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HomeMy WebLinkAboutMA_IFC 070__en_2.3.1_090421_7311242100_R01 q4b* , • s • p M IFC 070 Electromagnetic signal converter ER 2.3.1_ (SW.R EV. 2.3.1 J ©KROHNE 04/2009-7311242100-MA IFC 070 R01 en KROHNE ■ IMPRINT AIL rights reserved. It is prohibited to reproduce this documentation, or any part thereof,without the prior written authorisation of KROHNE Messtechnik GmbH & Co. KG. Subject to change without notice. Copyright 2009 by KROHNE Messtechnik GmbH & Co. KG - Ludwig-Krohne-StraBe 5 - 47058 Duisburg 2 www.krohne.com 04/2009-7311242100-MAIFC 070 RO1 en ffrialTrow CONTENTS 1 Safety instructions 5 1.1 Software versions............................................................................................................. 5 1.2 Intended use ..................................................................................................................... 5 1.3 Transportation, handling and using instruction for batteries......................................... 5 1.4 Safety instructions from the manufacturer..................................................................... 6 1.4.1 Copyright and data protection ................................................................................................6 1.4.2 Disclaimer...............................................................................................................................6 1.4.3 Product liability and warranty ................................................................................................6 1.4.4 Information concerning the documentation...........................................................................7 1.4.5 Warnings and symbols used...................................................................................................8 1.5 Safety instructions for the operator.................................................................................8 2 Device description 9 2.1 Nameplates ...................................................................................................................... 9 2.2 Instrument description..................................................................................................... 9 2.3 Scope of delivery............................................................................................................... 9 2.4 Nameplate ...................................................................................................................... 10 3 Installation 11 3.1 Notes on installation ...................................................................................................... 11 3.2 Storage ........................................................................................................................... 11 3.3 Transport........................................................................................................................ 11 3.4 Pre-installation requirements....................................................................................... 11 3.5 Installation requirements .............................................................................................. 12 3.5.1 Vibration................................................................................................................................ 12 3.5.2 Magnetic field........................................................................................................................ 12 3.5.3 Installation of converter........................................................................................................ 12 4 Electrical connections 13 4.1 Safety instructions.......................................................................................................... 13 4.2 Grounding ....................................................................................................................... 13 4.3 Signal cable .................................................................................................................... 13 4.4 Connection of signal cable ............................................................................................. 14 4.5 Terminal assignment of converter................................................................................. 15 5 Start-up 16 5.1 Connection of battery..................................................................................................... 16 5.1.1 Internal battery..................................................................................................................... 16 5.1.2 External battery .................................................................................................................... 16 6 Operation 18 6.1 Display and operating elements .................................................................................... 18 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 3 ■ CONTENTS 6.2 Menu of converter .......................................................................................................... 18 7 Service 23 7.1 Replacement of battery.................................................................................................. 23 7.1.1 Replacement of internal battery........................................................................................... 23 7.1.2 Replacement of external battery.......................................................................................... 24 7.2 Spare parts availability................................................................................................... 25 7.3 Availability of services.................................................................................................... 25 7.4 Returning the device to the manufacturer..................................................................... 25 7.4.1 General information.............................................................................................................. 25 7.4.2 Form (for copying) to accompany a returned device............................................................ 27 7.5 Disposal .......................................................................................................................... 27 8 Technical data 28 8.1 Measuring principle........................................................................................................ 28 8.2 Technical data................................................................................................................. 29 8.3 Measuring accuracy .......................................................................................................32 8.4 Dimensions and weights ................................................................................................ 32 9 Notes 33 4 www.krohne.com 04/2009-7311242100-MAIFC 070 RO1 en SAFETY INSTRUCTIONS 1 .1 Software versions Release date Electronic revision Changes and Documentation compatibility 2009 ER2.3.1 Initial software version MA IFC 070 R01 A CAUTION! The electronic revision numbercan be foundon a stickeron the/FC 070electronics. /f no version or a lower number is shown,you have the electronics of the OPTIFLUX2070, which is not compatible with the IFC 070. 1 .2 Intended use This signal converter IFC 070 has been designed to be combined with a WATERFLUX 3000 water meter or with an OPTIFLUX 2000 flow sensor, for measuring potable water and water with suspended particles. This device features not only accurate flow measurement, but also continuous diagnostics in accordance with applicable standards. This self-diagnosis monitors and automatically reports improper functioning of the electronics, or faulty sensor electrodes. It reports battery charge condition and even provides a cable-break alarm. 1 .3 Transportation, handling and using instruction for batteries WARNING! A! The used Lithium batteries are primary power sources with high energy content. if mistreated, they may present a potential risk. a /NFORMA T/ON! The manufacturer assumes no liability for customer failure. Please observe the following transportation, handling and using instructions: • Transport only in special packaging with special labels and transportation documents. • Do not short-circuit, recharge, overcharge or connect with false polarity. • Do not expose to temperature beyond the specified temperature range or incinerate the battery. • Do not crush, puncture or open cells or disassemble battery packs. • Do not weld or solder to the body of the battery. • Do not expose contents of battery to water. • Remove the battery from device before returning to the manufacturer for service or warranty reasons. • Dispose battery packs in accordance with local regulations; where possible, recycle used batteries (see Chapter"Disposal" for futher information). 04/2009-7311242100-MAIFC 070 R01 en www.krohne.com 5 H SAFETY INSTRUCTIONS 1 .4 Safety instructions from the manufacturer 1.4.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to German copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer. The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain. The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data. We draw your attention to the fact that data transmission over the Internet (e.g.when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties. We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 1.4.2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect, incidental, punitive and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in anyway, at any time,for any reason,without prior notification,and will not be liable in anyway for possible consequences of such changes. 1.4.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems)will cause the warranty to be void. The respective "Standard Terms and Conditions"which form the basis for the sales contract shall also apply. 6 www.krohne.com 04/2009-7311242100-MAIFC 070 RO1 en SAFETY INSTRUCTIONS 0 1.4.4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations. If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document,which appear in the form of underneath icons. 04/2009-7311242100-MAIFC 070 R01 en www.krohne.com 7 U SAFETY INSTRUCTIONS Emam 1.4.5 Warnings and symbols used Safety warnings are indicated by the following symbols. QDANGER! This information refers to the immediate danger when working with electricity. DANGER! SSS This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. QCA regard ° Disregarding these instructions can result in damage to the device or to parts of the operators plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. ® LEGAL NOTICE! This note contains information on statutory directives and standards. HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. 1 .5 Safety instructions for the operator WARNING! A! In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 8 www.krohne.com 04/2009-7311242100-MAIFC 070 R01 en DEVICE DESCRIPTION p 2.1 Nameplates a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.2 Instrument description Two versions are available. You received a compact version or a remote version. 10 20 O O Figure 2-1:Versions 1� compact version 2� remote version 2.3 Scope of delivery a /NFORMA T/ON! 1 Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! 1 Check the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 9 DEVICE DESCRIPTION o � o O VIOL- (5 Figure 2-2:Scope of delivery 1� Ordered flowmeter ® Quick Start Q3 Factory calibration report 4� CD-ROM with product documentation © Cable(remote versions only) 2.4 Nameplate a /NFORMA T/ON! iLook at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 0 Allometer, Dordrecht C KROHNE NL-3313 LC ` © WATERFLUX 3070 C Battery powered 3.6 V O OSIN A09 12345 Manufactured:2009 OGK070:1.234 Q LJ www.krohne.com OWetted materials: Ri 316 Figure 2-3:Example for nameplate 1Q Manufacturer © Voltage information (2) Material of wetted parts 4� Meter constant Q5 Serial number © Device type 10 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en KUBBEENIPF M INSTALLATION p 3.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Storage • Store the device in a dry, dust-free location. • Avoid continuous direct sunlight. • Store the device in its original packaging. • Storage temperature: -50 ...+70°C/-58...+l58°F 3.3 Transport JVI 77�z Z��r Figure 3-1:Transport 3.4 Pre-installation requirements Make sure that you have all necessary tools available: • Allen key (4 mm) • Small screwdriver • Wrench for cable glands • Wrench for wall mounting bracket (remote version only) • Torque wrench for installing flowmeter in pipeline 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 11 p INSTALLATION 3.5 Installation requirements 3.5.1 Vibration Figure 3-2:Vibration 3.5.2 Magnetic field Figure 3-3:Magnetic field 3.5.3 Installation of converter a /NFORMA T/ON! Only applicable for remote versions. /� • Mount converter with mounting plate on wall or standpipe. • Keep distance between sensor and signal converter as short as possible. • Observe length of the delivered signal cable. 12 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en ■ ELECTRICAL CONNECTIONS p 4.1 Safety instructions DANGER! Allllwork on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QOA Observe Obseerve the national regulations for electrical installations! WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding Figure 4-1:Grounding 4.3 Signal cable A CAUTION! To ensure smooth functioning, always use the signal cables included in the delivery. a /NFORMA T/ON! 1 You only receive a signal cable ifyou ordered a remote version. 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 13 0 ELECTRICAL CONNECTIONS 4.4 Connection of signal cable a /NFORMA T/ON! The signal cable is only used with remote versions. The standard cable includes both electrode and field current leads, the optional type A/B cable is only used for the electrodes. In that case, the field current cable is no part of the supply. 9) 6 7 8 g 1 20 2 3 3040 O x1 X2 50 El- Figure 4-2:Cable connection at converter side,standard cable 1� cable length: 13 cm/5" 2� cable length:5 cm/2" 3I brown+white cable,used for field current 4� purple and blue cable,used for electrode signals 5� cable length:8 cm/3" © Shield(terminal 1 of connector X2+U-clamp /� • Prepare appropiate cable lengths ( 90...(3) • Connect the shield to the U-clamp, the brown cable to terminal 7 and the white to terminal 8. • Connect the shield to terminal 1, the purple cable (red in case of type A or B cable) to terminal 2 and the blue (white in case of type A or B cable) to terminal 3. 14 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en ELECTRICAL CONNECTIONS p 4.5 Terminal assignment of converter 0 1 +.'........................... .... m3/h 1 cm + -go ' Figure 4-3:Removing side cap a a a 00 - a Eel S a 0 • 0 0 0 000 E01 o 0 0 Figure 4-4:Terminal assignment 10 Status output 1 © Status output 2 (2) Not connected 44) Ground Q Pulse output A © Pulse output B Electrical values • Pulse output passive: f<_ 500 Hz; I <_ 10 mA; U: 5...24 VDC (P<_ 100 mW) • Status output passive: I <_ 10 mA; U: 5...24 VDC (P<_ 100 mW) 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 15 p START-UP am 5.1 Connection of battery ACAUT/ON! Please connect battery before first use, see relevant chapter for your type of battery. Each converter is always delivered with a disconnected battery. 0 1 0 1 O +► -00o- ' Figure 5-1:Connecting battery 5.1.1 Internal battery /r,%, • Remove the blue protection cap. • Loosen the 4 Allen bolts (4 mm). • Remove the cover. • Fasten the battery connector to the internal connector in the converter. • Check that the display lights up. • Put the cover back. AWARNING! Make sure that the battery cable is not jammed by the cover. /"t • Tighten the 4 Allen bolts. • Put the blue protection cap back. 5.1.2 External battery /� • Remove the blue protection cap. • Loosen the 4 Allen bolts (4 mm). • Remove the cover. • Remove one of the blind cable glands in the bottom of the converter housing. • Remove the metal strip at the bottom of the housing (2 screws). • Lead the cable of the external battery through the gland opening and mount the attached cable gland loosely. • Pull the cable to the top of the electronics. • Fasten the battery connector to the internal connector in the IFC 070 converter. • Check that the display lights up. • Refit the metal strip at the bottom of the housing. • Tighten the cable gland. • Put the cover back. 16 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en START-UP WARNING! Make sure that the battery cable is not jammed by the cover. • Tighten the 4 Allen bolts. 410 • Put the blue protection cap back. 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 17 p OPERATION 6.1 Display and operating elements m3 Cm 1 2 3 4 5 6 1� battery status optical key V to navigate through the menu and to scroll through the measuring pages reset button(only accessible with removed cover) (4) flow direction measured value and measuring unit © optical key D to navigate through the menu 6.2 Menu of converter • To enter the menu, hold the 0 and D key for 5 seconds. 40 The display flashes. • Press the D key to enter the menu. You see the menu number at the left (12 at the beginning) and the value at the right side of the display. • Scroll through the available positions with the 0 key to the position you want to change. • Press the D key to enter the value. The value flashes. • Use the D and 0 key to change the value. • Hold the D key for 3 seconds to confirm the new value. • To leave the programming mode, hold the 0 key for 3 seconds to store the new value(s). If you do not want to store the new values, do not touch any key for 60 seconds. Other functions: • software version: press D key for 1 second • display test: press D key twice for 1 second 18 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en OPERATION p A CAUTION! Take care with changing menu number 13. ifyou set this to "I", the display locks. !F this happens: /� • Remove the protection cap. • Loosen the 4 Allen bolts (4 mm). • Remove the cover. • Press both keys simultaneously and press the reset button for 6 seconds as shown in the graph below. Use a small screwdriver for the reset button. • Display starts with the menu, beginning with menu no. 12. • Go to menu no. 13 and change 1 into 0. • Hold the D key for 3 seconds to confirm the new value. • Put the cover back. WARNING! A! Make sure that the battery cable is not jammed by the cover. /� • Tighten the 4 Allen bolts. • Put the blue protection cap back. 5 m, Figure 6-1:Resetting the menu 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 19 OPERATION Software version 2.5.0+ Menu Description Display Selection list Remarks No. default 12 Measuring unit 0 0=m3/h Customer defined 1 =USG/min 2=l/s 13 Access control 0 0=Standard Fiscal metering blocks menu 1 =Fiscal metering 20 Meter type 0 0=WATERFLUX sensor - 1 =OPTIFLUX 2000 sensor 21 Meter size 100 Defined at factory calibration Choose from table, in chosen unit 22 Meter constant 01.000 Defined at factory calibration - 23 Zero offset 0 Set to 1 In situ determination of zero point. calibration Confirm with">"for 3 seconds After countdown meter switches to measuring mode. Menu no. 24 is automatically set to 1. 24 Zero selection 0 0=factory calibration Selection which zero point to use 1 =measured 25 Flow direction 0 0=Forward - 1 =Reverse 26 Measuring rate 15 1, 5, 10, 15,20 seconds Measurement interval in seconds 27 Low flow cut off 10 0, 5, 10 mm/s Measurements below this value are neglected 28 Time constant 2 1 =fast, Time constant of display flow reading 2=normal 3=slow 30 Self check 0 0=off Must be switched on at fiscal metering 1 =on 31 Empty pipe 0 0=off - detection 1 =on 32 Simulate outputs 0 0=off If set to on,display shows 0 and 1 1 =on (1 pulse per second) alternately 41 Output A(pulse) 0 0=off Set pulse rate in menu no.45 1 =on 42 Output B (pulse) 0 0=off Set pulse rate in menu no.45 1 =on 43 Phase shift 90 90 degrees offset between pulse outputs 180 degrees offset F-r (A-forward, B- reverse flow) 44 Pulse width 1 1, 5, 10, 50, 100 ms Choose from table 45 Pulse value 00.100 in m3/pulse or USG/pulse - 51 Status output 1 0 0=off Active at instrument failure Self checking 1 =on 20 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en OPERATION Software version 2.5.0+ Menu Description Display Selection list Remarks No. default 52 Status output 1 0 0=off Active 1 year before empty battery Battery pre warning 1 =on 53 Status output 1 0 0=off Active at low battery Battery final warning 1 =on 54 Status output 1 0 0=off Active if counter goes from 99999999 Counter overrun 1 =on to 00000000 55 Status output 2 0 0=off Active at instrument failure Self checking 1 =on 56 Status output 2 0 0=off Active 1 year before empty battery Battery pre warning 1 =on 57 Status output 2 0 0=off Active at low battery Battery final warning 1 =on 58 Status output 2 0 0=off Active if counter goes from 99999999 Counter overrun 1 =on to 00000000 59 Status outputs 1 0=off Pulse of 1 ms every second pulsating 1 =on 60 Show flow rate 0 0=off - 1 =on 61 Show counter 0 0=off - forward 1 =on 63 Show counter 0 0=off - reverse 1 =on 65 Show net counter 1 0=off - 1 =on 66 All counters 88888 Set to 00000 After reset display value is back to reset 88888 Confirm with">"for 3 seconds 71 Counters 1 0=stop - run/stop 1 =run 72 All errors reset 0 Set to 1 After reset display value is back to 0 Confirm with">"for 3 seconds 73 Battery type 2 0=non (external power supply) 1 =single 2=dual 3=external 74 Battery capacity xx.xxx Value in Ah - 75 Reset battery life 0 Set to 1 After reset display value is back to 0 time counter Confirm with">"for 3 seconds 76 Load default 0 Set to 1 After reset display value is back to 0 settings Confirm with">"for 3 seconds 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 21 OPERATION Software version 2.5.0+ Menu Description Display Selection list Remarks No. default 77 Fiscal metering 0 0=off For legal verification only verification reading 1 =on 22 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en SERVICE 7.1 Replacement of battery Different type of batteries with different capacities are available.They can be exchanged by other types if wanted. � 20 @2 1D 03 ® o Figure 7-1:Batteries with cable and connector 1� Internal battery in holder 2Z Internal dual pack battery 3I Internal single pack battery 4k External battery pack 7.1.1 Replacement of internal battery � o Figure 7-2:Removing battery /� • Remove the protection cap. • Loosen the 4 Allen bolts (4 mm). • Remove the cover. • Disconnect the connector of the battery. 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 23 pSERVICE • Remove the battery holder by pulling it upwards. • Remove the battery from the holder. • Insert the new battery in the holder. • Replace the holder. • Fasten the battery connector to the internal connector in the converter. • Check that the display lights up. • Replace the cover. AWARNING! Make sure that the battery cable is not jammed by the cover. • Tighten the 4 bolts. 4100 • Enter the programming mode, hold the 0 and D key for 5 seconds. The display flashes. • Press the D key to enter the menu. • Scroll through the available positions with the 0 key to position 74 and check the battery capacity (important for battery life indication). • Go to position 75 and enter "1" (reset battery counter). Battery capacity symbol at the display should be "full". • Hold the 0 key for 3 seconds to confirm the new value and go back to the measuring mode. • Put the blue protection cap back. 7.1.2 Replacement of external battery Figure 7-3:Removing metal strip /� • Remove the blue protection cap. • Loosen the 4 Allen bolts (4 mm). • Remove the cover. • Loosen the used cable gland in the bottom of the converter housing. • Remove the metal strip at the bottom of the housing (2 screws). • Disconnect the connector of the battery. • Remove the cable of the old battery. • Lead the cable of the new external battery through the gland opening and mount the attached cable gland loosely. • Pull the cable to the top of the electronics. • Fasten the battery connector to the internal connector in the IFC 070 converter. 24 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en SERVICEp • Check that the display lights up. • Refit the metal strip at the bottom of the housing. • Tighten the cable gland. • Put the cover back. AWARNING! Make sure that the battery cable is not jammed by the cover. • Tighten the 4 bolts. 410 • Enter the programming mode, hold the 0 and D key for 5 seconds. The display flashes. • Press the D key to enter the menu. • Scroll through the available positions with the 0 key to position 74 and check the battery capacity (important for battery life indication). • Go to position 75 and enter "1" (reset battery counter). Battery capacity symbol at the display should be "full". • Hold the 0 key for 3 seconds to confirm the new value and go back to the measuring mode. • Put the blue protection cap back. 7.2 Spare parts availability The manufacturer adheres to the basic principle that operational spare parts for each device or each important accessory part will be kept available for a period of 10 (ten)years after delivery of the last production run for that device. Operational spare parts are defined as parts that are subject to faults in normal operation. 7.3 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, technical support and training. a /NFORMA T/ON! For more precise information,please contact your local representative. 7.4 Returning the device to the manufacturer 7.4.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. 04/2009-7311242100-MAIFC 070 R01 en www.krohne.com 25 pSERVICE A CAUTION! Shouldyou nevertheless need to return a device for inspection or repair,please pay strict attention to the following points: • Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. • This means that the manufacturer can only service this device if it is accompanied by the following certificate(see next sectionl confirming that the device is safe to handle. If the device A0g if the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: • to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. 26 www.krohne.com 04/2009-7311242100-MAIFC 070 RO1 en SERVICE 7.4.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no.or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: 7.5 Disposal A CA UT/ON! Disposal must be carried out in accordance with legislation applicable in your country. 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 27 El TECHNICAL DATA 8.1 Measuring principle An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k=factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. The signal voltage is quite small (typically 1 mV at v=3 m/s/ 10 ft/s and field coil power of 1 W). Finally, a signal converter is used to amplify the signal voltage, filter it (separate from noise) and convert it into signals for totalising, recording and output processing. 3 - - 2 0 1 1� Voltage(induced voltage proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 28 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en TECHNICAL DATA 8.2 Technical data /NFORMA T/ON! 1-14-1 • The following data is provided for general applications. lfyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software_J and complete product documentation can be downloaded free of charge from the website (Downloadcenterl. Measuring system Measuring principle Faraday's law Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured value Volume flow Design Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as remote version. More information about the sensor can be found in the relevant documentation. Compact version With WATERFLUX 3000 sensor:WATERFLUX 3070 C With OPTIFLUX 2000 sensor:OPTIFLUX 2070 C Remote version With WATERFLUX 3000 sensor:WATERFLUX 3070 F With OPTIFLUX 2000 sensor:OPTIFLUX 2070 F Maximum cable length 25 m/75 ft User interface Display 8 digits LCD Display of positive and negative counter,sum counter,flow rate Status indication for battery,flow/counter direction,empty pipe Units Volume in m3, US Gallons Flow rate in m3/h, USGPM Cable connections Standard:2x M20x1.5 Optional:''/2" NPT, PF'% Measuring accuracy Reference conditions Medium:water Temperature: 20°C/68°F Inlet section:5 DN Operating pressure: 1 bar/14.5 psig Maximum measuring error ±0.2%of measured value±1.5 mm/s/0.06 inch/s For detailed information on the measuring accuracy,see chapter "Measuring accuracy". Repeatability ±0.1% (v>0.5 m/s/1.5 ft/s) 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 29 TECHNICAL DATA Operating conditions Temperature Process temperature -5...+70°C/23...+158°F Ambient temperature -40...+65°C/-40...+149°F Storage temperature -50...+70°C/-58...+158°F Chemical properties Physical condition Liquids Electrical conductivity >_20 µS/cm Recommended flow velocity in pipeline:-9...9 m/s/-30...30 ft/s in sensor: -18...18 m/s/-59...59 ft/s Process conditions Raw water,ground-and surface water Potable water Irrigation water Installation conditions Dimensions and weights For detailed information see chapter"Dimensions and weights". Materials Housing Die-cast aluminium, polyurethane coated Connection box(remote versions Die-cast aluminium, polyurethane coated only) Electrical connections Power supply Battery Standard 1 Lithium battery(D-cell) Optional 2 Lithium batteries(D-cell) External battery pack with 4 lithium batteries(D-cell) Typical lifetime See graph at the end of this table. Alarm Pre-alarm 1 year before battery depletion and final alarm Battery replacement Possible without loss of totalizer data In-and output Outputs 2 Passive pulse outputs for remote totalising: f<_500 Hz; 1<_ 10 mA; U:5...24 VDC (P<_ 100 mW) 2 Passive status outputs: I<_ 10 mA; U: 5...24 VDC (P<_ 100 mW) Communication External data logger/GSM module,SMS protocol to: SCADA system (at customer's site) OPC server(to be connected to customer's OPC client) PCWin (mini-SCADA can be supplied by KROHNE) 30 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en TECHNICAL DATA Approvals and certifications CE Sign This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark. Hazardous areas Non-Ex Standard ATEX Not available Other approvals and standards Protection category acc.to IEC I 66/67(NEMA 4/4X/6) 529/EN 60529 Shock-and vibration resistance IEC 68-2-3 Electromagnetic compatibility Directive:89/336/EEC Harmonized standard: EN 61326-1 : 2006 Low voltage directive Directive: 2006/95/EC Harmonized standard: EN 61010 :2001 Custody transfer Standard:without Europe: MI-001 pending Worldwide:OIML R-49 pending Typical lifetime of batteries (at 25T) Y 30 25 20 15 10 5 0 5 10 15 20 25 X Figure 8-1:X=Sampling interval in seconds,Y=typical lifetime in years 1� dual battery pack © single battery 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 31 TECHNICAL DATA 8.3 Measuring accuracy Y[%] 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 1Q 0.1 0 1 2 3 4 5 6 7 8 9 10 11 12 X[m/s] Figure 8-2:X[m/s]:flow velocity Y[%]:deviation from the actual measured value 1� with WATERFLUX 3000 water meter ® with OPTI FLUX 2000 flow sensor 8.4 Dimensions and weights Compact version b c a= 170mm/6.7" b= 122mm/4.8" a c= 140mm/5.5" Sizes of sensor can be found in the relevant o datasheet. , 0 H , 0 0 if 0 ; 0 L W Remote version,signal converter b c b= 122mm/4.8" c=335mm/13.2" H=310mm/12.2" oo o o H 32 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en NOTES A 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 33 NOTES 34 www.krohne.com 04/2009-7311242100-MA IFC 070 R01 en NOTES A 04/2009-7311242100-MA IFC 070 R01 en www.krohne.com 35 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters • Vortex flowmeters • Flow controllers 3 • Level meters • Temperature meters 0 • Pressure meters • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers 0 0 U LL a Head Office KROHNE Messtechnik GmbH & Co. KG N N Ludwig-Krohne-Str. 5 D-47058 Duisburg 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com