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HomeMy WebLinkAboutMA_BATCHFLUX 5500_C_en__100312_4000827701_R01 1� li BATCH FLUX 5500 C - - M- Electromagnetic flowmeter for volumetric filling machines ©KROHNE 03/2010-4000827701-HB BATCH FLUX 5500 R01 en KROHNE ■ IMPRINT AIL rights reserved. It is prohibited to reproduce this documentation, or any part thereof,without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2010 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.com 03/2010-4000827701 -HB BATCHFLUX 5500 R01 en WETT04913MMITITOW - CONTENTS 1 Safety instructions 5 1.1 Intended use ..................................................................................................................... 5 1.2 Safety instructions from the manufacturer..................................................................... 5 1.2.1 Disclaimer...............................................................................................................................5 1.2.2 Information concerning the documentation...........................................................................6 1.2.3 Warnings and symbols used................................................................................................... 7 1.3 Safety instructions for the operator................................................................................. 7 2 Device description 8 2.1 Scope of delivery...............................................................................................................8 2.2 Visual check......................................................................................................................8 3 Installation 9 3.1 Notes on installation ........................................................................................................ 9 3.2 Storage ............................................................................................................................. 9 3.3 Installation conditions...................................................................................................... 9 3.3.1 Inlet and outlet........................................................................................................................9 3.3.2 Mounting position.................................................................................................................. 10 3.3.3 Hot filling............................................................................................................................... 10 3.3.4 Horizontal pipe run ............................................................................................................... 11 3.3.5 Control valve ......................................................................................................................... 11 3.3.6 Pump..................................................................................................................................... 11 3.3.7 Open feed or discharge......................................................................................................... 12 3.3.8 Installation location .............................................................................................................. 12 3.3.9 Flange deviation.................................................................................................................... 13 3.3.10 Grounding............................................................................................................................ 13 4 Electrical connections 14 4.1 Safety instructions.......................................................................................................... 14 4.2 Electrical connection...................................................................................................... 14 5 Service 16 5.1 Spare parts availability................................................................................................... 16 5.2 Availability of services.................................................................................................... 16 5.3 Returning the device to the manufacturer..................................................................... 16 5.3.1 General information.............................................................................................................. 16 5.3.2 Form (for copying) to accompany a returned device............................................................ 17 5.4 Disposal .......................................................................................................................... 17 6 Technical data 18 6.1 Measuring principle........................................................................................................ 18 6.2 Technical data................................................................................................................. 19 03/2010-4000827701-HB BATCHFLUX 5500 R01 en www.krohne.com 3 CONTENTS = A 6.3 Temperatures................................................................................................................. 23 6.4 Dimensions and weights ................................................................................................ 24 6.5 Counter Flanges............................................................................................................. 27 4 www.krohne.com 03/2010-4000827701-HB BATCHFLUX 5500 R01 en SAFETY INSTRUCTIONS 0 1 .1 Intended use The electromagnetic flowmeter is designed exclusively for measuring the volumetric flowrate of electrically conductive, liquid process products. Needed electrical conductivity for products: • > 5 pS/cm (except for water) • > 20 PS/cm (for water) 1 .2 Safety instructions from the manufacturer 1.2.1 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect, incidental, punitive and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time,for any reason,without prior notification,and will not be liable in any way for possible consequences of such changes. 03/2010-4000827701 -HB BATCHFLUX 5500 R01 en www.krohne.com 5 USAFETY INSTRUCTIONS BATCH 1.2.2 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations. If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document,which appear in the form of underneath icons. 6 www.krohne.com 03/2010-4000827701-HB BATCHFLUX 5500 R01 en SAFETY INSTRUCTIONS 0 1.2.3 Warnings and symbols used Safety warnings are indicated by the following symbols. QDANGER! This information refers to the immediate danger when working with electricity. DANGER! SSS This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! EX This warning refers to the immediate danger when using this device in a hazardous atmosphere. A DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNING! A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. QCA regard ° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! 1 These instructions contain important information for the handling of the device. ® LEGAL NOTICE! This note contains information on statutory directives and standards. HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. 1 .3 Safety instructions for the operator WARNING! A! In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 03/2010-4000827701 -HB BATCHFLUX 5500 R01 en www.krohne.com 7 p DEVICE DESCRIPTION 2.1 Scope of delivery 0 0 0 OOOF 0 KROHNE Figure 2-1:Scope of delivery 10 Flowmeter in ordered size 20 Product documentation 3o CD-ROM with product documentation 2.2 Visual check CE a 0L Figure 2-2:Visual check a /NFORMA T/ON! Check the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 8 www.krohne.com 03/2010-4000827701-HB BATCHFLUX 5500 R01 en INSTALLATION p 3.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. 3.3 Installation conditions 3.3.1 Inlet and outlet O O Figure 3-1:Inlet and outlet section (1) >_5DN (2) >_2DN 03/2010-4000827701 -HB BATCHFLUX 5500 R01 en www.krohne.com 9 p INSTALLATION 3.3.2 Mounting position t Figure 3-2:Installation in bending pipes A CAUTION! Avoid draining or partial filling of the flow sensor. WARNING! A! Vertical down position only in conjunction of a control valve 3.3.3 Hot filling Figure 3-3:Installation position with heated pipes 10 www.krohne.com 03/2010-4000827701-HB BATCHFLUX 5500 R01 en INSTALLATION p 3.3.4 Horizontal pipe run �I N ,w ------- ------ Figure 3-4:Horizontal piperun A CAUTION! Install in a slightly descending pipe section to prevent air from collecting and to avoid faulty measurements(meter can drainl. 3.3.5 Control valve �W Figure 3-5:Installation before control valve 3.3.6 Pump Figure 3-6:Installation after pump 03/2010-4000827701 -HB BATCHFLUX 5500 R01 en www.krohne.com 11 INSTALLATION 3.3.7 Open feed or discharge Figure 3-7:Installation before an open discharge 3.3.8 Installation location 0' X------- - ------X Figure 3-8:Installation location A0CAUT/ON! Mount the flow sensor in such a way that the electrode axis (X--------XI is approximately in a horizontal pipe run. 12 www.krohne.com 03/2010-4000827701-HB BATCHFLUX 5500 R01 en INSTALLATION p 3.3.9 Flange deviation 10 I Figure 3-9:Mounting position and flange deviation Amax Z Amin Q CAUTION! Max.permissible Max.permissible deviation of pipe flange faces: ° Lmax-Lmin— <0.5mm/0.02" 3.3.10 Grounding GG o The group Q The grounding wire should not transmit any interference voltage. Therefore do not ground any ° other electrical device at the same conductor. A CAUTION! When connecting to functional extra-low voltages 124VDC], ensure thatyou use protective separation 1PEL VJ according to lEC 364/1EC 536 or VDE 0100/VDE 0106. 03/2010-4000827701 -HB BATCHFLUX 5500 R01 en www.krohne.com 13 0 ELECTRICAL CONNECTIONS = A 4.1 Safety instructions AWARNING! Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Electrical connection o • 0 0 0 0 1� +24 VDC 2� Frequency output (3) Frequency output(ground) 4� Ground 5� BATCHMon Plus,for service/parameter settings CAUTION!nl Useo4 Q Use only a wire cable(Pin 1 to 4J 0 14 www.krohne.com 03/2010-4000827701 -HB BATCHFLUX 5500 R01 en ELECTRICAL CONNECTIONS p 0 0 o + Use one of the following attachment plug types to connect the flowmeter to a third party system: • moulded plug, straight or angle-entry form • integrally extruded plug with cable in various lengths • moulded plug, straight form, especially suitable for high-interference environments Possible vendors of these plugs are: • Binder • Hirschmann • Lumberg • Amphenol • Coninvers 03/2010-4000827701 -HB BATCHFLUX 5500 R01 en www.krohne.com 15 SERVICE M 1 BATCH 5.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are under normal operating conditions subjects to wear and tear. 5.2 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, technical support and training. a /NFORMA T/ON! For more precise information,please contactyour local representative. 5.3 Returning the device to the manufacturer 5.3.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. A CAUTION! Shouldyou nevertheless needto return a device forinspection orrepair pleasepaystrict attention to the following points: • Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. • This means that the manufacturer can only service this device if it is accompanied by the following certificate fsee next sectionl confirming that the device is safe to handle. If the device Aog if the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: • to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. 16 www.krohne.com 03/2010-4000827701 -HB BATCHFLUX 5500 R01 en SERVICE 5.3.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no.or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: 5.4 Disposal A CA UT/ON! Disposal must be carried out in accordance with legislation applicable in your country. 03/2010-4000827701-HB BATCHFLUX 5500 R01 en www.krohne.com 17 p TECHNICAL DATA 6.1 Measuring principle An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. The signal voltage is quite small (typically 1 mV at v=3 m/s/ 10 ft/s and field coil power of 1 W). Finally, a signal converter is used to amplify the signal voltage, filter it (separate from noise) and convert it into signals for totalising, recording and output processing. 2 1 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 18 www.krohne.com 03/2010-4000827701 -HB BATCHFLUX 5500 R01 en BATCHIFLUX 5500 C _a_ TECHNICAL DATA 6.2 Technical data a /NFORMA T/ON! i • The following data is provided for general applications. /fyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...)and complete product documentation can be downloaded free of charge from the website(Download Center). Measuring system Measuring principle Faraday's law Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured value Volume flow Design Features Tube:Zirconium oxide(DN2.5...15)/Aluminium oxide (DN25...40) Electrodes: Fused-in cermet(DN2.5...151/ Platimum (DN25...40) Standard wet calibration Modular construction The measurement system consists of a flow sensor and a signal converter. It is only available as compact version. Compact version BATCHFLUX 5500 C Nominal diameter DN2.5...40/0.1...11/2" Measurement range -12...+12 m/s/-39...+39 ft/s User interface Operating data Factory set to customer specification. Human Machine Interface (HMI) Option: BATCHMon Plus software Cable connections I M12, 5-pin connector 03/2010-4000827701-HB BATCHFLUX 5500 R01 en www.krohne.com 19 TECHNICAL DATA Measuring accuracy Reference conditions Medium:water Inlet/outlet section: 10 DN/5 DN Valve closing time variation: < 1 ms Flow velocity: 1 m/s,flow conditions similar to EN 29104 Operating pressure: 1 bar/14.5 psi Error limits at reference conditions for tap water,400 NS/cm,20°C/68°F: Maximum measuring error DN2.5...6: v<_ 1 m/s:±0.4%of measured value+ 1 mm/s v> 1 m/s:±0.5%of measured value DN1O...15: ±0.2%of measured value+ 1 mm/s D N 25...40: v<_ 1 m/s:±0.2%of measured value+ 1 mm/s v> 1 m/s:±0.3%of measured value Repeatability DN2.5...6/DN25...4O: Standard deviation: Filling time 1.5...3 s: _<0.4% Filling time 3...5 s: <_0.2% Filling time > 5 s: <_0.1% DN1O...15: Standard deviation: Filling time 1.5...3 s: <_0.3% Filling time 3...5 s: <_0.15% Filling time > 5 s: <_0.08% Error limits at reference conditions for hot water,400 PS/cm,80°C/176°F: Maximum measuring error DN1O...15: ±0.2%of measured value+ 1 mm/s Repeatability DN1O...15: Standard deviation: Filling time 1.5...3 s: <_0.3% Filling time 3...5 s: <_0.2% Filling time > 5 s: <_0.1% 20 www.krohne.com 03/2010-4000827701-HB BATCHFLUX 5500 R01 en TECHNICAL DATA Operating conditions Temperature Process temperature Dependent of ambient temperature.See chapter"Temperatures". Cleaning temperature SIP: Maximum 1 hour at 150°C/+302°F CIP: Maximum 1 hour at 140'C/+284°F Shock <3 Ws Ambient temperature -40...+60°C/-40...+140°F Storage temperature -50...+70°C/-58...+158°F Pressure Ambient Atmospheric Process pressure up to 16 bar/232 psi for DN10...15 up to 40 bar/580 psi for DN2.5...6/DN25...40 Vacuum load 0 mbara/0 psig Chemical properties Physical condition Liquids Electrical conductivity >_5 µS/cm (>_20 µS/cm for demineralised water) Recommended flow velocity -12...+12 m/s/-39...+39 ft/s Installation conditions Installation For detailed information see chapter"Installation". Inlet run >5 DN Outlet run >2 DN Dimensions and weights For detailed information see chapter"Dimensions and weights". Materials Sensor housing Stainless steel 1.4404/1.4408 Converter housing Stainless steel 1.4404/1.4408 Measuring tube Fused in-place Measuring electrodes DN2.5...15: Cermet DN25...40: Platinum Process connections Connection Sandwich design Optional: Pressure relief groove at flange facing of the sensor Construction drawings of counter flanges available from download centre. 03/2010-4000827701-HB BATCHFLUX 5500 R01 en www.krohne.com 21 TECHNICAL DATA Electrical connections Power supply 24 VDC±25% Please use a 4 wire cable when wiring the M12 plug. Power consumption <3 W Switch on current <_5 A k 100 µs)at 24 VDC Voltage loss Possible for a maximum of 20 ms according to NAMUR NE21. BATCHMON Plus For parameter setting and diagnostic purposes,communication via PC with a single device(optional) Frequency output Type Frequency(passive)/galvanically isolated from power supply Function All operating data preset at factory. Interval Counter gate time>_1000/(P100%(Hz]) Frequency output <_ 10 kHz Pulse width at full scale value <_ 10 Hz: 50, 100,200 or 500 ms > 10 Hz:automatic, pulse width= 1 /(2 x f100%)or symmetrical, 1:1 Passive operation Connection of electronic or electromechanical counters. External voltage:<_30 VDC/<_24 VAC Load: Imax<20 mA Low flow cut-off Threshold: 0...20% Hysteresis:0...20% Hysteresis<_threshold Approvals and certifications CE This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic compatibility Directive: 2004/108/EC Harmonized standard: EN 61326-1:2006 Low voltage directive Directive: 2006/95/EC Harmonized standard: EN 61010: 2001 Pressure equipment directive Directive:97/23/EC Category SEP Fluid group 1 Production module H Other approvals and standards Protection category acc.to DN2.5...6/DN25...40: IP 66/67 IEC 529/EN 60529 DN10...15: IP 69K Shock-and vibration resistance IEC 68-2-3 Hygienic DN2.5...15:3A FDA approved materials 22 www.krohne.com 03/2010-4000827701-HB BATCHFLUX 5500 R01 en BATCHFLUX 5500 C TECHNICAL DATA 6.3 Temperatures Process temperature vs ambient temperature 1� [°Fl Ml 140 60 122 50 104 40 86 30 68 20 50 10 32 0 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 60 140 PCl -4 14 32 50 68 86 104 122 140 158 176 194 212 230 248 266 284 P Fl 1Q Ambient temperature © Process temperature 03/2010-4000827701-HB BATCHFLUX 5500 R01 en www.krohne.com 23 TECHNICAL DATA 6.4 Dimensions and weights DN2.5...6 g a b c (Z h f 10 d e J Figure 6-1:Dimensions I) M 5 © 5 pins connector Nominal Dimensions [mm] Weight size [kg] a b c d h i DN2.5 50 156 206 6 2.5 t44 88 141 128 54 1.5 DN4 50 156 206 7 3.2 88 141 128 54 1.6 DN6 50 156 206 9 4.8 44 88 141 128 54 1.6 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle Nominal Dimensions [inches] Weight size [[b] a b c d e g 1/101, 1.97 6.14 8.11 0.24-+0.10 1.73 3.46 5.55 5.0 2.13 3.4 1/6" 1.97 6.14 8.11 0.28->0.13 1.73 3.46 5.55 5.0 2.13 3.6 1/4" 1.97 6.14 8.11 0.35-+0.19 1.73 3.46 5.55 5.0 2.13 3.6 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle 24 www.krohne.com 03/2010-4000827701-HB BATCHFLUX 5500 R01 en TECHNICAL DATA DN10...15 a 9 i h i i .. i b c f 1 -- dO -- ---- - i e 9) M5 © 5 pins connector Nominal Dimensions [mm] Weight size [kg] c h DN10 50 140 179 10.5 88 8 *5..46 106.5 88 54 1.4 DN 15 50 140 179 14—+ 12 45.4 60 106.5 88 54 1.4 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle Nominal Dimensions [inches] Weight [lb] a b c d 3/8" 1.97 5.51 7.05 0.41 —+0.31 1.79 2.36 4.19 3.46 2.13 3.09 1/2" 1.97 5.51 7.05 0.55—>0.47 1.79 2.36 4.19 3.46 2.13 3.09 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle 03/2010-4000827701-HB BATCHFLUX 5500 R01 en www.krohne.com 25 TECHNICAL DATA DN25..40 9 a b c © h f t0 i d e Figure 6-2:Dimensions 1Q M 5 © 5 pins connector Nominal Dimensions [mm] Weight[kg] size b cA11111111111111110- d DN25 50 170 204 26 20 68 102 141 128 58 1.6 DN40 50 177 219 39 30 84 117 141 128 83 2.3 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle (ze l Dimensions [inches] Weight [lb] a b c 1.97 6.69 8.03 1.02 0.79 2.68 4.02 5.55 5.04 2.28 3.6 1 1/2" 1.97 6.97 8.62 1.54 1.18 3.30 4.61 5.55 5.04 3.27 5.1 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle 26 www.krohne.com 03/2010-4000827701-HB BATCHFLUX 5500 R01 en BATCHFLUX TECHNICAL DATA 6.5 Counter Flanges The BATCHFLUX 5500 can be mounted between various types of counter flanges. O a ► (Z a b b ► c _ c d d a b c d Sizes of flanges a [mm] b[mm] c [mm] d [mm] 0-ring Flange 10 014.2 0 18.5 023 030.4 Special L-ring Flange© 014.2 019.2 026.6 030.4 15.47*3.53 Flange 03 014.2 0 15.8 024 030.4 15.47*3.53 a /NFORMA T/ON! 1 Detailed construction drawings of the above sketches are available from the download centre a /NFORMA T/ON! The 0-rings require periodic replacement.As the interval depends on process-specific variables, the length of the interval cannot be specified. The 0-rings are not part of the portfolio of KROHNE. 03/2010-4000827701-HB BATCHFLUX 5500 R01 en www.krohne.com 27 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters v • Ultrasonic flowmeters • Mass flowmeters s • Vortex flowmeters 3 • Flow controllers v m C • Level meters 0 v • Temperature meters • Pressure meters • Analysis products 0 0 • Measuring systems for the oil and gas industry X • Measuring systems for sea-going tankers J LL U H Q m 00 2 Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 M Fax:+49 (0)203 301 10389 0 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com