. Contact a sales representative for exact values. ADS, Inc. Drainage Handbook Specifications ♦ 1-10 ________________________________________________________________________________________________ © ADS, Inc., October 2009 N-12® WT IB (per AASHTO) JOINT SYSTEM (Joint configuration & availability subject to change without notice. Product detail may differ slightly from actual product appearance.) PIPE SIZE (IN) AVERAGE O.D. (IN) NOM. I.D. (IN) MIN. T. (IN) MIN. E (IN)APPROX. D9 (IN) APPROX. WEIGHT (LBS/FT) SDR 35 (PS46) ASTM D3034 4 4.215 3.975 0.120 3.50 4.695 1.05 6 6.275 5.915 0.180 4.25 6.995 2.36 8 8.400 7.920 0.240 4.75 9.360 4.24 10 10.500 9.900 0.300 6.00 11.700 6.64 12 12.500 11.780 0.360 6.25 13.940 9.50 15 15.300 14.426 0.437 7.25 17.048 14.19 SDR 26 (PS115) ASTM D3034 4 4.215 3.891 0.162 3.50 4.863 1.40 6 6.275 5.793 0.241 4.25 7.239 3.11 8 8.400 7.754 0.323 4.75 9.692 5.63 10 10.500 9.692 0.404 6.00 12.116 8.84 12 12.500 11.538 0.481 6.25 14.424 12.56 15 15.300 14.124 0.588 7.25 17.652 18.90 PS46, ASTM F679 18 18.701 17.629 0.499 8.00 20.845 21.43 21 22.047 20.783 0.588 9.50 24.575 29.88 24 24.803 23.381 0.661 9.60 27.647 38.96 27 27.953 26.351 0.745 10.10 31.157 49.47 30 CIOD 32.000 30.194 0.853 16.75 35.612 64.18 36 CIOD 38.300 36.042 1.021 19.02 42.816 93.00 42 CIOD 44.500 41.948 1.187 22.43 49.604 — 48 CIOD 50.800 47.888 1.355 24.78 56.624 — PS115, ASTM F679 18 18.701 17.261 0.671 8.00 21.581 28.49 21 22.047 20.349 0.791 9.50 25.443 — 24 24.803 22.891 0.889 9.60 28.627 — 27 27.953 25.799 1.002 10.10 32.261 — 30 CIOD 32.000 29.070 1.148 16.75 36.348 — 36 CIOD 38.300 35.464 1.373 19.02 45.438 — 42 CIOD 44.500 41.072 1.596 22.43 51.356 — 48 CIOD 50.800 46.886 1.822 24.78 58.628 — SUBMITTAL AND DATA SHEET GRAVITY SEWER Product Standard: Pipe Compound: Gasket: Integral Bell Joint: Pipe Stiffness: Pipe Length: Installation: ASTM 3034 (4”–15”) ASTM F679 (18”–48”) ASTM D1784 Cells Class 12454 or 12364 ASTM F477 ASTM D3212 ASTM D2412 F/Y = 46 PSI or 115 PSI 14 or 20 feet laying length ASTM D 2321 JM Eagle™ Installation Guide I.D. : Inside Dameter O.D. : Outside Diameter T. : Wall Thickness D9 : Bell Outside Diameter E : Distance between Assembly Mark to the end of spigot. page 13 thirteen Sani-21™: PVC Sewer Pipe SPECIFICATION DATA D3034 & F679 SEWER SPECIFICATION DATA Diamond gravity sewer pipe 4 inches through 48 inches shall be made of compounds conforming to material requirements of ASTM D3034 and ASTM F679 in accordance with ASTM D1784. Diamond PVC Sewer Pipe meets all the dimensional, chemical, and physical requirements as outlined in ASTM D3034 and ASTM F679. The pipe sizes 4 inches through 48 inches are made with an integral bell “water-tight” joint that meets the requirements of ASTM D3212 and that utilizes a Rieber gasket system for sealing that meets the requirements of ASTM F477. Each male end shall be beveled to facilitate joining and referencing marked for proper insertion depth. Diamond furnished lubricant is to be used in the joining process. Physical Properties of ASTM D3034 & F679 Pipe Materials: Pipe shall be made of PVC plastic having a minimum cell classification of 12454 or 12364 as defined in Specification D1784. Property ASTM Minimum Test Specific Gravity D792 1.40 Tensile Strength, psi D638 7,000 Tensile Modulus, psi D638 400,000 IZOD Impact Strength, D256 .65ft., lb./in. SHORT FORM Specification for Diamond PVC Solid-Wall Sewer Pipe SDR 26 or SDR 35 or PS 46 or PS 115 Diamond PVC Solid-Wall Sewer PIpe shall be made of compounds conforming to ASTM D1784 manufactured in accordance with the material requirements of ASTM D3034 or ASTM F679. Diamond PVC Sewer Pipe must meet all dimensional, chemical, and physical requirements as outlined in ASTM D3034 orASTM F679. Diamond PVC Sewer Pipe shall be installed according to the requirements of ASTM D2321. Joints shall meet the requirements of ASTM D3212 and shall be formed using Rieber Technology. Uni-Bell UNI-PUB 6, “and the manufacturer’s requirements.” Corporate Headquarters • 1212 Johnstown Road • P.O. Box 1608 • Grand Island, NE 68802-1608 SANITARY SEWER PIPE FOR THE 21st CENTURY Pipe Stiffness Pipe Modulus SDR E = 400,000 E = 500,000 41 28 35 35 46 57 26 115 144 Standard laying lengths are 14 and 22 feet TMSANITARY SEWER PIPE FOR THE 21st CENTURY page 14 fourteen Sani-21™: PVC Sewer Pipe SPECIFICATION DATA SANITARY SEWER PIPE FOR THE 21st CENTURY Standard laying lengths are 14 & 22 feet “Possession of this page does not constitute an offer of sale” Prices are subject to a firm policy of “Price in effect at time of shipment on regular purchases” D3034 & F679 SEWER SPECIFICATION DATA Nominal Pipe Size Inches Outside Diameter A Inches Bell Socket Diameter B Inches Socket Depth C Inches Insert Mark D Inches Wall Thickness SDR26/PS115 (t) Inches Wall Thickness SDR35/PS46 (t) Inches 4 4.215 5-1/4 4-5/8” 4“ 0.162 0.120 6 6.275 7-1/2 4-3/4” 4“ 0.241 0.180 8 8.400 9-7/8 6-1/8” 5“ 0.323 0.240 10 10.500 12-3/8 6-3/4” 6“ 0.404 0.300 12 12.500 14-5/8 7-1/4” 6“ 0.481 0.360 15 15.300 18 6-3/4” 6” 0.588 0.437 Strength Corporate Headquarters • 1212 Johnstown Road • P.O. Box 1608 • Grand Island, NE 68802-1608 D-3034 Pipe Dimensions F-679 Pipe Dimensions A B D C Reiber Joint Illustration Sani-21™ 18 18.701 21-3/4” 7-3/4” 7” 0.671 0.499 21 22.047 25-1/2” 7-3/4” 7” 0.791 0.588 24 24.803 28-3/4” 8-1/2” 7-1/4” 0.889 0.661 27 27.953 32-1/2” 8-1/2” 7-1/4” 1.002 0.745 30 ciod 32.000 37-1/4” 12” 10” 1.148 0.853 36 ciod 38.300 43-1/4” 12” 10” 1.373 1.021 42 ciod 44.500 53” 16” 13” 1.187 48 ciod 50.800 60” 16” 13” 1.355 Sani-21 is supplied in 14 foot and 22 foot laying lengths. TMSANITARY SEWER PIPEFOR THE 21st CENTURY Rev: 01/2006 Product Description: ASTM D3034 Gravity Sewer Pipe North American Pipe's ASTM D3034 Gravity Sewer PVC product line is manufactured to meet the needs of modern municipal waste water systems, residential waste water control and other non- pressure applications. With top quality raw materials and modern processing technology North American Pipe's ASTM D3034 Gravity Sewer pipe meets all industry standards in addition to our own rigorous quality control standards. North American Pipe’s ASTM D3034 Gravity Sewer pipe utilizes Reiber style gaskets throughout the entire product offering. North American Pipe produces a full range of ASTM D3034Gravity Sewer pipe in SDR-35 and SDR-26 classifications. Whether specifying or installing our pipe you can be assured that North American Pipe will provide the pipe “Right, On Time, All the Time”. This product is made in accordance with the following specifications: ASTM D3034 ASTM D1784 ASTM F477 ASTM D3212 Short Form Specification for North American Pipe Corporation ASTM D3034 Gravity Sewer Pipe PVC gravity sewer pipe shall be made from a compound conforming to a cell classification of 12454 or 12364 as defined by ASTM D1784 and in accordance with ASTM D3034 for sizes four inch through fifteen inch. The wall thickness, when tested according to ASTM D3412, shall correspond to a dimension ratio of SDR 35 with a pipe stiffness value of 46 or SDR26 with a pipe stiffness of 115 for heavy wall pipe. Integral bells shall incorporate locked in gaskets meeting the requirements of ASTM D3212 and F477. The laying length of the pipe shall be 14 feet. Rev: 01/2006 ASTM D3034 Gravity Sewer Pipe NOMINAL PIPE SIZE OUTSIDE DIA. – NOM. (OD) *APPROX. BELL DIA. (BD) **APPROX. BELL DEPTH (C) INSERT MARK (L) 4” 4.215 5.25 4.27 3.250 6” 6.275 7.50 5.40 4.125 8” 8.400 10.00 6.27 4.250 10” 10.500 12.25 7.16 5.250 12” 12.500 14.25 8.04 5.500 15” 15.300 17.25 9.61 7.500 NOMINAL PIPE SIZE SDR 35 (T) SDR 26 (T) SDR 23.5 (T) 4” .120 .162 .178 6” .180 .241 .265 8” .240 .323 10” .300 .404 12” .360 .481 15” .437 .588 Note: These dimensions are for estimating purposes only * Dimension given for Approx. Bell Diameter (BD) is for highest pressure class ** Nominal depth, depth will vary by pressure class Submittal Package Page 2 2-6 AMERICAN Fastite Joint Pipe in sizes 4”- 64” for water, sewage or other liquids has the proven long-life and high-strength qualities inherent in pipe produced centrifugally in accordance with AWWA C151. In addition, this significant AMERICAN development, a dependable, single gasket, push-on type joint meeting the requirements of AWWA C111, affords the customer lower joint cost and time-saving advantages in installation. It pro- vides exceptional strength and flexibility and has been widely accepted by engineers, con- tractors and utility officials since the 1950s. For added flexibility during construction, and for possible elimination of bends, a liberal 5° allowable deflection is standard in all sizes through 30”, offering 21” offset in a 20’ length of pipe. Liberal deflection can also be provided in larger diameter pipe with standard and Special Fastite Deflection Bells. The patented AMERICAN Fastite Joint embodies many advanced design features and is rated for a water working pressure of 350 psi. For specific conditions, ductile iron piping with this joint has been approved for much higher pressure conditions. The socket, which is scien- tifically designed with two gasket recesses and a dividing buttress, is manufactured to close toler- ances so that the gasket is self-centered, securely confined, and firmly compressed for a perma- nent, tight, trouble-free joint. The Fastite joint seal, bubble-tight under vacuum and external pressure, becomes even tighter with the appli- cation of internal pressure due to a specially designed wedging surface in the socket. Fastite Joint Assembly The bell opening is slightly tapered to provide easy entry of the pipe end; the flared socket design permits liberal joint deflection. The plain end of the pipe is tapered or rounded to facilitate entry into the bell and self-centering in the gasket. On pipe cut in the field, the plain end can be easily beveled and smoothed by the use of a portable grinding wheel or other suitable apparatus. Methods of cuttingductile iron pipe are described in Section 3. A stripe is painted on the plain end ofAMERICAN Fastite Joint Pipe to provide a visual means of checking the joint alignmentand to assure proper insertion. See page 2-10 for detailed assembly instructions. Fastite GasketThe Fastite Joint sealing component—a molded synthetic rubber ring gasket of twohardnesses, shaped to fit the configuration of the gasket socket—is manufactured per allrequirements of ANSI/AWWA C111/A21.11 and under AMERICAN’s own rigid specifica-tions, assuring closely controlled dimensional and hardness properties. The smaller end ofthe gasket is of harder rubber, approximately 85 durometer hardness, which provides astrong shoulder for self-centering on the gas- ket buttress, a permanent seal against coldflow, and protection from deterioration. The larger end of the gasket is of softer rubber,approximately 65 durometer hardness, provid- ing ease of assembly and positive sealing. Thedesign assures effective sealing at low or high pressures and in straight or deflected jointalignment. It also eliminates any concerns of infiltration or root intrusion, and assures posi-tive sealing against negative pressure, thus preventing gasket “pullout” should a vacuumbe created in the line. A taper on the inside of the gasket allowsthe entering pipe to locate and center on the hard section and reduces friction loads during AMERICAN Fastite®Joint Pipe For Water, Sewage or Other Liquids Submittal Package Page 3 2-7 subsequent assembly. The snug fit and the hard section of the gasket, in conjunction with the design of the buttress, act to restrain the gasket against dislodgment during assembly. Additional internal pressure results in increased tightness of the seal when pipe is either in straight alignment or deflected. Gaskets made of SBR (Styrene Butadiene Rubber) are standard. For information on gas- kets made of special types of rubber, for applications involving air or liquid tempera- tures in excess of 150°F, or for chemical, hydrocarbon or other special service applica- tions, and for installations in contaminated soils where permeation through gaskets might be a concern, consult AMERICAN for recom- mendations. See Table 2-1. Fastite Lubricant AMERICAN Fastite Joint Lubricant is a non-toxic water soluble material imparting nei- ther taste nor odor to the conveyed water and is ANSI/NSF 61 approved. The lubricant is suitable for use in hot or cold weather and will adhere to wet or dry pipe. AMERICAN Fastite Joint Pipe can be assembled when submerged, though for such installation, special AMERICAN underwater joint lubricant is recommended. See Table No. 2-5 for appropriate lubricant quantities. Fastite Joint Materials Standard joint materials include Fastite plain rubber gaskets and a sufficient supply of Fastite joint lubricant. Fastite pipes are most often readily joined with available excavating equipment; however, assembly tools can be supplied by AMERICAN on a loan basis with a nominal deposit which is refundable upon return of tools in good condition. Fittings AMERICAN Fastite or Flex-Ring fittings and AMERICAN Mechanical Joint Fittings are used with Fastite Joint pipe. See Sections 4 and 5. Coating and Lining AMERICAN Fastite Joint Pipe can be fur- nished asphaltic coated, cement lined, or with special coating or lining where required. See Section 11. Fastite Gaskets Plain Rubber Styrene Butadiene 150°F 150°F Fresh Water, Salt Water, Copolymer(SBR)Sanitary Sewage Plain Rubber Styrene Butadiene 150°F 150°F Electrical continuity for thawing (conductive) Copolymer(SBR)of Service Water and Sewage EPDM Ethylene Propylene 212°F 200°F Water, Sewage, Ketones, Diene Monomer Dilute Acids and Alkalies, Vegetable Oil, Alcohols, Air Neoprene Polychloroprene(CR) 200°F 180°F Fresh Water, Sewage Nitrile Acrylonitrile 150°F 150°F Non-Aromatic Hydrocarbons, Buna-N Butadiene(NBR)Petroleum Oil, Hydraulic Fluids, Fuel Oil, Fats, Oil, Grease† Fluoroelastomer FKM 212°F 300°F Aromatic Hydrocarbons, Gasoline, Fluorel Refined Petroleum Products, most Viton®***Chemicals and Solvents, High Temp., Air (Least permeable of all available Fastite gasket rubbers) Table No. 2-1 Common Name or Trade Name*Chemical Name Maximum Service Temperature** Water & Sewer Air Common Uses *AMERICAN reserves the right to furnish any Trade or Brand rubber for the chemical formulation specified. **Temperature is in reference to conveyed fluid. Lubricating oil in air can adversely affect SBR and EPDM performance. SBR, Nitrile and Neoprene are not recommended for hot air exposure in wastewater treatment systems. ***Viton® is a registered trademark of DuPont Dow Elastomers. Refer to Section 11 for temperature and service capabilities of pipe linings. Refer higher temperatures or other special requirements to AMERICAN for recommendations regarding suitable gasket material. †This gasket rubber is chemically resistantin the non-potable water uses shown but is not as resistant to permeation in potable water applications as FKM. All Fastite gaskets made from the materials in the above table are suitable for use with water containing normal concentrations of chloramine. Where increased resistance to chloramine is desired, neoprene or fluoroelastomer materials should be considered. Submittal Package Page 4 2-8 *Dimensions subject to change at our option. Check AMERICAN if exact dimensions required. See Section 3 for additional information on ductile iron pipe. See Sections 4 and 7 for information on Fastite fittings. AMERICAN Fastite®Joint for Ductile Iron Pipe ANSI/AWWA C111/A21.11 Standard Dimensions LAYING LENGTHD F* A Table No. 2-2 16 20 6.90 3.38 8.60 18 20 9.05 3.75 11.16 10 20 11.10 3.75 13.25 12 20 13.20 3.75 15.22 14 20 15.30 5.23 17.73 16 20 17.40 5.23 19.86 18 20 19.50 5.50 22.16 24 20 25.80 5.50 28.50 30 20 32.00 6.50 34.95 36 20 38.30 6.50 41.37 42 20 44.50 7.50 48.27 48 20 50.80 8.00 54.71 54 20 57.56 8.50 61.65 60 20 61.61 8.75 65.80 64 20 65.67 9.00 70.04 Size in. Nominal Laying Length ft.A Outside Diameter D Depth of Socket F* Bell O.D. Dimensions in Inches 14 18 4.80 3.31 6.40 20 20 21.60 5.50 24.28 Submittal Package Page 5 2-9 Table No. 2-4 4 3⁄8 6 9⁄16 8 3⁄4 10 15⁄16 12 11⁄8 14 15⁄16 16 11⁄2 18 15⁄8 24 21⁄4 30 23⁄4 36 25⁄8 42 21⁄4 48 21⁄2 54 27⁄8 60 31⁄8 64 33⁄8 20 17⁄8 S Separation in. *Approximate radius of curve produced by a succession of nominal lengths of pipe fully deflected. †Special Deflection Bells must be specifically ordered and will be marked with white bell face for easy identification. For easiest assembly, the joints should be assembled with the pipe in reasonably straight alignment. After joint assembly, the pipe may be deflected up to the maximum shown above. Offset distances are based on 20' lengths. AMERICAN Fastite®Joint Pipe Allowable Joint Deflection XY Table No. 2-3 14 18 19 5° 206 - - - 16 20 21 5° 230 - - - 18 20 21 5° 230 - - - 10 20 21 5° 230 - - - 12 20 21 5° 230 - - - 14 20 21 5° 230 - - - 16 20 21 5° 230 - - - 18 20 21 5° 230 - - - 20 20 21 5° 230 - - - 24 20 21 5° 230 - - - 30 20 21 5° 230 - - - 36 20 17 4° 285 21 5° 230 42 20 12 3° 380 21 5° 230 48 20 12 3° 380 17 4° 285 54 20 12 3° 380 17 4° 285 60 20 12 3° 380 17 4° 285 64 20 12 3° 380 17 4° 285 Maximum Allowable Separation Size in. R Y 20' Nomi n al Laying Len g t h [[ [[[R = Radius of Curve (ft.) Y = Deflection Angle (degrees) Radius of Curve =Nominal Laying Length 2 x Tangent (Y 2)Maximum Allowable Separation, “S”, in Standard Bell pipe is approximately equal to the median pipe diameter in inches times the sine of the deflection angle. This is provided for information only and should not be used to determine precise joint deflection. Size in. Nominal Laying Length ft. X Offset per Nominal Length in. Y DeflectionAngle Radius of Curve* ft. X Offset per Nominal Length in. Y DeflectionAngle Radius of Curve* ft. Maximum Recommended Deflection† Standard Bell Special Deflection Bell 2 x Tangent (Y ÷ 2) S D-t t Submittal Package Page 9 2-13 AMERICAN Fastite®Joint Lubricant Requirement by Size of Pipe Table No. 2-5 14 .03 33 16 .045 22 18 .06 17 10 .07 14 12 .08 12 14 .09 11 16 .11 19 18 .12 18 20 .14 17 24 .17 16 30 .30 13 36 .36 13 42 .44 12 48 .50 12 54 .59 12 60 .66 11 64 .71 11 Pipe Size in. Approx. Pounds of Lubricant per Joint Approx. No. of Joints per Pound of Lubricant 64" AMERICAN Fastite Joint pipe being installed in a wastewater application. Note: Field rounding operations should be conducted without backfill on any part of large-diameter pipes and prior to encasing any part of pipe in concrete. If the inside of the pipe cannot be accessed to remove jack- ing materials, pipe ends can alternatively be rounded using external clamping means. 1. Measure/determine the minimum (minor) diameter of the ends to be rounded. 2. Place the jack and the shaped blocks in line with the minor diameter as shown in the attached sketch using a sound 4"x4" spacer timber cut square to the required length to take up the space. 3. Apply a load carefully with the jack only until the “minimum diameter equals the maximum diameter,” or until the gland will easily slip over the end. No more jacking should be attempted or necessary - DO NOT ATTEMPT TO PERMANENTLY ROUND END. 4. After the joint is completely assem- bled and the bolts (if involved) are uniformly tightened to the required torque, carefully relax and remove the jack and timbers from the pipe. SHAPED BLOCK SHAPED BLOCK 4"x4" timber cut todesired length. Use anysuitable timber availablefrom dunnage on car,truck or other source. Submittal Package Page 13 11-3 Cement Lining ANSI/AWWA C104/A21.4 Thicknesses and Weights Table No. 11-1 4 18 1⁄16 .87 17 1⁄8 1.71 31 6 20 1⁄16 1.30 26 1⁄8 2.57 51 8 20 1⁄16 1.74 35 1⁄8 3.45 69 10 20 1⁄16 2.15 43 1⁄8 4.28 86 12 20 1⁄16 2.57 51 1⁄8 5.12 102 14 20 3⁄32 4.49 90 3⁄16 8.93 179 16 20 3⁄32 5.13 103 3⁄16 10.19 204 18 20 3⁄32 5.76 115 3⁄16 11.47 229 20 20 3⁄32 6.40 128 3⁄16 12.73 255 24 20 3⁄32 7.68 154 3⁄16 15.31 306 30 20 1⁄8 12.76 255 1⁄4 25.42 508 36 20 1⁄8 15.31 306 1⁄4 30.51 610 42 20 1⁄8 17.82 356 1⁄4 35.53 711 48 20 1⁄8 20.35 407 1⁄4 40.60 812 54 20 1⁄8 22.89 458 1⁄4 45.68 914 60 20 1⁄8 24.71 494 1⁄4 49.32 986 64 20 1⁄8 26.35 527 1⁄4 52.61 1052 Size in. Nominal Pipe Length ft. Minimum Thickness in. Weight Per Foot lb Weight Per Length lb Weight Per Nominal Length lb Weight Per Foot lb Minimum Thickness in. Standard Thickness Double Thickness Weights are based on the minimum lining thicknesses for minimum pressure classes of Fastite ductile iron pipe. Actual lengths and weights may differ from above. Linings may taper at the ends. AMERICAN recommends the use of standard thickness cement lining per AWWA C104 for all normal installations. This 64" Ductile Iron Fastite Joint water transmission main was furnished with stan- dard cement lining for continuing high flow performance. Submittal Package Page 16 2-7 subsequent assembly. The snug fit and the hard section of the gasket, in conjunction with the design of the buttress, act to restrain the gasket against dislodgment during assembly. Additional internal pressure results in increased tightness of the seal when pipe is either in straight alignment or deflected. Gaskets made of SBR (Styrene Butadiene Rubber) are standard. For information on gas- kets made of special types of rubber, for applications involving air or liquid tempera- tures in excess of 150°F, or for chemical, hydrocarbon or other special service applica- tions, and for installations in contaminated soils where permeation through gaskets might be a concern, consult AMERICAN for recom- mendations. See Table 2-1. Fastite Lubricant AMERICAN Fastite Joint Lubricant is a non-toxic water soluble material imparting nei- ther taste nor odor to the conveyed water and is ANSI/NSF 61 approved. The lubricant is suitable for use in hot or cold weather and will adhere to wet or dry pipe. AMERICAN Fastite Joint Pipe can be assembled when submerged, though for such installation, special AMERICAN underwater joint lubricant is recommended. See Table No. 2-5 for appropriate lubricant quantities. Fastite Joint Materials Standard joint materials include Fastite plain rubber gaskets and a sufficient supply of Fastite joint lubricant. Fastite pipes are most often readily joined with available excavating equipment; however, assembly tools can be supplied by AMERICAN on a loan basis with a nominal deposit which is refundable upon return of tools in good condition. Fittings AMERICAN Fastite or Flex-Ring fittings and AMERICAN Mechanical Joint Fittings are used with Fastite Joint pipe. See Sections 4 and 5. Coating and Lining AMERICAN Fastite Joint Pipe can be fur- nished asphaltic coated, cement lined, or with special coating or lining where required. See Section 11. Fastite Gaskets Plain Rubber Styrene Butadiene 150°F 150°F Fresh Water, Salt Water, Copolymer(SBR)Sanitary Sewage Plain Rubber Styrene Butadiene 150°F 150°F Electrical continuity for thawing (conductive) Copolymer(SBR)of Service Water and Sewage EPDM Ethylene Propylene 212°F 200°F Water, Sewage, Ketones, Diene Monomer Dilute Acids and Alkalies, Vegetable Oil, Alcohols, Air Neoprene Polychloroprene(CR) 200°F 180°F Fresh Water, Sewage Nitrile Acrylonitrile 150°F 150°F Non-Aromatic Hydrocarbons, Buna-N Butadiene(NBR)Petroleum Oil, Hydraulic Fluids, Fuel Oil, Fats, Oil, Grease† Fluoroelastomer FKM 212°F 300°F Aromatic Hydrocarbons, Gasoline, Fluorel Refined Petroleum Products, most Viton®***Chemicals and Solvents, High Temp., Air (Least permeable of all available Fastite gasket rubbers) Table No. 2-1 Common Name or Trade Name*Chemical Name Maximum Service Temperature** Water & Sewer Air Common Uses *AMERICAN reserves the right to furnish any Trade or Brand rubber for the chemical formulation specified. **Temperature is in reference to conveyed fluid. Lubricating oil in air can adversely affect SBR and EPDM performance. SBR, Nitrile and Neoprene are not recommended for hot air exposure in wastewater treatment systems. ***Viton® is a registered trademark of DuPont Dow Elastomers. Refer to Section 11 for temperature and service capabilities of pipe linings. Refer higher temperatures or other special requirements to AMERICAN for recommendations regarding suitable gasket material. †This gasket rubber is chemically resistantin the non-potable water uses shown but is not as resistant to permeation in potable water applications as FKM. All Fastite gaskets made from the materials in the above table are suitable for use with water containing normal concentrations of chloramine. Where increased resistance to chloramine is desired, neoprene or fluoroelastomer materials should be considered. Submittal Package Page 17 3-20 AMERICAN Ductile Iron Pipe ANSI/AWWA C150/A21.50 and ANSI/AWWA C151/A21.51 Nominal Wall Thicknesses for Special Thickness Classes *These are Special Thickness Classes as shown in AWWA C150 and C151. They were previously designated standard thickness classes. AMERICAN can furnish any thickness in between these Special Thicknesses if deemed economical for major projects. Special classes are most appropriately used for some threaded, grooved, or ball and socket pipes or for extraordinary design conditions, and they are generally less available than standard pressure class pipe. For pressure rating and maximum depth of cover capabilities of Special Thickness Classes, check AMERICAN. These capabilities can be estimated by comparing metal thickness and capabilities of those of Pressure Classes in Table No. 3-11, or may be calculated by using the design formulas shown in AWWA C150. Table No. 3-12 Size in. Outside Diameterin.50 51 52 53 54 55 56 SPECIAL THICKNESS CLASSES—Wall Thickness in Inches* 4 4.80 - .26 .29 .32 .35 .38 .41 6 6.90 .25 .28 .31 .34 .37 .40 .43 8 9.05 .27 .30 .33 .36 .39 .42 .45 10 11.10 .29 .32 .35 .38 .41 .44 .47 12 13.20 .31 .34 .37 .40 .43 .46 .49 14 15.30 .33 .36 .39 .42 .45 .48 .51 16 17.40 .34 .37 .40 .43 .46 .49 .52 18 19.50 .35 .38 .41 .44 .47 .50 .53 20 21.60 .36 .39 .42 .45 .48 .51 .54 24 25.80 .38 .41 .44 .47 .50 .53 .56 30 32.00 .39 .43 .47 .51 .55 .59 .63 36 38.30 .43 .48 .53 .58 .63 .68 .73 42 44.50 .47 .53 .59 .65 .71 .77 .83 48 50.80 .51 .58 .65 .72 .79 .86 .93 54 57.56 .57 .65 .73 .81 .89 .97 1.05 ® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com Page 3 REV.07 ANSI/AWWA C153/A21.53 Compact MJ Fittings MATERIAl: Ductile Iron per ASTM A536 PRESSuRE: 350 PSI rating for 3" - 24" sizes, 250 PSI rating for 30” - 48" sizes and 150 PSI rating for 54” - 60” sizes TESTINg: In accordance with ANSI/AWWA C153/A21.53 and UL requirements lAyINg lENgTh: In accordance with ANSI/AWWA C153/A21.53 (fittings not listed in ANSI/AWWA have dimensions per Star design as noted in the catalog) WEIghTS: Are in pounds, unless noted otherwise and do not include accessories, cement lining and coating FlANgES: Flanged ends on fittings match ANSI/AWW C115/A21.15 and ANSI B16.1 class 125 flanges CEMENT lININg: In accordance with ANSI/AWWA C104/A21.4 -- size 2" - 3" single thickness and sizes 4" - 64" double thickness COATINg: Asphaltic seal coat inside and out in accordance with ANSI/AWWA C104/A21.4 gASkETS: SBR in accordance with ANSI/AWWA C111/A21.11 (see pg. 17) T-BOlTS/NuTS: Low alloy steel in accordance with ANSI/AWWA C111/A21.11 (see pg. 16) APPROvAlS: 4" - 12" Underwriters Laboratories Listed 3" and greater are UL/NSF-61 DIMENSIONS: All dimensions are in inches unless noted otherwise Utility Pipe Fittings and Accessories MEChANICAlJOINT DIMENSIONS NOM. SIZE A DIA.B C DIA.D DIA.F DIA.J DIA.k1 DIA.k2 DIA.l M S Ø X DIA.BOlTS SIZE NO. 2 2.50 2.50 3.39 3.50 2.61 4.75 6.19 6.25 0.58 0.62 0.36 28º¾⅝ x 3 2 3 3.96 2.50 4.84 4.94 4.06 6.19 7.62 7.69 0.58 0.62 0.39 28º¾⅝ x 3 4 4 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 0.60 0.75 0.39 28º⅞¾ x 3 ½4 6 6.90 2.50 8.02 8.12 7.00 9.50 11.06 11.12 0.63 0.88 0.43 28º⅞¾ x 3 ½6 8 9.05 2.50 10.17 10.27 9.15 11.75 13.31 13.37 0.66 1.00 0.45 28º⅞¾ x 3 ½6 10 11.10 2.50 12.22 12.34 11.20 14.00 15.62 15.62 0.70 1.00 0.47 28º⅞¾ x 4 8 12 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 0.73 1.00 0.49 28º⅞¾ x 4 8 14 15.30 3.50 16.40 16.54 15.44 18.75 20.25 20.25 0.79 1.25 0.55 28º⅞¾ x 4 ½10 16 17.40 3.50 18.50 18.64 17.54 21.00 22.50 22.50 0.85 1.31 0.58 28º⅞¾ x 4 ½12 18 19.50 3.50 20.60 20.74 19.64 23.25 24.75 24.83 1.00 1.38 0.68 28º⅞¾ x 4 ½12 20 21.60 3.50 22.70 22.84 21.74 25.50 27.00 27.08 1.02 1.44 0.69 28º⅞¾ x 4 ½14 24 25.80 3.50 26.90 27.04 25.94 30.00 31.50 31.58 1.02 1.56 0.75 28º⅞¾ x 5 16 30 32.00 4.00 33.29 33.46 32.17 36.88 39.12 39.12 1.31 2.00 0.82 20º1 ⅛1 x 6 20 36 38.30 4.00 39.59 39.76 38.47 43.75 46.00 46.00 1.45 2.00 1.00 20º1 ⅛1 x 6 24 42 44.50 4.00 45.79 45.96 44.67 50.62 53.12 53.12 1.45 2.00 1.25 20º1 ⅜1 ¼ x 6 ½28 48 50.80 4.00 52.09 52.26 50.97 57.50 60.00 60.00 1.45 2.00 1.35 20º1 ⅜1 ¼ x 6 ½32 54 { Dimensions Available On Request }60 64 L K1 X J D F Ø 2"-24" = 0.31 in. 30"-64" = 0.38 in.B 2° S M K2 7° 0.12 in.C0.75 in. A M E M B E R Not Included in AWWA C153 gENERAl SPECIFICATIONS 2" - 64" DuCTIlE IRON MEChANICAl JOINT COMPACT FITTINgS ® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com Page 37 REV.07 Flanged Fittings O.D. T B.C.SIZEMATERiAl: Ductile iron per ASTM A536 PREssuRE: 250 PSI ratiing for 1" - 48" sizes and 150 PSI rating for 54" - 64" TEsTing: In accordance with ANSI/AWWA C110/A21.10, UL and FM requirements lAying lEngTh: 2" - 48" sizes in accordance with ANSI/AWWA C110/A21.10 and ANSI B16.1 and 54" - 64" sizes in accordance with ANSI/AWWA C153/A21.53 (fittings not listed in ANSI/AWWA have dimensions per Star design as noted in the catalog) WEighTs: Are in pounds, unless noted otherwise and do not include accessories, cement lining and coatings DRilling: In accordance with ANSI/AWWA C110/A21.10, ANSI/AWWA C153/A21.53 and ANSI B16.1 Class 125 Flanges CEMEnT lining: In accordance with ANSI/AWWA C104/A21.4 -- sizes 1"- 3" single thickness and sizes 4"- 64" double thickness COATing: Asphaltic seal coat inside in accordance with ANSI/AWWA C104/A21.4 and prime coat outside APPROvAls: 4" - 12" Underwriters Laboratories Listed and Factory Mutual approved for 300 PSI rating 2" and greater are UL/NSF-61 DiMEnsiOns: All dimensions are in inches unless noted otherwise gEnERAl sPECiFiCATiOns 1" - 64" DuCTilE iROn FlAngED FiTTings Utility Pipe Fittings and Accessories Ansi/AWWA C110/A21.10 FlAngE DETAils nOM. siZE O.D.B.C.T BOlT hOlEDiA. BOlTs siZE nO. 1 4.25 3.12 0.44 0.62 ½ x 2 4 1 ½5.00 3.88 0.56 0.62 ½ x 2 4 2 6.00 4.75 0.62 0.75 ⅝ x 2 ¼4 2 ½7.00 5.50 0.69 0.75 ⅝ x 2 ½4 3 7.50 6.00 0.75 0.75 ⅝ x 2 ½4 4 9.00 7.50 0.94 0.75 ⅝ x 3 8 5 10.00 8.50 0.94 0.88 ¾ x 3 8 6 11.00 9.50 1.00 0.88 ¾ x 3 ½8 8 13.50 11.75 1.12 0.88 ¾ x 3 ½8 10 16.00 14.25 1.19 1.00 ⅞ x 4 12 12 19.00 17.00 1.25 1.00 ⅞ x 4 12 14 21.00 18.75 1.38 1.13 1 x 4 ½12 16 23.50 21.25 1.44 1.13 1 x 4 ½16 18 25.00 22.75 1.56 1.25 1 ⅛ x 5 16 20 27.50 25.00 1.69 1.25 1 ⅛ x 5 20 24 32.00 29.50 1.88 1.38 1 ¼ x 5 ½20 30 38.75 36.00 2.12 1.38 1 ¼ x 6 ½28 36 46.00 42.75 2.38 1.63 1 ½ x 7 32 42 53.00 49.50 2.62 1.63 1 ½ x 7 ½36 48 59.50 56.00 2.75 1.63 1 ½ x 8 44 54 66.25 62.75 3.00 2.00 1 ¾ x 8 ½44 60 73.00 69.25 3.12 2.00 1 ¾ x 9 52 64 80.00 76.00 3.38 2.00 1 ¾ x 9 52 APPROVED M E M B E R not included in AWWA C110 C153 DUCTILE IRON MECHANICAL JOINT FITTINGS C153 DUCTILE IRON MECHANICAL JOINT FITTINGS BASIC SPECIFICATIONS June 2019 SIGMA Corporation www.sigmaco.com ® Member®Certified toANSI/NSF 61 ® SIZES:• 2” - 64” MATERIAL:• Ductile Iron ASTM A536, Grade 65-45-12, 60-42-10 or 70-50-05. PRESSURE: • 350 PSI Water Working Pressure 2”- 24”. • 250 PSI Water Working Pressure 30”- 48”. • 150 PSI Water Working Pressure 54”- 64”. TESTING:• In accordance with ANSI/AWWA C153/A21.53. • In accordance with UL - FM requirements. • All fittings are hydrostatically tested in accordance with SIGMA Quality Management Stan- dard. • All fittings are heat coded to ensure traceability and verification of metallurgical properties in accordance with the prevailing standards and SIGMA Quality Management Standards. LAYING LENGTH:• Short body design - straight section of body deleted to provide a compact and lighter fitting without reducing strength or flow characteristics. • In accordance with ANSI/AWWA C153/A21.53. DEFLECTION:• Maximum allowable deflection for MJ Joint on a full length pipe is as mentioned below: 1. 3” - 4” = 8 Degrees 2. 6” = 7 Degrees 3. 8” - 12” = 5 Degrees 4. 14” - 48” = 3 Degrees CEMENT LINING:• Maximum Double cement lined in accordance with ANSI/AWWA C104/A21.4. COATING:• Interior of fitting is seal coated (asphaltic material) in accordance with ANSI/ AWWA C104/A21.4 and NSF61 approved. • Exterior of fitting is seal coated (asphaltic material) in accordance with ANSI/ AWWA C153/A21.53 and NSF61 approved. GASKETS: • SBR in accordance with ANSI/AWWA C111/A21.11. • Also available in EPDM, NBR and CR. T-BOLTS:• Low Alloy corrosion resistant high strength steel in accordance with ANSI/AWWA C111/ A21.11. APPROVALS:• 3”-16” Underwriters Laboratories listed and Factory Mutual Approved. STANDARDS:• Certified to NSF61 Standard including Annex G & 372. • ANSI/AWWA C153/A21.53 for Compact Ductile Iron Fittings 2”-64” for water and other liq- uids.INSTALLATION:• Per ANSI/AWWA C600 and C111 using DIP conforming to C150/C151 and PVC pipe conform- ing to C900/C905. For sewer applications that require mandrel passage after installation, SIGMA recommends the end user check the fitting with the respective size mandrel BEFORE installing the fitting. SIGMA Corporation will NOT take responsibility for any back charges incurred due to the fitting not being checked with a mandrel prior to installation. C110 DUCTILE IRON FLANGED FITTINGS C110 DUCTILE IRON FLANGED FITTINGS BASIC SPECIFICATIONS SIZES:• 2” - 64” MATERIAL:• Ductile Iron ASTM A536 Grade 60-42-10, 65-45-12 or 70-50-05. PRESSURE:• 250 PSI Water Working Pressure for Ductile Iron sizes 2” - 48”. • 150 PSI Water Working Pressure for Ductile Iron sizes 54” - 64”. TESTING:• In accordance with ANSI / AWWA C110 / A21.10 where applicable. • Other items are in accordance with manufacturer’s standards. • 54” and above Flanged Fittings are manufactured as per AWWA C153/A21.53. • All fittings are hydrostatically tested in accordance with SIGMA Quality Man- agement Standard. • All fittings are heat coded to ensure traceability and verification of metallurgi- cal properties in accordance with SIGMA Quality Management Standards. LAYING LENGTH:• In accordance with ANSI / AWWA C110 / A21.10 where applicable. • Other items are in accordance with manufacturer’s standards. • 54” and above Flanged Fittings are manufactured as per AWWA C153/A21.53. CEMENT LINING:• Double cement lined in accordance with ANSI/AWWA C104 / A21.4. COATING:• Interior of fitting is seal coated (asphalt material) in accordance with ANSI / AWWA C104/A21.4 and NSF61 approved. • Red Primer Outside. • For special conditions, other types of coatings and linings are available. • Please specify when ordering. GASKETS:• SBR in accordance with ANSI/AWWA C111/A21.11 & ANSI/AWWA C111/A21.11. • Also available in EPDM, NBR and CR. APPROVALS:• 2”-16” Underwriters Laboratories listed and Factory Mutual Approved. STANDARDS:• Certified to NSF61 Standard including Annex G. • ANSI / AWWA C110 / A21.10 Where applicable. • Other items are in accordance with manufacturer’s standards. • 54” and above Flanged Fittings are manufactured as per AWWA C153/A21.53. INSTALLATION:• Per ANSI/AWWA C600 and C111 using DIP conforming to C150/C151 and PVC pipe conforming to C900/C905. September 2015 SIGMA Corporation www.sigmaco.com® Member®Certified toANSI/NSF 61 ® SUBMITTAL (Current Revisions for All Standards Apply) SIZES: ............................2” through 48” (2” Not Referenced in C153/A21.53) STANDARDS: .................ANSI/AWWA C153/A21.53-06 and NFPA 3”-12” UL Listed (EX2111) Note: Cast with tested and traceable ASTM A536 Ductile Iron PRESSURE RATING: 2”- 24” rated @ 350 PSI; 30”- 48” & all fittings with Flanged branches rated @ 250 PSI Note: With use of special flange gasket 2”-24” flanged fittings can be rated @ 350 psi Note: Compact Wyes over 12” are not pressure rated. Contact manufacturer for rating in your application. DEFLECTION: .................Upon completion of installation, Mechanical Joint fittings 2”-12” are rated for a maxi- mum of 5° deflection and 14”–48” a maximum of 3° deflection NSF-61: .........................Meets all requirements, UL Registered (2”-48”) BITUMINOUS COATING: ......................ANSI/AWWA C104/A21.4-08 CEMENT LINING: ..........ANSI/AWWA C104.A21.4-08, Double cement lining available EPOXY COATING:..........ANSI/AWWA C116/A21.16-09 Note: Epoxy coated fittings are available to the specification required for your application(s) BARE: .............................Available BOLTS: ...........................ANSI/AWWA C111/A21.11-7 INSTALLATION: .............Per AWWA C600-99 using pipe conforming to ANSI/AWWA C151/A21.51-02 JOINT DIMENSIONS IN INCHES BOLTS Size A Dia. B C Dia. D Dia. F Dia. J Dia. K1 Dia. K2 Dia. L M S T X Size No. 3 3.96 2.50 4.84 4.94 4.06 6.19 7.62 7.69 .58 .62 .39 .33 ¾ Á x3 4 4 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 .60 .75 .39 .34  ¾x3½ 4 6 6.90 2.50 8.02 8.12 7.00 9.50 11.06 11.12 .63 .88 .43 .36  ¾x3½ 6 8 9.05 2.50 10.17 10.27 9.15 11.75 13.31 13.37 .66 1.00 .45 .38  ¾x4 6 10 11.10 2.50 12.22 12.34 11.20 14.00 15.62 15.62 .70 1.00 .47 .40  ¾x4 8 12 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 .73 1.00 .49 .42  ¾x4 8 14 15.30 3.50 16.40 16.54 15.44 18.75 20.31 20.25 .79 1.25 .55 .47  ¾x4½ 10 16 17.40 3.50 18.50 18.64 17.54 21.00 22.56 22.50 .85 1.31 .58 .50  ¾x4½ 12 18 19.50 3.50 20.60 20.74 19.64 23.25 24.83 24.75 1.00 1.38 .68 .54  ¾x4½ 12 20 21.60 3.50 22.70 22.84 21.74 25.50 27.08 27.00 1.02 1.44 .69 .57  ¾x4½ 14 24 25.80 3.50 26.90 27.04 25.94 30.00 31.58 31.50 1.02 1.56 .75 .61  ¾x5 16 30 32.00 4.00 33.29 33.46 32.17 36.88 39.12 39.12 1.31 2.00 .82 .66 1¿ 1x6 20 36 38.30 4.00 39.59 39.76 38.47 43.75 46.00 46.00 1.45 2.00 1.00 .74 1¿ 1x6 24 42 44.50 4.00 45.79 45.96 44.67 50.62 53.12 53.12 1.45 2.00 1.25 .82 1À 1¼x6½ 28 48 50.80 4.00 52.09 52.26 50.97 57.50 60.00 60.00 1.45 2.00 1.35 .90 1À 1¼x6½ 32 Tyler Pipe Company • 11910 CR 492 • Tyler, Texas 75706 • (800) 527-8478 Union Foundry Company • 1501 W. 17th Street • Anniston, Alabama 36202 • (800) 226-7601 www.tylerunion.com 23U - Mechanical Joint C153/A21.53 Compact Revised 10/09 SUBMITTAL (Current Revisions for All Standards Apply) SIZES: ............................2” through 48” STANDARDS: .................ANSI/AWWA C110/A21.10-08 Note: Cast with tested and traceable ASTM A536 Ductile Iron PRESSURE RATING: .......2”-48” rated @ 250 PSI Note: With the use of special flange gasket 2”-24” flanged fittings can be rated @ 350 psi DEFLECTION: .................Deflection is not recommended for flanged joint fittings due to the rigidity of the joint upon completion of installation. NSF-61: .........................Meets all requirements, UL Certified COATING: ......................ANSI/AWWA C104.A21.4-08 Bituminous and Tnemec 140N-1211 CEMENT LINING: ..........ANSI/AWWA C104.A21.4-08 EPOXY COATING:..........ANSI/AWWA C116/A21.16-09 Note: Epoxy coated fittings are available to the specification(s) required for your application(s) FLANGES: ......................ANSI Class 125 B16.1 Note: *ANSI Class 250 B16.1 flanged fittings available Note: *Due to larger bolt sizing and bolt circle class 250 flanges are not compatible with class 125 flanged fittings. FLANGE THICKNESS: ....ANSI/AWWA C151/A21.51-05; Standard Class 125 template for drilling bolt holes Note: Drilling templates are in multiplies of 4, so that fittings may be made to face in any quarter. Bolt holes shall straddle the center line. BOLTS: ...........................ANSI/AWWA C111/A21.11-7 INSTALLATION: .............Per AWWA C600-99 using pipe conforming to ANSI/AWWA C151/A21.51-02 Tyler Pipe Company • 11910 CR 492 • Tyler, Texas 75706 • (800) 527-8478 Union Foundry Company • 1501 W. 17th Street • Anniston, Alabama 36202 • (800) 226-7601 www.tylerunion.com 28U - Flanged Joint C110/A21.10 Full Body Revised 10/09 FLANGE DETAILS Nominal Dia. of Flange Pipe Size Flange Bolt Thickness Bolt Hole Number Bolt Dia. Inch O.D. Circle T Diameter of Holes & Lengths 2 6 4.75 .62 .75 4 Á x2¼ 3 7.5 6 .75 .75 4 Á x2½ 4 9 7.5 .94 .75 8 Á x3 6 11 9.5 1.00 .875 8 ¾x3½ 8 13.5 11.75 1.12 .875 8 ¾x3½ 10 16 14.25 1.19 1.00 12  x4 12 19 17 1.25 1.00 12  x4 14 21 18.75 1.38 1.125 12 1x4½ 16 23.5 21.25 1.44 1.125 16 1x4½ 18 25 22.75 1.56 1.25 16 1¿x5 20 27.5 25 1.69 1.25 20 1¿ x5 24 32 29.5 1.88 1.375 20 1¼x5½ 30 38.75 36 2.12 1.375 28 1¼x6½ 36 46 42.75 2.38 1.675 32 1½x7 42 53 49.50 2.62 1.625 36 1½x7½ 48 59.50 56.00 2.75 1.625 44 1½x8 9.6 MUELLER® SUPER CENTURION® FIRE HYDRANT ❏ Super Centurion 250™ catalog numbers - UL 246, FM 1510 ANSI/AWWA C502 250 psi rated A421 4-1/2" main valve opening 3-way (2 hose nozzle / 1 pumper nozzle) A423 5-1/4" main valve opening 3-way (2 hose nozzle / 1 pumper nozzle) A454 5-1/4" main valve opening 3-way (3 hose nozzle) * A455 5-1/4" main valve opening 4-way (4 hose nozzle) * A458 5-1/4" main valve opening 4-way (3 hose nozzle / 1 pumper nozzle) * A459 5-1/4" main valve opening 4-way (2 hose nozzle / 2 pumper nozzle)** * Hose Gate Valves required on FM Approved Models ** A459 is UL Listed and ANSI/AWWA C502 ❏ Super Centurion 350™ catalog number - UL 246, FM 1510 ANSI/AWWA C502 350 psi rated A423 5-1/4" main valve opening 3-way (2 hose nozzle / 1 pumper nozzle) A421 4-1/2" main valve opening 3-way (2 hose nozzle / 1 pumper nozzle) ❏ Super Centurion 200™ catalog numbers - UL 246, FM 1510 ANSI/AWWA C502 200 psi rated A-433 4-1/2" main valve opening 2-way (2 hose nozzle) A-435 5-1/4" main valve opening 2-way (2 hose nozzle) - ANSI/AWWA C502 200 psi rated A-420 4-1/2" main valve opening 2-way (2 hose nozzle) A-424 4-1/2" main valve opening 1-way (1 pumper nozzle) A-422 5-1/4" main valve opening 2-way (2 hose nozzle) A-425 5-1/4" main valve opening 2-way (2 pumper nozzle) A-423 5-1/4" main valve opening 3-way (1 hose nozzle / 2 pumper nozzle) ❏ 10 year limited warranty on material and workmanship ❏ Meets all applicable parts of ANSI/AWWA C502 Standard ❏ Post type dry barrel design ❏ Dry top design with O-ring sealed oil reservoir ❏ Traffic feature with stainless steel safety stem coupling ❏ Compression-type main valve closes with pressure for positive seal; it is made of rubber and is conveniently reversible providing a spare for long service life ❏ Operating nut available in wide variety of shapes and sizes-open left or right ❏ Field replaceable hose and pumper nozzles ❏ Hose and pumper nozzles have large radius, full flow openings for low friction loss ❏ Contoured shoe is designed for full flow ❏ Dual bronze drain valves provide effective barrel drainage ❏ 350 psig (2400 kPa/24 barg) maximum working pressure, 700 psig (4800 kPa/48 barg) static test pressure; 250 psig (1725 kPa/17 barg) maximum working pressure, 500 psig (3450 kPa/35 barg) static test pressure; 200 psig (1400 kPa/14 barg) maximum working pressure, 400 psig (2800 kPa/28 barg) static test pressure Dimensions Non-rotating bolt design: cast-in pads eliminate need for anti-rotation bolts. Front view detail of Mechanical joint (Standard only) Vertical Flange ASME B16.1 Class 125 PN 10/16 Drilling Mechanical joint standard and D-150 FlangeASME B16.1 Class 125 PN 10/16 Drilling Slip-on SEE PAGE 9.28 FOR ORDERING INSTRUCTIONS Rev. 6-15 Shaded area indicates changes CONSTRUCTION 1 SERIES 2500 RESILIENT WEDGE GATE VALVE RWGV1 UPPER O-RING SEALS can be replaced while the valve is fully open and under pressure. DUCTILE IRON CONSTRUCTION — Greater strength, durability, and lighter weight than cast gray iron construction. 250 p.s.i.g. AWWA UL & FM pressure rating. FUSION-BONDED-EPOXY COATING INSIDE AND OUT ensures maximum corrosion resistance for long service life. SMOOTH WATERWAY CONSTRUCTION — Oversize waterway. No recesses to trap debris or obstruct flow. Reduces pumping costs. HIGH-STRENGTH BRONZE STEM AND WEDGE NUT resist corrosion and abuse. DUCTILE IRON OPERATING NUT provides strength and durability. THRUST WASHERS minimize operating torque. EPDM RUBBER-ENCAPSULATED DUCTILE IRON WEDGE ensures drop tight seal every time with low stem torque. LOWER O-RING SEAL seals lubrication chamber. FEATURES/BENEFITS/SPECIFICATIONS 2 The Series 2500 Ductile Iron 250 p.s.i.g. AWWA Resilient Wedge Gate Valve is designed for use in drinking water, sewage, and fire protection systems as well as irrigation and backflow control systems. Ductile Iron Construction The ductile iron body, bonnet, and wedge provide strength and a pressure rating that meets or exceeds the requirements of AWWA C515. Strength more than doubles that provided by cast gray iron designs, and the pressure rating is 250 p.s.i.g. All this strength and higher pressure rating is provided in a compact, lightweight, and easy-to-handle ductile iron valve. Fusion-Bonded Epoxy The Series 2500 valve is fully epoxy coated on the interior and the exterior. The fusion-bonded coating is applied prior to assembly so that even the bolt holes and body-to-bonnet flange surfaces are fully epoxy coated. Triple O-Ring Stem Seals This valve features triple O-Ring stem seals. Two O-Rings are located above, and one O-Ring is located below the thrust collar. The lower two O-Rings provide a permanently sealed lubrication chamber that will make the valve easier to operate over a longer period of time. The upper O-Ring ensures that sand, dirt, or grit cannot enter the valve to cause damage to the lower O-Rings. This is especially important for buried and sewage service applications. Thrust Washers Two thrust washers are used. One is located above, and one is located below the thrust collar. These thrust washers ensure easy operation at all times. No Flat Gaskets The body-to-bonnet and bonnet- to-bonnet cover seals are pressure- energized O-Rings. This eliminates the need for excessive bolt loading, which is required by designs that use flat gaskets. The O-Rings are reusable, which eliminates downtime during any needed repair. The Series 2500 Resilient Wedge Gate Valve is furnished in configurations that are Listed by Underwriters Laboratories, Inc. and Approved by Factory Mutual Research Corp. FEATURES SERIES 2500 RESILIENT WEDGE GATE VALVE RWGV1 • UL Listed-FM Approved • Seat Tested at 500 p.s.i.g. • Fusion-Bonded-Epoxy Coating Complies With ANSI/AWWA C550 • 250# Raised Face Flanges Available • Ductile Iron Body, Bonnet, Wedge, Operating Nut, and Stuffing Box • Shell Tested at 500 p.s.i.g. • 250 p.s.i.g. AWWA UL and FM Pressure Rating • Rubber-Encapsulated Wedge • Triple O-Ring Stem Seals • Thrust Washers • Smooth (No Pocket) Waterway • 100% Leak-Tight Closure • NSF Standard 61 Certified • Complies with AWWA C515 BENEFITS The Series 2500 Ductile Iron Resilient Wedge Gate Valve has these standard features: Valves 2”-12” shall be resilient wedge type rated for 250 p.s.i.g. cold water working pressure. All ferrous components shall be ductile iron, ASTM A536. Valves 3”-12” shall be in full compliance with AWWA C515. The words “D.I.” or “Ductile Iron” shall be cast on the valve. The wedge shall be ductile iron or bronze encapsulated with EPDM rubber. The wedge shall be symmetrical and seal equally well with flow in either direction. The gate valve stem and wedge nut shall be copper alloy in accordance with Section 4.4.5.1 of the AWWA C515 Standard. Stainless Steel stems are not acceptable. The NRS stem must have an integral thrust collar in accordance with Section 4.4.5.3 of AWWA C515 Standard. Two-piece stem collars are not acceptable. The wedge nut shall be independent of the wedge and held in place on three sides by the wedge to prevent possible misalignment. Valves shall be certified by NSF to Standard 61. Bolting materials shall develop the physical strength requirements of ASTM A307 and may have either regular square or hexagonal heads with dimensions conforming to ANSI B18.2.1. Metric size socket head cap screws, therefore, are not allowed. The operating nut shall be constructed of ductile iron and shall have four flats at stem connection to ensure even input torque to the stem. All gaskets shall be pressure- energized O-Rings. Stem shall be sealed by three O-Rings. The top two O-Rings shall be replaceable with valve fully open and while subject to full rated working pressure. O-Rings set in a cartridge shall not be allowed. Valve shall have thrust washers located with (1) above and (1) below the thrust collar to ensure trouble- free operation of the valve. All internal and external surfaces of the valve body and bonnet shall have a fusion-bonded-epoxy coating, complying with ANSI/AWWA C550, applied electrostatically prior to assembly. Valves shall be American Flow Control’s Series 2500 Ductile Iron Resilient Wedge Gate Valve. SPECIFICATIONS DRAWING/DIMENSIONS 3 SERIES 2500 RESILIENT WEDGE GATE VALVE RWGV1 DIMENSION VALVE SIZE Series 2500 Series 2500-1 2” 2-1/2” 3” 4” 6” 8” 10” 12” A 9.25 11.03 11.84 13.91 17.12 20.47 24.06 27.59 B 10.22 12.00 N/A N/A N/A N/A N/A N/A End to End – MJ/MJ 8.25 N/A 8.62 10.00 10.50 11.50 12.50 13.50 Lay Length – MJ/MJ 3.25 N/A 3.62 5.00 5.50 6.50 7.50 8.50 End to End – FL/FL (Class 125) 7.00 7.50 8.00 9.00 10.50 11.50 13.00 14.00 End to End – FL/FL (Class 250)N/A N/A 11.12 12.00 15.88 16.50 18.00 19.75 End to End – TY/TY N/A N/A N/A 13.00 15.88 17.50 18.75 19.75 End to End – FL/MJ (Class 125)N/A N/A N/A 9.50 10.50 12.28 13.62 14.38 End to End – FL/TY (Class 125) N/A N/A N/A 11.00 13.19 14.50 15.88 16.88 End to End – PVC/PVC 10.75 11.12 11.38 13.00 15.88 17.50 N/A N/A End to End – Threaded 6.25 7.38 7.38 N/A N/A N/A N/A N/A Handwheel Diameter 8.06 8.00 8.00 10.00 12.00 14.00 15.50 15.50 No. of Turns to Open 9 11 13 14 20 26 32 38 1. 3” through 12” valves meet or exceed requirements of ANSI/AWWA C515. 2. 2-1/2” through 12” valves may be ordered in configurations which are UL Listed and/or FM Approved. 3. 2” through 12” valves have 250 p.s.i.g. AWWA rated working pressure. 4. 2-1/2” through 12” valves have 250 p.s.i.g. UL and FM rated working pressure. 5. Fusion-bonded-epoxy coating meets or exceeds requirements of ASME/AWWA C550. 6. Flanged ends are in accordance with ANSI/AWWA C110/A21.10 (ASME B16.1, Class 125). 7. Threaded ends are in accordance with ASME B16.4, Class 125. 8. Mechanical joint ends are in accordance with ANSI/AWWA C111/A21.11. 9. Tyton®ends and push-on ends are in accordance with ANSI/AWWA C111/A21.11 for use on cast iron (CI) size ductile iron pipe. 10. PVC ends are suitable for use on steel (IPS) sizes of PVC or steel pipe. 11. 4” through 36” valves are certified to ANSI/NSF Standard 61. 12. It is recommended that stems be vertical in raw sewage applications. SERIES 2500 – STANDARD NRS DIMENSIONS 2”-12” SIZES QUANTITY 2” 2-1/2” 3” 4” 6” 8” 10” 12” NRS with 2” Sq. Oper. Nut NRS with T-Head Oper. Nut NRS with Handwheel Post Indicator Valve (PIV) OS & Y ACTUATOR (Check One) NRS with Enclosed Miter Gearing 2” Sq. Oper. Nut Parallel to Waterway 2” Sq. Oper. Nut Perpendicular to Waterway Handwheel Perpendicular to Waterway Open Direction: Left (C.C.W.) Right (C.W.) End Connections: Mechanical Joint Accessories: Yes No UL Listed, FM Approved: Yes No Other Requirements (List on a separate sheet): SUBMITTAL DATA See notes at bottom of page. Product Specifications Distributed exclusively by Ferguson and Wolseley Canada ©2010 Ferguson Enterprises, Inc. All Rights Reserved 5662 08/10 Product Features Codes & Approvals Model Numbers Valve boxes conform to ASTM A-48, Grade 30B; Asphaltic varnish conforms to AWWA C-104. A IVBS24BOTONLy 24” Valve Box Bottom Only 24” IVBS36BOTONLy 36” Valve Box Bottom Only 36” CAST IRON SLIP VALVE BOX - BOTTOM SECTION - 5-5/8” All valve boxes and related parts shall be coated on all surfaces with an asphaltic varnish of 2mm in thickness. A 1SIGMA Corporation www.sigmaco.com 700 Goldman Drive Cream Ridge, NJ 08514 800 999 2550 p 609 758 1163 f crm-sales@sigmaco.com SIGMA Corporation www.sigmaco.com ONE-LOK™ Series SLDE for Ductile Iron Pipe The SIGMA ONE-LOK Series SLDE is a mechanical joint restraining gland that implements a series of individually activated wedges into the mechanical joint follower gland. When the wedge segment is engaged by the actuating bolt, the primary contact edges of each wedge segment lock onto the pipe wall. This action causes the primary contact edges to grip the pipe and effectively restrain all classifications of ductile iron pipe. ONE-LOK SLDE’s precision contoured wedges provide proper contact and support of the ductile iron pipe wall. Each wedge is manufactured with an elongated contour that evenly matches the outside circumference of each nominal diameter of ductile iron pipe. This elongated contour also eliminates the concern of damage to both the pipe wall and the interior cement mortar lining caused by point loading, even on the thinner pressure classes of ductile iron pipe. ONE-LOK SLDE’s wedge actuating bolt provides the installer with a visual torque indicator. The breakaway top ensures proper engagement of the wedge segment at the time of installation. Unlike other actuating bolts, the ONE-LOK SLDE is manufactured with a proprietary quality control system that ensures the breakaway tops will activate at the correct torque. The breakaway top is sized to match the same dimensions of the bolts and nuts used to assemble the mechanical joint fitting and follower gland, eliminating the need for special installation tools. Once engaged, the actuating bolt leaves a residual hex- head shank, allowing post-installation disassembly of the restrained joint, if necessary. ONE-LOK’s unique cam action allows the restraining wedges to “rock,” gripping the pipe wall more securely as thrust force increases. ONE-LOK’s cam action also accommodates deflection of the joint during installation, and also allows for subsidence, seismic or other forces after installation, up to the maximum allowed deflection. Nominal Size Item #Deflection 3-12”SLDE3-SLDE12 5 deg 14-16”SLDE14-SLDE16 2 deg 18-24”SLDE18-SLDE24 1.5 deg 30-48”SLDE30-SLDE48 1 deg Deflection Chart 2 SIGMA Corporation www.sigmaco.com ONE-LOK SLDE’s unique wedge segment and actuating bolt design allows the two components to interface using a cam action principle, allowing the wedge segments to rock and increase their grip on the pipe wall as thrust on the assembled joint increases. This also allows improved resistance to subsidence, seismic forces, and other movement within the maximum deflection limitations of the mechanical joint under applicable AWWA standards. ONE-LOK™ Series SLDE for Ductile Iron Pipe Dimensions in Inches, Weights in Pounds ONE-LOK SLDE was previously referred to as model SLD Sizes 3” - 16” are pressure rated and UL listed for 350 psi on DI pipe and 250 psi sizes 18” - 36”. Sizes 42” and 48” are pressure rated at 250 psi. Sizes 4” - 12” are FM approved for 175 psi on DI pipe. Size Item #Weight (lbs)Pipe OD Dimensions Bolts and Inserts RatingCFDTP*B J K2 No.Size Torque 3 SLDE3 5.5 3.96 4.84 4.16 1.58 0.55 9.40 0.750 6.19 7.69 2 7/8 80-90 350 4 SLDE4 6.5 4.80 5.92 5.00 1.58 0.55 10.24 0.875 7.50 9.12 2 7/8 80-90 350 6 SLDE6 10.0 6.90 8.02 7.10 1.58 0.60 12.34 0.875 9.50 11.12 3 7/8 80-90 350 8 SLDE8 14.5 9.05 10.17 9.25 1.63 0.75 14.32 0.875 11.75 13.37 4 7/8 80-90 350 10 SLDE10 23.0 11.10 12.22 11.30 1.58 0.85 16.54 0.875 14.00 15.62 6 7/8 80-90 350 12 SLDE12 29.0 13.20 14.32 13.40 1.58 0.85 18.80 0.875 16.25 17.88 8 7/8 80-90 350 14 SLDE14 39.60 15.30 16.40 15.55 1.58 1.125 21.20 0.875 18.75 20.25 10 7/8 80-90 350 16 SLDE16 49.67 17.40 18.50 17.54 1.77 1.21 23.74 0.875 21.00 22.50 12 7/8 80-90 350 18 SLDE18 60.33 19.50 20.60 19.64 1.77 1.25 25.84 0.875 23.25 24.75 12 7/8 80-90 250 20 SLDE20 69.00 21.60 22.70 21.74 1.87 1.25 27.94 0.875 25.50 27.00 14 7/8 80-90 250 24 SLDE24 103.67 25.80 26.88 25.95 1.92 1.47 32.14 0.875 30.00 31.50 16 7/8 80-90 250 30*SLDE30 158.67 32.00 33.29 32.17 2.13 1.65 39.30 1.125 36.88 39.12 20 1 115-125 250 36*SLDE36 234.50 38.30 39.59 38.47 3.15 1.75 46.07 1.125 43.75 46.00 24 1 115-125 250 42*SLDE42 344.0 44.50 45.79 44.67 3.56 2.25 53.25 1.38 50.62 53.38 28 1 1/4 115-125 250 48*SLDE48 456.0 50.80 52.09 50.97 3.81 2.25 59.55 1.38 57.5 60.26 32 1 1/4 115-125 250 P* Dim shows OD after head is broken/removed. Sizes 3”-12” is approved for thinnest class of DI pipe. * Product is provided with SIGMASEAL™ improved mechanical joint gasket. Figure NBSZ PIPING PRODUCTS CARBON STEEL FLANGE NUT & BOLT SET ASTM A307 GRADE A / SAE J995 GRADE 2 DOC: FNWNBSZ14 Ver. 1/2017 © 2017 - FNW. All rights reserved.The FNW logo is a trademark of Ferguson Enterprises, Inc., PL Sourcing, PO Box 2778, Newport News, VA 23609 www.fnw.com The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Always verify that you have the most recent product specifications or other documentation prior to the installation of these products. Features •For 150# & 300# ANSI Flanges •Lengths for Joining Two Flanges* •Material: Carbon Steel •Finish: Zinc Plated •Sizes: 1/2” to 24” (150#), 1/2” to 12” (300#) Standards •Bolts: ○Material - ASTM A307A Grade A ○Dimensions - ASME B18.2.1 ○Thread - Class 2A •Nuts: ○Material - SAE J995 Grade 2 ○Dimensions - ASME B18.2.2 ○Thread - Class 2B Bolt Properties •Tensile: 60 KSI Minimum •Elongation: 18% Minimum •Hardness: 69 - 100 Rb * Based on 1/16” raised face and 1/8” gasket 150# Pack Quantities & Bolt Sizes (inches) Size Bolt Qty Nut Qty Diameter Bolt Length1/2 4 4 1/2-13 23/4 4 4 1/2-13 21441/2-13 2-1/41-1/4 4 4 1/2-13 2-1/41-1/2 4 4 1/2-13 2-1/22445/8-11 2-3/42-1/2 4 4 5/8-11 33445/8-11 34885/8-11 35883/4-10 3-1/46883/4-10 3-1/48883/4-10 3-1/21012127/8-9 41212127/8-9 41412121-8 4-1/21616161-8 4-1/21816161-1/8-7 52020201-1/8-7 5-1/22420201-1/4-7 6 Figure Number Matrix FNW NBS Z 1 Size 1/2 = D 3/4 = F 1 = G 1-1/4 = H 1-1/2 = J 2 = K 2-1/2 = L 3 = M 4 = P 5 = S 6 = U 8 = X 10 = 10 12 = 12 14 = 14 16 = 16 18 = 18 20 = 20 24 = 24 SIZE CODE 150# = 1 300# = 3 Zinc = Z FLANGEFINISH Note: 300# sizes are up to 12” only. 300# Pack Quantities & Bolt Sizes (inches) Size Bolt Qty Nut Qty Diameter Bolt Length1/2 4 4 1/2-13 2-1/43/4 4 4 5/8-11 2-1/21445/8-11 2-1/21-1/4 4 4 5/8-11 2-3/41-1/2 4 4 3/4-10 32885/8-11 32-1/2 8 8 3/4-10 3-1/43883/4-10 3-1/24883/4-10 3-3/45883/4-10 4-1/4612123/4-10 4-1/4812127/8-9 4-3/41016161-8 5-1/21216161-1/8-7 5-3/4 8-3 Bolts and Nuts Size, length and number of bolts and nuts are shown in Table Nos. 8-3 (Details and Accessories-AWWA C110 or C115 flange) and 8-11 (Details and Accessories-flange faced and drilled per ANSI B16.1 Class 250). Bolts are specified in ANSI B18.2.1 and nuts are specified in ANSI B18.2.2. Bolts and nuts of low-carbon steel conforming to ASTM A307 are specified in the Appendix of AWWA C110 and C115 for flanged pipe when rubber gaskets are used. Nuts of reg- ular or heavy hex design are used accord- ing to customer specifications. Also, per the Appendix of AWWA C110 and C115, high- strength bolts should not be used when a gray iron flange is involved in the connection. AMERICAN Toruseal® Flange Gasket The AMERICAN Toruseal® flange gasket is available for improved joint performance. It is vastly superior to co- ventional full-face or ring gaskets. Although recommended for all normal water and sewer service, it especially must be used in demanding services such as very large diam- eter flanged piping, specially designed long- span installations (i.e. spans involving 2 or 3 lengths of pipe) or with any underground flanges* that could be subjected to unde- sirable beam loading. Toruseal® gaskets are normally furnished of high-quality black, molded SBR rubber with required properties per ANSI/AWWA C111/A21.11. Standard Toruseal® SBR rubber gaskets are ANSI/NSF Standard 61 certified for contact with po- table water. Other type rubber is available on special order. AMERICAN Toruseal® gas- kets meet the description of “specially de- signed gaskets” shown in the appendices of AWWA C110, C111, and C115, and “special gaskets” shown in the body of AWWA C111. *As noted in the appendices of appropriate ANSI/AWWA stan�dards, the use of flanged joints underground is generally not recom�mended because of the rigidity of the joint. Gaskets AMERICAN Toruseal® gaskets are rec- ommended for AWWA standard flanged joints in normal water and sewage service. The ANSI B16.21 standard specifies the in- side of 3”-12” non-metallic full-face and ring gaskets to be greater (the same as standard steel pipe outside diameters) than nominal. Any flat gaskets used for ductile iron flanged pipe must have “nominal” in- side diameters as shown in the appendix of ANSI/AWWA C115/A21.15, not the larger inside diameters per ANSI B16.21. The larger I.D. gaskets per ANSI B16.21 are not recommended by AMERICAN. Table No. 8-2 NSF 61 certified Toruseal® Gasket AMERICAN Toruseal® Flange GasketFull–Face — Nominal 1/8” Thickness — Dual Raised Torus Bulbs Pipe Sizein. PressureRating*psi GasketWeightlbs Approx.Bolt Torque**ft.-lbs 14 350 0.3 100 16 350 0.3 150 18 350 0.5 150 10 350 0.6 200 12 350 0.8 200 14 350 0.9 250 16 350 1.1 250 18 350 1.1 300 20 350 1.3 300 Pipe Sizein. PressureRating*psi GasketWeightlbs Approx.Bolt Torque**ft.-lbs 24 350 1.6 400 30 250 2.1 400 36 250 2.7 500 42 250 3.5 500 48 250 4.0 500 54 250 4.3 600 60 250 6.4 600 64 250 9.1 600 – – – – Notes: *Pressure rating designated is maximum water working pressure and is based on the 350 psi allowable rating of 24” and smaller flanges in C111 and the 250 psi maximum rating of other sizes of C110 or C115 flanges. Contact AMERICAN on higher pressure or temperature requirements. **Bolt torque applicable only to flanged joints with Toruseal® gaskets. Clean flange faces and faced pipe ends thoroughly prior to installation. Do not use joint or gasket compounds with Toruseal® gaskets(assemble joints dry). For use with standard flange bolts. Holes match AWWA C110, C111, and C115 flange drilling. They also match certain flange drilling classes of AWWA C207 and ANSI B16.1 and B16.42 flanges. Toruseal® gaskets may be used with steel pipe flanges in the 14”–54” sizes in some cases. Check AMERICAN for details, or when connecting to any flange configured differently than flanges per AWWA C110 or C115. Product Specifications Product Features IMJBGP Warranty & Codes This PROSELECT product carries a 1-year limited warranty. ©2007 Wolseley Product Specifications Product Features • IMJBGPM • IMJBGPP • IMJBGPU • IMJBGPX • IMJBGP10 • IMJBGP12 • IMJBGP14 • IMJBGP16 • IMJBGP18 • IMJBGP20 MECHANICAL JOINT BOLT & GASKET PACKS 0352 10/07 Model Numbers Gaskets: SBR in accordance with ANSI/AWWA C111/A21.11 T-Bolts/Nuts: Low alloy steel in accordance with ANSI/AWWA C111/A21.11 IMJBGPX PART #SIZE IMJBGPM 3” IMJBGPP 4” IMJBGPU 6” IMJBGPX 8” IMJBGP10 10” IMJBGP12 12” IMJBGP14 14” IMJBGP16 16” IMJBGP18 18” IMJBGP20 20” Product Specifications Includes MJ Gasket and standard T-Head Bolts MECHANICAL JOINT BOLT & GASKET PACKS Gaskets: SBR in accordance with ANSI/AWWA C111/A21.11 T-Bolts/Nuts: Low alloy steel in accordance with ANSI/AWWA C111/A21.11 PROSELECT Glands, Gaskets, T-head Bolts and Mechanical Joint Accessory Packs are sold exclusively through Ferguson Enterprises and its affiliates. Ferguson Enterprises guarantees the quality and compliance to the listed specifications. PROSELECT is a registered trademark of Ferguson Enterprises. Distributed Exclusively by Ferguson, Stock Building Supply and Wolseley Canada©2007 Wolseley 20972 06/14 Product Specifications Distributed Exclusively by Ferguson and Wolseley Canada©2010 Ferguson Enterprises, Inc. All Rights Reserved 6290 10/10 This PROSELECT product carries a 1-year limited warranty. Warranty and Codes Product Features mj aCCeSSory PaCk With gland Product Specifications Part #Size imjaPk 2" imjaPm 3" imjaPP 4" imjaPU 6" imjaPX 8" imjaP10 10" imjaP12 12" imjaP14 14" imjaP16 16" Rubber Gasket • Material - SBR • Standard - ANSI / AWWA C111 / A21.11 • ASTM Test Methods • Hardness - D2240-91 • Tensile Strength & Elongation - D412-92 • Minimum Aging - D572-88 • Maximum Compression - D395-89 Ductile Iron Gland • Material - ASTM A536, Grade 65-45-12 • Standard - ANSI / AWWA C153 / A21.53 • Coating - Asphaltic seal coat inside and out in accordance with ANSI / AWWA C104 / A24.1 Low Alloy Steel T-Head Bolts & Nuts • Material & Dimension - ANSI / AWWA C111 / A21.11 • NSF/ANSI Standard 61 Compliant ductile iron gland low alloy Steel t-head Bolt & nut rubber gasket IMJAP Includes Gland, MJ Gasket and standard T-Head Bolts PROSELECT Glands, Gaskets, T-head Bolts and Mechanical Joint Accessory Packs are sold exclusively through Ferguson Enterprises and its affiliates. Ferguson Enterprises guarantees the quality and compliance to the listed specifications. PROSELECT is a registered trademark of Ferguson Enterprises. Product Specifications Distributed Exclusively by Ferguson and Wolseley Canada©2010 Ferguson Enterprises, Inc. All Rights Reserved 6290 10/10 This PROSELECT product carries a 1-year limited warranty. Warranty and Codes Product Features mj aCCeSSory PaCk With gland Product Specifications Part #Size imjaPk 2" imjaPm 3" imjaPP 4" imjaPU 6" imjaPX 8" imjaP10 10" imjaP12 12" imjaP14 14" imjaP16 16" Rubber Gasket • Material - SBR • Standard - ANSI / AWWA C111 / A21.11 • ASTM Test Methods • Hardness - D2240-91 • Tensile Strength & Elongation - D412-92 • Minimum Aging - D572-88 • Maximum Compression - D395-89 Ductile Iron Gland • Material - ASTM A536, Grade 65-45-12 • Standard - ANSI / AWWA C153 / A21.53 • Coating - Asphaltic seal coat inside and out in accordance with ANSI / AWWA C104 / A24.1 Low Alloy Steel T-Head Bolts & Nuts • Material & Dimension - ANSI / AWWA C111 / A21.11 • NSF/ANSI Standard 61 Compliant ductile iron gland low alloy Steel t-head Bolt & nut rubber gasket IMJAP Includes Gland, MJ Gasket and standard T-Head Bolts PROSELECT Glands, Gaskets, T-head Bolts and Mechanical Joint Accessory Packs are sold exclusively through Ferguson Enterprises and its affiliates. Ferguson Enterprises guarantees the quality and compliance to the listed specifications. PROSELECT is a registered trademark of Ferguson Enterprises. Distributed Exclusively by Ferguson and Wolseley Canada Product Specifications Warranty and Codes This PROSELECT product carries a 1-year limited warranty. ©2014 Ferguson Enterprises, Inc. All Rights Reserved 0814 21799 IMJAP MJ ACCESSORY PACK WITH GLAND Product Features Product Specifications Rubber Gasket • Material - SBR • Standard - ANSI / AWWA C111 / A21.11 • ASTM Test Methods • Hardness - D2240-91 • Tensile Strength & Elongation - D412-92 • Minimum Aging - D572-88 • Maximum Compression - D395-89 • NSF/ANSI Standard 61 Compliant Ductile Iron Gland • Material - ASTM A536, Grade 65-45-12 • Standard - ANSI / AWWA C153 / A21.53 • Coating - Asphaltic seal coat inside and out in accordance with ANSI / AWWA C104 / A24.1 Low Alloy Steel T-Head Bolts & Nuts • Material & Dimension - ANSI / AWWA C111 / A21.11 Includes Gland, MJ Gasket and Extra Long T-Head Bolts PROSELECT Glands, Gaskets, T-head Bolts and Mechanical Joint Accessory Packs are sold exclusively through Ferguson Enterprises and its affiliates. Ferguson Enterprises guarantees the quality and compliance to the listed specifications. PROSELECT is a registered trademark of Ferguson Enterprises. Distributed Exclusively by Ferguson and Wolseley Canada © 2014 Ferguson Enterprises, Inc. All Rights Reserved 21004 07/14 ® Warranty and Codes This PROFLO product carries a 1-year limited warranty. Product Features • Economy Brass Gate Valve • Threaded ends • Solid wedge disc • Non-rising Stem • Pressure Rating: 200 WOG • Not steam rated • Temperature rating: 180˚F • Low Lead Compliant • Not for use at or below ground level Product Specifications PFXT300 Low Lead Threaded Gate Valves NO PART MATERIAL SPEC. JIS SPEC. ASTM 1 Wheel Nut Steel S10C AISI-1010 2 Name Plate Aluminum A1100P B209-1100 3 Hand Wheel Cast Iron FC20 A48 CLASS/NO.35 4 Stem No-lead Brass C3604B B16-C36000 5 Packing Nut Brass Cast Brass C3604B YBSC3 B16-C36000 (1/2”-1 1/4”) B584-C85700 (1 1/2”-4”) 6 Gland Brass C3604B B16-C36000 7 Gland Packing Graphite Commercial Commercial 8 Bonnet No-lead Brass YBSC3 B584-C85700 9 Locking Nut No-lead Brass C3604B B16-C36000 10 Disc No-lead Brass YBSC3 B584-C85700 11 Body No-lead Brass YBSC3 B584-C85700 PFXT300D MODEL SIZE L H D d in mm in mm in mm in mm in mm PFXT300D 1/2 12.7 1.54 39.0 2.72 69.0 2.13 54.0 0.47 12.0 PFXT300F 3/4 19.1 1.71 43.5 2.84 72.0 2.13 54.0 0.57 14.5 PFXT300G 1 25.4 1.85 47.0 3.31 84.0 2.13 54.0 0.75 19.0 PFXT300H 1-1/4 31.8 2.09 53.0 3.86 98.0 2.40 61.0 0.94 24.0 PFXT300J 1-1/2 38.1 2.24 57.0 4.57 116.0 3.03 77.0 1.25 31.7 PFXT300K 2 50.8 2.40 61.0 4.92 125.0 3.03 77.0 1.48 37.5 LOWLEADCOMPLIANT ® Distributed Exclusively by Ferguson and Wolseley Canada PFETCJ Economy Test Cap PFETC ID OD 1 OD 2 THK 1 THK 2 PFETCJ 1.84”2.39”0.07”1.00” PFETCK 2.32”2.85”0.07”1.00” PFETCM 3.45”3.98”0.09”1.27” PFETCP 4.46”5.04”0.10”1.27” PFETCS 5.23"5.86"0.10"1.41" PFETCX 8.58"8.50"0.16"1.39" PFETCU 6.45"6.69"0.10"1.39” Model Numbers 2.27” 2.74” 3.86” 4.92” 5.74" 9.17" 6.93" Product Features • Heavy duty rubber cap with stainless steel clamp • Must install with torque wrench not exceeding 60 in-lbs • Designed for testing up to 13PSI • Feet of Head P.S.I. 30 FT Warranty and Codes This PROFLO product carries a 1-year limited warranty. © 2013 Wolseley $"1 Distributed Exclusively by Ferguson and Wolseley Canada © 2014 Ferguson Enterprises, Inc. All Rights Reserved 20348 04/14 All Thread Rod Size (in. x ft.) Ferguson Alt 1 Black Galv SS 304 SS 316 1/2X10 BATRD10 GATRD10 1/2X12 BATRD12 GATRD12 SS4ATRD12 SS6ATRD12 1/2X6 BATRDU GATRDU SS4ATRDU SS6ATRDU 1/4X10 GATRB10 1/4X12 BATRB12 1/4X6 BATRBU GATRBU SS4ATRBU 1X10 GATRG10 1X12 GATRG12 SS4ATRG12 1X6 BATRGU GATRGU SS4ATRGU 3/4X10 BATRF10 GATRF10 3/4X12 BATRF12 GATRF12 SS4ATRF12 SS6ATRF12 3/4X6 BATRFU GATRFU SS4ATRFU 3/8X10 BATRC10 GATRC10 SS4ATRC10 3/8X12 BATRC12 GATRC12 SS4ATRC12 3/8X12 SS6ATRC12 3/8X3 GATRCM 3/8X6 BATRCU GATRCU SS4ATRCU 3/8X6 SS6ATRCU 5/8X10 BATRE10 GATRE10 5/8X12 BATRE12 GATRE12 SS4ATRE12 5/8X3 SS4ATREM 5/8X6 BATREU GATREU SS4ATREU 7/8X10 BATR7810 GATR7810 7/8X12 BATR7812 GATR7812 SS4ATR7812 SS6ATR7812 7/8X3 SS4ATR78M 7/8X6 BATR78U GATR78U SS4ATR78U All Thread Rod meets following specifications: ASTM A307 Domestic and Import All Thread Rod ASTM A36 Domestic All Thread Rod only ATSM B 633 Domestic and Import Clear Zinc Plated/Yellow Zinc Plated ASTM A 153 Domestic and Import Hot Dipped Galvanized ASTM A193–08B Import Stainless Steel T-304 ASTM A193-B8 Domestic Stainless Steel T-304 ASTM A193 B8M Domestic Stainless Steel T-316 4 FNW.COM Heavy Hex Nuts SKU Nominal Size or Basic Diameter of Thread (in) F G H Threads Per Inch (TPI) Width Across Flats (in) Width Across Corners (in) Heavy Hex NutThickness(in) Basic Max Min Max Min Basic Max Min FNWHHNGAZ38 3/8 0.3750 11/16 0.688 0.669 0.794 0.763 23/64 0.377 0.341 16 FNWHHNGAZ12 1/2 0.5000 7/8 0.875 0.850 1.010 0.969 31/64 0.504 0.464 13 FNWHHNGAZ58 5/8 0.6250 1-1/16 1.062 1.031 1.227 1.175 39/64 0.631 0.587 11 FNWHHNGAZ34 3/4 0.7500 1-1/4 1.250 1.212 1.443 1.382 47/64 0.758 0.710 10 FNWHHNGAZ78 7/8 0.8750 1-7/16 1.438 1.394 1.660 1.589 55/64 0.885 0.833 9 Grade A, Zinc Page 1 of 1 Autocraft Product Standard REV-01 Heavy Hex Nuts, Grade A ASME B1.1, UNC Specification Requirements: ·Dimensions:ASME B18.2.2 ·Material & Mechanical Properties: Grade A per ASTM A563 ·Thread Requirements:ASME B1.1, UNC Page 1 of 1 Autocraft Product Standard REV-01 Heavy Hex Nuts, Grade A ASME B1.1, UNC Specification Requirements: ·Dimensions:ASME B18.2.2 ·Material & Mechanical Properties: Grade A per ASTM A563 ·Thread Requirements:ASME B1.1, UNC Specification: ASME B18.2.2 Material & Mechanical Properties: Grade A per ASTM A563 Thread Requirements: ASME B1.1, UNC Finish: Fe/Zn 3AN per ASTM F1941/F1941M Product Specifications Distributed Exclusively by Ferguson and Wolseley Canada© 2012 Ferguson Enterprises, Inc. 13334 09/12 PiPe wraP taPe PSPwt110 Product Features • Used for industrial identification, color coding and pipe wrap purposes • Suitable use at not more than 140° F (60° C) • Pipe wrapping tape is moisture resistant • Adheres to metal and plastic • Non-corrosive pressure-sensitive adhesive • Does not require heat, moisture or other manner of preparation to apply • No known hazards • Approved for above or below ground use as a rust preventer and UV inhibitor • Approved for use on all types of pipe including gas and oil pipe Model Numbers PSPWT110 1 x 100 10 mil pipe wrap PSPWT210 2 x 100 10 mil pipe wrap PSPWT210Y 2 x 100 10 mil pipe wrap, yellow PSPWT220 2 x 100 20 mil pipe wrap PSPWT410 4 x 100 10 mil pipe wrap PSPWT410Y 4 x 100 10 mil pipe wrap, yellow application NO PRIMER REQUIRED. Surface preparation: Steel surfaces should be cleaned of rust and other contaminants by wire brushing, blasting or other methods. Pipe surface should be free of frost and moisture. Pipe heated by welding should be allowed to cool to 120° F to 140° F. Wrap is applied by spiral wrapping with a minimall overlap so no pipe is exposed. Tension in wrapping should be enough to obtain conformability to the surface being coated. Backfilling: No delay is necessary. Backfilling may be done immediately after wrapping. technical Performance (Applies to PSPWT110, PSPWT210, PSPWT410, PSPWT210Y, PSPWT410Y) (Applies to PSPWT220) warranty and Codes This product meets MIL. SPEC.T27730A. It is recommended that the buyer determine the suitability through for his own best purpose. DeSCriPtiON UNitS VaLUe teSt MetHOD Tape thickness mm/mils 0.25 / 10 ASTM D-1000 Adhesion to steel kg/cm , oz/in 0.23 / 20 ASTM D-1000 Adhesion to backing kg/cm , oz/in 0.23 / 20 ASTM D-1000 Elongation at break %200 ASTM D-1000 Tensile strength kg/cm , lbs/in 4.6 / 25.7 ASTM D-1000 Dielectric strength volts/mil 1250 ASTM D-1000 DeSCriPtiON UNitS VaLUe teSt MetHOD Tape thickness mm/mils 0.50 / 20 ASTM D-1000 Adhesion to steel kg/cm , oz/in 0.23 / 20 ASTM D-1000 Adhesion to backing kg/cm , oz/in 0.23 / 20 ASTM D-1000 Elongation at break %250 ASTM D-1000 Tensile strength kg/cm , lbs/in 8 / 44.7 ASTM D-1000