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HomeMy WebLinkAboutMA_IFC 300__en__090610_4000069802_R03 M I FC 300 • • • • Signal converter for electromagnetic flowmeters ER 3.2.xx (SW.REV. 3.2.xx) The documentation is only complete when used in combination with the relevant documentation for the sensor. ©KROHNE 06/2009-4000069802-MA IFC 300 R03 en KROHNE ■ IMPRINT All rights reserved. It is prohibited to reproduce this documentation, or any part thereof,without the prior written authorisation of KROHNE Messtechnik GmbH & Co. KG. Subject to change without notice. Copyright 2009 by KROHNE Messtechnik GmbH & Co. KG - Ludwig-Krohne-StraBe 5 - 47058 Duisburg 2 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en CONTENTS ■ 1 Safety instructions 6 1.1 Software history ............................................................................................................... 6 1.2 Intended use ..................................................................................................................... 7 1.3 Certifications .................................................................................................................... 7 1.4 Safety instructions from the manufacturer..................................................................... 8 1.4.1 Copyright and data protection ................................................................................................8 1.4.2 Disclaimer...............................................................................................................................8 1.4.3 Product liability and warranty ................................................................................................8 1.4.4 Information concerning the documentation...........................................................................9 1.4.5 Warnings and symbols used................................................................................................. 10 1.5 Safety instructions for the operator............................................................................... 10 2 Device description 11 2.1 Scope of delivery............................................................................................................. 11 2.2 Device description .......................................................................................................... 12 2.2.1 Field housing......................................................................................................................... 13 2.2.2 Wall-mounted housing ......................................................................................................... 14 2.3 Nameplates .................................................................................................................... 15 2.3.1 Compact version (example) .................................................................................................. 15 2.3.2 Remote version (example).................................................................................................... 16 2.3.3 Electrical connection data of inputs/outputs (example of basic version)............................ 17 3 Installation 18 3.1 Notes on installation ...................................................................................................... 18 3.2 Storage ........................................................................................................................... 18 3.3 Transport........................................................................................................................ 18 3.4 Installation specifications .............................................................................................. 18 3.5 Mounting of the compact version................................................................................... 18 3.6 Mounting the field housing, remote version.................................................................. 19 3.6.1 Pipe mounting....................................................................................................................... 19 3.6.2 Wall mounting....................................................................................................................... 20 3.6.3 Turning the display of the field housing version ..................................................................21 3.7 Mounting the wall-mounted housing, remote version .................................................. 22 3.7.1 Pipe mounting....................................................................................................................... 22 3.7.2 Wall mounting....................................................................................................................... 23 4 Electrical connections 24 4.1 Safety instructions.......................................................................................................... 24 4.2 Important notes on electrical connection...................................................................... 24 4.3 Electrical cables for remote device versions, notes...................................................... 25 4.3.1 Notes on signal cables A and B............................................................................................ 25 4.3.2 Notes on field current cable C.............................................................................................. 25 4.3.3 Requirements for signal cables provided by the customer................................................. 26 O6/2009-4000069802-MA IFC 300 R03 en www.krohne.com 3 ■ CONTENTS 4.4 Preparing the signal and field current cables............................................................... 27 4.4.1 Signal cable A (type DS 300), construction...........................................................................27 4.4.2 Preparing signal cable A, connection to signal converter................................................... 28 4.4.3 Length of signal cable A........................................................................................................30 4.4.4 Signal cable B (type BTS 300), construction.........................................................................31 4.4.5 Preparing signal cable B, connection to signal converter...................................................31 4.4.6 Length of signal cable B .......................................................................................................34 4.4.7 Preparing field current cable C, connection to signal converter.........................................35 4.4.8 Prepare signal cable A, connect to measuring sensor........................................................37 4.4.9 Preparing signal cable B, connection to measuring sensor................................................38 4.4.10 Preparing field current cable C, connection to measuring sensor ...................................39 4.5 Connecting the signal and field current cables.............................................................40 4.5.1 Connecting the signal and field current cables, field housing ............................................41 4.5.2 Connecting the signal and field current cables,wall-mounted housing.............................42 4.5.3 Connecting the signal and field current cables, 19" rack-mounted housing......................43 4.5.4 Connection diagram for measuring sensor, field housing ..................................................44 4.5.5 Connection diagram for measuring sensor, wall-mounted housing...................................45 4.5.6 Connection diagram for measuring sensor, 19" rack-mounted housing............................46 4.6 Grounding the measuring sensor.................................................................................. 47 4.6.1 Classical method...................................................................................................................47 4.6.2 Virtual reference...................................................................................................................47 4.7 Connecting power, all housing variants.........................................................................48 4.8 Inputs and outputs, overview ......................................................................................... 50 4.8.1 Combinations of the inputs/outputs (I/0s) ........................................................................... 50 4.8.2 Description of the CG number.............................................................................................. 51 4.8.3 Fixed, non-alterable input/output versions.......................................................................... 52 4.8.4 Alterable input/output versions............................................................................................ 54 4.9 Description of the inputs and outputs............................................................................ 55 4.9.1 Current output ...................................................................................................................... 55 4.9.2 Pulse and frequency output.................................................................................................. 56 4.9.3 Status output and limit switch.............................................................................................. 57 4.9.4 Control input ......................................................................................................................... 58 4.9.5 Current input......................................................................................................................... 59 4.10 Electrical connection of the inputs and outputs.......................................................... 60 4.10.1 Field housing, electrical connection of the inputs and outputs.........................................60 4.10.2 Wall-mounted housing, electrical connection of the inputs and outputs.......................... 61 4.10.3 19" rack-mounted housing, electrical connection of the inputs and outputs ................... 62 4.10.4 Laying electrical cables correctly....................................................................................... 62 4.11 Connection diagrams of inputs and outputs................................................................ 63 4.11.1 Important notes................................................................................................................... 63 4.11.2 Description of the electrical symbols.................................................................................64 4.11.3 Basic inputs/outputs........................................................................................................... 65 4.11.4 Modular inputs/outputs and bus systems.......................................................................... 68 4.11.5 Exi inputs/outputs............................................................................................................... 77 4.11.6 HART® connection ..............................................................................................................82 5 Start-up 84 5.1 Switching on the power.................................................................................................. 84 5.2 Starting the signal converter ......................................................................................... 84 4 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en CONTENTS ■ 6 Operation 85 6.1 Display and operating elements ....................................................................................85 6.1.1 Display in measuring mode with 2 or 3 measured values...................................................86 6.1.2 Display for selection of sub-menu and functions, 3 lines....................................................86 6.1.3 Display when setting parameters, 4 lines............................................................................87 6.1.4 Display when changing parameters, 4 lines ........................................................................87 6.1.5 Using an IR interface (option) ...............................................................................................88 6.2 Menu structure............................................................................................................... 89 6.3 Function tables............................................................................................................... 91 6.3.1 Menu A, quick setup.............................................................................................................. 91 6.3.2 Menu B, test.......................................................................................................................... 94 6.3.3 Menu C, setup ....................................................................................................................... 95 6.3.4 Set free units....................................................................................................................... 111 6.4 Description of functions ............................................................................................... 112 6.4.1 Reset counter in quick setup menu.................................................................................... 112 6.4.2 Deleting error messages in the quick setup menu............................................................ 112 6.5 Status messages and diagnostic information.............................................................. 113 7 Service 118 7.1 Spare parts availability................................................................................................. 118 7.2 Availability of services.................................................................................................. 118 7.3 Returning the device to the manufacturer................................................................... 118 7.3.1 General information............................................................................................................ 118 7.3.2 Form (for copying) to accompany a returned device.......................................................... 119 7.4 Disposal........................................................................................................................ 119 8 Technical data 120 8.1 Measuring principle...................................................................................................... 120 8.2 Technical data............................................................................................................... 121 8.3 Dimensions and weights .............................................................................................. 133 8.3.1 Housing ............................................................................................................................... 133 8.3.2 Mounting plate, field housing ............................................................................................. 134 8.3.3 Mounting plate, wall-mounted housing ............................................................................. 134 8.4 Flow tables ................................................................................................................... 135 8.5 Accuracy ....................................................................................................................... 137 9 Notes 138 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 5 SAFETY INSTRUCTIONS 1 .1 Software history For all GDC devices, the "Electronic Revision" (ER) is consulted to document the revision status of the electronics according to NE 53. It is easy to see from the ER whether any fault repairs or major changes to the electronic equipment have taken place and what effect they have had on compatibility. Changes and effect on compatibility 1 Downwards compatible changes and fault repair with no effect on operation (e.g.spelling mistakes on display) 2-_ Downwards compatible hardware and/or software change of interfaces: H HARTO P PROFIBUS F Foundation Fieldbus M Modbus X all interfaces 3-_ Downwards compatible hardware and/or software change of inputs and outputs: I Current output F, P Frequency/pulse output S Status output C Control input CI Current input X all inputs and outputs 4 Downwards compatible changes with new functions 5 Incompatible changes, i.e.electronic equipment must be changed. a /NFORMA T/ON! In the table below, "x"is a placeholder for possible multi-digit alphanumeric combinations, depending on the available version. Release date Electronic Revision Changes and Documentation compatibility 2006-12-12 ER 3.1.Ox (SW.REV.3.10 (2.21)) 2007-02-07 ER 3.1.1x 1; 2 MA IFC 300 R02 (SW.REV.3.10 (2.21)) 2007-03-12 ER 3.1.2x 1; 2-H;3-1 MA IFC 300 R02 (SW.REV.3.10 (2.21)) 2007-05-25 ER 3.1.3x 1;3-1 MA IFC 300 R02 (SW.REV.3.10 (2.2111 2008-05-13 ER 3.2.Ox 1; 2-X;3-X;4 MA IFC 300 R03 (SW.REV.3.20 (3.0011 6 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en SAFETY INSTRUCTIONS p 1 .2 Intended use The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 1 .3 Certifications CE marking C E The device fulfils the statutory requirements of the following EC directives: • Pressure Equipment Directive 97/23/EC • Low Voltage Directive 73/23/EEC • EMC Directive 89/336/EC as well as • EN 61010 • EMC specification acc. to EN 61326/A1 • NAMUR recommendations NE 21 and NE 43 The manufacturer certifies successful testing of the product by applying the CE marking. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. O6/2009-4000069802-MA IFC 300 R03 en www.krohne.com 7 H SAFETY INSTRUCTIONS AL 1 .4 Safety instructions from the manufacturer 1.4.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to German copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer. The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain. The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data. We draw your attention to the fact that data transmission over the Internet (e.g.when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties. We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 1.4.2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect, incidental, punitive and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in anyway, at any time,for any reason,without prior notification,and will not be liable in any way for possible consequences of such changes. 1.4.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems)will cause the warranty to be void. The respective "Standard Terms and Conditions"which form the basis for the sales contract shall also apply. 8 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en SAFETY INSTRUCTIONS p 1.4.4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations. If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document. This document is provided to help you establish operating conditions,which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document,which appear in the form of underneath icons. O6/2009-4000069802-MA IFC 300 R03 en www.krohne.com 9 U SAFETY INSTRUCTIONS 1.4.5 Warnings and symbols used Safety warnings are indicated by the following symbols. QDANGER! This information refers to the immediate danger when working with electricity. DANGER! SSS This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! EX This warning refers to the immediate danger when using this device in a hazardous atmosphere. A DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. QCA regard ° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! 1 These instructions contain important information for the handling of the device. ® LEGAL NOTICE! This note contains information on statutory directives and standards. HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. 1 .5 Safety instructions for the operator WARNING! A! In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 10 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en DEVICE DESCRIPTION p 2.1 Scope of delivery a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 10 02 0 OO Figure 2-1:Scope of delivery 1T Device in the version as ordered 2� Documentation(calibration report,Quick Start,CD-Rom with product documentation for measuring sensor and signal converter) 3� Signal cable(only for remote version) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 11 p DEVICE DESCRIPTION 2.2 Device description Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring sensor via field current and signal cable) a�00 (� I Figure 2-2:Device versions 1� Compact version 2� Measuring sensor with connection box 3� Field housing 4� Wall-mounted housing 5� 19"rack-mounted housing 12 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en DEVICE DESCRIPTION p 2.2.1 Field housing - • 03 o O Figure 2-3:Construction of the field housing (1) Cover for electronics and display © Cover for power supply and inputs/outputs terminal compartment 0 Cover for for measuring sensor terminal compartment with locking screw (4) Cable entry for measuring sensor signal cable ® Cable entry for measuring sensor field current cable © Cable entry for power supply © Cable entry for inputs and outputs ® Mounting plate for pipe and wall mounting a /NFORMA T/ON! Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is property fitted, clean and undamaged. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 13 DEVICE DESCRIPTION 2.2.2 Wall-mounted housing Z.Sensor AP oweri& 00•,00 3 4 -r, 1� O ©OO7 O O O Figure 2-4:Construction of wall-mounted housing 1Q Cover for terminal compartments © Terminal compartment for measuring sensor (3 Terminal compartment for inputs and outputs 4Q Terminal compartment for power supply with safety cover(shock-hazard protection) Q5 Cable entry for signal cable © Cable entry for field current cable ® Cable entry for inputs and outputs ® Cable entry for power supply © 1P Turn lock to the right and open the cover. 14 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en DEVICE DESCRIPTION p 2.3 Nameplates a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.3.1 Compact version (example) I KR O H N E �" KEMA 04 ATEX 2 T6 T077 X T85150°C° O Tamb=-40 60°C Altometer, Dordrecht NL-3313 LC Do not open when energized! XXXXXXX yy00 C-EEx CG30011100 After de-energizing delay before opening the ® S/N A051R5613 C 0344 converter housing: T6>35 min,T5>10 min Manufactured:20OX ` Q Lj www.krohne.com Non-IS circuits A,B,C,D:Vn < 32 V; In<100 mA Docu CD, 730952xx00 © GK=3.7183 f field=f line/6 GKL=7.3528 DIN 40 mm/1 1/2 inch Vm=253 V 100-230 VAC -15% +10 © 48-63 Hz 22 VA Wetted materials PFA Ta IP66/67 Nema type 4x/6 enclosure PIED(97/23/EC): O PS1=40 bar@ TS1<=4o°C PS2=32 bar @ TS2=180°C FT-2004 PT=60 bar @ TT = 20°C Figure 2-5:Example of a nameplate for compact version 1� Approvals-related information:Ex approval,EC type test certificate,hygienic approvals,etc. © Approvals-related thresholds Q3 Approvals-related connection data of the inputs/outputs;Vm=max.power supply 4� Approvals-related data(e.g.accuracy class,measuring range,temperature thresholds,pressure thresholds and vis- cosity thresholds) Q5 Approvals-related pressure and temperature thresholds © Power supply;protection category;materials of wetted parts ® GK/GKL values(measuring sensor constants);size(mm/inches);field frequency ® Product designation,serial number and manufacturing date 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 15 DEVICE DESCRIPTION 2.3.2 Remote version (example) o KR O H N E Altometer, Dordrecht NL-3313 LC © XFC 300 F-EExCG30011100 S/N A05R6513 C Manufactered:2005 C ` Q Lj www.krohne.com Doku CD GK=3 7183 f field=f line/6 GKL=7.3528 DN40mm/1 1/2 inch O 100-230 VAC -15% +10% 48-63 Hz 22 VA Wetted materials PFA Ta IP66/67 © R�o;i=66 Ohm FT-22004 Figure 2-6:Example of a nameplate for remote version 1Q Manufacturer Q Product designation,serial number and manufacturing date (3 GK/GKL values(measuring sensor constants);size(mm/inches);field frequency 4Q Power supply Q Materials of wetted parts © Field coil resistance © Approvals-related data(e.g.accuracy class,measuring range,temperature thresholds,pressure thresholds and vis- cosity thresholds) 16 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en DEVICE DESCRIPTION p 2.3.3 Electrical connection data of inputs/outputs (example of basic version) (PE) CG 3x xxxxxx S/N:A06 xxxxx E KR OLu H N E �: ( ) A aN(L-) A=Active P=Passive NC=Not connected D PULSE OUT/STATUS OUT P Imax=100 mA@f<=10 Hz; =20 mA@f<=12 kHz D Vo= 1.5 V @ 10 mA; Umax=32VDC ~ STATUS OUT 03 a C P =O C Imax= 100 mA; Vmax=32 VDC STATUS OUT/CONTROL IN ® B P Imax= 100 mA IL B Von> 19 VDC, Voff<2.5 VDC; Vmax=32 VDC z_ A+ A CURRENT OUT(HART) 05 A- Active (Terminals A&A+); RLmax=1 kohm A P Passive (Terminals A&A-); Vmax=32 VDC Figure 2-7:Example of a nameplate for electrical connection data of inputs and outputs 1� Power supply(AC: L and N; DC: L+and L-;PE for>_24 VAC; FE for<_24 VAC and DC) 2� Connection data of connection terminal D/D- Z3 Connection data of connection terminal C/C- 4� Connection data of connection terminal B/B- 5� Connection data of connection terminal A/A-;A+only operable in the basic version • A= active mode; the signal converter supplies the power for connection of the subsequent devices • P = passive mode; external power supply required for operation of the subsequent devices • N/C = connection terminals not connected 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 17 p INSTALLATION Nuism 3.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Storage • Store the device in a dry, dust-free location. • Avoid continuous direct sunlight. • Store the device in its original packing. • Storage temperature: -50...+70°C/-58...+l58°F 3.3 Transport Signal converter • No special requirements. Compact version • Do not lift the device by the signal converter housing. • Do not use lifting chains. • To transport flange devices, use lifting straps. Wrap these around both process connections. 3.4 Installation specifications a /NFORMA T/ON! The following precautions must be taken to ensure reliable installation. • Make sure that there is adequate space to the sides. • Protect the signal converter from direct sunlight and install a sun shade if necessary. • Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger. • Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with IEC 68-2-3. 3.5 Mounting of the compact version a /NFORMA T/ON! The signal converter is mounted directly on the measuring sensor. For installation of the flowmeter,please observe the instructions in the supplied product documentation for the measuring sensor. 18 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en I INSTALLATION p 3.6 Mounting the field housing, remote version a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 3.6.1 Pipe mounting 10 � OO 3 IIIIIIII � Figure 3-1:Pipe mounting of the field housing 1T Fix the signal converter to the pipe. ,410 �2 Fasten the signal using standard U-bolts and washers. 3� Tighten the nuts. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 19 INSTALLATION 3.6.2 Wall mounting 0 OMAn • T �.\z\�\\\,MMAZAA 0 07. R 0 Figure 3-2:Wall mounting of the field housing 1� Prepare the holes with the aid of the mounting plate. For further information refer to Mounting plate, fieldhousingon page 134. 02 Use the mounting material and tools in compliance with the applicable occupational health and safety directives. 3I Fasten the housing securely to the wall. Mounting multiple devices next to each other I"P F O O O 0 0 0 0 0 0 a a b O 0 • O 0 a>_600 m m/23.6" b>_250mm/9.8" 20 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en INSTALLATION p 3.6.3 Turning the display of the field housing version , oo:,00 2Z oo:,00 03 ® OO Figure 3-3:Turning the display of the field housing version The display of the field housing version can be turned in 90' increments. 1� Unscrew the cover from the display and operation control unit. (2) Using a suitable tool, pull out the two metal puller devices to the left and right of the display. 3� Pull out the display between the two metal puller devices and rotate it to the required position. 4� Slide the display and then the metal puller devices back into the housing. (5) Re-fit the cover and tighten it by hand. A CAUTION! The ribbon cable of the display must not be folded or twisted repeatedly. a /NFORMA T/ON! Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 21 p INSTALLATION Er� M ■ M 3.7 Mounting the wall-mounted housing, remote version a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 3.7.1 Pipe mounting 1 2 � o 8 d 0 0 8 Figure 3-4:Pipe mounting of the wall-mounted housing 1T Fasten the mounting plate to the pipe with standard U-bolts, washers and fastening nuts. (2) Screw the signal converter to the mounting plate with the nuts and washers. 22 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en INSTALLATION 3.7.2 Wall mounting • • T (2) 3 o ' o Figure 3-5:Wall mounting of the wall-mounted housing © 1D Prepare the holes with the aid of the mounting plate. For further information refer to Mounting plate, wall-mounted housing on page 134. 20 Fasten the mounting plate securely to the wall. (3 Screw the signal converter to the mounting plate with the nuts and washers. Mounting multiple devices next to each other a a o 0 on o 0 0 o o 0 0 o 0 0 0 0 0 0 0 0 0 0 0 0 C=) 0 0 C=) 0 0C=) C=) 0 0C=) a>_240mm/9.4" 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 23 0 ELECTRICAL CONNECTIONS MEBM 4.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. AWARNING! Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Important notes on electrical connection QDANGER! Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for + electrical power installations with line voltages up to 1000 V"or equivalent national regulations. 0 UT/ON! Q0Use suitable cable entries for the various electrical cables. • The measuring sensor and signal converter have been configurated together at the factory. The devices should therefore be installed in pairs. Make sure that the measuring sensor constants GK/GKL have identical settings(see nameplatesJ. • In the event of separate delivery or the installation of devices that have not been configurated together, the signal converter must be set to the ON size and GK/GKL of the measuring sensor, refer to Function tables on page 91. 24 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ■ IIIIIIIIIIIIIIIELECTRICAL CONNECTIONS p 4.3 Electrical cables for remote device versions, notes 4.3.1 Notes on signal cables A and B a /NFORMA T/ON! 1 The signal cables A (type DS 300J with double shield and B(type BTS 300J with triple shield ensure proper transmission of measured values. Observe the following notes: • Lay the signal cable with fastening elements. • It is permissible to lay the signal cable in water or in the ground. • The insulating material is flame-retardant to EN 50625-2-1, IEC 60322-1. • The signal cable does not contain any halogens and is unplasticized, and remains flexible at Low temperatures. • The connection of the inner shield is carried out via the stranded drain wire (1). • The connection of the outer shield is carried out via the shield (60) or the stranded drain wire (6), depending on the housing version. Observe the following notes. 4.3.2 Notes on field current cable C QDANGER! Anon-shielded three-wire copper cable is sufficient for the field current cable. lfyou + nevertheless use shielded cables, the shield must NOTbe connected in the housing of the signal converter. a /NFORMA T/ON! 1 The field current cable is not part of the scope of supply. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 25 0 ELECTRICAL CONNECTIONS 4.3.3 Requirements for signal cables provided by the customer a /NFORMA T/ON! If the signal cable was not ordered, it is to be provided by the customer. The following requirements regarding the electrical values of the signal cable must be observed: Electrical safety • To EN 60811 (Low Voltage Directive) or equivalent national regulations. Capacitance of the insulated conductors • Insulated conductor/insulated conductor < 50 pF/m • Insulated conductor shield < 150 pF/m Insulation resistance Riso ' 100 GQ x km ' Umax < 24 V Imax < 100 mA Test voltages • Insulated conductor/inner shield 500 V • Insulated conductor/insulated conductor 1000 V • Insulated conductor/outer shield 1000 V Twisting of the insulated conductors • At least 10 twists per meter, important for screening magnetic fields. 26 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.4 Preparing the signal and field current cables a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. The electrical connection of the outer shield is different for the various housing variants. Please observe the corresponding instructions. 4.4.1 Signal cable A (type DS 300), construction • Signal cable A is a double-shielded cable for signal transmission between the measuring sensor and signal converter. • Bending radius:>_50 mm/2" oil 05 10 O � �03 Figure 4-1:Construction of signal cable A 1� Stranded drain wire(1)for the inner shield (10), 1.0 mm2 Cu/AWG 17(not insulated,bare) 2� Insulated wire(2),0.5 mm2 Cu/AWG 20 3I Insulated wire(3),0.5 mm2 Cu/AWG 20 4� Outer sheath 5� Insulation layers © Stranded drain wire(6)for the outer shield(60) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 27 0 ELECTRICAL CONNECTIONS NEUM 4.4.2 Preparing signal cable A, connection to signal converter Field housing a /NFORMA T/ON! 1 Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The outside shield (60) is connected in the field housing directly via the shield and a clip. • Bending radius:>_ 50 mm/2" Required materials: • PVC insulation tubing, 02.5 mm/0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 2x wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3) a b fbl (tl L)i ------ O O O �O (60) An Figure 4-2:signal cable A,preparation for field housing a=80mm/3.15" b=10mm/0.39" 1) Strip the conductor to dimension a. Trim the outer shield to dimension b and pull it over the outer sheath. (2) Cut off the inner shield (10) and the stranded drain wire (6). Make sure not to damage the stranded drain wire (1). 30 Slide an insulating tube over the stranded drain wire (1). 40 Crimp the wire end ferrules onto the conductors (2, 3) and stranded drain wire. (5) Pull the heat-shrinkable tubing over the prepared signal cable. 28 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p Wall mounted housing a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The connection of the outer shield (60) is carried out in the wall-mounted housing via the stranded drain wire (6). • Bending radius:>_ 50 mm/2" Required materials • Push-on connector 6.3 mm /0.25", insulation to DIN 46245 for conductor 0 = 0.5...1 mm2/ AWG 20...17 • PVC insulation tubing, 02.5 mm/0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 2x wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3) a (6) 1 T z © �O Figure 4-3:Signal cable A,preparation for wall-mounted housing a=80mm/3.15" /� 10 Strip the conductor to dimension a. 02 Cut off the inner shield (10) and the outer shield (60). Make sure not to damage the stranded drain wires (1) and (6). 3I Slide the insulation tubing over the stranded drain wires. 4� Crimp the push-on connector onto the stranded drain wire (6). S5 Crimp the wire end ferrules onto the conductors (2, 3) and stranded drain wire (1). © Pull the heat-shrinkable tubing over the prepared signal cable. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 29 0 ELECTRICAL CONNECTIONS 4.4.3 Length of signal cable A a /NFORMA T/ON! For temperatures of the medium above 150°C/300°F, a special signal cable and a ZD intermediate socket are necessary. These are available including the changed electrical connection diagrams. Measuring sensor Nominal size Min. electrical Curve for signal conductivity cable A m] [inches] [NS/cm] OPTIFLUX 1000 F 10...150 3/8...6 5 Al OPTIFLUX 2000 F 25...150 1...6 20 Al 200...2000 8...80 20 A2 OPTIFLUX 4000 F 2.5...150 1/10...6 1 Al 200...2000 8...80 1 A2 OPTIFLUX 5000 F 2.5...100 1/10...4 1 Al 150...250 6...10 1 A2 OPTIFLUX 6000 F 2.5...150 1/10...6 1 Al WATERFLUX 3000 F 50...600 2...24 20 Al 10 600 1800 A2 Al 100 300 10 30 1 5 10 100 1000 6000 Figure 4-4:Maximum length of signal cable A 1� Maximum length of signal cable A between the measuring sensor and signal converter[m] © Maximum length of signal cable A between the measuring sensor and signal converter[ft] (3 Electrical conductivity of the medium being measured[µS/cm] 30 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.4.4 Signal cable B (type BTS 300), construction • Signal cable B is a triple-shielded cable for signal transmission between the measuring sensor and signal converter. • Bending radius:>_50 mm/2" il t O E 02 O (30) o Figure 4-5:Construction of signal cable B T Stranded drain wire for the inner shield(10), 1.0 mm2 Cu/AWG 17(not insulated,bare) Insulated wire(2),0.5 mm2 Cu/AWG 20 with stranded drain wire(20)of shield Z Insulated wire(3),0.5 mm2 Cu/AWG 20 with stranded drain wire(30)of shield (4) Outer sheath Insulation layers © Stranded drain wire(6)for the outer shield(60),0.5 mm2 Cu/AWG 20(not insulated,bare) 4.4.5 Preparing signal cable B, connection to signal converter Field housing a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The outside shield (60) is connected in the field housing directly via the shield and a clip. • Bending radius:>_ 50 mm/2" Required materials • PVC insulation tubing, 02.0...2.5 mm /0.08...0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 4 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors 2 and 3 and the stranded drain wires (20, 301 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 31 p ELECTRICAL CONNECTIONS tO a b 2, (6) (�) (20) (60) (30) (1) (60) (20) V— I (30) Figure 4-6:Signal cable B,preparation for field housing a=80mm/3.15" b=10mm/0.39" 1T Strip the conductor to dimension a. 4100 �2 Trim the outer shield to dimension b and pull it over the outer sheath. 3I Cut off the inner shield (10), the stranded drain wire (6) and the shields of the insulated con- ductors. Make sure not to damage the stranded drain wires (1, 20, 30). 4� Slide the insulation tubing over the stranded drain wires (1, 20, 30). (5) Crimp the wire end ferrules onto the conductors and stranded drain wires. © Pull the heat-shrinkable tubing over the prepared signal cable. 32 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p Wall-mounted housing a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The connection of the outer shield (60) is carried out in the wall-mounted housing via the stranded drain wire (6). • Bending radius:>_ 50 mm/2" Required materials: • Push-on connector 6.3 mm /0.25", insulation to DIN 46245 for conductor 0 = 0.5...1 mm2/ AWG 20...17 • PVC insulation tubing, 02.5 mm/0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 4 wire end ferrules to DIN 46 228: E 0.5-8 for insulated conductors 2 and 3 and the stranded drain wires (20, 30) T a (6) (1 (20) (30) (6) (1) (201 (301 Figure 4-7:Signal cable B,preparation for wall-mounted housing a=80mm/3.15" /" 10 Strip the conductor to dimension a. ,410 02 Cut off the inner shield (10),the outer shield (60)and the shields for the conductor(2,3). Make sure not to damage the stranded drain wires (1, 6, 20, 30). 30 Slide the insulation tubing over the stranded drain wires. 40 Crimp the push-on connector onto the stranded drain wire (6). (5) Crimp the wire end ferrules onto the conductors and stranded drain wires (1, 20, 30). © Pull the heat-shrinkable tubing over the prepared signal cable. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 33 0 ELECTRICAL CONNECTIONS 4.4.6 Length of signal cable B a /NFORMA T/ON! For temperatures of the medium above 150°C/300°F, a special signal cable and a ZD intermediate socket are necessary. These are available including the changed electrical connection diagrams. Measuring sensor Nominal size Min. electrical Curve for signal conductivity cable B m] [inches] [PS/cm] OPTIFLUX 1000 F 10...150 3/8...6 5 B2 OPTIFLUX 2000 F 25...150 1...6 20 B3 200...2000 8...80 20 B4 OPTIFLUX 4000 F 2.5...6 1/10...1/6 10 B1 10...150 3/8...6 1 B3 200...2000 8...80 1 B4 OPTIFLUX 5000 F 2.5 1/10 10 B1 4...15 1/6...1/2 5 B2 25...100 1...4 1 B3 150...250 6...10 1 B4 OPTIFLUX 6000 F 2.5...15 1/10...1/2 10 B1 25...150 1...6 1 B3 WATERFLUX 3000 F 50...600 2...24 20 B1 10 600 1800 B4 B3 B2 B1 100 300 OF go- 10 30 1 5 10 100 1000 6000 0 Figure 4-8:Maximum length of signal cable B 1Q Maximum length of signal cable B between the measuring sensor and signal converter[m] ® Maximum length of signal cable B between the measuring sensor and signal converter[ft] Q3 Electrical conductivity of the medium being measured[µS/cm] 34 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.4.7 Preparing field current cable C, connection to signal converter QDANGER! �j Anon-shielded three-wire copper cable is sufficient for the field current cable. lfyou ++ nevertheless use shielded cables, the shield must NOTbe connected in the housing of the signal converter. a /NFORMA T/ON! 1 Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • Field current cable C is not part of the scope of supply. • Bending radius:>_50 mm/2" Required materials: • Shielded 3-wire copper cable with suitable heat-shrinkable tubing • DIN 46 228 wire end ferrules: size according to the cable being used Length and cross-section of field current cable C Length Cross-section AF (Cu) [m] [ft] [MM2l [AWGI 0...150 0...500 3x0.75Cu 10 3x18 150...300 500...1000 3 x 1.50 Cu 10 3 x 14 300...600 1000...2000 3 x 2.50 Cu 1Q 3 x 12 1� Cu=copper cross-section 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 35 p ELECTRICAL CONNECTIONS 00"w In the wall-mounted housing version the connection terminals are designed for the following cable cross-sections: • Flexible cable<_ 1.5 mm2/AWG 14 • Solid cable<_ 2.5 mm2/AWG 12 iO 2� a 8 9 Figure 4-9:Field current cable C,preparation for the signal converter a=80mm/3.15" elF/N, T Strip the conductor to dimension a. ,410 �2 Remove any shield that is present. 30 Pull a shrinkable tube over the prepared cable. 40 Crimp the wire end ferrules onto the conductors 7, 8 and 9. 36 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.4.8 Prepare signal cable A, connect to measuring sensor a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The outer shield (60) is connected in the terminal compartment of the measuring sensor directly via the shield and a clip. • Bending radius:>_50 mm/2" Required materials • PVC insulation tubing, 02.0...2.5 mm /0.08...0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 2x wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3) O a b (6) O (1) (60) (1) (60) 2 3 Figure 4-10:Prepare signal cable A,connect to measuring sensor a=50mm/2" b=10mm/0.39" 10 Strip the conductor to dimension a. 4100 02 Trim the outer shield (60) to dimension b and pull it over the outer sheath. 30 Remove the stranded drain wire (6) of the outer shield and the inner shield (10). Make sure not to damage the stranded drain wire (1) of the inner shield. 40 Slide an insulating tube over the stranded drain wire (1). (5) Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wire (1). © Pull the heat-shrinkable tubing over the prepared signal cable. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 37 0 ELECTRICAL CONNECTIONS MEUM 4.4.9 Preparing signal cable B, connection to measuring sensor a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The outer shield (60) is connected in the terminal compartment of the measuring sensor directly via the shield and a clip. • Bending radius:>_50 mm/2" Required materials • PVC insulation tubing, 02.0...2.5 mm /0.08...0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 2x wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3) O a b (6) O (1) (20) (60) (30) (1) (60) 2 3 Figure 4-11:Preparing signal cable B,connection to measuring sensor a=50mm/2" b=10mm/0.39" 10 Strip the conductor to dimension a. 4100 02 Trim the outer shield (60) to dimension b and pull it over the outer sheath. 30 Remove the stranded drain wire (6) of the outer shield and the shields and stranded drain wires of the insulated conductors (2, 3). Remove the inner shield (10). Be sure not to damage the stranded drain wire (1). 40 Slide an insulating tube over the stranded drain wire (1). (5) Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wire (1). © Pull the heat-shrinkable tubing over the prepared signal cable. 38 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.4.10 Preparing field current cable C, connection to measuring sensor a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The field current cable is not part of the scope of supply. • Any shield that is present must NOT be connected to the measuring sensor. • Bending radius:>_50 mm/2" Required materials • Heat-shrinkable tubing • 3 wire end ferrules to DIN 46 228: size according to the cable being used Or- 10 20 a a OO 7 8 E::M 9 Figure 4-12:Field current cable C,preparation for the measuring sensor a=50mm/2" 10 Strip the conductor to dimension a. (2) Remove any shield that is present. 30 Pull a shrinkable tube over the prepared cable. 40 Crimp the wire end ferrules onto the conductors 7, 8 and 9. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 39 0 ELECTRICAL CONNECTIONS MEUM 4.5 Connecting the signal and field current cables QDANGER! Cables may only be connected when the power is switched off. QDANGER! The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. 40 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.5.1 Connecting the signal and field current cables, field housing • The outer shield of signal cable A and/or B is connected electrically with the housing via the clip of the strain relief. • If a shielded field current cable is used, the shield must NOT be connected to the device. • Bending radius: >_50 mm/2" OO � OO Figure 4-13:Electrical connection of the signal and field current cables,field housing 1T Remove the locking screw and open the housing cover. ,410 �2 Pass the prepared signal and field current cables through the cable entries and connect the corresponding stranded drain wires and conductors. 30 Secure the field current cable using the clip.Any shield that is present must NOT be connect- ed. 40 Secure the signal cable using the clip. This also connects the outer shield to the housing. (5) Close the housing cover and secure it with the locking screw. a /NFORMA T/ON! Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 41 0 ELECTRICAL CONNECTIONS 4.5.2 Connecting the signal and field current cables, wall-mounted housing • The outer shield of signal cable A and/or B is connected via the stranded drain wire. • If a shielded field current cable is used, the shield must NOT be connected to the device. • Bending radius:>_50 mm/2" 30 3 2 20 1 ■ O 9 8 7 30 Q Q 2 \ IFII IL LLLLrMMMM,JJJJ J IL JIL_r OO t(4) Figure 4-14:Electrical connection of the signal and field current cables,wall-mounted housing 1) Open the housing cover. (2) Pass the prepared signal cable through the cable entry and connect the corresponding strand- ed drain wires and conductors. 30 Connect the stranded drain wire of the outer shield. 40 Pass the prepared field current cable through the cable entry and connect the corresponding conductor. Any shield that is present must NOT be connected. (5) Tighten the screw connections of the cable entry and close the housing cover. a /NFORMA T/ON! Ensure that the housing gasket is properly fitted, clean and undamaged. 42 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.5.3 Connecting the signal and field current cables, 19" rack-mounted housing 0 10 C-f+2 �3 (S) ©' 111 2 3 8 9 ' 0bm m m m m m m m m� M M M , M M Mi 32 bid dm m m m m m m m m� o M M ; M M M, M d� (S) 7 Figure 4-15:Connection signal cable A and field current cable 1� Signal cable A © Shield and insulated wires 2 and 3 Q3 Field current cable 7�g f1) lee, (3 ..p. 10 ;; . (30) oo©o ,� (S) (1) 2 3 �, � 8- 9 ' z . . . . . . o26 28 30 � z Ob m m m m m m m m m l 20 22 24i M M M 1 32 b� dm m m m m m m m m� o 0 0' m m, m d� (S) (20) (3011 7 Figure 4-16:Connection signal cable B and field current cable Q Signal cable B ® Shield and insulated wires 2 and 3 Field current cable 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 43 0 ELECTRICAL CONNECTIONS IIIIIIIIIIIIIIP � MEUM 4.5.4 Connection diagram for measuring sensor, field housing QDANGER! The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected. • The outer shield of signal cable A or B in the signal converter housing is connected via the strain relief terminal. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 4 40 30 3 2 20 1 9 8 7 4 40 30 3 2 20 1 9 8 7 (10) (10) 10 10 (60) O O (601 O XO O 00 � 00 O 3 2 1 9 8 7 - 3 2 1 Figure 4-17:Connection diagram for measuring sensor,field housing 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. 2Z Signal cable A (3 Signal cable B 4� Field current cable C 5� Connection box of measuring sensor © Functional ground FE 44 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.5.5 Connection diagram for measuring sensor, wall-mounted housing QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel ++ against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected. • The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 4 40 30 3 2 1 9 8 7 30 3i7l 9 8 7 (101 O (101 (60) (6) (60) 6) 50 OO 3 2 1 1 9 8 7 © 4 3 2 1 9 8 7 Figure 4-18:Connection diagram for measuring sensor,wall-mounted housing 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. 22) Signal cable A (3 Signal cable B 4� Field current cable C 5� Connection box of measuring sensor © Functional ground FE 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 45 0 ELECTRICAL CONNECTIONS MEUM 4.5.6 Connection diagram for measuring sensor, 19" rack-mounted housing QDANGER! The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected. • The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 24 22 20 20 32 32 32 24 24 22 22 20 20 32 32 32 z z z d b z d d z z d z d b z d (10) 1 (101 1 J (601`=-. b 6 (60)` 02 ® 03 Oo o Oo 0 OO 4 3 2 1 3 2 1 Figure 4-19:Connection diagram for measuring sensor, 19"rack-mounted housing 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. Signal cable A (3) Signal cable B 4� Field current cable C (�) Connection box of measuring sensor © Functional ground FE 46 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en M ELECTRICAL CONNECTIONS p 4.6 Grounding the measuring sensor 4.6.1 Classical method QDANGER! `j There should be no difference in potential between the measuring sensor and the housing or + protective earth of the signal converter! • The measuring sensor must be properly grounded. • The grounding cable should not transmit any interference voltages. • Do not use the grounding cable to connect more than one device to ground at the same time. • In hazardous areas, grounding is used at the same time for equipotential bonding.Additional grounding instructions are provided in the separate Ex documentation,which are only supplied together with hazardous-duty equipment. • The measuring sensors are connected to ground by means of a functional grounding conductor FE. • Special grounding instructions for the various measuring sensors are provided in the separate documentation for the measuring sensors. • The documentation for the measuring sensors also contain descriptions on how to use grounding rings and how to install the measuring sensors in metal or plastic pipes or in pipes which are coated on the inside. 4.6.2 Virtual reference For pipelines which are electrically insulated on the inside (e.g. have an inner liner or are made completely out of plastic), it is also possible to measure without additional grounding rings or electrodes. The signal converter's input amplifier records the potentials of both measuring electrodes and a patented method is used to create a voltage which corresponds to the potential of the ungrounded medium. This voltage is then the reference potential for signal processing. That means there are no interfering potential differences between the reference potential and the measuring electrodes during signal processing. Ungrounded use is also possible for systems with voltages and currents in the pipelines, e. g. electrolysis and galvanic systems. Thresholds for measuring operation with the virtual reference Size >_DN10/>_3/8" Electrical conductivity >_200 pS/cm Signal cable use only A(type IDS 300) Signal cable length _<50 m/<_ 150 ft Ex operation is possible,consult with us first O6/2009-4000069802-MA IFC 300 R03 en www.krohne.com 47 0 ELECTRICAL CONNECTIONS 4.7 Connecting power, all housing variants QDANGER! The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. • The protection category depends on the housing versions (IP65...67 to IEC 529/ EN 60529 or N E M A4/4X/6). • The housings of the devices, which are designed to protect the electronic equipment from dust and moisture, should be kept well closed at all times.. Creepage distances and clearances are dimensioned to VDE 0110 and IEC 664 for pollution severity 2. Supply circuits are designed for overvoltage category III and the output circuits for overvoltage category II. • Fuse protection (IN<_ 16 A) for the infeed power circuit, and also a disconnecting device (switch, circuit breaker) to isolate the signal converter must be provided. Power supply connection (excluding 19" rack-mounted housing) 0) PE O N L (2) FE i L- L+ (3 FE N L 11) 100...230 VAC(-15%/+10%1 2� 24 VDC(-55%/+30%) 3Z 24 VAC/DC(AC:-15%/+10%;DC:-25%/+30%I 48 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 100...230 VAC (tolerance range: -15%/+10%) • Note the power supply voltage and frequency (50...60 Hz) on the nameplate. • The protective ground terminal PE of the power supply must be connected to the separate U- clamp terminal in the terminal compartment of the signal converter a /NFORMA T/ON! 1 240 VAC+5%is included in the tolerance range. 24 VDC (tolerance range: -55%/+30%) 24 VAC/DC (tolerance ranges: AC: -15%/+10%; DC: -25%/+30%) • Note the data on the nameplate! • For measurement process reasons, a functional ground FE must be connected to the separate U-clamp terminal in the terminal compartment of the signal converter. • When connecting to functional extra-low voltages, provide a facility for protective separation (PELV) (as per VDE 0100/VDE 0106 and IEC 364/ IEC 536 or relevant national regulations). a /NFORMA T/ON! 1 For 24 VDC, 12 VDC-10516 is included in the tolerance range. Power supply connection for 19" rack-mounted housing I L(L+) PE(FE) N(L-) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 49 0 ELECTRICAL CONNECTIONS MEUM 4.8 Inputs and outputs, overview 4.8.1 Combinations of the inputs/outputs (1/0s) This signal converter is available with various input/output combinations. Basic version • Has 1 current, 1 pulse and 2 status outputs/limit switches. • The pulse output can be set as status output/limit switch and one of the status outputs as the control input. Exi version • Depending on the task, the device can be configured with various output modules. • Current outputs can be active or passive. • Optionally available also with Foundation Fieldbus and Profibus PA Modular version • Depending on the task, the device can be configured with various output modules. Bus system • The device allows intrinsically safe and non intrinsically safe bus interfaces in combination with additional modules. • For connection and operation of the bus systems, please note the separate documentation! Ex-option • For hazardous areas, all of the input/output variants for the housing designs C and F with terminal compartment in the Ex-d (pressure-resistant casing) or Ex-e (increased safety) versions can be delivered. • Please refer to the separate instructions for connection and operation of the Ex-devices. 50 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.8.2 Description of the CG number CG 3 10 (2) Os 40 ® © Figure 4-20:Marking(CG number)of the electronics module and input/output variants 1Q ID number:0 Q ID number:0=standard;9=special (2) Power supply 4Q Display[language versions) Q Input/output version(1/0) © 1st optional module for connection terminal A © 2nd optional module for connection terminal B The last 3 digits of the CG number(($),©and 07) indicate the assignment of the terminal connections. Please see the following examples. Examples for CG number CG 300 11 100 100...230 VAC&standard display; basic 1/0: la or Ip&Sp/Cp&Sp& Pp/Sp CG 300 11 7FK 100...230 VAC&standard display; modular 1/0: la& PN/SN and optional module PN/SN &CN CG 300 81 4EB 24 VDC &standard display; modular 1/0: la& Pa/Sa and optional module Pp/Sp& Ip Description of abbreviations and CG identifier for possible optional modules on terminals A and B Abbreviation Identifier for CG No. Description la A Active current output(including HART=HART®capability) Ip B Passive current output(including HART=HARTO capability) Pa/Sa C Active pulse,frequency,status output or limit switch (changeable) Pp/Sp E Passive pulse,frequency,status output or limit switch (changeable) PN/SN F Passive pulse,frequency,status output or limit switch according to NAMUR(changeable) Ca G Active control input CID K Passive control input CN H Active control input to NAMUR Signal converter monitors cable breaks and short circuits as per EN 60947-5-6. Errors indicated on LCD display. Error messages possible via status output. Ilna P Active current input Ilnp R Passive current input - 8 No additional module installed - 0 No further module possible 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 51 0 ELECTRICAL CONNECTIONS 4.8.3 Fixed, non-alterable input/output versions This signal converter is available with various in-/output combinations. • The grey boxes in the tables denote unassigned or unused connection terminals. • In the table, only the final digits of the CG-No. are depicted. • Connection terminal A+ is only operable in the basic input/output version. CG-No. Connection terminals A+ A I A- B C C- Basic in-/output (1/0) (Standard) 1 0 0 IP+HART®passive 10 SP/CP passive (Z SP passive Pp/SP passive Ila+ HART®active Ex-i inputs/outputs (optional) 2 0 0 la+HART®active PN/SN NAMUR 3 0 0 IP+ HART passive PN/SN NAMUR 2 1 0 la active #PN/SN NAMUR la+HART®active PN/SN NAMUR (2p passive 3 1 0 la active PN/SN NAMUR IP+ HART®passive PN/SN NAMUR (2 Cp passive 2 2 0 Ip passive PN/SN NAMUR la+HART active PN/SN NAMUR Cp passive 3 2 0 Ip passive PN/SN NAMUR IP+ HART passive PN/SN NAMUR 2O P Cp passive PROFIBUS PA (Ex-i) (Option) D 0 0 PA+ PA- PA+ PA- FISCO Device FISCO Device D 1 0 la active PN/SN NAMUR PA+ PA- PA+ PA- Cp passive ® FISCO Device FISCO Device D 2 0 Ip passive PN/SN NAMUR PA+ PA- PA+ PA- Cp passive © FISCO Device FISCO Device 52 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p CG-No. Connection terminals A+ A B- FOUNDATION Fieldbus (Ex-i) (Option) E 0 0 V/D+ V/D- V/D+ V/D- FISCO Device FISCO Device E 1 0 la active PN/SN NAMUR V/D+ V/D- V/D+ V/D- Cp passive © FISCO Device FISCO Device E 2 0 Ip passive PN/SN NAMUR V/D+ V/D- V/D+ V/D- Cp passive O FISCO Device FISCO Device Q function changed by reconnecting (2) changeable 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 53 0 ELECTRICAL CONNECTIONS 4.8.4 Alterable input/output versions This signal converter is available with various in-/output combinations. • The grey boxes in the tables denote unassigned or unused connection terminals. • In the table, only the final digits of the CG-No. are depicted. • Term. = (connection) terminal CG-No. Connection terminals A+ A I A- B B- Modular inputs/outputs (Option) 4__ max. 2 optional modules for term.A+ B la+HART®active Pa/Sa active 1D 8__ max. 2 optional modules for term.A+ B IP+ HART passive Pa/Sa active 10 6__ max. 2 optional modules for term.A+ B la+HART active PP/Sp passive 10 B__ max. 2 optional modules for term.A+ B IP+ HART passive PP/Sp passive 10 7__ max. 2 optional modules for term.A+ B la+HART active PN/SN NAMUR 1I C__ max. 2 optional modules for term.A+ B IP+ HART passive PN/SN NAMUR 10 PROFIBUS PA (Option) D__ max. 2 optional modules for term.A+ B PA+(2) PA-(2) PA+(1) PA- (1) FOUNDATION Fieldbus (Option) E max. 2 optional modules for term.A+ B V/D+(2) V/D- (2) V/D+(1) V/D- (1) PROFIBUS DP (Option) F_0 1 optional module for I Termi- RxD/TxD- RxD/TxD- Termi- RxD/TxD- RxD/TxD- term.A nation P P(2) N(2) nation N P(1) N(1) Modbus (Option) G__ 2 max. 2 optional modules for term.A+ B I i Common Sign. B Sign.A (D1) (DO) H__ (Imax. 2 optional modules for term.A+ B Common Sign. B Sign.A (D1) (DO) 1) changeable © not active bus terminator Q3 active bus terminator 54 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en 9 ELECTRICAL CONNECTIONS p 4.9 Description of the inputs and outputs 4.9.1 Current output a /NFORMA T/ON! The current outputs must be connected depending on the version!Which//0 versions and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • All outputs are electrically isolated from each other and from all other circuits. • All operating data and functions can be adjusted. • Passive mode: external power Uext<_ 32 VDC at I <_ 22 mA • Active mode: load impedance RL<_ 1 kQ at 1<_ 22 mA; RL<_ 450 Q at I <_ 22 mA for Ex i outputs • Self-monitoring: interruption or load impedance too high in the current output loop • Error message possible via status output, error indication on LCD display. • Current value error detection can be adjusted. • Automatic range conversion via threshold or control input. The setting range for the threshold is between 5 and 80% of Q100%, ±0...5% hysteresis (corresponding ratio from smaller to larger range of 1:20 to 1:1.25).. Signaling of the active range possible via a status output (adjustable). • Forward/reverse flow measurement (F/R mode) is possible. a /NFORMA T/ON! 1 For further information refer to Connection diagrams of inputs and outputs on page 63and refer to Technical data on page 121. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 55 0 ELECTRICAL CONNECTIONS NEUM 4.9.2 Pulse and frequency output a /NFORMA T/ON! Depending on the version, the pulse and frequency outputs must be connected passively or actively or according to NAMUR EN 60P47-5-6!Which//0 version and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • All outputs are electrically isolated from each other and from all other circuits. • All operating data and functions can be adjusted. • Passive mode: External power supply required: Uext< 32 VDC I <_ 20 mA at f<_ 10 kHz (override up to fmax<_ 12 kHz) I <_ 100 mA at f<_ 100 Hz • Active mode: Use of the internal power supply: Ur,,,, 24 VDC I <_ 20 mA at f<_ 10 kHz (override up to fmax< 12 kHz) I <_ 20 mA at f<_ 100 Hz • NAMUR mode: passive in accordance with EN 60947-5-6, f<_ 10 kHz, override up to fmax<_ 12 kHz • Scaling: Frequency output: in pulses per time unit (e.g. 1000 pulses/s at Q100%); Pulse output: in pulses per volume unit (e.g. 100 pulses/m3). • Pulse width: Symmetrical (pulse duty factor 1:1, independent of output frequency) automatic (with fixed pulse width, duty factor approx. 1:1 at 0100 o) or fixed (pulse width adjustable as required from 0.05 ms...2 s) • Forward /reverse flow measurement (F/R mode) is possible. • All pulse and frequency outputs can also be used as a status output/ limit switch. A CAUTION! At frequencies above 100 Hz, shielded cables must be used to prevent radio interference. a /NFORMA T/ON! 1 For further information refer to Connection diagrams of inputs and outputs on page 63and refer to Technical data on page 121. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 56 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.9.3 Status output and limit switch a /NFORMA T/ON! Depending on the version, the status outputs and limit switches must be connected passively or actively or according to NAMUR EN 60P47-5-6!Which//0 version and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • The status outputs/limit switches are electrically isolated from each other and from all other circuits. • In simple active or passive mode, the output stages of the status outputs/limit switches behave like relay contacts, and could be connected with whatever polarity is required. • All operating data and functions can be adjusted. • Passive mode: external power supply required: Uext< 32 VDC; 1<_ 100 mA • Active mode: use of the internal power: Unom 24 VDC; 1<_ 200 mA • NAMUR mode: passive in accordance with EN 60947-5-6 • For information on the adjustable operating states refer to Function tables on page 91. a /NFORMA T/ON! For further information refer to Connection diagrams of inputs and outputs on page 63and refer to Technical data on page 121. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 57 0 ELECTRICAL CONNECTIONS NEUM 4.9.4 Control input a /NFORMA T/ON! Depending on the version, the control inputs must be connected passively or actively or according to NAMUR EN 60947-5-6!Which//0 version and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • All control inputs are electrically isolated from each other and from all other circuits. • All operating data and functions can be adjusted. • Passive mode: external power supply required: Uext< 32 VDC • Active mode: use of the internal power supply: Unom 24 VDC • NAMUR mode: in accordance with EN 60947-5-6 (Active control input to NAMUR EN 60947-5-6: signal converter monitors cable breaks and short circuits acc. to EN 60947-5-6. Errors indicated on LCD display. Error messages possible via status output.) • For information on the adjustable operating states refer to Function tables on page 91. a /NFORMA T/ON! 1 For further information refer to Connection diagrams of inputs and outputs on page 63and refer to Technical data on page 121. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 58 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.9.5 Current input a /NFORMA T/ON! Depending on the version, the current inputs must be connected passively or actively!Which l/O version and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • All current inputs are electrically isolated from each other and from all other circuits. • All operating data and functions can be adjusted. • Passive mode: external power supply required: Uext< 32 VDC • Active mode: use of the internal power supply: Uint,nom 24 VDC • For information on the adjustable operating states refer to Function tables on page 91. a /NFORMA T/ON! For further information refer to Connection diagrams of inputs and outputs on page 63and refer to Technical data on page 121. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 59 H ELECTRICAL CONNECTIONS rw M 4.10 Electrical connection of the inputs and outputs a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 4.10.1 Field housing, electrical connection of the inputs and outputs QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! • For frequencies above 100 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences (EMC). • Terminal A+ is only operable in the basic version. .. .. .. .. .. .. .. .. .. FN • A A- A+B B- C C- D D- • 10 02 °e Figure 4-21:Terminal compartment for inputs and outputs in field housing 1) Open the housing cover �2 Push the prepared cable through the cable entry and connect the necessary conductors. 3I Connect the shield if necessary. /� • Close the cover of the terminal compartment. • Close the housing cover. a /NFORMA T/ON! Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. 60 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.10.2 Wall-mounted housing, electrical connection of the inputs and outputs QDANGER! �j All work on the electrical connections may only be carried out with the power disconnected Take ++ note of the voltage data on the nameplate! • For frequencies above 100 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences (EMC). The shield must be electrically connected using 6.3 mm /0.25" push-on connectors (insulation to DIN 46245) in the 1/0 terminal compartment. • Terminal A+ is only operable in the basic version. A A- A+ B B- C C- D D- 2 o 0 o O 1(A Figure 4-22:Connection of inputs and outputs in wall-mounted housing 1) Open the housing cover 410 �2 Push the prepared cables through the cable entry and connect them to the supplied connector plugs 4). 3I Connect the shield if necessary. 4� Route the connector plugs with the clamped conductors into the sockets provided for that pur- pose. (5) Close the housing cover. a /NFORMA T/ON! 1 Ensure that the housing gasket is properly fitted, clean and undamaged. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 61 0 ELECTRICAL CONNECTIONS 4.10.3 19" rack-mounted housing, electrical connection of the inputs and outputs QDANGER! �j All work on the electrical connections may only be carried out with the power disconnected Take ++ note of the voltage data on the nameplate/ • For frequencies above 100 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences (EMC). • Terminal A+ is only operable in the basic version. „i. S1 S2 00,00 ",,.° D- D A+ A- A zM M m T M M M m m z 2 4 6 8 10 12 14 16 18 20 22 — 26 28 30 32 0 b b O d= d C- C B- B Figure 4-23:Terminal compartment for inputs and outputs in rack-mounted housing 1� Shielding • Connect the conductor to the multipolar plug according to the illustration. 410 • The signal cable shield is connected to the Pin S. • Press the plug into the connector. 4.10.4 Laying electrical cables correctly X 10 � Figure 4-24:Protect housing from dust and water Lay the cable in a loop just before the housing. �2 Tighten the screw connection of the cable entry securely. 3I Never mount the housing with the cable entries facing upwards. 4� Seal cable entries that are not needed with a plug. 62 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en I M M ELECTRICAL CONNECTIONS p 4.11 Connection diagrams of inputs and outputs 4.11.1 Important notes a /NFORMA T/ON! Depending on the version, the inputs/outputs must be connected passively or actively or acc. to NAMUR EN 60947-5-6!Which//0 version and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • All groups are electrically isolated from each other and from all other input and output circuits. • Passive operating mode: An external power supply is necessary to operate (activation) the subsequent devices (Uext)- • Active operating mode: The signal converter supplies the power for operation (activation) of the subsequent devices, observe max. operating data. • Terminals that are not used should not have any conductive connection to other electrically conductive parts. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. Description of the used abbreviations I I Current output active or passive Pa PP Pulse/frequency output active or passive PN Pulse/frequency output passive acc.to NAMUR EN 60947-5-6 Sa Sp Status output/limit switch active or passive SN Status output/limit switch passive acc.to NAMUR EN 60947-5-6 Ca Cp Control input active or passive CN Control input active acc.to NAMUR EN 60947-5-6: Signal converter monitors cable breaks and short circuits acc.to EN 60947-5-6. Errors indicated on LCD display. Error messages possible via status output. Ilna Ilnp Current input active or passive 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 63 0 ELECTRICAL CONNECTIONS 4.11.2 Description of the electrical symbols mA mA meter + 0...20 mA or 4...20 mA and other — RL is the internal resistance of the measuring point including the cable RL resistance Vext DC voltage source (Uext),external power supply,any connection polarity Fe DC voltage source (Uxt(, observe connection polarity according to xt connection diagrams Fnt Internal DC voltage source Controlled internal power source in the device Electronic or electromagnetic counter 0 0 0 At frequencies above 100 Hz,shielded cables must be used to connect the counters. Ri Internal resistance of the counter L� Ri Button, NO contact or similar Table 4-1:Description of symbols 64 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.11.3 Basic inputs/outputs A CAUTION! Observe connection polarity. Current output active (HART®), basic I/Os Uint,nom = 24 VDC nominal • 1<_ 22mA • RL<_ 1 kQ + A+ Uint A_ A mA — � + RL Figure 4-25:Current output active la Current output passive (HART®), basic I/Os Uint,nom = 24 VDC nominal Uext< 32 VDC • I <_ 22mA • UO>_ 1.8 ' RL< (Uext - UO) / Imax + A+ Vint A- I Uext — + A 1U0 mA RL Figure 4-26:Current output passive IP 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 65 p ELECTRICAL CONNECTIONS MEUM a /NFORMA T/ON! 1 • For frequencies above /00 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences IEMCJ. • Compact and field housing versions:Shield connected via the cable terminals in the terminal compartment. Wall-mounted version:Shield connected using 6.3 mm/0.25"push-on connectors /insulation to DIN 46245J in the terminal compartment. • Any connection polarity. Pulse/frequency output passive, basic I/Os Uext< 32 VDC fmax in operating menu set to fmax<_ 100 Hz: I <_ 100 mA open: I <_ 0.05 mA at Uext=32 VDC closed: U0,max= 0.2 V at 1<_ 10 mA U0,max= 2 V at I<_ 100 mA fmax in the operating menu set to 100 Hz < fmax 10 kHz: I <_ 20mA open: I <_ 0.05 mA at Uext=32 VDC closed: U0,max= 1.5 V at 1<_ 1 mA U0,max= 2.5 V at I<_ 10 mA U0,max= 5.0VatI<_ 20mA • If the following maximum load resistance RL,max is exceeded, the load resistance RL must be reduced accordingly by parallel connection of R: f<_ 100 Hz: RL,max =47 kQ f<_ 1 kHz: RL max= 10 kQ f<_ 10 kHz: RL,max= 1 kQ • The minimum load resistance RL, in is calculated as follows: RL, min = (Uext - UO)/ Imax • Can also be set as a status output; for the electrical connection, see status output connection diagram. D Vext D- :U0 R M Ri Figure 4-27:Pulse frequency output passive Pp 66 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p a /NFORMA T/ON! 1 • Any connection polarity. Status output/limit switch passive, basic I/Os Uext< 32 VDC • I <_ 100 mA RL,max=47 kQ RL,min = (Uext - UO) Imax • open: I <_ 0.05 mA at Uext=32 VDC closed: UO,max= 0.2Vat I<_ 10 mA UO,max= 2 V at I_ 100 mA • The output is open when the device is de-energized. • X stands for the terminals B, C or D. The functions of the connection terminals depend on the settings refer to Function tables on page 91. X Uext I �Uo X- RL Figure 4-28:Status output/limit switch passive Sp Control input passive, basic I/Os • 8 V<_ Uext< 32 VDC Imax= 6.5 mA at Uext< 24 VDC Imax= 8.2 mA at Uext< 32 VDC • Set switching point for detection "Contact open or closed: Contact open (off): UO<_ 2.5 V with Inom = 0.4 mA Contact closed (on): UO>_8 V with Inom = 2.8 mA • Can also be set as a status output; for the electrical connection, see status output connection diagram. B I t0 B_ UO Uext Figure 4-29:Control input passive CP 1� Signal 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 67 0 ELECTRICAL CONNECTIONS 4.11.4 Modular inputs/outputs and bus systems A CAUTION! Observe connection polarity. a /NFORMA T/ON! • For further information on electrical connection refer to Description of the inputs and outputs on page 55. • For the electrical connection of the bus systems,please refer to the separate documentation for the respective bus systems. Current output active (only current output terminals C/C- have HART®capability), modular I/Os Uint, nom = 24 VDC • I <_ 22mA • R L<_ 1 kQ • X designates the connection terminals A, B or C, depending on the version of the signal converter. Uint �uo mA X- + RL Figure 4-30:Current output active la Current output passive (only current output terminals C/C- have HART®capability), modular I/Os Uext< 32 VDC • I <_ 22mA • Up>_ 1.8 V ' RL< (Uext - UO) / Imax • X designates the connection terminals A, B or C, depending on the version of the signal converter. X mA I !RL + 0lU X- Uext Figure 4-31:Current output passive IP 68 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p a /NFORMA T/ON! 1 • For frequencies above /00 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences IEMCJ. • Compact and field housing versions:Shield connected via the cable terminals in the terminal compartment. Wall-mounted version:Shield connected using 6.3 mm/0.25"push-on connectors /insulation to DIN 46245J in the terminal compartment. • Any connection polarity. Pulse/frequency output active, modular I/Os Unom = 24 VDC fmax in operating menu set to fmax<_ 100 Hz: I <_ 20mA open: I <_ 0.05 mA closed: U0,nom = 24 V at I = 20 mA fmax in the operating menu set to 100 Hz < fmax< 10 kHz: 1_< 20mA open: 1 <_ 0.05 mA closed: U0,nom = 22.5 V at I = 1 mA U0,nom = 21.5Vat I = 10 mA U0,nom = 19 V at I = 20 mA • If the following maximum load resistance RL,max is exceeded, the load resistance RL must be reduced accordingly by parallel connection of R: f<_ 100 Hz: RL,max =47 kQ f_< 1 kHz: RL max= 10 kQ f<_ 10 kHz: RL,max= 1 kQ • The minimum load resistance RL, in is calculated as follows: RL,min = (Uext - UO)/ Imax • X designates the connection terminals A, B or D, depending on the version of the signal converter. X I Vint �Uo R 0 0 0 + _ X- Ri Figure 4-32:Pulse/frequency output active Pa 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 69 p ELECTRICAL CONNECTIONS MEUM a /NFORMA T/ON! 1 For frequencies above /00 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences(EMCJ. Pulse/frequency output passive, modular I/Os Ue,t< 32 VDC fmax in the operating menu set to fmax<_ 100 Hz: 1 <_ 100 mA open: I <_ 0.05 mA at Uext=32 VDC closed: U0,max= 0.2 V at I_< 10 mA U0,max= 2 V at I<_ 100 mA fmax in the operating menu set to 100 Hz < fmax< 10 kHz: open: I <_ 0.05 mA at Uext=32 VDC closed: U0,max= 1.5 V at I <<< 1 mA U0,max= 2.5 V at I<_ 10 mA U0,max= 5Vat1_< 20mA • If the following maximum load resistance RL,max is exceeded, the load resistance RL must be reduced accordingly by parallel connection of R: f_< 100 Hz: RL max =47 kQ f<_ 1 kHz: RL,max= 10 kQ f<_ 10 kHz: RL,max= 1 kQ • The minimum load resistance RL,min is calculated as follows: RL,min = (Uext - UO)/ Imax • Can also be set as a status output; see status output connection diagram. • X designates the connection terminals A, B or D, depending on the version of the signal converter. X Uext X- :U0 R 000 Ri Figure 4-33:Pulse frequency output passive PP 70 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p a /NFORMA T/ON! 1 • For frequencies above /00 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences IEMCJ. • Compact and field housing versions:Shield connected via the cable terminals in the terminal compartment. Wall-mounted version:Shield connected using 6.3 mm/0.25"push-on connectors /insulation to DIN 46245J in the terminal compartment. • Any connection polarity. Pulse and frequency output passive PN NAMUR, modular 1/0 • Connection in conformity with EN 60947-5-6 • open: room = 0.6 mA closed: Inom = 3.8 mA • X designates the connection terminals A, B or D, depending on the version of the signal converter. X R IUo _ Uext X- Figure 4-34:Pulse and frequency output passive PN to NAMUR EN 60947-5-6 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 71 p ELECTRICAL CONNECTIONS Status output/ limit switch active, modular I/Os • Observe connection polarity. Uint= 24 VDC • I <_ 20mA • RL<_ 47 kQ • open: I <_ 0.05 mA closed: U0,nom = 24 V at I = 20 mA • X designates the connection terminals A, B or D, depending on the version of the signal converter. X Uint U0 r+ — X- RL Figure 4-35:Status output/limit switch active Sa Status output/limit switch passive, modular I/Os • Any connection polarity. Uext =32 VDC • I <_ 100 mA RL,max=47 kQ RL,min = (Uext - UO) Imax • open: 1<_ 0.05 mA at Uext=32 VDC closed: U0,max= 0.2 V at I<_ 10 mA U0,max= 2 V at I<_ 100 mA • The output is open when the device is de-energized. • X designates the connection terminals A, B or D, depending on the version of the signal converter. X Uext I :U0 X- Ah RL Figure 4-36:Status output/limit switch passive Sp 72 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en M ELECTRICAL CONNECTIONS p Status output/limit switch SN NAMUR, modular I/Os • Any connection polarity. • Connection in conformity with EN 60947-5-6 • open: room = 0.6 mA closed: Inom = 3.8 mA • The output is open when the device is de-energized. • X designates the connection terminals A, B or D, depending on the version of the signal converter. X R Iuo — Uext X- Figure 4-37:Status output/limit switch SN to NAMUR EN 60947-5-6 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 73 p ELECTRICAL CONNECTIONS A CAUTION! Observe connection polarity. Control input active, modular I/Os Uint= 24 VDC • External contact open: UO,nom = 22 V External contact closed: Inom =4 mA • Set switching point for detection "Contact open or closed: Contact open (off): Uo_< 10 V with Inom = 1.9 mA Contact closed (on): Uo>_ 12 V with Inom = 1.9 mA • X designates the connection terminals A or B, depending on the version of the signal converter. X Vint X- �uo I Figure 4-38:Control input active Ca 1� Signal Control input passive, modular I/Os • 3 V<_ Uext< 32 VDC Imax= 9.5 mA at Uext< 24 V Imax= 9.5 mA at Uext< 32 V • Set switching point for detection "Contact open or closed: Contact open (off): Uo_< 2.5 V with Inom = 1.9 mA Contact closed (on): Uo>_3 V with Inom = 1.9 mA • X designates the connection terminals A or B, depending on the version of the signal converter. X I X Vext Figure 4-39:Control input passive CP 1� Signal 74 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p A CAUTION! Observe connection polarity. Control input active CN NAMUR, modular I/Os • Connection in conformity with EN 60947-5-6 • Set switching point for detection "Contact open or closed: Contact open (off): U0,nom = 6.3 V with Inom < 1.9 mA Contact closed (on): U0,nom = 6.3 V with Inom ' 1.9 mA • Detection of cable break: U0>_8.1 V with I <_ 0.1 mA • Detection of cable short circuit: U0<_ 1.2 V with I >_6.7 mA • X designates the connection terminals A or B, depending on the version of the signal converter. X + R int Vint �U0 X- Figure 4-40:Control input active CN to NAMUR EN 60947-5-6 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 75 p ELECTRICAL CONNECTIONS MEUM Current input active, modular I/Os Vint, nom = 24 VDC • I<_ 22 mA • Imax<_ 26 mA (electronically limited) U0,min = 19VatI <_ 22mA • no HART • X designates the connection terminals A or B, depending on the version of the signal converter. X U int X- 0 Ul o I + — Figure 4-41:Current input active Ilna 1� Signal 2� 2-wire transmitter(e.g.temperature) Current input passive, modular I/Os Uext< 32 VDC • I <_ 22mA Imax< 26 mA U0,max= 5Vat1_< 22mA • X designates the connection terminals A or B, depending on the version of the signal converter. X I t0 �Uo Df O2 X Vext Figure 4-42:Current input passive IInP 1� Signal 2� 2-wire transmitter(e.g.temperature) 76 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p 4.11.5 Exi inputs/outputs DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. a /NFORMA T/ON! 1 For further information on electrical connection refer to Description of the inputs and outputs on page 55. Current output active (only current output terminals C/C- have HART®capability), Exi I/Os • Observe connection polarity. • Uint,nom = 20 VDC • I <_ 22mA • RL<_ 450 Q • X designates the connection terminals A or C, depending on the version of the signal converter. Uint X- �Uo mA + RL Figure 4-43:Current output active la Exi Current output passive (only current output terminals C/C- have HART®capability), Exi I/Os • Any connection polarity. Uext< 32 VDC • I <_ 22mA • Uo>_4 V ' RL,min - Wext - U0)/Imax • X designates the connection terminals A or C, depending on the version of the signal converter. X mA Ink I � RL X- UO Uext Figure 4-44:Current output passive IP Exi 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 77 p ELECTRICAL CONNECTIONS DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. a /NFORMA T/ON! • For frequencies above I00 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences fEMCJ. • Compact and field housing versions:Shield connected via the cable terminals in the terminal compartment. Wall-mounted version:Shield connected using 6.3 mm/0.25"push-on connectors (insulation to DIN 462451 in the terminal compartment. • Any connection polarity. Pulse and frequency output passive PN NAMUR, Exi I/Os • Connection in conformity with EN 60947-5-6 • open: Inom = 0.43 mA closed: Inom =4.5 mA • X designates the connection terminals B or D, depending on the version of the signal converter. X Uext I Iuo X- RL Figure 4-45:Pulse and frequency output passive PN as per NAMUR EN 60947-5-6 Exi 78 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p /NFORMA T/ON! 1 • Any connection polarity. Status output/limit switch SN NAMUR, Exi INS • Connection in conformity with EN 60947-5-6 • open: Inom = 0.43 mA closed: Inom =4.5 mA • The output is closed when the device is de-energized. • X designates the connection terminals B or D, depending on the version of the signal converter. X Uext Ah I Igo X- RL Figure 4-46:Status output/limit switch SN to NAMUR EN 60947-5-6 Exi 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 79 p ELECTRICAL CONNECTIONS DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. a /NFORMA T/ON! • Any connection polarity. Control input passive, Exi I/Os • 5.5 V<_ Uext< 32 VDC Imax= 6 mA at Uext< 24 V Imax= 6.5 mA at Uext< 32 V • Set switching point for detection "Contact open or closed: Contact open (off): Up<_ 3.5 V with I _< 0.5 mA Contact closed (on): Up>_ 5.5 V with I >_4 mA • X designates the connection terminals B, if available. X tO X_ :U0 Uext Figure 4-47:Control input passive CP Exi 1� Signal 80 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en ELECTRICAL CONNECTIONS p Current input active, Exi I/Os Uint, nom = 20 VDC • I<_ 22 mA U0, in = 14 V at I <_ 22 mA • In the event of a short circuit, the voltage is cut off. • X designates the connection terminals A or B, depending on the version of the signal converter. X U int X- l U 0 Ul 0 Figure 4-48:Current input active Ilna 1� Signal 2� 2-wire transmitter(e.g.temperature) Current input passive, Exi I/Os Uext< 32 VDC • I<_ 22mA U0,max=4Vat1_< 22mA • X designates the connection terminals A or B, depending on the version of the signal converter. X I 10 �Uo U? 02 X Uext Figure 4-49:Current input passive Ilnp 1� Signal 2� 2-wire transmitter(e.g.temperature) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 81 p ELECTRICAL CONNECTIONS " 4.11.6 HART® connection alNFORMA TlON! • In the basic//0 the current output at connection terminals A+/A-IA always has HAR70 capability. • For modular//0, only the current output module for the connection terminals has C1C-HAR1® capability. HART®connection active (point-to-point) 90 A O C- 0 R A+ C Figure 4-50:HART®connection active(I.) (1) Basic 1/0:terminals A and A+ (2) Modular 1/0:terminals C-and C (3) HART®communicator The parallel resistance to the HART®communicator must be R>_230 0. 82 www.kFohne.com 06/2009-4000069802-MA IFC 300 R03 en 0 M ELECTRICAL CONNECTIONS p HART®connection passive (multidrop model • I: Ip%>_4 mA • Multidrop mode I: Itix>_4 mA= 10% Ue,t< 32 VDC • R>_ 230Q 10 A- z C- Vext R � � A Cst- I , C Figure 4-51:HART®connection passive IIPI 1� Basic 1/0:terminals A-and A 22) Modular 1/0:terminals C-and C 33) HART®communicator 4) Other HART®-capable devices 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 83 p START-UP MEOM 5.1 Switching on the power Before connecting to power, please check that the system has been correctly installed. This includes: • The device must be mechanically safe and mounted in compliance with the regulations. • The power connections must have been made in compliance with the regulations. • The electrical terminal compartments must be secured and the covers have been screwed on. • Check that the electrical operating data of the power supply are correct. Switching on the power. 5.2 Starting the signal converter The measuring device, consisting of the measuring sensor and the signal converter, is supplied ready for operation.All operating data have been set at the factory in accordance with your order specifications. When the power is switched on, a self test is carried out. After that the device immediately begins measuring, and the current values are displayed. A A I . 123 .45 x3 + 12345.E x/y + Y + 12.3 °Y r i +1234.56 z3 Figure 5-1:Displays in measuring mode(examples for 2 or 3 measured values) x,y and z denote the units of the measured values displayed It is possible to change between the two measured value windows, the trend display and the list with the status messages by pressing the keys T and�. Possible status messages, their meaning and cause refer to Status messages and diagnostic information on page 113. 84 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION 6.1 Display and operating elements T T o + 308.8 h3 0 0% 50 100 O � O Esc J Figure 6-1:Display and operating elements(Example:flow indication with 2 measuring values) 1Q Indicates a possible status message in the status list T Tag number(is only indicated if this number was entered previously by the operator) Q3 Indicates when a key has been pressed 4Q 1st measured variable in large depiction © Bargraph indication © Keys(see table below for function and depiction in text) ® Interface to the GDC bus(not present in all signal converter versions) ® Infrared sensor(not present in all signal converter versions) a /NFORMA T/ON! • The switching point for the 4 optical keys is located directly in front of the glass. It is best to activate the keys at right angles from the front. Touching them from the side can cause incorrect operation. • After 5 minutes of inactivity, there is an automatic return to measuring mode. Previously changed data is not saved. Key Measuring mode Menu mode Sub-menu or function Parameter and data mode mode > Switch from measuring Access to displayed Access to displayed sub- For numerical values, mode to menu mode; menu,then 1st menu or function move cursor press key for 2.5 s, submenu is displayed (highlighted in blue)one "quick start" menu is position to the right then displayed Return to measuring Press 1 to 3 times, Return to sub-menu or mode but first ask return to menu mode, function, data saved whether the data should data saved be saved orT Switch between display Select menu Select sub-menu or Use cursor highlighted pages: measured function in blue to change value 1 +2,trend page number, unit,setting and status page(sl and to move the decimal point Esc(> +T) - - Return to menu mode Return to sub-menu or without acceptance of function without data acceptance of data Table 6-1:Description of key functionality 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 85 OPERATION 6.1.1 Display in measuring mode with 2 or 3 measured values 10 O A A x3 + 12345.6 x/y 05 123 .45 y + 12.3 °Y __' +1234.56 z3 Figure 6-2:Example for display in measuring mode with 2 or 3 measured values 1Q Indicates a possible status message in the status list ® Tag number[is only indicated if this number was entered previously by the operator) e3 1st measured variable in large depiction 4Q Bargraph indication ® Depiction with 3 measured values 6.1.2 Display for selection of sub-menu and functions, 3 lines 10 (Z 03 A ' ® XxxxXX © YYYYYY 05 Zzzzzz Figure 6-3:Display for selection of sub-menu and functions,3 lines 1Q Indicates a possible status message in the status list ® Menu,sub-menu or function name e3 Number relating to(2 4Q Indicates position within menu,sub-menu or function list ® Next menu,sub-menu or function (___signalise in this line the end of the list) © Current menu,sub-menu or function ® Previous menu,sub-menu or function (___signalise in this line the beginning of the list) 86 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION 6.1.3 Display when setting parameters, 4 lines 10 20 ® XxxxxxXXXXXXxxx 03 Xyzxyzxyz $) 1.234 ... 5.678 x/y [ Figure 6-4:Display when setting parameters,4 lines 1� Current menu,sub-menu or function © Number relating to 10 Q3 Denotes factory setting 4� Denotes permissible value range Q5 Permissible value range for numeric values © Currently set value,unit or function[when selected,appears with white text,blue background) This is where the data is changed. © Current parameter(open with>) Q8 Factory setting of parameter(non-alterable) 6.1.4 Display when changing parameters, 4 lines 10 07 Xxxxxxxxxxxxxxx © Xyzxyzxyz 0 03 ( YYYYYYYYYYY ® Zzzzzzzzzzzzz Figure 6-5:Display when changing parameters,4 lines 1Q Current menu,sub-menu or function Q Number relating to 1Q (3 Denotes the change of a parameter(simple to check changed data when browsing through lists) 4Q Next parameter ® Currently set data from © Current parameter(for selection press key>;then see previous chapter) ® Factory setting of parameter(non-alterable) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 87 p OPERATION 6.1.5 Using an IR interface (option) The optical IR interface serves as an adapter for PC-based communication with the signal converter without opening the housing. a /NFORMA T/ON! • This device is not part of the scope of delivery. • For more information about activation with the functions A6 or C5.6.6 functions refer to Function tables on page 91. 10 A zzzzzzzzzzzzz yyyyyyyyyyyyyy zzzzzzzzzzzzz xx • 2 • Figure b-b:IR interface 11) Glass panel in front of the control and display panel 2� IR interface 3Z LED lights up when IR interface is activated. 4) Suction cups Time-out function Following activation of the IR interface in Fct. A6 or C5.6.6, the interface must be properly positioned and attached to the housing with the suction cups within 60 seconds. If this does not happen within the specified time period, the device can be operated using the optical keys again. Upon activation, the LED(3 lights up and the optical keys no longer function. 88 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION 6.2 Menu structure /NFORMA T/ON! Note the key function within and between the columns. Measuring mode Select��Select menu and/or sub-menu Select menu T L T function and set data � T > F' Press > 2.5 s A quick setup Al language > A2 Tag A3 reset? AU reset errors A3.2...3.4 counter 1, 2 or 3 A4 analog outputs A4.1 measurement A4.2 unit A4.3 range A4.4 low flow cutoff A4.5 time constant A5 digital outputs A5.1 measurement A5.2 pulse value unit A5.3 value p. pulse A5.4 low flow cutoff A6 GDC IR interface A7 process input F' B test B1 simulation > B2 actual values B3 information � T �T > 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 89 OPERATION Measuring mode Select Select menu and/or sub-menu Select menu T L T function and set data LT > F' Press> 2.5 s C setup C1 process input > 1.1 calibration > 1.2 filter 1.3 self test 1.4 information 1.5 simulation F' C2 1/0(Input/Output) > 2.1 hardware > 2.❑current output X 2.❑frequency output X 2.El pulse output X 2.❑status output X 2.❑ limit switch X 2.El control input X 2.❑current input X F' > C3 1/0 counter > 3.1 counter 1 > 3.2 counter 2 3.3 counter 3 F' > C4 1/0 HART > 4.1 PV is > 4.2SVis 4.3 TV is 4.4 4V is 4.5 HART units F' > C5 device > 5.1 device info > 40 5.2 display 5.3 1. meas. page 5.4 2. meas. page 5.5 graphic page 5.6 special functions 5.7 units 5.8 HART 5.9 quick setup �T > 90 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION 6.3 Function tables /NFORMA T/ON! Depending on the device version, not all functions are available. 6.3.1 Menu A, quick setup No. Function Settings/descriptions Al language Al language Language selection depends on the device version. A2 Tag A2 Tag Measuring point identifier(Tag no.) (also for HART®operation),appears in the LCD display header(up to 8 digits). A3 reset? A3 reset? A3.1 reset errors reset errors?Select: no/yes A3.2 reset counter 1 reset counter?Select: no/yes(available if activated in C5.9.1) A3.3 reset counter 2 reset counter?Select: no/yes(available if activated in C5.9.2) A3.4 reset counter 3 reset counter?Select: no/yes(available if activated in C5.9.3) A4 analog outputs (only for HART01 A4 analog outputs Applicable to all current outputs(terminals A, B and C),frequency outputs (terminals A, B and D), limit switch (terminals A, B, C,and/or D)and the 1 st display page/line 1. A4.1 measurement 1) Measurement selection:volume flow/mass flow/diagnosis value/flow speed/coil temperature/conductivity 2) Use for all outputs?(also use this setting for Fct.A4.2...A4.5!) Setting: no(applies only to the main current output)/yes(applies to all analog outputs) A4.2 unit Selection of the unit from a list, depending on the measurement. A4.3 range 1)Setting for main current output(range:0...100%) Setting:0...x.xx(format and unit,depending on measurement,see A4.1 and A4.2 above) 21 Use for all outputs? Make setting,see Fct.A4.1 above! A4.4 low flow cutoff 1)Setting for main current output(sets output value to"0") Setting:x.xxx±x.xxx%(range: 0.0...20%) (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value 2) Use for all outputs? Make setting,see Fct.A4.1 above! A4.5 time constant 1)Setting for main current output(applicable to all flow measurements) Setting:xxx.x s(range:000.1...100 s 2) Use for all outputs? Make setting,see Fct.A4.1 above! 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 91 OPERATION A4 station address A4 I station address Appropriate interface for Profibus/FF/Modbus devices. A5 digital outputs A5 digital outputs Valid for all pulse outputs(terminals A, B and/or D) and counter 1. A5.1 measurement 1)Select measurement:volume flow/mass flow 21 Use for all outputs?(also use this setting for Fct.A5.2...A5.4!) Setting: no(only for pulse output D)/yes(for all digital outputs) A5.2 pulse value unit Selection of the unit from a list, depending on the measurement. A5.3 value p. pulse 11 Setting for pulse output D (volume or mass value per pulse) Setting:xxx.xxx in l/s or kg/s 2) Use for all outputs? Make setting,see Fct.A5.1 above! A5.4 low flow cutoff 1)Setting for pulse output D (sets output value to"01 Setting:x.xxx±x.xxx%(range: 0.0...20%) (1st value=switching point/2nd value=hysteresis), condition:2nd value<_ 1 st value 2) Use for all outputs? Make setting,see Fct.A5.1 above! A6 GDC IR interface A6 GDC IR interface After this function has been called up an optical GDC adapter can be connected to the LCD display. If about 60 seconds pass without a connection being established or after the adapter is removed,then the function is exited and the optical keys are active once again. break(exit function without connection) activate(the IR interface(adapter)and interrupt the optical keys) A7 process input A7.1 device serial no. Serial no. of the system. A7.2 zero calibration Display of current zero calibration value. Query:calibrate zero? Setting: break(return with E-')/standard (factory setting)/ manual(display last value,set new value, range: -1.00...+1 m/s)/ automatic(shows the current value as the new zero calibration value) A7.3 size Select from size table; range: DN2.5...3000 mm/1/10...120" A7.4 GK Depending on the selection in Fct.A7.4/A7.5,the Fct.C1.1.0,5 or 6 appears. A7.5 GKL Set value acc.to nameplate; range: 0.5...12 (20) A7.6 coil resistance Rsp Field coil resistance at 20°C; range: 10.00...220 n A7.7 calib.coil temp. The coil temperature is derived from the coil resistance at the reference temperature. Set coil temperature: break(return with E-'key) Standard (=20°C) automatic(set current temperature); range: -40.0...+200°C Set coil resistance: break(return with F' key) Standard (=setting of Fct.C1.1.71 automatic(=calibration with the current resistance) A7.8 target conduct. Reference value for on-site calibration; range: 1.000...9999 µS/cm 92 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION p A7.9 EF electr.factor For calculation of the conductivity based on the electrode impedance. Query:calibrate EF? break(return with E-'key) Set value in the following: standard (with factory setting)/ manual(set desired value)/ automatic(determines EF according to the setting in Fct. C1.1.10) AM 0 field frequency Setting as on measuring sensor nameplate= Line frequency x value(from the following list): 2;4/3;2/3; 1/2; 1/4; 1/b; 1/8; 1/12; 1/18; 1/36; 1/50 AM 1 flow direction Define polarity of flow direction. forwards(according to the arrow on the measuring sensor)or backwards(in the opposite direction to the arrow) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 93 OPERATION 6.3.2 Menu B, test [No. Function Settings/descriptions B1 simulation B1 simulation Displayed values are simulated. B1.1 flow speed Flow speed simulation. break(exit function without simulation) Set value(range: -12...+12 m/s; unit selection in Fct. C5.7.71 Query:start simulation? Settings: no(exit function without simulation)/yes(start simulation) B1.2 volume flow Volume flow simulation,sequence and settings similar to B1.1,see above! X stands for one of the connection terminals A, B, C or D ❑stands for Fct. no. B1.3...1.6 B1.❑ current output X simulation X B1.❑ ulse output X X stands for one of the connection terminals A, B, C or D P P Sequence and settings similar to B1.1,see above! B1.1--] frequency output X For pulse output a set number of pulses is output once in 1 s! B1.❑ control input X B1.1--] limit switch X B1.1--] status output X B1.❑ current input X B2 actual values B2 actual values Display the current values; exit the displayed function with key B2.1 operating hours B2.2 act.flow speed B2.3 act. coil temp. See also Fct.C1.1.7...C1.1.8 B2.4 electr.temperature B2.5 act. conductivity See also Fct.C1.3.1...C1.3.2 B2.6 act. electr. noise See also Fct. C1.3.13...C1.3.15 B2.7 act.flow profile See also Fct. C1.1.10...C1.1.12 B2.8 act.coil resistance Current resistance of the field coils according to the current coil temperature. B2.9 current input A Displays the active current value. B2.10 current input B 94 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION No.7 1 Function Settings/descriptions B3 information B3 information LCD display 1st line: ID No. of the circuit board 2nd line:software version 3rd line: production date B3.1 C number CG number, non-alterable (input/output version) B3.2 process input Process input section B3.3 SW.REV.MS Electronics and HART®software. B3.4 SW.REV.UIS User interface B3.5 "bus interface" Only appears with Profibus, Modbus and FF. B3.6 Electronic Revision ER Shows ID no.,electronic revision no.and production date; Contains all hardware and software changes. 6.3.3 Menu C, setup No. Function Settings/descriptions C1 process input C1.1 calibration CM calibration C1.1.1 zero calibration Display of current zero calibration value. Query:calibrate zero? Setting: break(return with F')/standard (factory setting)/ manual(display last value,set new value, range: -1.00...+1 m/s)/ automatic(shows the current value as the new zero calibration value) C1.1.2 size Select from size table; range: DN2.5...3000 mm/1/10...120" C1.1.3 GK selection Select the field current and the active GKx values;select GK value(see nameplate of the measuring sensor). Select: GK& GKL(both values possible/linearity test)/ GK(250 mApp) (only GK values possible)/ GKL(125 mApp) (only GKL values possible)/ GKH (250 mApp) (only GKH values possible) C1.1.4 GK Depending on the selection in Fct. C1.1.3, Fct. C1.1.4,5 or 6 appears. C1.1.5 GKL Set value acc.to nameplate; range: 0.5...12 (20) C1.1.6 GKH C1.1.7 coil resistance Rsp Field coil resistance at 20°C; range: 10.00...220 S2 C1.1.8 calib.coil temp. The coil temperature is derived from the coil resistance at the reference temperature. Set coil temperature: break(return with E-' key) Standard (=20°C) automatic(set current temperature); range: -40.0...+200°C Set coil resistance: break(return with E-' key) Standard (=setting of Fct. C1.1.7) automatic(=calibration with the current resistance) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 95 OPERATION LW11 al Function Settings/descriptions C1.1.9 density Calculation of mass flow with constant density of product; range:0.1...5 kg/l C1.1.10 target conduct. Reference value for on-site calibration; range: 1.000...50000 µS/cm CM.11 EF electr.factor For calculation of the conductivity based on the electrode impedance. Query:calibrate EF? break(return with 0 key) Set value in the following: standard (with factory setting)/ manual(set desired value)/ automatic(determines EF according to the setting in Fct. C1.1.10) CM.12 num. of electrodes Selection see measuring sensor nameplate: 2 electrodes(standard)/ 3 electrodes(with full pipe electrode)/ 4 electrodes(full pipe and grounding electrode) CM.13 field frequency Setting as on measuring sensor nameplate= Line frequency x value(from the following list): 2;4/3;2/3; 1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50 C1.1.14 select settling Select settling (special function) Select:standard (fixed allocation)/ manual(manual time setting for the settling time for the field current) C1.1.15 settling time Only when "manual"selected in Fct.C1.1.14; range: 1.0...250 ms C1.1.16 line frequency Set line frequency. automatic(measuring &setting;for DC systems fixed setting 50 Hz) Select: 50 Hz or 60 Hz(fixed setting) C1.1.17 act.coil resistance Display of the current value for calculation of the temperature. 96 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION No. Function Settings/descriptions C1.2 filter C1.2 filter C1.2.1 limitation Limitation of all flow values, before smoothing by time constant, affects all outputs. Settings:-xxx.x/+xxx.x m/s;condition: 1 st value<2nd value Range 1st value: -100.0 m/s<_value<_-0.001 m/s Range 2nd value:+0.001 m/s<_value<_+100 m/s C1.2.2 flow direction Define polarity of flow direction. forwards(according to the arrow on the measuring sensor)or backwards(in the opposite direction to the arrow) C1.2.3 time constant For all flow measurements and outputs. xxx.x s; range:0.0...100 s C1.2.4 pulse filter Suppresses noise due to solids,air/gas bubbles and sudden changes in pH. Select:off(without pulse filter)/on (with pulse filter) C1.2.5 pulse width Only when pulse filter switched on, Fct. C1.2.4 Length of interference and delays to be suppressed on sudden changes in flow. xx.x s; range:0.01...10 s C1.2.6 pulse limitation Dynamic limitation from one measured value to the next,only when pulse filter switched on, Fct. C1.2.4 effective. xx.x s; range:0.01...100 m/s C1.2.7 noise filter Suppresses noise at low conductivity, high solids content,air and gas bubbles,and chemically inhomogeneous media. Select:off(without noise filter)/on (with noise filter) C1.2.8 noise level Range within which changes are evaluated as noise,and outside of which changes are evaluated as flow(only with noise filter switched on, Fct.C1.2.7). xx.xx m/s; range: 0.01...10 m/s C1.2.9 noise suppression Set noise suppression (only when noise filter switched on, Fct. C1.2.7). Range: 1...10, noise suppression factor[min= 1...max= 101 C1.2.10 low flow cutoff Sets output value of all outputs to"0": x.xxx±x.xxx m/s (ft/s); range:0.0...20 m/s(0.0...32.8 ft/s) (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 97 OPERATION IN-0. Function Settings/descriptions C1.3 self test C1.3 self test C1.3.1 empty pipe detect Switch conductivity measurement off and on (measurement of the electrode resistance). Select:off conductivity(only conductivity measurement) cond.+empty pipe[F](conductivity measurement and empty pipe indication, error category[F]application); Flow indication "=0"when pipe empty cond.+empty pipe[S](conductivity measurement and empty pipe indication, error category[S] measurement outside of specification); Flow indication "#0"when pipe empty C1.3.2 limit empty pipe Only available when empty pipe activated [..] in Fct. C1.3.1 Range:0.0...9999 µS(set max 50%of the lowest occurring conductivity in operation. Conductivity below this value=signal as empty pipe) C1.3.3 act. conductivity Only available when empty pipe activated [..] in Fct. C1.3.1 Current conductivity is indicated.Activation takes place only after setting mode is exited! C1.3.4 full pipe detect Only for measuring sensors with 3 (4)electrodes. Select: off(no full pipe measurement)/on (full pipe measurement by 3rd electrode) C1.3.5 limit full pipe Only when full pipe detection activated,see Fct. C1.3.4. Range:0.0...9999 µS(conductivity over this value=signal as full pipe) C1.3.6 linearity Only if GK values"GK+GKL"are activated with Fct. C1.1.3 (check carried out with 2 field currents). Select:off(no linearity check)/on (linearity check activated) C1.3.7 act linearity Only available when linearity test"on"activated in Fct. C1.3.6.The conductivity measurement must also be activated,see Fct. C1.3.1. Activation takes place only after setting mode is exited! C1.3.8 gain Automatic test switched off/on,select: off/on C1.3.9 coil current Automatic test switched off/on,select: off/on C1.3.10 flow profile Automatic test switched off/on,select: off/on C1.3.11 limit flow profile Only with flow profile switched on,see Fct. C1.3.10. Range:0.000...10(absolute values above this threshold generate an error of category[S]) C1.3.12 act.flow profile Only available when flow profile "on"activated in Fct. C1.3.10.Activation takes place only after setting mode is exited! C1.3.13 electrode noise Automatic test switched off/on,select: off/on C1.3.14 limit electr. noise Only with electrode noise activated,see Fct. C1.3.13. Range:0.000...12 m/s(noise above this threshold generates an error of category[S]) C1.3.15 act. electr. noise Only available when electrode noise"on"activated in Fct. C1.3.13.Activation takes place only after setting mode is exited! C1.3.16 settling of field Automatic test switched off/on,select: off/on 98 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION No. Function Settings/descriptions C1.3.17 diagnosis value Select diagnosis value for testing the various analogue outputs. Select:off(no diagnosis)/electrode noise (activate Fct. C1.3.13) flow profile (activate Fct. C1.3.10)/linearity(activate Fct.C1.3.61 terminal 2 DC (electrode DC voltage)/terminal 3 DC (electrode DC voltage) C1.4 information C1.4 information C1.4.1 liner Shows material of the liner. C1.4.2 electr. material Shows material of the electrodes. C1.4.3 calibration date Not available at this time. C1.4.4 serial no.sensor Shows serial no.of the measuring sensor. C1.4.5 V no.sensor Shows the order number of the measuring sensor. C1.4.6 sensor electr. info Shows the production and calibration date of the electronics and the software version. C1.5 simulation C1.5 simulation C1.5.1 flow speed Sequence see Fct. B1.1 C1.5.2 volume flow Sequence see Fct. B1.2 No. 7�Function Settings/descriptions C2 inputs/outputs 0/0s) C2.1 hardware C2.1 hardware Assignment of connection terminals dependent on signal converter version: active/passive/NAMUR C2.1.1 terminal A Select:off(switched off)/current output/frequency output/pulse output/ status output/limit switch/control input/current input C2.1.2 terminal B Select:off(switched off)/current output/frequency output/pulse output/ status output/limit switch/control input/current input C2.1.3 terminal C Select:off(switched off)/current output/status output/limit switch C2.1.4 terminal D Select:off(switched off)/frequency output/pulse output/status output/ Limit switch 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 99 OPERATION C2.❑ current output X C2.❑ 7current output X X stands for one of the connection terminals A, B or C ❑stands for Fct. no. C2.2 (A)/C2.3(B)/C2.4(C) C2.El.1 range 0%...100% Current range for the selected measured variable,e.g.4...20 mA, corresponds to 0...100% xx.x...xx.x mA; range:0.00...20 mA (condition: 0 mA<_ 1 st value<_2nd value<_20 mA) C2.0.2 extended range Exceeding the min.and max. limits. xx.x...xx.x mA; range:03.5...21.5 mA (condition: 0 mA<_ 1st value<_2nd value<_21.5 mA) C2.113 error current Specify error current xx.x mA; range:3...22 mA(condition: outside of extended range) C2.0.4 error condition The following error conditions can be selected. Select:error in device(error category[F))/application error(error category [F))/out of specification (error category[S)) C2.❑.5 measurement Measurements for activating the output. Select:volume flow/mass flow/diagnosis value/flow speed/coil temperature/conductivity C2.0.6 range 0...100%of the measurement set in Fct.C2❑.5 0...xx.xx___(format and unit depend on the measured variable,see above) C2.❑.7 polarity Set measured value polarity, please note flow direction in C1.2.2! Select: both polarities (plus and minus values are displayed)/positive polarity(display for negative values=0)/negative polarity(display for positive values=0)/absolute value (use for the output) C2.0.8 limitation Limitation before applying the time constant. ±xxx ... ±xxx%; range: -150...+150% C2.0.9 low flow cutoff Sets output value to"0" x.xxx±x.xxx%; range: 0.0...20% (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C2.❑.10 time constant Range:000.1...100 s C2.El.11 special function Automatic range;select: off(switched off) automatic range(range is changed automatically, extended lower range, only makes sense together with a status output) external range(change by control input,extended lower range,control input must also be activated) C2.❑.12 threshold Appears only when Fct. C2.❑.11 threshold is activated between extended and normal range.The automatic range function always changes from the extended to the normal range when the 100%current is reached. The upper 100%value of the hysteresis is then=0.The threshold is then the hysteresis value, instead of"threshold±hysteresis"as shown in the display. Range:5.0...80% (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C2.0.13 information Serial number of the 1/0 circuit board,software version number and production date of the circuit board C2.0.14 simulation Sequence see B1.❑current output X 100 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION p C2.❑.15 4mA trimming Trimming of the current at 4 mA Reset to 4 mA restores the factory calibration. Used for HART®setting. C2.0.16 20mA trimming Trimming of the current at 20 mA Reset to 20 mA restores the factory calibration. Used for HART®setting. C2.❑ frequency output X C2.0 frequency output X X stands for one of the connection terminals A, B or D ❑stands for Fct. no. C2.2 (A)/C2.3 (B)/C2.5 (D) C2.El.1 pulse shape Specify the pulse shape. Select:symmetric(about 50%on and 50%off)/automatic (constant pulse with about 50%on and 50%off at 100%pulse rate)/fixed (fixed pulse rate, setting see below Fct. C2.0.3 100% pulse rate) C2.❑.2 pulse width Only available if set to"fixed" in Fct. C2.0.1. Range:0.05...2000 ms Note:max.setting value Tp[ms]<_500/max.pulse rate[1/s],gives the pulse width=time where the output is activated C2.❑.3 100% pulse rate Pulse rate for 100%of the measuring range. Range:0.0...10000 1/s Limitation 100% pulse rate<_ 100/s: Imax< 100 mA Limitation 100% pulse rate> 100/s: Imax<20 mA C2.0.4 measurement Measurements for activating the output. Select:volume flow/mass flow/diagnosis value/flow speed/coil temperature/conductivity C2.❑.5 range 0...100%of the measurement set in Fct.C2.❑.4 0...xx.xx___(format and unit depend on the measurement,see above) C2.0.6 polarity Set measured value polarity, please note flow direction in C1.2.2! Select: both polarities (plus and minus values are displayed)/positive polarity(display for negative values=0)/negative polarity(display for positive values=0)/absolute value (use for the output) C2.0.7 limitation Limitation before applying the time constant. ±xxx ... ±xxx%; range: -150...+150% C2.❑.8 low flow cutoff Sets output value to"0": x.xxx±x.xxx%; range: 0.0...20% (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C2.❑.9 time constant Range:000.1...100 s C2.❑.10 invert signal Select: off(activated output generates a high current at the output,switch closed) on (activated output generates a low current at the output,switch open) C2.El.11 phase shift w.r.t. B Only available when configuring the A or D terminal and only if output B is a pulse or frequency output. If setting in Fct. 2.5.6 is"both polarities",the phase shift is prefixed by a symbol,e.g.-90°and+90°. Select:off(no phase shift)/0°phase shift(between outputs A or D and B, inversion possible)/90'phase shift(between outputs A or D and B,inversion possible)/180° phase shift(between outputs A or D and B, inversion possible) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 101 OPERATION C2.3.11 special functions This function is only available at the terminal B frequency output.At the same time,2 frequency outputs must be available: 1st output at terminal A or D/2nd output at terminal B The B output is operated as a slave output,controlled and set using master output A or D Selection:off(no phase shift)/phase shift w.r.t. D or A(slave output is B and master output is D or A) C2.0.12 information Serial number of the 1/0 circuit board,software version number and production date of the circuit board C2.❑.13 simulation Sequence see B1.❑frequency output X C2.❑ pulse output X C2.❑ pulse output X X stands for one of the connection terminals A, B or D ❑stands for Fct. no. C2.2 (A)/C2.3 (B)/C2.5 (D) C2.El.1 pulse shape Specify the pulse shape. Select:symmetric(about 50%on and 50%off)/automatic(constant pulse with about 50%on and 50%off at 100%pulse rate)/fixed (fixed pulse rate, setting see below Fct. C2.❑.3 100% pulse rate) C2.❑.2 pulse width Only available if set to"fixed" in Fct. C2.0.1. Range:0.05...2000 ms Note:max.setting value Tp[ms]<_500/max.pulse rate[1/s],gives the pulse width=time where the output is activated C2.❑.3 max. pulse rate Pulse rate for 100%of the measuring range. Range: 0.0...100 00 1/s Limitation 100% pulse rate<_ 100/s: lmax< 100 mA Limitation 100% pulse rate> 100/s: Imax<_20 mA C2.❑.4 measurement Measurements for activating the output. Select:volume flow/mass flow C2.❑.5 pulse value unit Selection of the unit from a list, depending on the measurement. C2.❑.6 value p. pulse Set value for volume or mass per pulse. xxx.xxx, range in [l] or[kg] (volume or mass for current output C2.❑.6) At max. pulse rate see above 2.❑.3 pulse output. C2.❑.7 polarity Set polarity, please note flow direction in C1.2.2! Select: both polarities (plus and minus values are displayed)/positive polarity(display for negative values=0)/negative polarity(display for positive values=0)/absolute value(use for the output) C2.❑.8 low flow cutoff Sets output value to"0" x.xxx±x.xxx%; range: 0.0...20% (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C2.❑.9 time constant Range:000.1...100 s C2.❑.10 invert signal Select: off(activated output generates a high current at the output,switch closed) on (activated output generates a low current at the output,switch open) C2.El.11 phase shift w.r.t. B Only available when configuring the A or D terminal and only if output B is a pulse or frequency output. If setting in Fct. 2.5.6 is"both polarities",the phase shift is prefixed by a symbol,e.g.-90'and+90°. Select:off(no phase shift)/0°phase shift(between outputs A or D and B, inversion possible)/90°phase shift(between outputs A or D and B,inversion possible)/180' phase shift(between outputs A or D and B, inversion possible) 102 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION C2.3.11 special functions This function is only available at the pulse output of terminal B.At the same time,2 pulse outputs must be available: 1st output at terminal A or D/2nd output at terminal B The B output is operated as a slave output,controLLed and set using master output A or D Selection:off(no phase shift)/phase shift w.r.t. D or A(slave output is B and master output is D or A) C2.0.12 information Serial number of the 1/0 circuit board,software version number and production date of the circuit board C2.❑.13 simulation Sequence see B1.❑ pulse output X C2.❑ status output X C2.❑ status output X X(Y) stands for one of the connection terminals A, B, C or D ❑stands for Fct. no. C2.2(A)/C2.3 (B)/C2.4(C)/C2.5(D) C2.El.1 mode The output shows the following measuring conditions: out of specification (output activated,signals application error or error in device refer to Status messages and diagnostic information on page 113/ application error(output activated,signals application error or error in device refer to Status messages and diagnostic information on page 113/ polarity flow(polarity of the current flowl/ over range flow(over range of the flow)/ counter 1 preset(activates counter X when preset value is reached)/ counter 2 preset(activates counter X when preset value is reached)/ counter 3 preset(activates counter X when preset value is reached)/ output A(activated by the status of output Y,additional output data see below)/ output B (activated by the status of output Y,additional output data see below)/ output C (activated by the status of output Y,additional output data see below)/ output D (activated by the status of output Y,additional output data see below)/ off(switched off)/ empty pipe(when pipe empty, output activated)/ error in device(when error,output activated) C2.❑.2 current output Y Only appears if output A...C is set under"mode(see above)",and this output is a "current output'. polarity(is signaled) over range (is signaled) automatic range signals lower range C2.❑.2 frequency output Y and Only appears if output A, B or D is set under"mode (see above)",and this pulse output Y output is a "frequency/pulse output". polarity(is signaled) over range (is signaled) C2.❑.2 status output Y Only appears if output A...D is set under"mode(see above)", and this output is a "status output". Same signal(like other connected status output,signal can be inverted,see below) C2.❑.2 limit switch Y and control Only appears if output A...D/input A or B is set under"mode (see above)", input Y and this output/input is a "Limit switch/control input'. Status off(is always selected here if status output X is connected with a limit switch/control input Y. C2.❑.2 off Only appears if output A...D is set under"mode (see above)"and this output is switched off. C2.❑.3 invert signal off(activated output supplies a high current,switch closed) on (activated output supplies a Low current,switch open) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 103 OPERATION C2.0.4 information Serial number of the 1/0 circuit board,software version number and production date of the circuit board C2.1-15 simulation Sequence see B1.❑status output X C2.❑ limit switch X C2.❑ limit switch X X stands for one of the connection terminals A, B, C or D ❑stands for Fct. no. C2.2(A)/C2.3 (B)/C2.4(C)/C2.5(D) C2.El.1 measurement Select:volume flow/mass flow/diagnosis value/flow speed/coil temperature/conductivity C2.❑.2 threshold Switching level,set threshold with hysteresis xxx.x±x.xxx(format and unit depend on the measurement,see above) (1st value=threshold/2nd value=hysteresis), condition: 2nd value<_ 1 st value C2.❑.3 polarity Set measured value polarity, please note flow direction in C1.2.2! Select: both polarities (plus and minus values are displayed)/positive polarity(display for negative values=0)/negative polarity(display for positive values=0)/absolute value (use for the output) C2.0.4 time constant Range:000.1...100 s C2.1-15 invert signal Select: off(activated output generates a high current,switch closed) on (activated output generates a low current,switch open) C2.0.6 information Serial number of the 1/0 circuit board,software version number and production date of the circuit board C2.1-17 simulation Sequence see B1.❑ limit switch X C2.❑ control input X C2.❑ control input X X stands for connection terminal A or B ❑stands for Fct. no.C2.2(A)/C2.3 (B) C2.El.1 mode off(control input switched off)/ hold all outputs(hold current values, not display and counters)/ output Y(hold current values)/ all outputs to zero (current values=0%, not display and counters)/ output Y to zero (current value=0%)/ all counters(reset all counters to "01/ counter'T' reset (set counter 1, (2 or 3)to "01/ stop all counters/ stop counter'T' (stops counter 1, (2 or 3)/ zero outp.+stop Cnt. pall outputs 0%,stop all counters, not the display)/ external range Y(control input for external range of current output Y1 -also make this setting on current output Y(no check if current output Y is available)/ error reset(all resettable errors are deleted) C2.0.2 invert signal off(control input is activated when a current is applied at the input byvoltage to passive inputs or a low-value resistor to active inputs) on (control input is activated when no current is applied at the input, low voltage to passive inputs or a high-value resistor to active inputsl C2.❑.3 information Serial number of the 1/0 circuit board,software version number and production date of the circuit board C2.❑.4 simulation Sequence see B 1.❑control input X 104 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION C2.❑ current input X C2.❑ Current input X X stands for connection terminal A or B ❑stands for Fct. no.C2.2(A)/C2.3 (B) C2.El.1 range 0%...100% Fixed current range(4...20 mA)for the assigned value range;The range indicated cannot be changed C2.0.2 extended range Adjustable,extended, linear range is 3.6...21.0 mA; Error ranges: 0.5...<3.6 mA/>21.0...23.0 mA/<0.5 mA open circuit/>23.0 closed circuit C2.0.3 measurement The connected sensor delivers the values to the current input; possible values:temperature, pressure or current C2.114 range Measuring range from 0...100%in the corresponding unit. C2.0.5 time constant C2.0.6 information Serial number of the 1/0 circuit board,software version number and production date of the circuit board C2.0.7 simulation Sequence see B 1.❑current input X C2.118 4mA trimming Trimming of the current at 4 mA Reset to 4 mA restores the factory calibration. C2.0.9 20mA trimming Trimming of the current at 20 mA Reset to 20 mA restores the factory calibration. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 105 OPERATION [N�0- Function Settings/descriptions C3 1/0 counter C3.1 counter 1 Set function of counter❑ ❑stands for 1,2,3 (=counter 1,2,31 C3.2 counter 2 The basic version (standard) has only 2 counters! C3.3 counter 3 C3.El.1 funct. of counter Select:sum counter(counts positive and negative values)/+counter(counts only the positive values)/-counter(counts only the negative values)/off (counter is switched off) C3.112 measurement Selection of the measurement for counter❑ Select:volume flow/mass flow C3.0.3 low flow cutoff Sets output value to"0" Range:0.0...20% (1st value=switching point/2nd value= hysteresis), condition: 2nd value<_ 1 st value C3.❑.4 time constant Range:0.1...100 s C3.0.5 preset value If this value is reached,positive or negative,a signal is generated that can be used for a status output at which "preset counter V has to be set. Preset value(max.8 digits)x.xxxxx in selected unit,see C5.7.10+ 13 C3.116 reset counter Sequence see Fct.A3.2,A3.3 and A3.4 C3.0.7 set counter Set counter❑to the desired value. Select: break(exit function)/set value(opens the editor to make the entry) Query:set counter? Select: no(exit function without setting the value)/yes(sets the counter and exits the function) C3.0.8 stop counter Counter❑stops and holds the current value. Select: no(exits the function without stopping the counter)/yes(stops the counter and exits the function) C3.0.9 start counter Start counter❑after that counter is stopped. Select: no (exits the function without starting the counter)/yes(starts the counter and exits the function) C3.❑.10 information Serial number of the I/O circuit board,software version number and production date of the circuit board 106 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION No. Function Settings/descriptions 1 C4 1/0 HART C4 1/0 HART Selection/display of the 4 dynamic variables(DV)for HART. The HART current output(terminal A basic I/Os or terminal 0160C modular I/Os)always has a fixed link to the primary variables WV). Fixed links of the other DVs(1-3)are only possible if additional analog outputs(current and frequency)are available; if not,the measurement can be freely selected from the following list: in Fct.A4.1 "measurement". ❑stands for 1,2,3 or 4 X stands for connection terminals A...D C4.1 PV is Current output(primary variable) C4.2 SV is (secondary variable) C4.3 TV is (tertiary variable) C4.4 4V is (4th variable) C4.5 HART units Unit change of DVs(dynamic variables) in the display; usually varied break: return with 0 key HART display: copies the settings for the units to the settings for DVs Standard:factory settings for DVs C4.1-11 current output X Shows the current analog measured value of the linked current output.The measurement cannot be changed! C4.El.1 frequency output X Shows the current analog measured value of the linked frequency output, if present.The measurement cannot be changed! C4.El.1 HART dynamic var. Measurements of the dynamic variables for HART. Linear measurements:volume flow/mass flow/diagnosis value/flow speed/coil temperature/conductivity Digital measurements:counter 1 /counter 2/counter 3/operating hours No. Settings/descriptions C5 device C5.1 device info C5.1 device info C5.1.1 Tag Settable characters(max.8 digits): A...Z;a...z; 0...9;/-, . C5.1.2 C number CG number, non-alterable (input/output versions) C5.1.3 device serial no. Serial no. of the system. C5.1.4 electronic serial no. Serial no. of the electronic assembly, cannot be changed. C5.1.5 SW.REV.MS Serial no. of the circuit board,version no. of the main software, production date of the circuit board C5.1.6 Electronic Revision ER Shows ID no.,electronic revision no.and production date; Contains all hardware and software changes. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 107 OPERATION C5.2 display C5.2 display C5.2.1 language Language selection depends on the device version. C5.2.2 contrast Adjust display contrast for extreme temperatures. Setting:-9...0...+9 This change takes place immediately, not just when setting mode is exited! C5.2.3 default display Specification of the default display page that is returned to after a short delay period. Select: none(the current page is always active)/1. meas. page (show this page)/2. meas. page (show this page)/status page (show only status messages)/graphic page(trend display of the 1 st measurement) C5.2.4 self test Not available at this time. C5.2.5 SW.REV.MS Serial no. of the circuit board,version no. of user software, production date of the circuit board C5.3 and C5.4 1. meas. page and 2. meas. page C5.3 1. meas. page ❑stands for 3=meas. page 1 and 4=meas. page 2 C5.4 2. meas. page C5.❑.1 function Specify number of measured value lines(font size) Select:one line/two lines/three lines C5.❑.2 measurement 1.line Specify measurement for 1st line. Select:volume flow/mass flow/diagnosis value/flow speed/coil temperature/conductivity C5.❑.3 range 0...100%of the measurement set in Fct.C5.❑.2 0...xx.xx (format and unit depend on the measurement) C5.❑.4 limitation Limitation before applying the time constant. xxx%; range: -120...+120% C5.❑.5 low flow cutoff Sets output to "0": x.xxx±x.xxx%; range: 0.0...20% (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C5.❑.6 time constant Range:0.1...100 s C5.❑.7 format 1.1ine Specify decimal places. Select:automatic(adaptation carried out automatically)/ X(=none) ...X.XXXXXXXX(max.8 digits) C5.❑.8 measurement 2.line Specify measurement 2.line (only available if this 2.line is activated) Select: bar graph (for the measurement selected in 1.line)/volume flow/ mass flow/diagnosis value/flow speed/counter 1 /counter 2/counter 3/ conductivity/coil temperature C5.❑.9 format 2.1ine Specify decimal places. Select:automatic(adaptation carried out automatically)/ X(=none) ...X.XXXXXXXX(max.8 digits) C5.0.10 measurement 3.line Specify measurement 3.line (only available if this 3.line is activated) Select:volume flow/mass flow/diagnosis value/flow speed/coil temperature/conductivity/counter 1 /counter 2/counter 3/current input A/current input B C5.El.11 format 3.1ine Specify decimal places. Select:automatic(adaptation carried out automatically)/ X(=none) ...X.XXXXXXXX(max.8 digits) 108 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION C5.5 graphic page C5.5 graphic page C5.5.1 select range Graphic page always shows trend curve of the measurement of the 1st page /1st line,see Fct.C5.3.2 Select: manual(set range in Fct. C5.5.2)/ automatic(automatic depiction based on the measured values) Reset only after parameter change or after switching off and on. C5.5.2 range Set the scaling for the Y axis. Only available if"manual" is set in C5.5.1. +xxx±xxx%; range: -100...+100% (1st value=lower limit/2nd value=upper limit), condition: 1 st value<_2nd value C5.5.3 time scale Set the time scaling for the X axis,trend curve xxx min; range:0...100 min C5.6 special functions C5.6 special functions C5.6.1 reset errors reset? Select: no/yes C5.6.2 save settings Save current settings. Select: break(exit function without saving)/backup 1 (save in storage Location 1)/backup 2(save in storage location 2) Query:go on with copy?(cannot be undone) Select: no (exit function without saving)/yes(copy current settings to storage backup 1 or backup 21 C5.6.3 load settings Load saved settings. Select: break(exit function without loading)/factory settings (load in state as delivered)/backup 1 (load data from storage location I/backup 2(load data from storage location 2)/load sensor data (factory settings of calibration data] Query:go on with copy? (cannot be undone) Select:no(exit the function without saving)/yes(load data from the selected storage location) C5.6.4 password quick set Password required to change data in the quick setup menu. 0000 (=to quick setup menu without password) xxxx(password required); range 4digit: 0001...9999 C5.6.5 password setup Password required to change data in the setup menu. 0000 (=to quick setup menu without password) xxxx(password required); range 4digit: 0001...9999 C5.6.6 GDC IR interface After this function has been called up an optical GDC adapter can be connected to the LCD display. If about 60 seconds pass without a connection being established or after the adapter is removed,then the function is exited and the optical keys are active once again. break(exit function without connection) activate(the IR interface(adapter)and interrupt the optical keys) If about 60 seconds pass without a connection being established,then the function is exited and the optical keys are active once again. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 109 OPERATION C5.7 units C5.7 units C5.7.1 volume flow m3/h; m3/min; m3/s; l/h; l/min; l/s(l=litres); ft3/h;ft3/min;ft3/s;gal/h; gal/min; gal/s; free unit(set factor and text in the next two functions,sequence see below) C5.7.2 Text free unit For text to be specified refer to Set free unitson page 111: C5.7.3 [m3/s]*factor Specification of the conversion factor, based on m3/s: xxx.xxx refer to Setfree unitson page 111 C5.7.4 mass flow kg/s; kg/min; kg/h;t/min;t/h; g/s;g/min; g/h; lb/s; lb/min; lb/h;ST/min;ST/h (ST=Short Ton); LT/h (LT= Long Ton); free unit(set factor and text in the next two functions,sequence see below) C5.7.5 Text free unit For text to be specified refer to Set free unitson page 111: C5.7.6 [kg/s]*factor Specification of the conversion factor, based on kg/s: xxx.xxx refer to Setfree unitson page 111 C5.7.7 flow speed m/s;ft/s C5.7.8 conductivity PS/cm;S/cm C5.7.9 temperature °C;°F; K C5.7.10 volume m3; l(litre); hl; ml;gal; IG; in3;ft3;yd3; free unit(set factor and text in the next two functions,sequence see below) C5.7.11 Text free unit For text to be specified refer to Set free unitson page 111: C5.7.12 [m3]*factor Specification of the conversion factor, based on m3: xxx.xxx refer to Set free unitson page 111 C5.7.13 mass kg;t; mg;g; lb;ST; LT;oz; free unit(set factor and text in the next two functions, sequence see below) C5.7.14 Text free unit For text to be specified refer to Set free unitson page 111: C5.7.15 [kg]*factor Specification of the conversion factor, based on kg: xxx.xxx refer to Setfree unitson page 111 C5.7.16 density kg/cm'; kg/l; kg/m3; lb/ft3; lb/gal; free unit(set factor and text in the next two functions,sequence see below) C5.7.17 Text free unit For text to be specified refer to Set free unitson page 111: C5.7.18 [kg/m3]*factor Specification of the conversion factor, based on kg/m3: xxx.xxx refer to Set free unitson page 111 C5.7.19 pressure Pa; kPa; bar; mbar; psi (no free units possible); only if current input available. 110 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION C5.8 HART C5.8 HART C5.8.1 HART Switch HART communication on/off:: Select: HART on (HART activated) current=4...20 mA/HART off(HART®not activated) current=0...20 mA C5.8.2 address Set address for HART®operation: Select:00 (point-to-point operation,current output has normal function, current=4...20 mA)/01...15 (multidrop operation,current output has a constant setting of 4 mA) C5.8.3 message Set required text: A...Z;a...z;0...9 ;/ -+, .* C5.8.4 description Set required text: A...Z;a...z;0...9 ;/ C5.9 quick setup C5.9 quick setup Activate quick access in quick setup menu: Select:yes(switched on)/no (switched off) C5.9.1 reset counter 1 Reset counter 1 in quick setup menu? Select:yes(activated)/no (switched off) C5.9.2 reset counter 2 Reset counter 2 in quick setup menu? Select:yes(activated)/no (switched off) C5.9.3 reset counter 3 Reset counter 3 in quick setup menu? Select:yes(activated)/no (switched off) C5.9.4 process input Select:yes(activated)/no (switched off); only if current input available. 6.3.4 Set free units Free units Sequences to set texts and factors Texts Volume flow, mass flow and density: 3 digits before and after the slash xxx/xxx(max.3 digits before/after the slash) Volume, mass xxx(max.3 digits) Permissible characters: A...Z;a...z;0...9;/ -+, . *; (d$%-() []_ Conversion factors Desired unit =[unit see above]*conversion factor Conversion factor Max. 9 digits Shift decimal point: T to the left and�to the right 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 111 OPERATION 6.4 Description of functions 6.4.1 Reset counter in quick setup menu /NFORMA T/ON! 1 It may be necessary to activate resetting of the counter in the quick setup menu. Key Display Description and setting > quick setup Time counts backwards from 2.5...0.0 s, after that release the key. > language 2 x reset > reset errors counter 1 Select desired counter. counter 2 (counter 3 is optional) L counter 3 > reset counter no orT reset counter yes F' counter 1,2(or 3) Counter has been reset. t3x�' Measuring operation 6.4.2 Deleting error messages in the quick setup menu /NFORMA T/ON! For the detailed list of the possible error messages refer to Status messages and diagnostic information on page 173. Display Description and setting > quick setup Time counts backwards from 2.5...0.0 s,after that release the key. > language 2 x reset > reset errors > reset? no L or T reset? yes F' reset errors Error has been reset. 3 x F' Measuring operation 112 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION 6.5 Status messages and diagnostic information Operational faults in device Messages on the display Description Actions Status: F_____ Operational fault in device, mA output<_ Repair necessary. 3.6 mA or set fault current (depending on the seriousness of the fault), status output open, pulse/frequency output: no pulses F error in device Fault or failure of device. Parameter or Group message,when one of the following hardware error. No measurement possible. or some other severe error occurs. F 10 1 Error, operational fault in 10 1. Parameter Load settings(Fct. C4.6.31 (backup 1, or hardware error. No measurement backup 2 or factory settings). If status possible. message still does not disappear, replace F parameter Error, operational fault of data manager, electronic unit. electronic unit, parameter or hardware error. Parameters no longer usable. F 10 2 Error, operational fault in 10 2. Parameter or hardware error. No measurement possible. F configuration(also when Invalid configuration: display software, bus After module change,confirm query for changing modules) parameter or main software do not match changed configuration. If device existing configuration.This error also configuration unchanged:defective,replace occurs when a module has been added or electronic unit. removed without confirming the configuration change. F display Error, operational fault in display. Defective, replace electronic unit. Parameter or hardware error. No measurement possible. F sensor electronic Error,operational fault in measuring sensor Defective, replace electronic unit. electronics. Parameter or hardware error. No measurement possible. F sensor global Data error in the global data of the Load settings(Fct. C5.6.3) (backup 1, measuring sensor electronic equipment. backup 2 or factory settings). If status message still does not disappear, replace electronic unit. F sensor local Data error in the local data of the measuring Defective, replace electronic unit. sensor electronic equipment. F field current local Data error in the local data of the field Defective, replace electronic unit. current supply F current in-/output A Error, operational fault in current output or Defect, replace electronic unit or output for terminals A/B. Parameter or input/output module(1/0 module). F current in-/output B hardware error. No measurement possible. F current output C Error,operational fault in current output for Defect, replace electronic unit or output terminal C. Parameter or hardware error. module(1/0 module). No measurement possible. F software user interface Fault revealed by CRC check of operation Replace electronic unit. software. F hardware settings(also The set hardware parameters do not match Answer queries in dialogue mode,follow when changing modules) the identified hardware.A dialogue appears directions. in the display. After module change,confirm query for changed configuration. If device configuration unchanged:defective,replace electronic unit. F hardware detection Existing hardware cannot be identified. Replace electronic unit. Defective or unknown modules. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 113 OPERATION Messages on the display Description Actions Status: F_____ Operational fault in device, mA output<_ Repair necessary. 3.6 mA or set fault current (depending on the seriousness of the fault), status output open, pulse/frequency output: no pulses F RAM/ROM error 101 A RAM or ROM error is detected during the Defect, replace electronic unit or F RAM/ROM error 102 CRC check. input/output module(1/0 module). F Fieldbus Malfunction of the Fieldbus, Profibus or FF interface. Modbus or Ethernet interface malfunction (can also appear with some Profibus or FF errors). Application error Messages on the display Description Actions Status: F_____ Application fault, device OK, but Application test or operator action measured values affected. necessary. F application error Application-dependent fault, but device is Group message,when errors as described OK. below or other application errors occur. F empty pipe 1 or 2 measuring electrodes are not in Measuring pipe not filled,function contact with the medium:measured value is dependent on Fct. C1.3.2. Check set to zero. No measurement possible. installation. Or electrodes completely insulated e.g. by oil film. Clean! The two empty pipe messages cannot appear at the same time.The difference lies in whether the measured value is also set to zero upon the detection of an empty pipe.The sensor electronics will use one or the other function (setting to zero or further measurement)depending on a selection made by the user. F flow exceeding limit Measuring range exceeded,filter setting Limitation Fct. C1.2.1, increase values. Limits measured values. No message if empty pipe. If this limit occurs sporadically in processes with air pockets,solid contents or low conductivity,then either the limit has to be increased or a pulse filter used so as to quell the error messages and also reduce the measurement errors. F field frequency too high Field frequency is not reaching steady state, If Fct. C1.1.14 settling time is set to a measured flowvalue is still being supplied "manual", increase value in Fct. C1.1.15. If but may have errors. Measured values are '.standard" is set,set field frequency in still supplied, but they are always too low. Fct. C1.1.13 acc.to signal converter No message if coil broken or bridged. nameplate. F DC offset ADC over-ranged by DC offsets. No For remote signal converters,check the measurement can be performed,the flow is connection of the signal cable. set to zero. No message if empty pipe. F open circuit A Load on current output A/B/C too high, Current not correct, mA output cable has effective current too low. open circuit or load too high. Check cable, F open circuit B reduce load (set< 1000 ohm). F open circuit C F over range A The current or the corresponding measured Check with Fct. C2.1 hardware or sticker in F over range B value is limited by a filter setting. terminal compartment,which output is g connected to the terminal. F over range C If current output:extend Fct. C2.x.6 range and Fct. C2.x.8 limitation. F over range A The pulse rate or the corresponding If frequency output:extend values in measured value is limited by a filter setting. Fct. C2.x.5 and Fct. C2.x.7. F over range B Or the demanded pulse rate is too high. F over range C 114 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION p Messages on the display Description Actions Status: F_____ Application fault, device OK, but Application test or operator action measured values affected. necessary. F active settings Error during the CRC check of the active Upload backup 1 or backup 2 settings,check settings. and adjust if necessary. F factory settings Error during the CRC check of the factory settings. F backup 1 settings Error during the CRC check of the backup 1 Save active settings in backup 1 or 2. F backup 2 settings or 2 settings. F wiring A Open or short circuit of control input A/B. Only available if used as an active NAMUR F wiring B input. F wiring A The current at the current input is less than 0.5 mA or greater than the limit switch of F wiring B 23 mA. Measurements out of specification Messages on the display Description Actions Status:S_____ Out of specification, measurement Maintenance required. continues, accuracy possibly less. S uncertain measurement Device maintenance necessary; measured Group message,when errors as described values only conditionally usable. below or other influences occur. S pipe not full Only for measuring sensors with 3 or 4 Measuring pipe not filled,function electrodes. Full pipe electrode has no dependent on Fct. C1.3.5. Check contact with medium. Measured values are installation. Or electrodes completely still supplied, but they are too high. insulated e.g. by oil film. Clean! S empty pipe 1 or 2 measuring electrodes are not in Filling level of EMF less than 50%or contact with the medium,measured value is electrodes completely insulated. If"0"to be not set to zero. Measurement continues. indicated when pipe is empty,activate in Fct. C1.3.1 "cond.+empty pipe[F]". The two empty pipe messages cannot appear at the same time.The difference lies in whether the measured value is also set to zero upon the detection of an empty pipe.The sensor electronics will use one or the other function (setting to zero or further measurement)depending on a selection made by the user. S linearity Measured values at both field current levels Very strong external magnetic fields,or are not equal. Measured values are still defect in sensor's magnetic circuit or in supplied. signal processing. S flow profile Measured value is not zero in the case of a Unimpeded inlet and outlet runs of the non-homogenous magnetic field. Measured measuring sensor are too short, pipe not values are still supplied. full, measuring tube liner damaged. S electrode noise Noise on the electrodes too high. Measured a) Electrodes extremely soiled; values are still supplied. No message if b) Conductivity too low:activate noise or empty pipe. pulse filter Fct. C1.2.4, C1.2.7; c) Gas bubbles, solids or chem. reactions in medium:activate noise or pulse filter Fct. C 1.2.4, C 1.2.7; d) Electrode corrosion (if message also appears when flow is zero): use sensor with suitable electrode material. S gain error Preamplifier not equal to the calibrated Defective, replace electronic unit. value; check calibration. Measured values are still supplied. S electrode symmetry Impedance of the two measuring electrodes Deposits in measuring tube or electrode not equal. Measured values are still short-circuit to ground. Clean and check supplied. measuring tube! 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 115 OPERATION Emom Messages on the display Description Actions Status: S_____ Out of specification, measurement Maintenance required. continues, accuracy possibly less. S field coil broken Field coil resistance too high. Check field coil connections to the ed Field coil resistance too low. electronic module (for remote versions: S field coil bridged field current cable)for open circuit/short circuit S field current deviation Measured field current not equal to the Check field current connections. If OK: calibrated value. Check calibration. defective, replace electronic unit. Measured values are still supplied. No message if coil broken or bridged. S field frequency too high The ratio of the two measuring windows is If Fct. C1.1.14 settling time is set to not equal to 1,the magnetic field is not ..manual", increase value in Fct. C1.1.15. properly in steady state. Measured values If"standard" is set,set field frequency in are still supplied. Fct. C1.1.13 acc.to measuring sensor nameplate. S electronic temperature Upper limit for the permissible electronic Ambient temperature too high, direct solar temperature has been exceeded. radiation or,for C version, process temperature too high. S coil temperature Upper limit for the permissible coil Process and ambient temperature too high. temperature has been exceeded. No message if coil broken/bridged. S overflow counter 1 This is counter 1 or F132 (with Profibus). Counter has overrun and started again at zero. S overflow counter 2 This is counter 2 or F133 (with Profibus). Counter has overrun and started again at zero. S overflow counter 3 This is counter 3 or F134(with Profibus). Not available without 102. Counter has overrun and started again at zero. S backplane invalid The data record on the backplane is invalid. No data can be loaded from the backplane The CRC check has revealed a fault. when the electronics are replaced. Replace housing. S error current A Error current at current input S error current B Simulation of the measured values Messages on the display Description Actions Status: C_____ Output values partially simulated or Maintenance required. fixed C checks in progress Test mode of the device. Measured values Message depending on the situation via are possibly simulated values or values with HART®or FDT. Depiction via display if fixed settings. outputs are held by control input or set to zero. C test sensor Test function of the measuring sensor electronics is active. C simulation fieldbus Values on the Foundation Fieldbus interface are simulated. 116 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en OPERATION Information Messages on the display Description Actions Status: 1 Information (current measurement OK) I counter 1 stopped This is counter 1 or FB2(with Profibus).The If counter to continue counting,activate counter has stopped. ..yes" in Fct. C2.y.9 (start counter). I counter 2 stopped This is counter 2 or FB3(with Profibus).The counter has stopped. I counter 3 stopped This is counter 3 or FB4(with Profibus).The counter has stopped. I power fail The device was not in operation for an Temporary power failure. Counters did not unknown period of time, because the run during it. emergency current was switched off.This message is for information only. I control input A active This message appears when the control input is active.This message is for I control input B active information only. I over range display 1 1st line on page 1 (2) of display limited by Menu display Fct. C4.3 and/or C4.4,select filter setting. meas. page 1 or 2 and increase values in functions C4.z.3 meas. range and/or C4.z.4 limitation. I backplane sensor The data on the backplane are not usable because they have been generated with an incompatible version. I backplane settings The global settings on the backplane are not usable because they have been generate with an incompatible version. I backplane difference The data on the backplane differ from the data in the display. If the data are usable,a dialogue is indicated in the display. I optical interface The optical interface is being used.The keys The keys are ready for operation again on the local display are not in operation. approx. 60 sec.after the end of the data transfer/removal of the optocoupler. I write cycles overfl. The maximum number of write cycles of the EEPROM or FRAMS on the Profibus DP PCB has been exceeded. I baudrate search The baudrate of the Profibus DP interface is searched for. I no data exchange There is no data exchange between the signal converter and the Profibus. I conductivity off Conductivity measurement switched off. Changing of settings in Fct. C1.3.1. I diagnosis channel off Diagnosis value switched off. Changing of settings in Fct. C1.3.17. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 117 SERVICE 7.1 Spare parts availability The manufacturer adheres to the basic principle that operational spare parts for each device or each important accessory part will be kept available for a period of 10 [ten)years after delivery of the last production run for that device. Operational spare parts are defined as parts that are subject to faults in normal operation. 7.2 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, technical support and training. a /NFORMA T/ON! 1 For more precise information,please contact your local representative. 7.3 Returning the device to the manufacturer 7.3.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. A CAUTION! Shouldyou nevertheless need to return a device forinspection orrepair,pleasepaystrict attention to the following points: • Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. • This means that the manufacturer can only service this device if it is accompanied by the following certificate(see next sectionl confirming that the device is safe to handle. If the device Aog /f the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: • to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. 118 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en SERVICEp 7.3.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no.or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: 7.4 Disposal A CAUTION! Disposal must be carried out in accordance with legislation applicable in your country. 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 119 El TECHNICAL DATA NEUM 8.1 Measuring principle An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k=factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. The signal voltage is quite small (typically 1 mV at v=3 m/s/ 10 ft/s and field coil power of 1 W). Finally, a signal converter is used to amplify the signal voltage, filter it (separate from noise) and convert it into signals for totalising, recording and output processing. 3 2 4 1� Voltage(induced voltage proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 120 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en TECHNICAL DATA 8.2 Technical data a /NFORMA T/ON! i • The following data is provided for general applications. lfyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...l and complete product documentation can be downloaded free of charge from the website fDownloadcenterl. Measuring system Measuring principle Faraday's law of induction Application range Continuous measurement of current volume flow,flow velocity,conductivity, mass flow(at constant density),coil temperature of the measuring sensor Design Modular design The measuring system consists of a measuring sensor and a signal converter. Measuring sensor OPTIFLUX 1000 DN 10...150/3/8...6" OPTIFLUX 2000 DN25...3000/1...120" OPTIFLUX 4000 DN2.5...3000/1/10...120" OPTIFLUX 5000 Flange: DN15...300/'/2...12" Sandwich: DN2.5...100/1/10...4" OPTIFLUX 6000 DN2.5...150/1/10...6" WATERFLUX 3000 DN50...600/2...24" With the exception of the OPTIFLUX 1000 and WATERFLUX 3000 all measuring sensors are also available in an Ex-version. Signal converter Compact version (C) IFC 300 C Field housing (F) -remote IFC 300 F version Wall-mounted housing (W) - IFC 300 W remote version 19" rack-mounted housing (R) - IFC 300 R remote version Compact and field housing versions are also available in Ex versions. Options Outputs/inputs Current- (ind. HART), pulse,frequency and/or status output, limit switch and/or control input,current input(depends on the I/O version) Counters 2(optional 3) internal counters with a max. of 8 counter places (e.g.for counting volume and/or mass units) Verification Integrated verification, diagnostic functions: measuring device, process, measured value, empty pipe detection,stabilization Communication interfaces Foundation Fieldbus, Profibus PA and DR Modbus, HART 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 121 El TECHNICAL DATA Display and user interface Graphic display LC display, backlit white. Size: 128 x 64 Pixel,corresponds to 59 x 31 mm=2.32"x 1.22" Display can be turned in steps of 90°. Ambient temperatures below-25°C/-13T, may affect the readability of the display. Operating elements 4 optical keys for operator control of the signal converter without opening the housing. Infrared interface for reading and writing all parameters with IR interface (option) without opening the housing. Remote control PACTware®(incl. Device Type Manager(DTM)) HART Hand Held Communicator from Emerson Process AMSefrom Emerson Process PDM®from Siemens All DTMs and drivers are available free of charge from the manufacturer's website. Display functions Operating menu Setting the parameters using 2 measured value pages, 1 status page, 1 graphics page (measured values and graphics are freely adjustable) Language display texts(as Standard: English, French, German, Dutch, Portuguese,Swedish,Spanish, Italian Language package) Eastern Europe: English,Slovenian, Czech, Hungarian Northern Europe: English, Danish, Polish China: English, Chinese Russia: English, Russian Units Metric, British and US units selectable as required from lists for volume/mass flow and counting,flow velocity, electrical conductivity,temperature, pressure Measuring accuracy Reference conditions Medium:water Temperature: 20°C/68T Pressure: 1 bar/14.5 psi Inlet run:>_5 DN Maximum measuring error ±0.15%of the measured value±1 mm/s,depending on the measuring sensor For detailed information and accuracy curves,see chapter"Accuracy". Repeatability ±0.06%to OIML R117; not valid for WATERFLUX 3000 122 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en TECHNICAL DATA Operating conditions Temperature Process temperature Refer to technical data for the measuring sensor. Ambient temperature Depends on the version and combination of outputs. -40...+65°C/-40...+149°F(ambient temperature 55°C/131 T and higher: protect electronics against self-heating, because an increase in the electronics temperature in 10°C/50°F steps leads to a corresponding reduction of the electronics'service life by a factor of two.) Stainless Steel housing: -40...+60°C/-40...+140°F Ambient temperatures below-25°C/-13T, may affect the readability of the display. Storage temperature -50...+70°C/-58...+158°F Pressure Medium Refer to technical data for the measuring sensor. Ambient pressure Atmosphere. Chemical properties Electrical conductivity All media except for water:>_1 pS/cm (also refer to the technical data for the measuring sensor) Water:>_20 pS/cm Physical condition Conductive, liquid media Solids content(volume) <_70%for OPTI FLUX measuring sensors Gas content (volume) <5%for OPTIFLUX measuring sensors Flow rate For detailed information,see chapter"Flow tables". Other conditions Protection category to IEC 529/ C(compact version) & F(field housing): EN 60529 IP 67/68(eq.to NEMA 4X/6) W(wall-mounted housing): IP65 (eq.to NEMA 4/44 R (19" rack-mounted housing): IP 20(eq.to NEMA 11 Installation conditions Installation For detailed information, refer to chapter"Installation conditions". Inlet/outlet runs Refer to technical data for the measuring sensor. Dimensions and weights For detailed information refer to chapter"Dimensions and weights". 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 123 El TECHNICAL DATA Materials Signal converter housing Standard Version C and F:die-cast Aluminium (polyurethane-coated) Version W: polyamide- polycarbonate Version R:Aluminium,Stainless Steel and Aluminium sheet, partially polyester- coated Option Versions C and F:Stainless Steel 316 L 11.4408) Measuring sensor For materials for housing, process connections, liners, grounding electrodes and gaskets,see the technical data for the measuring sensor. Electrical connection General Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for electrical power installations with line voltages up to 1000 T or equivalent national regulations. Voltage Standard: 100...230 VAC(-15%/+10%),50/60 Hz Option 1:24 VDC (-55%/+30%) Option 2:24 VAC/DC(AC: -15%/+10%, 50/60 Hz; DC: -25%/+30%) Power consumption AC:22 VA DC: 12 W Signal cable Only for remote versions. DS 300(type A) Max. length:600 m/1950 ft (depending on electrical conductivity and measuring sensor version) BTS 300(type B) Max. length:600 m/1950 ft(depending on electrical conductivity and measuring sensor version) Type LIYCY(only FM,Class 1 Div.2) Max. length: 100 m/330 ft(depending on electrical conductivity and measuring sensor version) WSC(only for WATERFLUX 3000) Max. length:25 m/82 ft Cable entries Standard: M20 x 1.5(8...12 mm) Option:''/2" NPT, PF'/2 124 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en TECHNICAL DATA Inputs and outputs General All outputs are electrically isolated from each other and from all other circuits. All operating data and output values can be adjusted. Description of the used Uext=external voltage; RL=load+resistance; abbreviations Uo=terminal voltage; Inom= nominal current Safety limit values (Ex-1): UI=max. input voltage; II=max. input current; Pi=max. input power rating; Ci= max. input capacity; LI=max. input inductivity Current output Output data Volume flow, mass flow,diagnostics value,flow velocity,coil temperature, conductivity Settings Without HART Q=0%: 0...20 mA; Q= 100%: 10...21.5 mA Error identification:0...22 mA With HART Q=0%:4...20 mA; Q= 100%: 10...21.5 mA Error identification:3.5...22 mA Operating data Basic I/Os Modular I/Os Ex i Active Uint,nom=24 VDC Uint,nom=20 VDC I<_22mA I<_22mA RL<_ 1 kS2 RL<_450 n U0=21 V Io=90 mA Po=0.5 W Co=90 nF/Lo=2 mH Co= 110 nF/Lo=0.5 mH Passive Uext<32 VDC Uext<32 VDC I<22mA 1<_22mA Uo>_ 1.8V Uo>_4V RL<(Uext- UO)/Amax RL<(Uext-UO)/Imax UI=30V II= 100mA PI= 1W Ci= 10nF Li-0mH 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 125 El TECHNICAL DATA NEU101,a, HART® Description HART®protocol via active and passive current output HART®version:V5 Universal HART®parameter: completely integrated Load >_250 S2 at HART®test point; Note maximum load for current output! Multidrop operation Yes,current output=4 mA Multidrop address adjustable in operation menu 1...15 Device driver Available for FC 375,AMS, PDM, FDT/DTM Registration (HART Yes Communication Foundation) Pulse or frequency output Output data Pulse output:volume flow, mass flow Frequency output:volume flow, mass flow,diagnostic value,flow velocity, coil temperature,conductivity Function Adjustable as pulse or frequency output Pulse rate/frequency 0.01...10000 pulses/s or Hz Settings Pulses per volume or mass unit or max.frequency for 100%flow Pulse width:adjustable as automatic,symmetric or fixed (0.05...2000 ms) Operating data Basic I/Os Modular I/Os Ex i Active - Unom=24 VDC - fmax in operating menu set to fmax< 100 Hz: 1<20 mA open: <0.05 mA closed: U0,nom=24V atI=20mA fmax in operating menu set to 100 Hz<fmax< 10 kHz: I<_20 mA open: 1<_0.05 mA closed: U0,nom=22.5 V at1= 1 mA U0,nom=21.5V atI= 10mA U0,nom= 19V atI=20mA 126 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en TECHNICAL DATA Passive Uext<32 VDC - fmax in operating menu set to fmax< 100 Hz: I<_ 100mA open: 1<_0.05 mA at Uext=32 VDC closed: UO,max=0.2 V at I_< 10 mA UO,max=2 V at I<_ 100 mA fmax in operating menu set to 100 Hz<fmax_<10 kHz: 1_<20mA open: I<_0.05 mA at Uext=32 VDC closed: UO,max= 1.5Vat1_< 1 mA UO,max=2.5 V at I_< 10 mA UO,max=5.0 V at I_<20 mA NAMUR - Passive to EN 60947-5-6 Passive to EN 60947-5-6 open: open: Inom=0.6 mA Inom=0.43 mA closed: closed: Inom=3.8 mA Inom=4.5 mA UI=30V II= 100mA PI= 1W C,= 10nF Li-0mH Low flow cut-off Function Switching point and hysteresis separately adjustable for each output, counter and the display Switching point Set in increments of 0.1. 0...20% (current output,frequency output)or 0...±9.999 m/s(pulse output) Hysteresis Set in increments of 0.1. 0...5%(current output,frequency output)or 0...5 m/s(pulse output) Time constant Function The time constant corresponds to the elapsed time until 67%of the end value has been reached according to a step function. Settings Set in increments of 0.1. 0...100 s 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 127 El TECHNICAL DATA Status output/limit switch Functions and settings Adjustable as automatic measuring range conversion, display of flow direction, counter overflow,error,switching point or empty pipe detection Valve control with activated dosing function Status and/or control: ON or OFF Operating data Basic I/Os Modular I/Os Ex i Active - Uint=24 VDC - 1<_20 mA open: I<0.05 mA closed: U0,nom=24 V atI=20mA Passive Uext<_32 VDC Uext=32 VDC - I_< 100 mA I<_ 100 mA open: RL,max=47 kQ I<_0.05 mA at RL,min= (Uext- UO)/Imax Uext=32 VDC open: closed: I<_0.05 mA U0,max=0.2 V at Uext=32 VDC at1<_ 10mA U0,max=2 V closed: at I<_ 100 mA U0,Max=0.2 V at1<_ 10mA U0,max=2 V at I<_ 100 mA NAMUR - Passive to EN 60947-5-6 Passive to EN 60947-5-6 open: open: Inom=0.6 mA Inom=0.43 mA closed: closed: Inom=3.8 mA Inom=4.5 mA UI=30V II= 100mA PI= 1W Ci=10 nF LI=0 mH 128 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en TECHNICAL DATA Control input Function Hold output values(e.g.when cleaning),set value of outputs to "zero", counter and error reset, range conversion. Start of dosing when dosing function is activated. Operating data Basic I/Os Modular I/Os Ex i Active - Uint=24 VDC - Ext. contact open: U0,nom=22 V Ext.contact closed: Inom=4 mA Contact closed (on): U0>_12V with Inom= 1.9 mA Contact open (off): Uo<_ 10V with Inom= 1.9 mA Passive 8 V<_ Uext<_32 VDC 3 V<_Uext<_32 VDC Uext<_32 VDC Imax=6.5 mA Imax=9.5 mA 1_<6 mA at Uext=24 V at Uext<24 VDC at Uext<24 V I_<6.6 mA at Uext=32 V Imax=8.2 mA Imax=9.5 mA at Uext<32 VDC at Uext<32 V On: U0>_5.5VorI>!4mA Contact closed (on): Contact closed (on): U0>_8V U0>_3V Off: with Inom=2.8 mA with Inom= 1.9 mA U0<_3.5 V or I<_0.5 mA Contact open (off): Contact open (off): UI=30 V Uo<_2.5V Uo<_2.5V II= 100nnA with Inom=0.4 mA with Inom= 1.9 mA PI= 1 W Ci= 10nF LI=0 mH NAMUR - Active to EN 60947-5-6 - Terminals open: U0,nom=8.7V Contact closed (on): U0,nom=6.3V with Inom ' 1.9 mA Contact open (off): U0,nom=6.3V with Inom < 1.9 mA Detection of cable break: U0>_8.1 V with I<_0.1 mA Detection of cable short circuit: U0<_ 1.2Vwith I>_6.7 mA 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 129 El TECHNICAL DATA Current input Function The following values can be delivered from the measuring sensor to the current input:temperature, pressure and current Operating data Basic I/Os Modular I/Os Ex i Active - Uint,Horn=24 VDC Uint,nom=20 VDC I<_22mA I<_22mA Imax<26 mA UO,min= 14 V at I<_22 mA (electronically limited) No HART UO,min= 19V U 24.5V atI<_22mA 0= 10=99 mA No HART® PO=0.6 W CO=75nF/LO=0.5mH No HART® Passive - Uext<_32 VDC Uext<_32 VDC 1<22mA I<_22 mA UO,max=4 V at I<_22 mA Imax<26 mA No HART (electronically limited) UI=30V UO,max=5 V Ii= 100 mA atI<_22mA PI= 1 W C,= 10nF No HART Li=0 mH No HART 130 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en TECHNICAL DATA PROFIBUS DP Description Galvanically isolated acc.to IEC 61158 Profile version:3.01 Automatic data transmission rate recognition (max. 12 MBaud) Bus address adjustable via local display at the measuring device Function blocks 5 x analogue input,3 x totalizer Output data Volume flow, mass flow,volume counter 1 +2, mass counter,velocity, coil temperature,conductivity PROFIBUS PA Description Galvanically isolated acc.to IEC 61158 Profile version:3.01 Current consumption: 10.5 mA Permissible bus voltage: 9...32 V; in Ex application:9...24 V Bus interface with integrated reverse polarity protection Typical error current FDE(Fault Disconnection Electronic):4.3 mA Bus address adjustable via local display at the measuring device Function blocks 5 x analogue input,3 x totalizer Output data Volume flow, mass flow,volume counter 1 +2, mass counter,velocity, coil temperature,conductivity FOUNDATION Fieldbus Description Galvanically isolated acc.to IEC 61158 Current consumption: 10.5 mA Permissible bus voltage: 9...32 V; in Ex application:9...24 V Bus interface with integrated reverse polarity protection Link Master function (LM)supported Tested with Interoperable Test Kit(ITK)version 5.1 Function blocks 3 x analogue input, 2 x integrator Output data Volume flow, mass flow,velocity,coil temperature, conductivity,electronics temperature Modbus Description Modbus RTU, Master/Slave, RS485 Address range 1...247 Supported function codes 03,04, 16 Broadcast Supported with function code 16 Supported Baudrate 1200, 2400,4800,9600, 19200,38400, 57600, 115200 Baud 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 131 El TECHNICAL DATA Approvals and certifications CE The device fulfils the statutory requirements of the EC directives.The manufacturer certifies that these requirements have been met by applying the CE marking. Non-Ex Standard Hazardous areas Option(only version C) ATEX II 2 GD Ex d [ial IIC T6...T3 II 2 GD Ex de[ial IIC T6...T3 II 2 GD Ex a[ial IIC T6...T3 II 3 G Ex nA[nL1 IIC T4...T3 Option(only version F) ATEX II 2 GD Ex de [ial IIC T6 II 20) GO Ex de [ial IIC T6 Nepsi Ex de[ial IIC T6 Optional (only versions C and F) FM/CSA Class I, Div.2,Group A, B, C and D Class II, Div.2,Group F and G SAA(in preparation) Aus Ex zone 1/2 TIIS(in preparation) Zone 1/2 Custody transfer Without Standard Option Cold drinking water(OIML R 49, KIWA K618); liquids other than water 2004/22/EC (MID) acc.to OIML R 117-1; MI-001 and MI-005 Other standards and approvals Shock and vibration resistance IEC 68-2-3 Electromagnetic compatibility 89/336/EEC and 93/68/EEC in conjunction with EN 61326-1 (Al,A2) (EMC) European Pressure Equipment PED 97/23(only for compact versions) Directive NAMUR NE 21, NE 43, NE 53 132 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en TECHNICAL DATA 8.3 Dimensions and weights 8.3.1 Housing a a a db b � ► c o —I— — c b 0 0 a d b ► e O I ° - -a-- - - - O 9 c o � ` ► h T © OO T Compact version(C) Q2 Field housing(F)-remote version Q3 Wall-mounted housing(W)-remote version 4Q 19"rack-mounted housing(R)-remote version Dimensions and weights in mm and kg Version Dimensions[mm] Weight[kg] a b c d e g h C 202 120 155 260 137 - - 4.2 F 202 120 155 - - 295.8 277 5.7 W 198 138 299 - - - - 2.4 R 142 129 195 - - - - 1.2 (28 TE) (3 HE) Dimensions and weights in inches and lbs Version Dimensions[inches] Weight fibs] a b c d e g h C 7.75 4.75 6.10 10.20 5.40 - - 9.30 F 7.75 4.75 6.10 - - 11.60 10.90 12.60 W 7.80 5.40 11.80 - - - - 5.30 R 5.59 5.08 7.68 - - - - 2.65 (28 TE) (3 HE) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 133 El TECHNICAL DATA 8.3.2 Mounting plate, field housing a c b O Dimensions in mm and inches [mm] [inches] a 60 2.4 b 100 3.9 c 09 00.4 8.3.3 Mounting plate, wall-mounted housing a b c f O O O d h Ke O O f 9 Dimensions in mm and inches [mm] [inches] a 09 00.4 b 64 2.5 c 16 0.6 d 6 0.2 e 63 2.5 f 4 0.2 g b 2.5 h 98 3.85 134 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en TECHNICAL DATA 8.4 Flow tables Flow rate in m/s and m3A aloo%in m3/h v[m/s] 0.3 1 3 12 DN [mm] Min. flow Nominal flow Max. flow 2.5 0.005 0.02 0.05 0.21 4 0.01 0.05 0.14 0.54 6 0.03 0.10 0.31 1.22 10 0.08 0.28 0.85 3.39 15 0.19 0.64 1.91 7.63 20 0.34 1.13 3.39 13.57 25 0.53 1.77 5.30 21.21 32 0.87 2.90 8.69 34.74 40 1.36 4.52 13.57 54.29 50 2.12 7.07 21.21 84.82 65 3.58 11.95 35.84 143.35 80 5.43 18.10 54.29 217.15 100 8.48 28.27 84.82 339.29 125 13.25 44.18 132.54 530.15 150 19.09 63.62 190.85 763.40 200 33.93 113.10 339.30 1357.20 250 53.01 176.71 530.13 2120.52 300 76.34 254.47 763.41 3053.64 350 103.91 346.36 1039.08 4156.32 400 135.72 452.39 1357.17 5428.68 171.77 572.51 1717.65 6870.60 500 212.06 706.86 2120.58 8482.32 60 305.37 1017.90 3053.70 12214.80 700 415.62 1385.40 4156.20 16624.80 542.88 1809.60 5428.80 21715.20 900 687.06 2290.20 6870.60 27482.40 1000 848.22 2827.40 8482.20 33928.80 1200 1221.45 3421.20 12214.50 48858.00 1400 1433.52 4778.40 14335.20 57340.80 1600 2171.46 7238.20 21714.60 86858.40 1800 2748.27 9160.9 27482.70 109930.80 2000 3393.00 11310.00 33930.00 135720.00 2200 4105.50 M2F685.00 41055.00 164220.00 2400 4885.80 16286.00 48858.00 195432.00 2600 5733.90 19113.00 57339.00 229356.00 2800 6650.10 22167.00 66501.00 266004.00 3000 AN 7634.10 25447.00 76341.00 305364.00 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 135 El TECHNICAL DATA Flow rate in ft/s and gallons/min Q100 Rio in US gallons/min v[ft/s] 1 3.3 10 40 DN [inches] Min. flow Nominal flow Max. flow 1/10 loorprO.02 0.09 0.23 0.93 1/8 0.06 0.22 0.60 2.39 1/4 0.13 0.44 1.34 5.38 3/8 0.37 1.23 3.73 14.94 1/2 0.84 2.82 8.40 33.61 3/4 1.49 4.98 14.94 59.76 1 2.33 7.79 23.34 93.36 1.25 3.82 12.77 38.24 152.97 1.5 5.98 19.90 59.75 239.02 2 9.34 31.13 93.37 373.47 2.5 15.78 52.61 159.79 631.16 3 23.90 79.69 239.02 956.09 4 37.35 124.47 373.46 1493.84 5 58.35 194.48 583.24 2334.17 6 84.03 279.97 840.29 3361.17 8 149.39 497.92 1493.29 5975.57 10 233.41 777.96 2334.09 9336.37 12 336.12 1120.29 3361.19 13444.77 14 457.59 1525.15 4574.93 18299.73 16 597.54 1991.60 5975.44 23901.76 756.26 2520.61 30250.34 20 933.86 3112.56 9336.63 37346.53 1344.50 4481.22 13445.04 53780.15 28 1829.92 6099.12 18299.20 73196.79 32 2390.23 7966.64 23902.29 95609.15 36 3025.03 10082.42 30250.34 121001.37 40 3734.50 12447.09 37346.00 149384.01 48 5377.88 17924.47 53778.83 215115.30 56 6311.60 21038.46 63115.99 252463.94 64 9560.65 31868.51 95606.51 382426.03 72 12100.27 40333.83 121002.69 484010.75 80 14938.92 49795.90 149389.29 597557.18 88 18075.97 60252.63 180759.73 723038.90 96 21511.53 71704.38 215115.30 860461.20 104 25245.60 84151.16 252456.02 1009824.08 112 29279.51 97597.39 292795.09 1171180.37 120 33611.93 112038.64 336119.31 1344477.23 136 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en TECHNICAL DATA 8.5 Accuracy Reference conditions • Medium: water • Temperature: 20°C/68°F • Pressure: 1 bar/ 14.5 psi • Inlet run: >_5 DN Y [%] 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 O 0.1 0 1 2 3 4 5 6 7 8 9 10 11 12 X[m/s] X[m/s]:flow velocity Y[%]:deviation from the actual measured value(mv) DN [mm OPTIFLUX 5300 10....100 3/8...4 0.15%of mv+ 1 mm/s 10 150...300 6...12 0.2%of my+ 1 mm/s OPTIFLUX 2300/4300/6300 10....1600 3/8...80 0.2%of my+ 1 mm/s �2 OPTIFLUX 1300 10...150 3/8...6 0.3%of my+2 mm/s 03 OPTIFLUX 2300/4300 >1600 >64 0.3%of my+2 mm/s �3 OPTIFLUX 4300/5300/6300 <10 <3/8 0.3%of my+2 mm/s (3 WATERFLUX 3300 50...600 2...24 0.2%of my+ 1 mm/s (2) 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 137 NOTES 138 www.krohne.com 06/2009-4000069802-MA IFC 300 R03 en NOTES 06/2009-4000069802-MA IFC 300 R03 en www.krohne.com 139 r KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters • Vortex flowmeters • Flow controllers s • Level meters • Temperature meters 0 • Pressure meters • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers 0 0 M U LL Q Head Office KROHNE Messtechnik GmbH & Co. KG P Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KR�HNE Y o www.krohne.com