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Summerwind Phase I I S-444 I BEGINNING OF FIL FILE iRIF SDI leer W ihG�' 1 �dx Smith 8 Lovale99. Inc 14040 Santa Fe Trail Dave LeneKa KS 66215 S- '�� Renton, . , 3,.T.ur S,iria1 t1�, 16-3541 • it , OPERATION & MAINTENANCE & MAINTENANCE OPERATION OPERATION & MAINTENANCE & MAINTENANCE OPERATION OPERATION & MAINTENANCE MAINTENANCE OPERATION & ` OPERATION & MAINTENANCE f MZ%H aAL , • Smith&Loveless,Inc. 2 11 tip WET WELL MOUNTED PUMP STAT?ON OPERATION & MAINTENANCE MANUAL INDEX DESCRIPTION IDENTIFICATION NO. DIVISION I GENERAL [XJ Warranty ( ] Bulletin 607 [X] Engineering Order 16-3541 IX] Wiring Diagrams power C16-3541-30 Control I I Special Wiring Diagrams (X) Installation Instructions [X1 Operation h Maintenance Instructions I ] Testing Procedures ( 1 Instructions For Double Mechanical Seal DIVISION II - OUTLINE DRAWINGS [ J 4B2B/4BZD Pump, 4" Piping, 4" Dia. W.W. 87D193 [ J 4B2B/4B2D Pump, 4" Piping, 5'/6' Dia. W.W. 87D193 ( 1 4B2B/4B2D Pump, 6" Piping, 5'/6' Dia. W.W. 87D195 [ ] 4H2B/4B2D Amp, 4" Piping, 4'/5'/6' Din. W.W. , Model S 87DI96 l 14B2R/4B2D Ramp, 6" Piping, 5'/6' Dia. W.W. , Model S 87D198 [ 14B2C Turbo Pump, 4" Piping, 4' Dia. W.W. 87D194 [ J 4B2C Turbo Pump, 4" Piping, 5'/6' Dia. W.W. 87DI94 [ ] 4B2C Turbo Pump, 6" Piping, 5'/6' Dia. W.W. 87D195 l 4B2C Turbo Ramp, 4" Piping, 41/51/6' Dia. W.W. , Model S 87DI97 ( ] 4B2C Turbo Pump, 6" Piping, 5'/6' Dia. W.W. , Model S 87D199 ( J 4B:iB/4C3B/4D3B Pump, 4" Piping, 4'/5'/6' Dia. W.W. 87DI28 ( 1 4B3B/4C3B/4D3B Amp, 6" Piping, 5'/6' Dia. W.W. 87D129 (X] 4B3B/4C3B/41)3B Annp, 4" Piping, 4'/5'/6' Dia. W.W., Model S 87D130 ( J 4B3B/4C3B/4D3B Amip, 6" Piping, 5'/6' Dia. W.W. Model S 87DI31 I 1 6B38/6C3B/6D3B Ramp, 6" x 6" Piping 87D95 ( I ' a3B/6C3B/6D3B Pump, 8" x 8" piping 871197 [ 1 6B3B/6C3B/6D3B Pump, 6" x 6" Piping, MrdPl S 87D94 ( ] 6B3B/6C3H/6D3B Amp, 8" x 8" piping, Model S 87D96 [ 14B2B/4B2D Pump Assembly Drawing 87D112 [ J 462C Turbo Pump Assembly Drawing 87C69 [ ] 4112C Turbo Amp Assembly Drawing, Model S 87C72 [ ] 4H3B Pump Assembly Drawing 87C91 [XI 4C38 Amp Assembly Drawing 87C92 [ 14D3B Pmp Assembly Drawing 87C159 ( 16B3B Amp Assembly Drawing 87C59 [ ] 6C3B Annp Assembly Drawing 87060 ( 16D3B Amp Assembly Drawing 87C161 ( 16B3B Pimp Assembly Drawing 87C107 ( ] 6C3B Ramp Assembly Drawing 87CIOB [ ] 6D3B Amp Assembly Drawing 87C160 [X] Amp Performance Curve 4C3B 25 tip AT 1760 RPM [ ] Special Information and/or Bulletins 871.46 N86-9 No. of Copies 7 _ 1/85 r 'VV.o n'I e"It ' CA 1i rma&lw � SMITH & LOVELESS, INC., ® Lenexa , Kansas, manufacturer of the Factory Built Pump Station guarantees it to be free from defects in materials and workmanship for a period of up to one year commencing at the time the pump station is placed in operation by SMITH & LOVELESS-authorized personnel, but in no event is the pump station guararteed for longer than 18 months from the date of shipment. This guarantee is conti,tgent upon start-up of the pump station by SMITH & LOVELESS-authorized personnel, and the guarantee will be voided i' start-up is performed by anyone else. �n SMITH & _OVELESS will be the single source of responsibility to the owner for the guaran ^� tee of the pump station and all its components provided by SMITH & LOVELESS. �7 During the guarantee period, if any part is defective or fails to perform as specified when r operating at design conditions and if the pump station has been prot,cted prior to start-up and has been installed and is being operated and maintained in 3cco dance with the written instructions pro. d,d by SMITH & LOVELESS, SMITH & LOVELESS will repair or exchange at our n,suretion sucr defective part free of charge. 'lefective parts must be G returned by the owner postage paid to SMITH & LOVELESS, if so i !quested. When covered by the above guarantee, SMITH & LOVELESS will provide, without cost to the owner, such labor as may be required to replace, repair or modify the following, but no other, major components: the steel structure, principal pumps, pump motors, suction and discharge piping and valve assembly Except for labor provided by SMITH & LOVELESS under the preceding sentence, the cost of labor and any other expenses resulting from replacement of defective parts and from installation of parts furnished under this warranty shall be borne by the owner. SMITH & LOVELESS will not assume responsibility for the cost of any repairs or alterations made to the pump station structure or its componcnts unless SMITH & LOVELESS has given specific written authority therefor. The replacement or repair of parts normally consumed in service, such as pump seals, light bulbs, oil, grease, etc., are considered as part of routine maintenance and upkeep and such parts ara not eligible for repair or exchange free of charge under this warranty. C SMITH & LOVELESS makes no other warranty Pxpressed or implied and SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY AS TO THE MERCHANTABILITY OF THE y FACTORY BUILT PUMP STATION OR AS TO ITS FITNESS FOR ANY PARTICULAR PURPOSE. SMITH & LOVELESS is not responsible for consequential or incidental damages of any nature resulting from such things as, but not limited to, defects in design, material, workmanship, or delays in delivery, .eplacements, or repairs. Smith&Loveless,Inc. P.C. 05,06,07,08,09,10,11,12,13,14,15,16,25,26 Form No.04-05 173(4185) WET WELL STATIONS Smith h Loveless Page 1 of 1 Product Codes: 14, 15, 16 PARTS LIST • 41,29 DC Relay (Electrode) 4L107A Vacuum Pump Relay • 41,119A Diode 4L135B Thermo Heater, 370 to 520 41,135C Thermo Cooling, 90' to 75` 4L139A Voltage Suppressor • 41,291A N.O. Float Switch Alarm 41.291B N.C. Float Switch Alarm 41,365A Timer, 16 hr. Alternator 4L365B Timer, 10 min. 4623 Toggle Switch 41.272A H-O-A Switch SPOT • 41,277A 20 MFD Capacitor • 41,278A 5000 OHM Resistor 4L105A Relay (Alternator) j 7L195 Blower [] 8640A Vacuum Pump (6" piping) [] 81,44 Vacuum Pump (4" piping) 81,40-34 Inlet Filter 8L44-32 Inlet Filter 1L333 Free Flow Check Valve 1L406A Solenoid Valve (replaces 11,349A) • 11L47D Quad Ring • MIS Electrode Holder • [] F87A28A Seal (For "B" Shaft) (? F87A97A Seal (For "C" Shaft) • 60Al2 Impeller Bolt. (For "B" b "C" Shaft) * 87A31 Electrode Gasket • 87A72 Electrode 11,443 Float Check Valve • (] 60A26 Volute Gasket (For "B" Shaft) • [] 6OA29 Volute Gasket (For "C" Shaft) • 60A11O Seal Quad Ring Gasket (For "B" Shaft) • [] 60AIll Seal Quad Ring Gasket (For "C" Shaft) • 6L51CF Stud fi- Electrode 61.60F. Nut for Stud •' 91,25 Bubbler Compressor •• 41.200D Pressure Switch *Suggested Spare Parts Form No. 04-14-3b (Rev. '7/87) LOCATION Renton. WA - Summer Wind Proiect STATION SERIAL NO. 16-3541-C OWNER Riverton Construction ENGINEER Ostergaard Robinson & Assoc WET WELL MOUNTED PUMP STATION_ TECHNICAL ENGINEERING ORDER X Two Pump Station Three Amp Station X Standard Top of Wet Well Recessed Suction Pipe Size 6" _ Discharge Valve Size 4" Common Discharge Pipe Size 'I Station Piping Type X Model S Below Base Type Pumps 4C3B Wet Well Inside Diameter _- 6'-0" _ ELECTRICAL SERVICE DATA 3 p•.P-Qe _ 6( Hrrtz 480 - Vol `a 4-- .Wire 2 KVA 'rransfotm r Required PRODUCT OPTIONS - Vapor Proof Red Light - 12 VDC Spare Check Valve _ Vapor Proof Red Light - 120 VAC Spare Vacuum Pump — Weather Proof Lon - 12 VDC Auxiliary !'eater (41A4) _ Weather Proof Horn - 120 VAC Tool Kit Horn & Red Light - 12 VAC Grease Gun �A Hcrn & Red Light - 120 VAC Trouble (Drop) Light - 120 VAC _ Weather Proof Bell - 120 VAC Trickle Charger - 12 VDC _ Hell & Red Ligll. - 120 VAC !_ W. P. Alarm Silence Mtch Manual Reset * Automatic Reset StMkxlard Hood X Insulated Hood W. W. Ventilator Discharge Pressure Gauge Common _ Each Amp Scale Standard ___ Sealed _ Suction Pressure Gauge ` Soule X Float Switch Control _ Bubbler System Control. RECESSED WET WELL MXINTED RUMP STATIONS ONLY _ Direct Air Lifting Stantion W. W. Screening Basket Stored Air (One A.C. ) Stored Air (Two A.C. ) Manway Ladder Standard W.W. Simulating Valve *Rotated Degrees *Special Modification SALES ENGINEERING Maintenance Manual Qty. (XWANI0N JOB SERIAL NOS. PREPARED BY DATE—_ Rep _1_ Job File 0 CHE 5-1-87 Contractor 6 S/N 16-3572-C PLJMP A.W MOTCR DATA --_ RUMP DATA HUMP NO. 1 RB4P NO. 2 PUMP NO. 3 Design Characteristics (Om ® 711H) 375 Q 133' 375 4 133' Pump _Model 4C3B 4C3B Impeller 11-3/4" 11-3 4! Rotation CCW CW Mechanical Seal Assy (Size) 1-7/8 1-7/8 Static Suction Lift 20' 201 _ Pgmp Serial Number Motor Horsepower 25 25 R.P.M_. _ 1760 1760 Amp Motor Serial Number FLOAT SWITCH CON NDL --— RUMPS DOW HIGH HIGH WATER LOW WATER FLOAT SWITCH SETTINGS OFF LEVEL LEVEL (I.ArR) ALAN (1AR) ALARM S&L Part Number 41,291A 41,291A 41,291A 41,291 41,291 _ Cut-:In_LQRL Feet_ 3.5 4.0 4.5 Cut-Out (Offj_ Feet 1.5 1.0 RULER SYSTFSI OONIW& - RUMPS IOW HIGH PRESSURE SWITCH SETTINGS OFF LEVEL LEVEL ALARM ALARM S&L Part Number _ High Level Actuation (Feet) (Elevation) Low Level Actuation (Feet ) (Elevation) ELECTRICAL OONIWL PANEL. DATA ELECTRICAL DATA PUMP NO. 1 PUMP NO. 2 PUMP NO. 3 PRmp_Mot 25 25 Ap Motor R.P.M. 1760 1760 Phase/Hertz/Volts 3/60/460 3/60/460 Pump Motor Circuit Breaker_- Trip Maps 70 4L258CJ 41,258CJ _ Pump Motor Starter - Size Mfg. 2 4L330CC 41.330CC Overload Coil - Quantity Std. NEMA 1 Panel k _ U.L.Psnel Wiring Diagram C16-3541-30 Lighting Arrestor Surge Capacitor Main Disconnect Switch Transformer Circuit Breaker Aul.o-Base 1 Base 2 Operator X lamp Running Lights X Running Time Meters (2) _ Running Time Meters Totalizing (3) Intrinsically Safe Float Switches Generator Interlock Relay Pump Failure Alarm Relays Prime Failure Alarm Relays Test Light & Procedure W. W. Ventilator Switch Time Delay Relay To Prevent Simultaneous Starting of P nps Panel Mounted Alarm Silence Switch Manual Auto Reset • operator Assist Alarm Sesser Special Modification - 871.60 N85-96 SPECIAL MATERIALS Location: Renton, WA Station No. 16-3572-C Page No. 3 of 3 1. Unauthorized entry alarm (local and remote indication) . 2. Provide spare 115 amp circuit breaker for telemetry. In 3,/UG/iE1J VAC - TO SUPPLI SLNNCE MAN D,SCONNI:C9 ' uEmom •TN TNAµ%ORMER CUSFGMLR G U 12 LD I I I i z I rc l u u w ------ _ I Its 1 I 1 0 CMl My OLt I � 1 PLAP MOTOR I s NO. 1 I I 1 u 1 I 1 1 0 I I o I I I I I u I I � 02 M2 OC2 I i I I 1 ) I 1 -0 i[ I PUMP MCTC1 No, M '1 err 1, f 1 R -_ - CS't 3 KVA 1 TRANSFORMER -,0 I Q it 9uET 1 OF : �vx3�--��'" p TO CO 'Ro's To conmGa f tip A rx ` f s[+ �•L L F-GE D M1kE NOTES E•j E y�� T 1 AL PUMP ALiTRNATOR R12 RUNN'.G (ELAPSEU) TIME METER; N0.2 PJMP 1. WRMG BLOW 150 V IS CONTROL }j ALR AL.'ENNATOR CONtkOI. RELAY SS• - ACTOR SVA7CN: MTR. NO.1 HAND-OFF-AUTO AN) TAGGED AS INDICATED. •• ART ALARM RELAY; .A:m MIT WLL SS2 ST.IICTOR SWIM"; MR NO.2 14AND-0E4-46,10 2, WRING ASCVE 150 V IS POWER L F AR2 A, HM NEI AY; IOW WET W:IL SV` SO.ENOID VALVE RDA AND NOT TAGGED. _•} \i .=I G C CH i CIRCUIT HAI MCA; MOtUN NO SV2 SLYE.KMD VALYT NO.2 O. NELTRAL (N) IS W IL. CNI CIRNIT yRi MEN, MOTOR N0.2 !1 NEAI'N TNCRNOSTAT A_ lkou4D (0) IS GREEN CUA CIRCUIT Sd'MER; RECEPtACLE T2 FAN MERMOSTAf II i D Y ,y 5. DASHED IIONS R EQU ilEk t• ` 'D Ef Cd5 CIRCUIT BREAIIER; FAN MD HLAIER iC TIMED CLOf2NC CONTACT }}S ' y A Cd! QRCUIT SREAAEit; VACUUM PUMP N0.1 TO I THE ;NLAY RELAY; UNAU fNORI.'ED ENTRY CONNECTIONS ON EOUIP11Ekt i CNT C'RCIAT HHE MEt VACUUM PUMP NU.2 TO TIMED OPENING CONTACT NOT DY S� }}t �` i CONTROL YPI VACUUM PUMP N0.1 6. LAST WIRE NWIRFA USED' A n ;n COS QNRJIT SNEAKER: W T"IA Cd9 CINWIT SREAKL% TE ERE TRY VP2 VACUUM PUMP NC 7. WINE NUTASER(S) NOT HIND: CST CATGUT VtEMM IRMSI 011YEµ S EGO, SHOWN WITHIN DASHED �- �' CR' CLWIR0. RELAY. NOT PR.MING SYSTI'V Stiff KNIT hRI'ITCN KEY OPERATED LINES IS LOCATED EYTEANAL Ij• u Y> �' CA2 CONTROL RELAY; N0.2 ENWNIC SYSIEM TO CONTROL PANEL ENI ELECTROLE RELAY. NO.I PN.M-NO SYSTEM V. PANEL VI A. . C N EA2 EU.CTRODC RELAY, NG.2 Pk,M.NO SYSTEM ' E�} ES1 k-NIRANCE SWITCH; AUTOMATIC -p-xw ERMINK CONNECTION •S t I} 1 f. r M FAN IN CONNECTION 9* 5/^ FLOAT SWUM; HIGH if VlL ON ,L {f 2 Z FSi rM /lOAi SWIpI, NIGH "I HELL ALARM C EMOTES GGr:ZLOSU RTNG ENIE M FS/LL FLOAT SWICN: LOM LENT CIN w IfANNG 1OSUNE.) f FS,'LW FLOAT SWITQ7 LOW MET WELL ALARM 1, FS/UFF FLOAT S'YITCK' PUMPS OFF -NOTES 5 n NOR NEATEN , E1 WDCATINC LGHT, NO PUMP RUNN•.G ), R2 WOIOR ST LIGHT; NO2 PVW' NUNNM1C O I Mt ROTOR STARTER N0.1 /. CIRCLE CLOSING THE CW'Y THAT Y1 MOTOR STARTER NUM CIRCUIT UMAK ET VENAY THAT OLT MA RLQ SWTCN, PUMP MOTOR T START" R 711E N PA. BE lY4f K AND M -% W I)IIN TIL RANGE OF :OS-1J` -1C� L7\R } ORL2 REDOVERLOAD RELAY, h0 3 MOTOR STARTER RTI RUNNING (LAPSED) TIRE METER: 14.1 PUMP E ,' I I :SEE h>.aC !) —___-�. c—a.-.-_.—k" — — — . fI N lc }}� To,!To L�J lCis MLCLPTACUE /1 2 2 26 � N N _ 2i JO S WI 12 22 22 M— N- I { ^—� 26 � j� 23 a 53 ofp � .ol + 11! KEY OPERATED on o-w SLC 21 32 PANEL MTD. I 1 +j sv 07 „l ---�--_.— c MOLT OPET+WO ----- SV2 A W CONfACT. 10N C"10YEN USE COp w ERI i ELECIN00E 10 N0.1 MI I CHI 11 7 VS/OR/ p I p 1 p iS/l1 12 12 + MA r I 7 IJ 35 \Ill/R �I[a_�—i I OFF O 14 I UI NJ I RTI 7 X Ri2 i Sl1F0 2 OF 2 ALA N o o 2 OFF M2 :Fir p FS/NI 15 15 I I AER2O.17 V2 16II ] 9 CR2r-� • r 7 I--p FR2 •[� �f x EIECTAJDE 21* i N0.2 6 j G o Usti 21 I — R AL %it ._—__� o— 25 -- ' y t• � �r y D � Y -Q1Y�/^.w 24 N 1 AN` No yy v R11/TC AM 26 r '\ O WHO spAPF C:RCOI! WhAKIN f,/p0(:2.^. VAC IOCA: ALAAU w / Eat Cus'UUF.1Y5 14LUEHR" sYs1EN INSTALLAnW V0LIC"T AND T Br c s.0 � � R ,j Installation Instructions f i CHECK VALVE SEAT & 0' RING REPLACEMENT S/L PART NUMBER 21,153 A&B 4" 2L 153 C&D 6' I. When installing anew seat, remove all of the old seat & glue from the seat groove. Clean the seat groove and the new rubber seat with an evaporative cleaner to obtain a dry grease free surface. Glue the new seat in place with R. T. V. Silicone Rubber, k { SMITH & LOVELESS' INC. WAFER CHECK VALVE USED WITH 4B2B/4B2C/4B3B/4C3B PUMPS Fa"B-t AND 6B36 & 6013 PUMPS b i I The Smith & LovelessO, Inc, water check valves are especially T r j designed for sewage applications, and are standard equipment o replace the "0" ring seals, it is necessary to disassemble IF de the S&L Wet Well Mounted Litt Station. the valve. Before beginning disassembly, note the position of the extemal arm with relationship to the internal arm and The H, Tensile cast iron body is clamped between the clapper disc, and match mark the shaft and arms to insure correct reassembly. Remove the square head pipe plug from discharge plug valve and the discharge elbow of each pump. the top of the valve body. With the clapper in the °Open" One right hand and one left hand wafer check valve are position, insert a 3/16" drift pin or punch through the pipe exteprovrnal the only difference tieing the location of the plug opening and drive out the roll pin holding the internal external arm. (All parts are interchangeable), arm to the shaft. It's now Possible to remove the shalt iron, of tne Internally, a bronze clapper disc seats against a Buna-N seat, any which Show i valve. Clean apt g issofcwelarport damage valve and replace an forming a vacuum tight seal when closed. The clapper dix To replace the shaft bushings a 3/4"diameter rod is needed to is attached to a bronze arm by a stainless steel roll pin, and punch out the old bushings. Sand the holes in the valve body the arm is fastened to the stainless steel shaft by another to remove all of the old retaining compound. Install the new stainless steel roll pin. The shaft is grooved to hold neoprene bushings and insert the shaft through them (without "0" "0" rings to form a leak proof seal where the shaft passes rings or arm) to align the bushings. One at a time, slide the through the bronze bushings which are sealed with anaerobic bushings out 3/4 of an inch. Coat the bushing heavily with retaining compound. The external cast irat arm is secured to the valve shaft by Loctite 610 retaining compound and rotate the bushing as it is pushed into place. Allow the retaining a roll pin. The weight of the external ann plus the spring compound to a6Ptoximately 10 minutes before removing t provides a balanced closing force to make the valve he shaft. non slamming. As the pump shuts down, the valve decreases When reassembling the valve, the following procedure must be and the weight of the external arm and the spring forces the followed to avoid damaging the "O" ring seals. (Always use valve disc toward its seat, At the moment of zero velocity, new "0" rings). First, coat the shaft and the shaft bore in fire the disc contacts the seat and slamming is avoided. Thr, valve housing with a this film of silicone grease.Next,place an external arm may also be used to open the valve manually ��0 " ring in the groove nearest the external handle end of the to oackflush the pump. Its position also gives a vispal shaft Then, holding the internal arm in place, slide the shaft indication whether the pump is actually discharging sewage through the housing and inteoaal arm and just far enoargh out or not, the other side of the housing so that the other 1.01. ring may be installed. Slide the shaft back into the housing and line up the holes in the internal arm and shaft. Do not attempt to push an "0" ring through the arm as this will damage the "0" MAINTENANCE ring. Be sure that the match marks line up and the arms are in their proper positions. Replace the tell pin,driving it in flush. Normally, S&L wafer check valves need very little Replace the square head pipe plug.Check the operation of the maintenance. However, it is quite easy to remove and valve to be sure that is operates free!y and does not bind. disassemble the valve for service. When installing the check valve in th, lift station i it be✓U sore that the square head pipe plug is at the top and the To remove a S&L wafer check valve, firs,. turn off the valve handle points toward the discharge plug vahe. Use new electrical power to the pump. Then close the discharge piug flange yaskets on both sides of the valve. Replace ant'retighten valve. Next, loosen the flange bolts which hold the check valve the flange bolts evenly. in place and remove the bolts from one side so that the check valve may be slipped out. It may be necessary to force the Operate the valve manually to see that the external arm clears flanges apart slightly to unseat the gaskets and release the all obstructions. Then open the discharge plug valve and turn check valve. Remove the old flange gaskets. the electrical power to the pump back on. k CheckValveg Pane B 4 4"/o"P...rip, REASSEMBLY •Install the carbon and quad ring into the brass seal plate.This s accomplished by turning the seal plate upside down on a clean flat surface. Lubricate the outer edge of the quad ring with a very light coat of grease.Place a clean rag over the face of the carbon and push it down into the recess. Using a new gasket (quad ring) install the seat plate assembly on the adapter. Set the adapter on the volute. Lower the motor carefully so the shaft passes through the seal plate.Be careful r not to let the motor shaft hit the carbon and unseat it. Bolt the adapter to the motor. Tip the motor and adapter over so the motor rests on its side. Be careful not to pull the motor conduit .nd wiring loose. Coat the shaft with a light coat of vaseline or grease. Wipe the excess vaseline off the shaft with a clean rag. It is important that excess grease not be used. Carefully slide the rotating ceramic and its "0" ring onto the motor shaft with the lapped surface toward the motor. Be careful as the "0" ring passes the motor shah keyway so the keyway edges will not cut the "0"ring.Use the seal spring to press the rotating ceramic into place against the stationary carbon. Leaving the spring in place on the motor shaft, reinstall the impeller. Using the key and keyway as a guide, place the impeller in ' position and slide it onto the shaft taper. Be sure that the impeller is firmly seated on the motor shaft taper and tighten the impeller bolt, Replace volute gasket (a spare was shipped with the station). Turn assembly upright. Lower the motor impeller assembly into the volute and install the four cap crews. Reconnect the electrode probe woe and vacuam tine. Open the discharge plug valve. Return motor circuit breaker to the "On" position. Turn Selector Switch for the serviced pump to the "Auto" pesltron. The pump will not prime until sufficient water is in the wet well to call for pump operation. If the pmnp primes normady, there are no leaks. If it does not prime,check for leaks.When the pump is primed, it should start pumping in normal fashion. Check for seal leaks or other high pneswr? leaks. Turn alternator switch to "On k J Pall 8 3 4"/6"Pumps Place the piece of lumber directly under the impeller and lower the motor with the ratchet-hoist until the bottom of the impeller is approximately I" above the board. With the non-metallic mallet, strike the impeller a sharp blow on the side fin a place where the metal is relatively thick) and the impeller should drop down easily onto the board. The motor shaft is tapered so that the impeller should be Mill( removed. �. Raise the motor assembly clear of the impeller and remove the key from the motor shaft. Then remove the seat spring from the motor shaft. - Set the and impeller and board aside and lower the motor assembly back onto the volute, Remove the hm-head cap screws that bolt the motor adapter to the motor. Raise the motor clear of the motor adapter. The rotating ceramic and its "O" ring will drop loose into the volute onto the plywood or cardboard disc. The seal plate is detached from the motor adapter by removing the cap screws. The seal plate contains the stationary carbon and its Quad' ring. Take out the old seal parts from the seal plate and volute. Clean the seal housing with a good commercial solvent and I wipe dry with a lint free cloth. Carefully remove the new seal from the container. Th. sealing faces of the carbon and ceramic are precision lapped and MUST BE KEPT CLEAN AND FREE FROM GREASE. Assemble the new seal in the seal housin�carefully. The parts can be damaged, first, place the "Quad ' ring on the carbon, and the "O" ring on the inside of the ceramic. l rk r D (I t Ir ( wen Well MounteA ntiO {UI I Opation a,Dmcnphon or —�—z,_ n Page 3 QMSmith& 1 W40 W. Santa Fe Ttail Dr. Loveless,inr.. Lenexa, Kansas 66215 SEWAGE PUMPS&PIPING Centrifugal Pumps - There are two specially designed centrif. ugal pumps in this station. The special motor adapter sits on the volute. The motor is mounted to the adapter. The motor adapter is hollow. The vacuum pump draws air from the elec- trode housing as shown in the illustrations. Liquid rises from the wet well up the suction pipe filling the volute and hollow adapter until it touches the bottom of probe. This means that all air has been extracted from the pump. The pump can then operate pulling up the liquid from the wet well, 7'*Pump has a specialty designed mechanical seal. The adapter has a hole in one side to the shaft and seal mounting plate, Any seal leakage can be observed through this hole. Piping - The suction pipe extends from the front head to roar the bottom of the wet well. Liquid rises up this pipe as the impeller in the pump turns. The liquid is thrown outward in the volute.The volu to conveys the liquidto the pump discharge nozzle. The liquid passes into a special elbow and to a swing type wafer check valve. The check valve has a bronze clapper and arm and a stainless steel shaft. The clapper seats against a rubber seat. An external spring-loaded arm makes the valve non-slamming. The liquid Passes from the check valve to a "Plug"valve. This valve has a rubber covered plug that seats against a cast iron } seat. A wrench to operate the valve is provided with each station. The liquid discharged through the stop valve passes through i to the discharge line. The discharge line is connected to the j station piping by a"dresser"coupling, i�kk 4 1 la t } X Wet Well Mounted D D Opera tion III Do.,i Ptnm of Components Pay.4 LU 14040 W. Santa Fe Trai! Dr. SlmthB LovelessAnc. Lenexa. Kansas 66215 Vatwm Pnmmq_ Canal Stall Cannel SDYnoia Pump No 2m^9 I," Na I � Valve Na I Vol.No t Guaq Porn� 0 SNuI O o 0 �W No / Stan OM O.o1n-Clmch Drom-CNil VoIM No' ` valve Na 2 Vol.,No I Floal Cnea Foot CNce VaW<No I VolVe No 2 To Control Panel F PUMP UMP�___ N NO 02 —Senunq Pmae No.I Sewn Proe<No 2-- In PYYgIo Maminq In Ploughs Moutanq 87828 S WPN,�677 ��ivaNa 1c.MY ACUUM PRIMING PlPWG SCME- Qt CV• �II P77l-,„ MATIC—WET WELL STATIONS CPnvel b1aroY� eonnal Solanof . Camrel SalarolD VgIH Na 1 i-Pores Po•1 yal[P Na 2 G[p<a Porl .11W M.J "GPVea Porl —Saul on _--SM1 011 -5oo off Vaba WM1e Valq PIODI Can. Poor can Poa�CNNI an..ND.1 Na.ra Na'f Vale Na l D•aln Dram daln/ Pum Vm Pnmine/ Vacuum Prmme / va[rum PrlmuyJ Pon.nlra� Pump Noi Po:anrral Pr.P W S . Y aMl PUMP PUMP PUMP MO MO a No 5 $analq Pa"Yo.l S<•unp PreeP No 2 l5<Miq M1SM ft S Pbnylau Wm.n< PYbgla[[Mornne In Pbu<bM MMMY f 1f <.nWel��MmwV� mr_ ®YSmMAA`:::•:.::::: `l t Yl' LpwM<c.Y.c �r [• 7. _ VKUUY MIYIYD PIPING sclnE.6 G 5-PUMP WWYpsPS < r• Ne0-ix 87874 I� Pnae a 1 HOW TO REPLACE THE MECHANICAL SEAL 4" 6" Pumps isPart No. 87P1 Smith & LnvelessO im, Inc. "Non-clog" Sewage Pumps are designed for maxim, accessabil ity, easy maintenance and speedy replacement of all components subject to wear. The mechanical seals on Smith & Loveless©, Inc, pumps are the most satisfactory seals for raw water or sewage pumps. In normal service a seal may be expected to last a minimum of one year. Seal lif usually considerably longer than this. Seal life is determined mainly by the amount of lubrication it receives,the "pumping head"and the material to be handled Sewage containing sand, rocks, sticks and other debris can clog the pump or lodge in the impeller, causing excessive vibration and reducing seat life, Periodically, it becomes necessary to replace the mechanical seal. The pump has been designed so that the leaf may be replaced With a minimum of time and effort. Follow the instructions carefully. II, SEAL ASSEMBLY DRAWING t+Y.arler I i x•. —wu�•s rr rl ___- _ I __ �4•r1.UtlL•. 1 HERE ARE THE TOOLS YOU WILL NEED TO REPLACE THE MECHANICAL SEAL. 1. Combination wrenches 1/2" thru 1". 2. 1 1/8"socket 3. 6"T-handle 11"x 1/2"drive. 4. 112"x 61/2"drive extension. 5. #3 rawhide mallet 6. Ratchet type hoist. . 7. Motor lifting bar, 8, 8. 2"x 6"x 12"board. 9. Lint free cloth. 10. Vaseline or grease. 11. Piece of plywood or heavy cardboard 10"the. i, i i s Mechanical Seal RePlacement i _ 'y,: yf1 K• 7a , IW' ';�f 1 STAINLESS STEEL POSITION INDICATUR VALVE SHAFT BRASS OPERATING NUT CAST IRON VALVE COVER ���111N CAST IRON VALVE BODY CAST WON VALVE PLUG NEOPRENE COVERED 6" 150 LB FLANGE )3) 12" 150 LB FLANGE S&L FOUR WAY VALVE X • i Pump Motor ' Maintenance Instructions a L - i Service Procedures ] D We'Wen MMM61 IUI 000 Malmenan;e Insvuauons \ P". t ( jSmith& 14040 W. Santa Fe Trail Or. �`i.J _ Loveless.lnc. Lenexa. Kansas 66215 INSTALLATION AND MAINTENANCE INSTRUCTIONS FOR SMITH & LOVELESS VERTICAL PROTECTED SEWAGE PUMP MOTORS INSTALLATION Protected Motors may requite occasional cleaning. The windings may be cleaned by high velocity blower. The blower This motor is shipped ready for immediate service. If the nozzle should be non-metallic. Gummy deposits of dirt and motor has been in storage for a long period or has been grease may be removed by mineral spirits. Never use gasoline subjected to a damp atmosphere, the ins elation resistance of or other inflammaule solvents. the stator winding should be checked before start-uD. ISee Maintenance for procedure.) Long storage may allow motor insulation to absorb moisture. Use a high voltage resistance meter (megger) to check Check power Supply against nameplate rating. Motors are insulation resistance to ground, AIFE Standards recommend guaranteed to operate satisfactorily within a voltage range of that the windings Insulation ressstance of clean, dry motors not more than 10`, above of 10%below the nameplate voltage at room temperature should be not less than: rating. Performance within this range will not necessarily be the same as the established performance at the exact rated Insulation Resistance (Megnnms) voltage. _(motor rated voltage 10DO) See the nameplate diagram for proper connection to 208,230 1000 ( or 460 volts. To reverse the direction rn`, rotation of a 3-phase motor, interchange any two of the {ewer leads. For operation If the resistance is rylow the recommended value,the wind qs of 230 volt motors on 20b volt networks (when designated permissible on nameplate!, use the ampera9c at 230 volts for should be baked dry or replaced. The stator should be baked i an oven at not more than 2000 F. until the insdlati°n selecting overload protective devices, resistance sistance becomes constant. INITIAL START-UP DISASSEMBLY The rotor should rotate freely when turned by hand. It should Should it become necessary to disassemble the motor, care run quietly on initial startup. Operate at normal load for a should be taken not to damage the stator windings. Very short period tD check for unusual noise, heating or excessive careful attention should be given to keeping the bearings clean. current. Excessive current will result in overheated windings. Remove bearing cartridge screws before removing end bracket High operating temperatures Shorten insulation life. The screw. (A stud of the same diameter and thread as the insulation of Class A or B windings, as measured by cartridge screws and approximately 1 1/2" longer may be used thermometer, should not exceed the temperature rise specified to locate the holes in the bearing cap through the end bracket on the following chart: upon assembly.) MAINTENANCE Smith & Loveless Motor Bearing never need to be removed unless they are to be replaced. Use a bearing pullet.To install Pot long life and satisfactory operation, always keep the a new bearing, use steady pressure on the inner race. (To motor internally clean and dry. Windings of Smith& Loveless facilitate installation, heat beatings to 2SOo F.) W •Well Mounted D D Mnu penance. tri"'. nons b • Pape 2 r 14040 'W. Santa Fe Trail Dr. -- 1Smith& Lenexa. Kansas 66215 a I oveless.lnc. MAINTENANCE INSTRUCTIONS FOR SMITH & LOVELESS WET WELL MOUNTED PUMP STATIOr The Smith & Loveless pump station Is a complete factory built MAINTENANCE RECORD unit including all interior equipment ready to operate. It has been thoroughly tested at the factory by actual operation on Before leaving the station, record date of inspection for your our test floor. Every item of mechanical and electrical future reference. equipment has been operated and found free of any defects. For repair of any accidental damage or assistance in Your pump station will give continuous trouble free service maintenance problems, contact the Smith & Loveless Service with reasonable care and maintenance. We recommend that Department which includes exrerienced technicians to help a preventative maintenance program be established based on you quickly and efficiently maintain a continuously operating the following maintenance procedures. The station should be pump station. visited daily and the following items inspected during each The most important sir,yle patrol in securing good service from visit'. ball bearing motors is to keep dirt, dust and foreign particles 1. Float switch operation. out of the bearing. 2 Sewage pump operation. 3. Vacuum priming operation. 1. Use only clean grease from ,:lean containers and handle 4. Sewage pump mechanical seals. so as to keep it clean. 5. Water trap bowls. 6. Station cleanliness. 2. Never open a bearing housing in a dusty atmosphere. Once every month the following procedures should be 3 Never open a bearing housing without first cleaning off • ly formed: all dirt from adjacent surfaces. 1. Removi the electrodes from the electrode housing and thoroughly dean any coating from the electrode. Inspect 4, Always protect an exposer] bearing by a protective cover (clean paper or Imp free cloth). thi electrode h, ising in the motor adapter and remove any deposits or scale from the electrode housing. LUBRICATION If the electrode is more than half consumed, it should Double shielded ball bea rags supplied on Smith & Loveless be replaced. pump motors are lubricated at the factory. In normal service, lubrication once every year or two years is adequate since 2. Remove the water trap bowls and clean out any water the bearing housing has an addition;J supply of grease. accumulation. Recommended lubricant is a lithium base, general purpose grease. Every three months, oil the ventilating blower motor bearings. When lubrication is required, proceed as follows The pump motors are provided with pre-lubricated ball 1 Clean grease fitting and grease pressure relief fitting to bearing[ which under normal conditions require little or no make sure it is not plugged. maintenance and re-lubrication. 2. Add grease with a low pressure gun until grease appears Caution should be taken whenever lubricants are applied to a, the relief fitting. motor bearings. TV--roughly study the Lubrication section of the Motor Maintenance section in this manual. Note: If no relief fitting is provided,remove grease drain plug. During cold weather, the ventilating louvers in the fiberglass After lubricating,run motor 10 minutes before replacing plug. cover should be closed,and during warm weather,they should Caution: Avoid excessive lubrication. be opened for cooling. Refer to the following pages for descriptive information on 1. Excessive pressure may damage bear+.ng shield. mak,ng inspections and for maintaining the station equipment. 2 Excessive supply of grease in bearing raceway may cause • CLEANLINESS overheating and premature failure. A clean pump station is a trouble free pump station. Clean 3. Euiess grease may be forced into motor housing and up the station after each visit, collect on windings, causing winding deterioration. SEhV ICE PROCEDURES Pape 7 s 4B2B/4B2C/4B3B/4C3B PUMPS 6B3B& 6C3B PUMPS 14 CHECKING FOR VACUUM LEAKS IN SEALS AND PIPING bubbles easily, preferably a children's bubble blowing soap. rt>to a sprayer type bottle. Then spray all joints, connections To pressurize the system, close the discharge plug valve and and seams that could be leaking and watch for bubbles. If turn the control circuit breaker off.Check one vacuum system a leak cannot be found inside the machinery chamber, then at a time as follows: Connect a piece of flexible tubing (you the piping below the floor plate must be checked, then may borro,v a piece of tubing and the fittings from the other connect the compressor to the tee in the other vacuum system vacuum system) fmnn the vacuum pump discharge port to the and check it in the same manner. To check for seal leakage, gauge connection on the tee by the solenoid valve. Turn the use the following procedure while the systen+ is pressurized. vacuum pump on. Look into the wet well system.When you Stir a quantity of the soap solution around the motor flange see air bubbling from the suction pipe, the system is until you obtain a large amount of suds. Fill the access pressurized and ready to be checked. (The wet well should opening to the seal housing with suds. If air is leaking through t,e as high as possible to create more pressure on the system the seal, it will Slow the soap suds away from the opening and make it easier to detect leaks). Put a soap solution that and motor flange TZ— t Vacuum pump connected to pressurize priming system a Checking connection for leakage Page 7 2 BACKPLUSHING A CLOGGED PUMP If a pump becomes clogged with foreign material, such as unusually large objects, or an aciwmulation of rags, etc., it will run "rough" and vibrate. These symptons also appear when a pump is running unprimed, so check first to see that sewage is touching the electrode. To backflush a pump and its piping, first 6e sure that the O O t] sewage level in the wet well is at least a foot above the bottom of the suction pipes. Then close the discharge valve and manaally open the check valve of the offending pump and secure the valve in his position by tying or wiring the handle in the "UP" position. Then reopen the discharge valve. Manually run the other pump for 1 or 2 minutes so that it j will pump into the discharge of the blocked pump and back i out the suction line into the wet well. Any obstruction freed by backflushing will appear in the wet well and should be removed so that it does not re-enter the pumps.Do not allow I sewage from the force main to overflow the wet well. When closing the check valve, do not allow it to 1.slam. as this may damage the valve. Normally this will clear any obstruction from the pump or piping. If not, it will be necessary to remove the rotating assembly from the pump and clean out the blockage by hand. CLEANING ELECTRODE PROBE Turn off control circuit breaker. Remove the two capscrewsM holding the domed plastic electrode housing. Inspect the electrode probe for corrosion. If it is more than half consumed, it should be replaced. Clean the plastic housing. Scrape any corrosion from the metal probe. When reassembling, be sure that the gasket is in good condition and that the electrical connection at the top is tight. J, Pnae 7 SERVICING THE FLOAT CHECK ASSEMBLY Remove the plastic bowl from the float check valve assemb- Clean the ball and bowl in soapy water. Do not use soly, Check the rubbe: seat in the cap of the unit. It should be so,t and free of cracks.Clean with soapy water. s III II SERVICING THE DRAIN CHECK VALVEi Unscrew the drain check valve from the bottom of the float check bowl. This valve is not disassembleable, but should be cleaned by soaking in a solvent which will not damage neoprene or brass.Thoroughly flush any foreign material from the valve and check its operation by blowing through it. Air should pass freely in the direction of the arrow, but not the other way. When reassembling the drain check valve to the float bowl, be sure that the arrow on the valve points downward. 1 CHECKING WET WELL LEVEL FLOAT SWITCHES Inspect the float switches for visible damage. If the cord is cut or loose, or the ball punctured, it will be necessary to replace the switch. Shake the ball to see that no water is inside. If you cannot make the pumps operate by tipping the switch manually, run a continuity check to test the mercury switch and wiring. Y Y r� Pa"7.4 1 CHECKING THE SOLENOID VALVE . 1 y With the vacuum pump running, place your finger over the opening on top of the proper solenoid valve to we if air is being drawn in. If air is flowing into the valve through this port and the valve is energized, the valve must be repo;red or replaced. Run a continuity check on the coil of the valve. r ;t DISASSEMBI Mr. na¢s CLCANINO T"E 804.6NOM � a VA'_VE 'tr Shut off pressure to the valve and electric current. The valve need not to be removed from the line. Remove nut at top a� of coil cover. Cap coil housing and coil can then be removed from body. Using special wrench nut Supplied with the station, r n unscrew the sleeve assembly from the body. Do not use a Pipe wrench, as a wrench may crush the sleeve assembly and /! f make the valve inoperative. Inside the "stem" is a valve poppet and a spring. Clean all internal parts in kerosene and clean out any foreign material from the openings inside the valve body. Inspect the rubber •' t seats in the valve poppet for damage or wean, and use a new poppet :f necessary. Reassemble the valve and check its operation. SERVICING THE VACUUM PUMPS i Refer to the manufacturers bulletin in the back of this manual for service procedures. NOTES ON PRIMING Occasionally, due to the location of the inlet to the wet well and the influent flow rat-, air will be entrained in the sewage, t Entrained air may accumulate in the sewage pumps and cause .�. them to lose prime, ormakepriming t very difficult, The y I remedy for this is to baffle inlet the inter to the wet well so that the incoming flow does not fall near the suction pipes, When a station is first started up, or if the discharge force main slopes downward from the station,there will be no water in the discharge line to help hold the discharge check valve closed and seal it. This may allow vacuum leaks through the check valve. In the case of a new station, the discharge plug valve may be closed temporarily or the check valve handle held down to obtain initial p,rme,and thereafter the discharge force main pressure will holr+ the check valve closed. In the use of a system where the force main drains by gravity, it may be necessary to add an upturned ell and length of pipe a, the outlet to prevent draining, Another solution is to elevate the force main at one point and install a siphon break valve. a S&L FOUR-WAY PLUG VALVE r I r r rt rr /r. I rr ,��, .;mot+ ] +�` ,�+ I 3 1 "\� , ,)�/' 1 �`f ���•� / , r° 2 2 2 2 POSITION 1 POSITION 2 POSITION 3 POSITION 4 20PEN 1 & 20PEN , OPEN 1,2& 30PEN 1 &3 CLOSED 3 CLOSED 2& CLOSED a a 2 POSITION 6 POSITION 8 POSITION 7 POSITION 8 1, 2& 3 CLOSED 2& 3 OPEN 3 OPEN 1 & 3 OPEN 1 CLOSED 1 & 2 CLOSED 2 CLOSED Wet Well Mouarad lwuai opwatwn DE1 Page 1 Struth& ta0 2 40 W. Santa Fe Trail Dr Loveless.lnc. Lenexa. Kansas 66215 INSTRUCTIONS FOR INITIAL OPERATION FOR SMITH & LOVELESS FACTORY-BUILT WET WELL MOUNTED . IFT STATION The sewage pumps in Smith & Loveless wet well mounted PUMP OPERATION - THREE PUMP STATIONS lift stations are equipped with "Non-Clog" type impellers that pass 3" solids and very effectively handle solids com- The pumping cycle is controlled by four liquid level dis monly found in sanitary sewage. However, the pumps will placement switches in the wet well. With a rising wet well not handle large rocks, bricks, sticks and other heavy the low level "On" displacement switch is tilted and t' materials of a similar nature. To prevent damage to the base pump starts. If the wet well level continues to rise, u.. pumps, it is very important that the wet well be thoroughly second level displacement switch is tilted and the second cleaned before starting up the station. level pump starts. Both pumps then pump the wet well to a level below the lo%, While inspecting the wet well, be sure that the liquid dis. level "On' displacement switch setting and the low level placement switches are hanging freely at their proper "Off" displacement switch snuts off both pumps. If the wet elevation Isee outline drawing in front of the manual). Also, well continues to rise and the second level check the discharge plug valves to be sure that they are in the pump has been ..Closed��position, activated, fire high level ��On'� displacement switch is tilted and the standby pump is started. All three pumps then pump 3 WAY LEVER ACTUATED VALVES the wet wrll to a level below the low level "On" displace- ment switch setting and the low level "Off" displacement switch shuts oft the pumps. Every six hours the pumps are For stations furnished with 6" 3 way discharge plug valve alternated so that the standby pump becomes the base pump. the following actuation procedure should be followed I� START-UP Loosed lock screw several turns, lift handle to raise plug from seat, Turn plug, push handle down to seat plug, tighten lock If the station has been stored for more than two weeks, screw, especially if out-of-doors or in a moist area, refer to the " 4 WAY PLUG VALVE Sewage Pump Motors' section of this manual for startup procedure. To start the station, place the single phase circuit breakers for the "vacuum pumps" and the single phase Pot three pump stations with a 4 way discharge valve, the circuit breaker marked "Control System" in the "On' following actuation procedure should he followed: position. If the sewage level in the wet well is above the intermediate float switch, the vacuum pump will begin With the wrench provided, rotate the brass locking nut running immediately and start priming the pump. When the counterclockwise until the valve plug is unseated and rotates sewage reaches the probe in the motor adapter housinn, the easi:y, Rotate the valve plug until the pointer is directly vacuum pump will shut off. above the proper mark on the valve cover plate. See Fig. for corresponding pointer and valve positions.To seat If one or both or all three of the vacuum pumps do not stop the plug, rotate the brass locking nut clockwise until the running, there is a leak somewhere in the priming system or valve plug is seated. the sewage pump piping. It is possible, since there is no sewage in the force main, that the discharge check valves may For normal operation, the valve must be in position No. 1. be slightly open. To eliminate this problem, close the dis- charge plug valves, or valve, and wait until the vacuum pumps PUMP OPERATION -TWO PUMP STATIONS stop running. Then start the pumps by hand and open the discharge plug valves, or valve, to fill the `.orce main. If the The pumping cycle is controlled by three liquid level dis. priming system still will not hold, the suction pipes should be placement switches in the wet well. With a rising wet well, checked for leaks since they are installed in the field. the low level "On"displacement switch is tilted and the base pump starts. If the wet well level continues to rise, the high It the pumps retain their prime, place the "Hands-Off- level "On" displacement switch is tilted and the standby Automatic" switches in the "Automatic" position and place pump is started. Both pumps then pump the wet well to a the motor circuit breakers in the "On" position. Also,place level below the low level "On" displacement switch setting the pump alternator switch in the"On''position. Depending and the low level "Off" displacement switch shuts off both on the level in the wet well, one of the Pumps will start, or pumps, Every eight hours the pumps are alternated so that two of the pumps will start. Check the pumps for proper the standby pump becomes the base pump. motor rotation. The station should now be observed for several pumping cycles to insure that the displacement switches are operating the pumps correctly as described in the Pump Operation section, l'f� Wet well Mounted D D Inual operationI Page 2 IL Smith& 14040 W. Santa Fe Trail Dr. s' Loveless.Inc. Lenexa, Kansas 66215 CLEAN UP a. Clean up inside base plate using Soil", or similar com- pound to remove dirt and debris. b. Using the Smith & Loveless "Vern ipox" supplied with the station, touch up any scratches or bare metal areas, FINAL INSTRUCTIONS a. Read the station Installation Instructions carefully and verity with the installing contractor that these instructions were followed. b, Read the entire Maintenance Manual carefully and set up a preventative maintenance program. C. Instruct operating personnel m the care and operation of the pump station. The Smith & Loveless Factory-Built Pumping Station is manu- factured to a high degree of standards developed over years of experience and !killed engineering "know-how," The placing of this pumping station into service should be followed step.by- step as outlined herein. If any trouble develops through mal- function of equipment or any damage that might have occured through shipment or otherwise is observed, contact Smith & Loveless Customer Service Department for assistance. i\ Pap B_t 4"/6"Pumps The mechanical seal consists basically of a carbon, a ceramic and a stainless steel spring (See Fig. 1). The flat or "lapped" surface of the carbon is held against the lapped surface of } the mating ceramic by pressure from the stainless steel spring to form a "dead-tight' seal. The lapped surfaces of the carbons and ceramics are machined to a flatness of one light band (one millionth of an inch) and should be handled carefully to prevent chipping or dr ` marring them. The .3rbon is held stationary in the seal plate by a "Quad' ring. The ceramic is secured to the motor shaft i by an "0" ring and rotates with the motor shaft.The ceramic r will, however, slide on the motor shaft vertically as the spring automatically adjusts for wear. To disassemble the pump and replace the mechanical sea., follow these instructions carefully: First, throw motor circuit breaker at the top of control panel to "Off" position. Then, turn the selector switch on the control panel for the offending pump to "Off" position and leave it off throughout the operation, Turn off the control circuit breaker. Disconnect the electrode probe wire. Insulate exposed wire and place in protected place. T-rrn on control circuit breaker. Disconnect priming line. Caution: Check to make sure that the correct (offending) pump has been disconnected turning the selector switch for the other pump to the "hard" position. This should start the Other pump. If so, switch it hack to "Auto" and proceed. L r R CLOSE DISCHARGE PLUG VALVE Place the "L" shaped motor lifting arm in i„ socket between the pumps in the base plate. Hook a ratchet type hoist on the lifting arm and conneU motor lifting bar to the lifting eyes on top of the motor. Remove the hex-head cap screws that bolt the motor adapter to the volute. Raise the motor impeller assembly above the volute high aoough to gain access to the impeller locking bolt. Place a disc of plywood or heavy cardboard down inside the solute, covering the suction opening, to avoid losing parts down the suction pipe. Using the 1-1/6" socket, remove the impeller locking bolt. ✓ moqq 0 D Wet Well Mounted Operation&Deu,ip:,on or Components Pay,1 Smdhd 14040 W. Santa Fe Trail Or Loveless.lnc. Lenexa, Kansas 66215 WET WELL MOUNTED STATION OPERATION AND DESCRIPTION OF COMPONENTS FLOAT SWITCH CONTROL Should the pumps fail to handle the flow to the wet well or MECHANICAL OPE2ATION 'NO PUNIP STATIONS upon failure of one pump, the wet well level will rise to the There are three displacement swtiches in the wet well.These high level switch. The high level switch will energize the switches do not float They tip the water level rises abet vacuu,- Pu: P of the high level centrifugal pump. When the centrifugal pump is primed, the water level will reach the them. The tipping of the case closes a mercury switch inside probe and energize the electrode relay, This will send power the case. The intermediate level switch, when actuated pro- from the high level switch to the motor starter of the high vides power to the centrifugal pump motor starter. If the level Pump ard cut off the vacuum priming pump. All three pump is not primed, the vacuum pump will run until the pumps will operate until the wet well level drops to the low water level reaches the electrode probe. Water touching the level off switch which will cut off all three pumps. probe will energize the electrode relay which will cut off the vacuum pump and enery,ze the centrifugal pump motor starter. The centrifugal pump will pump the wet well level AIR BUBBLER CONTROL MECHANICAL OPERATION TWO PUMP STATIONS down to low level off switch. The low level off switch will break, shutting off the centrifugal Pump. This process will Normally, two pressure switches are provided to control the repeat itself as the wet well level rises. Should one pump fail pumping cycles of the station.The low level pressure switch, to handle the flow to tt,: wet well or upon failure of one actuated as the wet well liquid rises to its "On" set point, Pump, the wet well level will rise to the high level switch, provides power to the centrifugal pump motor starter, If the The high level switch will energize the vacuum pump of the pump is not primed, the vacuum pump will start arld run high level centrifugal pump- When the centrifugal pump is until the liquid level rises touching the electrode lo• r in primed, the water level will reach the probe and energize the the pump adapter housing. The pump is now prir electrode relay. This will send power from the high level electrode relay is energized permitting the centr ifui, switch to the motor stater of the high level pump and cut to operate. The wet well liquid level will lower as N,e 7 off the vacuum priming pump. Both centrifugal pumps will trifugat pump operates until it reacnes the set"Off'point of operate until the wet well level drops to the low level off the iow level pressure switch, opening the centrifugal pump switch which will cut off both pumps. motor starter completing the pumping cycle. This process will repeat itself as the wet well liquid level rises. Should one MECHANICAL OPERATION THREE PUMP STATIONS pump fait to handle the flow to the wet well or upon failure of one of the pumps,the wet well liquid rises until it reaches There are four displacement switches in the wet well. These the set "On"point of the high level pressure switch.This will switches do not float. They tip as the water level rises about provide power to the high level centrifugal pump motor them. The tipping of the case closes a mercury switch inside starter. If the high level centrifuge; pump is not primed,the the case. The intermediate level switch, when actuated pro- vacuum pump of the high level centrifugal pump will start vides power to the centrifugal pump motor starter. If the and run until the liquid level rises touching the electrode pump is Trot primed, the vacuum pump will run until the located in the pump adapter housing. The high level cen- water level reaches the electrode prob,. Water touching the trifugal pump is now primed and the electrode relay is probe will energize the electrode rel-/which will art off the energized permitting the high level centrifugal pump to vacuum pump and energize the centrifugal pump motor operate, Both centrifugal pumps (the high level centrifugal starter. The centrifugal pump will pump the wet well level pump only if the lead centrifugal pump failed to start) will down to low level off switch. The low level off switch will operate until the wet well liquid level drops to the set"ON" S break, shutting off the centrifugal pump. This process will point of the pressure switches. repeat itself as the wet well level rises. Should one pump fail to honor the flow to the wet well or upon failure of one MECHANICAL OPERATION THREE PUMP STATIONS pump, the wet well level will raise to the second level switch. 1 The second level switch will energize the vacuum pump of Normally, three pressure ,witches are provided to control the the second level centrifugal pump. When one centrifugal pumping cycles of the station. The low level pressure switch pump is primed, the water level will reach the probe and actuated as the wet well liquid rises to its"On"set point,Fro-, energize the electrode relay. This will send power from the vides power to the centrifugal pump motor starter. If the pump second level switch to the motor starter of the second level is not primed, the vacuum pump will start and run until the pump and cui off the vacuum pump- Both centrifugal pumps liquid [eve! rises touching the electrode located in the pump will operate until the wet well level dropstothe low level off adapter housing, The pump is now primed and the electrode switch which will cut off both pumps. relay is energized permitting the centrifugal pump to operate. The wet well liquid level will lower as the centrifugal pump operates until it reaches the set "Off" point of the low level ,i MA 1'r,;�i�wtFIFTr(] eIIer Well Mounted V t {+ i Operation 6 ascription ut i . + , �t t la9e2 nena LJ�IL 1'L..J •(l 1LLL,,,JJJy;�. e.� �\SmdhB 14040 W. Santa Fe Trail Dr. �Loveless.lnc. Lenexa, Kansas 6621515 pressure switch, 'opening the centrifugal pump motor starter Cooling Fan - There is a non-ao,ustable thermostat mounted cornpleting the pumping cycle. This process will repeat itself In the control panel. This thermostat operates a cooling fan. as the wet well liquid level rises. Should one pump fail to It automatically turns on the cooling fan when the handle the flo•N to the wet well or upon failure of one of the temperature inside the enclosure reaches approxim.tely pumps, the wet well liquid rises until it reaches the set "On" 90' F. The cooling fan intake and vent louvers must be set point of the second level pressure switch-The second level opened in warm weather and closed in cold weather (except switch will energize the vacuum pump of the second level recessed type). The cooling fan motor must be oiled every centritugal pump. When the centrifugal pump is primed, the three months of operation. water level will reach the probe and energize the electrode relay. This will send power from the second level switch to Heater - There is a 500 watt heater mounted on the back the motor starter of the second level pump and cut off the of the control panel (except recessed typa). This heater is vacuum pump. Both c, itrifugal pumps will operate until the controlled by a preset thermostat. The thermostat is set to wet well level drops to the low level off switch which will turn the heater on at approximately 40' F. The thermostat cut off both pumps. is mounted in the control panel, Should the pumps fail to handle the flow to the wet well Displacement Switches - These switches, as described before, or upon failure of one pump, the wet well level will rise initiate the pump cycles. They are mercury switches In a to the set point of the high level switch.The high level switch weighted float ball that tips when the liquid level in the wet will energize the vacuum pump of the high level centrifugal well raises. pump. When tl centrifugal pump is primed, the water level will reach the probe and energize the electrode relay.This will Pressure Switches Diaphragm type which actuates a mercury send power from the h�gh level switch to the motor starter wetted electrical contact. The switch has an adjustable pressure of the h'gh level pump . -.d cut off the vacuum priming pump, range and an adjustable differential range. All three pumps will upt,ate until the wet well level drops To the set poim, of :he low b =1 o`f switch which will cut oil AIR COMPRESSOR - DIRECT AIR all three pumps. To conv.il the operation of the pumps with variations if ALTERNATOR-TWO PUMP STATIONS sewage level in the :vet well, an air bubbler system shall be provided, complete with two air compressors, flow indicator, The alternator is a 16-hour timer that operates a single pole bubbler line, and a sensitive pressure switch for each pump. double throw switch. The timer is set to change position every eight hours. The switch through a two pole relay changes one The two air compressors shall be of the clos.,-coupled,oil-less pump from low level to high level and vice-versa. This occurs type. Each compressor shall have a minimum capacity of 0.2 every eight hours. cubic feet of free air per minute at 10 PSI. It shall incorporate a single-phase, 60 cycle, 115 volt, drip-proof, brushless type ALTERNATOR -THREE PUMP STATION electric motor. A motor-driven timer shall be provided to automatically alternate the compressors every five minutes. The alternator is a nine cam 18-hour timer. Each cam operates a switch which energizes the vacuum pump and/or motnr starter AIR COMPRESSOR - STOFED AIR of the proper pump. Every 6-hour the alternator shifts the rotation of the pumps,as follows: 1-2-3,2-3-1,3-2-1. Piston type air compressor with 75 SCFM @ 10 PSI mounted on 2 gallon tank with pressure switch, gauge shut off valve, Electrode Relay - This is a sensitive 10,000 ohm plastic encased check valve and tank drain. plug-in relay. The water level in the centrifugal pump touches the probe in the pump and completes the circuit thraigh this RECESSED W.W.M.PUMP STATIONS relay coil. The contacts of the relay interrupt the power t3 the relay de-energized. If the relay is de-energized, the contacts Sump Pump The s,omersible su;,ip pump is capable of provide power t� the vacuum pump througa a control relay. pumping 105 GPM @ 9' TDH and is epetated by a float The control ready also energizes the 3-way solenoid valve, switch located in the sump well. Control Relay - The control relay is a single pole,single-throw Operational Dehumidifier Where requested, a dehumidifier power relay. It is energized by power from the level switches complete with humidistat on-off switch with 15 AHAM pints through the alternator and electrode relay. The contact of pet day capacity will be supplied with mounting shelf and this relay is heavier duty than the other relays. The heavy drain tube to sump well. contact is used to :tart the vacuum pump and operate the solenoid valve. Ae— i � initial Operation Instructions COMPONENT $ � IBAiiYN DESCRIPTION • ELECTRICAL GERH ICE nEOUItsEMENT 3 PUMP STATIONS Wet Well Mounted Pump Stations WET WELL MOUNTED PUMP STATIONS Installation Inslrueuons 20h Volt,3 Phase, 3 Wire Power with Separat^ Page 4 120 Volt,Single Phase Service For Auxiliaries j MOTOR T —COPP FUSIBLE ENS RANCE FUSE SIZE ER WIRE SIZE SERV!CE ENTRANCE M.P. SW17CH SIZE (AMPS) AMPERES TYPE RHW CONDUIT SIZE 1 - 1/2 60 2 20 I 6 1 1/4 60 3 66 ' 30 6 1 - 1/4 I 10 6 5 1 - 1/4 7- 1; 60 60 2 6 1 . 1/4 t00 90 3 1 - 1/4 10 200 110 2 1 - 1/2 15 200 175 210 2 20 200 225 4/0 2- 1/2 t 25 300 4J0 350 MCM � 3 I 240 Volt, 3 Phase,3'Wire Power with Separate 120 Volt,Single Phase Service For Auxiliaries 1 MOTOR FUSIBLE ENTRANCE FUSE SIZE COPPER WIRE SIZE SERVICE ENTRANCE { H•P SWITCH SIZE (AMPS! AMPERES { TYPE RHW CONDUIT SIZE 1 - 1/2 60 20 6 2 r0 25 6 1 -1/4 3 60 35 6 1 . 1/4 5 60 50 6 1 7- 1/2 100 75 4 1 10 100 100 3 1 . 112 15 200 150 j 1/0 2 20 200 200 j 3/0 2 25 400 225 4/0 2. 11/2 30 400 300 300 MCM 3 480 Volt,3 Phase,3 Wire Power with Separate 120 Volt,Single Phase Service For Auxiliaries MOTOR FUSIBLE ENTRANCE FUSE SIZE COPPER WIRE SIZE SERVICE ENTRANCE HP, SWITCH SIZE (AMPS) AMPERES TYPE RHW CONDUIT SIZE 1 . 1/2 60 10 6 1 - 1/4 2 60 I 12 6 1 -114 3 60 ! 20 6 1 - 1/4 5 60 25 6 1 - 1/4 f 7. 1/2 60 40 C 1 - 1/4 If 10 60 A 6 1 - 1/4 15 100 70 4 1 - 1/4 ( 20 100 90 3 1 - 1/2 25 200 125 1 1 - 1/2 30 200 150 1 1 - 1/2 *40 200 175 1/0 2 .50 400 225 4/0 2- 1/2 —_ 'Recessed Pump Stations Only t Y Wit Well Mountetl T TLC Itstallation Instructions Page 2 111 Smith& 14040 W. Santa Fe Trail Dr. � � Loveless.lnc. Lenexa. Kansas 66215 WET WEt.I. LEVEL CONTROLS-FLOAT SWITCH REMOVE DEBRIS FROM WET WELL the lift station is provided with displacement switches. These A non-clog pump will normally pump anything which can go initiate the pumping cycle. The low level displacement switch though the valves, elbows and piping. All trash and debris shall be ins.alled so it hangs 12" minimum above the bottom too large to pass through the station piping must be removed of the suction pipe. The "LL On", "HL On"and/or "SL On" from the upstream manholes before placing the station in (second level for 3 pump stations) displacement switches service. Normally, such debris cannot enter a properly designed shall then be adjusted so they are the distance above the system. HoNever, some may have been left by the workmen bottom of the suction pipes per the requirements. These during construction or through vandal!srn. switch levels „an be adjusted by loosening the cord grip nuts inside the station and raising or lowering to the proper level. The station is now ready to start up. Additional displacement switches may be provided for alarm function. Adjust levels as required. WET WELL LEVEL CONTROLS- AIR BUBBLER CONTROL The lift station is provioed with an air bubbler control system with pressure switches set to start and stop the pumps per the requirements. Install a 1/2" pipe in the coupling protruding through the station base. This pipe should be cut flush with the end of the pump suction pipes. Support the lower end of the pipe to prevent breakage if necessary. . CORROSION PROTECTION Every Smith & Loveles: , Inc, pump station is finish painted, inside and out. However, before backfilling, it is important to paint over all field welds, steel pipe, conduit and all nicks and scratches on the outside with Smith & Loveless"Versapox." A container of this material is shipped inside the pump chamber. Instructions for its use are in the maintenance manual. RECESSED W.W.M. PUMP STATIONS Two o: more magnesium anodes are shipped inside the pump station. These have long insulated copper leads connected to magnesium, blocks inside the packs. Cut the insulation off the first 1" of each Itad. Clamp one w.re in the solderless connector provided. Connections are provided on opposite sides of the station shell. One anode should be placed on each side of the chamber in the backfill as far out as possible. COat the solderless con- nectors heavily with Smith & Luveees• 'Versapox." The above paragraph does not apply when special cathedic protection is specific_. See special instructions inside pump station for anodes requiring wire connections to be mr'^ to test boxes within the pump chamber. BACKFILLING Backfill must be done with great care ;o avoid damaging the magnesium anodes and wiring, as well as the piping and con- duit- The backfill should be of sand or carefully compacted earth to prey-nt settlement which may result in pipe breakage, ELECTRICAL 2PUMP SI ATIONS WET WELL MOUNTED PUMP STATIONS INSTALLATION INSTRUCTIONS SERVICE REOUIREMENTS PAGE WET WELL MOUNTED PUMP STATIONS 208 Volt,3 Phase.3 Wirt ?ewer with Separate 120 Volt,Single Phase Service For Auxiliaries MOTOR FUSIBLE ENTRANCE FUSE SIZE COPPER WIRE SIZE SERVICE ENTRANCE H.P. SWITCH SIZE (AMPS) AMPERES TYPE RHW CONDUIT SIZE 1 . 1/2 60 15 6 1 2 60 20 6 1 - 1/4 3 60 25 6 I 1 - 1/4 5 60 40 6 1 - 1/4 7- 1/2 60 60 6 1 10 100 75 4 1 - 1/4 15 200 110 2 1 - 1/2 20 200 150 1110 2 25 200 175 2/0 2 240 Volt,3 Phase,3 Wire Power with Separate 120 Volt,Single Phase Service For Auxiliaries MOTOR FUSIBLE ENTRANCE FUS?77 SIZE SERVICE ENTRANCE H P. SWITCH SIZE (AMPS) 7"' W CONDUIT SIZE 1 - 1/2 60 1 - 1/4 2 a0 ' - 1/4 3 60 25 6 1 - 1/4 5 60 35 6 1 1/4 7. 1/2 I 60 50 6 1 - 1/4 10 100 70 4 1 - 1/4 15 100 100 3 1 - 1/2 20 200 125 1 1 - 1/2 25 200 I 175 2/0 2 30 200 I 200 3/0 I 2 480 Volt,3 Phase,3 Wire Power with Separate 120 Volt,Single Phase Service For Auxiliaries MOTOR FUSIBLE ENTRANCE FUSE SIZE COPPER WIRE SIZE SERVICE ENTRANCE HP. SWITCH SIZE (AMPS) AMPERES TYPE RHW CONDUIT SIZE i _1/2 60 6 6 1 - 1/4 2 60 I 8 6 1 - 1/4 3 60 12 6 1 - 1/4 5 60 20 6 1 - 1/4 7- 1/2 60 25 6 1 - 1/4 10 60 35 6 1 - 1/4 15 60 50 6 1 1/4 20 100 70 4 1 - 1/4 25 100 80 4 1 - 1/4 30 100 90 3 1 - 1/2 *40 200 125 1 1 - 1/2 •50 200 150 1/0 2 Recessed Pump Stations Only r r Wer Well Mounted D it Installatian Instruchom • L Page 1 )Smith& 14040 W. Santa Fe Trail Or. Loveless.lnc_ Lenexa. Kansas 66215 INSTALLATION INSTRUCTIONS FOR FACTORY-BUILT WET WELL MOUNTED LIFT STATION Your Smith b Loveloss0, Inc. pump station is a complete SYSTEM GROUND factory-built unit, including ail equipment ready to operate. It has been thoroughly tested at the factory by actual The system must be grounded at the service entrance operation on our test floor. Every item of mechanical and switch in accordance with the National Electrical Code electrical equipment has been operated and found free of and/or any local codes, and a suitable ground conductor defects. carried to the ground connect in the pump station control panel. ELECTRICAL POWER The following tables are for your convenience in selecting the proper switch fuse, conduit and wire sizes for the Lack of electrical services can create long delays in electrical service to the station. However, selections should completing an installation. Therefore, it is advisable to be verifier;Ly a local regulatory authority before instalation notify the electrical contractor and/or the local power of the station, company, well in advance of the actual installation, of the requirements for the electrical service. LIFTING THE STATION ELECTRICAL SERVICE REQUIREMENTS The station shtxuld be lifted by hooking a sling in the lifting holes on the sides or the base. Use spreader bar if The station requires a 3-phase, 60 hertz power supply plus 4-cable sling hits fiberylass hood. the station may be a 20 ampere, 120 volt, single phase, 60 hertz control lifted into place on the manhole. circuit supply. Caution: Be sure the station is rotated so the discharge A weatherproof fused disconnect switch may be provided pipe will align with the force main pipe. Prior to setting for the station power service and a separate weatherproof the station on top of the manhole, a layer of grout should fused disconnect switch for the single phase service except be provided on the top surface of the manhole for the where 3-phase, 4-wire, 120 volt phase to ground service station to bed down in. This gives the station firm support or a single phase transformer is pro ided. and reduces noise transmission. Where single phase transformer or one phase leg of a MOUNTING SUCTION PIPES 3-phase, 4 wire service is used for the auxiliary single phase potential, the fuse and wire size of that phase leg If the suction pipes are to be mounted in place after the shall be c'tecked and increased to compensate for the station is set, the length of suction pipes should be the auxiliary Icad. if necessary. distance from the suction flange to the bottom of the well minus six inches. Check the factory order for suction The neutral of the 120 volt single phasr supply must pipe size. The wction pipe furnished by the customer be solidly 4rounded externally of the station, flange to inateve a lw with theel suction c or flange2onlb. cast iron the station. A conduit or direct burial cause nstalled in accordance may be lowered into the wet well through The suction pipes with the National Electrical Code and/or local codes the manhole outside the station. Once the suction pipe is must be .supplied from the disconnec, switch, or switches, mide the '.vet well, .t may be rested on the bottom. The to the connection on the station. tl, of ede'luate size pipes can then be elevated from the bottom of the manhole and ih to t n must be supplied from n t fused c is o Panelnec%. so they can be bolted to the section flanges. switch to the solderless connectors in the control panel. All other wiring and materials in the station are complete. The bolts, gaskets and gasket sealant required to mount CONNECTING ELECTRICAL POWER the suction pipes to the station, have been supplied by the lift station manufacturer. These are located In a bag along with the discharge .oupling inside the station. Coat both The. station is pro ided with a conduit coupling connection sides of the asbestos ring gaskets with a thin coat of the through the base plate and/or station shell. Power should gasket sealant. (Pennatex #2.) When tightening the wcUor, be brought into the station through i wires shouldbe connected flange bolts, use a crisscross pattern to assure even pressure The three 240ornalsmatp distribution on the asbestos ring gasket. This is important is the three terminals marten on the and 01. v If atransformer single o ease because a bad connection at the section pipes can cause a is not provided in the station, the the volt single p connection should be made to the properly marked failure in the vacuum priming system. terminals. I Pape 9 2 SMITH & LUVELESS ENGINEERING STANDARDS & SPECIFICATIONS SYMBOL TITLE S& L CHECK VALVE WITH SPRING LOADED LEVER ARM 2LI53 SHEET_OFF DATA PROCESSING DESCRIPTION VALVE,CHECK SHE DF MEas. EA. s m LEFT HAND VALVF SHOWN 14 $ 1 z 9 "> 10 (� = 3 ro o 3 W Z 4 / r 13 4 z 12 5 D 2 W 1 6 REPLACEMENT PARTS - 4" VALVES NO DESCRIPTION S&L NO. MANUFACTURED BY MFR.NO. 1 BODY CAST IRON 55C25 S& L _ 2 SEAT-NEOPRENE 55A30 S& L z r 3 ARM-BRASS 5`..A32 "S—& L _ 4 CLAPPER BRA 55 55828 S&L w 5 BOLT,SHOULDER S.S. bL 184A 1/2"DIA.xLG.3HDDLDE R,3/8 16x tl2" LG.THREADS c 6 PIN S.S. 2L153A 6 CEM CO.SPIROL PIN 3/16 x 1.1/8 HDK 7 SHAFT, L.M. S.S. 55032 S& L ° 55833 S& L t 7 SHAFT,R.H.-S.S. _ 8 BUSHING-BRONZE 55A34 S&L 9 0-RING 2053A-9 FEDERAL-MOGUL AS-01&846 10 ARM.CAST IRON 55830 S&L 11 PIN S.S. —_ 2L753A17 LEITZKE 0700-018701250 �' 5SA28 S&L w 12 ROO-S.S. W. 13 SPRING 1IL88A S& L �' _--- 1 L698 S&L s 14 PIPE PLUG _ S p a W E o _ S � f Page 9-3 SMITH & LOVELESS ENGINEERING STANDARDS 8 SPEC!FICC-I ,CNS TITLE S& l CHECK VALVE WITH SPRING LOADED LEVER ARM 21_153 5.[*T 3 CIF 3 DA'A AApCf UtNG DFSCAIPTI y VALVE,CHECK —_ V"' 01 MEaS EA m m LEFT HAND VALVE SHOWN 8 6 7 11 � 14 z z 8 IL9 O W /\ i m uj 1 j m ` t2 5 t T REPLACEMENT PARTS- 6" VALVES N.. DESCRIPTION S&L NO, MANUFACTURED BY MFR.NO. 1 BODY CAST IRON 55C26 S& L _ 2 SEAT NEOPRENE 55A31 S& L i- 3 ARM BRASS 55A33 S& L Q 4 CLAPPER BRASS 55929 S&L 3 � I w 5 BOLT,SHOULDER-SS. 6LIS48 5/8"LG.SHOULDER, 1/2.13 x3/4"LG.THREADS 0 6 PIN S.S. 2053" CEM CO.SPIROL PIN 3 1 .1 3 8 HDK 0 a, 7 SHAFT, S.S. 55B34/A S& L 8 BUSIIING.BRONZE 55A35 S&L 9 0-RING 21-753C.9 FLOCRAL-MOGUL AS-113-B46 'O ARM-CAST IRON 55031/A S& L ¢ 11 PIN S.S. 2053C II LEITZKE 0700-0187.0137G J •n 12 ROD S.S. 55A29 S&L 0 13 SPRING 2L753G73 LEE SPRING CO. LE-075J-4 e 14 PIPE PLUG 1 L69B 5& L s tJ u y W I 30-0 CORD EPDXY ENCAPSULATION h/,ERCURY SWITCH 4L291A FLOAT ' i'� -1T N.O. CONTACTS AS SHOWN 41-291B FLOAT OPPOSITE CTS � POLYETHYLENE `•.HOUSING 87A 1 1 I The design end detail of this drawing if the property of Smith & Loveless, Inc and is not to used except in Don- nerion with our work. Deli and invention rights are reserved Dimensionsr inches DN.WN e♦ DATE AIIDWAeIe Smith W.F.N. 6-77 TOIeNANc[e ! re.enONe OV e• E.A.M. 6-77 S d L FLOAT SWITCH Ae►eOV[O of DAT[ r� 1l=-4Z 7/8Z M.E.W. 6-77 ei:e u/N EA. WT. ANe ae COD[ ONIOIN AI ONAWO uT. we O,An e�.v a eul[NT S 4 r� iuue N7 r-21 No. 87A r ! I SMITH 6 LOVELESS ENGINEERING STANDARDS IIISPECIFICATIONS srneoL 1L443 TITLE FLOAT CHECK VALVE ASSEMBLY-PARTS SHEET 2 OF 2 DATA PROCESSING DESCRIPTION FLOAT CHECK VALVE UNIT OF MEAS. EA FILTER BODY -THIS PART NO' NORMALLY REPLACED N W C n 11-443A BALL SEAT SL 01 1L4438-FLOAT BALL SL G2 z � 1L443C-O-R!NG 231632 W O W S 1L443D-3155- ASSEMBLY 316ab A / � 3 N Z_ f IL333•CHECK VALVE WITH LIGHT GUIDE g SPRING,CIRCLE SEAL NO.G`66355. ai INSTALL WITH ARROW POINTING DOWN. m O A a Wq Q V Y s o W J A I LL V MOTORSMITH III LOVELESS ENGINEERING STANDARDS & SPECIFICATIONS 8 L40 TITLE VACUUM.PUMP 1/2 HP SPLIT PHASE WANTERNAL THERMAL PROTECTION SHEET 2 OF 3 DATA PROCESSING DEtCRIPTION PUMP VACUUM ® EA IV A 9 �;,�. •ir r ' 0 e eo � _ SMITH & LOVELESS ENGINEERING STANDARDS & SPECIFICATIONS SYMBOL TITLE BL40 VACUUM PUMP 1/2 HP SPLIT PHASE MOTOR VV/INTERN,.L THERMAL PROTECTION SHEET_3 OF DATA PROCESSING DESCRIP'i ION PUMP VACUUM UNIT OF MEAS. E ITEM S&L , MFGRS.NO. CITY. DESCRIPTION 1 I OL40-1 602253 1 SHAFT,ROTOR,ACTUATOR&BRG_ 2 SL40.2_ 6462BB 2 ECCENTRIC& BEARING ASSY. 3 BL403 646078 1 BEARING&SLEEV_F.SSY. 9 OL404 880672 1 HOUSING ASS-. 0 5 BL40-6 646045 2 BALL BEARING w y 6 OL40-6 607062 2 CONNECTING ROD a 7 8L43-7 608059 2 DIAPHRAGM — 8 8L4" 608456 1 MOTOR °D 9 SL4" 610442 2 HEAD 10 61.40-10 614216 1 FRONT COVER 11 BL40.11 614661 1 FAN SHROUD 12 BL40.12 646129 1 BALL BEARING 13 OL40-13 617069 _ 2 FOOT 2 14 811-40-14 617123 2 VALVE KEEPER STRIP W 15 OL40.15 621436 2 VALVE PLATE N 16 OL40.16 621437 2 DIAPHRAGM HOLD ON.PLATE umi 18_ 81.40.14 625021 12 HEADSCREW IL �- 19 BL40-19 625031 4 SCREW,EXHAUST FLAPPER 20 BL40-20 625115 2 SCREW,CONNECTING ROD 21 BL40.21 624425 1 BEARING INSERT }� 2 22 BL40.22 6252M 2 SCREW,FRONT COVER 1 oFC — 23 8L40.23 625160 4 SCREW,INTAKE FLAPPER y/ 24 OL40.24 625223 18 SCREW,VALVE PLATE 25 BL40-26 6=64 4 F.USH SEAL-PIPE PLUG 26 _ BL40-26 633326 1 CORD m 27 BL40.27 633357 2 GASKET,VALVF PLATE 28 OL40.26 633567 1 STRAIN RELIEF IL A — 29 SL40-29 633161 1 FAN,MOTOR 30 SL4030 633626 1 FAN 31 BL4031 664402 4 INT.&EXH.VALVE FLAPPER 33 BL4033 U5367 3 SCREW,FAN SHRO' tw7 34 BL4034 641010 1 FILTER J6 SL4035 860777 1 FILTER BODY Ij 36 BL4036 660803 1 FILTER BODY CAP 37 BL4037 607034 2 INSULATED CONNECTOR s 0 a W J 6 V MAINTENANCE INSTRUCTIONS FOR MODELS 2737BM-390 2737CM-390 2737COP-390 Before Proceeding With Any Maintenance Disconnect Unit From 'ectrical Source. u ' .EPLACING A DIAPHRAGM Wrench Remove the two front cover screws and front cover. Remove the six head screws and remove the heatl.Remove the Rotate the eccentric Until set screw is on top.Witty a long 5132" four diaphragm plate hold-down screws. Remove diar igm Hex Allen Wrench, loosen the set Screw tr the eccentric and replace with new diaphragm. To reassemble reverse through the hole in the top of the housing. Tvr^ ,urns procedure making sure that the screw clearance cavity in plate should be enough. With the same wrench loosen connecting is lined up Under intake valve screw heads and that all head rod screw at lower e'ld of connecting rod through hole in top of screws are lightened down evenly housing. By tapping down the rod and pulling up on the REPLACING INTAKE OR EXHAUST VALVE eccentric, it should come off the shaft. If it becomes sticky due Remove the six head screws and remove the head. -urn the to corrosion,the ecc,niric can be removed by putting a screw- head over and remove the two intake valve screw- Replace driver through the ventilation opening into the Ian at the top of intake valve. Reassemble the housing. Then by twisting the eccentric from side to side slightly r can be removed, To replace exhaust valve remove five philips fiat head screws To replace inner eccentric and bearing assembly, remove the and tap head on bench of table. It this does not remove plate. six head screws On outer heed. •emote head. Follow the above introduce a small amount of air into the exhaust port with an air procedure in removing outer eccentric and bearing assembly. nozzle or blow gun.This must be done with the head laying on a Remove outer rod from housing.Then remove the beck two set flat surface with head cavity against the flat surface or table screws on top of housing and follow the same procedure as This will pop the valve plate free. Remove the two valve sciewp described above. and valve keeper and replace valve. Valves must lay flat and valve se-•ing ,.r!aces roust be clean and free of chips or dirt of To reassemble, reverse prucedure. Be sure that the inner any kind.To reassemble,reverse procedure Valve plate cannot eccentric is tight against eccenV'c spacer,and connecting rod be reassembled wrong because mounting holes are not 's centered on eccentric beannc Do not over-tighten rod symmetrical and will fit only one way. screw, 20 to 24 inch pounds is sufficient. The eccentric Set REPLACING C:CENTRIC &BEARING ASSEMBLY screw cannot be over-tightened,but must seat on flat of shaft. To replace outer eccentric and bearing assembly, remove the All other services for maintenance on this unit cannot be made front two set screws On top of housing with a 5132" Hex Allen in the field and roust be made at the factory. IMPORTANT NOTICE TO PURCHASER Latehufacturat�aRoleligation and purchaser's(or user'sl exclusive remedy detwmme the ewtabihty and fitness of the product lot his intended use antl megnufaril be limited to the replacement of Such quantity assumes all risk and liability in connection therewith The foregoing may not roduct pr; Maser to be detective.The purchaser alone shalt be altwed except by wniten agregmenl s,gned by a duly authorized otiwar of the manufacturer. Part No,636486 Rev.F Printed in U.S.A. 9113 0 -M PARTS LIST FOR MODELS 2737BM-390, 2737CM-390 & 2737COP-390 T ►b. o..aP� — W Mo%ar Shaft Amy. - 1 . 288 Eccentric 6 Bean An . 2 078 Bearing 6 Sleeve Aesy. 1 72 HousingAssy. 1 034 Insulated Connector 2 062 ConnectingRod 2 _ 059 Diaphragm 2 ---`. -- 456 Electric Motor 1442 Head 2 10 614216 front Covnr — - 1 11 P14561 Fan Shroud 1 _ w 12 631510 Loctite a242(Not Shown) ram, 13 6170 t foot 2 - i ----Q 14 617123 Valve Keeper Strip2 15 621436 Valve Plate 2 ° e : ���' as 16 621437 Diaphragm Hd. Dn.Plate 2 17 631519 Loctite s290(Not Shown) - 18 62"W21 Screw-Head �'i-- a 19 415031 Screw-Exhaust Flapper 4 20 625115 Screw-ConnectingRod 2 21 625131 Screw-Foot 4 - -"-- 22 625200 Screw-Front Cover 2 23 6251W Screw-Intake Flapper 4 24 625223 Screw-Valve Plata 633264 Flush Seai-Pipe Plu (ns.l 4 r262WM28 Cord 6333,57 Gashel-Mead641010 Filterr 4a 29 633567 Strain Revel 1 30 633761 Fan-Electric Mohr 7 31 654402 Int. 6 Ext.Valve Flappx 4 34 6373Sti FAM i 35 i 625367 Screw-Fan Shroud 2737BM-390 .� �, N 857312 Nameplate - t�� 1� 4�j rnwar - ]737COP.990 1 r3t16B Motor Shaft Assembly 81 WWII Electric Motor t fi5'477 ) SMITH li LOVELESS ENGINEERING M NDAROS & SPECIFICATIONS SYMBOL TITLE PISTON VACUUMPUMP BL44 1/8 HP 1/60/120V SHEET 2 of DATA PROCESSING DESCRIPTION VACUUM PUMP UNIT OF ME AS. EA 41 i 0 1� 4i s W 5 _ _ m }, / A 3 W I z Vl /� W C W N K i l b K 14 A REQUIRES QUANITY OF 2,ALL OTHER PARTS HAVE OTY.OF 1 2 NO. S&L NC MFGR.NO, DESCRIPTION NO. S&L NO. M GR.NO. I 6ESCRIPTION 1 BL44-1 802694 SHAFT,ROTOR.&BBC 27 BL44-27 6336299 O-FING G.4KET 3 EL443 607200 CONN.ROD 32 BL4432 641034 MITER Iu 4 SL 144 614559 PISTON CUP 33 8L44-33 646591 ECC.BRG.ASSY. > 5 BL44S 616468 PISTON SLEEVE 34 BL4434 4- 017045 4 VLV.KECPER m 0 6 8L"-G 626600 RETAINS! RING 36 31-44-35 * 621102 * VLV.FLAPPER a 7 8L44.7 608510 STATOR 36 8L4436 t 625307 # SCREW VLV FLAP 8 BL".8 614464 FRONTCOVER 3B BL4436 666514 VALVE PLATE 10 BL44.10 614463 MOTOR END CAP 40 BL4440 660626 HEAD C7Q 13 OL44-13 633328 CORD 41 SL4441 880710 FILTER BODY 6 14 BL44-/4 6146FF1 — BEARING COVER 42 BL4442 660722 HOUSING ti 16 8L"-16 823639 T O-RING 43 OL4443 660767 FILTER CAP 16 BL".16 625114 V�1I�.�REW CONN.ROD 44 BL4444 646W, BALL BEARING ,. 16 BL44-18 626329_ SCREW-STATOR "C o 23 SL"--P3 # 646124 -IE BALL BEARING J 26 BL44-25 633272 STRAIN RELIEF f 1 z LLu 26 8L44.26 S33572 FAN ASSY. r -- MAINTENANCE INSTRUCTIONS FOR MODEL 607BA44 MODELS: 607BA44 607BD44 Before p. „ceding with any maintenance, remove electric cord from outlet. REPLACING A CONNECTING ROD ABBY. REPLACING THE AIR SEALS flemove the six head screws(Key No. 18)to remove the head Remove the six head screws(Key No. 18)n remove the head (Key No.2 ) Then remove the valve plate(Key No.28).P.•anove (Key No.29).Remove seal(Key No.24)ano replace taking care four front cover screws (Key No. 16)and remove front cover not to damage seal surfaces. If seal (Key No. 14) needs Rem')ve tan(Key No. 3)by pulling outward Loosen set screws replacing, remove valve plate (Key No. 28) and replace seal. (Key No. 19)and(Key No. 17)and pull out eccentric(Key No.4). Reassemble. Rod can be removed thru head section of housing. When REPLACING ECCENTRIC i BEARING ASSY. reassembling be sure '0' Ring seal (Key No. 14) is properly Remove the four front cover screws, front cover and fan. By seated in gioova and valve screw is over pocket in valve plate. using a long 118'' socket hear) set screw wrench, loosen the REPLACING THE INTAKE VALVE socket head set screw in the eccentric by going thru the port Remove the six head screws(Key No. 18)to remove the head hole in side of housing.To loosen the connecting rod,use a long (Key No.29).Remove the valve plate(Key No.28)and turn plate 5132"socket head wrench on screw on lower end of rod. After over. Remove screw (Key No. 20) and keeper (Key No. 12). this is completed, the eccentric can be removed by twisting Replace flapper(Key No. 13)and reassemble. from side to side slight, To reassemble, reverse procedure. REPLACING THE EXHAUST VALVE When tightening the connecting rod screw be sure not to over- Remove the six head screws(Key NO. IS)to remove the head lighten. Approximately 15 to 20 inch lbs. are required and is (Key No. 29). Remove screw(Key No. 20)and keeper(Key No. sufficient.The eccentric set screw is to be tightened to 75 inch 12). Replace flapper (Key No 13)and reassemble. lbs. I All Other Services for maintenance on this unit cannot be made in the field and oust be made at the factory. MAINTENANCE INSTRUCTIONS FOR 607BA44 SERIES COMPRESSOR t 't'T'N MODELS. wB•L® c , a7BA44 .... d 6►07BD44 MpREy IMPORTANT NOTICE TO PURCHASER Manufacturer's sole obbgatioo and purchaser s (or user'a) exclusive remedy mine the suitability and fltnest or the produnt for his intended use aad ar m os all against one.nanu'aelurer shall be limited to the replacement or Such quantity of risk and liabibly in connection Ihe,ewith The foregoing may not be alto..0 except the product proved by purchaser to be detective.The purchaser alone Shall deter by wniten agreement signed by a duly authorized officer of the manulacturer Pert No 636484 Rev. A Printed In . E 0 MODELS 607BA44 AND 607BD44 PARTS LIST Hem ftm Item Item No. Part No. Description 0'ty Me. Pert N0. Bncliption 0'ty No. Part NO, Desoriptioe 0'ly No, Part No. Description p'q 1 602684 Shah 8 Rotor Ass'y 1 10 61W Spacer - Ecc. 1 19 625244 set Screw - Ecc. 1 28 656514 Vim. Plate t 2 SMIO Conn. Rod Ass'y 1 20 625307 ,crew - Vlv. Flapper 2 29 660626 Head 1 3 633572 Fan Ass'y 1 12 617045 VN. Keeper Strip 2 21 625329 :crew - Stator 2 30 000722 Housing 1 4 645591 Ecc. 8 Brg. Ass'y 1 13 621102 Vlv. Flapper 2 22 633328 Cord - 18-3 SJO 6' 1 31 634530 "Exhzusl- Decal (Not Shown) 1 5 607034 Ins. Conn. (Not Shown) 2 14 623539 "0" Ring Sleeve 1 23 633222 St. Reliet 1 32 641034 Filter 1 6 11111171.00 Stator (115 V.. 60 Hz 1 1 15 625330 Screw - M.E.C. 2 24 633629 "C' Ring Gasket - Head 1 33 605002 Grounding Screw 1 7 614463 Motor End Cap 1 16 625331 Screw - Ft. Cover 4 25 634022 Tyrap Tie (Not Shown) 1 34 626328 nut -0rd. 1 8 614464 Front Cover 1 17 625114 Screw -Comm. Rod 1 26 646124 Ball Big. - Hsg. & M.E.C. 2 35 626329 Washer -Grd. 1 9 615468 Piston Sleeve 1 18 625207 Screw - Head 6 21 636235 Decal - 'WOBL' 1 35 614651 BEARING COVER 1 I 321 14 (is J 13 Zo (Z6 151; 9 , Za 8; " 'Ar o" 1 QpTw Euy! - PER .. ♦R! lul 5 D. �33M O c6. i 4�(0 26 13� 17 ,. 19 16 fj j/v4 607 60 44 1230 V.. 50 Hz.) Delete: Add: � � J MT N.11 or DY olw or Dal OII, wdrrr � �1/��1 yl(TEM A a c o x r f. yy w.Cgyi ��= d'-D' a' n - !Y N" n°• M - ,�.N' � En Loam ( � IL 1..o.u-� LL vallou Y.o a-o N' e H as' aT" •a z�"•zn• �.g ASFTyT+' YaM.cew. \- C a'-o• o• ¢ w' eD" a•T• a zi,a• E'N .zp4p r cn r�j����Jj vWddq.y wew j- 0'-x• taa"°" \ .� ' —_. 1 E 'u.I�i Q° KML57&9YiL1ME�7� �[L---_.___ ^aavne ]OCbrlltllw i C••/Y�WM Y Ct �nTxa MNEL � it--�__ S-1' � F- _ &.n 6r wl.d � _ _• _ Ta L...4_ Mm wx• d.� wi . � sa.da a. \ •". O I I Ue_T i._ 9aL (yNM = •idM i \�YwM NWT sN.= ' cam° a ED (Nel A 9.Li I I I xf G" MDTEa w 9a�M�M�' � Wtmwmc j Wenry-•M S:u f D•s' L••"c - "`� I z m„ w"a,.M�... JN"w u.'orr'Snow° tU d Ga INp •• ' rai \ -% €�" 5 � � rLMM+Mx ECwule loclY na.9n .) k saU � I 1 Er_ —_� L • I .I � _ N[•PV B Mn LNnN I —� e M-Cwwn3 SJ230111, �1.2 'ro Mmn- N a r. 2!D 111,nni,. O� �• 'rL I \ i I �� 9m HeM2 Wvwm.-•O NO w. •W va.•, �O f i.. Illl � 6 �w+m 6D'aM n M.M,1,4.pwrea /I�J "Ml' 6"A'• \ W.•MII + •IY_i•C]J/SH tiRIWS dui Xl - 3 0 iY%C4 N41 WELLf N01 y.$all WfX fl6 R W q %s SECTIONAL ELEVATION CROSS TIELEVATION CROSS TI J � s+s, nr�i dSU-m L s O 9 O S O � 0 .. _ f.r ✓.,.man Oi J r w� 1 r..r J � __. c....ez-b/eBxo .•rs .n r i '_ _ i ~ e*f "4 r { � �.-s'� `r.. .•.o I �o 4.'—e'aewr -T--� 1 r'7^-•. �hr__:-. ;_ e PLs"J VEAL as n��.«"• O iz s.--e'sysw — i ,i (, _. ra wr i'. � zi•" z.°r`"mein_«0° � � ��r sar ro wr. z i r r - m.w raasJ i ( �B W onnf x I�orr'sroaa Ix.r Brei.l •.� �'•'� un�c°wr.�r.r i.°Mir.n.. e�fl r I b n I r � �.•i � rr°r«ao•sbe KNx •" L we I (�� { •irrcf nr exu',uw x sBu � � �. �—A t— .J �_• _�.. .ezazaexo ru°ry eaoM rD +Cwr wn _ .r, CROSS SECTION ccT,CNAL Et.E'lATi6N � ,•_ .,.. Y�—= x to � T N Ip N � U, PARTS LIST PART N0. OTY DESCRIPTION —_-- 6L598C 6 "•18 .I C�4PSLREW 67B19 1 SEAL HOLDER _ 6A1 I SEAL GASKET OU40 RING MOTOR 6OA40 I QUAD RING (ENeoprene FACTORYORDER) 60A37 I STATIONARY WEAR RING Ring and Stoiniess Steel 6OA33 I ROTATING WEAR RING ✓ Impeller Key moused 6A41 1 SPRING <N Wdn Motor 6OA31 I SPRING 61-20HE 4 '-11 s 1 IJ CAPSCREW IT S 87DI34B I ADAPTER 'f 6L2OHD 8 -II K 14 ' DAPSCREW N 60A88 I GASKET n 6L51CF STD133 I VOLUTE SEAL PARTS {6L60E 660E 1 4"-20 K C" STUD 6L598C L51C 2 1/4"-PO HEX NUT 87BI9 87815 1 ELECTRODE HOUS'NG t= 60AI11 67815 6OA40 87A72 87A72 1 I ELECTRODE 6OA33 ' 87A30 11L47D I QUAD RING 6OA31 SL20 I ELECTRODE GASKET 6OA41 6L20CE 2 "-IBxI " CAPSCREW 61-6117 2_L W FLATWASHER J 61-61F 6OA28 2 jMtELL l GASKET 6L61F 60Al2 I IMPELLER BOLT 6L20HE 6OA20 I IMPELLER WASHER A — A 87DI348 _ _ m 6L20HD '\\� \� 60A28 4" SUCTION PUMP x to t� 60A88_` ,\� \;� 60085 I FRONT HEAD m \ IILIA I 4"GASKET __ m 6L20HF 8 -II K I CAPSCREW (Suction P�pe) � T 87D133 _ 6L20HE a `-li x 14¢' CAPSCREW (Front Hood) J 60Al2 _ I 160A20 m� 6" SUCTION PUMP NO 6OC87 I 1 FRONT HEAD MPELLER I 6"GASKET (SEE FACTORY OR)ERI 6L20JH a "-10a21 " CAPSCREW (Su " Plpel 6L20HF B '-II a 1 CAPSC 7EW (Front Head) 60AS8 4 2L20C t REDUCER 8 •6 - c L O.ote0 He'e an lLL r �T FRONT HEAD BOLTS pT�:,e.,� u z tis Model'$ Slotgas I D E I I FRONT HEAD SEE r�l u .« "-~� w I I PA RT$ t r wFN 2-7d "— m ; I SUCTION GASKET LL T { <..... .. .... 3 a 4"ar 6"Suehon Pipe__ I SUCTION PIPE BOLTS ;$Z 4 vEAY 2V7e _ d (NOT BY Sa L) ,_z —� C NEW 0 Ow 2L20C Reducer ! (� ..". NTe. — ••Ea. -. F (BY SOL WHEN REOD.) • FURNISHED ON 8`SUCTION ONLY. ...r 9 o 5 .—.—"WY-42 y " 87C92 0 11 PARTS LIST a c :E _ PART NO. O-Y DESCRIPTION ' A 3 5 61_59EC 6 -13 xl CAPSCREW v a e p D3 87873 1 SEAL HOLDER m 3 16OA88 I SEAL GASKET QUAD RING o' c MOTOR I WAD RING < 1 (SEE FACTORY ORDER) I STATIONARY WEAR RING p ri NOTE Nenoretu Sbnper I ROTATING WEAR RING ! Rita and Siaintess Steel I 0-RING Impeller Key Included With (rotor. I SPRING FLA 4 -11 x 1 CAPSCREW 1 ADAPTER B -II x 1'%" CAPSCREW 1 GASKET 6L51CF B7D133 I VOLUTE _ SE- AL PARTS {6L60E GL ; 4"-20 x 2" STUD 6L59EC L60E 60E 2 '%i-20 HEX NU7 87873 B7B15 ELECTRODE HOUSING 60A146 B7d15 60A54 87A72 B7A72 ! ELECTRODE • �/--�1 IA52 11L47D IIL47D I 1 QUAD RING /\ e0A8S \ ' 87A31 B7A31 I ELECTRODE GASKET 60A5 C� 60A55 61_20CE 2 1 '-IB x I' " CAPSCREW r• L 6L61F 2 FLATWASHER p {6L20CE 60A28 2 GASKET M 61.61F 6OA87 ' IMPELLER BOLT m -- 61_20HE 1 I IMPELLER WASHER !� 8TD236 6L20HD •\\ \, 4" SUCTION PUMP 6D 60A28 A88� .\\• �,� � 6GC85 I FRONT HEAD BL.IA I 4"GASKET EE 6L20He _8 "-II x I !"CAP$CREw (Suction Pi� 87D133 - 6L20HE 8 "-❑x 1! " CAPSCREW (Front Heod) c::= l GOABB 6A97 fly_�G-J'1 I 6" SUCTION PUMP 60087 1 1 FRONT HEAD IMPIILIC 1 6"GASKET LLER ISEEEFACTORY ORDER) 6L20JH B "-10 x 2 ' ° CAPSCREW (Suction Pia) — 0 �� 6L20HF 8 "-fl z 1 CAPSCREW (Front Head 1lb G 6OA88 ! 2L20C 1 REDUCER.B•x 6" m Locales Here on 4,-,r T--- _ � FRONT HEAD BOLTS „"�,,,",„,,...,w.�.a.FK.. ..�....,..".„,.>,.... ,,,a,,,,�aTCiS9 x In U elodel'S'Stogons. ) FRONT HEAD 1tI`SEE Vi-A . ... -""`"•' "'� of Al 1 ) SUCTION GASKET (PPS T$ " g , ex�� �LowMu.Yrc. p 4"a f"Suction Pipe I SUCTION PIPE BOLTS) Ax - IrIJ (NOT BY SQL) 1t'- .� /Ox — 4038 PUMP A!;VY. d IE a 2L20C Reducer _- -(BY S&L WHEN REO�D.) ■FURNISHED ON 8"SUCTION ONLY. ss 87C159 J al.: R { I ` zz R iz aln ==l=��ul lln+lu . : �l l� • ' . . . . I . . . CC CL . . 00 r l+u� 'N fit `Ilrir' 'll'1'j� 9 i rrrJlf�l Idlll arlk 'll ;t� �+1 u ,1 • II 1 f �l + • I� R. .n �+I,�, ,+�j�(I�%y1gJJ1I1'HUI��i}}rr1t�11 1N1v"A1�'r,���pli I �111Neu. ��ngne0��117i11!�{Ilf�l!1!Ill�dll, .�1� • N or L. all 11 w !!(ulHuluul '�;il! lHl !". ' wlan.Jb�I1F1�1(I r,x FYI, r nt I!! at �1uu��ipl ��ii � . Iflp i ; •noaxrg.xlMUlgd!t�ilN+nxx+N'• PAOIfIf�alilluill�" ( �' I �cyi l . .I1u;�! ' + {{►�iir '� IdIINIU!iMflllll"d $ lint ��{{ ,>� �ttivr!lpinr�l !► N'. 911lI !! . . R IIU!!11{11111r1N'i/Olt 1 l i l f l � f i {! Fill il� ifs lit ��l lli{llf�Eli�lSi lllll�lNl�u ' ��' 8{lfl���A �i 11litlUil�llit iorl.lNlinssxmansuuuesn s sn a snsesss� • 0 COST DATA AND INVENTORY • SUBJECT: SUMME IND DIVISION 2 CITY PROJECT NUMBERS: W- 911 S- 444 NAME OF PROJECT TO: CITY OF RENTON 'ROM: Henderson Hcmees Znr. UTILITIES DIVISION 200 MILL AVE. SO. P.O. Box 3866 RENTON WA 98055 Bellevue, WA 98009 DATE: November 30, 1987 Per your request, the following information is furnished concerning costs for improve, ments installed for the above referenced proje( '. WATER SYSTEM: Length Size TTIpe 15G L.F. OF 4 D.I. WATERMAIN —JTT — ..F. OF —�" D.I. FATERMAIN 795-- L.F. OF `I�" D.I. AAIERMAIN _ L.F. OF WATERMAIN — 1 EACH OF - 4 GATE VALVES 9 EACH OF —�" GATE VALVES �— EACH OF —ram" GATE VALVES Size Type SUBTOTAL $ 67,220.82 — `5 EACH OF 5, tdyo lava FIRE HYDRANT ASSEMBLIES $ 7,026.50 (COST OF FIRE HYDRANTS MUST BE LISTED SEPARATELY). TOTAL COST FOR WATER S!e-TEM $ 74,247.32 SANITARY SEWER SYSTEM: Length Size Type 2979 L.F. OF L 1,VC SEWER MAIN 3145 _ L.F. OF 8 PVC SEWER MAIN 1135 L.F. OF 6 SEWER MAIN PDRCMMAIN 20 EACH OF 48" DIAMETER MANHOLES TOTAL COST FOR SANITARY SEWER SYSTEM $ 18",G82.88 STORM DRAINAGE SYSfEM: Lengt) Size Type 564 L.F. OF 8 Conc. STORM LINE 2266 L.F. OF 12 Conc. STORM LINE 921 L.F. OF 18 Conc. STORM LINE 56 L.F. OF 21 Conc. STORM LINE TOTAL COST FOR STORM DRAINAGE SYSTEM $ 109,061.00 'OVEMENTS: ' Including Curb, Gutter, Sidewalk) Paving 12,963 S.Y. Curb, Gutter a Sidewalk 5,315 L.P. TOTAL COST FOR STREET IMPP vEMENTS $ 162,331.00 /Agent (SIGNAIUREI l uw vision managemen (SIGNATORY MUST BE AUTHORIZED AGENT OR OWNER OF SUBJECT DEVELOPMENT) R.ECii�iU in: . has tree rteaveu roe r�saua s oat rmm Ngftw Tft Ittu P I w✓"-: w+e>rerna Wr+agn sikd for Raeord ad Requart of DFC .I os fli 181 fir TO __ 12r2E: teal<. p QSNia QI: 1 HE CI I t t L r RE el F 5.00 4 T UITO h:iPAL BCC)(;. Cfa5ri5L• a:r+5.i3rti nm#diulr K 11 RE'itO% WA-¢H, yH K,, Qom' rMr L gait . SILL OF SALE XNOW AU. MEN NY THESE PXESEN"TS: Tbot M'MER.SON liomES, ZNc. Comb of 1;ing .State tsf WaafifvW.tie pany ef the Sun pp+t. for and in consideratioo of the eon of ONE and No/100 ($1.00)--------------------- -poWR bvfW hooey of the Uaitrd Sales of AmwIA to than b band paid t'y the City of Renton the party of the eecoud part, the ncdpt whereof b berehy oclaosr}*dged, do by that pratatr grant bargain, wU and dower into we said part y of the mood part, the loomriog &o=Med persmal preen oow smatod at Duvall Avenue N.E. and N.E. 21st Street, IS the ClrY of Renton . County of king sod State of WaiinVoo, to-wil: If S# 444 Approximately 3145 L.F. of 8" sanitary sewer pipe, and 20 - 48" diameter =':andard manholes, and all appurtenances pertaining to said, sanitary sever system expressly warranting said sanitary sewer system against any expenses, costs or liens hereto incurred thereon by, through or under seller herein. TO RAVE AND TO HOLD the same to the said party of the rand :.rt, its bakM eaocutors. administrators and arigas forever. And said part y of the irn put, for its Rein, arscuters, administrators, covenants and agrees to and with the said party of the second part, its aacutora, administrators and -nip . dust sold party of the fuse part is the . owner of the said property, goods and r attelt sad has W-od right and fun authority to u0 the same. sod that it wdi wunnt Lad defmd the ask bssaby made sat; the said party of Use N=W pan, s esecvtms. adnininruon and udgns 14P'cyt aII nod every petsoo or persons, wboso orm, b aDy dainiag or ro rlafn tba Masse, IN WITNESS ts•+RFREGF,The said part v of the fun put ►a s berasato sr its hand ad md" a'tn/ day of /JO"0'%.beak i9fi) t� a i4kit., �- '.UAL)- (trot) (era u) STATE OF WA5HING•fON, } ,aaty of ki 1 Ma. (k tub dq perMawtly sgspearad Mae Mae C,tt,rn"P n�"�en.�*.u.y� ,�`p\NE,BUq�o�'� a >sxmx jja, y rr is we uaowa to be due ladiridoal declbd Is Yd woo ssarated the wituis sad hregoiag �nrue�e+i end "'o'•, v,r .ekau.rdg.a fist ��'r ,rood art Mart as N<., star sad Voluntary untary a ash w dtxd.��,t1tQ,�y y PU " ' GIVEN soda May band sad t_uj sal tub y ' ' kr of 1 try (v '79rr +s.',, of. 87 Notery mulls b th and/or e Sure er fYar/rMYtaa�\\����`` uT:CITtES /1 E A S E M E N T THIS INSTRUMENT,, wde thls1,day of ►��� ; by and between Henderson llcrres, Inc, and and and and nereinafter called "Grantor(s)", and the CITY OF RENTON , a hunlclpal Corporation of King County, We-nhy ein, hereinafter called "Grantee". WITHESSETH: p0 That said Grantor(s) , for and In consideration of the sum or S _ ____paid by Grantee, and other valuable consideration. do by these presents, grant, bargain, sell , convey, and warrant unto the said Grantee. Its success )rs and assigns , an easement for public utilities (Including water and sewer) with necessary appurtenances over, through, across and upon the following described property In King County, Washington, more particularly described as follows: An easement for the purpose of sanitary sewer being the Northerly 5 feet of O 0 Lot 60, SL1R�+M DIV. No. 2 as recorded in Volume 140 of Plats, pages Cr) 44 through 49, records of King County, Washington- C) Q` A 86/0$3/19 #0780 N RECD F 130 CD cp CASHSI.. ** *-6.00 co m a 11 m c c . c7 s n m <_ S U tXla�� !.��l !•�.� 1 F-,FIJIliHEO Co.R0CGrUS[itii,kn Deputy By,, ri�� HU5 0 FOR RECOI'io AT REVIEST OR OF iN rll CUM 2110 MU AVE. SO. UE/l-1 Summerwind Phase I I �. 4 _ �, S--444 2 Said heretofore mentioned grantee, its successors or assigns, shall have the right, without prior notice or proceeding at law, at such times as may be necessary to enter upon said above described property for 'he purpose of construct- ing, maintaining, repairing, altering or reconstructing said utilities, or making any connections therewith, without incurring any legal obligations or liability therefore, provided, that such construction, maintaining, repairing, altering or recorstructlon of said utilities shall he accomplished in such a manner that the private improvements existing in the right(s)-of-way shall not be disturbed or damaged, they will be replaced in as good a condition as they were immediately before the property was entered upon by the Grantee. The Grantor shall fully use and enjoy the aforedescribed premises, including the right to retain the right to use the surface of said right-of-way if such use does not interfere with installation and maintenance of the utilities. However, the grantor shall not erect buildings or structures over, under or across the C� right-of-way during the existence of such utilities. co o This easement, shall be a covenant running with the land and shall be binding C�, on the Grantor, his successors, heirs and assigns. Grantors covenant that they z are the lawful owners of the above properties and that they have a good and lawful O right to execute this agreement. ", and and and n,t I and ��_3;Svnw'n q y tr4 �j�/.t'S. F[1 Y. jai! =•'v= STATE OF WASHINGTON, a, f' tirasti ..= County of ' certify that I know or have satisfactory evidence that �ehA ec S ka�p� �signed this instrument,on oath stated that &I aut,lorized to execute the instrument and acknowledged t as the a. e7al of 1Voc,o(�Z.,L to be the free and voluntary act of such party for the uses and purposes mentioned in this instrument. Dated: G•a7 irk Notary Public in and for the Slate of Washington, residing at yyAHt,c My appointment expires G_ a7, fg A 7(M)e4.I-0ESENTATIVE otary Public in and for the State o I; shington, residing at 5Z1071 UTILITIES /1 EASEMENT lf^�mm THIS INSTRUMENT. Wade lhis�day Of 19 dd� �J by and between Henderson Itames, Inc. and and and and herelnaftet called "Grantor(%)", and the CITY OF RENTON, a Municipal Corporation of King County, Washington, hereinafter called "Grantee". WITNESSETH: That sold Grantor(s) , for and in consideration of the sum of $ paid by Grantee, and other valuable consldaret these presents, grant , bargain, sell , convey, and warrant unto the sold Grantee, Its successor* and assigns, an easement for public utilities (Including water eed sewer) with necessary appurtenances over, through, across and upon the following described property In King County, Washington, more particatarly doicrlbed as follows: An casement for the purpose of sanitary sewer being the Southerly 10 feet of Lot 59, SUNMERWIND DIV. NO. 2 as recorded in Volume 140 of Plats, pages 44 througn 49, records of King County, Washington.. 86 01E. 27 40414 E 'iECD F 6.00 C li C�2 cd ' 0 EMSE TAX NOT REPUIRED � Ku�Co.n rds Dhi5ion a C. gy_ DeputyZr � � a d tr. v T � y FILED FOR RECTA AJ I 'ot"4"UT OF OFFICE Of YItE CITY ft.FGEI PUMA (S0EliU1911 RWI. YPO 1'911E Mr. S0. AE710A, WA 90055 UE#1-1 Said heretofore mentioned grantee, its successors or assigns, shall have the right, without prior notice or proceeding at law, at such times as may be necessary to enter upon said above described property for the purpose of construct- Ing. maintaining, repairing, altering or reconstructing said utilities, or making any connections therewith. without Incurring any legal obligations or liability therefore, provided, that such construction, maintaining, repairing, altering or reconstruction of said utilities shall be accomplished in such a manner that the private improvements exlstfng In the rights)-of-way shall not be disturbed or damaged, they will be replaced in a, good a condition as they were immediately before the property was entered upon by the Grantee, The Grantor shall fully use and enjoy the aforedestribed premises, including the right to retain the right to use the surface of said right-of-way if such use does not interfere with installation and maintenance of the utilities. However, the grantor shall not erect buildings or structures over, under or across the right-of-way during the existence of such utilities. This easement, shall be a covenant running with the land and shall be binding on the Grantor, his successors, heirs and assigns. Grantors covenant that they are the lawful ownrrs of the above properties and that they have a good and lawful right to execute thiss agreement.. and and and and d' r4 CORPORATE FORK: C STATE OF JL&/1cj#nv _ 0 SS Z) COUNTY OF On this " day of , 19S-k before me, the undersigned, a Notary Publ c in and for the ate ofu and , duly Commissioned and sworn personally appeared4a4z,tior <. Skc to me known to be the 'sd�Q.... ep a _ ere , respectively, of ,�o� ( c I � � the corporal On t wt executed the fore- go!ng Instrument, and ac now a ge the sat3 instrument to be the free and voluntary act and deed of said corporation, fir the uses and purposes therein mentioned, and on oath stated that /u .f authorized to execute the said instrument and that the seal affixed Is the corp-orate seal of said corporation. WITNESS my hand and official seal hereto affixed the day and year in this certificate above written, MC Q )q eQ NStI .c-...SIO... aGll �� 92 ✓),r '•, d, ;:' otary u c in and�or�[freed to ee oI Y s, 1G •F;' , residing aI;.4ri / �Z llA'titi�v UE/2-2 b • r. ..t 4r� �. .:.<.L .Z7_- EASEMENT GRANTORS, Orrie W. Beil ano Clair Beil, husband and wife for and in consideration of One Dollar 00 and other valuable considerations , the receipt of which is hereby acknowledged, grants and conveys to GRANTEE, THE CITY OF RENTON, a Municipal Corporation, an easement and right-of-way, over., across, along, through and under the following described property situat-d in King County, Washington, to wit: The East 165.3 feet of the North 10 feet of the Northwest quarter of j the Southeast quarter of Section 3, Township 23 North, Range 5 East, W.M. , King County, Washington. Cr EX 0 4. r p For the purpose of constructing, installing, reconstructing, replacing, repairing, maintaining and operating a sewer pipeline and lines and all necessary connections and appurtenances thereto, together with the right of ingress thereto and egress therefrom for the purpose of enjoying the easement, and also granting the Grantee and to those acting under or for the Grante-. the use of such additional area immediately adjacent to the above easement as shall be required for the construction of the sewer pipeline or lines in the easement, such additional area to be held to a minimum necessary for that purpose, ind immediately after completion of the construction and it:stallation, or any subsequent entry upon the easement, Grantee shall restore the premises as near as may be to its condition immediatelv before such construc- tion or entry. IN WITNESS WHEREOF, Grantors have hereunto set their hand(s) this day of \ i 1986. aYa STATE OF WASHINGTON) ) ss COUNTY OF KING ) On this I day of , . 1116, before me the undersigned, a Notary Public in and or the State of Washington, duly commissioned and sworn, personally appeared to ma known to be the individual s decribed in ana who executed the foregoing instrument and acknowledged to me that _ signed and sealed the said instrument as i . free and voluntary act and deed for the uses and purposes therein mentioned. WITNESS my hand and official seal hereto affixed the day and year in this certificate above written.. NOTARY PUDLIC in an or the State of Washington, residing at t; Approved by the City of Renton this day of 1986 . By: CITY OF RENTON PUBLIC WORKS DEPARTMENT Earl Clymer, Mayor Design/Utility Engineering MEMORANDUM DATE: March 18, 1988 TO: Ron Olsen Chuck Price Gary Norris Jack Crumley FROM: Don Monaghan SUBJECT: SUMMERW'ND DIVIS"tN #2 The developer for Summerwind Division #2 has completed all work in the above referenced subdivision, subject to the one-year maintenance period. The City therefore will be accepting for continual maintenance, the improvements installed in this subdivision, unless you advise of work that has not been completed or is unsatisfactory. Minor items needing repair or adjustment can be corrected during the maintenance period. If I do not hear from you by March 25, 1988, I will assume that everything is in order and wake the acceptance of Division #2 effective as of March 31 , 1988. 1E.5.27.DGM:mf I UTIL.IYY cNGli"Ec�illdG PRE-OCCUPANCY REPORT �« lEOUIRE: W- WATER SENER � 31LL OF SALE CASEMENT COST DATA & INVENTORY AS-BUILT PLANS =2.£.• .'-c . t.L At'e.e-e "-C./ OTHER ' SUBJECT TO FIELD INSPECTION BY- 2'G't^`� -1/vlee 200 Milt Avenue South - Renton, Washington 980 - (206) 235-2631 e-;jv DAt ATTENTION: FTl1❑STA3�ECT� ATTACHED ARE AS-BUILT PRINTS FOR PROJECT:- 5:7- tit/ PLEASE FIELD CHECK AND RETURN THIS SLIP WITH YOUR COMMENTS TO: INSPECTOR'S COMMENTS:---------- OSTERGAARr ROBINSON LZ77`1 CDF"MM E2(11TM &ASSOC. INC. CONSULTING ENGINEERS .Q 690f 1047„AVE.X P,MUM 106,9E)11VUt.WA96004 ON)637404 MARYSVII (206)13"= .0 SCv - I �4A{MTIOM � TO �7er,/ K4064444&W SuMMeV- VJ1ND •SAW SEV`1ErL C �1 Y rJF RE!•1T�-1 T I I l'uPk�c y.I ca.lt5 i WE ARE TRANSMITTING: THE FOLLOWING: FOR: ✓Herewith _Site Plans _Review h Comment Under Separate Cover Road 6 Storm Plan _Approval 1, 40t Ppan Sigratu:- NUMBI.R OF COPIES: Tt6SC Plan _✓I.v- Use :. Files Sets rcn. W Water Plan Quotation LI Sheets atlblU SLy _Hydr.ulic Calcs —As Requested _ApFlication ✓Action Noted Below _Letter REMARKS: PE2 YouIL 74e -)4I N I T69-Y F`I_& s I�aUE k-f-E1,1 '7P�-tT IHTc, 015-oN1> I E IZ �IJISIoN I JJ ,1 44A,-, ` - 51jtEe-? I�IVISI o(,1 2 yCS �f-{EEZS If you have any questions or comments, please call. Sincerely, -C-) nve r�Gnu4UNq t ENDING OF FILE FILE TITLE 211!? j(dile Sl/� n71� 2I' �✓i/� P � ASe .�