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i c1411 ST IN THE M
1 9�� C 0 N T R 0 L OF F�
i M r
�... )aS AND 'H M'MA'ME
13iH 4 :.IND� '.tENTON
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1 2425 S.E. OCHOCO STREET
PORTLAND, OREGON 97202
1 Phone 503-659-6230
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I N S T .A L L A T I O N
' O P E R A T I O N AND M A I N T E N A N C E
M A N U A L
OWNER: OP ''' N YAMaIGMI -
LOCATION: S. Y. 13'.h St.
ENGINEER:_ ,2SX1 A_S 11AAII..-____
CONTRACTOR: CAECA
DISTRIBUTOR: MM%1RIr Lac_ _. _. ._
STATION TYPE: Madel 160
SERIAL NUMBER;
Prepared By
MYDRONIX, INC.
' Specialists in the :cntrol and Movejnent of Fluids
Portland, Oreqon
' e •
O A-1.0
T A B L E OF C O N T E N T S
' CHAPTERS
' I A - INTRODUCTION
B - DESCRIPTION
tC - INSTALLATION INSTRUCTIONS
fI .A - OPERATING, INSTRUCTIONS L START-UP PROCEDURES
B - ELECTRIC OPERATING SE(.UFNCE
C - STANDARD INDUCTION MOTORS
III A - MAINTENANCE SCHEDULE
B - TROUBLE SHOOTING
C - MAINTENANCE
D - Ol£RATION CENTRIFUGAL PUMP
E - RECOMMENDED SPARE PARTS
' F - DAILY LOG SHEET
' TV A - SAFETY
HAZARDS OF SEWER GAS
SAFETY PRECAUTIONS
V A - MANUFACTURERS LITERATURE
n - WARRANTY
VI A - SPECIAL MODIFICATIONS
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Lift Btation
O 6 M MANUAL
I N T P n D U C T I 0 N
This manual provides information for personnel responsible
for the installation, operation, and maintenance of the Hydronix
Package Pump Station.
This station has been operated and thoroughly tested at the
factory to insure that it meets your pumping requirements and is
ready for installation.
' Please read this manual completely before installing and
operatinq the station. If the procedures in this manual are
followed carefully, your Hydronix Package Station will provide
years of continuous service.
1 This manual should remain in the station.
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' a-1.0
' MWRIPrI03 MODRL no
The SYD NIX Savage Litt Station is a complete, fe, y-built internally
' wired, automatic pumping Station which iaol+sd.. one or more flooded suction
' centrifugal electric motor-driven sewage pimps; necessary valves and internal
JIILSgi motor control center; ventilation system; sump pump; and lighting sys-
tea. The entire snit is enclosed in a b-iritd .Leal pumpinq uhsmo _.
LIFE STAMOg i' _)SOREt The Lift Station Tnoloeuv fa . .:i_at.d of steel and
' reinforced with high structural stability, corrosion resistance, and watertight
' properties.
It consists of two main pS-t,; a reinforced chamber and a 36" diameter entrance
tube with lid which attaches to the flang, at the top of the chamber.
The base of the chamber incorporates a 12" deep sump in which wastewater and con-
tSensate are collected and then pumped into t..a wet well.
The exterior of the chamber base is skidded for securing the chamber to the slab
and prevent flotation. A locking device is provided to deter unauthorized entry.
A ladier is provided to facilitate entry and exit.
�A''AGE ?CV3. The Lift Station is exuipped with SMR-NMTIC vertical :'boded
suction centrifsgal type sewage pumps iesigned to pump raw unscreened domestic
sewage. The pumps deliver full rated capacity. Removal of the entire rotating
assembly can be accompliuhsd without disturbing the pump volute or suction and
discharge piping, '
PLIT MTORSs Motors. unless otherwise specified, are vertical close-coupled
dripproof, induction type wi.c low stirting current and normal torque character-
istics,
A 'OZrROL CA9I`.Umz The Control Cabinet is of 'MU I design and includes circuit
I� breakers, magnetic motor starters which provide under ,oltags release and over-
load protection. plus relays and ewil..hes for start, atop and alternate operations
of the pumps.
1
D£r,Ai?PLOIi -2- Model 3C
Control Cabiast (gont'd
307-31 Motors arc operated at line potential whilo accessories operate at 115
Volt potential.
VrMILATI011 SYS'n"% To keep the Lift Station air Crean and dry, and to prevent
humidity and condensation dacage to electric parts, a system, consiating of a
squirrel-cage blower, sealed :Yson-byes dehumidifier and heater is installed.
The blower evacuates the air iaaide the Station causing fre3h air to be drawn
in through the fresh air duct. The 3ehuaidifier then removes the moisture '
from the air in the pump chamber. A 500 watt heater counted to the Station
wall assures the Station will stay wars and dry,
SW PU.V: Mounted in the integral sump of the Station floor is a a, .n pump.
Condensation from the dehumidifier and other water which collects in the sump I'
is pumped into the wet well. The soap prop is autimaticaliy controlled by in
integral switch.
5—✓a.L ,
ENTALL►MP IVS7RUCTION - ay..AIIS #�O
7. PRE-IBSTALLATIOH
A. Notify the power company in advance to assure that electric power
will be provided to the site hefore arrival of the lift station.
Verify that incoming service is in conformance with design spec-
, ifioatio^e.
B. Arrvcyfe to have pro,ser %.O I1 4 or .-anv it avO.41.9 4.or W Iyal
of the station. This equipment must include a two (2) point sling
and a spreader bar.
C. It is recommended that construction of the wet well and slab bw
' completed before the station arrives. If this work has not been
completed, or„if electric power is not Immediately available for
connection, it ahould not be installed and sheald i m. n sealed, as
shipped, from the factory.
COMM If the station is to be stored for more than two (2) weeks,
or, if it is to be installed in the ground but not put into operation:
(1) Place the station on a level surface.
(2) Connect 115 Volt, single phase service to the control center
insoeordanee with the schematic circuit diagram.
' (1) Refer to operation instructions and start-up procedures to place
' the blowers dehumidifier, heater, and sump pump in operation.
(4) If the station is Installed or. the slab, secure all conneotions
and openings through the station to prevent infiltration from the
wet well or ground water into the pump station.
' Is Verify that the Lift Station and wet well conform to design s2ecifi-
' cations.
E. Remove all construction debris from wet well, swage lines and manholes.
If debris to not removed,,stoppage will occur and could result in damage
to pumps and valves. Lift station collection lines flowing into the
' wet well should be flushed and debris removed,
TALI,AAl':ON _;;_ Series )00
2. SLAB PREPARATION '
A. Remove all foreign material from the top surface of the station concrete '
slab, and insure the surface is smooth and level.
B. Confim,th+ location of station skid hall down rebar.
3. STATION MOT;TLiG ,
A. Lower the Lift Station onto the conerste slab ustng a two ',2) point
sling and spreader bar. '
B. Insure that the lift station suction pipes are facing the proper '
direction towards the wet well.
C. Land the station on the concrete slab squarely as possible and install '
I- riser plates under each skid, 1300 from the auction.
D. Using anct rs required in the specification, secure the pump station ,
to the concrete slab, and, using quick-drying cement pomp grout under '
and around the station floor plate, to insure even downward force loading
and prevent flotation.
CAUTIONt Station must be anchored securely to prevent agarnst possible
flotation in the future. ,
;TOTE: :our lift station is the type supplied with an entrance tube shipped '
separately for field installation by the contractor. Secure, as required, in
the following section. ,
4. F.MUICE TUBE ASSf7tBLY
CAU'iIOJ: A watertight connection of t'ee entrance tube is imperative to
prevent seepage into the lift station. a
A. Lift entrance tube using lifting eyes provided. Clean all foreign
material from the lower matin„ flange. Ali,g: tube up with the ladder
3-6.2 0
Series Til
' Entrance Tube Asaembly (A)(cont'd)
and alignment marks. Lover tube into place and check alignment of
ladder rails, ducts, and conduit. weld in hands down position, a
continuous watertight weld, between the entrance Cabe flange and
' station flange. Connect all ducts, vents, and conduits with con_
nectors provided. CAUTTONt Do not leave the excavation until the
' entrance tube has been properly installed and sealed. This will
eliminate the possibility of station flooding.
' 5. SUCTION AND DISCRARGB PIPING
A. The lift station auction lines extend throught the station wall and
terminate outside the main chamber for connection by contractor an
directed by the Engineer to the wet well.
B. The lift Station discharge line terminates outside the station wall
with a 1250 flanged connection to facilitate transition to force gain
tin accordance with the engineers' plans and specifications.
C. To avoid transfer of piping loads to the immp station or eliminate
pipe strain and stress due to soil Conditions caused by changes in
flow direction, the force nain Ilping will require thrust blocks.
Size, style, and placement of thrust blocks should be indicated by
tplans and specifications.
b. WATER 3A.'S+MFt A.3.RESTOR OR AIR/Vk,MM 3REAF-R
In. installation, where the length, rise, or profile of the force main nay
cau3e destructive hydraulic shock, a water hammer arrestor should have been
specified; or where a portion of the force ❑ain will produce a "high point"
and then incline, an Air/Vacuum breaker should have been specified. If
' these its" are specified, be Sure that they are installed and functioning
before the sewage lift station is placed into operation.
I:.STALL,I.IOR v- Serlem 3:;J '
7. AUnLIARY SEMOR COTE—MOMS t
A. Your station will be supplied with either a Mercury Leval Sensor '
or bubbler type vet well level control, reluiring transition as
iirected by the FIngineer. '
d. EUCTRICAL SERVICS CONACTION
Contact electrical contractor to have service extended to the motor
control panel. WirinC west be made in accordance with plans and spec- '
i£ications per local and vatiotal electrical codes. Schematic virin,* ,
diagrans frniahed with the station moat be followed in making corm-
actions to control panel. CA=T ONt On installatiins, where a low '
voltage (115 vo�_ts) tap on incoming service is specified for control
circuits and auxiliary eluipment, cue mist be taken to ins+w� that tap '
is not made on high voltage lines. If this occurs, severe damage to
control circuits will result, t
9. FLYAL INSTALLATION INSPECTION ,
A. Verify that all valves in the lift station are in the closed position, '
is shipped, from the factory.
B. Verify that electrical service is properhy connected. '
C. Ver_ry that, wem specified, water hammer arrestors, air/vacuum
release valves, and thrust blocks are i^.stalled, and that all pipes f
connected to the station are properly connected. '
D. Clean all construction debris from wet well, inverts and upstream
nanholes. '
E. ?roceed with operation instructions and start-up proced,.ms.
F. If plans and specifications required, the .nitial operation of the '
stat-on be performed under factory-trained supervision. Contact the ,
I:�52A:.L:IJR -5- Series 3C)
FLnad Installation Inspection (P) (cont.i)
local MR)7IE Representative. ?lease provile one to two weeks ad-
vance noti.e.
10. 3►CB a^IS.LIVC
B*ckfill with a naturally rounded material that, when poured, becomes
Lntarlocked and exhibit* .efficient resistance to shear and load bearing
:apacitios to be ten,ed "self-compacting." the poet coaaonly used
material for this requirement is a naturally rounded aggregate ranging
from 3/3" diameter to 1/3" diameter, clean and free !lowing, locally
called "Pea Gravel" or "Roofing Gravel."
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OPERATING INSTRUCTIONS AND START-UP PROCEDURES
' The sewage pumps in the HYDRONIX Lift Station are designed to
effectively handle solids normally found in a domestic sanitary
tsewage system. They are not designed to handle construction de-
bris that may be left in sewage lines and manholes. It is very
important to clean the wet well and influent lines thoroughly
' before attempting to operate the pumps.
1. Before entering the station, confirm%
(a) The electric meter is connected to the incoming
power.
(b) The main disconnect is fused properly.
(c) The incoming power has proper electrical
characteristics.
2. Upon entering the station, verify that all accessories
are properly plugged into convenience outlets pro-
vided. (If the station has a field attached entrance
' tube, make sure all electrical connections are pro-
perly connected and ducts are attached.)
' 3. Make sure all valves inside the station are closed
as shipped from the factory. Make sure all circuit
tbreakers are in the OFF position, all fuses discon-
nected, and selector switches are in the OFF mode.
4. open the control panel door. With a volt meter,
cheek the voltage at the incoming taps. This should
not exceed motor nameplate raring. Check voltage on
tthe incoming side of the auxiliary equipment fuses
' (or breakers) . This voltage should not exceed 130
volts. If voltage is higher or if an extreme voltage
' drop is noted, contact the installing electrician
before proceeding.
t C-1.1
OPERATING INSTRUCTIONS - 2 - START-UP PROCEDURES
5. Engage auxiliary circuit fuses or breakers. Turn on
station light switch and confirm that the station blower
is also operating. Turn up the staticn heater knob to '
high and verify it is radiating heat and turn down to
medium. If the station is supplied with a dehumidi-
fier, turn humidistat knob on the unit to normal. Lis-
ten for the fan to start. Make sure the condensate ,
drain hose is connected and routed to the sump. Reach '
down and manually accuate the level switch on the sump
pump. If it is of the Mercury switch type, raise the '
4ercury bulb up. If it is a diaphragm pressure switch
type, reach under the switch housing ana press up on
the diaphragm. '
5. For level control operation, refer to the section in
t'nis manual marked "Simulate Automatic Operation" . '
Simulate with the motor circuit breakers in the "OFF"
position. '
7. IMPORTANT - Check direction of the pump rotation. ,
PUMP NO. 1
(a) Turn control circuit breaker on or engage fuse. '
(b) Turn Puma No. 1 circuit breaker to "ON" position.
(c) Turn Pump No. 1 mode selector switch to the hand '
position momentarily while watching direction of ,
the pump shaft. (This can he observed best by
watching the fans of the motor through air gap ,
openings or removing the cap plug on the end of
the motor.) Shaft must rotate in direction indi-
cated by arrow on plate attached to pump housing.
C-1.2 ,
IOPERATITIG INSTRUCTIONS - 3 - START-UP PROCEDURES
' If pump rotates in opposite direction, contact install-
ing electrician. (Two of the service leads have been
installed in reverse.)
CAUTION: If service leads are changed, be certair that
control and auxiliary circuits are connected only to
lines providing 115 volt, single phase current.
(d1 Turn Pump No. 1 circuit breaker to "OFF" position.
' ie) Turn control circuit "OFF".
PUMP NO. 2
Repeat steps "a through e" using Pump No. 2 circuit breaker
and mode selector.
8. INITIAL PRIMING
' (a) if system is vacuum-priming, turn vacuum pump controls
to the automatic mode and wait until the pumps are
primed automatically and the vacuum pumps turn off.
(NOTE: Vacuum automatic circuit is inner-locked so
ithe sewage pumps will not start when vacuum pumps are
running or the vacuum pumps will not start when the
sewage pumps are running.)
(b) If your system is self-priming, fill each pump casing
with water through the priming port, located on top of
the suction check valve chamber. "Replace priming
port cover."
(c) Open priming air exhaust 1/2" gate valves and lines
which are piped back to the wet well.
(d) Turn control circuit Lreaker and Pump }1 circuit
breaker to "ON" position.
(e) Turn Pump #1 mode selectoo to manual position and the
pump should operate.
C-1.3
OPERATING INSTRUCTIONS - 4 - START-UP PROCEDURES '
(f) Open discharge gate valve on Pump No. 1. '
(g) Full prime has been attained when pump quiets notice-
ably and discharge check valve opens and stabilizes.
(h) Turn Pump tl mode selector to "OFF" position and close '
pump #1 discharge gate.
(i) Repeat steps (c) through (h) with Pump i2. '
With both pumps primed, the system is ready for automatic
operation. '
9. If there is no sewage flow into wet well, procure a suffi-
cient amount of water from a fire hydrant, tank truck, or
other suitable mean::. Flow should be sufficient to main- '
tain wet well level above lead pump stop level during
pumping operation. ,
Enough water should De available to completely cycle the '
pump station through the automatic cycle at least three
times before it is left unattended.
10. Open discharge sate valves for Pumps Y1 and 12. Turn on
circuit breakers for Pumps Y1 and 02. Turn pump mode
selectors for pump N1 and 42 to the automatic mode.
11. The lift station should now fuction normally and automati-
cally. CAUTION: The presence of water hammer or line shock '
is evident when pump discharge check valves continue to ,
cycle or hammer after the pump snuts down. If this condi-
tion occurs, IMMEDIATELY SHUT DOWN STATION to avoid damage '
to equipment and contact the consulting engineer or HYDRONI%
for corrective measures. ,
C-1.4
1 0
SImlil ATr AUTOMA-IC nPEPATION
Duplex sewagP Dump stations are supplied with an automatic
level control system. It is either Mercury bulb type sensors
whic', hang in the wet well or an air bubbler tvne which sends
a small amount of air through a tube-mounted stationary in the
wet well. The use of hack pressure to overcome the water level
actuates pressure switches in the control panel.
Both tvnes of systems are cascrihed; use the one which
' applies to your station.
' 1 - MERCURY LEVEL SENSORS:
\ MDst duol.ex Dumn station useing Mercury Level Sensors use
' thee Spur (4) Sensor system. These, when set at various le ls,
will ha� Orr, ON, OVERRIDE, and ALARM functions. /
These Isonsnrs are Normally Open (v.0.) when haptjing straight
down and closed at approximately sno . Bring all level sensors
up to within reach aInd secure the access cord, Tin the lowest
sensor up past ^no and hold. Lift the aeeond senscr uo past
(inn . and one pump should start. Lowar the second sensor and
the numn should continue to run until you lower the first sen-
sor. Repeat this step 1 or 4 Times. If the alternator is
tfunctioning, the should al'�ternate with the same pump starting
' every other time. Repeat the ster of tipninn sensors *1 and
*2, but hold them up. Now tip up sensor *3 and both pumps
should he run49. This is the override funct'br. Lower
sensors *3,Ahen 42, then 41. Both pumps will opeYAte until
sensor ►1 is let down.
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' /The fourth (64) sensor is the high water alarm., er To o-
ly test your alarm circuit, a second person may be involv
C-3.1
SIMM ATE AUTOMATIC OPEWMON - 2
as•oally, when the alarm sensor is tipped oast ann . , it/
accua relav contacts in tie nanel. This trigger flash- '
inn red liar, a horn, a or makes or b ks a remote ,
telemeterinq signal. second nerson)ma,y be required to con-
firm the alarm if you Cann s or hear it from your location. '
If an adenuate sunn of 'at
.s not available to per-
form this test wi'tb6ut breaking suction on a pumps, the cir-
cuit breake for each rump can he turned to the F" position. '
The ,netic starters will engage, but the pumps will no un.
2 - ➢C➢➢LER CONTROL SYSTEM: '
Check the bubbler control circuit and alarm circuit tv
onening the manual air vent in the control panel, closing the
air supply to the wet well huF,bler line and simulating levels ,
by slo�jly throttling the manual air valve. Watch the indicating
gauge for the purpose of simulation. Turn both motor circuit t
breakers nrr and cvcl.e through nverride mode at least 3 times '
to insure proper alternation. on the fourth cycle do simulate
alarm condition and confirm the alarm signal. DO NOT UNDER ANY ,
CnNDITION, completely close off the manual valve during simu-
lation as extensive pressure is built up on the pressure ,
diaphragm and it could shorten the life of the bubbler control.
nnen uu the air line to the wet well fully before closing the
manuall vent tightly. Turn the pump circuit breaker hack to ,
the "0*1" position with the selectors in the automatic mode.
C-3.2
t
' STANDARn INDHCTION MOTORS
reneral Information
Lr1CATION:
' nrin-nroof motors are intended for use where atmosnhere is rcla-
tivelv clean, drv, and non-corrosive. Keeo windings clean with
a soft brush, cloth, or suction.
NnTF: IN ALL CASES, NO SURROUNOINr STRUCTURE SHOULD ;-BSTRI;CT
NORMAL FLOW of VR`ITILATINr AIR THROI1rH OR OVER THE MOTOR.
' IMSTALLATIrN:
Casten securely to a flat hasp. with maximum size holts. All
hall or roller hearing normal t'irust motors may he mounted in
anv nosition. no not drive sheaves, counlings, sprockets, or
pinions on motor shaft.
CLEANT.I`TFSc:
Keep both the interior and exterior of the motor free from dirt,
' water, oil, and grease. Motors onerating in dirtv olaces should
he nerioaic�ll v disassembled ani thorouahly cleaned.
ALLOWADLE 7��F AND FREnU£NCY 2?,'7.F.:
tIf voltage and frequency are within the flonwing range, motors
will nnerate, but with somewhat different characteristics than
obtained with correct name plate values:
' 1. Voltage: Within 10% above or below the value stamped
on the name plate.
' 2. °reguency: Within %% above or below the value stamped
on the name nlate.
' 3. Voltage and Frecuwncv together: Within 111 (providing
' frequencv above is less than 5%) above
or below values stamped on the name elate.
,.-S.1
STAN'IARn INON'TInN MOTORS - 3 - neneral Information ,
'?-BELT nRIyr:
1. mount motor sheave close to hearing housing. '
2. Allow sufficient clearance for rotor end play. '
3. Sheave diameter s"uld not *e less than 11EMA recnm-
mended value. ,
4. Align sheaves carefully, tighten belts only enough to
prevent slipoaae. ,
F.LprTRICAL c0NNr'CTin4S: '
l., ronnect motor ner name m ate to correct power Ru?Nnly.
1. Install all wiring, fusino, and nroundina in accordanc•.
with National Electrical Code and local reouiremen"s.
3. Identifv mntor auxiliary devices such as soace heater: ,
or temoerature sensors. ronnect in proner circuits
and insulate from motor nower cables. ,
RTART-VP!
1. nisconnect load and start motor. check direction of
rotatinn. If rotation mast he chanced, ALLOW ^!tr '
"nTOR TO STOP rOMPLETPLY. Interchange anv two leads
of a three nhase motor. t
2. Connect load. The motor should start ouickly and run '
smoothly. If not, shut nower of', at once. Recheck
the assembly including all connections hefore restartir.a. '
3. If excessive vibration is noted, check for lonso
nountina bolts, excessively flexile motor sunport
structure, or transmitted vibration from adiacent '
machinerv. Periodic vibration checks sl,ould be made
as foundations often settle. '
4, nnerate under Inad for short nerind of timer Check
onerating current against name olate.
C-5.2 ,
STANnARn INnry(,.TTOg MnTogS _ 3 _
general information
CARF and 4AIVTF,gANCE:
LnBRICATION of BALL and ROLLER BPARINCS
' All motors are luhricate., beofre leaving the factory and are
readv for operation. Aeari.nas should he re-lubricated every
' 760n to 3nnn hours of motor operation depending on service
con-ditions. The following rules are to be nvserved when adding
grease:
l • Stun motor. f:,
'• Wine clean all grease f'
ittinns.
Remove filler and drain mugs.
' ^. vree drain hole of env hard grease. (Nse )i ace of
wire if necessarv.)
`• s`.art motor and let run for approximately 30 minutes.
' (?:xcess grease should he draining from drain hole
during this time.)
7. wine off drained greAse and replace filler and drain
nl.ugs.
R. Motor is ready for operation.
Every two (7) vears (every year in the case of severe service)
motors with open bearings should be thoroughly cleaned, washed,
and re-pac'•ed with grease. The quantity of grease is very im-
' oortant since over-areasinq is as detrimental as under-greasing.
CA[.TTInn: OVFRrtTASINO IS A "TAJOR CAT,SF OF MARINI AND wyroq
FAILIIRF. NARF. SNRF DIRT .AND CONTAMINANTS ARF NOT
""RODITCEO WHEN AnnIgg gp.F.MSF.
TynF nF r,RFASF•
-------.__• flee Chevron ARF.-1 ar�ase unless a sner_ial
grease is specified on the name plate.
C-5.3
STANDARD INDUCTION MOTORS - 4 - General Information. '
Some enuivalent greases are:
keroshell *If SHELL OIL COMPANY '
Hi Temn TEXACO, INC. r��1
TROUBLES: ■
If trouble is experienced in the operation of the motor, '
make sure that:
1. The bearings are in good condition and operating ,
orooerly.
2. V Pre is no mechanical obstruction to prevent rotation. t
3. The air qap is uniform.
a. All bolts and nuts are tightened ser',rely.
5. Proper connection to drive machine or load has ,
been made.
In checkino for electrical troubles, be sure that: ,
1. The line voltage and frequency correspond to the '
voltage and freauency stamped. on the name plate of
the motor. E
3. "'he vnitage is actually available at the motor
terminals. t
3. The fuses and et`ier nrotective devices are in prop-:
condition. ,
A. All connections and contacts are orooerly made in t
the circuits between the control apparatus and
motor. '
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1 CHAPTER III - MAINTENANCE SCHEDULE
' The following is a suggested guide for maintenance of the pimp
station. For actual in depth maintenance of particular equip-
ment, refer to Chapter 6, Manufacturers Instructions.
' DAILY:
1. Check the pump station daily for leakage, log elapsed
time meter reading.
2. Cycle each pump on manual mode for vibration, loss of
' prime and flow. If the prime has been lost, the pump
will run excessively noisy. The flow can be note,_l by
the positicn of the external lever on th,. ?ischarge
' check .alve.
3. Manually operate the accessory equipment:
' a. Lift the Mercury float on the sumo pump to
insure that it is operational.
b. Drain the air compressor tank to remove water
and cause the compressor to cycle.
C. Manually start the dehumidifier to insure
' operation.
' d. Turn the thermostat on the station heater to
high and confirm it is operational, then re-
turn it to a normal setting.
e. The station lights and blower should be actuated
by a switch near th- access hatch.
WEEKLY:
1. Check the wet well for solids build-up in bottom. or
' walls. Refer to Chapte, 'v before entry into the wet
well.
a. A hose of ample size and water pressure should
' D-1.1
MAINTENANCE. SCHEDULE - 2 _
be used to clean the walls and agitate the ,
fluid in the wet well. ,
b• Turn on numn on manual mode to pump out the
slurry. Be careful not to break suction on '
the pump. '
-• Large rocks or sticks should be re:aoved
with a rake or by physically entering the '
wet well.
NOTF-: NEVER ENTER THE WET WELL UNTIL IT HAS '
BEEN ADEQUATELY VENTILATED AND OTHER t
PERSONNEL ARE STANDINr, BY FOR ASSISTANCE.
2. Manually operate the level Control system to simulate ,
all conditions. Refer to the pace headed "Simulate
Automatic Operation" in this Chapter.
MONTHLY:
Check all suction piping connections from the pump to the '
wet well. Assure yourself that all flanged, mechanical '
joints or screwed connection., are properly sealing. Joints
left unattended could loosen and draw air into the pump '
from the suction side. This could cause cavitation, loss
Of prime, or lower pumping capacity and efficiency. ,
BI-ANNUALLY:
1. lefer to Chapter VI and perform individual maintenanc,
as indicated. ,
2. A pump station with moving equipment is constantly
subject to vibration. The station should be gone '
through and checked for loose nuts, bolts, and screws, '
and re-tightened.
D-1.2 ,
t
MAINTENANCE SCHEDULE - 3 -
3. Check oil for contamination in the pump seal chamber.
Per instructions in Chanter VI.
' YEARLY:
Check the condition of nump station structure and schedule
repair as required.
' NOTE ESPECIALLY:
a. Condition of roof.
' b. Interior paint.
' C. Any structural defect.
d. Ventilation system.
' e. Heating system.
f. V-Belt drive.
' This maintenance schedule is a suggested guide only. The main-
tenance personnel must familiarize themselves with Chapter VI
which includes maintenance instructions and individual cut-
sheets for components supplied. Additional maintenance and
eouipment lubrication should be as directed in that section.
1
t
D-1.3
(A
Inc. INSTRUCTION MANUAL
TROUBLESHOOTING
CENTRIFUGAL PUMP
' The :1Fdmnl: pump has been engineered and care-
fully select lot your application. It should pro-
vide years of trouble-free service Mnwever, any
Piece of machinery is subject to wear and occasional
malfunctions.
To help you quickly tsnlate and rectify any
mal-function the following tenubleshooting rhart has been
prepared.
Frequent use of the chart to deterintne the cause of
' minor operating problems may prevent a maforprob-
lem or possible breakdown of your pump.
1
CERTRIPUGAL PUMP TROUBLESHOOTING
' TROUBLE PROBABLE CAUSE REMEDY
1. Pump lolls to prima a. Air leaks In suction a. Clean and tighten all action course-
or loses Its prime linen tiom; relocate suetlon inlet In liquid '
s•,urce
b. SYct10a stramer is h. Remove d,rl, leaves or other material
clogged fro steamer.
tI c. Suction Iitt Is too high c. Re-evaluate pump requirements and '
j correct auction conditions accordingly
Consult your local Nytimnia Safer
offaou
d. Defective priming valve d. Replace valve ,
e. Defective Parking or e. Replace paclung or seal.
Beal
2. No dLctarge from a. Pump a nor properly a. Reprime the µamp; refer to priming '
pump primed troubles and remedies.
b. Total head a too high b. Re-evaluate head calculations. meas-
ure elevation differences between
pump and liquid source, and pump and '
dtacharee rv,m C nsvb :our local
Hydronia t. LVC IffiCe.
c. Driver is not operating c. Check voltage of electric motor.check
at rated speed steam pressor.,of Steam turbine, '
check engine A.P.M.'s. Refer to ap-
plicable mamtenam a manuals for
possible troubles and rnrrective ar-
um ,d, Impeller or discharge d. Rack Rush pump to clear obstruction;
Ilse is clogged disassemble pump xnd:or piping and
remove obstruction
e. Wrong direction tit ro- e. Check wiring against diagram on motor ,
tation name plate and in controller, reverse
any two power leads on a three-phase
minor, replace a single phase motor.
1. Pump is vapor bound i. Prr,vtde additumal pressure on liquid
being pumped by elevating liquid ,
source or pressurizing the Supply lank
f. Pump dots not de- a. Pump Is nut properly a. Sae 2.a.above _—_ '
liver rated capacity primed
b. 9uCtlon Jilt Is t:v', b. See I.c.above.
high
a Excessive air In C. See 1.1,above, ,
liquid
d. Air leakage through d. See Le.above.
ahiffutg box
e. Driver Is not operating n. See 2.c. above. ,
at rated speed
f. Imp@Uer Is clogged 1. See 2.d. above.
S. Wearing rings are g. Replace wearing nngc,
mom
h. impeller Is damaged h. Replace Impeller.
1. Pump to vapor i. See 2.f.above.
nand IT
4. msuffletenl preswnre n Excessive air In liquid I a. See 7.c. above. '
b. Drive to not operating at b. See 2.e. above.
rated opted
c. Wrong dlr@•t,,n or ro- c. See 2.e. above. '
tation
d. Toni head is too high d. See 2.b above.
w Wearing rings are e. Set i.g, atkWe.
worn t
f. Unpe Rer is damaged f. See 2.h. above
g. Catalog gasket to de- g. Replace caring gasket.
festive allowing Inter-
alai leakage '
h. liquid is vaporizing h Not 2.f aN,,e
1
1�
TRovacr °�"'��PUMP*xou���
s•g ft carte� PAnt,t CAust
•• Air
ls
'l � sttCtlgl ~_
AAr
' b 1DIs Pocta In "I.,, a. 8ss 1•a,awe. ,�—
c' Water seal line b. Ra no,
d. utRMve Is pock"� ��w®: all air
Liquid
melon Ilft u�m d. See 1.a. ift from refer; oe.
I L' Dot-mve nep e• See 1 above.U �or
R
kP'JoIp iT vapor f
See i.e. above.
[acesetve
i. See coneumptl�rer 21. aDnre.
a' Speed le top A1Ri_
a. cow cor,,, alettrlc "or
c. 049 ove r1tR�lacenoor � llb PleDed
i for oee, l
mtj, Iof y . �M oMUene
I. D. dD rl _
ITo al head Ix tap e. See 2.b. aR've.
t impeller!'clogRcp d S eW4'r he
rW41tio,' corre
I R. Motor'Aeft ^Ind�B f Reilev?e pWvQu officeiow Your �tl tt
h D,ro r and MM nr R. RePlac P011e,ele""Co.run n,I rasmR:adluat In
Mlea) a Pump are ° motor'heft.
t.
Po h.
1 W pt er lreme-heft Is I Real,
eW tlriver qtA DUMP_
r m loft rir4la are Replace shalt.
Y PUAI t. �ale Incorrectly 1 Ue]'R' al,ve.
ae pac
e P 1e n 1 a or h a' InULI Live vlDration� b McRnetic hornnecessary kmta eorrect'Y' r'eplecC II
Worn Dea rings are a. C-Sulf
e. D IlerRn materw In IIn, b_ RcP4ee 4ar,�
v enUfarturer
Impeller Is c
' `rnor µ�b��R or d Sr!g�fohlgn mUrr,,
(. m d Pumps' a 1*&R'abo"
III er frame Is f Sef R-h. above.
h. Fotlndahap Is nce rigid L See g.i, abob.
Worn Derr h MrenglAen
ffaM! In P'Irer of mpentr t"redaU�, r
kImpeller I•dCk ofarn 1 Replace b .P"p amt he^Re method
Rlrer I,lubri<'uon in 1. See 7
1. n
r'nIvte
m j"ol�Bl a Properly It DClhac`Deer'h It�v bee rl., re_
na aUPPorty levelness W apd.
n PUMP ie cavitat m Prpvlda poIP
!dt cEayge pw4orl for eor'L n lie-evU uat�e e[ o" end dls.
Ioral . Io mD aplylcUly
sues office coneult
9
SEL►—PRIItINC ?IMF TRMBIZ�11CKY"7N0 ,
Condition Probable Cause '
1. Pam. �" he, r. Yr, .'�.N with at,
,
Pump will not primp.
i Metal ro:u,rn mat he wrnna Mtalren elxk-'ix wMn ,tandinR
behind the tart.
L verurd surtmn lift My he too high IM Onar hdghtf are Srrrn m '
the rgne'heat.of the MMPC'urn MK Pump, rill not pnme ea
'.•ale.. the MMPC rgan,
l Suction Im<My here an art leak Vx tacuupe lase at WmD Inlet to
'Wert for leak Star) Wrrtp and -arch page M /amp prime, lads '
hand rm, ep.arP pump and are if NM wu! mild ruutru. If hand
Wtl hi a I.M. leak u mdmatfd. AtIbrrk all aurtMo thread,
seal saakata
a. Chrck ter obstrucnrn . ompeller hemrlyt ml.I ,Ilrnw 1, cheek.
d Air 91eed Ime may be p1whied Water and it shm,ld tent m1.rum, '
Pump occasionally Iran I. Air lured Ime M, he, If.,"
prime Ord pump case i hurt rMrk rely- may bs worn or IYnken Inspect Oroggb su,t" '
openlne+hen rthrw a rrmn.., hePlact of wom it broken The MPC
ot a g hat. _ramp affIl"mire by the rrndat, than for MMPC pump,
y. If Pump a MK the pnmm, port relay w piglet, Pnpam{ Port
eateedr tr,n upper tax to eolulr rNmtrab ,
it. lmpelli,fact dearer,and tip clearance, nay ire too great due W wear
Ipapelirn and III Pill.Ont ld be rePiare,. if Ybvgm, .,ar rs p.ot
Pump tallies a tricking
1. Sw'nan It--may bef grbalh Wrrkrd I'u♦aeuwp aa<r. at Pump mlcl ,
It high rrsdm{,bows above 25 ft.in.,it for plulege in."Lon pm,
noise then operating y. Pump mat be delhrrma ton pages rapacgY it..t.red.erd or...I
.mated Brad,qudna WM to ravrtate Oedurme resprlier dome!,,
will WO In- roedabn M raeeMre to .edit itaprller distance, ,
both Imager and III Plat tarot be r,plard Px v.roorr Rag, In
,Aermrne Malnnrta adorn lut.
y. Pump may he optrating too near to abut off raP::dy Yo to head
brie[Atafiab than calculated At reduced re Pant, unit., too OPM,
all adl.iota{Wrrrq 0n4 to he nag".Pump.fpruld not W xltetM
to Pperate in 1hh ran{. Perforgue re curve oo the MMP('.Dumq
,toe' nperrb.g rarer endowd by heavy Im, ter m...I el,t.rin,n
lump mail be,npegtetl wRbm Me long.
Pump does not ,,total
r0M capacity. .
r r •.rid r , . �o. , ...
nit rn
a. Pttal"Sa iter MIY bar-am.Replace I aWo,r led tip plate d pbY...
wear asn-s,the •uruoe Able,n rrmat ret
1. Suitors Wt My 'too hlYh CMma carte for ma.Imum total radian '
PR tf em4um Irfl h toe bI{h Wray ran not ddlwr stie.rmgm.spent,
utd loru.tton wdI reaun
a. Eberle far gdb!1. dotS�d .mpeltrr
Media, alarNr, orerlpOda trip
1. rigs an train My be raoaht In tmP^IH OUii t, at,. load un tumor
hemr'es fgdrm.Ibor and Cron 1pahofr rho..Id turn/tab, by Eand
after pump lees operated to, CALMOM Is,hum off power ,,for, rnrkm{ we rmpller
short period. "' pumpriod. ,
i rs it loadlogo naps ma, be lot aMlt "Tabs ate mats of Mary with
u!1 lord amDa M motor lire setter Iab1e.far Pn,prr sue Pape
a- pump mar iw pumpmp oil or other bOurd with.higher 5ereW y in..
on re'eultmd lam<e<aaM tart"bad.
a. It it bgma and doe,not dan.rfirrit for Wow.tux at palm Wtap '
Mbh or impeller ;.tamed ao that ahatt nit not turn
. 3.4 ,
Inc. INSTRUoTIONION MANUAL
RA
CENTRIFUGAL PUMP
C E]TRif t OA1 Pt Nf „PLRATIOS loos ni y;a: ,.i,. {am.{a equ44. +'�:II parw::.'a. ;hart alemld are
Pumps optratr "ache a wr<k, urtgt ul c,nddlvus. sufficient Itusige lyom the pIo kkl ; t, "ware mbn-
Thx pump w u have re,her tt . em;reit, ties your $pa- Carroll o.I I or parking aml ellrrhvt I"I"ol ul the
c,flc regmreme•.ts. Belore 1AII n,or puny nit, stuffing bs. The packing Rlauds should always be
uperaron hwweye r. there are ^ertaln Wan: Rr.und acl7usted Ivenly and u,I to„ t1MII. Over lightening
' rules that have t•.• he rollowc.i u.. mmure nuarmum rare larking can generate beat wmeh will burn the
effletew,. I,,,* pump life, and niamt¢naice free making and cause st.,ring al in, shalt. making it
siI nee:essary 1 - replant tr"b do•shaft and the pack"yts.
' cenvdugal Pampa should never be slanted If run Adequate precautions should be taken W prevent
dry. Opratmg a pump dry eat(muse burning n/In,- freezing nt liquid In the primp when the pump is not In
Packouts ,r seal. reaming it drarruc trial of an,pack- operation. If there is any pssrbrhty of Ire exngl, the
ticks at meals. Sold psable shoring A the PUMP ahafi wal¢r should b( dammed off by removal of the plugs
' T, prevent the pump from being tun dy. the pump provided an the pump rasing.
s Gould be primed before startitar at.
All firmly
light tx)1t6 and Aping live V brat all. le be
Y eenl nfugal puny shoultl oat lit• thn,ttle,.i, or the fvmly utht¢nrd uo prevent caressive vubratu,n, leak-
' volume controlled on the auction rude of the pump, age, and Possible damage W the pump. The mount-
Throtthng the pump Im the suction side. not Dull: re- mg b,,lts arc particularly Important It they are n.rt
dumer the rapmrdv. tar also redu es pump a/fineru•y. hrmlc tightened, the base plate upon which itw pump
and inure important. <an cause serious damage to is mounted may deflect, causing a musalignmtnt of
' the Pump due n, eavdahon. Cavitatmn orrurs when the pimp and the driver.
the pressure at any p,mt ms)de the pump drops be.
low the vapor pressure of the Irgmd. The liquid STARTING THE PUMP. hI ,:rdc.r n, start your
flasher and forms vapor bubbles. These babbler plml.. it will first h¢necessary o,Prime it.
mnye akmg wah the liquid uoW a mgbet pressure
area, where the baubles collapse nor implode rmahng PRIMING THE PUMP Your Fury: will rim ifierato
all area of law pressure. The Implosion phenomenon era Sam o rill wail n IS pt".mu. All air must be
is characterized by a crackling..,Ise and u j,d, es
' by loud knocking as the vapor bubbles are votlapsed.
RePeM1tmn ,d this arilwt raises a wearing away oI
the metal ou the Impeller aid .I parts al taw
Pump, and of allowed to eudmue can result in urn-
' ouk damage to the pump.
Pump Capacity can he effectively ro,ori fled by use
of a thndtlung valve III in,. dtsomeg, piping. Most p
' centrifugal pimps clan 1* yw'rated for brief periods G,
o ti bu
f me with the thootiling Alto closed without ild-
ing up earessive presslI or overloading the drive
alien. In fact, a mr,trdugal Pump operating against a AIR
' eMaed msrlmrge tine at its rated capacity,arecalh' ='ENT
reguares leas power t.operate than it do"when thr vt^uNC.
throttling valve s.+pcn.
t The pump should never be started with the throttling
valve completely closed however betvuse a condition
,If water hammer could exist. The concithon of water
hammer 16
1, caused by So, liquids lo pressure due to
t pipe line.
. velocity of the liquid fanged through the
pipe bay. When the y^riuruo: is chanted by closing a � I\
valve or by some ,other means. the magnitude of the ` 1_1�11 ON
pressure produced is frequently much greater than I
' the stabs pressure on the line, and may cause rup-
ture nr damage to the pump. piping,re la fittings.varave
Hater simmer may of controlled by regulating stow
valve
cisure, or the use of..Gel calves and aMw eWsttlg —
' check valves. FIGUl' 1. PROALNG BY HAND
1-5.1
CENTRIFUGAL PLTMP OPERATION CENTRIFUGAL PUMP CIPLHATIi
expriled Iroin the s of piping And pump .•asug, __-.
And replaced by the hqurd go be lumpe C.d. There are OUTLET Ar! Air RFlf A3[ JAIVE -FLOAT CONiROI a JAt a WHICH
9everat methods.d lit'kiring pumps. The olw you 0e- I VALVES PIRMi1S AIR 1011 Sill CLO$E$WNlN watt*
lest well dep4ni your spli fx requrremenls. "_ ' ' ` - I ' ' ^ CNAMa1R Ito
•e 4 v+' SIX IiON
FLAWED SUCTION PRIMING. This mettif Ta _'- •. � ,'� / I GAT( SEALING
printing a lump is reIJtlwll {Impli The Liquid j rAt,I WATER
.TAtrr ah e is located rve tow pump. and all Ili,, Is - EJECTOR DISCHARGE
necessary 1 prime The lump Is bl up4n give a"vent .
VALVES
valve it µlug intar puma raslew. and I.,crack HA, •'r .._ _Y �� I ' , _'
Aan. valYt Ill the {uetu"I true The su(11 r Inie MIT SiK h01.• DISCHARGE
Iump daAtEd IN,filled sh wk umrl a steady sdwani TA �.
liquid is .aiserved Hnwurg lR ml Hw ate veld. Alter
.um pomp 13 llperatlldf, it is 1'e...mthe itded dgLt tluSlX►LV {. CFN
All air has been IR6'JGAI
i
Arr will Taly. r plug be tPelvid again r device that - - �. .:me-"'� 1JOUtD-� PUMP
I
•spelled t m the pumpault i v . .....
.-
f.ACUUM PUMP AIR DISCHARGE
INIETl t ' i�FIGGUURE i. VAC CUM PUMP PRIMING
t10U1D FOOT VALVE
FIGURE i. PaJT tALVE CUTAWAY 1 (LFf10NALt
$Tipple .` mMre printing evstem. •u as a nunualh' c"�t'1
�_ wdependenily di'iv4n pact,piping. Imx t•aIs as a rherk naive which allows 11•�w FIGURE ;,. PREEI LNG By EJL(Top The surti•a Arpin, l Hie vac a;puny. is. mni c led
J","A
in•tie Wiw Hsu onil.P�wAM rtw{unlP. ' ' U. iM it, veW mere .e tar pun•I. Ii.In primed.
Lufla( Ir'larlia is Brc Tr �-"—^ -'- The vatif pr<K1of Ut the it ,Acl pump lem((w{{ nq hailed hi o mlpietr$'A14uµ ale from the turlunr pump aLe H n i q.viiG and rasityi.
life surges i,Ping and pump casuig -Till the liquid 4 And draws liquid it m tut. hq i' II mil Utvtel
._ be p'Avalved This EA cal be oli'l Air rn Inner,
rflg the are , ' R�SPINDLE lung, pump. Dri vu u,I I I.uli l s.twat to mstadrd su} vent valve or plug at the rip d the pump rasmy that m, liquid is takco tiro..Itk all pump, histallalnrc,
kI inserting a Alp,' Ripple in tin• yntce with anofa water trap a us• I a v.0 nun talk are recum-
Anre in teaser b, ar mnueatr a h'st town mertnd Ior dry iactium pumps.
_.I A pruuuu In at, a1M1 b u sorted m the chs�'�..•� � ' � '.
F - —._m �_.�__�_� I•R'i°i 1 " f• l ill Anti tdw pump. r ih.' I INUL CTOR PRIMING On sat n ap hit applw'atl.ms 11
pi m c. m I. .n U t,. nee and funnel. The
TTxatut Ia "III,lets Lllthe ANINE,r pipe n t oa mv be Jeforabiv prune r pump wHh A pnnuna
F'IGCII F1 )vOkl SE(TII/N PRIMINI+ m lhn.,
Will Eon( casual li liquid. , , AIR
Ii Val YE PRIMING A 1-. r valve i INIf!
'aT IN, usvTl ti'heit the {amp 16 41A i . till raruum ,realeit ov r0.GM r «._..I pr pnmeuu, nil suctill, Id' -.i Sec At N.+. The Non pumpnig it. AI'l lug, well, �+imbmed "it, TEAM INLET
atm!'a
valve haled it the txto ill� r lift r I_A i till siu,n•a. pheric l a•ire in !he liq we uid ll. Powys InNid Inn, PUMP
, 1A.
�
Ili' Ar"i plpillg,it""I enuu5 the valve and keeping
--- It Milo until the Pungi rs{hut down Wlwn the pump OfSCEiARGf
DiSCHARG! Is shut dl'wn, the hgWd Lieuig pumped reverses its , i Ali
❑ow eausuu• the valve to chTse. The liquid is now •INf
SUCTION traplwd ul r is swulm piping mid pump rasing.thus( Maintaining a prime Tm th SVCtIONe pump, l .i ;
i PRESSURE ONE
�ws UfAJ1D$UPPIv VACUUM PRIMING. Valliant priming lionsrsts of re- I it
mnVIEW air from the pump causing and suction piping. ,,4r• I, ,_.� _ n
will
ing liquid oul,
AND
riliager mesa will kroielY� le had wt in of a vacuum rn vac unyrllFc ra ear STEAM I RE AIR / TOR('t'TAWAT
great devarl The types of vacuum equipment DISCHARGE / l
at
ill
P 1W 1 11 imer u ' LIQUID
I 1'e D 4f q i' t
use. , , SU1PLv
rOOT VALVE
VACUUM Pl MPs. lt nary it rI dir.I aging pumps
are trequ ntly usrl as varu o, pumps Thev fall
AlR EJECTOR. One type tit vacuum pnmrT Is the ' into Iwi valet lira wet-vacuum and dry-vacuum. ^IIIM WG
air epecay. U liquid under pressure, or steam is The pun iple ( 1I fatloln Is essenhalty the same, INDUCTOR
57RAINER available, ai elector ran be used. The elector is however, in(, Ir -vacuum pump van I arromimntate
• cotmecled to the air vent unhce. A stream of the a liquid aid air mixturo,whole in, wet-vacuum pump
sleeting medmm is passed through the elector cre- ■ +an a,c Hnmatatr liquid, air, o I a rommnatuu of NOZZLE
onlyt a vacuum in the epectnq and drawing air from 1■� L,th.
the pump cuamH and suctun prpung.
flows steadily from the erector ThscharTge plpr, the vacuum Pumps ran L•e Installed as part of a central FIGURE 7. PRIMING WITH A FOOT VALVE pump is primed. ' pa pnm —'"—
ir v r gg system svtrtrlg many Eumpa, as an awu- FIGURE{. WUUCTOR PRIMING
CENTRIFUGAL PUMP OPERATION
muc dmr. This tvpe of primer a comprised of a pump a �+ A., nleratbut speed, the dam�hsarge salt '
liquid nozzle and an inductor at the fad end of the valve sh: Id be opened Ill Ile desired piatU•m.
suction japing. The ttozale and uaduct.rt are r.m-
nected to a Mph pressure liquid supply such as a POSITION OF SUCTION PIPING GATE VALVE In ,
coy water service. ILa1cA a. .Ruin applications.the Rate valve is opened
a1 the hn n tlu• lump is being primed, and will re-
The pump is primed by igeni ng the valve It,the niam olten I, r starting mid olterahim.
pressure line. TNa will allaw the liquid to flow '
thmiugh the netaale and into Inc mduator. The ire- (kX)LANI VALVES. Valves in air ceudmg liquid
is dr at the high pressure ligmd drives the liquid line sit. ld IN opened prior to the lump a being
mar, the suction piping mad up Io the pump.thus coin- $tailed, .ud will remain filter, while ale pump as sit
pletmg the priming operatum geratpm mless it is desirable to -Wit the rate of ,
leakage Linn tile slotting boa.
POSITION OF DISCHARGE GATE VALVE WHEN
STARTING. The discharge gate valve should par- SHUTTING DOWN THE PUMP Ti shut down eour
toll) br closed when a high or medium head cen- lump, sit ndV close the discharge gate valve mid shut ,
trifugal pump is started, because this type of pump down the motor. It it is necessary for the pump m
requires much less power with the gate valve Nosed, maintain its pone while U is shut down, it is ad-
than when it is operated at rated capacity and head vlsable j install either a lam valve or a check valve
with the discharge gate valve open. As soon as the in the suc!nm pipinig. '
1
t
1
11 5-4 '
HYDR,01MRTic
PUMPS
1
VERTICAL
1 DRY PIT
1 SEWAGE
1 PUMPS
1
1 1
1 Outstanding user benefits of
HYDR-O-MATIC sewage pumps
1 .
1 . .
1
Dry pit sewage pumps 1
for continuous, trouble-free operation
Design detai!s
• Iwo large .snout ports m caning arc kratN Coverage 4-inch pumps ncar cutwater and at suction elhuw.
•RMahng assemFl} pullsuut lorxnlang\\shout _— -disNrhtnapumpcasmaorPiptng. •' 1
•C on asingg 15 re\rntble for lagt M nght hand rota- s
h I>tscharae can be nNatN AtV mtenats e•vu -
•Suction "'nu with i-inch and bench ANSI 1
range Pum11 andard. R.uKh flange is ophonal on ��«
•Iwo.%an,Impeller a nun enclaned u•waae
hTe. balanced for vibrance- apetdst and 1
taper-Cured for easy removal ,.
•I ent ,ut vanes on hont and neat sh , ... . _'eel nwds n-wW-up ant ng ar•material Aral ant in the
ones err optnuvt R nvs, Suction cv"r wear ------i
•mote-coo k'd pump uses sprawl hall-h'enn
moth oa mg. shade seregr e`Yn under hick Coverage 6-inch pump
sramem mounted
S 1
•Frame nd de a USe,, standard P.
motor and rugged caw ism Feanng pedestal For long-term ahgnmant. -
Specifications - 1
IMODEI OPTIONS
RV49 RV6A crone 0MM19d
_..
RP413 "a COuWed 'a hanaM h,r"
LPag lra"�w0~ rphl ha"mscharge ..
tt'4 el'.Aim tlgt nd'9e .. 1
4-INCH 144PS_Hoods i.INCM n:n/P5 Suecihcaronsx
to iew wm ..... +friar ro cnanga mrngn xx:x 1
to 750n on to ic5
a"aa 2tu`5ono __ to 0"
na�aaid Kann wane.P%i,nl and swage
eM and,"uyowi wama a,JR 1
6 9.soeohc grawir nom g 9-1 t
s C011"V aom 20-35sau Iem
nbalurea 10 140 F
at 0�etl :xtsaee 3 nrh 6ptrerKa:soac, 1
(onsuj h I...k tnr of t hsunm it Id Pnc:nc
a•rt i,'c n tihon.tan In,m ih,. nxicd 1
hydromatie 1
�awaa...wrwn"a,..Nfl:p:uT'��]aFmP
�xs St�'daemWT,(`,r,
'wm.YeflN_ary,u Crb iWpya�tyt
•1 Section 500 Bulletin 528.1
1 HYDRaDoMATIC
1
1
1 Installation
1 �
1 and _
1 service Manual
Vertical Non-Clog Sewage Pumps
1 Vodels RVaB RP48 CVC48 ('PCaR
LVOB LP48 LV6A LI'6A
1 RV6A RP6A RV68 RP613
LV68 LP6B
1 �
1
1
1 Contents page
Before operation read the following instructions General Information .........................2
carefully Reasonable care and safe methods should Installation ... ..............................2
be practiced. Check local codes and requirements Operation A Maintenance ...................9
1 before installation. Read these instructions before Repair .... .. . ................":;......._4
using equipment. Spare Parts List ..5
Trouble Check List .......
Parts Identification .. $A?
.,a a 7
Warranty .. ............... ..a
1
Page l
GENERAL INFORMATION
PUMP DESCRIPTION FOUNDATION ,
The Nyd'r o rwic Pump$covered by mess mafruchona an rorUl A ierat.solid foundafnm y necessary for pI pump oft&, ion
sabglog any pd gnlnfuyal Ywige pumps The four D ,models The lounaotmn must bay constructed of.matwu:that w,d prowW a
Coreied by these mshu, Are psrm.ntem support to.the PSON!al.cam' 'I aboorpnlg
y1 M040%$tVW LV41L LWA RV1s,a"LVPs, petted Vibration$and seams
Pump Is mounts"Troll,b a Vert+cal '1.base sotltl shaft motor The most dostable IouMMMn:s mach of reinforced conC,ete and
'"Im -lw y an enclONd ho vase non clog Type mount"on should be pourld in athi Of hSiall bon to also"proper time 10,
motor .,aft dry'ng slid curing Foundation WW Of the props,Size should W '
21 heads%R►g.Us".APEA,LPSA,RPss,slid SPIN, imbedded in the[onoeta.uwy a drib or temptet Ion Id[anp:
Pumps are Wu:Pb 111 a Waling P ps tAl A Standard snaft Each WV mold"be surrounds,by a wpe skew 2 Or 3 times the
pyri P boas wad s"" m.,tm is mou Mid on the pump dametrofme Wit The Inter"Should W held iidly W allowing
Wa^n9 w0"tail Ahd h.iti coupled tot"pump then lmpelu, the Will tobe mowtl to cOni wdh the 1,01sam the Pump stand
's an an<rotw two rAM nor+-clog type The roe at the bundA"n Should be frothed roasonab/y wai '
21 Me"CVCAs The napht Should do,Inmate Iii",inch leaaihen the desired I~
Pumpa mounffd dfra[I IO a.VRMaI P p/y•^edf"R..:Ofdr "font to sled"for gr0upnq
T"impeilei q a mWD.viM se ri,olun rtedNNp yM mounted i w"o",pl�"[lose to ttt foundation tills as poWbN.
on"I Ina" rues the pump loth.dented ontrohon she upngatwl.edruat the '
AI ku"CPGS wedges ad Ina,the suction and dtcnarge hanger ere",lint
Pump is Sdu:PO.d enth A bouni geed"Ise A standard spa" Build a dom approximately 2 inches high around pump stntl The
non-CAl P base 101„anon 1013r is."Mod on the pump W!tom of lobs pump stand should W completely filled wlm grout ant
pealing peWat.l SW IteaiDiy coupled to me pump shaft The 11,1 dei to grout 14111 wedges In place After grout has
impehe',s a mull:-ra"S W".Open we Type completely hardwhW.the fouhesho,"It,sheWtl W bghtertd '
hen MIPUMP Must be
APPLICATION IShould be gated directly ovqr 0,rSo poi I, all,, 1,in,
hatnmg
tea near tighten
foundation
ion mph
Those pumps at Ficlt,�aayy
with
Im pumping 6 to write.eh Duill0 mempers,WamS.Or walla DO n01 oghth f0u"atron Dolts
nuent or sewage eater wnn m pat ranging from 8 to 9, specific Sinn,pump a p+oparh snrmmed '
g,Pv ItU mwO101 }F fourn 1, nr lrom2Bb23 S.S U.dMo
falnplratuwa uP t tapF.Pumps win PafA J,rdh flinch On models PIPING
li LlM Ii LPIM Sphoncai sass.Cdnwltfaatoq Io,otMr SOCPOI And dntcherge PPry must byte suppi aclus tent of
connmhe of"I old"o the pump No tram must be Nanani to the Pump by the
p'ohi;Both suction and discharge p,p:ngmslApsnon sal, begin (`
RECEIVING PUMP not end It the pump.An III should W"snort and dnKl ss
Pump should W checked on&,rival tot posslble concealed damage possi Srd with the rmmfnum number of hlmys.
in Sfoppmg Any damage Shoal,W ropened immed,tlely IO peliver- '
mg earner i to,damage must Originate at lei redeiv:rig eh. SUCTION PIPING
C cams f,,shipping damage cannot W......and at the factory CAV I'DN. It Is:mponant'hot me suuldn going be ,,ad end In-
It dump q not 10 W Put into 9101 imm"We'e:1 mull be properly atlUd PrWaily In,'reel the ppe Iue t retluu lrlctron IOsi If
Sloped t0 Proven,dome" Store unit in a dry warm location learur Rte suCdon hhe la long.A Monsanto,f.Ctlon line muff hall.a groo-
store umt In Ira open e.ei'if it n protected wit"pl"tic or vital uN lie.ro the Pump A"A spot Ia lob tildnq could csus.an.Ill '
cOnli As"slings and motor a:n,tw moniws III may result pad"'whichwouM nwR In trouble.U"only ecc.nlncreducate
:n failure aftw Why Out,n operati wwnT"smoti NM aft roc cap.
Vah"in the wthon line must W used Only to isdisle the pump Ih,
CODis maintenance pwposes '
All local wiring cola"must W ob"N" Consul)the locsl inspector CAUTION:Now,mrop .Pump by use of a rays In me auction
before mstltbOn to.lord Ccall,delays trial [M occur due IO DM
lorsec n after 10b 4 hn,shea
DISCHARGE PIPING '
INSTALLATION INSTRUCTIONS ACM[k r. s"a got.Far. noud Wmstaltd nthe discharge
Piping The Check vase must be oli between the pump anti the
LOCATION gate vsiw 10 protect the pump Ilan,any MV010 eat"Ilw peck
Tne Pump:noud ,located tea Ter.....fI Bnt a,ni nor napes 01 sea and from avatar running back through the Punip,in '
III and mpmteNnd Cali Di not watt Moo harmful ell Power nplut.causing Veers rotation
ea"p s wt t ell temperatures, PRESSURE GAUGES
The Whip Should W lou H close t, the iii sari"Poear-
ble If pO 04 1M t Dumb sn:uld be Caled below the 11.4 feral to To chsck pump performance it rs,Scorn omayd mac a compoun0
p,orde a poPlrrs wctich need ape will fac'"ate PrI.nd es.a preasut gauge W installed at the Pomp IuellOh ttanga and a P'si '
MteadYdow olldud AlloOdtealycnrylyEt,ayAS WRte,antl mete lroypN suns gauge Wi"wied at the d,Sch4go'i'No
hw WW,9 qnl an fee'ega ELECTRICAL CONNECTIONS
It In.pump must be taCSted.pew me baud lerat conpaManon Make.II ELECTRICAL
CnO from motor la control must W glven to me System d mart iuttl<ntnt NPSN put posdwte panel to comply wan '
S.ChOn""1 n prorded at no pump suCnOn The ei UDt Ni local ti
o,t"system must.hYys e.[wd mte nei NPSN of ma pump
Sorts vni aumi must W&r&I to Ilan me pump"
P..
OPERATION MAINTENANCE
PR!-0PlReno" IUBRICA1170N
Prior to me Initial se:: cf the fonowmg BEARINGS On cbscouWac o,mp Imuclen RV♦B LV48 RV6A
t florae Dump pna' - d to roan that It rotates Feely LVIIA RMB LVIIB.CVC481.the only beannge for pump and moo'are 0
2_ Check that Dump quo the motor Haar b mpry laclurer s motor inMlyPfrprr menuai for Tubnca
5 Make sure pump 1 10 Ue dIImt,Oh Indicated by the O1 wallops
,now On me Dun v,hg Turn motor on and Off Quickly to LP6On 8 C ^10but full bahurriveol srw xddeft W torsiLpi fen LP6A RR6B.
Chock rolmiOn. and CpsC♦9).the um Marge shwa o rs a day avrY.Y•mxma
' ♦ Chack eiechrcal c-i,i, end mdm Doh a pump is m eraND 1a noun a day
S Check Muffing b0 stment If pump is equipped wllh stun. ��ge. r M.rt N Ouptl up mee can
ing W. Tyra boi row f hbd ii darn ti rere n dit,
6_ Check suchor. -tnoge piping and pressure geugr for �' 9 9u pnewro q aNa
Proper opera, 'byh s Mel rem Naval to psaririge y)tl gnome Unly until a si*ax ampum
.omen Aom the ieirf mri.
PRIMING Ufa IUBMKO VIBG MI,prong guar a anf other hqh Quality high
lemperatu'D genera Brr.mp . 'uh cur hot to Ile harp wlmoul
CAUTIM.This Cum -a oo premed befre rt rra Stan pii.plp. damage to me opening Juhioe hrPMtun 0 the housing 0.0 riot
' $*,IV o/amp"N. cur to the pump If If h run dry. run move than 1dC F for tong Mrnq:ie
isumpstatnpnfRb v..tion hrdp Can hepremed by l,mdwnQ to"vent $ni-TM Mander09bYapm anergenenl uew MC^xhanw
plug rr1 the canny and allowing the liquid to III the casino cdi srs trim an gel chempn betty e",ma ails Mier Ili figure The oll
For Dumps him suction hhs priming must be acconOlifned by An 'shot IS`in the flu chember Miould do cMckad every Ss nl0nmp and
' still a vacuum Dump.a toot halve Ir suction line or some other every three months if walr comaiding abrrgr a being oUmpd
meat to tilt me tang rim lewd Suction toot wares are usually not Remove ore oltnetAro hef hid plugs 15)lro to flow ail flowul,,131
satisfactory on sewage 0"bsN should r approw,metal at Whorls of pklggw tide(51 The over
' STARTING TN!PUMP ' tprrld hihume 15)
IanNaRlc:aAr ecoomrnolonaaetyd head sap,chortle,
win inrode
or drM ea.
To avert the Pump,prlor-n me tgpowm,rmw in order h^,reed al,irrdlcaaaa the toawr rap(KIN ti t"a"d a"f kglk0 ro
bwm w4y wowtloel
t JOpenwttwn gab vane. rverlhe rY tlwnber.and alreid6barapMr6
of ymeged"01 What's ufw smd ON to Cain.M to Prow tarts spat 010
2. Prime pump. ",Aor og
5. $fee pump in ah co dui with driver mAnptec uretf in,,,u,- En secaV mW rnryernenh roar to win manehlNtr s mshuow:.+s
,loaf
♦ WMn pump Morns full spell. Opts discharge gate rely PACKING
slowly. A oaceld sndang bov h Mocked n eau of a nechenlVl sit war
ANr staff uP?fit fo/lpwrn nackf anouu W made �'M Rover to figure 2 `ne putting W. con i sn ul nge as
Ave Ti
g= backing pal.a spin Woo Is hum myg(Ml arm a two Mete gww trT)
1 Check Mt.mng Wv lit futnifhedl for DI0W adjustment or Grata ru a,Nan seahrq media waft oo m.phad uMer pvessum 10 tan
m achan:cal pool(it fumishedl for oakegle tapped kola(5) Powdao in the stuffing We dretMy,over Me iisnaan
2. Check Dressun gauge readings tot proper operation. nny 101t)
o Check of",voltage anc amperage act combat,III driver union Pump is him Marred III naw,og irq.the petting must be run
"A'n,plate 11SLLt pump wim packing ghrq sub lSBl 1pr m a parg0 of t0!o s5
1. Chock entire pump and piping for leaks m.nuM.tighten gland huh 1291.lit,sakage is Apro ionami 60 drop
' S Check tot any ebh.r,.,nose or wmretiOn wen"roue
CAUMIN
[ CAUTION:fly pump must rot la,run foran m tenth or rie : .AIW sort, rolpweNQAMgerW.wN(2alerM emA
wish discharge vats closed because of prlbe dome" 0Wclops plot flues. henuh 1261 ahputl de a4rnede aauw pf
e Pump,
' Stan and stop pump rural lrrnr to choice DIDpr dwell mot rho 0i Paoudr )cats daddow ,as moused it neceerry AtltlrpaVl
discMtge check vats. spar of packuq INI Car a added r repaired
WTeri To eg bemmaa^end M-owab me stu1Mp too.should b•T
oac,.d Offer
repsch fWx I W. mmote ok backing 104t act ggerwartion,ring
r.-Cemi alutang ooS Irwx rwO nrgf M pac,ing 15p Mdggenrg gee
I.
s:.gg mN mAMe liiPmmea iNFcieih.wnr pigoced umn aanb movrer rore pqs n In
l3♦i. slam
packing
toe
35 _ 10
a
` lop, s
a
13
pNer• f IRgun!
Pigs A
O
REPAIR ,
REPLACING IMPELLER bath Nay I 10)"d sleeve(2)tram the Up",teal"uu Rehr to ngure s A vm,d,,,,m pumps and n p(]I wnh n
mOunlea gun A rOr aAaHM1I Remo"InA upper anal IIOBI a" >IeOe 121 ham Ina EMX.
pampa. Alwap muonnetl power men unbolt sampled Slide tom"part of dad 00t npm sle " flee
e (21.Ckhn "(2)AM
rotating aesembN end nmo"from caunglt5l On pump!pmpDaa , ep t 0 rIp(27110,NmpA. ,wnEthasyMerd two ms<Mn1<alNUl with 011 chamber anihoiltel
from0,l Chamber by 1m0vinq hA.head plug¢1 R.movA McJynOnary Wl Nay ham ins lower del housing 126)and
upaf h.l housing 00A). Wipe the seal pocket clean
wafMVe t]I n Aeaf I apscreSi l3Q oath erM oraMn.then romoN Inatel,nRe Stationary seal serfs,n upper Ma,noueng IJI Ana lower
t a 1nnthO imonA(141d.Tap, ,n,tr seal housing t sal Silo hammer a ,00 the
Rsmoanical yI I sal and re pow,U wan fingers 9 lMl Use greed on ruoOAr cup area Dulh in pia y with
her,Ub OI D,.Nab sun rile m"n.mcal m,f I t01 d its nor uC on
the nub O1IM,and
lig teal RADhp w24) t171 and ftUnleaa alert Push new raunng pan of upper P sl logoton anon ft.ere 121 UN
capecnw(N)Mtl Irghhn<Apacre.(3a1 preaN" ruOMr, R.asA Dan t0 part onto shim sleety Rl
Robot Nat chamber wMt Oil(111 as Munpad UMw luoncatiM I, Rewai 0"'nnq Q>,m aMryaheve l2).m"sbM Ylary alsMAi21aM '
struchOM.Chan O ring I1T"0 cMfk far dem.ga RADIUS '0'. de11101 AaAemOry over sn.X Im1erI imMMr vAy aril iM pm le soon
-mg 341 eM .,,,Ambm routing Nemenl to among (I51. COm ReyaNt to keep alert 17)m position
n"t purer Chan and,nepact lower Net Muting 0 np(12) put no 112)
m plKe On Iawer seat housing(201 and boll MOVIR MAI housing 120)to
REPLACING WEAR RING(II Furnlsheg) IWAr Nu housing 13)
If Pump A"Uippea with opf.,"wear ring t" the wsar ring cants Puen Mwlawe'ayAJlI0Alrolahng Dan Olf SMlt.jMvelA UN greed
nplacea Hfslows.Wrtn powrdnconn.<ted ana.om,tgshmAnt On rybMr pier"Dan 10 Push onto Shan slew*121 NOTE aealapfng
nmohad unbolt and n,a"using 11$11rom a,,,,,Cavan IS.I, nte,ner not u.NO an lower awl IrOAA ,
Neal unbolt and nmOVA surnen caver(t6flhom fuC,Jn NOow i321 RNy<e,mpA141114)makip sun aNl Nnphte uponifub,l Uo I
erMsyM!20) RAmow pM"earn T f ( lane 'Or 1H e) RpIA<e w e,I171 am sm,mNa st"I cA a
o•its,n new wser ring(7) The Sister ring m al be$liked by amultg, ngnt"CaPacnw 1241 ps<nw�2U ma
APPN ."installing Mara.' C s'v long Nycrewa(61160'ap.n Ra1,11 seat Chamber-,In 110 motor oil IS)
on parting nM"l n wear ring P)and suction cav"It611.RNF Clean 'O "no 11 '
sample auction COher(161)to auction NM.(22)She Stand 1201 many to casin 1)and Check 1a,$amps ReeaNmbh,Outing of,Inspept 0'ring 1111 AM WINDS m poll On suction Cowl 16.11. 9 SI Ara cennsct po..r
Repic*Casio 1151 ch sUchon other 06.1)a"bolt together In•
N.cy 0'nag(11)and DIApa,n touMn on rotating em", then be REPLACING OPTIONAL 'lt rotating element to c.smg SI Conned Pow*• DOUBLE OPPOSED SEAL
If pump it lou low rnh oPnona,ao.,W-opposed see,.In,seal c.ft (`
REPLACING LOWER SdAL he mIDmCAd as lol!ore Disconnect power and"y water seal many
D scoomr:t Daiwa,ana remam hostler par malru<hons Under T Rem011 impeller par �nafrun,ans timer aplael pycmg mMr pe DAN,to figure]dr Cft—COupl"pumps a"figure toNpAdesiftountedolump 'R*fer to lgun 7 for CIOWCOUPOO Dumps and I guru A for Wfttal mounted Pump$- Than •*mow 1mps14r key QSI .M Dm
stets AM eamDrign oo f Me, m,pinep sad(10A)from story Remo"the four s0<bl new capscnrf 1261 holding the tome,del
pull sm"'"h aN1 Min I Wall
from 1 .01 seat 11N a win hook"d h0uup till)to the upper MAI housing 13) Im,m,TOO of the w1k,
1 0 owe!seal noufing(261 Mad<.paCTAwa 1261 In the ihm f d"am,Dro ,da m the Ipwer WI ,Wipe seat pocket ens of lower seal nouLn9 1281 cleaft.than naletl housing (Asti and Use as for,,ng optic to Mpanh the ,owe,sew
new stationery Nil v i fi toMe!ash UN greed on on rubber<u0 housing(41) Irom the up"'dal housing pl Amer the hover Mel
.rid Puan,n Coalition into M1pen Puan new routing ponian or dal housing(AU has Man remowa, pull the slag"Sul and dal IMI
i 10A)OnsMnNeeNp1 Use grease on rubber seed pan to Duan aselmDN from in*she" t
Onto them atNhe(2) NOTE MU,spring nm,,Ar'Of us"on lower Slid*rotating pan 01 Me"at$1a71 nom S My,(35) Chaff alseve 1351
Sold,nepecl O ringma
(271 for dage
"'pi" (14I m.uno .sir."At aPnp firs up on hub 0f Remove lM stationary MAI aNy IA]I no,inUOwer Nat housing(,II
metier Displace will",1131 and stainless steel capacnw 12a1 and and upper Nat nouung 13, W1w the Nei packers<INn 'floor"Spur*.124). Instill new stiles"
alsfih Nat chamber Onto St ry del a..rs 1a])O tvUb seer D and P(All AM
D motor on a Cyan O' rip 1111 a" ing, s.Al housing I]) UN grew on rubber cup AM Push with
cMck Iar damage MNAAmpM muting element d map;t 51 a" rmgen
Canrlacl power Push haw totaling Pan of seal( 0n sidle* UN 9rsAee on
eryl ,
REPLACING B LOWER AND LAMER TEAL rubber tier"Dan to
" n so push on shh am sleeve 135,7A
E rubber should 1351
Replace 0 tiro,27)m than 6hMi l USI.tore,aide Shan sleeve
��puld hakmy hum tOD of upper N., ,Cuing 13, hd.c,tH both ano seal IA],assembly 0......X N mayor,mperler key,251 and arm ID
ola Of, Shan ka mmn
7lupnml power and temp",'Doi Door netcO Under eDlac,nq.mglle Clean ens,naut OwAr N.I npg O (t21 Put O ring 112) ,
Ruler to r, in plate pre to",seal Mus,ng fall.rid Wit l..er a.al R,ushI ;tl 110 gure]to,clod-c0uplaa Dumps AM figure A to pspesta, "p If MAI houfmg III)mount"pumps Than nmO"imglhr key 12SI ana dfi"D1 D"Ve"'mael(ts),"in*'1171 And ftemlNf etNI
CALeraoss:MAen cADacrew(2a1 ,
RmPs6er err f es ferMNA,per pw Se ayl(a6) and n0f nq 0I,ew 13A1
"rw��~�A�aaPM"E Nne Moral Wy"eeN flg/A Clean Onp111l Ana check for 0ampe ReaaaAmbh.otu:tea. .Rmmo"rna buraOCketnNdcaourA.f 1261 noising Ra lowa•sNl mans to coup 1151 ConNct any water Asa,piping and power
h Oulino 12111 to In*upper MAI housing 17) Inayll I.,of the seckef
vet uoacn.a1261'n lore inhaler nolea pro.dea,neMlower a+al REPLACING SHAPr EE11RPAA
" se '
nousmq 126)a u M forting buts to separate the dsm,MAI On p tw mouniN pem,s.1M ball bAanng!can al,replaced ea
house g,26)from Inc upper Ntl hauup 13, When the to."Na follow*.
h0uyng(MI la nmOveg.,t soil pun mA IOwer seer ItOA)bed ptaMblY Oiuonow power and any moat"SW"'no
'
Regrlo'Ipuro. Remo'.mpp.h nmonnp mlgl.l snifflP'uhelxng RECOMMENDED SPARE PARTS PIRA
ouP~�th4 ton motor Kell of CouWXlp TMn.en+O+a MaIbN Ail wNnn9 Parts sirs rpNeMDN The cord'ome o1»tilde. m•
91 7) W m➢NaR ISo). numb«of umq mmwN ,all Ito�mporgnes of Continued Posts.R«now eornpNM PNrtsoing,(301 .otaPnq Wm.mt hom eaahn9 hon will dot«.mhe the IMhont«y of span o«na to M SIM'.1.
ItS!DY nmdwrq capecralos 130E
Nemow,max«(1.1 ' hatlol.haso'sealhou,ing1261(SU ..hN SIN'e
121 per In>trucnOn10 und«h lcabl Mo pISCM9l go ctl onn al 40Ibb Na llOP oOuoNloosest RN.N . PM Denlp6
applicable Ro.0fupper 0q.
heal nOufrp 1]I
For Pumps pWPW --in packed stumng boa option remora 2 Shah$Nays(Seal Pump 01N) I
c.pK'.lo124IwWW(13",mmlw(141.sluhulgpo.tov.r l>J).and 6 014 2gn
' won't(351 9 Snap Ring I
No+unboh COPechswt 10 and .omoo,honor brKket 1291 from 10 MKhai"Seal Sow Pump only) j
PNn nenM hg 15e1
M t"I oapec's a si) .M n""' es.'mg cap pql Pull shaft ISoI 11 0 Ring Cump 2
all PNpnq 135 a SI I as«mply mom 1on.n nq nouvnp i5a1- 12 0 dins -cea;Mousing 1
Rome" arNp"rag 15� 'nom matt 150, U."Po.Pro»to Plan 13 Impeller W15nar I
daa'nys IM 6 511 nom then 1501.CAUTION:Allan w.port« "nooK I
Pr+se on Me«'Ko of listening.Ali photo on"M.tie.As MN Is W4 FOR Gum I
1 e•e Mmpo Pool
24 NnpaBN capon" 1
he Cek bhp seal 15m inIwndg cap µ91 and IIP teal 152)m floating
ho.wng 15.11o.dolags and molar•,f necee»ry 27 "0�-Res—EMFn 1
Chan We«,np housing ISeI Wonting up(WI..rM wrt 1501.Phase N P6OI1rq(PladgO Pump OrXal 10 Rom
boermgs ISSa Stlon aMR(With»,rpwnlM anloMladalpy ditto A Shaft SMasa JPaaWd Pump 0") 1
Oaaningan•to¢e,nvpon NcmgeecholM,mauls»pXnq lSTl on 46 Coupling SM«.IPedeatm pump) I
wn 1531. 51 Radial gaining Pednto Pumq) I
PeckbeumgalSS a5ticompNlNY IwI Of g.Nse Puan»ahl5014hd 55 Throat Sainng PedMNl pompal t
Wan,nq ISS♦51I issombly nto otar,ng hot,i CAUTION:Mlnq 7 Cuing Wait R Appi;A0N1 I
ca.MW nN OR dw"*So 110e11521.Suit posting cap 1491 Peenng
noushng 1541.DAUTNIN:6"co.s611 nee g Mna"aP aae/158;-
SolthotOrbnckan1291toDseams nauxnq,5at R•olaceuPP«M.I ORDERING REPLACEMENT PARTS
hUu4ng!31 on pumpa with».Ia who, O'denng gPlKem.n' Pr'< .'os" ++'Mail the tond.,n
(35 pumgp too,C"Xn 33, M .... ...N..swve minhI PQm 9
135, slumng W.cover�.3T ,mps�....... loth« an0<apscrelo 1 Pam➢Mr,sl humps.
FO'"imps aowppM.,m mechanical aeala.rplace aN«e.21.ipw« 2 Pump d is"model and
too!^ousmg(20).seeN.tot.amo,mwiha,114I p« Mtm<udnuMe, 3.Pen Psecr ctwn
h.placXlg both:nboan Ana 011001'd 1,14,11 Isrendant w.P%ealal or . Pon numbs•
ropecmg pt.on•1 d&.1ft opposed seal.as Kpuc«IN 5
'wuun9
delog,mp.INCheck O 11-9 6 Oarmp ro .:.onp
l31 pNa .
Oeenrp nousingwognnq element end bon ro 7 Snlp➢trq msvuctlohe
' Pa«ng 1151. Product,mProwemsnN she made"Om t'"15:me The NNat Pan
PWAIWnt coupling 1.5.46..21 and motor Cnnne.:t ., ..to, semi doshp w111 Ps 1. 'ti as ed long as mp an ^Nhchshg AWN..Inphping and polo« me Od Pan
' TROUBLE CHECK LIST
En¢.wa.hat or roubles And ma.'uwou cauaaa LOSS OF PRIME DURING OPERATION
' 1 All talk m fucbon piping
NO LIQUID DELIVERED g Sucean en too nigh
. PIMP not Wilms, ] A.,0.gamin ngwd
2 Speed hoo Io.
' 3 D.scn«ge need toc n,gm PUMP OVERLOADS MOTOR
a Suction""a it high 1 W.onq mgpon
5.Pump or P,pmg Pugged 2 SWX¢gh«ray W VACOMN Of ou1d p Mood 100 e191,
6 Wrong'otatidn 3 Speed too hi
' a head motion,man eatiylg.ov^e-,q too much Ipuq.
INSUFRCIENT UOtRO DELIVERED 5 Mechanical deNct•
t Mr Iee.s n ii Pomp Beni Mom
Stood I..I.. D~.,,o.mW1l«
t 'change Mao top mgn Rctaenq oNment Who,
.coon xft W high Stumnq W.WkMq 1.. —t
.eNr Cement Plugged Dalloeve Wating,
c "Mom,damaged
1 Weer rings worn. PUMP VISRATEE OR 1E NOISY
' 6.Wrong rcrauon I Ab»hgnm.nt
0 IfKUnett Mps!w cr,taedn Who Ipd»
10 -J t'aKe told sman d'Pamriny oWtrucgd. 3 FpundaCon not laid
11.I]d1 vNW«wclwn pemng not sublem d enough . imp•lN,pam,alty Cloggap causing uno.nnce
INSUFFICIENT DISCHARGE PRESSURE 5 Pump openpng st too ow air n0 Mgh.no.nq
6 MaCi,,i dewm
I W.png'osh.h Bent shah
2 Speed too'. R01 amp olemom t hda
3 An n'Ws»m l,gu,d Motor probwM
. 1m1,e110r damaged. D«Kh.e Peelings
5 hco,wi Mmtw II the cause of the 110ue14,"1-01 be deqm,
6 Rehr rings loom out
. s tied.Wve collect w And cw.eciW asyour M✓Ht 1KM1 ry Ypro»nttl,vs
PMyM 4
RV__n.V__JCVC__
OOfMYIT PNCINEf O O 35 13 3/ 1
1
3
L 00USLE OPPOSED t
�—� MECNAN.CAL SEAL OPTION
35 36 37 3R 79 e0 '
T 5 iA o
34
31 t
7
42 32
i
WEAR RING OPTION 31 1
_ - STWfINO BOB OPTION
9 ! '
y t08 t
~M�� 30
'\ 29
28
27 '13 —ti
14 — 28
15 '25
I
16 5
21
23
22
x 21
_ , I 14 13
/ 20 is '
i 1B 19 1 _
-T ,E b
•,i /fCESSEO IMPf LL(l '
MOCM1 ti�Ag.1E CVG9
P4 MM 3
oat
RP__ILP__ICPC__ PARTS LIST
1 wire RO cap San a
2 Shah Sleeve
3 atN SSOMaslrq
H
1 Met Rut a
5 Pp PWq 5
6 Set Screr Wear AWN)
War Pong i0poowl
' 6 O S Gal Da S A E e30
9 Snap Ring
10 Mao SW
11 0 Ring
12 0-Ring
13 Imoille•www
11 R R.IP mpnoelle Consult 40Tr mabc
11 L M. enerrjl for proper dgmm '
�.._., ._ 15 Casuq
16 suction Cover
16.1 $.Coon Cover�vqar nnyl
ti Mare RC Cap Screr
--. T 1e Inspection Cover Gu41 z
( 19 He Md. Cap Suer 4
20 Pump Stand I
41 _ 21 Inp Cover 2
22 Suction Elocr 1 a 1
22 Suction Eoow 1 a 6
1 23 S.C60r1 Cove Gaskm
e 24 Mat Nd Cp screw
15 --.--. �J� !' 59 25 Pm 6 Key Any
16 - -- -�- 26 Soc. Hd Cap Scram.
21 0 Ring
- f' 26 Lover Sell mming
29 Motor Bracher
IB
i --L 30 Me.Md CAP Strew,
' 19 --. _i i '6 31 Ramplate
32 Drive Screws
55 33 S•uthng 80.;over
31 Patlung Ring
' 35 Shah SW"
So 36 Lantern Rnlp
51 31 SOO Packing Gland
36 Sed 2
e;z k-a 9 39 h-.Nut 2
52 --}} L /0 Pmcung Gland Clip 2
3 41 N3aLrq
53_ Q He,Me+H MO Cap iCraN
43 DO Na Meo Sw
44 Cap Scm.
45 C,uphng 11vp-Motor
46 Cl.pkllg$hi '.
17 C.oling Fnge-pump 1
(see dr..v�n a6 Cap Screw u
' q Poge 6 lot rerno,nder of p.'P) 19 8 anng Cp 1
50 Snafl
F•gun a 51 Laker Bearing
52 Lover Grew Sam
' 53 Cap Scnw 1
5/ Beanng•! "rg
55 Low Bearing
56 Grease Fmng
5' Retrmnp Citing
58 Upper Grew Sam
59 Shah Kee
' 60 Motor Kay
1
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HYDR-O-MATIC WARRANTY
1
Hydr-O-Matic Pumps, a division of Wylam. Inc OTHER WARRANTIES EXPRESSED OR IM-
warrants to the original purchaser of each Hydr- PLIED, AND ALL IMPLIED WARRANTIES OR 1
O-Metic producta) that any part thereof which MERCHANTABILITY AND FITNESS FOR A
Proves to be defecbvem material or workmanship PARTICULAR PURPOSE WHICH EXCEED THE
within one year from date of installation or 18 AFORESAID EXPRESSED WARRANTIES ARE 1
months from manufacture date.whmhervet comes HEREBY DISCLAIMED AND EXCLUDED FROM
first,will be replaced at no Charge with a new or THIS AGREEMENT
femanufactured part F0.8. factory K chaser This warranty is a LIMITED warranty Anything n 1
shall assume all responsibility and expense for the warranty notwithstanding. IMPLIED WAR.
removal reinstallation,and Ireight Any item des- RANTIES FOR A PARTICULAR PURPOSE AND
ignated as manuiactured by others shall be coy- MERCHANTABILITY SHALL BE LIMITED TO
Bred only by the express warranty of the mano- THE DURATION OF THE EXPRESS WARRANTY. 1
fac+u•er thereof. This warranty does not apply to MANUFACTURER EXPRESSLY DISCLAIMS AND
damage resulting from accident, alteration, MIS- EXCLUDES ANY LIABILITY FOR CONSEOUEN- /
use or abuse TIAL OR INCIDENTAL DAMAGES FOR BREACH (`
THE ABOVE WARRANTIES ARE IN LIEU OF ALL OF ANY EXPRESS OR IMPLIED WARRANTY.
H%JDR-o-mFMc A 6x.a.on Wyla.n Inc
sve d�.n em v, +ro ve ;ii
PUMP! c�.�.myx kaxnr aawa xx+:w p+:o ue0a
Section 500 Bulletin 529.1
0wHYDRm0mmFTnc
F4- _
RV4�
I_V4B1
Parts
List
W.". 238-022 1 HEM.No �. W Me. K am assumpBw cry.
' 8138 001 1 .Cap Screw 4 22 M-000-2 Suction Elbow 4 x 4 1
T Snort Sleeve 1 2£ 8094-NO-2 Suction Elbow 4 x 6 1
3 80SMOO I Upper Sul Housing 1 23 2407 002.1 Suction Craver Gukei 1
4 1032.001-1 Hex Nut 4 24 570-018.1 Hex He.Cap Screw 1
5 11940057 Pipe Plug 5 25 8690-DOO-5 pm 8 Key Assy. 1
6 11-Cil Set Screw IWur Rural 2 26 E17.004-1 Soc Ha Cap Screw 1
7 BD48-Win-3 Wur Ring(00bona0 1 27 B34.017.1 0-Ring 1
8 6022 000.1 u S Gal Oil S A E w30 50 28 8049.900-2 lower Seal Housr2 1
9 975-015-1 Snap Ririe 1 29 8080-OW-2 Motor Bracket 1
10 6073 000-1 Main, Sul 2 30 570-004-1 Hex Hit Cap Sher 8
11 IW0251 O-Ring 2 31 8099.OW-1 Nameplate 1
12 ISO-0184 O Rig 1 32 45WODI1 I O-rve Screws
13 1945000 1 Impetlet Washer 1 33 8081-000.2 Stuffing Box Cover 1
`4 8083 2 R H. Impelle Consult Hydr o matic 1 34 8693-W1 I packing Ring
'.4 8084 -2 L H Impeller for proper diameter 1 35 8078-000-1 Snail SWK I
15 8082 WD-2 Casing 1 36 8692-001.1 lantern Ring
16 8051 000-2 Suction Craver 1 37 8079-000-2 Spin linking Gland 2
16 8051-WI 2 SWIon Cover .wear ongi 1 38 1014-Mg-I Stud 2
17 570-W5 ' Hex Hit Cap Screw 16 39 852-004-1 Her Nut 2
t IB 8098.DW.1 inspection Cover Gasket 2 40 8077-OMI Packing Gland Clip 2
19 239-W51 Hex Hd.Cap Screw 4 41 8049-001.2 lowF Sol Housing 1
20 8057-000-2 Pump Stand 1 41 176-013-1 Hex Hit Cap Screw 2
21 8097-W0.2 Into Cover 1 43 8312.000-1 Cpuble Mecn Su! 1
SOWXT F#GTORY 1 1 O 35 43 41
I
4 G'� ��"_� taICNAFNGAI SEAT.OPTION ,
35 36 37 38 38 49
lY 5 k�7
_.
t 2 33
4
32 r t
MAP RING t PTION 31
� 1STUFFING BOX OPTION
30
29M
12-
14 —_ m,_.+,,.. ,.- �-� 26
i5
t6
{ 24
i
r` 7
23
r i
iB IB
$'HYDR-Cl- Ai'TIC m ,
•. •.. .... NMr�t MYY�aFM
DAILY LOG
IlSoll FOR
' LLAPSED TIME METER READINGS
E.I.M. READING
' DATE PUMP 1om
PUMP 2 PUMP 3 MAINTENANCE & REMARKS INITIALS
t
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1 section Four
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CHAPTER IV
SAFETY
HAZARDS of SEWAGE GAS
The dangers of working in >nd around areas where sewage gas might
be present cannot be over-emphasized. Sewage, if allowed to be-
come septic, will generate gases and vpnors that can be dangerous.
One of the gases formed, methane, is explosive when. Tixed with
air . Another product, hydrogen sulfide, is very toxic in higher
concentrations.
' It is imperative that caution be maintained when entering or
working in a space where these gases might be present. The most
likely place for sewage gas to be present at the pump station is
in the wet well. Even though the top of the wet well is open, to
the atmosphere, explosive gas could be rising from decaying solids
lying on the botto* . For this reason„ do not smoke or use tools
which could ❑park when working in the wet well.
SAFETY PRECAUTIG,;S
Before (,ntering the station, the operator should fully open the
hatch cover, making sure that it latches, and check for any un-
usual odor or noise. After -t)serving the situation and allowing
time for the escape of any accumulated gases, the station can be
' entered. Care should be taken on entering to avoid falling on
any wet surface. Before attempting any work in the station, the
' operator should become familiar with proper safety procedures
associated with electrical-mechanical installations as well as
the manufacturer's instructions. Do not enter wet well without
tr1.other person present outside the wet well.
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1 section five
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' �• Inc. 'n s.t.ocaow narn I PoarUMD.oasooe srm sosa 2m
PL14P STATION DATA 9HEET
' LOCATION s_v_ 14th qT 16 T.Ind Ivan,,, SERIAL NO. 2806E _
' OWNER .Tmm nil,pZ=m _ysctrrvrm)x E`sGINEER ,yZyFc AlgW.T TTc`g_ TVr.
CONTRACTOR. .^ACf:A1w•. SF.PfTC SERVI:'.E DISTRIBUTOR 97?1Rn4TY *Vc`.
' STATION TYPE 360 at Well /a is. X VIA Deep Wet Well Cover_
N/A DATE INSTALLED
' PL14P STATION
PIPING: Suction Ao , Disch, pe Suction A. ,Disch. a.
1
CONDITIONS OF SERVICE
! Design ➢uty; ?aR GPM, ti' T.D.H.,lloode%uction Lift; Liquid Sewam
' Solids e , N.P.S.R. (AVL.) III . (REQ.) 1a±
PL14P DATA
Pump Yodel: RV/1,V-,6A Imp. Dia,_94 Primingi ( )Self, ( )Vacuum,
' OOFlooded. Stcffing Box TypeMeche ,cal Seal Lubrication Oil or Media
Rotation of Pump III 02 CW , 43 CCW .
' MOTOR DATA
Brand _G.B. ar WEST. Enclosure Shielded Dripproof Rcrsep.:aer�_,
RPM Rjn , Phase 3 Cycle on .cicy'�Q Starti -.g Code
' Yod Lficstion_C1„aa -,,,PIA _Fraae_ :I, _
tELECTRICAL DATA
Phase, _Cycle, L80 Volts, 3 ire, 1? _ Control Voltage,
' Tracsfor,ar Required: ()DYES, ( )NO. Sizes KVA
i
1 c_.
1
CONTROL PANEL
Location TNS= STATION NEMA Type I
Service Entrance Siza- 6n AAPS. Pump Al Pump 02 Pump 43
Circuit Breaker--Trip Rating/AMPS__ 20A 20k
Magnetic Starter--NEMA size 0 0 0
Overloaa Heater size H-iQ4Q a-10 0 S-1 0
Alternator Typo ^_prTgjr. tlFG. LIANAS Coil Voltage 11
Control Panel Components n_T._ T.ASTET.TFI)h STAN]AHD -=:4--X
Alarm Functions: urea dw WFTi.t PO➢^._8 FAILURE UDSS OF AIR ?RES=
Level Control, ern ITrBRU-21 _
ELEVATIONS: I
Ground Level .17_o Lou 'Water
Station Disch. A ,C; Pump Off
Station Floor Lead Pump On '
W.W. Invert , Pump Overload
W.G. Floor High Water
Al ah TI
Top • Tnhe .1g_o
STATION OPTIONS '
( tjh1 Watt Heater, (X) Station Blower (XI®mCQWff) X11aYiUi , ()C) 21 P.P.D.
Dehumidifier, ()OStation Light, (; p3@;,'g0�ct, O)Convenience Outlet, I
(X)_+ K A Transformer, ()d Ladder, (( )Sump Pump, (Q Elapsed Time Meters,
(, ( CODry 1
Alarm Contacts, (X)Telemetry AbCQUW By Others, ( .YVGUjgtCM (Atr
Compressor, (X)Spare Parts Sit, (()�_O 6 N Ira tr ien Manuals.
NOTES: cuylne fie tel..mat 4 by tbora �d 3*e man• _ e f, aI axd ,
e ota .^_,_T M_
Application Engineering '
Prepared By _ Jerry W. aoee/it Date: 6-25-82
l
Mono 0CCCa '• ■ a:::
mEll 1 mmmCMODEL
: :..aa.■ECMMCC
�ISf■Ili�t �Vl ■ ; ; ■■ MEMO■■ cm
M MEN
. .s�■■.:a ji�■.M�;:i.M.■=�ss s�aa■�s■a MEMO
sa■asaMa MM■ .■■
■aa SEEM ME
M :a: , ■C:■■s :
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HYDRONIX INC. PORTLAND. 00,
.c.aa. NONE J.W.A.
oe,c 6-27-42 w.allo
CITY OF IIENTON.WA. L.I.O. 0314
VYW1wY«V Y.Y
pvno.v "/
SSWAOE PUMP STATION
' DISCOUNTCS-2 MOLDED CASE CIRCUIT BREAKERS t37
' Types EB, EHB 100 Amperes
Type FB 150 Amperes
DESCR�TIO--NT—T� LIST PRICES AND CATALOG NUMBERS
Trod ES TS.1-a-M.yyn+o<SN.MnD T»»ATl.wmx Mkynrk Mrlw9
+pp lm0+rr.l.x)Polr LOW T,m.n414 ln(hEW:for UM TxminW.Sr Let
' 240 vow At 4 ..r. : +wr +al.r.
M'
Tvw Ems TTa1Mp wEs.rtln.D nvwr :YrwnY W..rr
I pp 4r..oara' 1.2.3�xr
+So vodr Ac
i50`4"oxr.7.3in+r 1 wo
1 .rr en sww
50q vow4 » 1\'uef uw ' E\<r E�Na Frw
n ea+ms rr a»• • INr+ F.rr
wwr u r rr nrr mr
' • met rr r• Mu n.w
N '. o•ar t eaxr •• euY. oar
N N
m r FF:'M Mr •t!CY .nw
um u:r • uTow mr
'o x r vox •N• t .wr
!Nw xr Ff:'Ir �Nr E+llr 'r■
m•w u• urr mr tN'w rw
n"ar nr e.rw rw art rr
' •ENl T1.rm.1 hAwl"'.4rkan
tOaOTrm.naq incicOW.For Lll,S, .�.11.Sr Loll
.anY wrwr uo.ai
' _ _� _ _ n I 1-rua! a 1 +•w a-aN• •�`
» t-\o» » v» na•
LINE TERMINALS • e-+'or » a..:r +.+• cr
Br.µr+I�rW wuea`u0'a.N+-r! w :•.a'tr it 1-u .•• *11= Nrw
only Trm w mN+rl U^N..r. 1J00rf r F.\aY »r F+aY. 'nw 1-Nrf .rr
IonNIr+C ixW rw+YpV•'Jr r'n\'De r +-x i+ nr 1.+}.'N 'Nr 1-+ N.r
!nl wol 1-ft DMON tF*I Y Mom& O » F.a'010 NY IH]x4 •xr 1.0 C+•
.Ivminym COnd.ROa.fa,Or COnF r F-P: NM ' f-a Yvr ,,a (. .w
Oa.nC w1.M'.q flrrFuryq!r!'1QF.'aN. . V qaa lA+q r. Aw
oroM oy flv'a n,.mpM lrpn•N21lrrq I 'm.cs•r "xn tar a-urn t•Ar. �r
c�a�pa wm TIN orr\M To 01(w aV ( n•'w'a .saY f.r+. t r .ew N•s♦ .• •...w fwa r . *•
uonN i'ummu'n rrm,nNt.M S.M. T
,a Ce 0'Na ora.\M alttoa•.rn•W.. 'Mil TLrmN M+gnxk lrftbMt
� wN
a,� ..r p� ��,,,,ww TMm Wlnci'.oW Ir LM TMminN+ Sr LM �
51n Kw'r � E.M.+• NC. 4 W ei•M.Y
itl+lY _ V 4:4. t wr - •r
'a ..e. .•. • a:Y'ro, 1 N •rf' xr nn aY
1tN•s r , r •NOn w nwa tw
nrr r Nrw 20
1
N _. .' M Ol•iN r .ant 'r • l6r aN
•w ..4 ..� artio r rf•r r\vr IN +
ntw N»r IN +
.arw .w •.mw tN
1 r f n»r Nvw to
• n:0 tY •Fl:'o w
'» .N•If W 'tl'n •r
FURTHER INFORMATION 1 '• au•r w Fe+r w
•clvrnlf.Moo Sftw na+ 1S1
Coo"""
-turn.(•+rnw.N...4p-.w Or.t+ y . .- ...,,
InIN9.pFn aDN a1ga'p t P.. nM.ow.Mal aM FrM'rv+wn'a +
b111�trOn Ott!2►Fp i w.«aw.+.w>.t�.ws<�..� ... -e-o.n
wasnngneaaa EY...<Ca'Ou'x.On 'aw va'1.q.a_'ukx Cyr Sloe
sm A•C FULL VOLTAGE MAGNETIC Ttcw.al
' 1 rmpaila,IDN
The" Mow Non-Reversing Stw%rs " n0
Size 0 thry 4 A10,
DESIGN CHARACTERISTICS
' Owedood Rdgs - Turco overload n4ye
able:
AID,type ST.standard trip, eutectic alloy.
' All,type ENC.bimetal,
Ald, type LT,sloe trip,eutectic alloy.
Mavmt -Cl non-weanns with pentianent au gap.
_... total:y enclosed.
wsr,.a , Co.) - Dud wound. Molded epoxy resin. Plug.m.
Color coded.
Contacts - Dust sate ve-•c I contacts. Tsin
break, silver cadml,m oude ahoy, oon+eldin(.
l T*nomels -Sues 0 sod 1,bscha saddle clamp.
Sixes 2. 3. and g, solderless:agt
Holding Cirewit lstwrlock - }3.0.44.C. standard on
open starter. N.O. on`EMA I enclosed starter. i
Miring - Straight this cirasrrtty. Line luea at top,
load lu(s at bottom. I(
f _ Mwvnting-Honaarrml or emcal. d point mounting.
' Electrical Cleomecn - Butl mounp rig, side by
stdo without extra spacing with auultary, con-
Elr .isol Oota tact,'moumad. left side of sorter.
0.«Ieod Pm%cH" - Starters slit accept mo a
.T—.T ov.-e T �---� �' Ntee-hester coils as destmd ndioat a0sam(
i Ni:IM-m ttw•a+. I� •.••w Poser and control mnL pact are•, or hwtet
N«wt„ f e.ay-� G'o"' M,+.w coJ se(nctlon.
' N1. wNw! Tee I s�.g•� a'wM I \I«r Nwto, Coll Rahn Ad astable m Mr Mwy:«,y lgpt•e wy tZo,- e` 0 - 1 6% steps of
O, yN« R•n•m full load moles Current.
U•,ia'walr f.•sr•,sere. a-' a.a•,•a Eneiesum - Open or ME34A 1 enc!osod.
ss,a. roa qa•• mN« Mammnaece - Full vies contact infpecum and
' - - epiacement nthout dututbing wrung. Plug-,a
0 a30 S Y U 1 power pack unit contuns all moving pens. Front
amesstbilay to all Pont.
Iq Y 3 1 Y 1I ---
' 1 m 3 IM 1- 3 37
a s Y7 n
373 _ 10 S 77
230 M S 1 43 u
Y 6a7f I - 23 106
- Is ! u
tW IS SO - 30 30 104
31s tl 30 101
So Is Iss
a60 - 1101 - M 13f 19 uAGNET COIL IDENTIa14T1EI0
s s - 101 - 0 uq ' J _
van,Nita st"%,a am Gu M e t aww
' Ma GNET COIL DATA -t--_ ! its
f0
1 ___.4sW 130 awl".60 - I':M—t-I Tp�IMM r940w;
Marta r- YA t-Natb --V�- 1 60>aaC }. }3-a9-7�•� t.)
0 am 1 63 !0s 1 A a s7 s0 !i3 9.: 9-Ibi-a
_..._ -_ ____ .9010 9-iui6i I 9•iss3.1
OFF
:40 460. a lap 50 9-:61L 9•,n3.0
107.7 9•I I1111-30 s•:
u, CUTLER-HAMMER
® route aa.*w>Nr( w,sa a«ar0s rr.rw«.ww uta
T scN«w
u1;1e. PUSHBUTTONS AND MASTER SWITCHES INPchuNo. '
S.o.awa.. C2k:•�L aa�a.1.:0.aa."•N.. ieL P JIIICAN,
TyPa T—Heavy Duty Oil Tight Control Unit, 10250 ,
and Mosler Stations
OESIGN CHARACTERISTICS
• SPCCIFICATIONS - Ty" T OU TNIM Control COO-
NPN 0i• '
poMnta .d.Y M.—P"to m .p.onuM1OnA I..M.
.LUSH OUTTON data pilot d. w.. adept" YT tW Naaonw SI.Chm.
OPERATOR Teel Bo,1d.a AuacauJe, Nanmw T"R P.aacUr
A..,.ua.. IW Nouanal E•w<IN<a1 %"JoC'w.r
• Afaoc,Ahaa a"C«"lYt S,Adald.A..00.6140N.
•OIL TIGWt CMSTR'.'CTIO% -E«\of e" >p.ruo t
V ".. a proad" r.Ih sowtkal od. In«pal .ob
Pool 024 P«roA. Ow pauaP of aU ad Otk« canummnls
TRANSFORMER TYPE 'N,. , tw >ponw, mto tM C—I—t .wauro
Daemnt aeeaaan U
INDICATING UONT Cook ..kw eaw... dw >ooaepn❑M w,
MT" PLASTIC LENS •Banu n•d]l`.
,
PA.. ad b M<k 0 Jw p.nM to aawtAM oal-
.w.•� �Pts.A, BN ArA«M1.1 x.p.ee,d.a w N.aPwot:e
+ Ad T.a:.o,nlP to W.bY st:amulat mn of JU wnl.r.
t11 apR V.i.
.PN 4177 R FCNCTTCAIAL STYLING - Wal pane vmkN M1Jm
S EL[C TOR S.ITO, I Iront :f-.Not A.io1NMd dw uw cu,c Yrryhi c'W-
PITN KNOB meYst•<!..m. p1ae.L Ft.IffMld Is both •machr> odd
OPp ATOR I fvaeew.a{w tkw a-U wn 2001wur..tt apn1
e..t u AttoN«e. ,:h M,Ut Sp1C,flC.p'n
QQ•1FIS(A.,t\Iw..enAevul damaP. taw-At....I
.hAf o. .afY«.. w0.. Aro plan" to".I" cenan.
pAt.Ct on ." 41 .Dim[. oo aexnt.aA .NAI Op.r
a.1, 0. "m tat. nOMm:lfti. .Y•Jt(NnL VeY
m,su,A ac:a" mw!Amuw. Be'.n esttpna and l.nuS
AN,«Y:114f m A V.r:w:Y a1 C]:Jrf.
1 a OPERATOR TYPES - Tv,. T O11 Tlah,
.May .« xu:.S:. .n 111. fdl.wnt 'Y . A !.
I PAAN Nc>n. .u.,OA»1 pwaha.:•.m. pa.-Ib v:0 •c
CT1ID1a :a<k. lap auCY, «:wc!m .vacs, Pao Pu.:.
wad." a0.<oum .,Vt. Pn.Aw Mdcnl,a •.la•
ANd p0llntATAw, >Px a•ua Ran'N sa<wstmn al t
i01 ca<x >pwux rtl.rnr •.Y P«ATau I 'w*. A
E a]»t e
U 't and 2S -tt "feNt «.,
.PN atlp aD d«:« a
a War\I.1 .4'0s,an.�olw e.Oa"meuntM
SNAL.Ow O[PTN :CNTaCT aLC�.S a R CONTACT BLACKS-Nold". m,ua.(I11191
JINGLE OA OOUSLE CIRCUIT :I Cxwpucna. - N,.t, .hack .d ANC-na<kug
st.R.., ceAmA., I.up. N,q."s mwuaam S.C. '
pan., scai. Ad poaaf u.ckMa Ylo<ks oil•`w`+.�•
p,.,u •most .nY ..OVAt come.'4""
•-{YOl L .nV ya CeTplK.li wK10K" fa... COMKts .,W W..p a'.
I]'V\11.t O.aN ..n,W p�• 1•. r.(lAn1a pfr.nraAM. fV1n Jld«
r(� Y.(m <Onr.i rA <Yiva.t. ",,.. .0,oo. a.d NM dY.t C]Mia,a'
nOYu. LONr.CT • LEGEND PLATES
TES"NN - fp+'J.':.p. IN"
'
`- • LEGEND PLAT[? - MxlMla w m,.. mn
.o+•..a cast•ac' ♦ sr..YA, ",Co. ad m,ueu .IM C.OIt fmc•.
'JI <e,r.c. n.,•w 1 +,ta.a.a.mu a:M.w<k. r" >o•Y mau.Iw:d
ri vA.Y.os v{{u
t � n6 ..NN• 1
�.a.N wA• e.awa
...aw toY r.e•f
Na..a.a
CONSTRyCTIDN DETAIL-STANDARD OOL►L[
C RCLIT CCNT.CT SLOCK
I NA.-INC .*ACT$ J
010014434
CUTLER-HAMMER [ '
�, ' .Owro}S'.,r rICA•S[Oh� A.�SON Aa..w.« w, 322M
HP
Transformers Acme Electric N 4360
Single Phase Z{3)KVA
GENERAL �
Enclosure temperature oji snag red e 3SC nee abue
am it. The con and_od assembly mustust b groundedM e grounded to e
enclosure by means of a Flexible copper pounding strap Pnar
to pentmg, the enclosures must M creamed and ugreasld.
1 point pond treatil premed and finished with scratch and
' weather resistant final cuts.
UL LIABLE
Transformers of the it and type covered n A.standard S06
or UL Wandrd 1561 snail N so listed and labeled.,e up ti aM
' including 250 KVA single phase and up to and including:50 Kill
!Free phase.600 V class
1. Class Il msulabl 11S•C me. CORES
2. ENCAPSULATED—electrical grade All cores are to be fabricated with high grade poct,"t steels The
' pun sin" and epoxy compound cons. care valane stall alloy]operation at 10%oboe rated warder,
pie"emission,Me-ore arm coil gaked viceage W rep load without exceeding the nmperature riw of IM
to concrete hardness, the encapsulation unit All laminatlnhs and corm must be care allied or anmmled.
seals at all moisture and air —thus L•m of bolts and properly asu rnbled to reduce +ale and ensure
eliminating corrosion a^d instill oe- efficient omml of tell transtarmer
' landfill on
3. NIGH EFFICIENCY and excellent rep COILS
4bon. Cal conduction must be com nuous wits,UrmiMtbns brazed
is,AAlded without ]unbar,flux material The entire core this
a. Sound levels web ulow NEMA stain toll assembly must be predhed by near mrpregnated with
' lards. varnish and cured at a minimum of 350-F to reduce horspots
and S. Aluminum windings creased nsu layer oft lass to ut stun.Cola must ty protected+rtn an outer
lation lit p—ieg q or fimllu lushly Infwaeon.
e—coder ognbae.
6. Keyhole +rousting slots (3 IM 25 STANDARDS
' KVA)permit,nittalbbon a•mounting bolts 'An transforers must Oct constructed , d rated in accordance
M transformer or to hanging transfoer. Mounting w' a m
ll appncable ANSI,Ali OSHA, IEEE and UL staMar'ds
lats s are Accessible from Me front and.must meet National Elephkal Code eouJament\.
' 7, wmmg connections on be made out ELECTRICAL CONNECTION DIAOe AMS
side al Anna ii.bartment it. to the
U. d Flexible ds. recur IQ.Am 'e l xan +.
Wcohoae• .zaxw WcowoAev
l Dul size tnockoutf in skim.bacit and 'AM caw IAas z,awe w I awz
bottom of winna comportment.
e. y inIt can at center of A). Ipr I X I L!` � L -1
easy matHretiu (3 KVA2S KVq. r
10. CM M yanked rot Mile pilau sere ram..—+��
' vi 11.A*UL u
UL a LSA ried. n u sin s.
12. Termmatlon—ccpmr lead win. ot�IA�r —
' Mr1aaAl rojyAll� wree uca�r.DMs rolaiAAv cellWllr imp �W dwYr•
roltf lwltp CONMtt .awsro vpkn Wasro ca.y-r� ea m
aao -1 w Nxrons Ao wi +1 Nt ro+s
MI NAAII I NIbM
x< +x w mo I NI ii Iii,xw N1
Iepdrr ll el mca v n
41Nx] ,IRr]
IA xxA4 ll la IA xbxa ll la
SELECTION CHART 2
4 and VL llstad
240 it 480 PRIMARY VOLTS— 120 240 SECONDARY VOLTS FOUR 1VINOING, 10, 60 Hz
' UrN1 e1Y141m
,woo amen whit Ins IRe ra,e�e w
A "I"Y i "ofI M All 1M 11a **w "W WbeY Y Nw 1a 1 ti
1
? T1$31114 1.'S 0�% 7.31 - 5: SS f6W I'-il C 2
IMPERVITRAN TRANSFORMERS NPN 4360 '
The ultimate In high-surge 1
fractional WA machine tool t/ '
control transformers
MOLDED NORYL SHELL ,
The Alva-Mlioble Imperu.h.n n a+•. qh as n N Mmlawr.o, IhaA+w
Its IWr 1r impwPrnislont shell of GF Noryl.INre we Ibse eddmanal
benefha d al/na-
1. Fall.,*$ d.o la damage from mnleaa imbllolron (Ile. bakm '
for+ninal.and abraded cods)we prw•Icolly elim ngled.
5.In conjunction.nh IM coal sisal}fillw.Mar cgrd.c.an Is yro._dsd
.hich res.Ip in a coolw4unninq transformer.
5.The Nenslormer coil is complslsly pralacted against moral.,..dust.
dirt and all Osl tial contaminants.
A Few Wecds A►a./Marl
x.11•.•luun....l•u•y �.Ih1,n11...... ...�.Mun,•.t\•..•.. Alt.. 1,
w.AM1d.*$atria•n.nl lu�n ux •Inyunoh.e Nw^I...mmn...h
•nil .Lyn lwmm.eor rM e.ropl.wW_n••wn_ .w• .a.yvd \
qaC ro o•a.l}lo( rM lmpwahmlw+mg a+ea N«YI)fI UN].
re_.nq of 'l s 1 23_envle*$rang,.of'low" eM rn 4od
mmr_ +tong_. of }.] Im,ymn s .IIp I of--. « room rem.
p..ewn.No,.oMa•Moron oiler._M bva marAna_mi aen..el `
_.an JerwMr..w•mry,n rM,Mwn}_
bM....r .••asw+NfM.Mnwwt• r � '
ya elOn '
c0 !
Iso
-r^type
If[.wder
I
arEsslon i i sariW011KJ
W P s> s [W 1 :1/1 11/I[ Z Fs )l-[
ow
VR RATINGS AND AVAILABILITY
PRIMARY I's SECOMOV eaa W.IY• ,
MII•440 ..... !M
041wef111 erl.. s_.Rlls
'I'l a4q ;}R ._ MICRON 1
Impwu.Lans are a.wlai le In aN Ul CSA
.nognrted rgnngs ham ]&} I VA. Spoe
rannga an hs•sd m IM•ngrchmgoebibq end
mechem<al spec,fcwipn Mach MrcrM el olw
glands read,to manulwl..e any I.or..s•andard
eambmw;on of .,Ale or m.114" "itage
pr,mon*$ and swondar,*$ a+w the tango 6- '
600v oa.sll as ,n.beM*$n VA, ,bya a.« MICRON IN; JSTRIES
Ine tango 2S 750 VA.
••M..•.•N..•-._.a.+,a...uoa 1830 77nd Aven.e, Slone Park. Illinois 60165
M!N aaea
DELTHOL
cnntrals
i
SERIES 105
10 amp general plug-in relays
' SERIES 105 DIMENSIONS
rtardard eight or 11 010 locks) terminatlon
' FEATURES
• alght Pm octal a 11 Pon Plugs for up to SPOT
configurations 1
• molded nylon .,Is implore heat d.avat,w. reewt
dult and mo,sture
' • de0gned 10,cononuou,duly opera bon
■ SERIES 105 recugmted under iM
components program of Und.r ,de/f Lit a ato/ws j
Inp. FIN No. ED066.
e■ E9_1
PERFORMANCE DATA
neght aopr•a 3 oar
Willating ambnnc
AC. 25' to •IS°C
05
dMleprK ttrengM. 500 VRMS, 60 Ht between
coaoctf. 1000 VRMS,60 Hi between all
other elements' SPECIFICATION DATA mwlanon reastarKr. 100 megonma mm�mum
cod reNsterKr. 10000 ohms mau,mum
coilud rolla'qesiven toNgner _ 10Re 3 25.C Sort$• Contact Amp Coll On" Nomin el
cod volpgr Co11
AC uP 1, 240 Model Confip Rating vollagr Rerrlelance
cod power Y 25'C fmntmuuus dvrf): ►ower
AC. SPOT 2 OVA, OPOT a-0 3P0T 2 2V4 OPOT q
cod tempwaWre nu la0oee 25•CI 106 la er 2
]POT ry aC 'd00 AC aooros 45'
toll treatment molded nvlon
' contact arrangment: SPOT. OPOT and SPOT
contact raring.
3,16 du 10 amp N 1 6 HP 0 120VAC
1.3 nP P 240VAC
' COnlael mallrlal:
10vw0le 3.16"dN uher c.dmmm oude. .pld i i i2 r
•Iasnetl lJ�1`11Ti IL jJ
minimum expected contact Ilfe at rated load: 300.000
'mumpa,a expected contrgols
minimum npected mechanical Me: t0.000000 ....
OpegtOnf
openly time: a0oroa. 15 M.11 feconda
' "leale time: aooros. to TI11 ijKCndy ]'l6 So gtn$IrNr,V'I.." WiK(I�Mm 9215
Rrmlmh 6 octal n oc and It Pin f0wis tv" Pnue 1141 6 GM Tail. 1661t
dull CJ er matergl: polvcarbpN, `.
IIIM r1.1
1
• RELAY
II�C� SOCKETS - 1
SPECIFICATIONS AND RATINGS
CNxarx e•YNInp•K ��a•~N NI a•t 014,60 e• o IYne Co"a,
fes • ea m• aIft •n vowel SOtT990) a
rap
I M3► fna.ar � I ,G.0 �-,00oM e
3w ,w oar a a•1
' 1
I ,emli ,mown wtl►A
III
Ma► ]OOr
I S%30-W i IOA 10a0r �'� or wo.•�_ ,Y 1 r r 1
SR2P•06 � r
* Hvrl Ieeo r
Type.8 Pln 00ai, snap-on surface mount
T•rminN: 06-30(or M35)screws
captive wire clamp <<�
,A,re afa,Max up to 2-41112 AWO
Electrical feting: 300Y lu amp `
Relay 0:R82P ! - dY O r
..�... win
WIP•06* HPW 1441 1r
a y
Type: 11 pin octal. snap-on surface mount
Tarmt e6-e0 for M35)screws wtm
captlre Otte cam0 �, a •L..}'S.J` ' ,..
Mnn ala:Max, up to 2•e12 AWG Electrical rating:30011. 10 amp f! •\
!t�
Relay to:4R3PA ! - n• v 1
RR2KP
Ill___-- 1
1
Moat tDEC so<xetf an Ul aM CSA aoDro.e: � S P 1
1 UUS IIYY���� 47 MIN Man-a.0
FawwS � ' Iy M�
4744"
1 SrPwwa.. IN
17AA
ALTERNATOR
1 SErTE BEI, 1975
1 c
ea i entassu w erN w.w au
1 a
a
1 • a
i • a � a
1 � Cad uAltV s � L
\.� T
1
n� the arts enc!.ed n a 1, ,a docG4 +brow, heavy dray
Ic4gyY'1' con+xb enclosed .n a +•a�spar•nr dear cover The snap
1 action cantacts transfer when the coil is deaneryned
1
Gawh
WIWM
t
a 14"'n I. AIMnatw maybe riountad in any position.
Y4
.m a70l01e1e'M 2. Wire power circuits(motwa to.carters).
1 �20 75DM1400SI 7 Wits, control circvn to operate one motor control IIMI
and than the 0r w (2M) using a diagram to
he ones shown
1 1 0:.W control switch A(float switch) set to dose before
S. ch B.
1
1
1 FURNAS ELEC RIC COMPANY a uATAVA., ILLINas
ENGINEERING APPLICATION DATA
ELAPSED TIME METER
•t an manufactured by ENOLER INSTRUMENT CO.
❑ Registers up to 99,999 hours, then automatically resets.
❑ J.L. and C.S.A. listed.
❑ 115 volts, 60 hertz.
❑ large white numbers on black background.
❑ 100% accuracy.
❑ Case - self-extinguishing, Group 11 plastic.
❑ universal bolt circle - completely Interchangeable with most
existing, bolt circles and panel installation openings.
❑ Per+^issible varlation from rated voltage: t10t.
❑ Synchronous motor drive.
❑ Power requirements: J watts nouioal,
•►- -_. _-
,�-Colorless Frosted Surface I
i
i
\ I
s \ I { 2.187
� 2.814
I -
7
,
`— !bunting Moles useable AS Either C Transparent ,
3 - .125 Diameter Holes on 2.440 Diameter B.C.
3 - .150 Oiameter Moles on 2.530 0tameter B.C.
1200 Apart
�ecumnefded Panel Hol. - 2.220 Diameter
f �,
ITT PNEUMOTIVE
Air Receivers 1 Cylinder 'A2 - 'A hap. LGH Series
1 2 GALLON 7.6 UTERS TANK; •Olmanuars w far 115800 mldela
t wwyIk�� O.uwwa .
-Tw ewrlu . e s e
r :M r u r u r tar a rs
IOx,r nr ..n wn Iua lam ■n •w Ira n nr ' x
M1
a.n '.n nrna an .IN 17a It na
a an no.m n Iur nn ar: 'flM an •ra ua a nr --_ �
'+Il 91H MH .H 9a n Ira
t LGR Air Receiver Peekspe Indudil:
• Two yllon Air Receiver Inontodd •Pressure Switch mounted and wired
(adjustable) •Electrical cord and plug (S toot 3-wir•) on 115801 models•
' Handle•Check Volvo•Inletfihet muffler•Manuel Drain Valve•Pleasure Gsupa
•Manual On-OH Air Valve•Pressure Relief Valve on I,'G and 1/4 HP models. —1
• I_
�rcuyer VISI-FLOA"k FLOWMETER
J
t }�15 SP[CIi1C/TONS
ly V•Hr aOF/ 1CM1nt 01M^.I: V.(•nnalYO•
:_T.a .I.tn.we 'me
w.�tN WYI h.1f Mq t10.
!� fryp SWn4fi stw L'.[.GM{•a411M
ut aM1a•
•'w tww.taw w•r+eT^w .'w MNta�
.wlnM
wunun,In.a.0 lemon aw
5 "1 yyY W10NlW ntu KryNC O.O'I
--' •n•e. .Ta wa.
nwna to.In r
l - rpwwntw•noun, I.two _ —
)__ LccurM VaM'v.. f
i
JEIAVAL TUA8'NE!NC.•9ARa50ALE CONTROLS 0001SION OF NG CHARACTERISTICS
' 011 SIMAIE SMae PRESSURE$YIITCHES-All values given m P SI (Gav,,
Ra{1 ael•WaMnaa 9a - a,,
on cisl Raab nitnov" vl.. WMN Carol"C•
Ma oft
aAa Yr.' (pl.e.:•.'1 Y.trr,ol• Mar"
10 .m ar to 70 Ole s -1771N MAUI!$
a r I 170 as na I h_2U a71 o1SMtA
ra� - M I efll 17.14 a i400 17 M zs 17 iNr I ol"lm
E:ECTAICIa;Of1M1 1100L To MN'aaeo{aD•o..motell le' ;oos.
•AERUAS,vKUUYI oposegrON:y ner ^twat nor.+a.1/f nn owd-
' .a4+Unlm nM enlr Na-Ia a atop nu'nNr•call we{mi,
AOIUSrYENi INSieUCTtg6
Povnn o t.en NH Na.M f[m,KKv.,a la;am r•utla•aYY
(+.nun son"')
p
t
SPFEDA/RE MODEL 2Z767A
1
Description
y , Speedaire mmitpgulator is a self-relieving 1
au pressure regulator Whenever an adjustment is
made on the outlet au pressure.it is not necessary
to bleed the lines. The urd also incorporates a 1
balanced poppet which minimizes pressure drop
(the deviation between set Pre sure and ectual out.
let pressure).Piston design gives long Ide and quick
reaction
Specifications 1
f, ximum Inlet Air Pressure 2.i0 psi
Outlet A, Pressure Range .. .2.125 ppsi 1
Operating Temperature Range (-10°F to 175°F)
Inlet A Outlet Ports .._, 1-230C to 800C)
Ge qt Ports _. k"NPT 1
... V NPT
_':or . Body-Aluminum
Sor ng Cage-Acetyl Resin
Otmens a's(overall) 3"H x 1'S"W
Welget taPProximate) 8 oz F14ure 1 -Air Pressure Miniemulator 1
SPEEDAIRE MODEL 2Z766A 1
Description 1
Your Speedaire air line mini-filter is designed for 1
use in I imitedspace applications.Unit removes air-
borne impurities from air Supply lines by means of
centrifugal force and a 5 micron particle size Niter
element Condensate IS collected in the Clear.shat- 1
ter-proof bowl.
t
Specifkations 1
Maximum CFM _21• i
Maximum Inlet Pressure 2000
Mexwmum Operating Temperature 120OF 1
Filter Element ... .. 5micron
Body-Aluminum F tits 1 —Au Line Mini{;Iter
Construction Bowl-Polycarbonate Plastic 1 oz. g
epp 0
'Measured 9 100
00psi w6111 5 �si p�r�e-ssu ro -tit.a oz. --
c� 1
DIMENSIONS
s e 1--+- P T SI IN T�)�__� 1
Model Inlet Outlet A C E
2Z766A 1 1 1.50 3.27 41
1
�� 1
1 BULLETIN 0-301
1 OIL-LESS AIR
_ COMPRESSORS
1
1
1 Single Stage
1- arxMCylinder
1 1115'rri Sd MP,s0 and4a PSIG
These single-stage, dlt less a✓ Cnmpr86-
sors are designed to provide .vso',,tely
1 oil hee air at pressures up to 100 PSIG
continuously.They eliminate your need for
costly oil filters, Oil aerosol coalescing
1 ! i devices and compressor lubrication main-
tenance common wdh an lubricated com-
� t'� ptessors. Second generation advanced
r;Fa design conc?pts deliver more CFM per
ap
j horsepower, and reliable, trouble free ser I
vice.
1
iFEATURES(I and 2cylinders)
e Set lubricating Tellon piston skirts and piston rings.
>> a Sandwich type valve ssamt:y
a Unieua ca Misfi type Stainless slNl valve reads-wive
vu x Mr-as+roy failure rs virtually impossible
a Hard Cooled cylinders
of Adjustable cylinders—"�'mll most efficient<ompras^a
capacity
s 11 ca Dacily
e
1 t
2cylindercompressors
feature opposing
ngplslons—
inMreny d.miurinalwbolion
• cylinderumpressws are couneweighted—maimvm balace,minimal
r�bglion
1 e Continuous enclosed fan cooling
e All parts in contact with compressor car are non ferrous
a Intake Idler and yes sure re'lel ulres
a Noise Iav01 0l this type comer:Ssor is IoweEl
u — -� e Sealed.parmanenny lubncaled bearings
a--_-_'----'— • Electnc mplors—NEMA split phase,inc .chon type.
ODDmc'osuraslolhors onrepurstl
a,:-•=s ress.,a a L,ghl weight,cpmpvl construchon
1
t+ o s�1cl�IE�rolw! �1 VMS —
ulccur >ANAl,..
4,�o VOLT 1
q � Ir Ir Ir 1
1• IF IF
IMJ�C I
1{A IeA1/ 1! IeA1/ 1{A 1►A
/ ) / 0 SIwAL
/ s VOLT 91 142. +S 9v
sWa� f
I 9vn Tvr 4,.
i
I I i t I I ( 1 �•1 � �
' N
NaAra{ �-rnneu SM�
OC MYe110 OONV SUMP0�44.1-r5
ourLaT ruMPNr �16Mi i
HYDRONIX, Inc. roATIAND.DAa.
..'a NON{
ou. H1Ne1 NV�r
vmANs/onoon AND L1DNTIN6 •ANlt C1116N/T
t i D T/c AM 1 eu .....r w.-r.
�AS'HDF SC�� 29ArnY
94�—A•
�611 VOLlr '� �� ANY MAIN OISCOKNLCT YAOVlULU By u'MELS
O
O
p F
c � N
SEE ATrFENEn � 1 , "s -L l "s L 1 l
DWa. s► O �s 2. ¢OL
OL 43v -
r-Oft V 6VTIu6 J _
CI t[u O1 /5 PIG)
Nr ;:l
1 7
GL
nt-, \ /
�V�� I ru rr o.
I-
g RJ T / \
N No.
NAND OL ,
6 i s� * ,.
/ \
AUTO
• I 44 i sl
",\
PUMP NO.a
T
.---0 NAND OL
P p Pi P prP
---
Q AUTO
MSI MSQ Ms3 1ft
II— rll—t —4—
P .NO. 3
9
P4Tn0 RUn� CRY NAND f` ,L . M7
C o nfTACrs �y
Auro
f�
ALT
V6 Q
ZSOLWEDDRY 3 3�1 `T
AL
v vs I vs S N 2
as 1 vs ' s 3 NION Low TELEMETR`r y
1 ovs a a
PUMG WA'ER AIR CONTPCf$ f0R LEADtt 1p �2
H,C,4 WATTV GELECTOR
REMOTC PRESSURE SWITCHES LOw PA 00LARMS SwITCft
A,N LID 3/4 RFIU7DNu.A�:rI.
�+ " ' CHSCRaE SFPTIC °.Fk✓IrF osNo /
SON4
Hs
nu.
�• ""°" q vo
HVN 3031.
t SWING CHECK VALVES Working Pressures:
A.W.W.A. watts—Non Shmk_2001114.
■ Sias 2" through 12" SatwatM Staam—1251lia_
• Rubber Dis"
Ran MO Of SCRI►TIOF MATERIAL JASTM SPEC
1 e R'.ula Bronxa Rat 8 16
2 CaR Bons a n,u _ st.M +wl cna.• '
3 GaaYal atentw ml�
a 126 Clam B
S
4 t Caat 1non A326 Class e
nxe o 6 .M nee m Bro6 616
Mm a a'1�- MahwtMe Iron AA?
.0 R. Ruttbw
9 '0."Son a•12' Me non" B.132 all A
to DIU Mama a• 1Y Maneaele Iqn •A7 FIG. 106ALS:
—It DHR Nate 4•-12' Bron1a 9a2 This is Fir. 106. Rubber Disc, with Lever
—12 mac Rubw and Spring.
13 Seat Bran" 1 962 _
la F u Nut V Ir Sronn B 6:
' l5 Ora Not sun Bnaa I
1 Mm a3 MRllpala Iron Aa
17 Ono Moller 2'31 Bnonn 5 ra ) t
I D's 111,.-1 2'115' • Bronn B ] (11
' 19 He%Nufe 2'%l - S(MI(Rust Food A307 G,aC0 ea --
20 O'sc RUEoa;
21 Seat Itne Bronze 862
Y '
_G a '
' r
5-'1 a C D F
3 1 % 1 P'r '4
4 31,
i I I Il F
i t iY r
,0 W, 1 l.. I • r% 1 2; f is
I! I i5s It, t �Q
'J _w
r THIS DISC CONSTRUCTION USED IN FIG. 106A
' -- SIZES e' THROUGH 12'
i
FIG 106A w{IGNiS. POUND
' SIZE 2- ' 21,- 3' 3�'_!__;
wt l2 ' a1,58; 65_�104,.09 l7a 3a0 S09 Ile
• 1
•1
s
END FLANGES AND DRILLING:25 LB AMERICAN aT•NCARD 11
THIS DISC CONSTRUCTION USED IN FIG. 106A
' -_— SIZES Y TMROUGM 31/2-
4
f
EENNE01 VALVE HPN 3001T
Working Pressure ■ Non Rising Stem
Sr
% IOaid6 Scrawl IRON_ GATE_ VALVES
2'12 2001a+.Ca Water
Ovat
u-36'-150!os.C040 warn ■ Parallel Seats A.W.W.A.
B Double Dix
' HYDROSTATIC TEST PRESSURE: 3'-12': 400 W.
W-38'. 300 M.
Pet No.I DESCRIPTION I MATERI IA ASS M SPEC.
' l IHe+Nut I SHOW(Rust Praol) A3077 Grade 5
2 DW.aon Nut Cast Iron A126 Cns8
StuNn Cart hen A l26 uasa 88
a Bonne Stulan Bea Nut SHOOK Rust Proof) A307 Green 88
1-0" Pin" Rublier
�—tr Head Bon StRM u+t Proorl A307 Grade B
7 Bonne auslund Bron+s 1962
i
' S sonnet Cam Iran A126 Cass IS
9 sts Man . 8,oO,vr 11d32 AnGL
10 Bennst Bon I Steel(Rust Proof) I A 307 Grade 8
11 Bonnet NW I SS (gust Prddp A307 Grade B t .
' 12 caskalt -- Asa1+l _
13 to.Nut Man Brdnn I 8132 alloy A
u sae rg erdna 1 es: [Ica sslx
IS Dim line Rranp 862 flenpd Cnds
l 0—�— ac Cant Iron AI26 Oaas 8 Also avada Me wnn Operating Nut.
' i1T w_� 62
IBrdnse 8 1
—i Ca+t Imn At26 Clns
l :stuNml Bea Gntet bOHtm
•Rdnns6 Busn,n3 14' Mrou/h 36' S 1
iI:E s A 1 C IG R I A I 2
l'.1 11 6 1 a ,a
4 IO IO'' 6
t . 1:% II a 1 10 S
1k a 4 %
zs!l I t6 ;a 9 1
nit 1
�.s
I 21 1 K ILL t
4,4 - . t 1
1 Al
', � Pt% 1
% 31 31 % — 7)r*{I Sk 1G 2[' D I 11 O
[
BE 3t' I2' 06 — Ills 11 7A t• 3 Ili 11
a - with Bypass.A w WltNnat Bypass: •• wnn Spur Gar 12
C - DIAMETER Of HANDWIuEEI 3 - NUMBER Of OOUS
H - NUMBER Of TURNS TO OPEN K a DIA.Of SOETS 13
BODY MARKING BONNET MARKING `t d Ia
SIZE A.W W.A YEAR
200w 1 it
KENNEDY
1/
FIG `6IK WEIGHT—POUNDS 11
SIZE 2' 1 2Ly' 1
SdE i U' 1 l ' 2F 30- J6" A
_-11220 1 3418 1-looks 1 2625 I S65a BR3A•
*APPROXIMATE
FLANGED END IS 12S /l AMERICAN STANDARD [NO f�ANGE DRILLING
Aw w.A Z. —C800
ttttctr WALtt '
Non Rising Stem Wr kinB Pressures: NP11 3002T
IRON GATE VALVES • Inside Scram, B-ir.2001a.Cale water '
A.AC W.A. a Parallel Seats IA-I6-, ISO lee.Cob watN
a Double DIX
NTGROSTATIC TEST ►RESSUAE: 5-lY'SM SM.:IA-J6-'.NO 00.
art No OESCRIPTION MATERIAL AST M. pilC. '
�- Nu Nul teN Rust PoWTI 1 11307 Grm
OperaNn Nu! C+rt ironI A I26 Ci+NS
— StuMn ea Grt hM1 A 126 Van
♦ nnat ItufflInt 011 st"t use Rm A 707 GqE+B ,
S I"O"Mn a RuOoer I '
6 IT"*"Bon Stu,(Rest ProaO A-307 Grad.B I
6annat 6u0h.n 6mnxe 862
•5 1 Bonnet CN't Iron A IZG Cie"S '
i9 ISIM man . Sronm B.132 ul A
10 1 Saneet fta Vfsel(RWt PraaO A Jul(118"5
l ll bonnet Nut W 07 Grade 9
12 Gasket AsiIiii"
.] 1 Vann Nut Man Sm"is 48 AI A
le Seat R,26 eronae 0-62
15 Cu'c ay Bro,10 So FIG. 572X
16 Ono ast:ron A126 CI+N B '
l7 wr16e Pin _ 6mnae AT2 O,w One MN!pill 1 1dM
I 8odv Gst-'ron b126 Cass One E.^a Flen6N
19 1 Asoetten
-Bonnet&.t,y 14"Mroolr 16".
i
SqE1 &I ! I C 1 O 1 E II I R l 11111 410
l .. 1 U �s ♦. .,S .h
v S 1
L
11O a i
-
21
G . OIA.ME'ER OF NANOwNEEL M . No 6 IN6 OIA.OF trOtfl E t i
IF SPECIFIED . NO. SIZf O•SLOTf
I . NO.OF BOLTS P . NUMeEB OF TURNS - !
e . OIA. ;F BOLTS TC JPEN OJ 1i
L . OIAME-ER OF BOLT CIRCLE 11 O
t P
EI 'BOOT MARKING BONN[7 MARRING 1 1j
SIZE A.W.W.A. VIAR
200e1
KENNEOV \ tS
la
13
FIG. 572R NE GNT—POUNDS ! ,
SIZE 3" ♦' 6' 3 101 lY le- 16 r is
wr -f l611GJ 13 zss sol 7 3i3 u2� L
• n
B C ,U
9u[enn l:�l
� H
YDR101MATIC
1 PUMPS
1 OSP 33 - --- -
' submersible pumps
for residential and
industrial service of r
effluent water. 'I I
r
' applications
•Flood cuntid iamb •Basement sum
•Aucondibonm ondensate •Elevator pit
Br .hansfortner vault .Water Codes
' •Indusmal ursvlatws—_—•Sepur tank effluent
•Transfer hn4a •Dscwative fountairq
outstanding features of
HYDR O-MATIC SUBMERSIBLL PUMPS
' •Completely submersible Powerful ca h nil
filled.beL Sear.ng motor pro,tde 11;;joogquiet to be pumped w�thuut clguggmgng machine lint.
u�-•ration Motor is bi hp sutgle phase.115 volt
1.50 rpm with buds-m automatic reset overload
Protection, •All exposed parts are high grade bronze.cast
iron,steel and stainless steel.
' •Water level switch is controlled by proven •Designed to be complete,,field seniceable by
diaphragm h'pe pressure switch.Solids cannot the dealer.Motor statur winding.mechanical
affect operation,even it exposed diaphragm is veal or level control switch can be replaced in
Punctured.because switch is sealed into mmu tes%tthuu t special tools.
watertight housing.Standard switch setbng 6m.
Can be fumtshed for levels up to 40m. •Every unit is given a complete Operating tes•m
' •Nu <loggmg unpeller Sin.diameter bronze water before shipment.Esxhng test spectfi-
mlee threaded to
impeller c bons for capacity,head and power most
@ allows all normal b;met L+e/ passing Inspection
OSP 33
3 hp high performance submersible r mps
specifications
iron fitted pump .power cord-Vinyl plastic cord and plug t: L-
a shipping weight 421bs. approved.Heavy duty three woe type resits oil '
•he' t!0 .in.width go.Overall width Win detergents.grease.cutting and abrasion.Held its
switc.i cap with brass packing nut.Sealed with
Can be installed t t le2in or larger sound. ts two O-rigs.Ground wire connects to switch
not important but at least t2in.should be allowed ,ap Standard power cord 10 ft long. Other ,
abovepumptop Die-.iarge pipe 114 in. le gthsavadable.
•M1Msr-' mpletelysubmersible!S`np,115volt
al-tiled.VSOrpm. bronze pump
•
bearing-Upper and lower rotor bearings arc '
h-avy duty size 203 ball beat.ngs,lubricated for Model OSP 338
life with oil in motor a shipping weight ii ibs
•shaft seal-%m.mechanical shaft seal.Seal faces .p,mp cast-Heas-s bronze casting,85-i-5-S 1
are ceramic and carbon,super lapped to less than metal.Chemically.:eaned for bright finish and
2 light bands by perfect sealing.Buna Vrubber, famish resistance.Houses impeller.level control
brass and sta.nirss steel used in seal parts switch and supports motor stator and lower ball
•pump case and motor sap-Heavy iron castings bearings ,
paintedwithmetallicpaintforcorroston amotortap- Heavy bronze casting,85-5-5-5
tes,sta we and tine appearanct metal Held o pump case with 3.swin.
��t . ,�. less steel cap screws.Cap sealed to pump case '
shaft-Starth rubber t, l for perfect aligrment.
.shaft-Stainless st.el
wL� . l�• •tmptifer-Catbtenzt85-5-S-Smttal lame
a<\lode:OSIS V '
;��`� ai •case bottom plate Bran platy stampirg 065 tie
thick.Held to case with IB-8 stainless steel
Xrews. ,
•support foot and baffle-Bronze casting with
•support four and baffle Keeps large objects 31esis for balanced%uppsrt.Same as Matti
itom rntenng impeller All normal lint and dirt OS, 33.
passes thriwgh pump withoutclovflmg. •power cord.Motor,shaft Seal-Samfa ,
.level switch-Diaphragm type pressure `todel OSp 33.
operated level switch sealed into.eater-tight .dimensions and sump requirements-Same
housing Switch diaphugm is isola'ed by oil as',I,,let OtiP 33
retained by a second diaphragm Sub9s cannot '
affect switch operation and switch willcon- performance
hnut to operate even if exposed duphrasm u I
punctured This ns an eeclusive HY6WON 0C '
feature Standard switch setting tiro Can to OSP 33 and OSP 338
turnuhed spoaal fur levels to 10 m - - T-
•casebottom late-Steel%tam in Man thick Twl d
P P 8 1,Feet 5 !0 t5 2U 22 N
Coated with baked-on ev wv paint to resist Capanty t
coriuswn Ldnng handle and out%ideassembly Calbna fM Hour Situ 3200 2000 I800 lW ed8
screws 18-8 stainless steel.
HYDR•O•ITIRTIC '
PUMPS ,
SA .Mal..rC>. W'- —
Z ( .Is.ar.vw.rc pro•epS '
ena•e .9aM]fYa
1
�T�►N UTILITY HEATER "PN 3
603_ '
TITAN ELECTRIC NEATER MODEL T760 0
■
t
' Thermostat Control
' SPECIFICATIONS;
Walt with heat"'neC;0•SwltCh
Aft un t ""Wat Control
Stea P' W�+t ty;OAked enamel hmsh with
IB guards
FI .
0 ow.r u!dimensions
-
� r
ar
7:tl YilvilY Ytl"J-M:::: --- __
il;Fti
$�S
t
! I ►
1 I _ NTNe aaet a
INSTALLATION INSTRUCTIONS 8 PARTS LIST
SHADED-POLE BLOWERS
FORM
MODEL 2C610 56t9M
Able
slrellet;la
ATTENTION'. READ CAREFULLY BEFORE AT- General Satiety lntOrntetlOn
TEMPTING TO INSTALL. OPERATE OR SERVICE
YOUR DAYTON SHADED-POLE BLOWER.RETAIN 1 Follow all local electrical and safety codes. as
FOR FUTURE REFERENCE! well as the National Electrical Code(NEC)and
the Occupational Safety and Health Act(OSHA).
t2. Blower must be securely and adequately
LV
groundedwith a grounded,
This can be accomplished ys wiring
+ with a grounded,metal-clad raceway system.by
using a separate ground wire connected to the
bare metal df blower frame,or other suitable
mears
3 Always disconnect power source before work"
mg on or-Rar a motor or its tonne:ted toad If
P.gure 1 _,.ohaded-Pole Blower the power disconnect point is out-Of.Sigh4 lock
-- tin the open position and tag to prevent unex-
pected application of power.
' Do-cripdon t. Be careful when touching the exterior of an
operating motor—It may be hot enough to be
Your Dayton shaded pole blower, finished in grey painful or cause injury.With modern motors this
enamel Is a single speed unit designed specifically condition is normal it operated W rated load and
for meeting,cooling.exhausting.ventilating and dry- voltage—modem motors are bu•'.t to operate at
Ing It is held interchangeable with most direct drive higher temperatures.
blowers and can be mounted in any discharge pOsl" 5 Protect the power cable from coming in contact
lion Blower,s nnven by a shaded-pole motor. with sharp objects.
' 6. Do not kink power cable and never allow the
cable to come in contact with oil, grease, hot
surfaces,Of chemicals.
For additional information. see Specifications and 7. Make certain that the power source conformsto
' Performance Chart the requirements of your equipment.
8 Wiping or cleaning rags and other flammable
waste materials must be placed in a tightly
t / closed metal container and disposed of later in
' the propel fashion.
j'�� 9. When cleaning electrical or electronic pgwp-
,„ ment. always use an approved cleaning agent
Figure 2—Typical Installation Discharge Positions such as dry cleaning solvent.
' Speelticadona and PerkrMS lee Chart
' f SPECIFICATIONS PERFORMANCE
WHEEL T OIC ET OVERALL DIMENSIDNs CPM AIR DELIVERY AT
—EtS12E� MOTOROPE NING SPEED IRPM AND STATIC WATTS AMPS
tDIAHPW' SPO X W X W G PRESSURE tE SHMN
wt o� ar ar ar or
:[$10 l'l'6' ;t
' 1
"AM 58197S MODEL 2c91or
uo — GROUND LEAD
Now TO offoE11 RE►LACEMENT PMrs I 2 REQUIRED
pl•.Y prm•O•ronpwr,r mlormMon .M,..e o•M•ro I U
. $wna�MurnE«(n• ri Nal+rllllr Y1HKe IRWIN
• w
.•i p•s[r•gro a twiny, rare w ewra
• +urYn m P/u l W �nrkY•
-- Miller
2 REQUIRED
I
O O
/
is 6 MOUNTING DIMENSIONS
4 MODEL N W
2C610 1Vf aV'
3 2 REQUIRED
2
Figure 3-T Eaplotlad.View Illustration and Mounting Dimensions
FORM 5519711 _- MODEL 210910,
11" trouble Shooting Chart Replacement Part9 List
Ref. Part
SYMPTOM POSSIQLE CAUSES CORRECTIVE ACTION No. No. Description
1 06100069 Mounting Screw
Inlet Ring
Excessive Nose 1. Blower wheel contacting 1 Realign or repl'u-e 3 0909-0021 Blower Wheel
housing 4 NO. a8-32
2 Foreign matenb: inside hour- 2 Clean Plain Washer 48
Ing 6 0912-0160 Grommet
3. Leak In duct work. 3 ROPPIr 7 0969012 housing
d Loose duct work 4 Secure pro Perly. 8 0912.0167 G-.akel
OW5.0154 0, of Bo.Cover
4Re50 Motor(2C610) ;
10
•Gmndwd hardwaro item."reliable locrelh
Insufficient air I Leaks in duct work i. Repair
lbw 2 Dampers and,or registers 2 Open
LIMITED M(TED WARRANTY
3 closiruciwn in SYslem 3 Remove rra^w++Yn«•.Y'r.+na nMwex,•.Yak• pn b^„^'r° ,'+�
��4 yy+,•�.or ••MV w mN,Y• r no ur r
brave . Y,n•�MI✓+M•Mi,.b[n.rrvMnrn/,•Y
6 Clogged Filters 0. Clean or replace w+.,N.r rn.w,.n,.+ nrwrr«+Y,..•.•n«+r..•+[«
nM•••w.nw+p-ry[wn rw+'in r•w•'r«rwr/e+Mr
n++rr rar.n rr..•-Yvr•uwrwewn•nw ,ya.ror•r ww
.or.rwv»nanrai.r..w+w<ireYra•ri Yrnr[rr,r arr..+•r.
..w•w u.rr•r...r•u..�Y,.warn,.wu.w.w
ryyyYlunl�mn YrYwwR[rY•Y ,r+r,Y.n•W
__ wra�M••^W W acne NwmMc,/rM,I»Y•Y M M+ruWr✓I•M w
` I ,nr mapmrn,•rr^xu[•wr•4•�rrr�M.wurMM,r�•I+^
u,�wpr r•vM�Mnn�aw,r+urmY�ar i•[rwa iq.s nnM/•
Replace fuse or reeet circuit nsrn annnMr••„u•unr ^nx n+w++ Yu•ur wnw,n
Unit lads to oiler- 1 Blown lose or open circuit 1 Rep .... ,qw N•� pn'•^,'o',!",",^ r«�•o;••,r�,j,•.'.
ate breaker breaker ,r,,, nY.•r«
2 Replace �+'+ wx•n ••••••'^•
2 Detective motor I ! r•'..r�•«rr+�„rp,^:::ivr.••:,�.n«.rwr��U�.•+••••n`•
3 Automatrippeset thermal pro- 3 Check for Or (Of low)volt •„ ^,p„M `^ P•4an Nr[,rwnFraw•✓ar[Mro,Y
tectc tripped age input ur b+"s of rein- rnaw•,nn,•,,,,,,,,,,n,p,,,,,rr..,,,,.•.
peranues m excess of 40C w v.«»•+••n•'«'•^
1104 11 rw'".".�.«:«�:`". µ•me.:er..,...«,..,... ^.r
.w.Oiwv,w.nyr.wn.rw
N:•M+:. w.=.,w•rw..•.
Molnr improperly wo Re wiread i ,«,..°,..,gym.•nab.•",.a.•r w..p.n+r•w+m..,�+.�w.:
Yrr0a flit allYwaor,1lw full
FORA.SS1976 MODEL 2C610 --
'610 Inatallatbn Maintenance
t Mount the unit in the position most desirable to CAUTION-. ALWAYS DISCONNECT POWER SUP. '
your needs PLY BEFORE SERVICING THE SL )WER OR
WORKING WITH THE UNIT FOR ANY REASON.
2 Connect the leads to the approp',ate dower THIS IS ESPECIALLY IMPORTANT WITH UNITS
source EOUIPPED PROTECTION WITH UNIT MAYAUTOMAT ACTIVATE THERMAL ACTIIVA EW TMOUT
CAUTION:A G'AOUND WIRE MUST RUN FROM WARNING!
'Mt BLOWER MOTOR MOUSING TO A SUIT. The motor should oe relubncateo every 6 months
PROPERLY GROUNDED ETCTRICAL --—,I0 RACEWAY gent oil(MCH AS A with 10 to L-typel o cimps owith electric trr�ornoe-deter-
OR GROUND WIRE SYSTEM. Should further serv.cln9 of the unit be necessary.
refs:to the -exp'oded www dlustrabon as an aid '
3. Unit is neatly for openhon, in disassembly and assernoly procedures.
Servke Record
TDATEMAINTFNANCE FIT IFORMED MPOI ENTS REQUIRED '
340,
1 READ IMMEDIATELY
USE AND CARE BOOK
1 I DEHUMIDIFIERS MODEL DN20
1 FILE THIS BOOK FOR FUTURE
REFERENCE KEEP AS A RECORD
FOR YOUR WARRANTY DATE
1 PUHCHASED OR RECEIVED AS A
1 OIFT __
115 VOLTS,60 HZ.AC ONLY.LISTED BY UNDERWRITERS'LABORATORIES.INC.
1
1 TABLE OF CONTENTS
Rage ^rae
1 Preparatwn 2 TroupleehootIng . . . . .. 3
Whereto use 2 Safety precautions '-
' HOW to operate . 2 Principle of operation.
Water Disposal 2 Warranty&Service d
1 Care&cleaning 3
1 !I
I
li
1 �
1 I Model ON2O I
4.6 emoa/l30 watts
1
1 SA THIS BOOK
\ ' 5-329
Congratulations on owning this fine ,
quality product... I.
TO F,W0Y Oft Ilan by Nemi b Graar _In Iyy Ol II py ap Ml hires J'w,N,K hang--contsfMr.CohnxT agar,,en Komi finch,to IhrRRpAp 2 Ou bullet It eNKN but you as,KNOW Thai you.
Its rtyny,rbi,,err,YM11Pst Re,hiYe YMr RYa,y,,q'r,Ne pyRWlt noes MtvigM Ine,m,p nay PIKe otnN and of Mmi at Nam p1ou 11�S le a prong a6wity NuF sawn
n the flht',&Mn me
a"a N,pT}Na gala iNaN gopyC(Cpnpn,ervCy w oD muss lot your]stet,,be IaNeMa 9nper Ine 0 owd rl0}qqw on
low p11Rtl Ei Hut ensue ,fd fW,mpenMt.llNplul,hlWTa me Oulbl plate Thee pile Can be OONIne,,an yaw bill haw
Of GR"tra ENenc OehllenglRyr}w ced!.p b wRM ttge It ypu we not Surf yaur.Kepixle,a F'aYnaaa.an
Of rron,e ACNyae 1tR1V,1aCIu,M Dlnumiyna Standhun"aen, ni, *N ITTCNA can chats this 10,VGurery OuKy,y it your,_wire owlet
TKw w nens"R!o••Ri well of Iernpa,avN OI Coll
Ty tit ' ,a Mt glOunded or,1 You are hat sure a..'can OR attxhw to
Pant bin HN t This an h, ,, W"Q o o C be b b Ts the 441 on a 310 a prong 4001 r and men to a Cob WIN Wq,a
Da1K4W 41wlan. This 'Il pry "unio ,no hV Tied wipe groundeOCohdul.ov a meta,g,0und1ng Ild al Mt neon Nwen
l!^,paMrllmi w lobdw M•F as num,WtY y nqn 11p H aP' ' , -' dReply"'OlMglWra.SKnea MerNnnq l,MOhoMWfV anNn
Droptpb lelyNramampM HopKat<„rMIe R.IhapOON,nfKn NOTE When
as m.aRR H Try VERY DRY fettmg l aenumadW Nto usednalI alwars Rmp•y al water hegraunOroa if ingmNhpa,a used pooOa,Kt„cal connKnons
Te«NNatwss ant ftw"Hy me 9S1'I~.,WC,it,nIY� M IOwN i N1111110tvsmw AywNItlM1q Korn cOnlamM.$laidnp«NN eapOf,aO t0 ar often Mrebips M mutt be mad}a\own p10un,,Ing TI COnnsttan w not round
pans ha, u "yedw *4 oni +r V up n Ia Fin:*ilia,dMumaih<Nan K1uST human unplNaant tap Ham.the giowtn of 011 and a1yN Neva,use
toagea SupU,I,DIM p
N ,1_, AT TO USE vptR GE WhW unit vaMeW one, No, lee'
a r7g4 HN,,ah.truq,tp can KnNrea Com •RaeT,w
day .I you turn the Gonna, o din,STAYS'ON,you wa canHnh d
Preparing dehumidifier for operation GH y"z of huh airy co ,,HlonA Now' lap s\ep + ff r
ration bMwmg rerycarerui,i pea f opera t Caro for dehumidifier y ;
•nKK•nq , NR NOpa W s:���w. ..se the moral*,in a Yt
.,1 on Its 1de and row" u,M 4 GNFMI _ J. Model mauve thin dw . . �.""Ra no,n a,Ktncal
5$aro ON,'t,"fl,uW ly,:t. Eyaponal cola n,M baca rMp hORt REwn unit 1s f(MI ttwwu h, OwNI Ian DiutNmi a,ronawa
a On nippy : iR irW,MlaM the lrpM uswtNdNppsRp aria,70 Tmh1e3 of Ope,a a Comm RRa Fa GWS:Rlivil wa.... tlual WOh vxuum 2.NWa,overate oEhuma,llN,n Marla Nreq to xcumWab fear
DIUp. Irea the ,bi11 by non FrpNIDg a!ao oCtuN wlyn hulnldly,&011 as ni e,nla,ho^ CINhN. hemp dueling bhN AtIa:llnNnt WKas ftew'd,lp tlinnpp wala,around Ine unit Ir bvch Ca,a,nOn NvNODt,FOR YOUR
..nlwynng ihe wxe papNed Ch nq 'ne raOR namn;,I Ensure !M Al Such in,lum,,MUTINIp OFi -,in son damp cloth.Inen wItn dry"I SACETY PULL POWER CORD bill so,o,ng,nta water
1M heat naWafNNy Cm,If bex thWn _ IMPORTANT The Genial EN,f,Dahumb,Ip opNatK mpN a1! ' D CROIO"Nay T""Ravi"also ; WN]fro IMI unit ni J.Do no,poll Wmal dehw,df,w
heN C,MH] al to *t�a " 75•F. At IdwN NhrW,,urea, the Men li, K pH long"'I taboo, 1 hours so tails N}Pal a. ARM" d,aconnol dMumaNar Coto TO, NK1nC11 ,wilt
human,'MI N minvngK ,,oah a bonvMtionia npnist As d, 'host or Coo, TO Clean lhbinp,pryeh fuyfaWf.,in a soh Or, whan un,l a not to be usRd 10,M RV IN,,ea"non
system ,I III OMumI(sM1N IA halos ualar law hhmwt IN bush Such as a c,Mo point Wwn Pa11NIKWy Gwnq 5 AIeast Operate r col Itosnnq Niil psNlsi CMtm yaPluwiMn,, ant Mllw ow and,battle NO1al",lK IUDInq AN A iW Taw aMUTrdiller uMN CW,MI,OnR o1
aar.,adn aria vnoua M ap,pea t1FE(TUclould RRGF A FOR i ' tluft.Ism.etc Md Uean ea nK tMlmm.m and Mmiddy that I'll no,""W,t Such coMlboll
_ Mlow, OSS&ry wipe,ntena Mwmq womo Caves Ine back con to float An ocUa onal cMCa 10 pars,
r ^ IMUM OPE RATING CGNpTgNe. uti ng 'IN a not\,alone,son,hl al a dry cloth to h,ro wMInN the loll IS frON,n should M hula II,IS.Shut fell
N"i e,olltum and Dlaunl ruat 9
5,Attach , aryro "fxnsoohl ^-- ---- OFF ISN Coll I ll Dar n ,;haver 'Now to
Thalr,r11rU
vex •war9,Tro, Rha'dles and paanlan.ny wHn frlrnw. t. wow Oo" War.Wane oc Ofy ev in wlm Intl hot)awe DEnum,dne• N'mi Opwate
�d Atac snwe�r u•n Na wud am Weye.ndN ten , - „ en, . .�nla ' ' «stN Fines and dry outage MroN,apblmp,n dMumalner
Dry tnorougmy Drift,t0 SlOrapa
a Mb Tnl" Rape out Komirohaly teat WwAys How dehumidifier operates
Disposing of condensed water ' Onto,to slormgl a„the d,,T"bth Thad ervcwm
7^e dEna T'd Le, lids a 11 'DL" ", rn!NyIP^„ 'p puan 15 n a EMI P e JaI 10, Sbrape be olbw,no mNrucumS 'ne Gnnmal finch"Deno'011ie,,emowa"O.Stwe ripe,the an
n. hy"h wale CMtaina INayer p um1N Pa, 2isboyel Drape Carla ova,unit to Kep II Chan S)oh m and Opetatea on IN pnnc,pN 1W coo,e„MbS N,,motlu,!L ..emxa "twoIl piece vnfosrN W'M*o eve wRKpul aNIM tan ;,Ran.ary arM ware rem MNbrR,If WWM lo„,f COON,, ,t Must 1N i
MI11ar M MratuNnwa,eaceMtt F tnM warm a, T
� '~ 'y moiltus, This happMf.IN Rumple,wan whin.mplalvr M l
T i yet Weser gelRNnN MYMlepa an Coma m contw,..in Cob WtN pipes The N,Cobe and veal,E - Momi1 ap provide AutanNTK Snow„ Trouble shooting Noalels tennis eOn 010as In III Gene,&,Elxb,6 Denuil IN
+. .. ConrMhap Wn,in,<Lnta nN N full.Ine Heat altnNR}Ih S,maN1V.warm_malt loft,S drawn pear N^r,gpNla,uDmp Wall,
4WOmal c$l dian Is, and t try, pVPo'e Thai ahu1011 SI01, i nu.• ,he ar)u)en"ECRy}ar e, beads loth no the Ting and Ism d?,V to 1M Wla cOnINM,
dehue,';o Dpa,a"Ifs and loin]ON 1M lea tans Hronl MM, 01wen, ,n Y minas had Nrv,U ca"S vr,lb OrNd ar then passe,over Ine con esnfw es, then It,u the gn,l1,,
Where to Use the dehumidifier Batwe Nmav,ng canes N,IN"avtOE NK numaii aenf0 W" ' , aPlCta"iM 16110w vp x11on On Your own 11n,Xe etvmin
Choosing,Lo,~ lot too 1, y "Don" tallbwshM t,"ITS p,0lne,un,n Al aDMOvmNeIylN Nlgmal lRTpNNfn
',C To NmcrR Conte.^N,qpp he'll"NM 11"eanl4,p i lly Ip, commtkn RsIRmiIl
Iv,nl UIc"N plryidpml OIRSMpV WSerMn's, NC F.y Ms, *'ra to rC"m IMN,N ]IM Irom INnpe. The, rill CO^IWn'•@Snit. CNN of windows era aWn An* [Onlmllmg sou"Of alla,ghl Du, tably�ts"N'al•�'ON'"swlFiNmi Oee1RAp b preYenl OshumlNay. Cfwt}i0 fad IpoWr<OW propsriY pWpgRa m.
mC,fl arrpYte6 aMumarlp ellKhvRNs} aKORKIp 4Wee RNMwnid"Rr. 0e oparN,nq Chock IUN W t„tull Wool W,
i:noON a mown Ahl ar now thloWn the MhNNa,1p weal D M,Mo p ��OeoCe Mniwin wpl�iynovR mNetw^wan IsPoN, ^�na' M NnnC,N' Fw w,MDN dl Mi p * clpN Ia CuRN.). apNNibg p{,t a\VN nym,mfY nNNlpnihrD IS ♦.n
'YaN1:ea b OfMr Wfay Mngpj),na}RIW]whit"Could M Waw MI NTWIng Cher)on page a If aDNalaa unas,fttai oars,sUen rnln Ine RAW Contains, a au 0 11,IUI.110m the el 2.10 mpN\W
41 Ie N Ml NylntlM by aW VAUIe 1a..5.Rn whgn CDhld ERatP c.lnwr.l a/NNRbRa1ROb Groin R IO's C,Il may lout 10 and cau ..Ohl WI I
RaAKe aMK.mainar RHKNnC contoow — to el,m,M\e Mryiv,na Container. Colinas ar, , t __. MhloW Tum hum,dry sMfN OFF"
.,.+ '�x wlWn haH to lhry oled:use ho"n," •!l,np On Ine COaa Mr and lino,, aettons D1lon pwo 10 at 12ImniI eo wet tutu
"'f °' •" tyCYM air lbw walMmoaOiRln To italjpunclIn plalno TRTWSM ma Oe Wr Moe talon P`atR it Nloll latMMalrOT wRH 7 _�
IhNeaep HHtag using ',ug taps Too o -,O dnyii N aunlla•
tom whatlWw Komi cphNhp force rou migW aanNaepWl"
How to operate dehumidifier blowS FW efyCnyR Owns"Manta ,he Nam Iwo Of lho no„' --!
RaU"tiehi•:.l"NHJw'AN')PERATIONALSAFE atomRNIwRII11MiM«RIMCMINrp WMnaYCKN1e.Npy,; ImportantoperotionalaefNypror ..
-'c AUIWNS,M PapR isroiayl i"IN)laps this pIKe IIM1mNlp lyy Ty,S vein SRp,ne hnTSM1011unl.
`"uq cple mNaglMndW lY}rpll Ill ACon,eAr Or..nN tna bf^ft'sneowK:M cautions
] Au,Mlsmi tNaKaRY Fehr DeRtla �` t , t F,;;, our sal IN aMu,41f, N eawPpee eKn an UMea
..,E nl0dat aR eQh jai w it aM1 auh•matK nvloaHy aMfW l l wI,INs LabaalNya II}tad }iwN gpy'aing MO Ya J Wonq
V" .•• ^,.rMs c^a"I n a!"A'-.1e rC.Rn numld2y,RUN '\ 4 groundM club The II prong of C,uil,s enh,ah, d Trouugphn
nvTrdlfy Ine DowN or'0 to the OMvm,dlwr DNDER NO DIRCIIMSTAN0F5
sHRM Ally,the t , SNOVLO THE ROUND PRONG.et REMOVED NOR SHOT ANY
"agNaCn pay, _ ATTEMPT RE MADE TO DEFEAT ITS PUPPOM,When the Wup,s
_- mfN'.N>n•Iaepela/prelRlpte,KRCIK'a ,\,b tlstahad to DNtKI
e D i TRE,fNKIl CohNrNr OwNKT OaW Grant VOh hoe,mists"sell.s,i;:u OIhe ",W doium,mnN InsulNlon
abS,IantheContAmNAlnreaOeoMNMllmgdiN-„Hp wRlada,^ III to,any
rRaWli
J7' unt UN As ol is"Teir1WRM , 2 R eaRlch we a unDe r<.0 muff mW!CpTNn IMI the a¢Rptx"a,a e,Krr.Glly
Pmiallq eahuTidOp,Noperamn'I ' , ht l3 swhee tnUl"Mad eyygf t•.ROMhh:dnN lhoiilNmn
NOTE It you wean 101emia a punctuNp AtionnWala phmhaN" sMuN WIN.down"the OMhma•INr,b M\COnMttea eD a
nl N,din d CaaM noSR cal And.,an,Ira*f'."lf n '"". ' ' a,W'ntle0 Cu1Nt Hart a+tIn", Cd,d slug N idea *'To Is,]
._.�! 1RCa.,menl NOM ar Wrlfmad,N mesa Ca,Mm It I,a fill alp, 7 e,ie Cent into If
olilmdmloa}wne q,hunpeO awtN1
IW DEyIUMiDIFIC ATION GUIDE
SOVAR F AREA t PUT O
WHEN TO USE YOUR w oN�tuwh0 waAH•t O 1
1 M u.a lapwlM>» Wr000A WrprIOHS I anoVw 3P0 1000 +
OF DEHUMIDIFIER e'I rasa AHau Nwd �,wwcnr
w IAOoyC Shaded ArRal n vvew rp.er kkwwr li,rah,1 ww ywnF rw4Y s
r...v rw ese�µl .na raw h seat
b " 11Mieww WWM ra
YIw .1A11 1rw M w Mh p
+ wwwf iw w re . ww.1 Y 1Owr+rec and
c✓w rwwfmwM.a wwn.e�.oaelMeuaa+a ^'
!!! MWf M1Et.iRN 4RM Mtnpf
A Dr'/— wMwO IMwar w w..wun wwy n s Mr+M war. I la pp I r g
ltew poalhenl ^aw slWwaalwh s.«•vwwwe.oaywH
IS AVay Dry
A IyOSHlsnf ,
NOTE ToorthrROnChay with lhraeeetl MYtonhetlipn louse On MOCNDHtAswIO
a Check Ot money poor hq Cash Of MAMSI hyOa out to Central Eari CU,W, '
for W OD.. e,W ~eon to Demure,Electra DMhWufioh GW Mr, 3W C+omDton
—� AVMUe.ChWW14,North L wohna 2EE17 00 hot forget tO mcluM Your MOM ado was
LIMITED ONE YEAR WARRANTY '
Th's wWIWI y-a A.tended to the Consumer and at ms t0 orpti Purchased io the Uniled states,gUIMO woh10 the as '
I`gWu$slates Or thv District Of CPluoi and empbyeo in oruhMry home use
WHAT WE WILL DO ,
11 ypW dMU WIhnfNls`#causeof amanUfscluhng daucl wrthlnpie Ye,r frpn his,data Of"nal puroMas.GeMrN Elf,
will MQWf It without 06hg-t0 YOU to'INIUre dNgoos'S,pY11 and laGnr provided y W rehire!It to bIQ chew,It Up froth Whi Olt— I
ENCIhc WuHwah,s Se YrIti Or Aufhonzed$*Nice Station
1111166.�ffi
ADDITIONAL LIMITED ♦YEAR WARRANTY ON THE SEALED REFRIGERATING
SYSTEM '
Adams,`General Electric Coverage 01 IM Sated rst"gegnnit SYSIem ICOmp ,W
-onnenser.IVMOratp And conhactmg tubing.Sae diagram$Ia pracaa y IM same as „n
Staled tot the Rat of ywr dohumhtdRr,evowl Hill"we yOe have IM aOASS OAMNt Of W�
Faving i1 Apply for An W oltloMl A YeNa The lavishly p1 the Saslad RRIgaRhhg
system is thus lot he,"It,from the date Of OnglMl pumhaae Of IM elhumlORfer,
HOW TO OBTAIN SERVICE
To OpNn seNMe On you'deflumlo,hn,His unit must be oehyersd to Fmf plCked up from any cMhParyaw ey,Se yK.Mly p
.VlMhted Gsnnai ENclnc Semte SHW,h For anVICS-plaase ,ohSolt IM ywhyw Rages Of yOp WCN teMphtow how lory u fhv
EtaclhW APpsahcas Shlall Iiapamng
WHAT IS NOT COVERED
This warranty tlpee not coVn the(eAuR of foUr OWhy",rer J rr V demagW,while m your pUase63�Oq or It the rsNR IS CAused
by"'MISO-Wall VN InClUding INIUR to prOVlde reaBOodote and hKt"ar,m4ntenMts IN NO EVENT SHALL WE SE LIAOLE '
FOR CONSEOIIENTIAL isf A I WS 5aM Mute do rip Nbw IM oct(aWn p um�aOM of of Alaska or eees, no so ma APo re
mp-"t p f PoWtO h may not apply to y0U timethis the Ca y epos or Apply m the States a1 AMak1 Or HAway.nor fO IM COm
mOnwaNth Of Puehp p�00,IM Virgin(61MM.GVam,!M CeM12One p Amnlcan Semoe
Th�f wafrenty g+veA you 6pKifK 1pNrlgAlS"IrQumRy Nso narepMrrghls whichvery,flOmslAte lolls, '
tIE NEItAL ELECTRIC COMPANY '
130` 91" 11 r•r..F • BRIDGEPORT CONNECTICUT 051502
" "" GENERAL ► ELECTRIC
WARRANTY
02425SEochxSIIMI Pq IIW.&6Pn ie]0e Ph.. 6696230
Equipment, apparatus, accessories, and parts furnished
hereunder are guaranteed by the Company to be well made, of
good material, and in a we rkmanlike manner. if any guaranteed
part thereof fails through defect in workmanship or material
' and specific written notice of such failure is given to the
Company within one year from the date of shipment thereof, the
tCompany will exchange free of charge any such guaranteed part
which the Company's engineers or experts determine so to have
failed bectL.Se of defective workmanship or materials in the
manufacture thereof. Repairs or alterations shall not be made
at the Company's expense except upon express written authority
in the particular case. Parts claimed to be defective must be
returned to the Company if the Company so requests. The Company
shall furnish replacement parts for any component proved defec-
tive, whether the Company's or anoth,:r manufacturer's during
Wthe guarantee period with the exception of those items which
are normally consumed in service such as light bulbs, oil,
grease, seals, packing, etc. All liabilities of the Company
tunder all guaranties or warranties whatsoever, whether express
or implied, are strictly limited to that assumed under the
1 foregoinq Guaranty and the Company shall in no event be liable
' for any actual or alleged damages, either direct or consequen-
tial, whether it results from or arises out of defects in design
tor manufacture, delays in delivery or replacement, or otherwise.
t
1
1 / .
J ' �1EggEmRI G PATA
a POSAL
1
This proposal has been prepared specifically
for ..
APARTMENT F P:16LIC 0.'i"nAS
iITV OF ctNTPN
1 `
i^UIP6IENT, MC.
by KATOLIGHT CORPORATION. It contains all the
1 necessary literature, drawings and component
information for the following equipment...
■ _. _.,
■ ,I; ?k+dci P}>fRH4, 35 +;u', .$ ;F
440 volt, 3 Ph"e, IY MAt. 60
I800 RPM, ievotving Sietd type.
Katttiglnt Oieut Engine Beneutem
Unit.
KATOUGHT CORPORATION
1 32DI THIRD AVENUE,MANKATO.MN MI PHONE, ISM 625-7973 TELEX. 79-0787
I
f
ENCLOSURES
1. N4cuption 03 The Equ.ipnent We ProFxae To %Pptu.
Fotm 35H47989, Cat,1 4ht Neaet Edam# (.enCtatur Set.
&u'ietin N-6197, kLk.hAy fngine Conttot.
Drasacn4 $19-982-2. Katot.yht VIiAbtq 0iagtar.
5. Fow f-239, fxide Battery SPec.ibica.tAOna.
' 6. Utut in4 204-44, Battery Rack.
1, univcuat Engine Stock (Ware, Ptehc.atet.
8. Buttetin 1330-8. Sargeaa-Manni.nq !1u66ten.
9, Oruuin4 204-118-1, Neavy 0at4i Ftex Cmwectet.
10, Vta,,inq 100-460-AK-1, Engine Generator Vameeawwt.
1 !1. Fey m KLTR-681, Katoti4ht Trait°r.
12. Vrwecnq 204-338-3, 3000 Lb. Trailer.
73, Uaaon Pad Tope Vibration Dampnetb.
' Fran KLW-715, Katotight One Veal Limited Warrantll.
1
e
.'i:a ej rcz .gay:m:nt ev pulpoee to
aupF+ty jot the 0epxxttment v6 Pubtx.c Wvlks - C4.tu cl Renton in
conneeti.on with Bett's Rung 6 Equipment, Inc.
MOOEt 035FRN4 KARtUMT DIESEL EWlVE CFVERATOR SET
GEMERATEX: 35 KM, .1 PF, 440 vctt, 3 phase, It wire, 60 HZ, 1310
RPN, u•vob Ong 6cetd type with amntt464uet wiadl.nga and d4wt
comme+ted vu"heeea exciter, Madet KCR-160 va:,tage te0ulatc.,
tewW.a&,e u4e pe.t REAP MCI-22.40, ca,,eaC.tal PF Ah !c'
aingte be .tang &Lyle, danect connected to tic e,ya. a !fitw%t l
thAough t axmi-6ttxible coupt4aq.
ENGINE: White./Htiteeutee lk+det D2300, 4 c{Icte, 4 cyt.inden, unit mounted
aad.4atot Booted with ban guattd with a 4 x 4.5-ixch bore and attoke and
a 226 cubic inch "placement devetopinq a 61.5 BHP at 1100 RPM.
t Engine equipped 6oA operation on No. 2 dieaet Suet and complete
with att neceaaan.y ace"wita to •include the 6ottowinq: 2 volt DC
atantinq with charging attetnatot ami tegtttator; inattemtent panel
w4-th oit pteasune gauge, water temr"atute gauge and batttty clat;le
Ate amnetei; and a standatd mechankcat governat with 3-51 tegutation.
GENERATOR CONTROL PANEL: Cenetatv4-vttAat.4oa mounted and to contain
the 6ottdwing: AC vottmetm, 3'e-inch, 29 aceaAaey, AC ammtteA,
3't-inch, 21 accutacy, 6tequeney motet-reed type, voltage adju6tinq
theostat 1"1 •51 tequtation, 12 volt VC panel tcghta and aw4tch,
and a 50 amp, 3 POU mainline ciAcuct breakeA. The COMCAol panel
&'ill. be Auin4.ahed as a romplete unit wti,th all ixtennat wixi.ng and
connectiana ut place and with eteatlx marked terminab boa the
' connection rA extern( (cads.
ENGINE CONTROL: Murphy 117 saSctu ahutdotona Sot high taxtet tempe+atute,
low ,44 pteeaute and ovetspecd (manual tesetl.
STARTING SYSTE1r Ex4de Ttn.,t 24, 54 amp,hoat lead-acid 12 vott VC battevx
with unit mounted battery tack and cable.&; uni.veuat Modet UN-10-6,
1000 wall, 120 volt, single t4mee engine block Iwttet) pAeheatet with
5qT thetmo6tat.
EXHAUST SYSTEM: &Agws-Manning alodet WA-2-t mu66ter with side inlet;
' taincap; 2-inch heavy duto 6texibte ethau&t wnnectot.
HtWMG: Cwtomet Kiwthe"coA houscnq with 14 gauge theetmetal. w4.th
' expanded openings, hinted doors with locking tatchea keyed alike.
TRAILER: Katolight k1odel 3000TI tta•iier with a 30 gattrn Suet tank
(mounted on tta4tcr; w4th •direct tezuttea Suet gauge.
MISCILLAVEOUS: Flexible. Sati lxrt connectoos, ttaitet mounted
Crowe H01d6 50 cable and 2 plugs AP?10417 and 1 Aeceptacte AREA,0426,
Ole Year Katotcght Limited MaAtatty, &&Adatd comneAew testa, an!
12) eomPt"t iota 06 in&trneL40n6 Sox the 4neta1tatiO4, opeAati:n
and mwAtemanee eA all equipment desctibed herein.
' :vo isauar a ai' this suLnuttaf bt<c.hute doe6 wt initiate the deNvctn
schedu a quoted. The defevew wnedute quoted witif begin cntcy a{tea
puoul apptouaf o the submstted mateuat and the approved 6ubmittat
' bwchuae has Nlen tetucncd to and tecef.ved bu the Katotirht Corplatiun.
otdo ar eentnaet wiU be accepted until the Ka oroht Cotm ration
has teeesvtd adequate ekedit in(,otmatod and cteilunce oS the aceeunt
.s c'mpteted by out compttottet.
6K M The Katviqht Cotp,uttice tequio4 arutten engineer's apptvvat
' and ptoduction weaae bu Septtmbea 1, 1981 (60 daw a6ttt engineering
data anbaLission dates. due to e6cafatiaq emponent coats it mau be
nem soul to adjust pricing iA appaovat exteni6 bcuond these 60 daus.
' KATOLJGLT CURPORA77011
IUL9 1. 1961
CARL BUHR
INDUSTRIAL SALES M14ACIR
CEO stt,
1
i ""101 KATO LI G HT Diesel 35 KW
ENGINE GENERATOR SETS 60 Hz
'" 29 KW
50 Hz
t .
t Model Selection/Rating Chart
STANDQYRATINGSQCHARACTERISTICS STAVDRY RATINGS\CNARACTLPoST>CS
INOML ROD --- --
060He KIN RPM T•YOLTS KVAV PHASE WIRE 9100W KW—PPM •VOLTS KVAPIPNAOE I WM5
ROF
t D35FRHi 35 1800 '277i880 63 T5'. 12 928FRH5 29 1500 220iWQ 3Q.26 3 12
5TFPH4 JIS I MG 1120MR1 4316 3 '2 029FPH5 29 15GO 11019( 36.25 3 1 12
t General Specifications
ENGINE GENERATOR
TYPE-. xgma Mutr hprMer.NarvrlRv aMrwten TYPE R,HPPP N F NC 81. 1 H Yd creu+mcv F vortn
ASPIMTKNi.CFM tln.hrc1105iQ1,516'80 H: S51A15'aYi"+r CONSTRtICTON A'rW4 RlR VN NfWlaaq Gxrx Gnmuaf
HP,IKWI' fit SHSBfwllgU 0.PM 52gt{pli tb(p RlM
REGULATION. Siwr RquWgr Ma tone 7ti i ,nvA Mrh AN
i f CYCLE ! CYLINDER a k 8ULATIDN ClvAF IEtMav Vwva IMP N'14eHl,
QORE 1iv++)441011 STROKE e.'<m is•iil tl' CONNFCTIt1N WYE qr OELTA
PISTON DtSIULCSMEHT ,,,lU,tI 1264371 AMp1EN1 TEMPERATURE. 40"C
i ! 9µEP v '-A,
f UFL CWJ5INMTIPN , 3 t":+
t Installation Facts
EtMENSION�i WEfgnT _ - _. Qo 1b("wl QQwQ
L nYth +„ re 1f08! 7Q 641
wMtn ,n.{cm 1 se r'll 5 1Fs1
t 140h1 o,.irvnl 45 nfa A51NN
LPoD NIN
Ud Sumu 5K LLit! " 2 IT,81
i 3xEn Wme a�,Yns r yrl x l l t, 2 t
IEAY/iWl ,rvfl.(KlEr,gmr..11cAat WNF lrltem Anil mt-HmriatA CNRoIv yHl.h,li all, ♦ 1ill151
.._...
lltq tma 4501
G W Yg1M.a at StrcL Tkw{mM+tk. CFm ba'lu..-, 30E 1 tab! ! 301 11451
i __ AMumun e0Pwa0H 5NK n+aamr rW imm Half 35 t8m, 35 t0001
•,—_ of MC'.... ` -....•__ _ _._-_. _..__ 120 1
491 120 Ift AmSwnt CpMe h W Al RMRPVN
wumvm rtlgv meH vvNH Rm.Rro an a+t,ewi sMe al me rWirtn. m,H2O rmm.H2Ot Et t156i .f1 t132
i rlu_,_�� CtWry Nergr,+a jacket rNinr_ �ah{Wt1 QTVMtKW1 1 1.1�. 1 S!
�ARTiNQ 0YQ1EM
81rCKic 024,Nrwli._..r.
QNMry rrgmmwMRat IAmP Kt.t Mtn+mu_m CMYMsn+s W R t 1X 20 C!.`�" y_� 5A
AM RRINNw�MtN7t.
Mr 11aw rAq rPry w RagirCAr pPPIMI war�CFM IY,1 fYt,l 7,200 f , 001 0 1 Q.KDp i7.072!
Air Kqw raga tl br MmN EKpkam{ or RemAU Rrlatrx CFM U F.ifK.l 1253 r 1 0QE1 I,QM Rl11
tilts+Ma at.waHd twat. 0TtlM(KWl Sf{ ItU Q75 /111E1
i 'MMi w�ipw FrKNDir. UPtowo."AC
An rmnm>Fv ar lOpp m+.i305mi Nnf l,9gF It9'Ct,rnbm+f
F ann 3>1.ee 1)
Drawings for 35H4 1
lc 1
F
e
1 1
-- D. us tM.Iwre eanw,Ponl far lm,ellatnn parpPMs,int-wAt fecr.1 fm 4es.0ea Aen.,liaarawlnas 1
Design 8 Performance Standard Equipment Optional Accessories 1
11111Katobght Generator mar ifee. Waste Engine -02� especial V011agas up to 600 Volts
cured to NEMA MG 1 22.40 and
CSA Surk srds. A.C.Generator �Fregbancy' 50- 400 HF.
Fuel Punt, a.Speclal anay of tempMalure ilea
11111ITeiephont, Influence Facia is MPtimary Fuel Filter (500C,600C, 700C,B00C. 1050C
well within NEMA s.a,dards and 13MC1 Generators available, 1
Lobe,Oil Coculatmg Pump I meeting NEMA MGl 22.84 sonst
Wave Form Devhtlon Factor is no
WWI Flow Lube Oil Filter i Lads.
more than 5%,well within NEMA Miackirt Water Circulating Pump 11111CURom design. control systems 1
standards. �Thermoxtal - Special metenng - Bosun, -
Switch gear.
Harmonic Content Is 3% man. WA,Filter I 111111 a 17ov rn,-g with Electronic
mum. MEwhaust Manifold systalns,1111l 1
612 Volt Electric Starting Motor. SCoci Remote rad,gorlho,
Volage Regulation ._ Stallard Solenoid and Switch wail tank -- Heat exchangers -
VURM reg,datom will keep vohage City water, 1
Within 2%ot rated w,t'. 012 Volt Battery Charging Alterr
nator,and O.C.Ammeter Fuel systems - Pumps - Valves
Tanks - Switches.
Engine end generator control,
ed �G11 Pressure Alan., Temperature 1
ale designed and manufactured Gauges 11118attenes - Lead acid -- Lead
-
by Katolight 111111Ganeretor Terminal Be. calcium Nickel cadmllRn.
�EnfAosures Weather tessstant -
Rax1easable ball bean RGoverrgr - Mechanical 3 to 5b 1
09s are used Thermal insulated -Soumt atteo-
for Can sent over 50 KW. Wabneated Sleet Subbase bated.
■Custom depgned trailer Inourl
Mann'.I and SpeOIhW11Cn May Change Wit',out NotrO; PLEASE CONTACT YOUR KATOIIOHT REMESENTATIVf 1
KATOL CORPORAYlON
3201 Third d Ave
P.O.box 3229
M.nkam,Minnesota 56001
Phone 15071 625-7973
Telex; 2M767 FORCOMPLETF APPLICATIONINFORMAIIONON 1
Pnntor m U S A THIS FOUIPMENT
TATTLETALES' MURPHY
S MAGNETIC SWITCHES -
BULLeTIN NO. M-6797
Manually Reset Relay
NERVE CENTERS
for MURPHY SWICHGAGE ` l
Control and Protection Systems 113070�
Available as INDICATING or NON INDICATING
manually reset Magnetic Switches.Used extensively to ground magnetos: energize Mo
relays; actuate valves: break holding circuits:
and indicate cause of shutdown.
Don't lose valuable production time to find the cause of engine shutdown, Operators whose
equipment is protected by Murphy TATTLETALE'Switches simply look at Instrument panel to
see which red button indicates trouble. The TATTLETALE tells you exactly what shut the unit
down. You merely correct the situation, reset the TATTLETALE'pushbutton, and start again.
MAGNETO ENGINES: 61cwnd3 from are to six magn10% SIMPLE INSTALLATION: Murphy MaBrsetic Switches may
mal,u tly aid pmvenm m,mrt L-om flywheel inertia.SWICH he easily added to any control system with just A few staple
G.AGE:A Senior compictes a circuit through the coal to trip ..,in, <h.,i en new I,mois orduW from the factory
the tnsgnai switch and p.utid the myncw or NOW, an the, ace uou11Y i - cpmaled into )our smndatd control
alarm mlq.The MAgmuc Switch does nix draw any miss DaI 'n,(cast.
SFr T`1I ETyAI EX Pawls yuihiy end
owee mto p unnl Called on to trip. ec a Y
NERVE CENTER THEORY: The but, Murphy SWICH
MTTERY IGNITION ENGINES:When gni switch Sent GAGE was developed to will directlY to the magneto and
yor psmpl°ss arcwt ihrxwgn the magnetic switch wit, n ground it when the SWI(HGAGE pacer `made' with
'mind, ulpA and hreaks the 9mom,ssrewt.T is CAW"ix the adjustable contwt. The N see Center came Into effect
stint down and canmw be gWed umd the mWeic switch -hen due t wide,uses ofSW'ICHGAGESA'wgan 10 encom,
a rest Mali switch will not drain battery after ass hauery tgmnon en4txs.Diesel engines,elect...motors.
'hWdown. etc. The Nave ('curet then became nceass" to cope"
-m for vaun,,, volta,m and funuats that I m
c SWICH
DIESEL ENGINES: A Murphy SV Fuel Vaba It.", coil GAGE was required m Wdmoi. As a resuh ,air Saxtc
is roved thratah in' magnetic swiWin when in, magnetic IF is canp.tible to an, prune mswer and will
switch n actuated by a SWICH GAGE Sensor. itimertupu perlorm any JnueJ luncuon by merc1Y select'"the props
the vatic,circuit and close+the fin' valve "uopptng Nerve Center
the"One In, fud '""aeon a
SELECTRONIC !RAIN: As some mytus mar still orim ue Iu
ELECTRIC MOTORS: Upon signal from SWICHGAGEA run wnth orr a more ddas,m marmerm,Murphy hit deselopesl
MApwtn switch trxlw putty,TATTLETALE indicaticw and the W Series.Tho Mats°etic Swath it tied to all masmacm m
wwmS.ahem or+uaW motor controller+budow, mall yuu nuo w,set wTs.n the Lung smumce WTwe a shuWuwn
uxnal is ecci.ed, tt wit" the sto.'eit mats to rycor" the
TATTLETALE FEATURE:All Murphy MaHrwlic Swimhea arc topping L not'.
variable with a b.avin indicating Nature the rest button ACCIDENTAL RESTART IMRlSSIRLA: All Murphy Magog
pups trot when the coil u aenmted. This East o ideal for ,t Sntchn sod TATTLETALES mint be manually reel Moir
rcmwe inmllatixxnx ax the eptmtnr tin tmmNsately detest revert,s pw.ble Thy.mum pm,nm shutdown and pmxett
the malfuncrun by che,klni, TATTLE TAI IS This eI,m man four flwbert th rt:a.
rally loss L11 .aluaFle operauog 4me Im" 11 111-mme
cause of shutlown. SNIPING WEIGHTS: All Stagneuc Switches arc 10 oe
,,,7171�5. I In I or
sNUTOOwN OR AURM: When shaduwo is nut destred, cpgy ,dy_
hthese Mynttc Switches en be wont to beac.ma lights, A NLL I YEAR WARRANTY 1+cArrkd byy ul Mu
wjzrs alums, ere. Murphy SWICHGAGE Panels sue mu,Switches,TAMFTALFS,SWICHGAGFS and Mue
vulable wnh toggle switches whwh can ne N1 for shun ph,matic Camollen Against defective parts Aed"'i '"c"t
down in,alum or sou mtq specify alum hhve shutdown. matnNp
TATTLETALES g MAGNETIC SWITCHES cunt ,
Ur . . l:
tC It wl fe m Vu1 rerx eadd, fetes hr c etETF Ta"LETat' PANELS
popped 0 e. Wl'Tht tA'v TI..�,f B i•''.,�t l �" e'.`r•
Before _ `"•�
tale bull"". T a pot* svvt to tailtes the61uStstart �j
POSihp1. Thr n ttte system M pacn Tattle
et
Docks the Tanktaale latch( off the rHhr Ion set w �g� '� g
Q �1
mat nc a Sl{tf N..AGE• �n the s stpm •• eij
unction r le pn nte• tE).makess <tetectr.able cOntac 0) antl completes with t .. ., .. ..
ma6netD !H '(Pe adN`a. •.••
to 1 thro rgn tl•e TA a ALE c it (F the
P f me r an s•n ;:id grnunAt.E7ALE cal fEf to .
the Same
^Ie 1 pops out" the
� ne
mole«a the ca ® At
uz• c1 sF:Ildown PushbwtmWEAT!r,
C-1aERC,AP: fh
s alefr I ,'onfrlif TAtl "'o 1Mon t .nx
xOO,any
TA
A. B F x natru
at ptt s,tm «roar r
a'fst a
Jxi Ift L'r:C! !tC
D. E ntmorene putt Sam f1.p'.r ea
�'. All Murphy Taft Root ttdp
{ k'fale, .md the tJARnehr Switches
1 ara al ,,, N m eiplo$,O l pe Ml „aces e,tlip:as m0<
• • H 11P to mCosures or m mOd"I" fses which house
'I. t a S 4 m.tches
.. CaSev m 't nCfO3We t� rbullepn r n "Plosion prop(
englneen'rg dept for-, ut''.rtdlpR Or .vote Nlr
bong, 'Irlplete 'I'll"and SpeE IIIf.1
10
Magneto gnrtmn engines "ICA, CI RCUIrS
lblMl eng�M,
9aery�gnq�on engines
Elect,,moron
�UROhy
BwnOMOAp<;
i FRANC]•ax S"R"
W.AN MURP aA B /�
a Bo 411, 111/A MAN
INC.
O ' ..w.. ,I�BA. ON,A e4143 918.6B7-J6B0
uutF Brn tliv, ' �rs.f.� 1
�"arE+Al!'at6tY •witch
- r_ Y1, [.OIG I VO,VYHi;y I I I � I I I I 1
MOILr�OQO) :NOIIOp■ � Y � • [ N
ml I
r wiw 1 9 �G
ij
., on
i 4
."v,;�1'.s 4 l'iYi � �nxx>yG Ga ox1w`K•
' BATTERY SPECIFICATIONS J £xiDe
' 91ap � 9A90i0 ` le1NM ►YWY•q ANwN Nerµia ONM BiwanNsallrMa] MIEIM1r M14b. e11N4
9s 9190 ir94! At9H 6•N � CNI 1e051A_ 9EM-T -._.1 M YF�
' - MAINTENANCE FREE-12 VOLT• _
RC.W 15 360 It I 9 _61Y. a5l 369 216 A9
Ytf 4tiF 68 300 53 9 91, 01.K 691 W4 189 6A
_ - -
3.11E 89 280 A6 9 Illy. 6+Y,. 6yn 3xl 189 S.t
ed9► IS 720
__40 1 9 It. LL
' 6Yn 3I1 209 AO
22NF 1.11M• 59 xx5 45 9 _ et•, 511 My 31.E2�.1 3.5
_ iK '-fa0 90 53 EON - -b14y NO 26.6 8.2
Oa6 - lU1 �!0 _-� tl IOW 8`Yn 9 a/6 T72 5.9
2A/ }N_ 69 480 9 101 6'1W b�_ 36H 2�.; 6.3_
220 ) 10M 335 t)9 6.2
r'- AC.Mf 1{6 _ aap 90_ 13 ION. 6'y,� 6 tih W 0 26.8 6
20F = -K 360 Ia - 1t 01 6'W 9 A18 59 12 _
�18F ob 2-13
53 9 10 v � h� � p++Tm M9 �7 fl9
141Ef A6 2?0 p 7 1011 9 335 t99 6J
A 21G22 1 5q5 95 ._ -.5._ lxqu B+Yy 53.0 35.a 7.0
_-.. .`_
' 27 4!i 118 _ iat' 90 l7 12. - _9 a9.a 30 9 7.3
�__ i1/ 107 7a5 74 11 12YN 9 fe2 26.6 10
IIC37i _ $3 _ 535 95 i5
1 27F Ia"I7c v 1J 12°M 9 „ A90 309 7.]
12O WO _80, -
1 J 27F 10T 7a5 t is 11 1S+a. A82 LOB
11 ID t tN5 •42 6
29NF 3-29NF' 60 700 5_6 I -
1 3EE ncE42 30 BD_ _
ax �Ga] N-- _370 50 f3___ 8'71. 6 bap 301 '3a 31
' 6!2 6i 325 IS it 9y, 6a 6Yv,- 7 171 38�
1F` OD 1J0' g0' -' 305 60 9 13Y 6 6 v a i 2pe 65-
)x T 412 M 300 53 9 9•.`
l0.74 _... 1m _. '� 90 t 13 10- 0% e_NIO f40 208 p2__
' la 4fO 101 3O0 7i 11-„ t0y. '.Y+ eW0 at 6 t]2 59 _
3.70 -- so - 305 eo j 9 10Y+1 .tl Yn eN0 373 271 62_,_
90 13 12+ 6yn eYb a90 114 76
-71 RC 71 93 SM 60 1? _- 66a 6 Yn a u^ 335 -n
32 A x03 U
t (, 5-71 •9 315 ast 9 OY• -. 6Yn 914 _.
i,21 _ a 2t .5 - 125 ++ 9 pv, 6v BMn_ 324 x03 a9
AUTOMOTIVE TYPES 6- T
371 2A1005 aO .I
2 �32' 1)a 6> 9• ,J72 2 50 _
.. �319L' t it0 _.} �. BW I'YN7 261 _1B5 33
..
FARM TRACI OR 6VOLT
Jir 66 11 _1 tlB T 61n293 _,1i2 <6._
' 1 at 505 1. �20 ti jI 6a 6 'Tlt-Nvs_ 363 25t <7__
20� 29
t9v 5 9= 650150 71
FARM TRACTOR -12'10'_T
t �]E.' +.1tr• SNOWMOBILE,GAR A l _L 105 L61 _�
DEN TRACTOP SMALL ENG hE 1i VOlT
u,F.,6•ine 3�'TF�.�����58 21'"
' 'WL16'131Ia ' - _ J�56 x5
22NF I22NF.10' 1 59 I 2is y"_+.. ._5 +,•„ I J13 2J1 75
j -Ty-. MARINE - 17 VOLT "-
' x1- SW7a'121/51 0 360 I`_1��_1 ttN B Iy 10�a72 310� 50
1 1NAN CYCLE-12 VOLT M _
' _ , 66Yyn T1O0 5S0Ei 3520e b770A0' w T
21- ' N 130 1�.
Na" �
E=TRIC VEHICLE 6 VOLT
410901'b p F.
iS AtNN 9t L25Y _._.__
t 1YJ9•Id91 � PoAvq M. idea 19 10N 7Yu t+"y 60.2 We IS_
FGC,2 lY 1-jij- - 106,Avs MwNe , _ i9 10b_ "-IVn _1',b 65.5 u6 9B
!11.3'6 75 A.p MNY1M19 ION / tPy 602 A06
11>O++wnf.eM eNN+e.®plpw oa e.NY>le Iw er M.qN Ncvo. A LyerNtt.06-MtFl.nun . 11>M+nx+ti Nst
O QyN vinl N•r> >OVY CM. ' •N'•N YM'uNN'N.vrq ONIIV W s7•NrnM b NN MI IM wrtlG N
']I YNINa-N.nylNlvN nM MM�N .N wrr.ny r,Mw11N M<10 Ntl NNN an Oi[NiMil<N>mM W
()f 1yq pagnNian 11-WnNN Iaq.+.TN.n.-. pn 11 JM M!N'nlnN pONf,nal M rN.awrY
l-MnMN R+Ytv11.m•.nNM VN •NM YI.nIN.nq>rM. •nMiMNI WN On,
a16N11 nrnvl vMM NYVON .N'1'ri b M4M I an M(791
t91 CMMM>wn qN+'nr Y(pe MN NW gnnNtynf
KI {anzw hzl•rw. MD.1M d1.14 AaE- (Mya, ,
Eiaa9 40N7 8+aa[61 4K•14rAall MW M C4wz ,RM PNaa�•A41dNM hatla
EA im OWN1 410"i
EXTRA CAPACITY COMMERCIAL-12 VOLT
24 !C•M• 95 J35__ 6p ,1 7370 NR EECC'.3t7O•NR'•- 129f01 3S9p05 p6J0 78'N
O 13` 456560 ]A6150 6e0tPG IOW6 8
TRUCK-TRACTOR,DIESEL-6 VOLT ,
f T4• t53 450 105 TS P P • 46
4 T4• i25 590 14p 1B P PG 1S, BY• {r, 326 Jt0 76
272 680 I8s tl P P[', -i ii.T.v Ta'T
MAINTENANCE FREE COMMERCIAL-6 VOLT A --�
2 C0143 _ 216 Sf5 t15 19 P R 10`. 6ryy p+n 427 299 5.1
J COI4{Xr347
550 u5 19 P RG 11zyn 8'M Bb 50.0 335 6.1
4 HEP20 180 29 P R 12% "% 9! � 56.9 41 7 865 166 2J P R /2T. 6", 9 502 34450 M•W 820 190 27 R -R 134. ry„ 9Y. 83 427 61
]0 COY-7D 976 2Jp Jl R R 16?. Iy� 9 Bp.3 49.1
MAINTENANCE FREE COMMERCIAL-12 VOLT e ,
21 COY•_37 _ t1p q5 8B t6 P P 12;_v 6'4. Bayn 626 35.8 7.0
�21R COM.=1i t:1p_ 436 69 t617`Mz +yzr 526 35.6 70
30H CYM-S{II 30 380 43 _ +3 �Is f 13h 6'W BY• 580 406 72
31 C08NID(U _150 _625_ 45 R R E q Bz%, Br• 59.3 4t3
COM4tE(1) 150 625 95 n F E 13 6+yN 9+n 586 40B
40 C0141DIt) 319 76G 1-" r 25 - R A 20a. Bi 944 119.E p59 t3.2
�{80 COMDIS) 409 1 935 t ---' -� R - pp+. 11 9h tie0 1040 18.2
40 �04017) _ 1 E1. 9N 1+53 Bti 13.2
8J r0 a 21 t 9`3 'a15 99.5 162
n" •' n Men acK•Z00'OW 4.ze w l.
1 P ,.• B:'u"� B 1 ..:bV ae na.e .re .. a rro NrV n Is u0 ro 1W 04p m.N. unep normY
Too
0 tl -M 0 W dp X p ontl 4•n• 11KLoyU a.oYK 0•d ( •ne pur lelpe.
61 • P-RiYD oPY1 M.P-R Lb YepurRe aMr•K+r P09.frpD mess W 1
2 rtronllri 01.fnKl.
IYl blpn•br p..Sybpeq PG-pySMo a 41 CUT on,E- nvvl .ore eree<omq hr9
PG'RuIY hut'.eM(ila.t p•t•I.n:{Y.1,•-T••On.E-Enralope
!ar Tnredeee w.z
rar stand4r4 SA[PoP
TERMINAL LAYOUTS
'�nrd55 011fe•w se spell ee commen r -�
czar Ivy.Wilms are lomreeee wnN O (3 O ,,{y7{((..�y,,, 1 C> O'
Eaare can
t0 "SIS30"1 1 at or llTel.,
vyw II `, ,
rs can thy I'll-"
41 WOdhe,, O O O "RRl -I � �� C"Ii costr 6pec.di laY t w flomal c nen
zeay DN!DYQeree al aearppnat cost It LAYOUT NO,298 � LAYOUT NO.SN
SJvh a tay'.1 r5 regW,Otl 'W'N On CAST LEAP NSIT NUT
YW,D,ae,by nuTpN Au.r4pl onlp.MdD AvauMlt n ,10
So•z:y ,'Mr q-Mwu.•mar •ne 90
ESB BRANDS INC ESB INCORPORATED P 0 BOX 6949 CLEVELAND OH 44101 216-861.7+Os '
r
i
i B
7
p1F
2 REOD
II1 MATERIAL 14 C.A.
7 X* ANGLE
10#
132- E AAn
�� \mil
23
127} K AT O L I G N T CORPORATION MANKATO,MKNNE90TA
SCALE f DATE ASSEMBLY OR PART NO. 1
NONE I{ 11-5-59 204- 44 BATTERY RACK
DESMWTION NAT-54-N-243
GEMCO ELECTRIC HEATERS
' THERMOSTAT CONTROLLED
Gemco Engine Heafert an designed for all night use on botn
smell or large pmsenger cars old light Nuc Th Es e lo-ger units may be used for I to 2 hour worm-up periods.
G.mce u A t00 Walk 115 VOILA
aOp.A eaa WerN IIS VeIN
em Gco Vaa A M WaNt IIS Ve!q
3t Gemco Heaters are Mermostotic0h controlled 10 protect the
Now-wit—� heater from burning out if circulation }Hough the unit is re.
slricfed.
VbNIVERSAL ELECTRIC HEATERS
THERMOSTAT CONTROLLED
Unwersaf Electnc Hearers may be
warm-Up periods on passenger cars ' to I hour
melt motors. Heaters may also cL or dl: -'ght NejywequiP
e Ie
fear of overheating+
m l
'UN15-e ISUO µlet} IIS Yaltt
UN Ile )50 µ.". 115 V.,
'UN-11-M 115a µ.la 115 va'UM so! a000 Wwn 115 V"N
Adequate
n. YNI mu .! eecjoro
CAUTION. Adequate wnmg must he promded for rile
UH-22-M--2250-watt heater and the UH 30 M_
- 3000.weft heater.
' UH r.-dels are equipped with a thermottaticallY controlled dfe SAitch to prevent overh..m,mq
tq
UNIVERSAL GAS BURING HEATERS
Universal Gas Burning Heaters we for locations .here russ, elec-
t hlcity is nor available. Can be used for quid vrorm-ups or oIl night we on t tractors and heavy equipnI Will burn
Propane, butane Hama. or natural gat. Adjustable for high or low
I'G S1-E I500a BTU CNNI
IIG-15-E 1000 ETU Omvur
Hmlmum I.N..... w. One gollae ee.l.m
' hear
Nar r.cemm.nd.d le...dev w..t
UNIVERSAL OIL BURNING HEATERS
Universal Oil fluming Heaters will bum stove oil, kerosene o,
light weigh}diesel fuel. Adjustable far high or low Home. For
I — quid worm-u
equipment. p or all night use on trust, heavy
Tractors old hea
OGSLE . 15u00 BTU orre.r
1* Mm=m.m fud cemumeKe..On.gellee or,it.
No .
Nor^r.tomm..d.d{m Lace•ut..
t
EASY TO INSTALL • FITS ANY MAKE MOTOR
INSTRUCTIONS FOR INSTALLING 59T THERMOSTAT
BULLETIN N760329
READ CAREFULLY
The 59T Thermostat may be installed and useo with every electric model Universal or Gemco
Heater 1
The 59T TMmlostat has a ternowatur.,dial which may be set most swtade to your needs Average
setting 110 degrees
To install the thermostat cut in to'he lower heater YMse fariy close to the MOTOR BLOCk are 1
insert the thermostat using two hose Clamps for secunng to the hose
UNIVERSAL ENGINE MEAT UNIVERSAL ENGINE HEATA '
1
= � we 1
THERMOSTAT hooked up v. Wwi with THERMOSTAT. hooked up in saves with engine
engine neater only heater and 02 38 Auxilla.r Pump 1
rump 1
HeAT£R
LINE 1
� vuMP
LINE
CONNECTLINE,NEA/FR 1
WIRE AND PUMP
tIF USED) 1
59T THERMOSTAT wrong.Diagram
With the Thermoslat,h positron,the coolant trom the M-qn of the block which passes IWOugn me thermostat must reach 1
the temperature set on the tlrel before the unit will autorhabca°v Shut oh Upon Coding oown again beiow the lemperatufe
set on the thermostat del the thermostat autom3110ally comes beck On and the coolant again a being heated
OUR GUARANTEE
w.,o�«oiia.w .a.n.wNae«�".an s. UNIVERSAL ENGINE HEATER CO. 1
w L4.n n p .d wn!I;n. wn1M� px.+a.r,.ror t f6i" t 0•9 O BOX 5162
.;rs1.11 nmrM.k.r asrod ror, rx.o..q..ro.ni na roof. :_:x-`:t. WASHINGTON 99205
rogv.rr HurbMx.;gno..b%ti.�4d air wbi«raw � .. . ,. 1
.Ir a ssiawa.
' I BMA SILENCERS
KALE M 1330-8
' APPLICATION
(Axhawg sdtxµcr nx
' ltecgxot anng Cngtnn�
Rotary Blower.
' I Vatuum Rump,
Y
j DESIGN
Burgess snubbing nnnuple prevent% noise
instead of muffling it Gas Ilow Passe%
through an ittangemern of ported tubes and
' a , snubbing chambers wh..th attenuate the
• ,, no,x over a wide urxruenty range.
. f•
CONSTRUCTION
Silencer i, all-%setd,gd tev! uonstrucbon lot
..r expknfon recislant serene Cxterior surfaces
are prime roared Inspection nnenmgs.
mcwnhng brackets and uxnpanfon flanges
�.0 I ate avadahlc at c.Ua charge.
ea . LJ ...
I
„ � � � • � nrvc+t wuf{wvsul
sus e e
Vp
R
d %11
i� -----
In ,'40 il%i %lW£OI%1 MSW 8000
lx.l\\r%x�tl tfbnP fUt%4W R?-Nf41a
IIL D' 'I 1 11
p"'', Kc � � D"A-H I
ml, I
MT V- lil M
I.\:. r
N111 14
r 1• R1 Rl• s!• RR1 R1 NOR Rl• OUR R� RRl R� RRl
EXHAUST FLEX ACCESSORIES STAr1DARE) EXriA` 1 �1
ONLY WHEN SPECIFIED
f
® E= -
SLEEVE CLAMP STEEL FLEX
STANDARD PIPE NIPPLE
---
--- EXHAUSTSIZE q l 8 �- D KLSTOCKNO.
I112 1 2 12 I jr 42616
'rz 12_ 2 4260E
3 Ii 3 1 3 12 3 42609
�B 3rz 3i2 3 -2 - 3 42610
SLOTTED SLEEVE 14 GA. 4 4 4 10 43 42h1I
Fm
0
0 0
0 0
O O KATOLIGHT CORPORATION
.cea
�0 ��N — ( L . ')i 204-218-1 I STEEL FLEX
STANDARD 125*SCREWED FLANGE " ; Sr EL EXHAUST FLEX $TEF NA
r -. �.. 4ry[FIEN �IN♦V
f
qAm EAP dYl. I 1 �
j WN(N 1£UF(D 1`
} 1
1 filED iDrMRydtlY __
'I � OIINf
1 I L �• MELT _. I 1 1 -
tl NFIf
77
r •
Ll DODRy NII'bED WfIM lC(J41N6
IATGM6 I MEYED A4.0
NATOtIQNt COt/OIAT/0M
rp 9Y� yy yE LLL�� 1
J
KATOUGHT
Trailers . . .
� Custom Built,
sa--
Heavy duty trailers 0 AW
for transportation of
engine driven generators.
Standard Features Optional Accessories Available:
on all trailers include fenders. 2M< inch ball hitch. *Towing Ring, 2'S or 3 inch LD., 24 ton rated.
retractable jack stand with foot plate: stop, turn and -Swivel wheel jack stand with 6 inch wheal !steel
running lights with heavy duty SAE trailer connector or pneumatic).
Flog; bras: wheels: safety chains: and Katolght •SIOWLzing outrigger jacks, special wiring harness,
gold finish palm. The trailer chassis is a box type plugs, towing vehicle receptacles and cab can
Of structural steel construction with heavy-gauge hollers.
' bed date and built in bumpers All lights are •Electric brakes (hydraulic or surge)
recessed or guarded for maximum protection with *Fuel tanks, fuel gauges )electrical or mechanical)
adequate visiDiliry. •Power accessory cords and connectors.
• Hub caps, mud deflectors, special paint per
' customer requirements.
-Cable reels, fuel tanks, auxilliary lighting
' Materials and Specification May Change Without Notice.
Carry.
SenM _ a
Rpwa .—_.._ _ gknwsiom Bt 1 Sipe eFMelty Startles T-m
�T4
single axle unit 108E x 72W SOL x 5OW 1.500 Ids. Ad8x 13.4 ply3 3,500Ib.single axle unit 720E x 72W 96L x 50W 2 7751bs. F78 x 14,4 ply
4 'O It, tandem axle unit 130L x 72W 96L x 50W a275 tbs. A 78 x 13,4 ply
5.00OT2 5,000 Ib.single axle unit 136L x 72W 120L x 5OW 4,000 lbs. 7:00 x 15.8 ply
6.00014 6.000 lb.tandem axle unit 144L x 74W 108L x SOW 4.950 tbs. 7:00 x 15,6 ply
7,000T4 7,000 lb.tandem axle unit 162E 74W 126L x SOW 5.8001b, 7:00 x 15,6 ply
10.00OT4 10,000 lb.tandem axle unit 1801 x 86W 132L x 62W 1 8,600 lbs. 7'00 x 15,8 ply
12.000T4 I 12,O00lb,tandem axle unit 204L It 86W 144L x 62W 10'1 lbs. 7:00 is 15.8 ply
Trrlen M dd%,ext aua w Iw eaecw 4W.O,em an arailaal•won raiii
Fwm RLTIIMI
I
KATOLIGHT i
POWER TRAILER
BUILT 1
TOUGH ! ! i
FOR YEARS 1
OF DEPENDABILITY
i
Katollght factory-built trailers assure safe, depend 1
able transport for your KATOLIGHT Power Una
The trailers are custom designed for the weigl" 1
range specified. This will insure excellent trafe,,i
and proper balance, so important in any trade'
application.
The chassis is arc welded of structural stee�
channel and angle iron, a running gear and bedplate
of maximum toughness and rigidity. '
Axles are engineered to carry the loads and
substantial overloads within each classification.
Automotive type timken bearings give years of 1
trouble free use with a minimum of attention
ram,
Y': eyr KATOLIGHT offers bawc trailer capacities of 2000. 1
r' 3000, 4000, 5000, 6000, 7000, 10,000 and 12,000
pounds. all include as standard equipment, fenders.
_,..>• wheels, adequate safety chains, dead stand, rear 1
reflector, license plate bracket and steel towing ring.
1
1
KATOLIGHT CORPORATION For more information contact your nearest 1
3201 Third Avenue Representative, Diswbutor. or Dealer below:
P.O. Box 3229
Mankato, Minnesota 56001
Phone: 1507)625-7973
Telex. 29-0787 ,
.,nIN in U s A
120
91
11
I I
I 1
BALL H 1 l"C H
I I �1 1
is
— 4 GA CRS
-� - 12 GA CRS
8' CHANNEL
KATOLIGNT COIL►ORATIONAp•ldbod!111OfA
�twu overt ,rirr w rAn Hw •�wa
NONE I i1-16-BI 204-338-3 13000LB TRAILER
0 —_ A NA
I OF MASON IT-JOUSTRIES
\':brawn Pads are wed In reduce ooise and •ibntion THE TYPE V Neoprene N'affl, has greater canning
and to ehminate the need fi-r hefting down. The Bar wn capaci" per sgoan inch, ni,teavd holding poaet and .
' figur.oun hardl, elc•At"the machnw m be uwltimd .rid built in wren Arian xd ideno,A rubber grid, arc
in ream tA,e,this low curt m"had orrrementiv.aol,"or molded back m hack for maximum nnbler c.1act area
present,a problem that du,not warrant the use of ether and resistance u, rib collApt or hinging. The intercore
ruble,of •pang ri.nurig,. A, a general rule. paM are mvhces brim w wn pock", I..r gripping amomh .eel
recommended ro diri,.m Mating, for ..me eibratton as.ell as Tough wdaces and also art as dirt and oil dam,
piohlem, in uplxr .wise• en for gtuuml floor and eon at the pet ens ter regardim of N^ the pad is rue The
uinol applcmena. ,yuare vaRlr pattern i, la.td•wt on t,'<,ames to facile
rate cuttmg pad,to size i.. t!e field wumwt the need for
treasuring
V Me there o aA need for bolting or cementing im
next wtallatbm, Typt-x%— Adh"i,e ma, he u,ed for
♦� ♦♦ lectining inwhint,that h.,e rsceptitmalll large honerned
♦ ♦ ♦ ♦ V. fore".The+dhvA.e is alit ueful when rht pad is made
♦,&•!♦♦ •♦♦1♦♦� pan of an assemblem or shipped ne to mu nt"1 hinerr
1+!♦♦♦♦40 .0 Y♦J♦�•• leg,.
40• ♦ • ♦ ♦ ♦ ♦Aip, The V:'aflk Pad U u,ckrd In lwth 40 and HI dum.
�!♦!'►w 40 m"er Neoprene. The high tensile black uock has been
j♦!All,4b♦ • selected for ,, od re,ntAMe and phoic.i sp"ifiotiuro.
♦♦♦
' GdoreJ sucks, Gtunl Rubber Haar, Dunll. Siliwne
♦ or ether of the I.1"toesen .an be futnnhed for special
TYPE W conditions. Prang %ould be dependent on matenal and
NEOPRENE WAFFLE PAD quantety. Standard pads Am 3. 16 thick and may he
' purchn"1 IN a Ali. IN a Ill or m, to size.
u'AIRe Moon" are made by old Mmdeng a type 'W"
' --_ pAd to a satl plate. They Are uud when a machine Ieg
maw e1nN�rt..,,.a.tw w,r. ha,ter still A hearing.,a I.be III,red dirind, on the
e.n�+n.vww pad and there n need for A,tetl load dUtnbuting plate,
j r t STYLE WNW h.,.u so
:r Nnppus, I bah ILL,
mi Inmw. N Mdunp i.
' required.
STYLE VI'ML as he wed
umkr ey pmmu. t d,u dn.d,
h., huilI .n Iwdina t-le.
The"reel nlae i..an,hea•• - ►' i
and I ..h It' u o,N.N'Ad1ld .
h M..w.N
I. . s
STYLE VEST rs rerum-
tnaa ww.'ae w ewe aM ma uo be axis,h. 1 h,eT A.
nwaN,.. t4 "� m.•aeibe 1, ddle.t Lv h,
' tt sr U itl It.nr atullrr bdta
m N ay IN
YI % IIAe I51
b IM 1 In Is1.0
rrpe me Yrn tW leMn mean rtlal
Low dun,mtm,pad,Are preferable for no..,.d
•ihntwn ,^'. nfN, atNs aer
' iadatwn. Select the harder vraww ai,for".in,, or con a0° Na 1 a ss
centramd load,. Pad life n extuvi ed h• light loading the Ua IW A A w
:?AD �i,e • , H
selected dun.ne,er a� � um aro i a e
w tAtl 11W a . w
Pad, may he .ticked w Imrtaa deflection >lultiph ,he A m yrpp0pp i io w
singgle Men mine defl"tion,.Mown by the oumber of Pe;,u W
sed y, y°y I, Iz
to deter the u,erdi deb"nun.
aaN:a.,pt Nr.N wm trN e•ma aa.aN,m rwAlA
rWir[r NNe N tl PwWM"K PN NNa,0 et ,C Mn
aA.s.sN N.w ti naav atl.[nm
NtlMr[N N'✓rqN Wa FM aR trtl,C:gwrr
1p0A Heceptacle Assemblies with AJ Back Box* and Angle Aaapter—
Mating AN Plugs'
Style 1
RecepUclo Spr1.9 Threaeeo Plug, Fasleninq
MUE Door Pal plo. U.1 Cap Lh11 Cable PIa1n LW RIe9f List
DeacllPhoO Sae Cal.v Each Cal c Each CaL= Each Di. Cat. Each Cat.c Each
1 1 ♦REA10210 AREA10234 N3 a5 AREA'027a 875ro 175 APJ10255 APJ10275
2.
2�P`�e 2 1 + 1 7 ARE MJ215 AREA16235 070 AREA'0275 3137510 1$A APJ10257 APJ10277
3.w..1. 1 1 I': AREA10314 AACA10334 45W AREA X7d .875to 1375 APJ10355 APJ10375
3.po" 1 1 1,2 AREA10315 AREA10305 45.55 AREA103J5 t 37610 1 875 APJ10357 AP.110377
4wve.1 t 2 AREA10e15 AREA10435 50A5 AREAlUTS 1 075101375 APJ10e55 APe1005
a-pule) 2 AREAINIE ARFA10406 50 AO AREAIN76 It 375101.875 APJ10457 APJ10477 '
tStyle 2
2 wve.1 1 LA AREA10324 AREA10344 $4855 1 AREAIO3 � 075101375 APJIU365 APJ10305 3-pole 1 1 1+2 AREA10325 AREA103A5 a810 AREA10385 1 37510 1675 APJ10367 APJ10367
3-wee 1 f 1/2 A 1 5 AREAIN45 54,50 AREA1005 1 675fo1.375 APJ10465 APJ
4 4 j 2 REA10a% AREA10Aa6 S175 ggEA1Oc86 1.315 to 1.875 APJIN67 (NP—it0487
' Fyrn{neQ..1:�<aW.9 0>nU A-o.......
in9
I I .P'NI.Rn Inb�.p anp.11n 11.oen
ca0 N aplttl.a
a V m:A".1.a..taupe mrtrn .1 vmvme
P•3
KATOLIGHT
STANDBY POWER SYSTEMS
Warranty
Katolight a vmlufs W fhf orignl At /+n rrh,alr that the product delivered herewith,
so Jar a it hats been rnamifactured,engineered or assembled by Katolight,is free
from defects in material and workmanship, and will lerform muster normal use
' and seiner for a period of me year from dare of shipment from Katolight or
200 hour,of actualerleration,whichever occurs first.
' The liabihti of Katolight under the lia.ranty sjxcified herein shall be limited to
the replacement or repair of the proinct, at the option of Katolighf, without
char!,, Eo-B., mmrk+ta, mouwsota. Ibis Warranty does not obligate Katolight
' to bear de ro r of Libor o.tmnspan,Niuu charges in correction with the repair
or repb-erant of defective products, nor shall it apply to a pro' -t upon which
modifications, relvtfrs ur alterations hare been .male. This Warranty shall apply
oniv when the equipment or product has been properly installed,serviced and
opemtrd under normal canditious. ,, afrordaurr with the instructions proehied
feet th<r specific unit.
' Katolight shall not be liable ,Ion amp chum greater lot arrltianf than the pu'.
pnct of the product,in refired ni which rah dtim is made,and m no,-11
Katolighr be liable feu anY special,t dirn'f or oon..equential damages.
THLR1, ARE NO I_AI+RIcS 11'iRR I"If:.S OTHIiR TH;iA i
.SCRIBED HIiRFf\ AY,NaRR 1'd176S jI ALL OE IM111,111)( R , .
C,RIA111) 1AI)I,R OIL- 1\IIORll ( (O AWki'AAI. COLIC, V
1117 :Of' L1..Wli-14) 10, 1 WiRRA.AI-S Of .VERUI IV-i'Atilli.
' It:1RR.i\IPOp IFI NI_M IOR .1 P IRII(11,IR N"RIC)CI'.
' KATOLIGHT CORPORATION
' 3201 T 40 Avenue P O.Box 3229
Mankato Me»esote r 001
Phone 60P 6257973 Te . 2"787
r t�.
!Y
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IpM1lINd39e
JOB NO (CLIENT
PIPE CLEANED By WEATHER INSPECTOR
LOCATION OF LINE
SECTION LENGTH DIRECTION MEASURED
Sl,,Zl�
MANHOLE NO. PIPE SIZE JOINTPiO�NT T+PE �'aANNOLE NO. ur.
a Iqe JOINI REMARKS Foptpe SbW C REMARKS
SEALFO
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REMARKS
LINE CONDITION LEGEND
Cleanl•ries I -eroaenfro
Crow LI -Lw Inmm�lon
GI. LE -Leal Evnrt.nio�
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Gary's Teie•sean T.V. Inspection anu Repair Revcn
Pro s f elln SI Gatte wA 9pf ae
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J Oe NO (CLIENT -- DATE .
PIPE CLEANED By *EATHER INSPECTOR
LOCATION W LINE
TAr
SECTION LENGTH DIRECTION MEASURED
Loaf M
MANrIOLE NO PIPE 512C JOINT LEND TM PIPE ivPE - �'PF jMANNOLE
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4 SEALEJ
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LINE CONDITION LEGEND
[Ien�e..ess a -Warm P.De
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Manhole. A -Fuu.r No
PT -NOP.d.N T.
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Gary's T*I*-Uan
mloO� T.V. Inspection and Repair Report
�TM�Iu-y%E
JOB NO I CLIENT I DATE
PIPE CLEANED BY WEATHER INSPECTOR
LOCATION Of LINE
SECTION IENGTN DIRECTION IA ASUREO TM
PPS`ro
M4NnOL[ NU PIV{ ( JOINT�ENGT4TP,.PE.TY`P.E/ IOINT TYPE MANHOLE NO, `fi OwFOW+ �M(
/ Towel
idnpe SEALED P£M4Px9 fpRl S� AEM♦RKS
PEMAR,
LINE CONDITION
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11 ]u RIW
JOB NO (CLIENT _--- - DATE --
PIPE CLEANED By 'WEATHER INSPECTOR
LOCATION Of LINE
SECTION LENGTH DIRECTION MEASURED
9'.
YANHOIE NO. PIPF 54E �O�NT LENGTH vwE 1vPE �E MANHOLE NO
3
AWe REMARKS TI f REMARKS
c. '+w SFALEO w>� 5
REMARK:
L INE CONO.T.ON
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Knowles Construatbn Co. Q
P0a �IK.. .\.v�•�yloc 98011 T.V. inspection and Repair Report Taus
JOB NO CLIENT -
DATE
PIPE CLEANED BY WEATHER INSPECTOR
LOCATION Of LINE
SECTION LENGTH - JIRELTION MEASURED
T;ry,;n. v... -0 IT Low,nq
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LINE CONDITION
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cOfat°�len� Co.n Bur E9.Boln T.V. Inspection and Repair Report
P .. .
IR 61 483 d2fW
JOB NO CLIENT DATE
PIPE CLEANEE Uy WEATHER INSPECTOR
LOCATION OR _INE ..
Tn.�—
SECTION LENGTH DIRECTION MEASURED Looa nE
MANHOLE NO PIPE$4F IOINT LENGTH PiPF TYPQ A!N• TVPF (MANHOLE NO.
11. i i llr OM(bM IW•
J 1
f T.a.el
TT
ti,nay JpINLET REMAPKS C>alpe SE LINT REMARKS
SEA J
L ' D' REMaur
LINS CON['-TiON LEGEND
Cl.anena I -BrPaen P.pe
L+K LI -L.M Inrava4...
G'. LE -L.A E.I ManNa:ea P -P¢Wr.N,,
PT - M1enaC�n�Tap
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Knowbos Conatraotion Co.
R.o B,,.Bs.BmnN�.w.u„�g,n,.�u,I T.V. !nzpection and Repair Report
12Rfi1.BJ 2288
JOB NO CLIENT � DATE
PIPE CLEANED BY WEATHER INSPECTOR
LOCATION OF LINE
SECTION IENDTN — DIRECTION MEASURED TA.
loo i�
MANHOLE No PIPE SI1E JpINT LENGTH PIVE TYPE "'VT TVV[ MANHOLE NO. n
/ _ T4wm1
brro.
FouNp IN
SEALED REMARKS �o�are qF.l ETn. REMARKS
,FMAP.1
LINE CONDITION
CManlineu B -BrO.en P. e
LPv LI -l.M InURruwc
Guoe LE -L.N E.nn.n,u.
Rr _won�aw T.w
5 - Stn•:e Lale•r
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TE HNICIAN
o e.. be conetruotloe�°. T.Y. Inspection and Rspalr Report
A) I48Ae 8omnl w,m„e•o.RBOrr
JOB NO CLIENT
DATE
PIPE CLEANED 9Y WEATHER INSPECTOR
LOCATION OF LINE
SECTION LENGTH DIRECTION MEASURED
MPNHULE NO PIDE SIZE JUINT kENG•n PIDF TVPk 1QItil ivpl M—A-bHOLE NO\./{ `��
j - LN Ox�lwn lent
T.P.,:
TTe.
fwrye REMARKS "MW REMARKS
KnIK
I
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LINE CONDITION LEGEND
C4anllnnyy s -&orn O.m
Lr—= LI -Lxl Inriloarmn
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PO B1*6 . �:ll Wal, EEOftee Co. T.V. Inspection and Repair Report
P O ev 69.a en.Weamoav^le
I T161 d69 4168
JOB NO. I CLIENT OATf �4^
+ 1,
PIPE CLEANED By wEAiHER I IBSPECTOR
LOCATION OF LINE .. --_ - --_--_--
SECTIWI LENGTH DIRECTION MEASURED
ow ro
MANraOLE NO PIP{ 9VE IE Ni IENGTN PYPE TYPE JOINT TYPE MANHOLE NO.
`� TrMI
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GO•lope 30INT REMARKS Ems" )E NI REMARKS
SEALED
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Knowles Ceauwetlsn Co. T.V. Inspection and Repair Report
JOB NO I CLIENT DATE
PIPE CLEANED By it WEAT�EH INSPECTOR
LOCATION OF LINE ..
TM
SECTION LENGTH --- DIRECTION MEASURED
x.w
Maw.OIF NO PIPE 5�2E !OwT LENJTw PrPE TYPE (MANHOLE%i'. n
Lv D'n,
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E' er SOiNT REMARKS Kwn qr Sf aLEU REMARKS
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5
U TECHNICIAN
Knwrl"GerAtrueMm Co.
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308 NO CLIENT
DATE
PIPE CLEANED By WEATHER INSPECTOR `
LOCATION OF LINE -
4
SECTION LENGTH DIRECTION MEASURED TM
M ANm;EE NU PIPE SIZE lOiNi Ipva T. opE r... AN HOLE NO. ro
lf• prtlpn rMr
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LINE CONDITION
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KMMAM Cewabuctbe Co.
^0�.69. .II.N... ,-. T.V. Inspection and Repair Report
JOB NO
PIPE CLEANED BY _ _ _ INSPECTOI'
LOCATION OF LINE
SECTION LENGTH -- _ OIREC'.ON MEASURED rM
lunNHOIE NO WFF SIZE J INT LEVGTu nH lva. a. bUN•�iLE �a 1 ���
LEI 0'ar.an Iwr
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KrwelN Oeenru�l l Co. T.Y. Inspection and Repair Report
P O Bon 89•Bomel mstructio t
'.1061�]"tX8
!Oe NO I CLIENT DATE
PIPE CLEANED BY WEATHER I INSPECTOR
� 1
LOCATION OF LINE
SECTION LENGTH - DIRECTION MEASURED
loo fq
MANHOLE NO TIFF Si:f :DINT LENGTH` ff TYPE JGMT i+Ff .MANHOLE NO.
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� `ECHNIGIAN
Knewles Construetlon Co.
P.0 Bo.59.9ovreILW.P. P,-96011 T.V. Inspection and Repair Report
(N61 493-2M
JOB NO CLIENT
DATE
PIPE CLEANED By WEATHER INSPECTOR
LOCATION Of LINE
SECTION LENGTH DIRECTION MEASDREO
MAN..ULF NO PIPF SIZE JD,NT
IMArEH�q/LE NC.
1
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Fo.nape SEALED REMARKS Fr,r�. rJwT
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K *wA"0 wstruotlon Co.
Izosl.•azxee
ivo,l T.V. Inspection and Repair Reportpc r-
JOB NO CLIENT — DATE'"
PIPE CLEANED BY WEATHER INSPECTOR
LOCATION OF LINE
SECTION LEE107HLEN DIRECTION MEASURED
NV LE NO PIPE SIZE QUINT GTH PIPE TYPE ,� Nl TYPE MANnOI.! \,:. L en T
o+
F onlq JOINT
E 1 NCMARRS P, IGINi
SE A OLEO � $E ALEO R[M4RK5
�— REMAR.S
LINE CONDITION LEGEND
CwnlinlM • B.o.e�gPe
bn LI LsA InFhration
LE Lea. aee.
Nmnmar _ I P'l..`=t
/T
R
5
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Kno Construction Co.
Bu.69, T.V. Inspection and Repair Report
vo. se.B�In.Ie w.N��sla,.see„
Izoel 481 zaee
JOB NO. I CLIENT DATE
PIPE CLEANED By WEATHER INSPECTOR
LOCATION Of LINE
T,.
SECTION LENGTH DIRECTION MEASURtD
CIT
q
M4N IAE'+0 PIPE SIZF nINT.LNGTr. II",TYPE, J014T LVPE MANNOIE NO.f InAn ILI
• TTw
Fw�l JOINT SEALED REMARKS Fx�rgp S & En J01PlT- REM4P.5
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NEMgRY�
LANE CONDITION 0 IEND
Gwne.a a -8.0 ^Pa>.
L,�e L/ - Leal r
G,.Oe LE - L.e. t
IT -Pray.0�a it
S
I/ TECHNICIAN
PO 8w .6oa.CaeKrreN�e co. T.V. Inspection and RoFslr Report
JIXSi 48-1:288
JOB NO 1CUEN7 DATE
r
PIPE CLEANED BY wEATw ER INSPECTOR
LOCATION OF LINE
SECTION LENGTH ----
M4h MUlF Ni DIRECTION MEASURED
awE ZC ICNNT ( 4 YrJlF Y( Lo�w��• �
n
m
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P. Lum'rert R. Nelson
D. Mi'ler Jean
R. RouKaton i Alice
D. MonaRban OtitgrrP�.q�v�t�-�_
FROM V14Cf lEERE
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See me
Route and return
4 Prepare response for my signature
'fake appropriate action
Prepare special report
Set up meeting
For you information
File p
REMARKS:
�u,(• �oM�CC`Z�on/ CE7�7^r!y'C.9� .
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*4
Jlil 2 2 196
Richard C. Houghton
Director of Public Works
City of Renton
2100 Mill Ave. South
Renton, Washington 98055
Dear Mr. Houghton:
LID No. 314 - East Valley Road
Sanitary Sewer Plans, Profiles and Specifications
WDOE_Project No. NW 82-550
In accordance with RCW 90.48.110 and WAC 173-240-010 through 180 of the
Department of Ecology, the plan; and specifications for the above project
have been reviewed and are hereby approved.
Upon completion, and prior to the use of the above project or portions
thereof, the attached Completion of Construction Certificate must be
completed by the responsible professional engineer for the project and
returned to this department.
Nothing in this approval shall be construed as satisfying other applicable
federal, state or local statutes, ordinances or regulations.
For additional information, please feel free to contact Mr. Robert J.
Sylvester, District Supervisor for this project.
Sincerely,
Robert K. McCormick
Regional Manager
RKM:RJS:bz
Enclosure
cc: Daniel Dawson - Jones Associates, Inc.
Seattle-King Coanty Health Department
uttr.t
CERTIFICATE OF CONSTRUCTION OF WATER POLLUTION CONTROL FACILITIES
INSTRUCTIONS:
A. Upon completion, and prior to the use of any project or portions thereof, a
professional engineer shall complete and sign this form certifying that the
project was constructed in accordance with the plans and specifications, and
major change orders, approved by the Department of Ecology.
S. If a project is being completed in phased construction, a map shall to attached
showing that portion of the project being certified on the date given below.
Each phase of a project must be certified as it is completed. Addi-ional
certification forms are asailable from the Department of Ecology otfices listed
below.
MAML AND BRIEF DESCRIPTION OF PROJECT SANITARY SEWER SPECIFICATIONS 6 PLAN
FOR I..I.D. F314- EAST VALLEY ROAD. RENTON. (ROBERT B 1Y P
NAME OF OWNER DOE PROJECT NO. 82-50
DATE PROJECT OR
ADDRESS PHASE COMPLETED
CITY STATE 21P DOE PLAN AND
SPECIFICATION
APPROVAL Dt.Tt
I hereby certify I am the project engineer of the above project: that saii project was
inspected by me or my authorized agent and it was co...eructed and completed in accord-
ance with the plans and specifications, and major change orders, approved by the
Department of Ecology and as shown on the owner's "a—built" plans.
Signature of Professional Engineer
Date
SEAL OF ENGINEER
Please return completed Form to the Department of Ecology office checked below.
Southwest Regional Office (? Central Regional Office
Department of Ecology Department of Ecology
7272 Clearwater lane 3601 West Washington
Olympia, Washington 98504 Yakima, Washington 98%3
rl Northwest Regional Office 13 Eastern Regional Office
Department of Ecology Department of Ecolooy
4350 - ICOth Avenue N.E. East 103 Indiana Avenue.
Redmond, Washington 98052 Sps,kane. Washington 99201
ECY 040-2-28
OF RFti -� 9
v z PUBLIC WORKS DEPARTMENT
_ DESIGN/UTILITY ENGINEERING • 235 2631
oMUNICIPAL BUILDING 200 MILL AVE.SO RENTON,WASH.98055
9 b
%
,TEO SE PtC
P
BARBARA Y. SHINPOCH
MAYOR
July 16, 1982
Mr. Mark Veldee, Plan Review Engineer
Environmental Quality
State of Washington
Dept. of Ecology
4350 - 150th Avenue N.E.
Redmond, WA 98052
Subject: L.I.D. 314 - East Valley Road
Sanitary Sewers
WDOE Project No. NW 82-50
Dear Mr. Veldee:
Reference is made to your letter of July 12. 19E2 regarding
the sanitary sewer to be installed in conjunction with L.I .D.
314. Enclosed please find an additional copy of the specifl-
cations per your request and be advised that we will comply
Ath Section 2.41 of the department's revised "Criteria of
�eware Works Design" as it pertains to vertical separation
w,en a domestic water system.
If I an be of any further assistance, please advise.
Ve— truly yours,
Donald G. Monaghan, P.E.
Design Engineer
DGM:jft
Enclosure
July 12, 1982
Donald Monoghan
Design Engineer, Public Works Dept.
City of Renton
200 Mill Avenue South
Renton, Washington 98055
L.I.D. 314 - East Valley Road
Sanitary Sewers
WDOE Project No. NW 82-50
Dear Mr. Monoghan:
This letter is in reference to our telephone conversation of July 12, 1982,
concerning the above project. As discussed, the department will require
the following items prior to the completion of plan review.
1) Construction shall be in compliance with section 2.41 of the
department's revised "Criteria of Sewage Works Design" which
requires that a minimum 36-inch vertical separation shall be
provided at points where the proposed sanitary sewer crosses
under existing or proposed watermains.
If this separation cannot be provided, then construction must
comply with the provisions of section 2.41.
Enclosed is a copy of the revised section 2.41 for your infor-
mation and use. A complete set of revisions may be obtained
by -ontacting Dorothy Milhollin in Olympia (753-6203).
2) Please submit one additional copy of the complete project
specifications.
If you should have anv questions concerning this matter, please contact this
office.
Sincerely
Mark Veldee
Plan Review Engineer
Environmental Quality
MV:mk
Enclosure
Materials used for manhole steps should be highs.;'
corrosion-resistant. The use of galv,nized steel
should be avoided.
2.4 Special Details
2.41 Required Separation Between Water Mains and Sanitary
Sewers [Revised 3/80;
Water mains and sewers should to separated as far as is
reasonable in both the horizontal and vertical directions,
with sewers always lower than water mains.
Parallel Construction: Sewers shall be laid at least 10
feet horizontally from any existing or proposed water main.
This drstanc^ shall be measured edge to edge.
,
Perpendicular Construction: Sewete crossing water mains shall
be laid to provid, a minimum vertical distan�v of 36 inches
below the bottom of the water main.
Exceptions: Certain local conditions may create a situatiol.
where there is no alternative but to install sewer lines at
less than the required separation. In such �rses, more rignd
construction requirements must be me: as spe itied on page 13.
The basic separation requirements apply to scorers of 24-indt
diameter or less; larger sewers may create special hazards
because of flow volumes and joint types. The special con-
struction requirements given are for the normal conditions
found with sewage and water systems. More stringent require-
ments may be necessary in areas of high g.ound water, unstattle
soil conditions, etc.
2.42 Pumpout Facilities at Marinas
a. Pumpout facilities for disposal of sanitary wastes
from boats shall be installed at marinas at the
Lime of iuiLial construction or expansico of facili-
ties, when the following conditions are present:
o The marina is e. sufficient size and design to
serve larger boats with toilets.
o The-e is a lack of adequate pumpout facilities
within a reasonable distance or within a
boating usage area.
o Provision can be made for adequate disposal of
the collected sewage wastes.
Two additional factors that weigh in favor of con-
struction of pumpout facilities are:
o The presence of commercial services such as
gasoline, bait, etc. at the marina.
o Use of the marina by overnight or live-abord
boaters.
32
HATERISENER CLEARANCE AND MATERIAL REQUIREME14TS
C (Added 3/80)
PIPELINE MATERIALS SCHEDULE.
M
Material Alternate
Schedule Materials
I ACP watts .
PVC (Pressure)
CIP or DIP :
rpa 6
11 CIP or DIP
PARALLEL CONSTRUCTION i
IIl VCP
PVC (Sewer) /
CIP or DIP r ��
IV CIP or DIP
Sp .arts
zutt
If a sanitary sewer is to be located within
10 feet of P pressure wster main within any
of the abnve inlicated zones, special con-
struction will required as shown below. PERPENDICULAR CONSTRUCTION
Zone Crrvity Sewer Pressure Sewer
A Material Schedule III with approved Do not locate sewer in this
mechanical compression joints. area.
B Material Schedule It with no joints Same an Zone A.
in zone or Material Schedule I in
steel casing.
C Material Schedule I encased in Material Schedule 11 with no
concrete or saga as Zone B. joints in zone or Material
Schedule I in steel casing.
D Do not locate sewer in this area. Same as Lone A.
E Same as Zone A. Same as Zone C.
1/ Pipe Material Abbreviations: 1/ Mechanical joints are bolted joints
ACP - Asbestos cement pipe or reinforced concrete collars.
PVC - Polyvinyl nhluride pipe Comeression joints are rubber ring
CIP - Cray oast iron pipe or gasket joints.
_ DIP - Ductile iron pipe Steel casing. are 1/4" thick with
VCP - Vitrified clay pipe all voids pressure grouted with
SP - Stee: pipe - ASTM A-120-SCH 40 sand-cement grout.
33
7 Pump and
Equipment
• a ..w...,^fib 4>N "44409:0
Y
0
a
,U".) + �•: ,, i;noakinq Motor Pluq:,._APJ Pluq.;
- i
loft
t
did-
OF R�ti
� T
v
o PUBLIC WORKS DEPARTMENT
DE SIGN iUTiU Ty ENGINESPo N., 0 235-2631
sR MUNICIPAL BUILDING 200 MILL AVE SO. RENTON.WASH.99055
9�9 �Pe
�TEO SE VTE
HARBARA Y. SHINPGCH
MAYOR
July 2, 1982
Mr. Mark Veldee, Plant Rev.ew Engineer
Environmental Quality
Washington Department of Ecology
4350 - 150th Ave N.E.
Redmond, WA 98052
Subject: L.I.D. 314 - East Valley Road
Sanitary Sewer Plan and Profile
'.DOE Project No. NW 82-50
Dear Mr. Veldee:
In response to your letter of June 29ch, 1982, the fullowing comments and
Information is offered, per ycvr request.
I. The Contractor has Indicated he will be using PVC sewer pipe
on the project and his selection of that material will be
approved.
2. In accordance with the State Environmental Act, please find
enclosed a copy of the Final Declaration of Non-Sigrificance.
3, in accordance with the General Provisions, the Standard
Specificati on, for the contract are the Municipal Public
Works Construc,lon Specifications, 1977 Edition, prepared by
the American Public Works Association.
4. The 8 sewer line in question, which drains into the existing
wet well, rath. r than being rerouted, will be connected to the
new wet well and the existing wet well filled with concrete and
gravel and channelled to eirect the flow to the new wet well.
5. Per your request, enclosed is an addition set of plans and
specifications.
If we can be of any further assi:tan.:e, please advise.
Very truly y, j:s,
Donald G. Monag`.an, P.E.
Design Engineer
: Ifr
June 29, 1982
Robert Bray
Public Works Department
City of Renton
Municipal Building
200 Mill Avenue South
Reu Luu, Wa�i�inyi.on iou55
Dear Mr. Bray:
L.I.D. 314 - East Valley Road
Sanitary Sewer Plan and Profile
WDOE Project Na. NW 82-50
The Department will request the fo'lowing information such that the plan review may
be completed.
1. Please specify the proposed sanitary sewer pipe material.
2. As lines greater than 8 inches in diameter have been proposed,
documentation indicating compliance with the State Environmental
Policy Act (SEPA) rust be submitted. Please note the complete
document need not ue submitted, one copy of the cove sheet in-
cluding the name of the proposal and the signatures of r,?spoo-
sible offici is will be adequate.
3. Previous submittals received by this Department for sanitary
sewer construi.tion in the City of Renton have referenced APWA
Standard Sp,.1fications. Please clarify whether these apply to
L.I.D. 314 as the specifications received with the plans do riot
reference APWA,
4. Plc ._ clarify the purpose of the B-inch line between the pro-
posed lift station and the existing lift station to be salvaged.
The specificacions indicate all lines from the existing lift
station shall be plugged and the wet well filled with gravel.
Please submit one additional set of plans and specifications with your resubmittal
such that the plan review procedure may be completed. If you should have any ques-
tions concerning this matter please contact this office.
Sinrere'„
Mark Veldee
Plan Review Engineer
Environmental Quality
MV:il
a - CITY OF RENTON • DEPARTMENT OF ENGINEERING
�1!/ I• MUNICIPAL BUILDING 200 MILL AVE SOUTH. RENTON WA 98055.235-2631
'/ ■`; PROJECT L.I.D. /314_..Get 9allcry Road, FROGRESS PAVMEIII ESTIMATE NO 11 6 Final
GC-034-B7
Contract No COn _t I ratio:. Cjl�-E SRTIC 6ERYICE, INC* C1oa_9 Da+e 2J-84 SheN$ofl�
N 80f9 E.i N-1EV1OUS TOTAL THIS ESTIMATE TOTAL TO DATE
�.•r..plror Uon IUn,t P•,cp Olr Oty '- Oty Amwnt OtY Amwri
No NO
SCHEDULE eJ Sanitary Sew'I
1.1.40 6 inch Dta.e.er Sanitary I I I I
Sorer ripe I L.F. 14.00 419 167.5; 3,015.00� I 167.5 3,015.D0
I.i.40 loch D1..eu. Sanitary I
i
mr e•pe �L.l., It.00 I1a6 h975.0 U,400.00� 1975. 47.400.O0
P
' 3.1.40 15 Inch Ditaet.r Sanitary I -
,Raw' Pipe 'L.F.i 24.00i 1177 1177.0, 32.956,00I I 1177.01 32•056.00-
! 4.I.40 IB inch Dtaaeter Sanitary
Sew, Pipe I L.F. ; 33.0f 1116 0116.01 36.828.00 I 11116.01 36.8mon,
5. AO 8 lnth Durtlle Iron Class 52 1
Force Main . L.T. IO.OQ 123 128.0 2.560.00. 1 1128.0 1 2,560.00'/
6. .40 Extu Depth Trench Exc.v.tlon 1
(12 feet-16 feet) L.F. 2.00 1 992 11893.0 3,786.00' 1893.O1 3.706.30
7.'.40 tank Aun Gravel, c1... 8 I TON 3.50 527 9029.4 31,602.911 I ;9029.4 11,(A2.91
(Trench)
t...40 Pipe Bedding Material I TON 6.00 1467 R68T.55 16,095.30i (268255 16,095.30
9.'.40 ro,.nda ton material :TON 9.50 400 0109.02 Zo.035.69, 2109.O4 20.035.69
10.!.40 S.nlury save, mammals. Basic. 1
46 lath Diawter I L.. 1,400.00 14 20.0 28.00O.00 20.0: 28.ODO.00
11. .40 Extra Depth Sanitary Sewer '
I -
manhola V.F. BO.IM1 53 35.5 2,840.09 35.5E 2,840.00
11. .40 (Connect to Ex ls•Sng manhole a.. I.O00.UO 1 3.0 3,000.00 3.Oi 3.D00,00
L3_40 (San Mary Sewr Lift Station L.S. 104.000.00 L.S. loot' 104,OOO.00, 1100i 104,000.Do
4.1 '.40 Eaergency Pnwr Genln OO
t.T ! L.S. 15,D .OU L.S. 101! 15,000.00 loot I 15.000.00-
15.1.40 �Atlditional Axlt for oenereltp� L.S. 411.70 S. lOM; 411.70 IODi I e11,70�
16. .40 Rela)im 6 Repair to Buritd
Rhone CaOle Conflicting
al th Saver. I L.S. 9.266.58 ! loot' 9,166.5d'. 1001 I 9.266.58'-
17.�.40 Kino CIea,Mrs Side Sertr L.S. loot 1.000.00. loot I 1,000.00
18.! 40 Rainier $ta! kwr I L.S. 800.00 loot B..v.001 11001 I BOO.00
19. .40 Delay Due to Conflict with
Weter+W in L.S. 1,141.86 L.S. 1,141.86 L.S. I 1,141.86
20, .40 Reconstruct Old Net Well L.S. 972.15 L.S. 972.15 L.S. 972.15-
21. ,•0 (Relocate Power at Pura Station L.S. 3,042.90 L.S. 3.6,l-90 I L.S. 3,042.40
19A .40 9epair to S.Y. 16th Street
West of Lind Arc. L.S. 1,495.32 ! L.S. 1,496.32 L.S. 1,495.32E
I
t I I 1
1
I I I I
11 Subtotal li I I ]6C.711.19I 4.538.22 365,N9,41
7. 17,846.27! 18,273.87
Y.S.S.T. .0%Oi � � I 4,195.29 i 4,19519
W.S.S.T. 6.5% I I 5,129 54I 1 S,2I9.59
1 TOTAL SCHEDULE 6-3 I j 387.98t.t9I 4.905.82 392.688.11
Ii
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$
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