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HomeMy WebLinkAboutMA_BATCHFLUX 5015_K_en__030307_7309253100_R00 KROHNE ©KROHNE 7.30925.31.00 07.03.2003 Installation and operating instructions BATCHFLUX 5015 K Compact electromagnetic flowmeters � I I i Please note! / \ Do not open the housing of the BATCHFLUX IFM 5015 K. Danger of contamination with substances likely to destroy the moisture barrier of the electronic equipment(e.g. if CIP or SIP cleaned from the outside). / \ Therefore, please contact your KROHNE Service engineer before you open the housing. I Contents System description 4 Standards and approvals 4 Product liability and warranty 4 Functional description BATCHFLUX IFM 5015 K 5 Part A System installation and start-up 6- 16 1 Installation in the pipeline 6- 11 1.1 Important information 6 1.2 Suggestions for installation 7 1.3 Installation requirements 8-9 1.3.1 Position of flange 9 1.3.2 Example: centering and sealing the primary head 9 1.3.3 Grounding 9 1.4 Installation of the primary head 10 1.4.1 Device description 10 1.4.2 Installation of the IFM 5015 K 10 1.5 Size of connections 11-12 1.5.1 Fastening with tie bolts 11 1.5.2 Fastening with tie bolts(option) 12 2 Electrical connection 13- 14 2.1 Important information 13 2.2 Attachment plugs 13 2.3 Power supply and outputs 14 3 Start-up 15- 16 3.1 Checking for availability 15 3.2 Factory settings 16 Part B IFC 015 signal converter 17-34 4 Operator control of signal converter with the HHT 010 17-27 4.1 Operator control concept 17 4.2 Operating and check elements 18 4.3 Function of keys 18- 19 4.4 Table of settable functions 20-24 4.5 Error messages in measuring mode 25 4.6 Resetting totalizers and deleting error messages, RESET/QUIT menu 26 5 Description of functions 28-35 5.1 Full-scale range Qtoor 28 5.2 Time constant 28 5.3 Low-flow cutoff 28 5.4 Display with HHT 010 29 5.5 Internal electronic totalizer 30 5.6 Current output 1 30 5.7 Pulse output P 30-31 5.8 Status output S (option) 32 5.9 Language 32 5.10 Entry code 33 5.11 Primary head 33 5.12 User-definable unit 34 5.13 F/R mode, forward/reverse flow measurement 35 5.14 Characteristic of outputs 35 2 BATCHFLUX Installation and operating instructions KROHNE Part C Special applications, functional checks, and service 36-42 6 Special applications 36 6.1 RS 232 adapter and KROHNE software(option) 36 6.2 Operation via HHT 010 hand-held terminal (option) 36 7 Functional checks 37-39 7.1 Zero check with signal converter IFC 015 37 7.2 Test of measuring range Q, Fct. 2.1 38 7.3 Hardware information and error status, Fct. 2.2 39 8 Service 40-41 8.1 Important advice for removing the flowmeter from the pipeline—PLEASE NOTE 40 8.2 Removal from the pipe system 40 8.3 Removal of the electronics unit 41 8.4 Restart 41 9 Illustrations of printed circuit boards 42 Part D Technical Data, block diagram and measuring principle 43-49 10 Technical data 43-47 10.1 Flow during filling and fill volume 43 10.2 Flowmeters 43 10.3 Signal converter 44 10.4 Error limits at reference conditions 45 10.5 Dimensions and weights 46-47 10.6 Instrument nameplates 47 11 Block diagram 48 12 Measuring principle 49 Part E Annex 50-52 E1 Index 50-51 E2 Form to accompany returned device 52 Please note! Do not open the housing of the BATCHFLUX IFM 5015 K. Danger of contamination with substances likely to destroy the moisture barrier of the electronic equipment(e.g. if CIP or SIP cleaned from the outside). Therefore, please contact your KROHNE Service engineer before you open the housing. KROHNE Installation and operating instructions BATCHFLUX 3 System description The BATCHFLUX IFM 5015 K compact electromagnetic flowmeter is a precision instrument designed for the linear flow measurement of liquid products. The products need to be electrically conductive: > 5 µS/cm(except for water) >20 µS/cm(for water) The full-scale range Qtoor can be set as a function of the meter size: DN 2.5—40 and /to —1 t/2" Qtooi=0.0015- 15 I/s This is equivalent to a flow velocity of 0.3- 12 m/s. Standards and approvals BATCHFLUX IFM 5015 K with the IFC 015 signal converter meets the EU-EMC Directives and bears the CIE and 3A symbol. The 3A approval accepts only adapters shown in Sect. 1.5. All factories and production sequences are ISO 9001 certified. E m 0 ( E zi� DIN ISO 9001 Product liability and warranty The compact BATCHFLUX IFM 5015 K electromagnetic flowmeter is designed exclusively for measuring the volumetric flowrate of electrically conductive, liquid process products. The compact flowmeter is not suitable for use in hazardous areas. Other flowmeter series are available for such applications. Responsibility as to suitability and intended use of this compact electromagnetic flowmeter rests solely with the operator. Improper installation and operation of the flowmeters(systems)may lead to loss of warranty. In addition, the"General conditions of sale"forming the basis of the purchase contract are applicable. If BATCHFLUX IFM 5015 K flowmeters need to be returned to KROHNE, please note the information given on the last-but-one page of these instructions. KROHNE regret that they cannot repair or check your flowmeter(s)unless these are accompanied by the completed form sheet. 4 BATCHFLUX Installation and operating instructions KROHNE Functional description BATCHFLUX IFM 5015 K The volume to be filled into the container is measured"in line" by means of the electromagnetic flowmetering system. The batch controller closes the filling valve once the preset filling volume has been reached. It is always the preset target volume that is filled into the container. The signal converter converts the measured flowrate signal into volume pulses that are intelligible to the batch controller. For a filling volume of 1000 ml,for example,this could be 10 pulses per ml; in other words, the batch controller switches the valve off after 1000 pulses have been received. The influence of valve closing times and other dynamic factors can be corrected by the adaptive corrector of the batch controller. The use of state-of-the-art microprocessor electronics and the high-speed analog/digital converter also enables changes in the flowrate to be sensed precisely.This technology ensures high reproducibility and long-term stability. Feed tank Start command (pressurized if liquid when container is ready contains CO2) for filling e.g. 10 pulses per ml t Flowmeter BATCHFLUX pulses per volumes Valve valve control signal on LF- off Container t<—filling time tF t bottle, tin, keg, paper or open close plastic container valve valve (pressurized if liquid contains CO2) External communication (preselection, measuring error correction) KROHNE Installation and operating instructions BATCHFLUX 5 1 Part A System installation and start-up 1 Installation in the pipeline 1.1 Important information The following recommendations should be observed to ensure proper functioning of the flowmeter-PLEASE NOTE. Measuring tube must be completed Heat-insulated pipelines: do not insulate filled at all times. flowmeter. Direction of flow: the red arrow on the Zero setting: not required. For checking housing of the primary head must point in purpose, see Section. 7.1, it should be the direction of flow. If for structural possible to set"zero"flow velocity in the reasons the flowmeter can only be installed completely filled measuring tube. Shutoff counter to the direction of flow, the direction valves should therefore be provided either of flow measurement can be downstream or upstream and downstream reprogrammed. of the flowmeter. Stud bolts and nuts: to fit, make sure Ambient temperature there is sufficient room next to the pipe -25°C to+60°C flanges. Process temperature Vibration: support the pipeline on both max. 140 °C sides of the flowmeter.Vibration level to IEC 068-2-34: below 2,2g in the Transport and storage temperature 20-2000 Hz frequency range. -25°C to+60°C Radiant heat: avoid e.g.from hot product Limits imposed by the material used for the tanks, insulate if necessary. measuring tube for process temperature, Avoid strong electromagnetic fields thermal shock limit, pressure and vacuum, see in vicinity of flowmeter. Section 10.2 "Limits". Straight Inlet run>_5 x DN and straight Please note! outlet run>_2 x DN, measured from the electrode axis(DN - meter size). The ceramic measuring tube must not contact metal parts(flange, pipeline).This can destroy Vortex or corkscrew flow: increase the flowmeter! length of inlet and outlet runs or install flow straighteners. Mixing different process liquids: install flowmeter upstream of mixing point or at an adequate distance downstream, minimum of 30 x DN (DN = meter size), otherwise display may be unsteady. Plastic pipes and internally coated metal pipes: grounding rings required, see "Grounding", Section 1.3.3. 6 BATCHFLUX Installation and operating instructions KROHNE 1 1.2 Suggestions for installation To avoid measuring errors due to Pumps air inclusion and vacuum, please Do not install flowmeter on pump suction side observe the following: Highest point of pipe run (Air bubbles collect in measuring tube-faulty measurements!) Open feed or discharge Install meter in low section of pipe Preferred locations open discharge Selecting the installation location Location and position as required, but downpipe electrode axis(X— — — —X (open discharge) + must be approximately horizontal in a horizontal pipe run. Avoid draining or partial filling of the measuring tube. Faulty measurements. Horizontal pipe run Install in slightly descending pipe section to prevent air from collecting, so avoiding faulty measurements and that meter can drain. —_ x--------- _ -(D- _ ---------X Control and shutoff valves: always install behind the flowmeter Direction of flow The red arrow on the primary head housing must point in the flow direction. On high-temperature pipes and where process temperatures exceed 100°C, provide facilities to compensate for longitudinal expansion on heat-up of the pipeline. Use flexible pipe elements(e.g. elbows). KROHNE Installation and operating instructions BATCHFLUX 7 1 1.3 Installation requirements Items supplied with flowmeter Requirements BATCHFLUX IFM 5015 K compact Use in the food industry flowmeter in the version as ordered The IFM 5015 K is specifically suitable for use Installation and operating instructions, in the food and beverage industry or similar as agreed sterile processes. Certificate of system calibration data The IFM 5015 K is steam-resistant and can be (as agreed) pigged. The measuring tube can be SIP or CIP Excluding fitting accessories. Stud bolts, cleaned when in installed condition. During the gaskets, etc.,to be provided by customer. cleaning the meter(s)must be switched off to All operating data and function values maintain the reliability of the unit(s). are factory set according to your order specifications. Operating pressure, type, and space between pipe flanges: see Table. Tighten stud bolts uniformly down to the metal stop in diagonally opposed sequence. See Table for type and number of stud bolts. Install meter vertically or in a slope due to its conical in/outlet. On DN 15 (1/2")and DN 32 (1 t/4"), a BATCHFLUX with straight ceramic tube is available. DIN 2501 ANSI B 16.5 Space between Bolts Max torque and JIS pipe flanges Nm kpm ft x Ibf DN 2.5 1/10 51.8 mm (2.04") 4 x M12 10 1.0 7.2 DN 4 t/$' 51.8 mm (2.04") 4 x M12 10 1.0 7.2 DN 6 1/4'. 51.8 mm (2.04") 4 x M12 10 1.0 7.2 DN 10 3/8, ' 51.8 mm (2.04") 4 x M12 10 1.0 1 7.2 DN 15 '/Z" 51.8 mm (2.04") 4 x M12 10 1.0 7.2 DN 25 1" 58.0 mm (2.28") 4 x M12 10 1.0 7.2 DN 32 1 11/4" 83.0 mm (3.27") 4 xM16 43 4.3 31.0 DN 40 11/2" 83.0 mm (3.27") 4 x M16 43 4.3 31.0 8 BATCHFLUX Installation and operating instructions KROHNE 1 1.3.1 Position of flanges 1.3.3 Grounding Install flowmeter in line with the pipe axis. Pipe flange faces must be parallel to each other, max. allowable deviation: Lmax—Lmin<_ 0.5 mm<_0.02" LF V UO R — F FE FY FRF 1.3.2 Example: centering and sealing the primary head 2 FE Functional ground, wire>4 mm Cu. The primary head is centered between the pipe R Pipeline flanges with the aid of the precise geometric RF Pipe flanges fitting (guide collar on primary head). V Interconnecting wires, bolted to the housing Detail drawings see Sect. 1.5. All flowmeters must be properly grounded. The grounding wire should not transmit any interference voltages. Therefore do not ground any other electrical device simultaneously with this conductor. Grounding is carried out via the functional ground that is connected to the U-clamp terminal (9). See also Section 2"Electrical connection". When connected to functional extra-low voltages, 24 V DC, protective separation (PELV) must be ensured (VDE 0100/VDE 0106 or IEC 364/IEC 536). KROHNE Installation and operating instructions BATCHFLUX 9 1 1.4 Installation of the primary head 1.4.1 Device description 1.4.2 Installation of the IFM 5015 K • Position gaskets(12) in the pipe flanges. 4 • Type and location of gaskets as specified by the manufacturer of the filling machine 10 (see Sect. 1.3.2"Centering of the primary o head"). o�o ® 8 Insert primary head(5)between the pipe o, s flanges(13)in line with the pipe axis. g Q For spacing and location of the pipe 5 0` flanges, see Sect. 1.3"Position of flanges". 11 (� Press pipe flanges against flowmeter. 12 13 14 , Centering ring of pipe flanges must Q snap into place in the guide collar (11)of the primary head. BATCHFLUX IFM 5015 K Insert stud bolts(14)with washers into the 4 Cover, signal converter holes in the pipe flanges. Fit nuts to stud 5 Primary head bolts with lock washer. 8 Connector for power and pulse output Tighten stud bolts and nuts down to the (optionally: and status output) metal stop symmetrically. Check all bolts 9 U-clamp terminal for functional ground after starting up the pipe system, and 10 Fastening screws for cover retighten when any leaks show. 11 Locating collar, primary head Connect ground conductor to U-clamp terminal (9). Accessories from system manufacturer Connect power supply and passive pulse 12 O-ring gasket output to connector plugs (7, 8)on signal 13 Special pipe flange converter housing(4). 14 Stud bolt with lock washer, plain washer and nut See Section 2.2 and 2.3 for details of electrical connection. QTo facilitate servicing of the primary head, please note the following points: It must be possible to shut off the flow through the pipeline upsteam of the primary head (provide shutoff valve), Drain the pipe system before removing the primary head (provide drain valve), Support the pipeline on both sides of the flowmeter when located in a long,freely suspended section to facilitate removal of the primary head. 10 BATCHFLUX Installation and operating instructions KROHNE 1 1.5 Size of connections 1.5.1 Fastening with tie bolts All dimensions in mm (inches) Flange-material: AISI 300 series O-ring material: 3A standard 18-03 Meter size Centeringdevice,pipe connection O-Ring Dimensions DN inches d, D1 D2 h 75 Shore k d 2.5 /10 6 25.5 30 -0.051-0.15 1.5-0.05i-0.15 on request 60 8.5 0.24 1.00 1.18-0.002/-0.006 0.06_o.00v-o.00s on request 2.36 0.33 4 /a 7 25.5 30 _o.osi-o.15 1.5-o.o5i-o.j5 on request 60 8.5 0.28 1.00 1.18-0.002/-0.006 0.06-0.002/-0.006 on request 2.36) 0.33 6 /4 9 25.5 30 -0.0e1-0.15 1.5-0.05i-0.15 on request 60 8.5 0.35 1.00 1.18-0.002/-0.006 0.06-0.002/-0.006 on request 2.36 0.33 10 /s 12 25.5 30 -0.051-0.15 1.5-o.o5i-o.j5 on request 60 8.5 0.47 1.00 1.18-0.002/-0.006 0.06_o.00v-o.00s on request 2.36 0.33 15 /2 14 25.5 30 _o.o5i-o.15 1.5-o.o5i-o.1e 0 16x5 60 8.5 0.55 1.00 1.18-0.002/-0.006 0.06-0.002/-0.006 0 0.47X0.20 2.36) 0.33 25 1 26 37.5 71.3-o.1 2+0.1 0 28X5 80 8.5 1.02 1.48 2.81-0.004 0.08.0.04 0 1.10X0.20 3.15 0.33 32 1 /4 on request 40 1 /2 on request DN 2.5- 15 / 1/10 -1/2" 4 n A 7 0 CE 1 _ - A A-A DN 25 / 1" DN 32-40 / 11/4"-11/2" B Dimensions a on request o a e �,l B - B-B KROHNE Installation and operating instructions BATCHFLUX 11 1 1.5.2 Fastening with bolts (option) All dimensions in mm (inches) * Flange-material :AISI 300 series O-ring material : 3A standard 18-03 Meter size Centering device,pipe connection O-ring Screw thread(option) gaskets 2x M4 4x M6 DN inches d, D1 D2 h 75 Shore k d k d 2.5 /10 6 25.5 30 -0.05i-0.15 1.5-0.051-0.15 on request 60 8.5 56 6.4 (0.24) 1.00 1.18-0.002i-0.006 0.06-0.002i-0.006 on request 2.36 0.33 2.20 0.25 4 /s 7 25.5 30 -0.05i-0.1e 1.5-0.051-0.15 on request 60 8.5 56 6.4 0.28 1.00 1.18-11.00v-o.00s 0.06-o.00v-o.00s on request 2.36 0.33 2.20 0.25 6 /4 9 25.5 30 _o.o5i-o.15 1.5-o.o5i-o.15 on request 60 8.5 56 6.4 0.35 1.00 1.18-0.0021-0.006 0.06_o.00v-o.00s on request 2.36 0.33 2.20 0.25 10 /s 12 25.5 30 -o.o5i-o.15 1.5-o.o5ao.15 on request 60 8.5 56 6.4 0.47 1.00 1.18-0.0021-0.006 0.06-0.002i-0.006 on re uest 2.36 0.33 2.20 0.25 15 /2 14 25.5 30 -0.0110.15 1.5-o.o5i-o.1e 0 16x5* 60 8.5 56 6.4 (1.18-0.0021-0.006) (0.06-o.002ao.006) (0 0.47x0.20)* (2.36) (0.33) (2.20) (0.25) 4 2a° A h L a yo r I i A k 12 BATCHFLUX Installation and operating instructions KROHNE 2 2 Electrical connection 2.1 Important information Be sure to take note of the following Protect the flowmeter from direct radiant information in order to ensure proper heat(e.g. hot-product tanks), insulate if functioning of the signal converter. necessary. Please note: Do not expose flowmeter to intense 1) Overvoltage class: vibration. If necessary, support the In conformity with VIDE 0120, equivalent pipeline to the right and left of the to IEC 664,the compact flowmeters are flowmeter. Level of vibration in accordance designed for overvoltage category III in with IEC 068-2-34: below 2.2g in the 20- the supply circuits and overvoltage 2000 Hz frequency range. category II in the output circuits. 2) Safety isolation: Note information given on the instrument The compact flowmeters must be nameplate, voltage. provided with an isolating facility. The FE functional ground for the supply Electrical connection and repairs may only power should for measurement reasons be be carried out by qualified personnel. connected to the separate U-clamp terminal on the signal converter housing. When connected to a functional extra- low voltage of 24 V DC, protective separation (PELV)must be ensured (VDE 0100/VIDE 0106or IEC 364/IEC 536or equivalent national regulations).. 2.2 Attachment plugs Manufacturer Series and type Description Pin-assignment and Binder Series 715 Moulded plug, straight or alignment of angle-entry form cable entry body Series 763 Integrally extruded plug with cable in various lengths i I Hirschmann E-Series j ELKA 4012 and Moulded plug, straight or ELWIKA 4012 angle-entry form ELKA KV 4412 Integrally extruded plug Detail and ELWIKA KV with cable in various 4412 lengths Lumberg RK-Series RKC and RKCW Moulded plug, straight or © O - - angle-entry form RKT and RKWG Integrally extruded plug O with cable in various O lengths Amphenol Series C 164 P Moulded plug, straight or angle-entry form _ Series C 164 P Integrally extruded plug compact with cable in various lengths Coninvers Series BC Moulded plug, straight form, especially suitable for high-interference environments(keyword: EMC KROHNE Installation and operating instructions BATCHFLUX 13 M7M 2.3 Power supply and outputs Standard 4-pin connector M12x1 for 24 V DC power supply and passive pulse output Pin Standard 1 +24 V 2 pulse output 3 pulse output 1 4 ground Pin assignment Pulse output passiv a ground 3� © O /pulse output power z o 1 c 1 124 Volt DC O Uext. 30 V DC/<_24V AC Imex <_ 20 mA The pulse output is galvanically isolated from the 24 V power supply. Pulse output All operating data and functions are settable(see Sect. 6). All data and functions are factory-set to your specifications. See also Sect. 3.2"factory settings". • Connection of electronic totalizers. s Digital pulse division. Interpulse period non-uniform,therefore if frequency meters or cycle counters connected, allow for minimum counting interval: counter gate time [s] > loon Pt oo i[Hz] Pulse rate for Q = 100% max. 10 kHz,fixed or optionally in pulses per ml, litres, US gallons or user-defined unit Pulse width _< 10 Hz: 50, 100, 200 or 500 ms > 10 Hz: -automatic, pulse width = 1 2.f,oo i -symmetrical 1:1 14 BATCHFLUX Installation and operating instructions KROHNE 3 3 Start-up Before powering the system, check that it has been correctly installed according to Sections 1 and 2. The compact flowmeter is delivered ready for operational use.All operating data have been factory set in accordance with your specifications. Power the unit, and the flowmeter will immediately start process flow measurement. 3.1 Check for availability Please note! Do not open the housing of the BATCHFLUX IFM 5015 K. Danger of contamination with substances likely to destroy the moisture barrier of the electronic equipment(e.g. if CIP or SIP cleaned from the outside). Therefore, please contact your KROHNE Service engineer before you open the housing. The measurement status is signalled by the light-emitting diodes(LED)below the cover of the converter housing (see amplifier board on right). LED 1 LED 2 Function flashing off in order • , flashing flashing overdriving LED 2 on flashing Fatal Error LED 1 .• (defective operating parameter) off on defective hardware off off no supply voltage or hardware is defective Refer to Section 6 for operator control. Furthermore, external facilities(hand-held communicator HHT 010, PC, etc.)can be connected on the pc board of the control electronics via the IMoCom interface. This will enable precise checking of the correct mode of operation of the Batchflux IFM 5015 K. All operating data can be set and stored by means of a personal computer via the IMoCom interface. The digital IMoCom interface allows the complete filling procedure to be graphically represented on the PC,thus providing visualization of system and valve properties. KROHNE Installation and operating instructions BATCHFLUX 15 3 3.2 Factory settings All operating data are factory-set according to The factory setting for the current and pulse your order specifications. outputs may occasionally cause measuring errors, particularly in the case of volume flow To facilitate easy and rapid initial start-up, counting. For example, if pumps are switched pulse output is-unless specified otherwise- off and a"backflow"occurs that is not within set to process flow measurement in"2 flow the range of the low-flow cutoff(SMU), or if directions"so that the current flowrate is separate displays and counts are required for displayed and the volumetric flow counted both flow directions.To avoid faulty independent of the direction of flow. measurements,therefore, it may be necessary to change the factory setting of some or all of the following functions: low-flow cutoff SMU, Fct. 1.3 pulse output P, Fct. 1.6 Table of standard factory settings Function Setting 1.1 Full-scale range Qlooi see instrument nameplate 1.2 Time constant 3 s,for S (option) 1.3 Low-flow cutoff SMU ON: 4% (do not change setting!) OFF: 5% 1.4 Display 1.5 Current output I (NO HARDWARE !) (function must be set to"OFF"!) OFF 1.6 Pulse output P Function 1 direction Pulse value 1000 pulses/s Pulse width automaticly 1.7 Status output(NO HARDWARE !) (function must be set to"OFF"!) OFF 3.1 Language for display only English (or other) 3.2 Flowmeter see instrument Size nameplate Flow direction (see arrow on primary head) +direction 3.4 Entry code no 3.5 User-definable unit Liter/h 16 BATCHFLUX Installation and operating instructions KROHNE 4 Part 6 IFC 015 signal converter 4 Operator control of signal converter with HHT 010 (option) 4.1 Operator control concept Please note! Do not open the housing of the BATCHFLUX IFM 5015 K. Danger of contamination with substances likely to destroy the moisture barrier of the electronic equipment(e.g. if CIP or SIP cleaned from the outside). Therefore, please contact your KROHNE Service engineer before you open the housing. 136.49 Measuring mode m3/hr '........................ CodE 1 When this displayed, press following keys: ��� �TTT ......................................................... Menu column Function column Data column 3.5 USER UNIT 3.4 ENTRY CODE 3.3 ZERO SET 3.2 FLOWMETER 3.0INSTALL. 3.1 LANGUAGE 2.2 HARDW. INFO 2.0 TEST 2.1 TEST Q no 1.7 IND.OUTP.S HARDWARE! 1.6 PULS.OUTP.P no 1.5 CUR.OUTP.I HARDWARE! 1.4 DISPLAY 1.3 L.F.CUTOFF 1.2 TIMECONST. 1.0 OPERATION 1.1 FULLSCALE Direction of movement l E] T❑ ❑� 2 See Sect. —j: •d 4+5 KROHNE Installation and operating instructions BATCHFLUX 17 4 4.2 Operating and check 4.3 Function of the keys elements The cursor,flashing part of display, has a The following operating elements are featured grey background in the following descriptions. on the hand-held communicator HHT 010: To start operator control KR O H N E Measuring mode HHT010 1 3 . 5 7 1 190.47 m3 / h r m3/hr Operator M M M M M M control mode rate Totalizer Overrange F c t . 1. 0 O P E R A T I O N PLEASE NOTE: when "YES" is set under Fct.3.4 ENTRY CODE, Display, 1st line "CodE 1 ---------"appears in the display after pressing key—> . Display, 2nd line Now enter the 9-keystroke Entry Code 1: Display, 3rd line: arrows to —>—>—>.j.j.j T T T identify (each keystroke acknowledged by display To terminate operator control Flowrate current flowrate Press key.j repeatedly until one of the Totalizer + totalizer following menus Fct. 1.0 OPERATION, Fct. — totalizer 2.0 TEST Y_ sum totalizer(+and—) or Fct. 3.0 INSTALL. is displayed. Overrange I overranging, current output Press key. I P overranging, pulse output P F c t . 3. 0 1 NSTALL. Keys for operator control of signal converter Compass field, signals actuation of a key S T O R E Y E S Store new parameters: Confirm by pressing key-1 . Measuring mode continued with the new parameters. Do not store new parameters: Press key T to display"STORE.NO". Measuring mode continued with the"old" parameters after pressing key.j . 18 BATCHFLUX Installation and operating instructions KROHNE 4 To change numbers Increase number 3 9 7. 3 5 T 3 9 7. 4 5 m 3 1 h r m 3 1 h r Decrease number To shift cursor(flash i ng_position) Shift to right 3 9 7. 3 5 3 9 7. 3 5 m 3 1 h r m 3 1 h r Shift to left To alter texts (units) For units,the numerical value is converted automatically Select next text 3. 7 6 9 9 T 9 3. 3 6 5 L i t e r I S e c US. GaIImin Select previous text To transfer from text(unit)to number setting Change to number setting 1 3. 571 1 3. 571 m3 / h r math r Return to text setting To transfer to subfunction Subfunctions do not have a"Fct.No."and are identified by a 1 DIR. RANGE I To revert to function display 1 0. 3 F c t. 1. 2 Sec T I M EC0NST. KROHNE Installation and operating instructions BATCHFLUX 19 4 4.4 Table of settable functions Abbreviatioins used Fct. Text Description and settings DN Nominal size, meter size 1.0OPERATION Operations 1.1 FULL.SCALE Full-scale range for Finax Highest frequency of the pulse output flowrate Q100r Select unit Fmin Lowest frequency of the pulse output •m3/hr •Liter/Sec •US.Gal/min FM Conversion factor volume for any unit, •user unit, see Fct. 3.5"FACT.VOL." factory set is"Liter/hr" (see Fct.3.5) FT Conversion factor time for any unit, Press key —>to transfer to see Fct. 3.5"FACT.TIME" number setting! Setting ranges GKL Primary constant The ranges are dependent on the meter size(DN)and the Current output(no HARDWARE) flow velocity(v): 71 2 Qmin = 4 DN X Vmin P Pulse output 7 2 Qmax= 4 DN X Vmax Pmax = Finax/Q100% •BATCHFLUX IFM 5015 K 0.0053 — 54 m3/hr Pmin = Fmin/Q100/ 0.0015 — 15 Liter/Sec Q actual flow rate 0.02377 —237.7619 US.Gal/min Q100r 100%flow— Press key .1 to return to full-scale range Fct. 1.1 FULL SCALE. VALUE P Change pulse value Qmax = 4 DIN x Vmax/max.full-scale range (see Fct. 1.6"VALUE P") (Q100i)at vmax= 12 m/s Appears only when PULSE/VOL."set under Qmin = 4 DIN X Vmin/min.full-scale range Fct. 1.6"SELECT. P" and the (Q100%)at Vmin=0,3 m/s output frequency(F)has been over-or undershot: S Status output(no HARDWARE) Pmin =Fmin/Q100r Pmax=Finax/Q100% SMU Low-flow cutoff for I and P 1.2 TIME CONST. Time constant Selection: v Flow velocity •ALL(applies to display and all outputs) Vmax Max.flow velocity(12 m/s) •ONLY I+S(display,current at Q100i and status outputs only,no current output) Press key .j to transfer to Vmin Min. flow velocity(0,3 m/s) number setting! at Q100i Range: •0.2—99.9 Sec F/R Forward/reverse flow in F/R mode Press key .1 to return to Fct.1.2 TIMECONST. 20 BATCHFLUX Installation and operating instructions KROHNE 4 Fct. Text Description and settings Fct. Text Description and settings 1.3 L.F. 1.5 CURRENT I Current output I CUTOFF Low-flow cutoff(SMU) No hardware available •OFF(fixed values: ON=0.1%/ OFF=0.2%, at 100 Hz-1000 Hz, see Fct.1.6, 1%and 2%) -PERCENT (variable values) ON 1 —19% OFF 2—20% Press key —> to transfer to number setting! Note: cutoff"off"value must be greater than cutoff"on"value! Press key .j to return to Fct. 1.3 L.F.CUTOFF 1.4 DISPLAY Display functions _> Select flow display DISP. (only HHT 010) FLOW. •NO DISP. •user unit,factory set is "Liter/hr"(see Fct.3.5) •m3/hr •PERCENT •Liter/Sec •US.Gal/min 1.6 PULS.OUTP. Pulse output P •BARGRAPH(value and P bargraph display in%) _> Select function for pulse Press key .j to transfer to FUNCTION P output P subfunction "DISP.TOTAL". •OFF(switched off) Select totalizer display • 1 DIR. DISP. •NO DISP. (1 direction of flow) TOTAL. (totalizer switched on but •2 DIR. not displayed) (forward/reverse flow, •OFF(totalizer switched off) F/R flow measurement) •m3 •Liter •US.Gal Press key j to transfer to •user unit,factory set is"Liter" subfunction "SELECT P". (see Fct.3.5) Select pulse type Press key —>to transfer to 100-1000 Hz •PULSE/VOL format setting! SELECT.P (pulses per unit volume, Format setting flow) •Auto(exponent notation) • 100-1000 Hz •PULSE/TIME •#.####### •#####.### (pulses per unit time for •##.###### •######.## 100%flow) •####.#### ######## Press key .j to transfer to Press key .j to transfer to subfunction "PULSWIDTH". subfunction "DISP.MSG.". When 100 Hz- 1000 Hz Additional messages selected,return to Fct.1.6 g PULS.OUTP. P, (pulse width DISP. required in measuring mode? 50%,cyclic). MSG. •NO •YES (cyclic change with Select pulse width meas.value displays) PULSWIDTH 50 mSec • 100 mSec Press key .j to return to •200 mSec •500 mSec Fct.1.4 DISPLAY. Press key .1 to transfer to subfunction "VALUE P". KROHNE Installation and operating instructions BATCHFLUX 21 4 Fct. Text Description and settings Fct. Text Description and settings 1.6 —> Set pulse value per unit 2.0 TEST Test menu VALUE P volume(appears only when "PULSE/VOL."set under 2.1 TEST Q Test of range Q "SELECT.P"above) Precautionary_query •xxxx PuIS/m3 •SURE NO •xxxx PuIS/Liter Press key j to return to •xxxx PuIS/US.Gal Fct.2.1 "TEST Q". •xxxx PuIS/user unit,factory •SURE YES set is"Liter"(see Fct.3.5) Press key.i and select value Setting range"xxxx"depends with keys T and 1: on the pulse width and the full- -110/-100/-50/-10/0/+10/ scale range: +50/+100/+110 PCT. Pmin=Fmin/Q100i of set measuring range Pmax=Finax/Q100r Q1oor in each case. Press key -i to return to Displayed value present at Fct.1.6"PULS.OUTP.P". outputs I and P. --7> Set pulse value per unit time Press key .1 to return to VALUE P (appears only when Fct.2.1 "TEST Q". "PULSE/TIME"set under 2.2 HARDW. Hardware information and "SELECT.P"above) INFO error status •xxxxx PuISe/Sec(=Hz) Please note down all 6 codes •xxxx PuISe/min before consulting factory. •xxxx PuISe/hr •xxxx PuISe/user unit, X.X X X X X.X X factory set is"hr" MODUL YYYYYYYYYY (see Fct.3.5) ADC Press key .1 to transfer to Setting range"xxxx" depends "MODUL 1/0". on pulse width,see above. X.X X X X X.X X Press key .ito return to MODUL YYYYYYYYYY Fct. 1.6"PULS.OUTP. P". 1/0 Press key .j to transfer to 1.7 STATUS.S Status output S "MODUL DISP". No hardware available X.X X X X X.X X MODUL YYYYYYYYYY DISP. Press key .1 to return to Fct.2.2"HARDW. INFO". 22 BATCHFLUX Installation and operating instructions KROHNE 4 Fct. Text Description and settings Fct. Text Description and settings 3.0 INSTALL. Installation menu -> Magnetic field frequency 3.1 LANGUAGE Select language for FIELD Do not change setting I display texts FREQ. •GB/USA(English) Values and 1/18 of 50 Hz or or 6 0 Hz, •F(French) see nameplate. •D(German) Press key .1 to transfer to •others on request subfunction "FLOW DIR.". Press key .i to return to Fct.3.1 "LANGUAGE". 3.2 FLOW- Set data for primary head METER Define direction of flow -> Select size from table of FLOW DIR. (in F/R mode:forward flow) DIAMETER meter sizes Set according to direction of •BATCHFLUX IFM 5015 K arrow on primary head. DN 2.5-40 mm •+DIR. • -DIR. equivalent to Select with key T or . 1/10- 11/2 inches Press key .i to return to Select with key T or Fct.3.2"FLOWMETER". Press key .i to transfer to subfunction "FULL SCALE". -> Full scale range for flow FULL Q100% SCALE To set, refer to Fct. 1.1 "FULL SCALE"above. Press key -1 to transfer to subfunction "GKL VALUE". Change pulse value VALUE P (see Fct. 1.6"VALUE P") Appears only when"PULSE/ VOL."has been set under Fct. 1.6"SELECT.P"and the output frequency(F)has been over-or undershot: Pmin -Fmin/Q100% Pmax-Finax/Q100% Set primary constant GKL GKL see instrument nameplate for VALUE primary head Range: •1.0000-9.9999 Press key -1 to transfer to subfunction "FLOW DIR.". KROHNE Installation and operating instructions BATCHFLUX 23 4 Fct. Text Description and settings Fct. Text Description and settings 3.3 ZERO Zero calibration Set text for required flow SET Note: Carry out only when flow TEXT unit(max.3 characters) is"0"and measuring tube is TIME Factory-set:"hr"(=hour). completely filled! Characters assignable to Precautionary_query each place: •CALIB. na •A-Z,a-z,0-9,or Press key (=blank character) return to Fct.3.3"ZERO". Press key J to transfer to •CALIB.YES subfunction "FACT.TIME". Press key J Set conversion factor(FT) to start calibration. FACT. for time Duration approx. 10 seconds. TIME Factory set:"3.60000 E+3" Current flowrate displayed in for"hour"(exponent notation, the selected unit(see Fct. 1.4 here:3.6 x 103). "DISP.FLOW") Factor FT:set in seconds. A "WARNING"sign appears Settin ran e when flowrate ">0". 1 g—g— Confirm with key J. • .00000E 9 t) 9.99999 E+9 •STORE NO (do not store (=10.9 bis 10+9 new zero value) Press key J to return to •STORE YES (store Fct.3.5 "USER UNIT". (store new zero value) Press key J to return to Fct.3.3"ZERO SET". 3.4 ENTRY Entry code required to enter CODE setting mode? •NO (=entry with only) •YES (=entry with—>and Code 1:—>-->--->—J J T T T ) Press key J to return to Fct.3.4"ENTRY CODE". 3.5 USER Set any required unit for UNIT flowrate and counting Set text for required TEXT flowrate unit VOL. (max.5 characters) Factory-set:"Liter"(=Liters). Characters assignable to each place: •A-Z,a-z,0-9,or,,—" (=blank character) Press key J to transfer to subfunction "FACT.VOL.". Set conversion factor(FM) FACT. for volume VOL. Factory set:1.00000 E+3"for "Liter"(exponent notation, here:103). Factor FM = volume per 1m3. Setting range •1.00000 E-9 to 9.99999 E+9 (= 10"9 to 10+,) Press key J to transfer to subfunction "TEXT TIME". 24 BATCHFLUX Installation and operating instructions KROHNE 4 4.5 Error messages in measuring mode The following list gives all errors that are likely to occur during process flow measurement. Errors are shown in the display when "YES" is set in Fct. 1.4 DISPLAY, subfunction "DISP.MSG.". Error message Discription of error Error clearance LINE INT. Power failure Delete error message in RESET/QUIT Note: menu. If necessary, reset totalizer. no counting during power failure PULS.OUTP. P Pulse output overranged. Check instrument parameters and Note: correct, if necessary.After cause has totalizer deviation possible. been eliminated,error message is deleted automatically. ADC Analog/digital converter After cause has been eliminated, error overranged. message is deleted automatically. FATAL. ERROR Fatal Error; all outputs set to Please consult factory. "Min.values". TOTALIZER Totalizer has been reset. Delete error message in RESET/QUIT menu. KROHNE Installation and operating instructions BATCHFLUX 25 4 4.6 Resetting totalizer and deleting error messages, RESET / QUIT menu Cancel error messages in RESET/QUIT menu Key Display Description ------- -----/--- Measuring mode .i CodE 2 -- Key in Entry Code 2 for RESET/QUIT menu: —>T T� ERROR QUIT. Menu for error acknowledgement QUIT. NO Do not delete error messages. Press J twice = return to measuring mode. T QUIT.YES Delete error messages .j ERROR QUIT. Error messages deleted ,j ------- -----/--- Return to measuring mode Reset totalizer(s) in RESET/QUIT menu Key Display Description ------- -----/--- Measuring mode .1 CodE 2 -- Key in Entry Code 2 for RESET/QUIT menu: —>T T� ERROR QUIT. Menu for error acknowledgement T TOTAL. RESET Menu for resetting totalizer RESET NO Do not reset totalizer. Press .i twice= return to measuring mode. T RESET.YES Reset totalizer .j RESET QUIT. Totalizer reset -j ------- -----/--- Return to measuring mode 26 BATCHFLUX Installation and operating instructions KROHNE Notes KROHNE Installation and operating instructions BATCHFLUX 27 5 5 Description of functions Please note! 5.2 Time constant Do not open the housing of the BATCHFLUX IFM 5015 K. Fct. 1.2 TIMECONST. Press key . Danger of contamination with substances likely to destroy the moisture barrier of the Selection electronic equipment(e.g. if CIP or SIP ALL (applies to HHT 010-display cleaned from the outside). and all outputs) Therefore, please contact your KROHNE ONLY I+S (only valid for HHT 010 display, Service engineer before you open the current and status outputs, housing. no current output, no hardware) 5.1 Full-scale range Q100i Select with keys T and �. Transfer to number setting with key .J, Fct. 1.1 FULL SCALE 1st digit. (cursor)flashes. Press key —> . Set numerical value Selection of unit for 0.2-99.9 Sec(seconds) full-scale range Qlooi Change flashing digit(cursor) with keys T and m3/hr (cubic metres per hour) � . Use keys —> and <— to shift cursor 1 place t Liter/Sec (litres per second) to right or left. e US.Gal/min (US gallons per minute) Press key.j to return to Fct. 1.2 T/MECONST. user-defined unit;factory-set is here "Liter/hr" (litres per hour), see Sect. 5.12 5.3 Low-flow cutoff Select with keys T and�. Use key —> to transfer to numerical Fct. 1.3 L.F.CUTOFF (do not chance setting, 1st digit(cursor) flashes. setting!) Set full-scale range Qtoor Press key .j . The setting range is dependent on the Selection meter size(DN)and the flow velocity(v): OFF Qmin = a DN2 X umin Qmax=E DN2 X umax (fixed trip points: ON =0.1 %/OFF= 4 4 0.2%, at 100- 1000 Hz, see Fct.1.6, 1% (refer to flow table in Sect. 10.1) and 2%) PERCENT (variable trip points: ON = 1-19%/OFF= Change flashing digit(cursor) with keys T 2-20%) and � . Use keys —> and <-- to shift eft. Select with keys T and �. Transfer to number cursor 1 place to right or l Press key � to return to eft. 1.1 FULL setting with key (only when `PERCENT" SCALE. selected), 1st digit(cursor) flashes. Note: if"VALUE P" is displayed after Setting the numerical value when pressing key.j . PULSE/VOL is set under "PERCENT"selected Fct. 1.6 PULS.OUTP. P, subfunction 01 to 19 (cutoff"on"value, left of hyphen) "SELECT P". Due to the changed full- 02 to 20 (cutoff"off"value, right of hyphen) scale range Qt00%,the output frequency Change flashing digit(cursor) with keys T and (F)of the pulse output is over-or undershot: � . Shift cursor 1 place to right or left with keys and <— . Press key .j to return to Fct. 1.3 Pmin = Fmin /Qtooi Pmax = Finax /Qtooi L.F.CUTOFF. Change pulse value accordingly, see Sect. 5.7 pulse output P, Fct. 1.6. Note: the cutoff"off"value must be greater than the cutoff"on"value. 28 BATCHFLUX Installation and operating instructions KROHNE 5 5.4 Display with HHT 010 Fct. 1.4 DISPLAY DISP.MSG. =Additional messages Press key .j . required in measuring mode,press key • NO (no other messages) DISP.FLOW=Select unit for display • YES (display other messages, of flowrate,press key—> e.g. errors, in sequence with the • NO DISP. (not displayed) measured values) • m3/hr (cubic metres per hour) • Liter/Sec (litres per second) Select with keys T and L. • US.Gal/min (US gallons per minute) Press key .j to return to Fct. 1.4 DISPLAY. • User-defined unit; factory-set is Note: "BUSY" is displayed in the measuring „Liter/hr" (litres per mode when all displays are set to "NO DISP." hour), see Sect. 5.12 and"NO". Sequencing of displays is automatic. • PERCENT (percentage display) However, in the measuring mode, manual • BARGRAPH (numerical value and sequencing can be carried out with keys T bar graph display in %) and � . Return to automatic sequencing after approx. 3 minutes. Select with keys T and Please refer to Sect.3.2 Press key .j to transfer to subfunction "Factory settings". "DISP.COUNT" —> DISP.COUNT=Select unit for totalizer display,pL2si kev 5.5 Internal electronic totalizer • NO DISP. (not displayed) The internal electronic totalizer counts in m3, • OFF (internal totalizer regardless of the unit set under Fct. 1.4, switched off) subfunction "DISP.FLOW". • m3 (cubic metres) The counting range is dependent upon the • Liter (litres) meter size and has been selected such that • US.Gal (US gallons) the totalizer will count for a minimum of 1 year • user-defined unit; factory-set is "Liter", without overflow: see Sect. 5.12 Meter size Counting range Select with keys T and �. DN mm inches in m3 Transfer to totalizer format setting with key 2,5-40 1i10- 11i2 0- 999 999.99999999 Setting of totalizer format • Auto(exponent notation) Only part of the totalizer count is shown in the • #.####### #####.### display because it is not possible to output a • ##.###### ######.## 14-digit number. Unit and format of the display • ###.##### #######.# are freely selectable, see Fct. 1.4, subfunction • ####.#### ######## "DISP.000NT"and Sect. 5.4. This determines which part of the count is to be displayed. Select with keys T and L. Display overflow and totalizer overflow are Transfer to subfunction `DISP.MSG."with independent of one another. key .j . Example Internal count 0000123 . 7654321 m3 Format, display unit XXXX .XXXX Liter Internal count in unit 0123765 .4321000 Liter Displayed 3765 .4321 Liter KROHNE Installation and operating instructions BATCHFLUX 29 5 5.6 Current output 1 5.7 Pulse output P No HARDWARE! Fct. 1.6 PULS.OUTP. P Function must be set to"OFF". Press key —> . -4 FUNCTION P = Select function for the pulse output,press key —> • OFF (switched off, no function) • 1 DIR. (1 flow direction) • 2 DIR. (2 flow directions, F/R mode, forward/reverse) Select with keys T and �. Transfer to subfunction "SELECT P"with key -J. Exception: when "OFF"selected, return to Fct. 1.6 PULS.OUTP. P. —> SELECT P = Select pulse type, press key —> • 100-1000 Hz • PULSE/VOL. (pulses per unit volume, flow) • PULSE/TIME (pulses per unit time for 100%flow) Select with keys T and �. Transfer to subfunction `PULSEW/DTH" with key -J. Note: when 100-1000 Hz selected, return to Fct. 1.6 PULS.OUTP. P. —> PULSEWIDTH = Select pulse width, press key --> • 50 mSec F`ax = 10 Hz • 100 mSec Finax = 5 Hz • 200 mSec Finax = 2.5 Hz • 500 mSec Fya. = 1 Hz for all Fir,m =0.0056 Hz (=20 pulses/hr) Select with keys T and �. Transfer to subfunction "VALUE P"with key or return to Fct. 1.6 PULS.OUTP. P, depending on selected pulse type in subfunction "SELECT P". 30 BATCHFLUX Installation and operating instructions KROHNE 5 VALUE P = Set pulse value per unit volume, (appears only when"PULSE/VOL." has been set under"SELECT P")_press key • XXXX PUIS/m • XXXX PuIS/Liter • XXXX PulS/US.Gal • XXXX PuIS/user-defined unit, factory-set is"Liter", see Sect. 5.12. Select with keys T and �. Transfer to number setting with key —>, 1st digit(cursor) flashes. Set numerical value • XXXX (Setting range depends on pulse width and full-scale range: Pmin= Fmin/Q100% Pmax= Finax/Q100%) Change flashing digit(cursor) with keys T and , Shift cursor 1 place to right or left with keys —> and <— . Press key .j to return to Fct. 1.6 PULS.OUTP. P. or VALUE P = Set pulse value per unit time, (appears only when"PULSE/TIME" has been set under"SELECT P"),_press key • XXXXX PuISe/Sec (max. 10 kHz) • XXXX PuISe/min • XXXX PuISe/hr • XXXX PuISe/user-defined unit, factory-set is"hr", see Sect. 5.12. Select with keys T and �. Transfer to number setting with key —>, 1 st digit(cursor)flashes. Set numerical value • XXXX (Setting range depends on pulse width) Change flashing digit(cursor) with keys T and , Shift cursor 1 place to right or left with keys —> and <—. Press key .j to return to Fct. 1.6 PULS.OUTP. P. Please refer to Sect.3.2 "Factory settings" Refer to Sect. 2.3 for connection diagrams, and to Sect. 5.14 for characteristics. KROHNE Installation and operating instructions BATCHFLUX 31 5 5.8 Status output S (option) No HARDWARE! Function must be set to"OFF". 5.9 Language Fct. 3.1 LANGUAGE Press key —> . Select language for texts in display • D (German) • GB(English) • F (French) • others available on request Select with keys T and �. Press key .1 to return to Fct. 3.1 LANGUAGE. 32 BATCHFLUX Installation and operating instructions KROHNE 5 5.10 Entry Code Fct.3.4 ENTRY CODE Press key . Selection • NO (no code, press key to enter setting mode) • YES (enter setting mode with key and Code 1: —>—>—> _j _j _j TTT) Select with keys T and �. Press key .j to return to Fct. 3.4 ENTRY CODE. 5.11 Primary head Fct.3.2 FLOWMETER GKL VALUE = Set the primary Press key constant GK,_press key -4. • 1.0000-9.9999 (note information on —> DIAMETER = Set the meter size instrument nameplate, do not change (see instrument nameplate)_press key =� . setting !) Select size from table of meter sizes: • BATCHFLUX IFM 5015 K DN 2,5-40 Change flashing digit(cursor) with keys T and mm equivalent to '/io-11/2 inches • Shift cursor 1 place to right or left with keys � and <_ Select with keys T and �. Transfer to subfunction "FLOW DIR."with Transfer to subfunction "FULL SCALE" key _J. with key _J. —> FIELD FREQ. = Magnetic field FULL SCALE = Set the full-scale range, frequency,_press key —>. press key —>. 1/2 (1/2, 1/6 or 1/18 or 50 Hz Set as described in Sect. 5.1. or 60 Hz, • 1/6 see instrument nameplate, Transfer to subfunction "GKL VALUE" 1/18 do not change setting !) with key J. The magnetic field frequency is determined by the program. Note: if"VALUE P" is displayed after pressing key .j . Select with keys T and �. PULSE/VOL. has been set under Fct. 1.6 Transfer to subfunction "FLOW DIR."with PULS.OUTP. P, subfunction"SELECT P". key _J. Because the full-scale range Q1oor has been changed,the output frequency(F)of the pulse FLOW DIR. = Set the direction of flow, output is over-or undershot: press kev —>.. Pmin = Fmin /Q1oo/ + DIR. Pmax = Finax /Q1ooi - DIR. (for identification of flow Change pulse value accordingly, see Sect. 5.7 direction see"+"arrow on primary head, in Pulse output P, Fct. 1.6. F/R mode this identifies the"positive"flow direction) Select with keys T and �. Press key .j to return to Fct. 3.2 FLOWMETER. Zero check: see Fct. 3.3 and Sect. 7.1. Please refer to Sect.3.2 "Factory settings" KROHNE Installation and operating instructions BATCHFLUX 33 5 5.12 User-definable unit Fct. 3.5 USER UNIT TEXT TIME = Set text fur required time, Press key press key� • hr (max. 3 places,factory-set is"hr= TEXT VOL. = Set the text for user- hour") defined flow unit,_press kev Characters assignable to each place: • Liter (max. 5 characters,factory-set is A-Z,a-z, 0-9,or"-"(= blank) "Liter")Characters assignable to Change flashing place (cursor) with keys T each place: A-Z, a-z,0-9,or and . Shift cursor 1 place to right or left with -" (= blank) keys and <-. Transfer to subfunction Change flashing place(cursor) with keys T "FACT.TIME"with key .j. and . Shift cursor 1 place to right or left with -4 FACT.TIME = Set Factor FT for time, keys and <-. Transfer to subfunction "FA CT.VOL"with key _J. press key • 3.60000 E+3 (factory-set is"3600" / -4 FACT.VOL. = Set factor FM for volume, set Factor FT in seconds) press key -> Setting range: • 1.00000 E+3 (factory-set is 1000" / 1.00000 E-9 99999 E+9 Factor FM =volume per (to 9.99999 +s) 1 m3) Setting range: = 10 to 10 1.00000 E-9 to 9.99999 E+9 Change flashing place (cursor) with keys T ( = 10-1 to 10+1 ) and . Shift cursor 1 place to right or left with Change flashing place(cursor) with keys T keys and <-. Press key J to return to and . Shift cursor 1 place to right or left with Fct. 3.5 USER UNIT. keys and <-. Transfer to subfunction "TEXT TIME"with key J. Factors for volume FM (Factor FM =volume per 1 m) Volumetric unit Text examples Factor FM Setting Cubic metres m3 1.0 1.00000 E+0 Litres Liter 1 000 1.00000 E+3 Hectolitres h Lit 10 1.00000 E+1 Decilitres d Lit 10 000 1.00000 E+4 Centilitres c Lit 100 000 1.00000 E+5 Millilitres m Lit 1 000 000 1.00000 E+6 US gallons USGal 264.172 2.64172 E+2 Millions US gallons USMG 0.000264172 2.64172 E-4 Imperial gallons GBGal 219.969 2.19969 E+2 Mega imperial gallons GBMG 0.000219969 2.19969 E-4 Cubic feet Feet3 35.3146 3.53146 E+1 Cubic inches inches3 61 024.0 6.10240 E+4 US barrels, liquid US BaL 8.36364 8.38364 E+0 US barrels,ounces US BaO 33813.5 3.38135 E+4 Factors for time FT(Factor FT in seconds) Time unit Text examples Factor FT(seconds) Setting Seconds Sec 1 1.00000 E+0 Minutes min 60 6.00000 E+1 Hours hr 3 600 3.60000 E+3 Day DAY 86 400 8.64000 E+4 Year(=365 days) YR 131 536 000 13.15360 E+7 34 BATCHFLUX Installation and operating instructions KROHNE 5 5.13 F/R mode, forward / reverse flow measurement Refer to Sect.2.3 for electrical Set the status indication output to connection of the outputs. "F/R INDIC.", see Fct. 1.7. Set the current and/or pulse output to Define direction of forward (normal) "2 DIR.", see Fct. 1.5 and 1.6, subfunctions flow,see Fct. 3.2, subfunction"FLOW "FUNCTION I" and "FUNCTION P". DIR.": in conjunction with F/R operation, set the direction for the forward flow here. "+"signifies the same direction as shown by the arrow on the primary head, "- signifies the opposite direction. 5.14 Characteristic of outputs P Pulse output Pl00% Pulses at Q100%,full-scale range QF 1 flow direction, or forward flow in F/R mode QR Reverse flow in F/R mode Qi00% Full-scale range 1 direction of flow 2 directions of flow F/R mode P P Pm„ 115% Pma. 115% Piaai pl o QR P=0 Hz QF QR P=0 Hz QF % 100 Max % % Max 100 100 Max % 0 0 KROHNE Installation and operating instructions BATCHFLUX 35 6 Part C Special applications, functional checks and service 6 Special applications Please note! Do not open the housing of the BATCHFLUX IFM 5015 K. Danger of contamination with substances likely to destroy the moisture barrier of the electronic equipment(e.g. if CIP or SIP cleaned from the outside). Therefore, please contact your KROHNE Service engineer before you open the housing. 6.1 RS 232 adapter and KROHNE 6.2 Operation via HHT 010 hand- software (option) held terminal (option) For operator control of the signal converter The HHT 010 hand-held terminal is available with MS-DOS PC, an RS 232 adapter(on as an option for operation of the signal request, with Imo monitor software)is available converter. as an option. Detailed directions for use of the software are included. Switch off power source before opening the housing ! Switch off power source before opening the 1) Detach the 4 hex.screws and remove housing ! cover. 1) Detach the 4 hex. screws and remove cover. 2) Plug the HHT 010 connector into the IMoCom jack on the printed circuit board of 2) Plug the RS 232 adapter into the IMoCom the signal converter, see Sect. 9. jack on the printed circuit board of the signal converter(see Sect. 9), and connect 3) Power the unit. to PC or laptop. 4) Change data, parameters and measured 3) Switch on the power. values as described in Sect. 4 and 5 of these Instructions, and display. 4) As described in the CONFIG directions, change data, parameters and measured 5) Disconnect from power. values and/or have them called up for display. 6) Detach HHT connector from the mother board. 5) Switch off the power. 7) Replace cover and tighten down the 6) Remove the RS 232 adapter from the 4 screws with a torque of max.2 Nm. amplifier board. Please refer to Sect.3.2 7) Replace the cover and tighten down the 4 "Factory settings". screws. Please refer to Sect. 3.2 "Factory settings". 36 BATCHFLUX Installation and operating instructions KROHNE 7 7 Functional checks 7.1 Zero check with signal converter IFC 015 Please note! Do not open the housing of the Switch off power source BATCHFLUX IFM 5015 K. before opening the housing Danger of contamination with substances likely to destroy the moisture barrier of the electronic Set"zero"flow in the pipeline, but make equipment(e.g. if CIP or SIP cleaned from the sure that the measuring tube is outside). completely filled with fluid. Switch on the system and wait 15 minutes. Therefore, please contact your KROHNE Press the following keys for zero Service engineer before you open the housing. measurement Key Displayed Description If"YES" is set under Fct. 3.4 ENTRY CODE, key-in the 9- keystroke CODE 1: .j.j.j T T T Fct. 1.0 OPERATION 2x T Fct. 3.0 INSTALL. _> Fct. 3.1 LANGUAGE 2x T Fct. 3.3 ZERO SET CALIB. NO T CALIB.YES .j 0.00 -----/--- Flowrate set in displayed unit, see Fct. 1.4 DISPLAY, subfunction "DISP.FLOW". Zero measurement in progress, duration approx. 10 seconds. When flow ">0", "WARNING" notice appears, confirm with key.j . STORE NO If new value not to be stored, press key -1 (3x)4x = return to measuring mode. T STORE YES -1 Fct. 3.3 ZERO SET Store new zero value. (2x)3x.j ------- -----/--- Measuring mode with new zero. KROHNE Installation and operating instructions BATCHFLUX 37 7 7.2 Test of measuring range Q, Fet. 2.1 Please note! Do not open the housing of the BATCHFLUX IFM 5015 K. Switch off power source Danger of contamination with substances before opening the housing likely to destroy the moisture barrier of the electronic equipment(e.g. if CIP or SIP For this test a measured value can be cleaned from the outside). simulated in the range of-110 to+110 percent of Qtoor (for set full-scale range Therefore, please contact your KROHNE see Fct. 1.1 FULL SCALE). Service engineer before you open the Power the system. housing. Press the following keys for this test: Keys Displayed Description If"YES` is set under Fct. 3.4 ENTRY CODE, key-in the 9-keystroke CODE 1: .j.j.j T T T Fct. 1.0 OPERATION T Fct. 2.0 TEST Fct. 2.1 TEST Q SURE NO T SURE YES .j 0 PERCENT Current, pulse and status outputs indicate the corresponding values. ± 10 PERCENT T or ± 50 PERCENT Select with keys T and ± 100 PERCENT ± 110 PERCENT .j Fct. 2.1 TEST Q End of test; actual measured values again present at outputs. (2x)3xJ ------- -----/--- Measuring mode 38 BATCHFLUX Installation and operating instructions KROHNE 7 7.3 Hardware information and error status, Fct. 2.2 Please note! Switch off power source before opening the housing Do not open the housing of the BATCHFLUX IFM 5015 K. Before consulting the factory about errors/faults or flow measurement Danger of contamination with substances likely problems, please invoke Fct. 2.2 HARDW. to destroy the moisture barrier of the electronic INFO(hardware information). equipment(e.g. if CIP or SIP cleaned from the An 8-character and a 10-character status outside). code are stored under this function in each of 3"windows".These 6 status codes will Therefore, please contact your KROHNE enable rapid and simple diagnosis of your Service engineer before you open the housing. compact flowmeter. Power the system. Press the following keys for display of the status codes: Key Displayed Description If"YES"is set under Fct. 3.4 ENTRY CODE, key-in the 9-keystroke CODE 1: .j.j.j T T T Fct. 1.0 OPERATION T Fct.2.0 TEST Fct. 2.1 TEST Q T Fct.2.2 HARDW. INFO —> MODUL ADC -------- 1st window --------- Sample status code .j —> MODUL 1/0 -.-----.-- 2nd window 3.25105.02( 8-character code, 1st line --------- 3A47F01 D131 (10-character code, 2nd line) MODUL.DISP. -------- 3rd window PLEASE NOTE DOWN ALL 6 STATUS CODES ! .j Fct.2.2 HARDW. INFO End of hardware information (2x)3x-1 -------- -----/--- Measuring mode If you need to return your flowmeter to KROHNE, please refer to the last-but-one page of these Instructions I KROHNE Installation and operating instructions BATCHFLUX 39 8 8 Service Please note! Do not open the housing of the BATCHFLUX IFM 5015 K. Danger of contamination with substances likely to destroy the moisture barrier of the electronic equipment(e.g. if CIP or SIP cleaned from the outside). Therefore, please contact your KROHNE Service engineer before you open the housing. 8.1 Important advice for removing the flowmeter from the pipeline - PLEASE NOTE Attention is drawn to the following points to Support the ends of the pipes on both ensure reliable and proper dismantling of the sides of the flowmeter when installed in a flowmeter: long and freely suspended section of the pipeline. Switch off the power source before Shut off any compressed air supplies dismantling the flowmeter. used. Shut off the flow through the pipeline. Drip pans or similar receptacles should Drain the pipes upstream and downstream be kept ready and used to collect any of the flowmeter. residual liquids in the pipe system when dismantling the flowmeter. 8.2 Removal from the pipe system Detach power line from attachment plug(8) on signal converter housing. • Disconnect grounding wire from U-clamp 4 terminal (9)on converter housing. • Detach status indication wire (option)from attachment plug (7). 10 Remove air supply line: unscrew union nut ° o $ from connection (6). ° Detach nuts from stud bolts(14). ° g Caution: risk of injury! 5 ° d , The pipe system can contract or 11 extend when the flowmeter is 12 removed.The pipeline must be 13 relieved of stresses before the 14 flowmeter is removed. Hold the flowmeter firmly. Pull out the stud 4 Cover, signal converter bolts(14). Pull the pipe flanges slightly 5 Primary head apart and remove the flowmeter. 8 Plug connector power supply and pulse output(optional and status output) 9 U-clamp terminal for functional ground 10 Fastening screws for cover 11 Guide collar, primary head 12 0-ring gasket 13 Special pipe flange 14 Stud bolt with lock washer, plain washer and nut 40 BATCHFLUX Installation and operating instructions KROHNE Notes KROHNE Installation and operating instructions BATCHFLUX 41 9 9 Illustration of printed circuit board Please note! Do not open the housing of the BATCHFLUX IFM 5015 K. Danger of contamination with substances likely to destroy the moisture barrier of the electronic equipment(e.g. if CIP or SIP cleaned from the outside). Therefore, please contact your KROHNE Service engineer before you open the housing. 1 1 Cover, signal converter 2 Gasket 3 Electronic unit, signal converter 4 Housing, signal converter 10 5 Primary head 2 7 Printed circuit board b 8 Plug connector power supply and pulse output 3 0 9 U-clamp terminal for functional ground 10 Fastening screws for cover 11 Guide collar, primary head 4 12 O-ring gasket ° 13 Special pipe flange ® e 14 Stud bolt with lock washer, plain washer and nut ° v 9 o 12 _ 13 • , 14 LED 2 � LED �• 0 42 BATCHFLUX Installation and operating instructions KROHNE 10 Part D Technical Data, block diagram and measuring principle 10 Technical data 10.1 Flow during filling, and fill volume Meter size Optimum flowrate for filling Filling times> 1.5 s, filling volume ..... DN mm inches ml/s US Gal/min ml US Gal 2.5 70 3 - 10 0.048 - 0.159 > 10 > 0.003 4 /8 10 - 30 0.159 - 0.476 > 20 > 0.005 6 /4 20 - 60 0.317 - 0.951 > 40 > 0.011 10 78 60 - 200 0.951 - 3.170 > 100 > 0.026 15 /2 150 - 500 2.378 - 7.925 > 200 > 0.053 25 1 400 - 1200 6.340 - 19.020 > 600 > 0.159 32 1 /4 650 - 2250 10.300 - 35.663 > 975 > 0.257 40 1 /2 1000 - 3000 15.850 - 47.551 > 1500 > 0.396 10.2 Flowmeter Meter sizes with venturi measuring tube DN 2.5,4, 6, 10, 15, 25,40 and 1/10", 1/8" 1/4„ 3/$, 1/2" 1" 11/2" with straight tube(option) DN 15, 32 and 1/2", 11/4" Connection sandwich (flangeless)type with precisely defined sealing faces, centering devices and metallic stop face Electrical conductivity >_5 pS/cm (>_20 pS/cm for demineralized cold water) Ambient temperature Process temperature -25 to+40°C / -13 to+104 °F -60 to+140°C / -76 to+356°F -25 to+60°C / -13 to+140°F -60 to+ 60 °C / -76 to+140°F (information on higher provided on request) steam cleaning up to+150°C/+302°F Temperature shock resistance Temperature rising Temperature falling sudden change AT= 120°C=248°F AT= 90 °C= 194°F Temperature gradient 1 K/s Operating pressure 40 bar/580 psig, dependent on gaskets used (10 bar/145 psig for DN 15, 32 and 112", 11/4" with straight measuring tube) Electrode design fused-in-place electrodes Protection category IP 67, equivalent to NEMA 6 (EN 60 529/IEC 529) (overall device, incl. signal converter) Materials of construction Housing stainless steel 1.4408 or 1.4404 Measuring tube fine-grain-stabilized, high-density HiTec ceramics, purity 99.7%AI2O3(+ZrO2), CIP-and SIP-proof Electrodes Cermet Cover seal EPDM KROHNE Installation and operating instructions BATCHFLUX 43 10 10.3 Signal converter Low-flow cutoff adjustable, cutoff'on'value: 1 - 19% cutoff`off'value: 2-20% Power supply Voltage 24 V DC, ±25% (18-30 V DC) Power consumption _<3 W Electrical connection M 12 plug-in connector Operator control All operating data factory-set to your specifications. Available as option for change of operating data: -HHT 010 hand-held terminal or -KROHNE software for operator control via PC. Options connected to the IMoCom interface Pulse output passive circuit Function All operating data factory-set to your specifications, connection of electronic totalizers, digital pulse division, interpulse period non-uniform, therefore if frequency meters counters connected, allow for minimum counting interval: gate time, counter > 1000 Pioo i[Hz] Pulse rate for Q= 100% max. 10 kHz,fixed or optionally in pulses per ml, litres, US gallons, or in user-defined unit Pulse width _< 10 Hz: 50, 100, 200 or 500 ms > 10 Hz: •automatic, pulse width = 2xfiooi •symmetrical 1:1 Passive mode external voltage: Uext _<30 V DC/_<24 V AC load rating: Imax _<20 mA 44 BATCHFLUX Installation and operating instructions KROHNE 10 10.4 Error limits at reference conditions F = Error in %of MV MV = measured value Pulse output DN 2.5—6/'/,o"—'/4" DN 10—40/3/$"—11 /2" at flow velocity of... v>_ 1 m/s>_3.3ft/s F<±0.5 %ofMV F<±0.3%ofMV v< 1 m/s<3.3ft/s F<±0.4%of MV+ 1 mm/s F<±0.2%of MV+ 1 mm/s <±0.4 %of MV+0.04 inch/s <±0.2%of MV+0.04 inch/s Repeatability Filling time TF Standard deviation a 1.5s < TF <_ 3s <_ 0.4% 3.0s < TF <_ 5s <_ 0.2 % 5.0s < TF <_ 0.1 % Reference conditions(similar to EN 29 104) Liquid product water+20 °C/+68 T Straight inlet/outlet runs 10X DN/5 X DN (DN = meter size) Valve closing time variation < 1 ms Flow velocity 1 m/s= 3.3 ft/s Volumetrically wet calibration on EN 17025 accredited calibration rigs. KROHNE Installation and operating instructions BATCHFLUX 45 10 10.5 Dimensions and weights in mm (inches) DN2.5-15/1/l0"-1/2" 50(1.97") 126(4.98") 13,5(0.53") � r miniature circular connector 7vseries 13, 4-pin I - _ option:ventilation I � I 0 I � 1s sa°-0.2 _ (2.13"°-0.01) 1(0.04") flow direction I 44(173") 4 Yi $ 0 0 �z u (o.os"aa.or) 2±0,2(0.08"10.01°) 20° oo z x1 0.22" o ) I option:4 x M6 bolt hole on both sides (section M-M) Meter size Diameter d3 Weight DN inches mm inches kg lb 2.5 /l0 6 0.24 1.6 3.6 4 /s 7 0.28 1.6 3.6 6 /4 9 0.35 1.6 3.6 10 /$ 12 0.47 1.6 3.6 15 /2 14.3 (0.56) 1.6 3.6 46 BATCHFLUX Installation and operating instructions KROHNE 10 DN25-40/1"-1'/2" 50(1.97") 126(4.96') 13,5(0.53') miniature circular I connector 1 series 713, 4-pin I � AA I v m -0.51'0.03') a eo a -oa(o.oz") e Meter size Dimensions in mm(inches) Weight DN inches a b f g kg (Ib) 25 1 58 (2.28) 200 (7.87) 66 (2.68) 34 (1.34) 1.6 (3.6) 32 1 '/a 83 (3.27) 215 (8.46) 81 (3.19) 42 (1.65) 2.3 (5.1) 40 1'/2 83 (3.27) 215 (8.46) 81 (3.19) 42 (1.65) 2.3 (5.1) 10.6 Instrument nameplates Type designation Serial No. Insulation class of field coils Protection category to IEC529/EN60529 KROHNE IFM 5015 K/B/2 �� Holland A99 14900 ISO KL.E IP67 AV Altometer DN15 IPN40 Bar 28-03 Pressure rating/flange class Electrode material:platinum Measuring tube material:A1203 aluminium oxide Meter size:DN mm and inches Measuring range Primary constant 0— .5 I/s GK:--- GKL: 4.183 GKH: --- P: 0-100 Hz Tag KROHNE Installation and operating instructions BATCHFLUX 47 11 11 Block diagram The IFC 015 signal converter consists of 3 Functional group 3 consists of passive FET functional groups. optocouplers to allow control of electronic and Functional group 1 contains an input electromechanical totalizers. This group is amplifier, and a high-resolution analog/digital electrically separated from the other groups. converter(ADC)that is controlled and monitored by microprocessor pP 1. At the same time the processor controls functional groups 2 and 3. The function values of the 1/2/3 signal inputs device are stored in EEPROM 1 (ECOPROM), 7/8 field coils while all internal correction and calibration IMoCom bus for connection of add-on values are stored in EEPROM 2. devices, see Sect. 6 Functional group 2 generates a pulsed, P pulse output electronically controlled direct current for the <_ 10.000 pulses/s (=Hz) field coils of the primary head. This group is electrically connected to functional group 3. Block diagram IFC 015 � EEPROM EEPROM 7 2 A O NP7 X 3 • 8 WoCom Bus O O P P Pl 48 BATCHFLUX Installation and operating instructions KROHNE 12 12 Measuring principle Flowmeter for electrically conductive Thus, the induced voltage is proportional to the liquids. mean flow velocity, when the field strength is Measurement is based on Faraday's law constant. Inside the electromagnetic flowmeter, of induction, according to which a voltage the liquid passes through a magnetic field is induced in an electrically conductive applied perpendicular to the direction of flow. body passing through a magnetic field. An electric voltage is induced by the movement The following expression applies: of the liquid (which must have a minimum U=K X B X v X D electrical conductivity), which is proportional to K an instrument constant the mean flow velocity and thus to the volume B magnetic field strength of flow. v mean velocity The induced voltage signal is picked up by two D tube diameter electrodes that are in conductive contact with the liquid, and transmitted to a signal converter for a standardized output signal. D U II►� KROHNE Installation and operating instructions BATCHFLUX 49 M7W Part E Annex EA Index Keyword Section-No. Fct-No. Keyword Section-No. Fct-No. A Function of keys 4.1 -4.3 Abbreviations 4.4 Functional description page 5 ADC=analog/digital converter 4.5 Function(s) 4.4 Ambient temperature 1.1.1, 10.6 Functional ground FE 1.3.3,2.1,2.2 Analog/digital converter=ADC 4.5 Function column 4.1, ANSI flanges 1.2 Functional check 7.1 ff -hardware info 7.3 2.2 B -zero 7.1 3.3 Block diagram IFC 015 K 12 -measuring range 7.2 Full-scale range Q100% 4.4,5.1 1.1,3.2 C Cable lengths 2.2 G Cermet electrode 1.3.2 Gaskets 1.4.2,10.3 Characteristic 5.14 GKL values 4.4,5.11 3.2 Check elements 4.2 Grounding 1.3.3,2.ff Cleaning 1.1.1,8.1 Guide collar 1.4.2,1.3.2 Connection diagrams -outputs 2.3 H -power supply 2.2 Hand-held terminal HHT 010 4.2 Connection points Hardware info 7.3 2.2 -grounding 1.3.3 -electricals(on housing) 1.4.1 Coding for Entry 5.11 3.4 1=current output 2.3.1,5.6 1.5 CONFIG software 6.1 IMoCom software 6.1 Conversion factor IMoCom bus(plug) 1.4.1 -volume 4.4,5.12 3.5 Impulses=pulses -time 4.4,5.12 3.5 Impulse output= Current output 1 2.3.1,5.6 1.5 pulse output P (frequency output) 2.3.2,5.7 1.6 D Input Data 4.4 -of entry code 5.11 3.4 -column 4.1-4.3 -programming 4 -error messages 4.5 Installation of primary head 1.ff Device description 1.4.1 Instrument nameplates 10.7 Deletion of error messages 4.6 Interface IRS 232 6.1 DIN flanges 1.3.1,1.4-1, internal electronic totalizer 5.5 1.4 10.4 Interface adapter IRS 232 6.1 Display 4.2 1.4 DN=meter size in mm 1.4,5.5, 3.2 K 10.6, Keys 4.1-4.3 Keystroke combinations for E -entry into setting level 4.1-4.3 3.4 Electrical connection -error cancelling 4.6 -outputs 2.3 -quitting the setting level 4.1-4.3 -power supply 2.2 -resetting totalizer(s) 4.6 -status output 2.3.2 -current output 2.3.2 L -pulse output 2.3.1 Language of display texts 5.9 3.1 Electronic totalizer 5.4,5.5 1.6 LCD display,see display 4.2,4.4,5.4 1.4 Electrodes 10.2,10.6 Limits 10.5 EN Standards 1.1,2.1 Liner 10.6 Error List 4.5,4.6 Liner/measuring section 10.2,10.6 Errors 4.5 Line voltage,see power supply Error(messages) 4.5 Low-flow cutoff 4.4+5.3 1.3 -cancel 4.5 Low-flow cutoff"off`value 5.3 1.3 -reset(delete) 4.6 -diagnosis,see functional 7.ff M check Main menus 4.1-4.3 1.0,2.0, 3.0 F Main menu column 4.1 1.0,2.0, F=forward flow 4.4,5.3 1.4-1.7 3.0 Factory settings 3.2 Magnetic field frequency 4.4,5.11 3.2 Factor(time/volume) 5.12 3.5 Materials of construction 10.2,10.6 Fatal Error 4.5 Menu 4.1,4.4 FE=functional ground 1.3.3,2.1 Measuring principle Page 5 Flange spacing(fitting dim."a") 1.3.1,10.6, Measuring tube 10.6 Flow(Q) 4.4,5.1,10.1 3.2 Metal pipeline,grounding of 1.3.3,2.1 Flow velocity v 4.4,10.1,5.1 3.2 Meter size(DIN)=nominal dia. Flow,direction of 4.4,5.1.1 3.2 of measuring tube in mm or 4.4,10.3, 3.2 Frequency output S inches 10.4 -pulse output P 2.3.3,4.4,5.7 1 1.6 50 BATCHFLUX Installation and operating instructions KROHNE E Keyword Section-No. Fct-No. Keyword Section-No. Fct-No. N S Number format of display 5.4,5.5 1.4 S=status output 2.3.2,4.4,5.7 1.7 Safety conductor PE 1.2.3,2.2 O Scope of supply 1.3 Operating pressure 10.5 Signalling cable A 1.3.4,10.4 Option=add-on equipment 4.2,6.1, Signal converter IFC 015 =HHT 010 10.3-10.5, -connection,power 2.2 Order numbers 9 -connection,HHT 010 4.2,8.9 Outputs -operator control 4.1-4.3 -connection diagrams 2.3 -spare parts 9 -characteristic 5.14 -error limits 10.2 -setting 4.4 -functional checks 7.1-7.3, -1 5.6 1.5 -technical data 10.4 -P 5.7 1.6 SMU=low-flow cutoff 4.4,5.3 1.3 -S 5.8 1.7 Software 6.1 Overflow display 5.5 1.4 Special function=Option 6.1,10.3-10.5 Status indication output 5.8 P Status output S 2.3,4.4,5.7 1.7 P=pulse output 2.3.2,4.4, 1.6 Start-up 3 5.7 Straight outlet run 1.1,1.2 PC software 6.1 Straight inlet run 1.1,1.2 PCB=control electronics Storage 1.1, PE=protective conductor 1.3.3,2.1, Standards 2.2 -ANSI ... 1.3,10.3, Power supply(=line voltage) 10.4,10.6-10.8 -connection 2.2,10.5 -DIN ... 1.210.3,10.4, -failure 4.5,7.4 10.6-10.8 -frequency 2.2,10.5 -EN .. 10.4 -power consumption 10.5 -EMC page 4 -voltage 2.2,10.5 -IEC ... 1.1,1.3.3, -changeover 8.2 10.3-10.5,10.9 Primary constant,see GKL 4.4,5.11 3.2 -VIDE ... 1.3.3,2.1, Primary head 1.4.1 2.1,10.4 -installation 1.1-1.3 Submenu column 4.1 to 4.3 -installation dimensions 1.3.1,10.6 Printed circuit boards,see 8.9 T PCB T=time constant 5.2 1.2 Process temperature 1.1,10.5 Technical data Program organization 4.1 -measuring section/liners 10.3 Programming area,entry into 4.1-4.3 -dimensions+weights 10.7,10.8 Programming=input 4.1-4.3 -error limits 10.2 Protective rings 1.3.1 -limits for Pulse duration =pulse width 4.4,5.7 1.6 liners 10.6 Pulse output P/pulse width 4.4,5.7 1.6 -signal converter IFC 015 K 10.2,10.4 Pulses per unit volume/time 4.4,5.7 1.6 -primary head 10.5 Temperatures Q -process product 10.3,10.4,10.6 Q=flowrate 4.4+5.1 1.1,3.2 -ambient 10.2-10.4 Q100%=full-scale range 4.4+5.1 1.1,3.2 Tests,see functional checks 7.1,7.2 Time constant(T) 5.2 1.2 R Torques 1.3,1.4.2 R=reverse flow 4.4,5.13 1.4-1.7 Totalizer(internal electronic) 5.7 1.6 Range setting 4.4,5.1 3.1.1, Transport 1.1.1 3.1.2 Removal of U -control electronics 8.3 Unit -device(total) 1.4.2,8.2 -display 4.4,5.4 1.4 Reset totalizer 4.6 -flow 4.4,5.1 1.1 Return to -pulse output 4.4,5.7 1.6 -functions column 4.1-4-3 User-definable unit 4.4,5.12 3.5 -main menu column 4.1-4.3 -measuring mode 4.1-4.3 V -submenu column 4.1-4.3 v=flow velocity 4.4+5.1 3.2 Reverse flow(R) 4.4,5.13 1.4-1.7 Volumentric unit 5.12 3.5 RS 232 adapter 6.1 Z Zero check(adjustment) 7.1 3.3 KROHNE Installation and operating instructions BATCHFLUX 51 E E.2 Form to accompany returned device If you need to return flowmeters for testing or repair to KROHNE Your electromagnetic flowmeter This means that KROHNE can only service your flowmeter if it is accompanied by a • has been carefully manufactured and certificate in line with the following model tested confirming that the flowmeter is safe to handle. • and volumetrically calibrated in one of the world's most accurate test rigs. If the flowmeter has been operated with toxic, caustic,flammable or water-endangering If installed and operated in accordance with liquids,you are kindly requested these operating instructions,your flowmeter will rarely present any problems. to check and ensure, if necessary by rinsing or neutralizing,that all cavities in Should you nevertheless need to return a the flowmeter are free from such flowmeter for checkout or repair, please pay dangerous substances. strict attention to the following points: (Directions on how you can find out whether the primary head has to be Due to statutory regulations concerning opened and flushed out or neutralized are protection of the environment and obtainable from KROHNE on request.) safeguarding the health and safety of our personnel, Krohne may only handle, test and to enclose a certificate with the flowmeter repair returned flowmeters that have been in confirming that the flowmeter is safe to contact with liquids if it is possible to do so handle and stating the liquid used. without risk to personnel and environment. KROHNE regret that they cannot service your flowmeter unless it is accompanied by such a certificate. Printed Form sheet (suitable for copying) Company: ............................................................................ Address:........................................... Department:......................................................................... Name:............................................... Tel. No.: ............................................................................... The enclosed electromagnetic flowmeter Type: .......................... KROHNE Order No. or Series No.: ............................................................. has been operated with the following process liquid............................................................................ Because this process liquid is water-endangering*/toxic*/caustic*/flammable we have — checked that all cavities in the flowmeter are free from such substances — flushed out and neutralized all cavities in the flowmeter' (*delete where not applicable) We confirm that there is no risk to man or environment through any residual liquid contained in the flowmeter. Date: ........................................................ Signature: ................................................................... Company stamp: 52 BATCHFLUX Installation and operating instructions KROHNE Production :iqkX Irkutsk UISBURG / nius H Moscow Chengde Beijing Peabody/MA Wellingb Grodno Seoul Dordrecht Samara Yokohama Groot Bijgaarden oc\eim Main Kiew Munich Brno Basel Vienna hangha! Ro adrid ri oona Ho wng KR(3 Embu,Brazil Johannesburg,SA Castle Hill, SW t ti Australia France Norway Overseas Representatives KROHNE Astralia Pty Ltd. KROHNE S.A. Krohne Instrumentation A.S. Unit 19 Nu.9,Hudson Ave. -- Usine des Ors Ekholtveien 114 Algeria Japan Castle Hill 2154,NSW B.P.98 NO-1526 Moss Argentina Jordan TEL+61(0)2-98948711 F-26 103 Romans Cedex P.O.Box 2178,NO-1521 Moss Bulgaria Kuwait FAX:+61(0)2-98994855 TEL+33(0)4-75 05 44 00 TEL.:+47(0)69-264860 Camaroon Marocco e-mail:krohne@krohne.com.au FAX:+33(0)4-75 05 00 48 FAX:+47(0)69-267333 Canada Mauritius e-mail:info@krohne.fr e-mail:postmaster@krohne.no Chile Mexico Austria Internet:www.krohne.no Columbia New Zealand KROHNE Ges.m.b.H.Austria Germany Croatia Pakistan Modecenterstrage 14 KROHNE Messtechnik South Africa Denmark Poland A-1030 Wien GmbH&Co.KG KROHNE Pty.Ltd. 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FAX:+55(0)11-4785-2768 1-20145 Milano Uferstr.90 D-47058 Duisburg e-mail:conaut@conaut.com.br TEL+39(0)2-4 30 06 61 CH-4019 Basel TEL.:+49(0)203-301 309 FAX:+39(0)2-43 00 66 66 TEL+41(0)61-638 30 30 FAX:+49(0)203-301 389 China e-mail:krohne@krohne.it FAX:+41(0)61-638 30 40 e-mail:export@krohne.de KROHNE Measurement Instruments Co.Ltd. e-mail:info@krohne.ch Room 7E,Yi Dian Mansion Korea 746 Zhao Jia Bang Road Hankuk KROHNE United Kingdom Shanghai 200030 2 F,599-1 KROHNE Ltd. TEL.:+86(0)21-64677163 Banghwa-2-Dong Rutherford Drive FAX:+86(0)21-64677166 Kangseo-Ku Park Farm Industrial Estate Cellphone:+86(0)139 1885890 Seoul Wellingborough, e-mail:ksh@ihw.com.cn TEL+82(0)2665-85 23-4 Nonhants NN8 SAE,UK FAX:+82(0)2665-85 25 TEL+44(0)19 33-408 500 CIS e-mail:flowtech@unitel.co.kr FAX:+44(0)19 33-408 501 Kanex KROHNE Engineering AG e-mail:info@krohne.co.uk Business-Centre Planeta,Office 403 Netherlands ul.Marxistskaja 3 KROHNE Altometer USA 109147 Moscow/Russia Kerkeplaat 12 KROHNE Inc. 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