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HomeMy WebLinkAboutMA_IFC 300__en__100909_4000069803_R04 + 2. M I FC 300 Signal converter for electromagnetic flowmeters Electronic Revision: ER 3.3.xx (SW.REV. 3.3x) The documentation is only complete when used in combination with the relevant documentation for the sensor. ©KROHNE 08/2010-4000069803-MA IFC 300 R04 en KROHNE ■ IMPRINT AIL rights reserved. It is prohibited to reproduce this documentation, or any part thereof,without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2010 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en CONTENTS ■ 1 Safety instructions 7 1.1 Software history ............................................................................................................... 7 1.2 Intended use ..................................................................................................................... 9 1.3 Certifications ....................................................................................................................9 1.4 Safety instructions from the manufacturer................................................................... 10 1.4.1 Copyright and data protection .............................................................................................. 10 1.4.2 Disclaimer............................................................................................................................. 10 1.4.3 Product liability and warranty .............................................................................................. 11 1.4.4 Information concerning the documentation......................................................................... 11 1.4.5 Warnings and symbols used................................................................................................. 12 1.5 Safety instructions for the operator............................................................................... 12 2 Device description 13 2.1 Scope of delivery............................................................................................................. 13 2.2 Device description .......................................................................................................... 15 2.2.1 Field housing......................................................................................................................... 16 2.2.2 Wall-mounted housing ......................................................................................................... 17 2.3 Nameplates .................................................................................................................... 18 2.3.1 Compact version (example) .................................................................................................. 18 2.3.2 Remote version (example).................................................................................................... 19 2.3.3 Electrical connection data of inputs/outputs (example of basic version)............................20 3 Installation 21 3.1 Notes on installation ...................................................................................................... 21 3.2 Storage ........................................................................................................................... 21 3.3 Transport........................................................................................................................ 21 3.4 Installation specifications .............................................................................................. 21 3.5 Mounting of the compact version................................................................................... 22 3.6 Mounting the field housing, remote version.................................................................. 22 3.6.1 Pipe mounting....................................................................................................................... 22 3.6.2 Wall mounting....................................................................................................................... 23 3.6.3 Turning the display of the field housing version ..................................................................24 3.7 Mounting the wall-mounted housing, remote version .................................................. 25 3.7.1 Pipe mounting....................................................................................................................... 25 3.7.2 Wall mounting....................................................................................................................... 26 4 Electrical connections 27 4.1 Safety instructions.......................................................................................................... 27 4.2 Important notes on electrical connection...................................................................... 27 4.3 Electrical cables for remote device versions, notes...................................................... 28 4.3.1 Notes on signal cables A and B............................................................................................ 28 4.3.2 Notes on field current cable C.............................................................................................. 28 4.3.3 Requirements for signal cables provided by the customer................................................. 29 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 3 ■ CONTENTS 4.4 Preparing the signal and field current cables (except TIDALFLUX) .............................30 4.4.1 Signal cable A (type DS 300), construction...........................................................................30 4.4.2 Preparing signal cable A, connection to signal converter...................................................31 4.4.3 Length of signal cable A........................................................................................................33 4.4.4 Signal cable B (type BTS 300), construction.........................................................................34 4.4.5 Preparing signal cable B, connection to signal converter...................................................34 4.4.6 Length of signal cable B .......................................................................................................37 4.4.7 Preparing field current cable C, connection to signal converter.........................................38 4.4.8 Preparing signal cable A, connection to measuring sensor................................................40 4.4.9 Preparing signal cable B, connection to measuring sensor................................................41 4.4.10 Preparing field current cable C, connection to measuring sensor ...................................42 4.5 Connecting the signal and field current cables (except TIDALFLUX) ........................... 43 4.5.1 Connecting the signal and field current cables, field housing ............................................44 4.5.2 Connecting the signal and field current cables, wall-mounted housing.............................45 4.5.3 Connecting the signal and field current cables, 19" rack-mounted housing (28 TE)..........46 4.5.4 Connecting the signal and field current cables, 19" rack-mounted housing (21 TE)..........47 4.5.5 Connection diagram for measuring sensor, field housing ..................................................48 4.5.6 Connection diagram for measuring sensor, wall-mounted housing...................................49 4.5.7 Connection diagram for measuring sensor, 19" rack-mounted housing (28 TE)................ 50 4.5.8 Connection diagram for measuring sensor, 19" rack-mounted housing (21 TE)................ 51 4.6 Preparing and connecting the signal and field current cables (only TIDALFLUX) ....... 52 4.6.1 Cable lengths........................................................................................................................ 52 4.6.2 Signal cable A (type DS 300), construction...........................................................................53 4.6.3 Preparing signal cable A, connection to signal converter................................................... 54 4.6.4 Prepare signal cable A, connect to measuring sensor........................................................ 55 4.6.5 Signal cable B (type BTS 3001, construction.........................................................................56 4.6.6 Preparing signal cable B, connection to signal converter...................................................56 4.6.7 Preparing signal cable B, connection to measuring sensor................................................ 58 4.6.8 Preparing field current cable C, connection to signal converter......................................... 59 4.6.9 Preparing field current cable C, connection to measuring sensor.....................................60 4.6.10 Interface cable .................................................................................................................... 62 4.6.11 Connection of cables........................................................................................................... 63 4.7 Grounding the measuring sensor.................................................................................. 64 4.7.1 Classical method................................................................................................................... 64 4.7.2 Virtual reference (not valid for TIDALFLUX 4000 & OPTIFLUX 7300 C)...............................65 4.8 Power supply connection ............................................................................................... 65 4.9 Inputs and outputs, overview ......................................................................................... 68 4.9.1 Combinations of the inputs/outputs (I/Os) ...........................................................................68 4.9.2 Description of the CG number.............................................................................................. 69 4.9.3 Fixed, non-alterable input/output versions.......................................................................... 70 4.9.4 Alterable input/output versions............................................................................................ 72 4.10 Description of the inputs and outputs.......................................................................... 73 4.10.1 Current output..................................................................................................................... 73 4.10.2 Pulse and frequency output................................................................................................ 74 4.10.3 Status output and limit switch............................................................................................ 75 4.10.4 Control input ....................................................................................................................... 76 4.10.5 Current input....................................................................................................................... 77 4.11 Electrical connection of the inputs and outputs.......................................................... 78 4.11.1 Field housing, electrical connection of the inputs and outputs.........................................78 4.11.2 Wall-mounted housing, electrical connection of the inputs and outputs.......................... 79 4.11.3 19" rack-mounted housing (28 TE), electrical connection of the inputs and outputs.......80 4.11.4 19" rack-mounted housing (21 TE), electrical connection of the inputs and outputs.......81 4.11.5 Laying electrical cables correctly.......................................................................................81 4 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en CONTENTS ■ 4.12 Connection diagrams of inputs and outputs................................................................ 82 4.12.1 Important notes...................................................................................................................82 4.12.2 Description of the electrical symbols.................................................................................83 4.12.3 Basic inputs/outputs...........................................................................................................84 4.12.4 Modular inputs/outputs and bus systems..........................................................................87 4.12.5 Ex i inputs/outputs.............................................................................................................. 96 4.12.6 HART' connection ............................................................................................................ 101 5 Start-up 103 5.1 Switching on the power................................................................................................ 103 5.2 Starting the signal converter ....................................................................................... 103 6 Operation 104 6.1 Display and operating elements .................................................................................. 104 6.1.1 Display in measuring mode with 2 or 3 measured values................................................. 105 6.1.2 Display for selection of sub-menu and functions, 3 lines.................................................. 105 6.1.3 Display when setting parameters, 4 lines.......................................................................... 106 6.1.4 Display when changing parameters, 4 lines ...................................................................... 106 6.1.5 Using an IR interface (option) ............................................................................................. 107 6.2 Menu structure............................................................................................................. 108 6.3 Function tables............................................................................................................. 111 6.3.1 Menu A, quick setup............................................................................................................ 111 6.3.2 Menu B, test........................................................................................................................ 113 6.3.3 Menu C, setup ..................................................................................................................... 115 6.3.4 Set free units....................................................................................................................... 133 6.4 Description of functions ............................................................................................... 134 6.4.1 Reset counter in the menu "quick setup.. .......................................................................... 134 6.4.2 Deleting error messages in the menu "quick setup........................................................... 134 6.5 Status messages and diagnostic information.............................................................. 135 7 Service 141 7.1 Spare parts availability................................................................................................. 141 7.2 Availability of services.................................................................................................. 141 7.3 Repairs.......................................................................................................................... 141 7.4 Returning the device to the manufacturer................................................................... 141 7.4.1 General information............................................................................................................ 141 7.4.2 Form (for copying) to accompany a returned device.......................................................... 142 7.5 Disposal........................................................................................................................ 142 8 Technical data 143 8.1 Measuring principle...................................................................................................... 143 8.2 Technical data............................................................................................................... 144 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 5 CONTENTS 8.3 Dimensions and weights .............................................................................................. 156 8.3.1 Housing ............................................................................................................................... 156 8.3.2 Mounting plate, field housing ............................................................................................. 157 8.3.3 Mounting plate, wall-mounted housing ............................................................................. 157 8.4 Flow tables ................................................................................................................... 158 8.5 Measuring accuracy (except TIDALFLUX).................................................................... 160 8.6 Measuring accuracy (only TIDALFLUX)........................................................................ 161 9 Description of HART interface 163 9.1 General description ...................................................................................................... 163 9.2 Software history ........................................................................................................... 163 9.3 Connection variants...................................................................................................... 164 9.3.1 Point-to-Point connection - analogue/digital mode......................................................... 165 9.3.2 Multi-Drop connection (2-wire connection) ....................................................................... 166 9.3.3 Multi-Drop connection (3-wire connection) ....................................................................... 167 9.4 Inputs/outputs and HART® dynamic variables and device variables.......................... 168 9.5 Parameter for the basic configuration......................................................................... 169 9.6 Field Communicator 375/475 WC 375/475) ................................................................. 170 9.6.1 Installation .......................................................................................................................... 170 9.6.2 Operation............................................................................................................................. 170 9.6.3 Parameter for the basic configuration............................................................................... 170 9.7 Asset Management Solutions (AMS)............................................................................ 171 9.7.1 Installation .......................................................................................................................... 171 9.7.2 Operation............................................................................................................................. 171 9.7.3 Parameter for the basic configuration............................................................................... 171 9.8 Field Device Manager (FDM) ........................................................................................ 172 9.8.1 Installation .......................................................................................................................... 172 9.8.2 Operation............................................................................................................................. 172 9.9 Process Device Manager (PDM1................................................................................... 172 9.9.1 Installation .......................................................................................................................... 172 9.9.2 Operation............................................................................................................................. 173 9.9.3 Parameter for the basic configuration............................................................................... 173 9.10 Field Device Tool/ Device Type Manager (FDT/ DTM).............................................. 174 9.10.1 Installation ........................................................................................................................ 174 9.10.2 Operation........................................................................................................................... 174 9.11 Appendix A: HART® menu tree for Basic-DD ............................................................ 174 9.11.1 Overview Basic-DD menu tree (positions in menu tree).................................................. 175 9.11.2 Basic-DD menu tree (details for settings)........................................................................ 176 9.12 Appendix B: HART® menu tree for AMS .................................................................... 180 9.12.1 Overview AMS menu tree (positions in menu tree).......................................................... 180 9.12.2 AMS menu tree (details for settings)................................................................................ 181 9.13 Appendix C: HART® menu tree for PDM.................................................................... 185 9.13.1 Overview PDM menu tree (positions in menu tree).......................................................... 185 9.13.2 PDM menu tree (details for settings) ............................................................................... 187 10 Notes 191 6 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en SAFETY INSTRUCTIONS 1.1 Software history The "Electronic Revision" (ER) is consulted to document the revision status of electronic equipment according to NE 53 for all GDC devices. It is easy to see from the ER whether troubleshooting or larger changes in the electronic equipment have taken place and how that has affected the compatibility. Changes and effect on compatibility 1 Downwards compatible changes and fault repair with no effect on operation (e.g.spelling mistakes on display) 2-_ Downwards compatible hardware and/or software change of interfaces: H HART" P PROFIBUS F Foundation Fieldbus M Modbus X all interfaces 3-_ Downwards compatible hardware and/or software change of inputs and outputs: I Current output F, P Frequency/pulse output S Status output C Control input CI Current input X all inputs and outputs 4 Downwards compatible changes with new functions 5 Incompatible changes, i.e.electronic equipment must be changed. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 7 SAFETY INSTRUCTIONS /NFORMA T/ON! 1 In the table below, "x"is a placeholderforpossible multi-digit alphanumeric combinations, depending on the available version. Release date Electronic Revision Changes and Documentation compatibility 2006-12-12 ER 3.1.0x - - (SW.REV.3.10(2.21)) 2007-02-07 ER 3.1.1x 1; 2 MA IFC 300 R02 (SW.REV.3.10(2.21)) 2007-03-12 ER 3.1.2x 1; 2-H;3-1 MA IFC 300 R02 (SW.REV.3.10(2.21)) 2007-05-25 ER 3.1.3x 1;3-1 MA IFC 300 R02 (SW.REV.3.10(2.21)) 2008-05-13 ER 3.2.0x 1; 2-X;3-X;4 MA IFC 300 R03 (SW.REV.3.20(3.00)) 2008-07-25 ER 3.2.1x 1 MA IFC 300 R03 (SW.REV.3.20(3.03)) 2008-08-29 ER 3.2.2x 1 MA IFC 300 R03 (SW.REV.3.20(3.03)) 2008-10-30 ER 3.2.4x 1 MA IFC 300 R03 (SW.REV.3.20(3.03)) 2009-05-15 ER 3.2.5x 2-F MA IFC 300 R03 (SW.REV.3.20(3.03)) 2009-12-07 ER 3.2.6x 1 MA IFC 300 R03 (SW.REV.3.20(3.03)) 2009-11-02 ER 3.2.7x 1 MA IFC 300 R03 (SW.REV.3.20(3.03)) 2009-12-07 ER 3.2.8x 1 MA IFC 300 R03 (SW.REV.3.20(3.03)) 2010 ER 3.3.0x 1; 2-H; 2-F;3-X;4 MA IFC 300 R04 (SW.REV.3.30(3.04)) /NFORMA T/ON! 1 For the measuring sensors TIDAL FL UX 4000 and OPTIFL UX 7000 the software version ER 3.3.Ox and higher(SW.REV. 3.3013.041P is valid! $ www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en SAFETY INSTRUCTIONS 0 1 .2 Intended use The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! if the device is not used according to the operating conditions/refer to chapter "Technical dataJ, e! the intended protection could be affected. 1 .3 Certifications CE marking C E The device fulfils the statutory requirements of the following EC directives: • Low Voltage Directive 2006/95/EC • EMC Directive 2004/108/EC as well as • EN 61010 • EMC specification acc. to EN 61326/A1 • NAMUR recommendations NE 21 and NE 43 The manufacturer certifies successful testing of the product by applying the CE marking. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 9 H SAFETY INSTRUCTIONS 1 .4 Safety instructions from the manufacturer 1.4.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless,we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer. The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain. The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data. We draw your attention to the fact that data transmission over the Internet (e.g.when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties. We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 1.4.2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect, incidental, punitive and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in anyway, at any time,for any reason,without prior notification,and will not be liable in any way for possible consequences of such changes. 10 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en SAFETY INSTRUCTIONS 0 1.4.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems)will cause the warranty to be void. The respective "Standard Terms and Conditions"which form the basis for the sales contract shall also apply. 1.4.4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations. If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 11 U SAFETY INSTRUCTIONS MMMM 1.4.5 Warnings and symbols used Safety warnings are indicated by the following symbols. QDANGER! This information refers to the immediate danger when working with electricity. DANGER! SSS This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! EX This warning refers to the immediate danger when using this device in a hazardous atmosphere. A DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNING! A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. QCA regard ° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! 1 These instructions contain important information for the handling of the device. ® LEGAL NOTICE! This note contains information on statutory directives and standards. HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. 1 .5 Safety instructions for the operator WARNING! A! In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 12 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DEVICE DESCRIPTION p 2.1 Scope of delivery a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 10 m o o 03 Figure 2-1:Scope of delivery 1� Device in the version as ordered 2� Documentation(calibration report,Quick Start,CD-Rom with product documentation for measuring sensor and signal converter) 3I Signal cable(only for remote version) 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 13 DEVICE DESCRIPTION Possible scope of delivery for signal converter/ measuring sensor Measuring sensor Measuring sensor+signal converter IFC 300 Compact Remote field Remote wall- Remote rack-mounted housing mounted housing housing R (28 TO or(21 TE) 0PTIFLUX 1000 OPTIFLUX 1300 C OPTIFLUX 1300 F OPTIFLUX 1300 W OPTIFLUX 1300 R OPTIFLUX 2000 OPTIFLUX 2300 C OPTIFLUX 2300 F 0PTIFLUX 2300 W OPTIFLUX 2300 R OPTIFLUX 4000 0PTIFLUX 4300 C 0PTIFLUX 4300 F 0PTIFLUX 4300 W 0PTIFLUX 4300 R OPTIFLUX 5000 OPTIFLUX 5300 C OPTIFLUX 5300 F OPTIFLUX 5300 W OPTIFLUX 5300 R OPTIFLUX 6000 OPTIFLUX 6300 C OPTIFLUX 6300 F 0PTIFLUX 6300 W OPTIFLUX 6300 R OPTIFLUX 7000 OPTIFLUX 7300 C - - - WATERFLUX 3000 WATERFLUX 3300 C WATERFLUX 3300 F WATERFLUX 3300 W WATERFLUX 3300 R TIDALFLUX 4000 - TIDALFLUX 4300 F - - 14 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DEVICE DESCRIPTION p 2.2 Device description Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring sensor via field current and signal cable) e�00 fA Tnig n �n Figure 2-2:Device versions (1) Compact version (2) Measuring sensor with connection box Field housing Wall-mounted housing 19"rack-mounted housing 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 15 p DEVICE DESCRIPTION 2.2.1 Field housing • O • • Iwo o ® _ O Figure 2-3:Construction of the field housing J) Cover for electronics and display (2) Cover for power supply and inputs/outputs terminal compartment Cover for for measuring sensor terminal compartment with locking screw (4) Cable entry for measuring sensor signal cable (S) Cable entry for measuring sensor field current cable © Cable entry for power supply (7—) Cable entry for inputs and outputs ® Mounting plate for pipe and wall mounting A CAUTION! The design of the T!DALFLUX field housing is different to the standard version shown here. There is an additional bush for the interface cable. For detailed information refer to Connection of cables on page 63. a /NFORMA T/ON! 1 Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. 16 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DEVICE DESCRIPTION 2.2.2 Wall-mounted housing Sensor ��t 3 I;\J (5) (7) 1� O ©O(7 O O Figure 2-4:Construction of wall-mounted housing 1Q Cover for terminal compartments © Terminal compartment for measuring sensor (3 Terminal compartment for inputs and outputs 4Q Terminal compartment for power supply with safety cover(shock-hazard protection) 6 Cable entry for signal cable © Cable entry for field current cable ® Cable entry for inputs and outputs ® Cable entry for power supply 10 Turn lock to the right and open the cover. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 17 DEVICE DESCRIPTION 2.3 Nameplates a /NFORMA T/ON! iLook at the device nameplate to ensure that the device is delivered according to your order. Checkfor the correct supply voltage printed on the nameplate. 2.3.1 Compact version (example) I IKROHNEI �" KEMA 04 ATEX 2 T6 T077 X T85150°C° O Tamb=-40 60°C Altometer, Dordrecht NIL-3313 LC Do not open when energized! XXXXXXX yy00 C-EEx CG30011100 After de-energizing delay before opening the O ® S/N A051R5613 C 0344 converter housing: T6>35 min,T5>10 min Manufactured:200X ` Q Lj www.krohne.com Non-IS circuits A,B,C,D:Vn < 32 V; In<100 mA Docu CD, 730952xx00 ® GK=3.7183 f field=f line/6 0 GKL=7.3528 DIN 40 mm/1 1/2 inch Vm=253 V 100-230 VAC -15% +10 © 48-63 Hz 22 VA Wetted materials PFA Ta IP66/67 Name type 4x/6 enclosure �4J PIED(97/23/EC): O PS1=40 bar@ TS1<-40°C PS2=32 bar @ TS2=180°C FT-2004 PT=60 bar @ TT = 20°C Figure 2-5:Example of a nameplate for compact version 1� Approvals-related information:Ex approval,EC type test certificate,hygienic approvals,etc. © Approvals-related thresholds Q3 Approvals-related connection data of the inputs/outputs;Vrt,=max.power supply 4� Approvals-related data(e.g.accuracy class,measuring range,temperature thresholds,pressure thresholds and vis- cosity thresholds) Q5 Approvals-related pressure and temperature thresholds © Power supply;protection category;materials of wetted parts ® GK/GKL values(measuring sensor constants);size(mm/inches);field frequency ® Product designation,serial number and manufacturing date 18 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DEVICE DESCRIPTION 2.3.2 Remote version (example) o KR O H N E Altometer, Dordrecht NL-3313 LC © XFC 300 F-EExCG30011100 S/N A05R6513 C Manufactered:2005 C ` Q Lj www.krohne.com Doku CD GK=3 7183 f field=f line/6 GKL=7.3528 DN40mm/1 1/2 inch Q 100-230 VAC -15% +10% 48-63 Hz 22 VA Wetted materials PFA Ta IP66/67 © R�ojj=66 Ohm FT-22004 Figure 2-6:Example of a nameplate for remote version 1) Manufacturer © Product designation,serial number and manufacturing date Z3 GK/GKL values(measuring sensor constants);size(mm/inches);field frequency 4Q Power supply ® Materials of wetted parts © Field coil resistance ® Approvals-related data(e.g.accuracy class,measuring range,temperature thresholds,pressure thresholds and vis- cosity thresholds) 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 19 p DEVICE DESCRIPTION 2.3.3 Electrical connection data of inputs/outputs (example of basic version) (PE) CG 3xxxxxxx SIN:xXXxxxxx E KR O H N E (L+) A 1' � L aN(L-) A=Active P=Passive NC=Not connected D PULSE OUT/STATUS OUT P Imax=100 mA@f<=10 Hz; =20 mA@f<=12 kHz D Vo= 1.5 V @ 10 mA; Umax=32VDC aC_ P STATUS OUT F_ 0 C Imax= 100 mA; Vmax=32 VDC STATUS OUT/CONTROL IN ® D B P Imax= 100 mA IL B Von> 19 VDC, Voff<2.5 VDC; Vmax=32 VDC z_ A+ A CURRENT OUT(HART) C A- Active (Terminals A&A+); RLmax=1 kohm A P Passive (Terminals A&A-); Vmax=32 VDC Figure 2-7:Example of a nameplate for electrical connection data of inputs and outputs 1� Power supply(AC: L and N; DC: L+and L-;PE for>_24 VAC; FE for<_24 VAC and DC) 2� Connection data of connection terminal D/D- (3 Connection data of connection terminal C/C- 4� Connection data of connection terminal B/B- 5� Connection data of connection terminal A/A-;A+only operable in the basic version • A= active mode; the signal converter supplies the power for connection of the subsequent devices • P = passive mode; external power supply required for operation of the subsequent devices • N/C = connection terminals not connected 20 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en M INSTALLATION p 3.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Storage • Store the device in a dry, dust-free location. • Avoid continuous direct sunlight. • Store the device in its original packing. • Storage temperature: -50...+70°C/-58...+l58°F 3.3 Transport Signal converter • No special requirements. Compact version • Do not lift the device by the signal converter housing. • Do not use lifting chains. • To transport flange devices, use lifting straps. Wrap these around both process connections. 3.4 Installation specifications a /NFORMA T/ON! 1 The following precautions must be taken to ensure reliable installation. • Make sure that there is adequate space to the sides. • Protect the signal converter from direct sunlight and install a sun shade if necessary. • Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger. • Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with IEC 68-2-3. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 21 p INSTALLATION MEHIM 3.5 Mounting of the compact version a /NFORMA T/ON! The signal converter is mounted directly on the measuring sensor. For installation of the flowmeter,please observe the instructions in the supplied product documentation for the measuring sensor. 3.6 Mounting the field housing, remote version a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 3.6.1 Pipe mounting 10 � OO � 03 Figure 3-1:Pipe mounting of the field housing 10 Fix the signal converter to the pipe. 410 02 Fasten the signal converter using standard U-bolts and washers. 30 Tighten the nuts. 22 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en INSTALLATION 3.6.2 Wall mounting • R Figure 3-2:Wall mounting of the field housing © 1) Prepare the holes with the aid of the mounting plate. For further information refer to Mounting plate, fieldhousingon page 157. 2� Use the mounting material and tools in compliance with the applicable occupational health and safety directives. 3� Fasten the housing securely to the wall. Mounting multiple devices next to each other o O O o O o 0 0 a a b O O • O O O a>_600 m m/23.6" b>_250mm/9.8" 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 23 p INSTALLATION MERIM 3.6.3 Turning the display of the field housing version , 90 • �Z 00•,OG 0000 • �rE)-n ` srU�� ` lO • ` 0 0 0 Figure 3-3:Turning the display of the field housing version The display of the field housing version can be turned in 90' increments. 10 Unscrew the cover from the display and operation control unit. ( Using a suitable tool, pull out the two metal puller devices to the left and right of the display. 30 Pull out the display between the two metal puller devices and rotate it to the required position. 40 Slide the display and then the metal puller devices back into the housing. ( Re-fit the cover and tighten it by hand. A CAUTION! The ribbon cable of the display must not be folded or twisted repeatedly. a /NFORMA T/ON! Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. 24 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en INSTALLATION p 3.7 Mounting the wall-mounted housing, remote version a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 3.7.1 Pipe mounting 1 2 O 8 0 0 8 Figure 3-4:Pipe mounting of the wall-mounted housing /� 10 Fasten the mounting plate to the pipe with standard U-bolts, washers and fastening nuts. 02 Screw the signal converter to the mounting plate with the nuts and washers. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 25 p INSTALLATION 3.7.2 Wall mounting 3 vvvvvvvvvvvvv C KVAMA QZD Ci O 0 0 O Figure 3-5:Wall mounting of the wall-mounted housing /lF,N, 10 Prepare the holes with the aid of the mounting plate. For further information refer to Mounting plate, wall-mounted housing on page 157. ( Fasten the mounting plate securely to the wall. 30 Screw the signal converter to the mounting plate with the nuts and washers. Mounting multiple devices next to each other a a o 0 0 o o 0 0 o o 0 0 o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o 0 0 0 o 0 0 0 0 a>_240mm/9.4" 26 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ■ ELECTRICAL CONNECTIONS p 4.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. AWARNING! Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Important notes on electrical connection QDANGER! Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for + electrical power installations with line voltages up to 1000 V"or equivalent national regulations. 0 UT/ON! Q0Use suitable cable entries for the various electrical cables. • The sensor and converter are configured together in the factory. For this reason,please connect the devices in pairs. Ensure that the sensor constant 6K/GKL /see type platesl are identically set. • if delivered separately or when installing devices that were not configured together set the converter to the DN size and GK/GKL of the sensor refer to Function tables on page 117. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 27 0 ELECTRICAL CONNECTIONS 4.3 Electrical cables for remote device versions, notes 4.3.1 Notes on signal cables A and B a /NFORMA T/ON! 1 The signal cables A (type DS 300I with double shield and B(type BTS 300J with triple shield ensure proper transmission of measured values. Observe the following notes: • Lay the signal cable with fastening elements. • It is permissible to lay the signal cable in water or in the ground. • The insulating material is flame-retardant to EN 50625-2-1, IEC 60322-1. • The signal cable does not contain any halogens and is unplasticized, and remains flexible at Low temperatures. • The connection of the inner shield is carried out via the stranded drain wire (1). • The connection of the outer shield is carried out via the shield (601 or the stranded drain wire (6), depending on the housing version. Observe the following notes. • The signal cable type B cannot be used with options with "virtual reference"! 4.3.2 Notes on field current cable C QDANGER! All versions except T/DALFLUX.• A non-shielded three-wire copper cable is sufficient for the field current cable. if you nevertheless use shielded cables, the shield must NOTbe connected in the housing of the signal con vertex. Only TIDALFLUX.- A shielded two-wire copper cable is used as the field current cable. The shielding MUST be connected in the housing of the measuring sensor and signal converter. a /NFORMA T/ON! The field current cable is not part of the scope of delivery. 28 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.3.3 Requirements for signal cables provided by the customer a /NFORMA T/ON! If the signal cable was not ordered, it is to be provided by the customer. The following requirements regarding the electrical values of the signal cable must be observed. Electrical safety • To EN 60811 (Low Voltage Directive) or equivalent national regulations. Capacitance of the insulated conductors • Insulated conductor/insulated conductor < 50 pF/m • Insulated conductor/shield < 150 pF/m Insulation resistance Riso ' 100 GQ x km Umax < 24 V ' imax < 100 mA Test voltages • Insulated conductor/inner shield 500 V • Insulated conductor/insulated conductor 1000 V • Insulated conductor/outer shield 1000 V Twisting of the insulated conductors • At least 10 twists per meter, important for screening magnetic fields. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 29 0 ELECTRICAL CONNECTIONS M 4.4 Preparing the signal and field current cables (except TIDALFLUX) a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. The electrical connection of the outer shield is different for the various housing variants. Please observe the corresponding instructions. 4.4.1 Signal cable A (type DS 300), construction • Signal cable A is a double-shielded cable for signal transmission between the measuring sensor and signal converter. • Bending radius:>_ 50 mm/2" fill il\� O Figure 4-1:Construction of signal cable A (1) Stranded drain wire(1)for the inner shield (101, 1.0 mm2 Cu/AM 17(not insulated,bare) (2) Insulated wire(2),0.5 mm2 Cu/AWG 20 (a) Insulated wire(3),0.5 mm2 Cu/AWG 20 (4) Outer sheath (5) Insulation layers © Stranded drain wire(6)for the outer shield(60) 30 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.4.2 Preparing signal cable A, connection to signal converter Field housing a /NFORMA T/ON! 1 Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The outside shield (60) is connected in the field housing directly via the shield and a clip. • Bending radius:>_ 50 mm/2" Required materials: • PVC insulation tubing, 02.5 mm/0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 2x wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3) a b Ibl ftl 10 02 OO O�I6o1 � Figure 4-2:signal cable A,preparation for field housing a=80mm/3.15" b=10mm/0.39" 10 Strip the conductor to dimension a. Trim the outer shield to dimension b and pull it over the outer sheath. (2) Cut off the inner shield (10) and the stranded drain wire (6). Make sure not to damage the stranded drain wire (1). 30 Slide an insulating tube over the stranded drain wire (1). 40 Crimp the wire end ferrules onto the conductors (2, 3) and stranded drain wire. �5 Pull the heat-shrinkable tubing over the prepared signal cable. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 31 p ELECTRICAL CONNECTIONS Wall mounted housing a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The connection of the outer shield (60) is carried out in the wall-mounted housing via the stranded drain wire (6). • Bending radius: >_ 50 mm/2" Required materials • Push-on connector 6.3 mm /0.25", insulation to DIN 46245 for conductor G = 0.5...1 mm2/ AWG 20...17 • PVC insulation tubing, 02.5 mm/0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 2x wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3) a (6) 1 Figure 4-3:Signal cable A,preparation for wall-mounted housing a=80mm/3.15" 10 Strip the conductor to dimension a. 0 Cut off the inner shield (10) and the outer shield (60). Make sure not to damage the stranded drain wires (1) and (6). 0 Slide the insulation tubing over the stranded drain wires. 0 Crimp the push-on connector onto the stranded drain wire (6). Crimp the wire end ferrules onto the conductors (2, 3) and stranded drain wire (1). © Pull the heat-shrinkable tubing over the prepared signal cable. 32 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.4.3 Length of signal cable A /NFORMA T/ON! 1 For temperatures of the medium above 150°C/300°F, a special signal cable and a ZD intermediate socket are necessary. These are available including the changed electrical connection diagrams. Measuring sensor Nominal size Min. electrical Curve for signal conductivity cable A DN [mm] [inch] [PS/cm] OPTIFLUX 1000 F 10...150 3/8...6 5 Al OPTIFLUX 2000 F 25...150 1...6 20 Al 200...2000 8...80 20 A2 0PTIFLUX 4000 F 2.5...150 1/10...6 1 Al 200...2000 8...80 1 A2 OPTIFLUX 5000 F 2.5...100 1/10...4 1 Al 150...250 6...10 1 A2 OPTIFLUX 6000 F 2.5...150 1110...6 1 Al WATERFLUX 3000 F 25...600 1...24 20 Al 10 � 600 1800 A2 Al 100 300 10 30 1 5 10 100 1000 6000 Figure 4-4:Maximum length of signal cable A 1� Maximum length of signal cable A between the measuring sensor and signal converter[m] © Maximum length of signal cable A between the measuring sensor and signal converter[ft] (2) Electrical conductivity of the medium being measured[µS/cm] 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 33 0 ELECTRICAL CONNECTIONS 4.4.4 Signal cable B (type BTS 300), construction • Signal cable B is a triple-shielded cable for signal transmission between the measuring sensor and signal converter. • Bending radius:>_50 mm/2" il t O o (20) O (30) Figure 4-5:Construction of signal cable B (1) Stranded drain wire for the inner shield(10), 1.0 mm2 Cu/AWG 17(not insulated,bare) (2) Insulated wire(2),0.5 mm2 Cu/AWG 20 with stranded drain wire(20)of shield (3) Insulated wire(3),0.5 mm2 Cu/AWG 20 with stranded drain wire(30)of shield (4) Outer sheath (5) Insulation layers © Stranded drain wire(6)for the outer shield(60),0.5 mm2 Cu/AWG 20(not insulated,bare) 4.4.5 Preparing signal cable B, connection to signal converter Field housing a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The outside shield (60) is connected in the field housing directly via the shield and a clip. • Bending radius:>_ 50 mm/2" Required materials • PVC insulation tubing, 02.0...2.5 mm/0.08...0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 4 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors 2 and 3 and the stranded drain wires (20, 301 34 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 10 a b (6) (1) ;2 (20) (60) (30) C6) (1) (60) (20) V I (30) Figure 4-6:Signal cable B,preparation for field housing a=80mm/3.15" b=10mm/0.39" 1) Strip the conductor to dimension a. Trim the outer shield to dimension b and pull it over the outer sheath. 3� Cut off the inner shield (10), the stranded drain wire (6) and the shields of the insulated con- ductors. Make sure not to damage the stranded drain wires (1, 20, 30). 4� Slide the insulation tubing over the stranded drain wires (1, 20, 30). �5 Crimp the wire end ferrules onto the conductors and stranded drain wires. © Pull the heat-shrinkable tubing over the prepared signal cable. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 35 p ELECTRICAL CONNECTIONS � I Wall-mounted housing a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The connection of the outer shield (60) is carried out in the wall-mounted housing via the stranded drain wire (6). • Bending radius: >_ 50 mm/2" Required materials: • Push-on connector 6.3 mm /0.25", insulation to DIN 46245 for conductor G = 0.5...1 mm2/ AWG 20...17 • PVC insulation tubing, 02.5 mm/0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 4 wire end ferrules to DIN 46 228: E 0.5-8 for insulated conductors 2 and 3 and the stranded drain wires (20, 30) a (6) (1 (20) (30) (1) (201 (301 Figure 4-7:Signal cable B,preparation for wall-mounted housing a=80mm/3.15" 10 Strip the conductor to dimension a. Cut off the inner shield (10),the outer shield (60)and the shields for the conductor(2,3). Make sure not to damage the stranded drain wires (1, 6, 20, 30). 0 Slide the insulation tubing over the stranded drain wires. Crimp the push-on connector onto the stranded drain wire (6). Crimp the wire end ferrules onto the conductors and stranded drain wires (1, 20, 30). © Pull the heat-shrinkable tubing over the prepared signal cable. 36 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.4.6 Length of signal cable B /NFORMA T/ON! 1 For temperatures of the medium above 150°C/300°F, a special signal cable and a ZD intermediate socket are necessary. These are available including the changed electrical connection diagrams. Measuring sensor Nominal size Min. electrical Curve for signal conductivity cable B DN [mm] [inch] [PS/cm] OPTIFLUX 1000 F 10...150 3/8...6 5 B2 OPTIFLUX 2000 F 25...150 1...6 20 B3 200...2000 8...80 20 B4 0PTIFLUX 4000 F 2.5...6 1/10...1/6 10 B1 10...150 3/8...6 1 B3 200...2000 8...80 1 B4 OPTIFLUX 5000 F 2.5 1/10 10 B1 4...15 116...112 5 B2 25...100 1...4 1 B3 150...250 6...10 1 B4 OPTIFLUX 6000 F 2.5...15 1110...1/2 10 B1 25...150 1...6 1 B3 WATERFLUX 3000 F 25...600 1...24 20 B1 10 � 600 1800 011 B4 B3 B2 B1 4100 300 10 30 1 5 10 100 1000 6000 Figure 4-8:Maximum length of signal cable B 1Q Maximum length of signal cable B between the measuring sensor and signal converter[m] ® Maximum length of signal cable B between the measuring sensor and signal converter[ft] Q3 Electrical conductivity of the medium being measured[µS/cm] 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 37 0 ELECTRICAL CONNECTIONS 4.4.7 Preparing field current cable C, connection to signal converter QDA n shi Anon-shielded three-wire copper cable is sufficient for the field current cable. lfyou + nevertheless use shielded cables, the shield must NOTbe connected in the housing of the signal converter. a /NFORMA T/ON! 1 Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • Field current cable C is not part of the scope of delivery. • Bending radius:>_50 mm/2" Required materials: • Shielded 3-wire copper cable with suitable heat-shrinkable tubing • DIN 46 228 wire end ferrules: size according to the cable being used Length and cross-section of field current cable C Length Cross-section AF (Cu) [m] [ft] [MM21 [AWGI 0...150 0...492 3 x 18 150...300 492...984 3 x 1.50 Cu 10 3 x 14 300...600 984...1968 11110 3 x 2.50 Cu O 3 x 12 1� Cu=copper cross-section 38 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p In the wall-mounted housing version the connection terminals are designed for the following cable cross-sections: • Flexible cable<_ 1.5 mm2/AWG 14 • Solid cable<_ 2.5 mm2/AWG 12 Or— iO 2� a Oaf �3 7 8 9 Figure 4-9:Field current cable C,preparation for the signal converter a=80mm/3.15" 10 Strip the conductor to dimension a. ,410 02 Remove any shield that is present. 30 Pull a shrinkable tube over the prepared cable. 40 Crimp the wire end ferrules onto the conductors 7, 8 and 9. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 39 0 ELECTRICAL CONNECTIONS 4.4.8 Preparing signal cable A, connection to measuring sensor a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The outer shield (60) is connected in the terminal compartment of the measuring sensor directly via the shield and a clip. • Bending radius:>_50 mm/2" Required materials • PVC insulating tube, 02.0...2.5 mm/0.08...0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 2 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 31 O a b (6) O (1) (60) (1) (60) 2 3 Figure 4-10:Preparing signal cable A,connection to measuring sensor a=50mm/2" b=10mm/0.39" 10 Strip the conductor to dimension a. 0 Trim the outer shield (60) to dimension b and pull it over the outer sheath. 0 Remove the stranded drain wire (6) of the outer shield and the inner shield (10). Make sure not to damage the stranded drain wire (1) of the inner shield. 0 Slide an insulating tube over the stranded drain wire (1). 0 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wire (1). © Pull the heat-shrinkable tubing over the prepared signal cable. 40 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.4.9 Preparing signal cable B, connection to measuring sensor a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The outer shield (60) is connected in the terminal compartment of the measuring sensor directly via the shield and a clip. • Bending radius:>_50 mm/2" Required materials • PVC insulation tubing, 02.0...2.5 mm /0.08...0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 2x wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3) O a b (6) O (1) (20) (60) (30) (1) (60) 2 3 Figure 4-11:Preparing signal cable B,connection to measuring sensor a=50mm/2" b=10mm/0.39" 10 Strip the conductor to dimension a. 0 Trim the outer shield (60) to dimension b and pull it over the outer sheath. 0 Remove the stranded drain wire (6) of the outer shield and the shields and stranded drain wires of the insulated conductors (2, 3). Remove the inner shield (10). Be sure not to damage the stranded drain wire (1). 0 Slide an insulating tube over the stranded drain wire (1). 0 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wire (1). © Pull the heat-shrinkable tubing over the prepared signal cable. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 41 0 ELECTRICAL CONNECTIONS 4.4.10 Preparing field current cable C, connection to measuring sensor a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The field current cable is not included in delivery. • The shield for field current cable C can be connected to the measuring sensor. • Bending radius:>_ 50 mm/2" Required materials • Heat-shrinkable tubing • 3 wire end ferrules to DIN 46 228: size according to the cable being used Or- 10 20 a a OO 7 8 LAM 9 Figure 4-12:Field current cable C,preparation for the measuring sensor a=50mm/2" /� 10 Strip the conductor to dimension a. 02 Remove any shield that is present. 30 Pull a shrinkable tube over the prepared cable. 40 Crimp the wire end ferrules onto the conductors 7, 8 and 9. 42 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ■ M ELECTRICAL CONNECTIONS p 4.5 Connecting the signal and field current cables (except TIDALFLUX) QDANGER! Cables may only be connected when the power is switched off. QDANGER! The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 43 0 ELECTRICAL CONNECTIONS EMSM 4.5.1 Connecting the signal and field current cables, field housing • The outer shield of signal cable A and/or B is connected electrically with the housing via the clip of the strain relief. • If a shielded field current cable is used, the shield must NOT be connected in the housing of the signal converter. • Bending radius:>_50 mm/2" .�r OO OO II .♦ -J Figure 4-13:Electrical connection of the signal and field current cables,field housing /� 1T Remove the locking screw and open the housing cover. �2 Pass the prepared signal and field current cables through the cable entries and connect the corresponding stranded drain wires and conductors. 30 Secure the field current cable using the clip.Any shield that is present must NOT be connect- ed. 4� Secure the signal cable using the clip. This also connects the outer shield to the housing. (5) Close the housing cover and secure it with the locking screw. a /NFORMA T/ON! Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. 44 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.5.2 Connecting the signal and field current cables, wall-mounted housing • The outer shield of signal cable A and/or B is connected via the stranded drain wire. • If a shielded field current cable is used, the shield must NOT be connected in the housing of the signal converter. • Bending radius:>_50 mm/2" 30 3 2 20 1 ■ O 9 8 7 Q Q p p IFII LLLLr7 MMMMJJJJ TR�T 1 16 O — — UJLJ Figure 4-14:Electrical connection of the signal and field current cables,wall-mounted housing Open the housing cover. 0 Pass the prepared signal cable through the cable entry and connect the corresponding strand- ed drain wires and conductors. 0 Connect the stranded drain wire of the outer shield. 0 Pass the prepared field current cable through the cable entry and connect the corresponding conductor. Any shield that is present must NOT be connected. 0 Tighten the screw connections of the cable entry and close the housing cover. a /NFORMA T/ON! Ensure that the housing gasket is properly fitted, clean and undamaged. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 45 M ELECTRICAL CONNECTIONS r 4.5.3 Connecting the signal and field current cables, 19" rack-mounted housing (28 TES 96 "•' 10 X0, 2IS) (1) 2 3 8 9 ' zM M M 1 �' o M22 _27 —2. —3. : z O bm m m m m m m M m 32 b! dm m m m m m m m m� o M M ; M M M, M d� IS) 7 Figure 4-15:Connection signal cable A and field current cable 1� Signal cable A © Shield and insulated wires 2 and 3 Q3 Field current cable I11 • o ©©©o Il• `(301 IS) ®' (1) 2 3 3i 8 9 ' z o M z 2 4 6 8 10 12 14 16 18 ; 20 22 24 26 28 30 32 O bM b, � dm m m m m m m m m o 0 0; m m m, m d� (S) (20) (30) 7 Figure 4-16:Connection signal cable B and field current cable 1� Signal cable B ® Shield and insulated wires 2 and 3 �3 Field current cable 46 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en M ELECTRICAL CONNECTIONS EP 4.5.4 Connecting the signal and field current cables, 19" rack-mounted housing (21 TES xzn x1 (1) II IIII 2 .i 3 Q X1 Z- - - - - - - - - - - - - - - - _ 0 2 4 6 18 10 12 14 16 18 20 22 24 26 28 30 32 0 di— — — — — — — — — — — — — — — d M _2 3 �^L 0 1 7 8 9 i z— — — — — — — �— — — '— — — — — — z 0 2 8 10 12 14 � 16 18 20 � 22 24 26 28 30 32 0 rl■ — — — — nJ— — — — — — d Figure 4-17:Connection signal cable A and field current cable Signal cable A Q Shield and insulated wires 2 and 3 �3 Field current cable xz xi [1) II [20) 10 i 2 C o3 (6) [30) Q (20) (30) x 1 z'— — — ME — — — — — — z 0 �2 4 6 ;8 10 12 14 16 18 20 22 24 26 28 30 32 0 d�— — — — — — — — — — — — — — — d (1) _2 3--' X2 0 1 7 8 9 z— — — — — — — '— — — �— — — — — — z LO 2 77 8 10 12 14 16 18 20 , 22 24 26 28 30 32 0 d— — — — — — — n — —J— — — — — — d Figure 4-18:Connection signal cable B and field current cable 1Q Signal cable B Q Shield and insulated wires 2 and 3 (3 Field current cable 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 47 0 ELECTRICAL CONNECTIONS 4.5.5 Connection diagram for measuring sensor, field housing QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected in the housing of the signal converter. • The outer shield of signal cable A or B in the signal converter housing is connected via the strain relief terminal. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 4 40 30 3 2 20 1 9 8 7 4 40 30 3 2 20 1 9 8 7 (10) (10) 1D 10 (60) 0 0 O (601 0 01(2)1 1 02 ® 03 Oo o Oo 0 (5) © OO 3 2 1 9 8 7 - 3 2 1 Figure 4-19:Connection diagram for measuring sensor,field housing 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. 22) Signal cable A 3� Signal cable B 4� Field current cable C 5� Connection box of measuring sensor © Functional ground FE 48 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en I ELECTRICAL CONNECTIONS p 4.5.6 Connection diagram for measuring sensor, wall-mounted housing QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected in the housing of the signal converter. • The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 4 40 30 3 2 20 1 9 8 7 4 40 30 3 2 20 1 9 8 7 O (10) O (10) (60) (6) (60) (b) 00 � 00 O s0 OO 4 1 3 2 1 9 8 7 © 4 L3 L2 Ll 9 8 7IP Figure 4-20:Connection diagram for measuring sensor,wall-mounted housing 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. 22) Signal cable A 3� Signal cable B 4� Field current cable C 5� Connection box of measuring sensor © Functional ground FE 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 49 0 ELECTRICAL CONNECTIONS MrP�W 4.5.7 Connection diagram for measuring sensor, 19" rack-mounted housing (28 TO QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected in the housing of the signal converter. • The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 24 22 20 20 32 32 32 24 24 22 22 20 20 32 32 32 z z z d b z d d z z d z d b z d L. (10) 1 (10) 1 (D (1) (601'--- b 6 (60) 02 ® 03 Oo o Oo 0 05 © 05 3 2 1 3 2 1 Figure 4-21:Connection diagram for measuring sensor, 19"rack-mounted housing(28 TE) 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. 2Z Signal cable A 3Z Signal cable B 4� Field current cable C 5� Connection box of measuring sensor © Functional ground FE 50 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en M M ELECTRICAL CONNECTIONS p 4.5.8 Connection diagram for measuring sensor, 19" rack-mounted housing (21 TO QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected in the housing of the signal converter. • The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 6 4 2 16 18 20 6 6 4 4 2 16 18 20 X1 d d d z z z X1 z d d z d z z z [301 [201 1� 1 10 1 [601 O OO 0 [601 O OO OO O 4� (4) 0 4 1 3 2 Li 7 1 8 1 9 Figure 4-22:Connection diagram for measuring sensor, 19"rack-mounted housing(21 TE) 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. 22) Signal cable A 3Z Signal cable B 4� Field current cable C 5� Connection box of measuring sensor © Functional ground FE 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 51 0 ELECTRICAL CONNECTIONS Er� ■ 4.6 Preparing and connecting the signal and field current cables (only TI DALFLUX) QDANGER! Cables may only be connected when the power is switched off. QDANGER! The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. AWARNING! Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out byproperly trained specialists. 4.6.1 Cable lengths QThemaCAUTION! ° The maximum allowed distance between the flowsensorand the converteris determined by the shortest cable length. Interface cable: maximum length is 600 m / 1968 ft. Type B (BTS) signal cable: maximum length is 600 m/ 1968 ft. Type A(DS) signal cable: maximum length depends on the conductivity of the fluid: Electrical conductivity Maximum length [PS/cm] [m] [ft] 50 120 394 100 200 656 200 400 1312 >_400 600 1968 Field current cable: The cross section of the cable determines the maximum length: Cross section Maximum length [mm21 [AWGI [ml [ft] 2 x 0.75 2 x 18 150 492 2 x 1.5 2 x 14 300 984 2 x 2.5 2 x 12 600 1968 52 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.6.2 Signal cable A (type DS 300), construction • Signal cable A is a double-shielded cable for signal transmission between the measuring sensor and signal converter. • Bending radius:>_50 mm/2" oil O 10 O O Figure 4-23:Construction of signal cable A (1) Stranded drain wire(1)for the inner shield (101, 1.0 mm2 Cu/AWG 17(not insulated,bare) Insulated wire(2),0.5 mm2 Cu/AWG 20 Insulated wire(3),0.5 mm2 Cu/AWG 20 Outer sheath Insulation layers © Stranded drain wire(6)for the outer shield(60) 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 53 0 ELECTRICAL CONNECTIONS 4.6.3 Preparing signal cable A, connection to signal converter Field housing a /NFORMA T/ON! 1 Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The outside shield (60) is connected in the field housing directly via the shield and a clip. • Bending radius:>_ 50 mm/2" Required materials: • PVC insulating tube, 02.5 mm/0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 2 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3) a b (b) f�l 10 02 OO �O (60) � Figure 4-24:Signal cable A,preparation for field housing a=80mm/3.15" b=10mm/0.39" 10 Strip the conductor to dimension a. Trim the outer shield to dimension b and pull it over the outer sheath. 02 Cut off the inner shield (10) and the stranded drain wire (6). Be sure not to damage the strand- ed drain wire (1). 30 Slide an insulating tube over the stranded drain wire (1). 40 Crimp the wire end ferrules onto the conductors (2, 3) and stranded drain wire. �5 Pull the heat-shrinkable tubing over the prepared signal cable. 54 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en � I ■ ELECTRICAL CONNECTIONS p 4.6.4 Prepare signal cable A, connect to measuring sensor a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. Required materials • PVC insulation tubing, 02.0...2.5 mm /0.08...0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the twisted stranded drain wires (1) and (6) • 2x wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3) O a (6) (11 (601 �O (1)+(6) 2 3 Figure 4-25:Prepare signal cable A,connect to measuring sensor a=50mm/2" 0 Strip the conductor to dimension a. 410 0 Cut the outer shields (60) and (10). Make sure not to damage the stranded drain wires (1) and (6). 0 Twist the stranded drain wires (6) of the outer shield and the drain wire (1 J of the inner shield (10). 40 Slide an insulating tube over the stranded drain wires (1) and (6). 0 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wires (1) and (6). © Pull the heat-shrinkable tubing over the prepared signal cable. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 55 0 ELECTRICAL CONNECTIONS 4.6.5 Signal cable B (type BTS 300), construction • Signal cable B is a triple-shielded cable for signal transmission between the measuring sensor and signal converter. • Bending radius:>_50 mm/2" il t O o (20) O (30) Figure 4-26:Construction of signal cable B (1) Stranded drain wire for the inner shield(10), 1.0 mm2 Cu/AWG 17(not insulated,bare) (2) Insulated wire(2),0.5 mm2 Cu/AWG 20 with stranded drain wire(20)of shield (3) Insulated wire(3),0.5 mm2 Cu/AWG 20 with stranded drain wire(30)of shield (4) Outer sheath (5) Insulation layers © Stranded drain wire(6)for the outer shield(60),0.5 mm2 Cu/AWG 20(not insulated,bare) 4.6.6 Preparing signal cable B, connection to signal converter Field housing a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The outside shield (60) is connected in the field housing directly via the shield and a clip. • Bending radius:>_ 50 mm/2" Required materials • PVC insulating tube, 02.0...2.5 mm/0.08...0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1) • 4 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors 2 and 3 and the stranded drain wires (20, 301 56 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 10 a b (6) (11 ;2 (20) (60) (30) > , �03 b (11 (601 (20) MENK �V (30) Figure 4-27:Signal cable B,preparation for field housing a=80mm/3.15" b=10mm/0.39" 1) Strip the conductor to dimension a. Trim the outer shield to dimension b and pull it over the outer sheath. 3� Cut off the inner shield (10), the stranded drain wire (6) and the shields of the insulated con- ductors. Make sure not to damage the stranded drain wires (1, 20, 30). 4� Slide the insulation tubing over the stranded drain wires (1, 20, 30). �5 Crimp the wire end ferrules onto the conductors and stranded drain wires. © Pull the heat-shrinkable tubing over the prepared signal cable. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 57 0 ELECTRICAL CONNECTIONS 4.6.7 Preparing signal cable B, connection to measuring sensor a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. Required materials • PVC insulation tubing, 02.0...2.5 mm /0.08...0.1" • Heat-shrinkable tubing • Wire end ferrule to DIN 46 228: E 1.5-8 for the twisted stranded drain wires (1) and (6) • 2x wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3) O a (6) (tl (20) (60) (30) (t1+(61 05 2 i 3 Figure 4-28:Preparing signal cable B,connection to measuring sensor a=50mm/2" 10 Strip the conductor to dimension a. 410 02 Cut the outer shields (60), (10), the shields around the insulated conductors (2, 3) and the stranded drain wires (20, 301 . Make sure not to damage the stranded drain wires (1) and (6). 30 Twist the stranded drain wires (6) of the outer shield and the drain wire (1) of the inner shield (10). 40 Slide an insulating tube over the stranded drain wires (1) and (6). 05 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wires (1) en (6). © Pull the heat-shrinkable tubing over the prepared signal cable. 58 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en M ELECTRICAL CONNECTIONS p 4.6.8 Preparing field current cable C, connection to signal converter QDANGER! A shielded two-wire copper cable is used as the field current cable. The shielding MUSTbe + connected in the housing of the measuring sensor and signal converter. a /NFORMA T/ON! 1 Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • Field current cable C is not part of the scope of delivery. • Bending radius:>_50 mm/2" Required materials: • Shielded 2-wire copper cable, with fitted heat-shrinkable tubing • DIN 46 228 wire end ferrules: size according to the cable being used a 0 b 0 Figure 4-29:Preparation of field current cable C a=80mm/3.15" b=10mm/0.4" 1) Strip the conductor to dimension a. Trim the outer shield to dimension b and pull it over the outer sheath. 3� Crimp wire end ferrules onto both conductors. 4� Pull a shrinkable tube over the prepared cable. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 59 0 ELECTRICAL CONNECTIONS 4.6.9 Preparing field current cable C, connection to measuring sensor a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. • The field current cable is not part of the scope of delivery. • The shield is connected in the terminal compartment of the converter directly via the shield and a clip. • The shield is connected in the sensor via the special cable gland. • Bending radius:>_50 mm/2" Required materials • Shielded 2-wire insulated copper cable • Insulating tube, size according to the cable being used • Heat-shrinkable tubing • DIN 46 228 wire end ferrules: size according to the cable being used a 0 b Figure 4-30:Preparation of field current cable C a=125mm/5" b=10mm/0.4" 10 Strip the conductor to dimension a. 02 Trim the outer shield to dimension b and pull it over the outer sheath. 3I Crimp wire end ferrules onto both conductors. 60 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p At flow converter side: Connecting shielding under clamp in connection box of converter rn�x�x �1, 7 Figure 4-31:clamping of shields 1Q Field current cable ® Signal cable At flow sensor side: Connecting shielding via special cable gland 1 3 4 50 2mm/3/32" 7 Figure 4-32:Connecting the shield within the cable gland 1Q Wires © Isolation (3 Shielding 4� Isolation Q5 Feed cable through dome nut and clamping insert and fold shielding over clamping insert.Make sure that the braided shield overlaps the 0-ring by 2 mm/3/32". © Push clamping insert into body. © Tighten the dome nut. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 61 0 ELECTRICAL CONNECTIONS 4.6.10 Interface cable The data interface cable is a shielded, 3 x 1.5 mm2 LIYCY cable. The standard length 10 m/ 32.8 ft is included in the delivery. Preparing the interface cable a b 1 � 2 3 Figure 4-33:Preparing the interface cable a=100mm/4" b=10mm/0.4" 10 Strip the conductor to dimension a. Z2 Trim the outer shield to dimension b and pull it over the outer sheath. 3I Crimp the wire end ferrules onto the conductors 1, 2 and 3. Connect the shielding at both sides of the cable via the special cable gland. Connecting shielding via special cable gland 2mm/3/32" © o Figure 4-34:Connecting the shield within the cable gland 1� Wires 22) Isolation 3� Shielding 4� Isolation 5� Feed cable through dome nut and clamping insert and fold shielding over clamping insert.Make sure that the braided shield overlaps the 0-ring by 2 mm/3/32". © Push clamping insert into body. (7 Tighten the dome nut. 62 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.6.11 Connection of cables iL Y Y O 0 0 0 0 0 0 0 0 0 0 Figure 4-35:Electrical connection 11) Unscrew the cover to reach the connectors © Unscrew the cover to reach the connectors (3 Field current cable 4Q Interface cable 6 Signal cable IDS or BTSJ Connection diagram 7 g 1 202330E CD r W 10 ® 03 40 05 ®•-- 101112 7 8 A B I C D E 1 2 3 - Figure 4-36:Connection diagram 1� Protective Earth connection(PE) ® Mains power neutral(NJ �3 Mains power live M 4Q Field current cable ® Interface cable © Signal cable.Shown is the BTS cable. In case of IDS cable,do not use connectors 20 and 30. © Connect housing to PE 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 63 p ELECTRICAL CONNECTIONS Flow sensors with protection class IP 68 can not be opened anymore. The cables are factory connected and labeled as follows. t0 02 (1 Mans Te�m(na(s 06 `5 70'77,7zr7 jer ""I �coils' Te�m�na(s 9.8 ` ��terf^als -D-E 11 Term O �efm'2 Figure 4-37:Labeled cables for IP 68 versions 1) Mains power(10=blank, 11 =blue, 12=black) 2� Field current(7=white,8=green) Z3 Data interface(black wires,C=marked"1", D=marked"2",E=marked "31 4� Electrodes(1 =blank,2=white,3=red) 4.7 Grounding the measuring sensor 4.7.1 Classical method QACAUTION! There should be no difference in potential between the measuring sensor and the housing or ° protective earth of the signal converter! • The measuring sensor must be properly grounded. • The grounding cable should not transmit any interference voltages. • Do not use the grounding cable to connect more than one device to ground at the same time. • In hazardous areas, grounding is used at the same time for equipotential bonding.Additional grounding instructions are provided in the separate Ex documentation,which are only supplied together with hazardous-duty equipment. • The measuring sensors are connected to ground by means of a functional grounding conductor FE. • Special grounding instructions for the various measuring sensors are provided in the separate documentation for the measuring sensor. • The documentation for the measuring sensor also contain descriptions on how to use grounding rings and how to install the measuring sensor in metal or plastic pipes or in pipes which are coated on the inside. 64 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.7.2 Virtual reference (not valid for TIDALFLUX 4000 & OPTIFLUX 7300 C) For pipelines which are electrically insulated on the inside (e.g. have an inner liner or are made completely out of plastic), it is also possible to measure without additional grounding rings or electrodes. The signal converter's input amplifier records the potentials of both measuring electrodes and a patented method is used to create a voltage which corresponds to the potential of the ungrounded medium. This voltage is then the reference potential for signal processing. That means there are no interfering potential differences between the reference potential and the measuring electrodes during signal processing. Ungrounded use is also possible for systems with voltages and currents in the pipelines, e. g. electrolysis and galvanic systems. a /NFORMA T/ON! 1 if there is a virtual reference with wall housing, voltage is permitted between PE/FE of the converter and the measuring sensor! Thresholds for measuring operation with the virtual reference Size >_DN10/>_3/8" Electrical conductivity >_200 pS/cm Signal cable use only A(type DS 300) Signal cable length <_50 m/<_ 150 ft 4.8 Power supply connection QDANGER! The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. • The protection category depends on the housing versions (IP65...67 to IEC 529/ EN 60529 or N E MA4/4X/6). • The housings of the devices, which are designed to protect the electronic equipment from dust and moisture, should be kept well closed at all times. Creepage distances and clearances are dimensioned to VDE 0110 and IEC 664 for pollution severity 2. Supply circuits are designed for overvoltage category III and the output circuits for overvoltage category II. • Fuse protection (IN<_ 16 A) for the infeed power circuit, as well as a separator(switch, circuit breaker) to isolate the signal converter must be provided close to the device. The separator must conform to IEC 60947-1 and IEC 60947-3 and must be marked as the separator for this device. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 65 p ELECTRICAL CONNECTIONS 100...230 VAC (tolerance range: -15%/+10%) • Note the power supply voltage and frequency (50...60 Hz) on the nameplate. • The protective ground terminal PE of the power supply must be connected to the separate U- clamp terminal in the terminal compartment of the signal converter For 19" rack-mounted housing please refer to the connection diagrams. a /NFORMA T/ON! 1 240 VAC+5%is included in the tolerance range. 12...24 VDC (tolerance range: -55%/+30%) • Note the data on the nameplate! • When connecting to functional extra-low voltages, provide a facility for protective separation (PELV) (acc. to VDE 0100/VDE 0106 and/or IEC 364/ IEC 536 or relevant national regulations). a /NFORMA T/ON! 1 12 VDC- 10%is included in the tolerance range. 24 VAC/DC (tolerance range:AC: -15%/+10%; DC: -25%/+30%) • AC: Note the power supply voltage and frequency (50...60 Hz) on the nameplate. • DC: When connecting to functional extra-low voltages, provide a facility for protective separation (PELV) (acc. to VDE 0100/VDE 0106 and/or IEC 364/ IEC 536 or relevant national regulations). a /NFORMA T/ON! 1 12 V is not included in the tolerance range. 66 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en M ELECTRICAL CONNECTIONS p Power supply connection (excluding 19" rack-mounted housing) 0 PE O • • • • 02 FE L- L+ �3 FE 1 N L 1� 100...230 VAC(-15%/+10%).22 VA 2� 24 VDC(-55%/+30%), 12 W 3� 24 VAC/DC(AC:-15%/+10%; DC:-25%/+30%),22 VA or 12 W Power supply connection for 19" rack-mounted housing (28 TO L(L+) PE(FE) N (L-) Power supply connection for 19" rack-mounted housing (21 TO X2 , X, , X2 M No 9 Mg Z 20 28 30 32 O 00 d oe U N L (L-) (L+) a /NFORMA T/ON! 1 For safety reasons the manufacturer has connected the 28d contacts internally to the 28z, 30z and 32z contacts. You are advised to also connect contacts 28z, 30z and 32z to the external protective conductor. A CAUTION! The protective conductor contacts must not be used to loop through the PE connection. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 67 0 ELECTRICAL CONNECTIONS 4.9 Inputs and outputs, overview 4.9.1 Combinations of the inputs/outputs (1/0s) This signal converter is available with various input/output combinations. Basic version • Has 1 current output, 1 pulse output and 2 status outputs/ limit switches. • The pulse output can be set as status output/limit switch and one of the status outputs as a control input. Ex i version • Depending on the task, the device can be configured with various output modules. • Current outputs can be active or passive. • Optionally available also with Foundation Fieldbus and Profibus PA Modular version • Depending on the task, the device can be configured with various output modules. Bus systems • The device allows intrinsically safe and non intrinsically safe bus interfaces in combination with additional modules. • For connection and operation of bus systems, please note the separate documentation. Ex option • For hazardous areas, all of the input/output variants for the housing designs C and F with terminal compartment in the Ex d (pressure-resistant casing) or Ex e (increased safety) versions can be delivered. • Please refer to the separate instructions for connection and operation of the Ex-devices. 68 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.9.2 Description of the CG number CG 3 o (2) o0 0 © 0 Figure 4-38:Marking(CG number)of the electronics module and input/output variants 1Q ID number:0 © ID number:0=standard;9=special (3 Power supply option/measuring sensor option 4Q Display(language versions) Q5 Input/output version(1/0) © 1st optional module for connection terminal A ® 2nd optional module for connection terminal B The last 3 digits of the CG number(S5 ,©and©) indicate the assignment of the terminal connections. Please see the following examples. Examples for CG number CG 300 11 100 100...230 VAC&standard display; basic 1/0: la or Ip&Sp/Cp&Sp& Pp/Sp CG 300 11 7FK 100...230 VAC&standard display; modular 1/0: la& PN/SN and optional module PN/SN &CN CG 300 81 4EB 24 VDC&standard display; modular 1/0: la& PJSa and optional module Pp/Sp& Ip Description of abbreviations and CG identifier for possible optional modules on terminals A and B Abbreviation Identifier for CG No. Description la A Active current output Ip B Passive current output Pa/Sa C Active pulse,frequency,status output or limit switch (changeable) Pp/Sp E Passive pulse,frequency,status output or limit switch (changeable) PN/SN F Passive pulse,frequency,status output or limit switch according to NAMUR(changeable) Ca G Active control input Cp K Passive control input CN H Active control input to NAMUR Signal converter monitors cable breaks and short circuits acc.to EN 60947-5-6. Errors indicated on LC display. Error messages possible via status output. Ilna P Active current input Ilnp R Passive current input - 8 No additional module installed - 0 No further module possible 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 69 R ELECTRICAL CONNECTIONS IF 4.9.3 Fixed, non-alterable input/output versions This signal converter is available with various input/output combinations. • The grey boxes in the tables denote unassigned or unused connection terminals. • In the table, only the final digits of the CG no. are depicted. • Connection terminal A+ is only operable in the basic input/output version. CG no. Connection terminals A+ A A- B B- C C- Basic I/Os (standard) 1 0 0 IP+HART®passive 10 SP/Cp passive (Z SP passive PP/SP passive 02 la+ HART®active 10 Ex i 10s (option) 2 0 0 la+HART®active PN/SN NAMUR (2) 3 0 0 IP+ HART®passive PN/SN NAMUR 2 1 0 la active PN/SN NAMUR la+HART®active PN/SN NAMUR Cp passive 3 1 0 la active PN/SN NAMUR IP+ HART®passive PN/SN NAMUR Cp passive 2 2 0 Ip passive PN/SN NAMUR la+HART®active PN/SN NAMUR Cp passive 3 2 0 Ip passive PN/SN NAMUR IP+ HART passive PN/SN NAMUR Cp passive 2 3 0 Ilna active PN/SN NAMUR la+HART active PN/SN NAMUR Cp passive 330 Ilna active PN/SN NAMUR IP+ HART passive PN/SN NAMUR Q Cp passive 240 Ilnp passive PN/SN NAMUR la+HART active PN/SN NAMUR Q Cp passive (2) 340 Ilnp passive PN/SN NAMUR IP+HART passive PN/SN NAMUR Cp passive (2) 70 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p CG no. Connection terminals A+ A A- B B- C C- PROFIBUS PA (Ex i) (option) D 0 0 PA+ PA- PA+ PA- FISCO Device FISCO Device D 1 0 la active PN/SN NAMUR PA+ PA- PA+ PA- Cp passive ® FISCO Device FISCO Device D 2 0 Ip passive PN/SN NAMUR PA+ PA- PA+ PA- Cp passive © FISCO Device FISCO Device D 3 0 1Ina active PN/SN NAMUR PA+ PA- PA+ PA- Cp passive © FISCO Device FISCO Device D 4 0 IInp passive PN/SN NAMUR PA+ PA- PA+ PA- Cp passive © FISCO Device FISCO Device FOUNDATION Fieldbus (Ex i) (option) E 0 0 V/D+ V/D- V/D+ V/D- FISCO Device FISCO Device E 1 0 la active PN/SN NAMUR V/D+ V/D- V/D+ V/D- Cp passive ® FISCO Device FISCO Device E 2 0 Ip passive PN/SN NAMUR V/D+ V/D- V/D+ V/D- Cp passive (Z) FISCO Device FISCO Device E 3 0 IIna active PN/SN NAMUR V/D+ V/D- V/D+ V/D- Cp passive © FISCO Device FISCO Device E 4 0 IInP passive PN/SN NAMUR V/D+ V/D- V/D+ V/D- Cp passive 02 FISCO Device FISCO Device 1� function changed by reconnecting © changeable 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 71 R ELECTRICAL CONNECTIONS 4.9.4 Alterable input/output versions This signal converter is available with various input/output combinations. • The grey boxes in the tables denote unassigned or unused connection terminals. • In the table, only the final digits of the CG no. are depicted. • Term. = (connection) terminal CG no. Connection terminals A+ A A- B B- D AN Modular IOs (option) 4__ max. 2 optional modules for term.A+ B la+HART®active Pa/Sa active 10 8__ max. 2 optional modules for term.A+ B IP+ HART®passive Pa/Sa active 10 6__ max. 2 optional modules for term.A+B la+HART®active PP/Sp passive 1D B__ max. 2 optional modules for term.A+B IP+ HART®passive PP/Sp passive 1O 7__ max. 2 optional modules for term.A+ B la+HART®active PN/SN NAMUR 1) C__ max. 2 optional modules for term.A+ B IP+ HART passive PN/SN NAMUR 10 PROFIBUS PA (option) D max. 2 optional modules for term.A+B PA+(2) PA-(2) PA+(1) PA- (1) FOUNDATION Fieldbus (option) E__ max. 2 optional modules for term.A+B WD+(2) WD- (2) WD+(1) WD- (1) PROFIBUS DP (option) F_0 1 optional module for Terminati RxD/TxD- RxD/TxD- Terminati RxD/TxD- RxD/TxD- term.A on P P(2) N(2) on N P(1) N(1) Modbus (Option) G__ Z max. 2 optional modules for term.A+ B Common Sign. B Sign.A (D1) (DO) H__ 03 max. 2 optional modules for term.A+ B Common Sign. B Sign.A (D1) (DO) 1Q changeable © not activated bus terminator a3 activated bus terminator 72 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en M M ELECTRICAL CONNECTIONS p 4.10 Description of the inputs and outputs 4.10.1 Current output a /NFORMA T/ON! The current outputs must be connected depending on the version!Which//0 versions and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • All outputs are electrically isolated from each other and from all other circuits. • All operating data and functions can be adjusted. • Passive mode: external power Uext<_ 32 VDC at I <_ 22 mA • Active mode: load impedance RL<_ 1 kQ at 1<_ 22 mA; RL<_ 450 Q at I <_ 22 mA for Ex i outputs • Self-monitoring: interruption or load impedance too high in the current output loop • Error message possible via status output, error indication on LC display. • Current value error detection can be adjusted. • Automatic range conversion via threshold or control input. The setting range for the threshold is between 5 and 80% of 0100%, ±0...5% hysteresis (corresponding ratio from smaller to larger range of 1:20 to 1:1.25). Signaling of the active range possible via a status output (adjustable). • Forward /reverse flow measurement (F/R mode) is possible. a /NFORMA T/ON! 1 For further information refer to Connection diagrams of inputs and outputs on page 82and refer to Technical data on page 144. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 73 0 ELECTRICAL CONNECTIONS 4.10.2 Pulse and frequency output a /NFORMA T/ON! Depending on the version, the pulse and frequency outputs must be connected passively or actively or according to NAMUR EN 60947-5-6!Which//0 version and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • All outputs are electrically isolated from each other and from all other circuits. • All operating data and functions can be adjusted. • Passive mode: External power supply required: Uext< 32 VDC I <_ 20 mA at f<_ 10 kHz (override up to fmax<_ 12 kHz) I <_ 100mAatf<_ 100Hz • Active mode: Use of the internal power supply: Ur,,,,, = 24 VDC 1<_ 20 mA at f<_ 10 kHz (override up to fmax<_ 12 kHz) 1 <_ 20 mA at f<_ 100 Hz • NAMUR mode: passive in accordance with EN 60947-5-6, f<_ 10 kHz, over range up to fmax<_ 12 kHz • Scaling: Frequency output: in pulses per time unit (e.g. 1000 pulses/s at Q100%1; Pulse output: quantity per pulse. • Pulse width: Symmetric (pulse duty factor 1:1, independent of output frequency) automatic (with fixed pulse width, duty factor approx. 1:1 at 0100%) or fixed (pulse width adjustable as required from 0.05 ms...2 s) • Forward /reverse flow measurement (F/R mode) is possible. • All pulse and frequency outputs can also be used as a status output/ limit switch. A CAUTION! At frequencies above l00 Hz, shielded cables must be used to prevent radio interference. a /NFORMA T/ON! 1 For further information refer to Connection diagrams of inputs and outputs on page 82and refer to Technical data on page 144. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 74 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.10.3 Status output and limit switch a /NFORMA T/ON! Depending on the version, the status outputs and limit switches must be connected passively or actively or according to NAMUR EN 60947-5-6!Which//0 version and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • The status outputs/limit switches are electrically isolated from each other and from all other circuits. • The output stages of the status outputs/limit switches during simple active or passive operation behave like relay contacts and can be connected with any polarity. • All operating data and functions can be adjusted. • Passive mode: external power supply required: Uext< 32 VDC; 1<_ 100 mA • Active mode: use of the internal power supply: Unom = 24 VDC; 1<_ 20 mA • NAMUR mode: passive in accordance with EN 60947-5-6 • For information on the adjustable operating states refer to Function tables on page 111. a /NFORMA T/ON! For further information refer to Connection diagrams of inputs and outputs on page 82and refer to Technical data on page 144. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 75 0 ELECTRICAL CONNECTIONS 4.10.4 Control input a /NFORMA T/ON! Depending on the version, the control inputs must be connected passively or actively or according to NAMUR EN 60947-5-6!Which//0 version and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • All control inputs are electrically isolated from each other and from all other circuits. • All operating data and functions can be adjusted. • Passive mode: external power supply required: Uext< 32 VDC • Active mode: use of the internal power supply: Unom = 24 VDC • NAMUR mode: in accordance with EN 60947-5-6 (Active control input to NAMUR EN 60947-5-6: signal converter monitors cable breaks and short circuits acc. to EN 60947-5-6. Errors indicated on LC display. Error messages possible via status output. • For information on the adjustable operating states refer to Function tables on page 111. a /NFORMA T/ON! 1 For further information refer to Connection diagrams of inputs and outputs on page 82and refer to Technical data on page 144. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 76 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.10.5 Current input a /NFORMA T/ON! Depending on the version, the current inputs must be connected passively or actively!Which l/0 version and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • All current inputs are electrically isolated from each other and from all other circuits. • All operating data and functions can be adjusted. • Passive mode: external power supply required: Vext< 32 VDC • Active mode: use of the internal power supply: Vint, nom = 24 VDC • For information on the adjustable operating states refer to Function tables on page 111. a /NFORMA T/ON! For further information refer to Connection diagrams of inputs and outputs on page 82and refer to Technical data on page 744. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 77 0 ELECTRICAL CONNECTIONS 4.11 Electrical connection of the inputs and outputs a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 4.11.1 Field housing, electrical connection of the inputs and outputs DANGER! Allllwork on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! • For frequencies above 100 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences (EMC). • Terminal A+ is only operable in the basic version. '�� .. .. .. ... .. I\ I\ I\ .. .. .. .. . .. \I \I \I .. • A A- A+B B- C C- D D- • • 10 z0 Figure 4-39:Terminal compartment for inputs and outputs in field housing 1T Open the housing cover 40 �2 Push the prepared cable through the cable entry and connect the necessary conductors. 3I Connect the shield if necessary. /� • Close the cover of the terminal compartment. • Close the housing cover. a /NFORMA T/ON! Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. 78 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.11.2 Wall-mounted housing, electrical connection of the inputs and outputs QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! • For frequencies above 100 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences (EMC). The shield must be electrically connected using 6.3 mm/0.25" push-on connectors (insulation to DIN 46245) in the 1/0 terminal compartment. • Terminal A+ is only operable in the basic version. O � � A A- A+ B B- C C- D D- O o 0 0 0 o O o IT+r � e T Figure 4-40:Connection of inputs and outputs in wall-mounted housing 1) Open the housing cover Push the prepared cables through the cable entry and connect them to the supplied connector plugs 4). 3I Connect the shield if necessary. 4� Route the connector plugs with the clamped conductors into the sockets provided for that pur- pose. 05 Close the housing cover. a /NFORMA T/ON! 1 Ensure that the housing gasket is properly fitted, clean and undamaged. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 79 0 ELECTRICAL CONNECTIONS 4.11.3 19" rack-mounted housing (28 TE), electrical connection of the inputs and outputs QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! • For frequencies above 100 Hz, shielded cables are to be used in order to reduce effects from electrical interferences (EMC). • Terminal A+ is only operable in the basic version. S1 S2 00;00 1 D- D A+ A- A zM M ■ M m m M M M M M M EL z 0 b 2 ■ 10 b O d d C- C B- B Figure 4-41:Terminal compartment for inputs and outputs in rack-mounted housing 1� Shielding • Connect the conductor to the multipolar plug according to the illustration. 4100 • The signal cable shield is connected to the Pin S. • Press the plug into the connector. 80 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en M M ELECTRICAL CONNECTIONS 0 4.11.4 19" rack-mounted housing (21 TE), electrical connection of the inputs and outputs QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! • For frequencies above 100 Hz, shielded cables are to be used in order to reduce effects from electrical interferences (EMC). • Terminal A+ is only operable in the basic version. X2 X, X2 o, D D- B B- z�M M M M M M M ,M z O � 2 4 6 8 10 12 14 ! 1 _A+ A A- A+ C C- Figure 4-42:Terminal compartment for inputs and outputs in rack-mounted housing /� • Connect the conductor to the multipolar plug according to the illustration. • Press the plug into the connector. 4.11.5 Laying electrical cables correctly 03 10 Figure 4-43:Protect housing from dust and water 10 Lay the cable in a loop just before the housing. 02 Tighten the screw connection of the cable entry securely. 30 Never mount the housing with the cable entries facing upwards. 40 Seal cable entries that are not needed with a plug. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 81 0 ELECTRICAL CONNECTIONS 4.12 Connection diagrams of inputs and outputs 4.12.1 Important notes a /NFORMA T/ON! Depending on the version, the inputs/outputs must be connected passively or actively or acc. to NAMUR EN 6ff47-5-6!Which//0 version and inputs/outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment. • All groups are electrically isolated from each other and from all other input and output circuits. • Passive operating mode: An external power supply is necessary to operate (activation) the subsequent devices (Uext)- • Active operating mode: The signal converter supplies the power for operation (activation) of the subsequent devices, observe max. operating data. • Terminals that are not used should not have any conductive connection to other electrically conductive parts. DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. Description of used abbreviations I I Current output active or passive Pa PP Pulse/frequency output active or passive PN Pulse/frequency output passive acc.to NAMUR EN 60947-5-6 Sa SP Status output/limit switch active or passive SN Status output/limit switch passive acc.to NAMUR EN 60947-5-6 Ca CP Control input active or passive CN Control input active acc.to NAMUR EN 60947-5-6: Signal converter monitors cable breaks and short circuits acc.to EN 60947-5-6. Errors indicated on LC display. Error messages possible via status output. Ilna Ilnp Current input active or passive 82 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en INIIIIIIIIIIIII ELECTRICAL CONNECTIONS p 4.12.2 Description of the electrical symbols mA mA meter + 0...20 mA or 4...20 mA and other —_ RL is the internal resistance of the measuring point including the cable R L resistance Vext DC voltage source Wext),external power supply,any connection polarity --a- Fe DC voltage source Wext), observe connection polarity according to ext connection diagrams Uint. Internal DC voltage source Controlled internal power source in the device Electronic or electromagnetic counter 0 0 0 At frequencies above 100 Hz,shielded cables must be used to connect the counters. Ri Internal resistance of the counter R; Button, NO contact or similar Table 4-1:Description of symbols 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 83 0 ELECTRICAL CONNECTIONS 4.12.3 Basic inputs/outputs A CAUTION! Observe connection polarity. Current output active (HART®), basic I/Os Uint. nom = 24 VDC nominal • 1 <_ 22mA • R L<_ 1 kQ Uint A_ A mA — � + RL Figure 4-44:Current output active la Current output passive (HART®), basic I/Os Uint. nom = 24 VDC nominal Uext< 32 VDC • I <_ 22mA • UO>_ 1.8V RL< (Uext - UO) / Imax — + A+ Vint A- I Uext — + A 1U0 rnA RL Figure 4-45:Current output passive IP 84 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p a /NFORMA T/ON! 1 • For frequencies above I00 Hz, shielded cables are to be used in order to reduce effects from electrical interferences(EMCI. • Compact and field housing versions:Shield connected via the cable terminals in the terminal compartment. Wall-mounted version:Shield connected using 6.3 mm/0.25"push-on connectors (insulation to DIN 462451 in the terminal compartment. • Any connection polarity. Pulse/frequency output passive, basic I/Os Uext< 32 VDC fmax in operating menu set to fmax< 100 Hz: I <_ 100 mA open: I <_ 0.05 mA at Uext=32 VDC closed: U0,max= 0.2 V at 1_< 10 mA U0,max= 2VatI_< 100mA fmax in the operating menu set to 100 Hz < fmax 10 kHz: I <_ 20mA open: I <_ 0.05 mA at Uext=32 VDC closed: U0,max= 1.5Vat1_< 1 mA U0,max= 2.5 V at I_< 10 mA U0,max= 5.0VatI<_ 20mA • If the following maximum load resistance RL,max is exceeded, the load resistance RL must be reduced accordingly by parallel connection of R: f_< 100 Hz: RL,max =47 kf2 f_< 1 kHz: RL max= 10 kQ f<_ 10 kHz: RL,max= 1 kQ • The minimum load resistance RL, in is calculated as follows: RL,min = (Uext - UO)/ Imax • Can also be set as status output; for the electrical connection refer to status output connection diagram. D Uext D- :U0 R o00 Ri Figure 4-46:Pulse/frequency output passive Pp 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 85 p ELECTRICAL CONNECTIONS a /NFORMA T/ON! 1 • Any connection polarity. Status output/limit switch passive, basic I/Os Uext< 32 VDC • I <_ 100 mA RL,max=47 kQ RL,min = (Uext - UO) Imax • open: I <_ 0.05 mA at Uext=32 VDC closed: UO,max= 0.2Vat I<_ 10 mA U0,max= 2 V at I<_ 100 mA • The output is open when the device is de-energized. • X stands for the terminals B, C or D. The functions of the connection terminals depend on the settings refer to Function tables on page 111. X Uext I X- luo RL Figure 4-47:Status output/limit switch passive SP Control input passive, basic I/Os • 8 V<_ Uext< 32 VDC ' Imax= 6.5 mA at Uext< 24 VDC Imax= 8.2 mA at Uext< 32 VDC • Switching point for identifying "contact open or closed": Contact open (off): UO_< 2.5 V with Inom = 0.4 mA Contact closed (on): U0>_8 V with Inom = 2.8 mA • Can also be set as a status output; for the electrical connection refer to status output connection diagram. B I Le t0 B_ luo Uext ZY Figure 4-48:Control input passive CP 1� Signal 86 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p 4.12.4 Modular inputs/outputs and bus systems A CAUTION! Observe connection polarity. a /NFORMA T/ON! • For further information on electrical connection refer to Description of the inputs and outputs on page 73. • For the electrical connection of bus systems,please refer to the separate documentation for the respective bus systems. Current output active (only current output terminals C/C- have HART®capability), modular I/Os Uint, nom = 24 VDC • 1<_ 22 mA • R L<_ 1 ko • X designates the connection terminals A, B or C, depending on the version of the signal converter. Uint lU0 mA X- + RL Figure 4-49:Current output active la Current output passive (only current output terminals C/C- have HART®capability), modular I/Os Uext< 32 VDC • 1<_ 22 mA • U0>_ 1.8 V ' RL )Uext - UO) / Amax • X designates the connection terminals A, B or C, depending on the version of the signal converter. X mA I — � + R� 0 X- U Uext + Figure 4-50:Current output passive IP 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 87 p ELECTRICAL CONNECTIONS a /NFORMA T/ON! 1 • For frequencies above I00 Hz, shielded cables are to be used in order to reduce effects from electrical interferences(EMCI. • Compact and field housing versions:Shield connected via the cable terminals in the terminal compartment. Wall-mounted version:Shield connected using 6.3 mm/0.25"push-on connectors (insulation to DIN 46245J in the terminal compartment. • Any connection polarity. Pulse/frequency output active, modular I/Os Unom = 24 VDC fmax in operating menu set to fmax< 100 Hz: I <_ 20mA open: I <_ 0.05 mA closed: U0,nom = 24 V at I = 20 mA fmax in the operating menu set to 100 Hz < fmax< 10 kHz: I <_ 20mA open: 1 <_ 0.05 mA closed: U0,nom = 22.5 V at I = 1 mA U0,nor, = 21.5Vat I = 10 mA U0,nom = 19 V at I = 20 mA • If the following maximum load resistance RL,max is exceeded, the load resistance RL must be reduced accordingly by parallel connection of R: f_< 100 Hz: RL,max =47 kf2 f_< 1 kHz: RL,max= 10 kQ f<_ 10 kHz: RL,max= 1 kQ • The minimum load resistance RL, in is calculated as follows: RL, min = (Uext - UO)/ Imax • X designates the connection terminals A, B or D, depending on the version of the signal converter. X Vint �U0 R 0 0 0 +I I _ X- Ri Figure 4-51:Pulse/frequency output active Pa 88 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p a /NFORMA T/ON! For frequencies above 100 Hz, shielded cables are to be used in order to reduce effects from electrical interferences IEMCJ. Pulse/frequency output passive, modular I/Os Uext<32 VDC fmax in the operating menu set to fmax< 100 Hz: 1<_ 100 mA open: 1<_ 0.05 mA at Uext=32 VDC closed: U0,max=0.2 V at I<_ 10 mA U0,max= 2 V at 1<_ 100 mA fmax in the operating menu set to 100 Hz < fmax< 10 kHz: open: 1<_ 0.05 mA at Uext=32 VDC closed: U0,max= 1.5 V at I<_ 1 mA U0,max= 2.5 V at 1<_ 10 mA U0,max= 5 V at 1<_ 20 mA • If the following maximum load resistance RL,max is exceeded, the load resistance RL must be reduced accordingly by parallel connection of R: f<_ 100 Hz: RL,max=47 kf2 f<_ 1 kHz: RL,max= 10 kn f<_ 10 kHz: RL,max= 1 kQ • The minimum load resistance RL,min is calculated as follows: RL,min = )Uext - UO)I Imax • Can also be set as status output; refer to status output connection diagram. • X designates the connection terminals A, B or D, depending on the version of the signal converter. X Vext X- 2U0 R o00 Ri Figure 4-52:Pulse frequency output passive Pp 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 89 p ELECTRICAL CONNECTIONS a /NFORMA T/ON! 1 • For frequencies above 100 Hz, shielded cables are to be used in order to reduce effects from electrical interferences(EMCI. • Compact and field housing versions:Shield connected via the cable terminals in the terminal compartment. Wall-mounted version:Shield connected using 6.3 mm/0.25"push-on connectors (insulation to DIN 46245J in the terminal compartment. • Any connection polarity. Pulse and frequency output passive PN NAMUR, modular 1/0 • Connection in conformity with EN 60947-5-6 • open: Inom = 0.6 mA closed: Inom = 3.8 mA • X designates the connection terminals A, B or D, depending on the version of the signal converter. X 1 R IUo _ Vext X- Figure 4-53:Pulse and frequency output passive PN to NAMUR EN 60947-5-6 90 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p Status output/ limit switch active, modular I/Os • Observe connection polarity. Uint= 24 VDC • I <_ 20mA • RL<_ 47 kQ • open: <_ 0.05 mA closed: U0,nom = 24 V at I = 20 mA • X designates the connection terminals A, B or D, depending on the version of the signal converter. X Uint U0 r+ — X- RL Figure 4-54:Status output/limit switch active Sa Status output/limit switch passive, modular I/Os • Any connection polarity. Uext =32 VDC • I <_ 100 mA RL,max=47 kQ RL,min = (Uext - UO) Imax • open: I <_ 0.05 mA at Uext=32 VDC closed: U0,max= 0.2Vat I_< 10 mA U0,max= 2 V at I<_ 100 mA • The output is open when the device is de-energized. • X designates the connection terminals A, B or D, depending on the version of the signal converter. X Uext I :U0 X- RL Figure 4-55:Status output/limit switch passive SP 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 91 p ELECTRICAL CONNECTIONS Status output/limit switch SN NAMUR, modular I/Os • Any connection polarity. • Connection in conformity with EN 60947-5-6 • open: room = 0.6 mA closed: Inom = 3.8 mA • The output is open when the device is de-energized. • X designates the connection terminals A, B or D, depending on the version of the signal converter. X R Iuo = Vext X- Figure 4-56:Status output/limit switch SN to NAMUR EN 60947-5-6 92 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p A CAUTION! Observe connection polarity. Control input active, modular I/Os Uint= 24 VDC • External contact open: U0,nom = 22 V External contact closed: Inom =4 mA • Switching point for identifying "contact open or closed": Contact open (off): U0<_ 10 V with Inom = 1.9 mA Contact closed (on): U0>_ 12 V with Inom = 1.9 mA • X designates the connection terminals A or B, depending on the version of the signal converter. X Ju t0 Vint X- lU0 Figure 4-57:Control input active Ca 1� Signal Control input passive, modular I/Os • 3 V<_ Uext< 32 VDC ' [max= 9.5 mA at Uext< 24 V Imax= 9.5 mA at Uext< 32 V • Switching point for identifying "contact open or closed": Contact open (off): U0_< 2.5 V with Inom = 1.9 mA Contact closed (on): U0>_3 V with Inom = 1.9 mA • X designates the connection terminals A or B, depending on the version of the signal converter. X I I t0 U0 X_ l/ Uext Figure 4-58:Control input passive CP 1� Signal 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 93 p ELECTRICAL CONNECTIONS A CAUTION! Observe connection polarity. Control input active CN NAMUR, modular I/Os • Connection acc. to EN 60947-5-6 • Switching point for identifying "contact open or closed": Contact open (off): U0,nom = 6.3 V with Inom < 1.9 mA Contact closed (on): U0,nom = 6.3 V with Inom ' 1.9 mA • Detection of cable break: U0>_8.1 V with I <_ 0.1 mA • Detection of cable short circuit: U0<_ 1.2 V with I >_6.7 mA • X designates the connection terminals A or B, depending on the version of the signal converter. X � + R int Uint lU0 X- Figure 4-59:Control input active CN to NAMUR EN 60947-5-6 94 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p Current input active, modular I/Os Uint, nom = 24 VDC • I<_ 22 mA • Imax<_ 26 mA (electronically limited) U0,min = 19 V at I <_ 22 mA • no HART • X designates the connection terminals A or B, depending on the version of the signal converter. X U int X- 0 Ul o I + — Figure 4-60:Current input active Ilna 1� Signal 2� 2-wire transmitter(e.g.temperature) Current input passive, modular I/Os Uext< 32 VDC • I <_ 22mA Imax< 26 mA U0,max= 5VatI<_ 22mA • X designates the connection terminals A or B, depending on the version of the signal converter. X I 10 �Uo Uf 02 X- Uext + Figure 4-61:Current input passive IInP 1) Signal 2� 2-wire transmitter(e.g.temperature) 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 95 0 ELECTRICAL CONNECTIONS 4.12.5 Ex i inputs/outputs DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. a /NFORMA T/ON! 1 For further information on electrical connection refer to Description of the inputs and outputs on page 73. Current output active (only current output terminals C/C- have HART®capability), Ex i INS • Observe connection polarity. Uint, nom = 20 VDC • I <_ 22mA • RL<_ 450 0 • X designates the connection terminals A or C, depending on the version of the signal converter. + X I U�nt lUO mA X- / + RL Figure 4-62:Current output active la Exi Current output passive (only current output terminals C/C- have HART®capability), Ex i I/Os • Any connection polarity. Uext< 32 VDC • I <_ 22mA • UO>_4 V ' RL,min = (Uext - UO)/ Imax • X designates the connection terminals A or C, depending on the version of the signal converter. X mA I � RL X- �Uo Uext Figure 4-63:Current output passive IP Exi 96 www.krohne.com 08/2010-4000069803-MA IFC 300 RO4 en ELECTRICAL CONNECTIONS p DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. a /NFORMA T/ON! • For frequencies above I00 Hz, shielded cables are to be used in order to reduce effects from electrical interferences[EMC]. • Compact and field housing versions:Shield connected via the cable terminals in the terminal compartment. Wall-mounted version:Shield connected using 6.3 mm/0.25"push-on connectors (insulation to DIN 46245Y in the terminal compartment. • Any connection polarity. Pulse and frequency output passive PN NAMUR, Ex i I/Os • Connection acc. to EN 60947-5-6 • open: Inom = 0.43 mA closed: Inom =4.5 mA • X designates the connection terminals B or D, depending on the version of the signal converter. X Uext I Iuo X- RL Figure 4-64:Pulse and frequency output passive PN as per NAMUR EN 60947-5-6 Exi 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 97 p ELECTRICAL CONNECTIONS a /NFORMA T/ON! 1 • Any connection polarity. Status output/limit switch SN NAMUR, Ex i I/Os • Connection acc. to EN 60947-5-6 • open: Inom = 0.43 mA closed: Inom =4.5 mA • The output is closed when the device is de-energized. • X designates the connection terminals B or D, depending on the version of the signal converter. X I Uext Ah :U0 X- RL Figure 4-65:Status output/limit switch SN to NAMUR EN 60947-5-6 Exi 98 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ELECTRICAL CONNECTIONS p DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. /NFORMA T/ON! • Any connection polarity. Control input passive, Ex i I/Os • 5.5 V<_ Uext< 32 VDC Imax= 6 mA at Uext< 24 V Imax= 6.5 mA at Uext< 32 V • Switching point for identifying "contact open or closed": Contact open (off): Up_< 3.5 V with I _< 0.5 mA Contact closed (on): Up>_ 5.5 V with I >_4 mA • X designates the connection terminals B, if available. X tO X_ Uo Uext Figure 4-66:Control input passive CP Exi 1� Signal 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 99 p ELECTRICAL CONNECTIONS Current input active, Ex i I/Os Uint, nom = 20 VDC • I<_ 22 mA U0, in = 14 V at I <_ 22 mA • In the event of a short circuit, the voltage is cut off. • X designates the connection terminals A or B, depending on the version of the signal converter. X 10 Uint X- lU0 U 0 + — / I Figure 4-67:Current input active Ilna 9) Signal PT 2-wire transmitter(e.g.temperature) Current input passive, Ex i I/Os Uext< 32 VDC • I <_ 22mA U0,max=4Vat1_< 22mA • X designates the connection terminals A or B, depending on the version of the signal converter. X I T E:::l _ l U0XUt Uext Figure 4-68:Current input passive Ilnp 1) Signal 2� 2-wire transmitter(e.g.temperature) 100 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en ■ ELECTRICAL CONNECTIONS p 4.12.6 HART® connection a /NFORMA T/ON! 1 • In the basic//0 the current output at connection terminals A+/A-IA always has HAR70 capability. • For modular//0, only the current output module for the connection terminals C/C-has HAR70 capability. HART®connection active (point-to-point) 10 A z C- 0 A+ C R , Figure 4-69:HART®connection active(la) 9T Basic 1/0:terminals A and A+ 2� Modular 1/0:terminals C-and C Z3 HART®communicator The parallel resistance to the HART®communicator must be R>_ 230 0. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 101 p ELECTRICAL CONNECTIONS HART®connection passive (Multi-Drop operation) • I: 10.1.>_4mA • Multi-Drop mode I: Ipi,(>_4 mA= 10% Uext< 32 VDC • R>_ 230Q O A- (Z C- Vext + - R � o A C I C- C I ------------- Figure 4-70:HART®connection passive UP) 1� Basic 1/0:terminals A-and A 22) Modular 1/0:terminals C-and C (3) HART®communicator 44) Other HART®-capable devices 102 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en I M START-UP p 5.1 Switching on the power Before connecting to power, please check that the system has been correctly installed. This includes: • The device must be mechanically safe and mounted in compliance with the regulations. • The power connections must have been made in compliance with the regulations. • The electrical terminal compartments must be secured and the covers have been screwed on. • Check that the electrical operating data of the power supply are correct. Switching on the power. 5.2 Starting the signal converter The measuring device, consisting of the measuring sensor and the signal converter, is supplied ready for operation.All operating data have been set at the factory in accordance with your order specifications. When the power is switched on, a self test is carried out. After that the device immediately begins measuring, and the current values are displayed. A A I Par, + 12345.6 x/y + 123 .45 y 3 + 12.3 °Y r i +1234.56 z3 Figure 5-1:Displays in measuring mode(examples for 2 or 3 measured values) x,y and z denote the units of the measured values displayed It is possible to change between the two measured value windows, the trend display and the list with the status messages by pressing the keys T and �. For information about possible status messages, their meaning and cause refer to Status messages and diagnostic information on page 135. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 103 OPERATION 6.1 Display and operating elements 0 0 0 + 308.8 h3 0% 50 100 0 • Esc J Figure 6-1:Display and operating elements(Example:flow indication with 2 measuring values) 1� Indicates a possible status message in the status list ® Tag number(is only indicated if this number was entered previously by the operator) Q3 Indicates when a key has been pressed 4� 1st measured variable in large representation © Bargraph indication © Keys(see table below for function and representation in text) ® Interface to the GDC bus(not present in all signal converter versions) 6 Infrared sensor(not present in all signal converter versions) /NFORMA T/ON! • The switching point for the 4 optical keys is located directly in front of the glass. It is recommended to activate the keys at right angles to the front. Touching them from the side can cause incorrect operation. • After 5minutes of inactivity, there is an automatic return to measuring mode. Previously changed data is not saved. Key Measuring mode___TMenu mode Sub-menu or function Parameter and data mode mode > Switch from measuring Access to displayed Access to displayed sub- For numerical values, mode to menu mode; menu,then 1st menu or function move cursor press key for 2.5 s, submenu is displayed (highlighted in blue)one "Quick Start" menu is position to the right then displayed F' Reset of display Return to measuring Press 1 to 3 times, Return to sub-menu or mode but prompt return to menu mode, function, data saved whether the data should data saved be saved I orT Switch between display Select menu Select sub-menu or Use cursor highlighted pages: measured function in blue to change value 1 +2,trend page number, unit,setting and status page(sl and to move the decimal point Esc(> +T) - - Return to menu mode Return to sub-menu or without acceptance of function without data acceptance of data Table 6-1:Description of key functionality 104 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION 6.1.1 Display in measuring mode with 2 or 3 measured values 10 02 x3 + 12345.6 x/y 05 123 .45 y + 12.3 °Y +1234.56 z3 Figure 6-2:Example for display in measuring mode with 2 or 3 measured values 1Q Indicates a possible status message in the status list © Tag number(is only indicated if this number was entered previously by the operator) (3 1st measured variable in large depiction 4Q Bargraph indication ® Depiction with 3 measured values 6.1.2 Display for selection of sub-menu and functions, 3 lines 10 (Z 03 ® Xxxxxx © YYYYYY 05 Zzzzzz Figure 6-3:Display for selection of sub-menu and functions,3 lines 1Q Indicates a possible status message in the status list © Menu,sub-menu or function name (3 Number relating to(2 4Q Indicates position within menu,sub-menu or function list © Next menu,sub-menu or function (___signalise in this line the end of the list) © Current menu,sub-menu or function ® Previous menu,sub-menu or function (___signalise in this line the beginning of the list) 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 105 OPERATION 6.1.3 Display when setting parameters, 4 lines 10 20 ® XxXXXXXXXXXXXXX Os ® xyzXyzXyz © Xiy © 1.234 ... 5.678 [ Figure 6-4:Display when setting parameters,4 lines 1Q Current menu,sub-menu or function © Number relating to 10 (3 Denotes factory setting 4Q Denotes permissible value range © Permissible value range for numeric values © Currently set value,unit or function(when selected,appears with white text,blue background) This is where the data is changed. ® Current parameter(open with>) ® Factory setting of parameter(non-alterable) 6.1.4 Display when changing parameters, 4 lines 10 A ® XXXXxxxxxxXXXXX © Xyzxyzxyz p Oa © YYYYYYYYYYY ® Zzzzzzzzzzzzz Figure 6-5:Display when changing parameters,4 lines 11) Current menu,sub-menu or function © Number relating to 10 (3 Denotes the change of a parameter(simple to check changed data when browsing through lists) 4Q Next parameter Q Currently set data from © Current parameter(for selection press key>;then see previous chapter) ® Factory setting of parameter(non-alterable) 106 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION p 6.1.5 Using an IR interface (option) The optical IR interface serves as an adapter for PC-based communication with the signal converter without opening the housing. /NFORMA T/ON! • This device is not part of the scope of delivery. • For more information about activation with the functions A6 orC5.6.6 refer to Function tables on page 1/�. ° A zzzzzzzzzzzzz YYYYYYYYYYYYYY zzzzzzzzzzzzz xx • 2 • Figure 6-6:IR interface 1� Glass panel in front of the control and display panel 2� IR interface 3� LED lights up when IR interface is activated. 4� Suction cups Time-out function Following activation of the IR interface in Fct. A6 or C5.6.6 the interface must be properly positioned and attached to the housing with the suction cups within 60 seconds. If this does not happen within the specified time period, the device can be operated using the optical keys again. Upon activation, the LED(3 lights up and the optical keys no longer function. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 107 OPERATION 6.2 Menu structure /NFORMA T/ON! Note the key function within and between the columns. Measuring mode Select Select menu and/or sub-menu Select menu T T function and set data LT > F' Press > 2.5 s A quick setup Al language > A2 Tag A3 reset > A3.1 reset errors A3.2 counter 1 A3.3 counter 2 A3.4 counter 3 A4 analogue outputs A4.1 measurement A4.2 unit A4.3 range A4.4 low flow cutoff A4.5 time constant A5 digital outputs A5.1 measurement A5.2 pulse value unit A5.3 value p. pulse A5.4 low flow cutoff A6 GDC IR interface A7 process input > A7.1 device serial no. A7.2 zero calibration A7.3 size A7.4 GK A7.5 GKL A7.6 coil resistance Rsp A7.7 calib.coil temp. A7.8 target conduct. A7.9 EF electr.factor A7.10 field frequency A7.11 flow direction LT �T � T �T > 108 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en l OPERATION Measuring mode Select Select menu and/or sub-menu Select menu T L T function and set data lk �T > 0 Press > 2.5 s B test > B1 simulation > B1.1 flow speed > (_j <-i B1.2 volume flow B1.❑current out X B1.❑ pulse output X B1.0 frequency out X B1.❑control input X B1.0 limit switch X B1.0 status output X B1.❑current input X B1.7 flow fraction B 1.8 level B2 actual values > B2.1 operating hours B2.2 act.flow speed B2.3 act.coil temp. B2.4 electr.temperature B2.5 act.conductivity B2.6 act.electr. noise B2.7 act.flow profile B2.8 act.coil resistance B2.9 current input A B2.10 current input B B2.11 flow fraction B2.12 level B3 information > B3.1 C number B3.2 process input B3.3 SW.REV.MS B3.4 SW.REV.UIS B3.6 Electronic Revision ER �T > 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 109 OPERATION Measuring mode Select Select menu and/or sub-menu Select menu T L T function and set data �T > 0 Press > 2.5 s C setup > C1 process input > CIA calibration > C1.2 filter C1.3 self test C1.4 information C1.5 simulation 0 C2 1/0(Input/Output) > C2.1 hardware > C2.❑current out X C2.❑frequency out X C2.❑ pulse output X C2.❑status output X C2.❑ limit switch X C2.❑control input X C2.❑current input X 0 > C3 1/0 counter > C3.1 counter 1 > C3.2 counter 2 C3.3 counter 3 0 > C4 1/0 HART > C4.1 PV is > C4.2 SV is C4.3 TV is C4.4 4V is C4.5 HART units 0 > C5 device > C5.1 device info > C5.2 display C5.3 1. meas. page C5.4 2. meas. page C5.5 graphic page C5.6 special functions C5.7 units C5.8 HART C5.9 quick setup T �T � T �T > 110 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION 6.3 Function tables a /NFORMA T/ON! Depending on the device version, not all functions are available. The description 'PF option"used in the tables only refers to the T/DALFL UX 4000 measuring sensor/"CAP option"only refers to the OPT/FL UX 7000 measuring sensor. 6.3.1 Menu A, quick setup No. Function Settings/descriptions Al language Al language Language selection depends on the device version. A2 Tag A2 Tag Measuring point identifier(Tag no.)appears in the LC display header. A3 reset A3 reset - A3.1 reset errors reset?Select: no/yes A3.2 reset counter 1 reset counter?Select: no/yes(available if activated in C5.9.1) A3.3 reset counter 2 reset counter?Select: no/yes(available if activated in C5.9.2) A3.4 reset counter 3 reset counter?Select: no/yes(available if activated in C5.9.3) A4 analogue outputs (only for HART®) A4 analogue outputs Applicable to all current outputs(terminals A, B and C),frequency outputs (terminals A, B and D), limit switches(terminals A, B, C,and/or D)and the 1st display page/line 1. A4.1 measurement 1)Select:volume flow/mass flow(not valid for PF(partly filled))/diagnosis value/flow speed/coil temperature/conductivity(not valid for PF(partly filled))and CAP(capacitive))/level(only valid for PF(partly filled)) 2) Use for all outputs?(also use this setting for Fct.A4.2...A4.59 Setting: no(applies only to the main current output)/yes(applies to all analogue outputs) A4.2 unit Selection of the unit from a list, depending on the measurement. A4.3 range 1)Setting for main current output(range:0...100%) Setting:0...x.xx(format and unit,depending on measurement,see A4.1 and A4.2 above) 2) Use for all outputs? Make setting,see Fct.A4.1 above ! A4.4 low flow cutoff 1)Setting for main current output(sets output value to"01 Setting:x.xxx±x.xxx%(range: 0.0...20%) (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value 2) Use for all outputs? Make setting,see Fct.A4.1 above ! A4.5 time constant 1)Setting for main current output(applicable to all flow measurements) Setting:xxx.x s(range:000.1...100 sr 2) Use for all outputs? Make setting,see Fct.A4.1 above ! 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 111 OPERATION A4 station address (only for PROFIBUS) A4 station address Setting of device address. A4 slave address (only for MODBUS) A4 slave address Setting of device address. A5 digital outputs (only for HART) A5 digital outputs Valid for all pulse outputs(terminals A, B and/or D)and counter 1. A5.1 measurement 11 Select measurement:volume flow/mass flow(not valid for PF(partly filled)) 2) Use for all outputs?(also use this setting for Fct.A5.2...A5.4!) Setting: no(only for pulse output D)/yes(for all digital outputs) A5.2 pulse value unit Selection of the unit from a list, depending on the measurement. A5.3 value p. pulse 1)Setting for pulse output D (volume or mass value per pulse) Setting:xxx.xxx in l/s or kg/s 2) Use for all outputs? Make setting,see Fct.A5.1 above! A5.4 low flow cutoff 1) Setting for pulse output D (sets output value to"01 (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value 2) Use for all outputs? Make setting,see Fct.A5.1 above! A6 GDC IR interface A6 GDC IR interface After this function has been activated an optical GDC adapter can be connected to the LC display. If approximately 60 seconds pass without a connection being established or after the adapter is removed,then the function is exited and the optical keys are active once again. Select: break(exit function without connection)/ activate(the IR interface(adapter)and interrupt the optical keys) A7 process input A7.1 device serial no. Serial no. of the system. The following process input parameters are only available, if the quick access has been activated in the menu "setup/ device/quick setup. A7.2 zero calibration Display of actual zero calibration value. Query:calibrate zero? Setting: break(return with 0)/standard (factory setting)/ manual(display last value,set new value, range: -1.00...+1 m/s)/ range: -1.00...+1 m/s)/ automatic(shows the current value as the new zero calibration value) A7.3 size Select from size table. A7.4 GK Depending on the selection in Fct.A7.4/A7.5,the Fct. C1.1.0, 5 or 6 appears A7.5 GKL Set value acc.to nameplate; range: 0.5...12 (201 A7.6 coil resistance Rsp Field coil resistance at 20°C; range: 10.00...220 S2 112 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION A7.7 calib.coil temp. The coil temperature is derived from the coil resistance at the reference temperature. Set coil temperature: break(return with F'key) standard (=20°C) automatic(set current temperature); range:-40.0...+200°C Set coil resistance: break(return with F' key) standard (=setting of Fct.A7.61 automatic(=calibration with the current resistance) A7.8 target conduct. Not valid for CAP(capacitive)! Reference value for on-site calibration; range: 1.000...50000 VS/cm With the PF option (partly filled)this measurement is only used for empty pipe detection (Fct. C1.1.10). A7.9 EF electr.factor For calculation of the conductivity based on the electrode impedance (Fct.C1.1.111. Select: break(return with E-' key)/ standard (with factory setting)/ manual(set desired value)/ automatic(determines EF according to the setting in Fct.A7.8 or Fct.C1.1.10) With the CAP option (capacitive)and the PF option (partly filled)this measurement is only used to detect empty pipes(Fct. C1.1.10). A7.10 field frequency Setting as on measuring sensor nameplate= Line frequency x value(from the following list): 2;4/3;2/3; 1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50 A7.11 flow direction Define polarity of flow direction. forwards(according to the arrow on the measuring sensor)or backwards(in the opposite direction to the arrow) 6.3.2 Menu B, test Co. Function Settings/descriptions B1 simulation B1 simulation Displayed values are simulated. B1.1 flow speed Simulation of the flow speed Select: break(exit function without simulation)/ set value(range: -12...+12 m/s; unit selection in Fct. C5.7.7) Query:start simulation? Settings: no(exit function without simulation)/yes(start simulation) B1.2 volume flow Volume flow simulation,sequence and settings similar to B1.1,see above! X stands for one of the connection terminals A, B, C or D ❑stands for Fct. no. B1.3...1.6 B1.1__1 current out X simulation X B1.❑ pulse output X X stands for one of the connection terminals A, B, C or D P P Sequence and settings similar to B1.1,see above! B1.1] frequency out X For pulse output a set number of pulses are output in 1 s! B1.1__1 control input X B1.1] limit switch X B1.1] status output X B1.❑ current input X 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 113 OPERATION Function Settings/descriptions IP4�jf Low fraction Only valid for PF option (partly filled)! Simulation of the flow fraction for partly filled pipes.This value is multiplied with the normal flow measurement. 100% relates to fully filled pipes. Sequence and settings similar to B1.1,see above! B1.8 level Only valid for PF option (partly filled)! Simulation of the level for partly filled pipes. Sequence and settings similar to B1.1,see above! B2 actual values B2 actual values Display the current values; exit the displayed function with key B2.1 operating hours Display the actual operating hours;exit the displayed function with key B2.2 act.flow speed Display the actual flow speed;exit the displayed function with key E-'. B2.3 act. coil temp. See also Fct.C1.1.7...C1.1.8 B2.4 electr.temperature Display the actual electronics temperature; exit the displayed function with key F'. B2.5 act. conductivity See also Fct.C1.3.1...C1.3.2 With the CAP option (capacitive)and the PF option (partly filled)this measurement is only used for empty pipe detection (Fct. C1.1.101. B2.6 act. electr. noise See also Fct. C1.3.13...C1.3.15 B2.7 act.flow profile Not valid for PF option (partly filled)! See also Fct. C1.1.10...C1.1.12 B2.8 act.coil resistance Display the actual resistance of the field coils depending on the current coil temperature. B2.9 current input A Displays the active current value. B2.10 current input B B2.11 flow fraction Only valid for PF option (partly filled)! Display of the actual flow fraction for partly filled pipes.This value is multiplied with the normal flow measurement. 100% relates to fully filled pipes. B2.12 level Only valid for PF option (partly filled)! Display of the actual level for partly filled pipes. B3 information B3 information - B3.1 C number CG number, non-alterable(1/0 version) B3.2 process input Process input section LC display: 1st line: ID No. of the circuit board 2nd line:software version 3rd line: production date B3.3 SW.REV.MS Electronics and HART®software. LC display: 1st line: ID No. of the circuit board 2nd line:software version 3rd line: production date 114 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION p Function Settings/descriptions B3. SSW.REV.UIS User interface LC display: 1st line: ID No. of the circuit board 2nd line:software version 3rd line: production date B3.5 "bus interface" Only appears with Profibus, Modbus and FF. LC display: 1st line: ID No. of the circuit board 2nd line:software version 3rd line: production date B3.6 Electronic Revision ER Shows ID no.,electronic revision no.and production date; Contains all hardware and software changes. 6.3.3 Menu C, setup No. TFunction Settings/descriptions C1 process input C1.1 calibration C1.1 calibration Grouping of all functions related to measuring sensor calibration. C1.1.1 zero calibration Display of actual zero calibration value. Query:calibrate zero? Setting: break(return with E-' key)/ standard (with factory setting)/ manual(display last value,set new value, range: -1.00...+1 m/s)/ range: -1.00...+1 m/s)/ automatic(shows the current value as the new zero calibration value) C1.1.2 size Select from size table. C1.1.3 GK selection Not valid for PF option (partly filled)! Select the field current and the active GKx values;select GK value(see nameplate of the measuring sensor). Select: GK& GKL(both values possible/linearity test)/ GK(250 mApp) (only GK values possible)/ GKL(125 mApp) (only GKL values possible)/ GKH (250 mApp) (only GKH values possible) C1.1.4 GK Depending on the selection in Fct. C1.1.3, Fct. C1.1.4 appears. Set value acc.to nameplate; range: 0.5...12 (20) C1.1.5 GKL Not valid for PF option (partly filled)! Depending on the selection in Fct. C1.1.3, Fct. C1.1.5 appears. Set value acc.to nameplate; range: 0.5...12 (20) C1.1.6 GKH Not valid for PF option (partly filled)! Depending on the selection in Fct. C1.1.3, Fct. C1.1.6 appears. Set value acc.to nameplate; range: 0.5...12 (20) C1.1.7 coil resistance Rsp Field coil resistance at 20°C; range: 10.00...220 S2 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 115 OPERATION Function Settings/descriptions C1.1.8 calib.coil temp. The coil temperature is derived from the coil resistance at the reference temperature. Set coil temperature: break(return with E-'key) standard (=20°C) automatic(set current temperature); range: -40.0...+200°C Set coil resistance: break(return with E-' key) standard (=setting of Fct. C1.1.7) automatic(=calibration with the current resistance) C1.1.9 density Not valid for PF option (partly filled)! Calculation of mass flow with constant density of product; range:0.1...5 kg/l C1.1.10 target conduct. Reference value for on-site calibration; range: 1.000...50000 µS/cm With the CAP option (capacitive)and the PF option (partly filled)this measurement is only used for empty pipe detection (Fct. C1.1.10). C1.1.11 EF electr.factor For calculation of the conductivity based on the electrode impedance. Select: break(return with E-' key)/ standard (with factory setting)/ manual(set desired value)/ automatic(determines EF according to the setting in Fct. C1.1.10) With the CAP option (capacitive)and the PF option (partly filled)this measurement is only used for empty pipe detection (Fct. C1.1.10). C1.1.12 num.of electrodes Selection see measuring sensor nameplate: 2 electrodes(no full pipe electrode available)/ 3 electrodes(with full pipe electrode but no grounding electrode available)/ 4 electrodes(full pipe and grounding electrode available) Not valid for CAP option (capacitive)and PF option (partly filled)! C1.1.13 field frequency Setting as on measuring sensor nameplate= Line frequency x value(from the following list): 2;4/3;2/3;'/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50 C1.1.14 select settling Select settling (special function) Select:standard (fixed allocation)/ manual(manual time setting for the settling time for the field current) C1.1.15 settling time Only when "manual"selected in Fct.C1.1.14; range: 1.0...250 ms C1.1.16 line frequency Set line frequency. automatic(measuring &setting;for DC systems fixed setting 50 Hz) Select: 50 Hz or 60 Hz(fixed setting) C1.1.17 act.coil resistance Display of the actual resistance of the field coil for calculation of the temperature. 116 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION C1.2 filter C1.2 filter Grouping of all functions related to filter of measuring sensor electronics. C1.2.1 limitation Limitation of all flow values, before smoothing by time constant,affects all outputs. Settings:-xxx.x/+xxx.x m/s;condition: 1 st value<2nd value Range 1st value: -100.0 m/s<_value<_-0.001 m/s Range 2nd value:+0.001 m/s<_value<_+100 m/s C1.2.2 flow direction Define polarity of flow direction. forwards(according to the arrow on the measuring sensor)or backwards(in the opposite direction to the arrow) C1.2.3 time constant For all flow measurements and outputs. xxx.x s; range:0.0...100 s C1.2.4 pulse filter Suppresses noise due to solids,air/gas bubbles and sudden changes in pH. Select:off(without pulse filter)/on (with old pulse filter)/automatic(with new pulse filter) Pulse filter"on":The change from one measurement value to the next one is Limited to the value"pulse limitation"for the total time"pulse width". This filter allows a faster signal tracking for slowly changing flow values. Pulse filter"automatic":The raw flow values are collected into a buffer, covering two times the "pulse width"values.This filter is called "median" filter. This filter allows a better suppression of pulse shaped disturbances (particles or air bubbles in very noisy environment). C1.2.5 pulse width Length of interference and delays to be suppressed on sudden changes in flow. Only available, if pulse filter(Fct.C1.2.4) is"on"or"automatic" xx.x s; range:0.01...10 s C1.2.6 pulse limitation Dynamic limitation from one measured value to the next;only effective, if pulse filter(Fct. C1.2.41 is"on". xx.x s; range:0.01...100 m/s C1.2.7 noise filter Suppresses noise at low conductivity, high solids content,air and gas bubbles,and chemically inhomogeneous media. Select: off(without noise filter)/on (with noise filter) C1.2.8 noise level Range within which changes are evaluated as noise,and outside of which changes are evaluated as flow(only with noise filter switched on, Fct.C1.2.7). xx.xx m/s; range: 0.01...10 m/s C1.2.9 noise suppression Set noise suppression (only when noise filter switched on, Fct. C1.2.7). Range: 1...10, noise suppression factor[min= 1...max= 101 C1.2.10 low flow cutoff Sets output value of all outputs to"0": x.xxx±x.xxx m/s (ft/s); range:0.0...10 m/s (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 117 OPERATION C1.3 self test C1.3 self test Grouping of all functions related to self test of measuring sensor electronics. C1.3.1 empty pipe detect Not valid for CAP option (capacitive)and PF option (partly filled)! Switch conductivity measurement off and on (measurement of the electrode resistance). Select: Off(no electrode resistance measurement,conductivity measurement or empty pipe indication)/ conductivity(only conductivity measurement)/ cond.+empty pipe[F](conductivity measurement and empty pipe indication, error category[F]application); Flow indication "=0"when pipe empty/ cond.+empty pipe[S] (conductivity measurement and empty pipe indication, error category[S] measurement out of specification); Flow indication "=0"when pipe empty cond.+empty pipe [11 (conductivity measurement and empty pipe indication, error category[I1 information); Flow indication "=0"when pipe empty C1.3.1 empty pipe detect Only valid for CAP option (capacitive)and PF option (partly filled)! Select: Off(no electrode resistance measurement or empty pipe indication)/ empty pipe [F] (empty pipe indication, error category[F]application); Flow indication "=0"when pipe empty/ empty pipe[S] (empty ppipe indication,error category[S] measurement outside of specificationl; Flow indication "=0"when pipe empty empty pipe[11 (empty pipe indication, error category[11 information); Flow indication "=0"when pipe empty C1.3.2 limit empty pipe Only available when empty pipe activated [..] in Fct. C1.3.1. Range:0.0...9999 µS(set max 50%of the lowest occurring conductivity in operation. Conductivity below this value=signal as empty pipe) For the CAP option (capacitive)this value does not indicate fluid conductivity! C1.3.3 act. conductivity Only available when empty pipe activated [..] in Fct. C1.3.1. Actual conductivity is indicated.Activation takes place only after setting mode is exited! For the CAP option (capacitive)a value for empty pipe detection is displayed which does not refer to the fluid conductivity! C1.3.4 full pipe detect Only for measuring sensors with 3 (4)electrodes. Select: off(no full pipe measurement)/on (full pipe measurement by 3rd electrode) C1.3.5 limit full pipe Only when full pipe detection activated,see Fct. C1.3.4. Range:0.0...9999 µS(conductivity over this value=signal as full pipe) C1.3.6 linearity Not valid for CAP option (capacitive)and PF option (partly filled)! Only if GK values"GK+GKL"are activated with Fct. C1.1.3 (check carried out with 2 field currents). Select:off(no linearity check)/on (linearity check activated) C1.3.7 act linearity Not valid for CAP option (capacitive)and PF option (partly filled)! Only available when linearity test"on"activated in Fct.C1.3.6.The conductivity measurement must also be activated,see Fct. C1.3.1. Activation takes place only after setting mode is exited! C1.3.8 gain Automatic test switched off/on. C1.3.9 coil current Select:off/on C1.3.10 flow profile Not valid for CAP option (capacitive)and PF option (partly filled)! Automatic test switched off/on. Select:off/on 118 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION p C1.3.11 limit flow profile Not valid for CAP option (capacitive)and PF option (partly filled)! Only with flow profile switched on,see Fct. C1.3.10. Range:0.000...10(absolute values above this threshold generate an error of category[Sl) C1.3.12 act.flow profile Not valid for CAP option (capacitive)and PF option (partly filled)! Only available when flow profile "on"activated in Fct. C1.3.10.Activation takes place only after setting mode is exited! C1.3.13 electrode noise Automatic test switched off/on. Select:off/on C1.3.14 limit electr. noise Only with electrode noise activated,see Fct. C1.3.13. Range:0.000...12 m/s(noise above this threshold generates an error of category[S11 C1.3.15 act. electr. noise Only available when electrode noise"on"activated in Fct. C1.3.13.Activation takes place only after setting mode is exited! C1.3.16 settling of field Automatic test switched off/on. Select:off/on C1.3.17 diagnosis value Not valid for CAP option (capacitive)and PF option (partly filled)! Select diagnosis value for testing the various analogue outputs. Select: off(no diagnosis)/electrode noise (activate Fct. C1.3.13)/ flow profile (activate Fct. C1.3.10)/linearity(activate Fct. C1.3.61/ terminal 2 DC (electrode DC voltage)/terminal 3 DC (electrode DC voltage) C1.3.17 diagnosis value Only valid for CAP option (capacitive)! Select diagnosis value for testing the various analogue outputs. Select:off(no diagnosis)/electrode noise (activate Fct. C1.3.13) C1.3.17 diagnosis value Only valid for PF option (partly filled)! Select diagnosis value for testing the various analogue outputs. Select: off(no diagnosis)/electrode noise (activate Fct. C1.3.131/ terminal 2 DC (electrode DC voltage)/terminal 3 DC (electrode DC voltage) C1.4 information C1.4 information Grouping of all functions related to information with respect to measuring sensor and sensor electronics. C1.4.1 liner Shows material of the liner. C1.4.2 electr. material Shows material of the electrodes. C1.4.3 calibration date Not available at this time. C1.4.4 serial no.sensor Shows serial no.of the measuring sensor. C1.4.5 V no.sensor Shows the order number of the measuring sensor. C1.4.6 sensor electr. info Sows serial number of circuit board,software version number and calibration date of circuit board C1.4.7 option PF info Only valid for PF option (partly filled)! Shows serial number of circuit board,software version number and calibration date of circuit board for partly filled pipes 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 119 OPERATION C1.5 simulation C1.5 simulation Grouping of all functions for simulating measuring sensor values.These simulations have effect on all outputs, including counters and display. C1.5.1 flow speed Sequence see Fct. B1.1 C1.5.2 volume flow Sequence see Fct. B1.2 C1.5.3 flow fraction Only valid for PF option (partly filled)! Sequence see Fct. B1.3 C1.5.4 level Only valid for PF option (partly filled)! Sequence see Fct. B1.4 Settings/descriptions C2 1/0 (Inputs/Outputs) C2.1 hardware C2.1 hardware Assignment of connection terminals dependent on signal converter version: active/passive/NAMUR C2.1.1 terminal A Select:off(switched off)/current output/frequency output/pulse output/ status output/limit switch/control input/current input C2.1.2 terminal B Select:off(switched off)/current output/frequency output/pulse output/ status output/limit switch/control input/current input C2.1.3 terminal C Select:off(switched off)/current output/status output/limit switch C2.1.4 terminal D Select:off(switched off)/frequency output/pulse output/status output/ Limit switch 120 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION C2.0 current out X C2.❑ current out X X stands for one of the connection terminals A, B or C ❑stands for Fct. no. C2.2 (A)/C2.3(B)/C2.4(C) C2.El.1 range 0%...100% Current range for the selected measurement,e.g.4...20 mA, corresponds to 0...100% xx.x...xx.x mA; range:0.00...20 mA (condition: 0 mA<_ 1st value<_2nd value<_20 mA) C2.0.2 extended range Defines the min. and max. limits. xx.x...xx.x mA; range: 03.5...21.5 mA (condition: 0 mA<_ 1st value<_2nd value<_21.5 mA) C2.0.3 error current Specify error current. xx.x mA; range:3...22 mA(condition: outside of extended range) C2.0.4 error condition The following error conditions can be selected. Select:error in device(error category[F))/application error(error category [F))/out of specification (error category[S)) C2.0.5 measurement Measurements for activating the output. Select:volume flow/mass flow(not valid for PF(partly filled))/diagnosis value/flow speed/coil temperature/conductivity(not valid for PF(partly filled))and CAP(capacitive))/level(only valid for PF(partly filled)) C2.0.6 range 0...100%of the measurement set in Fct.C2.0.5 0...xx.xx (format and unit depend on the measurement,see above) C2.1-17 polarity Set polarity, please note flow direction in C1.2.21 Select: both polarities (plus and minus values are displayed)/positive polarity(display for negative values=0)/negative polarity(display for positive values=0)/absolute value (use for the output) C2.❑.8 limitation Limitation before applying the time constant. ±xxx ... ±xxx%; range: -150...+150% C2.0.9 low flow cutoff Sets output value to"0" x.xxx±x.xxx%; range: 0.0...20% (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C2.0.10 time constant Range:000.1...100 s C2.El.11 special function Select:off(switched off)/ automatic range(range is changed automatically, extended lower range, only makes sense together with a status output)/ external range(change by control input,extended lower range,control input must also be activated) C2.❑.12 threshold Appears only when Fct. C2.0.11 threshold is activated between extended and normal range.The automatic range function always changes from the extended to the normal range when the 100%current is reached. The upper 100%value of the hysteresis is then=0.The threshold is then the hysteresis value, instead of"threshold±hysteresis"as shown in the display. Range:5.0...80% (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C2.0.13 information Serial no. of the 1/0 board,software version no.and production date of the circuit board C2.0.14 simulation Sequence see B1.❑current out X 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 121 OPERATION C2.0.15 4mA trimming Trimming of the current at 4 mA Reset to 4 mA restores the factory calibration. Used for HART setting. C2.1-116 20mA trimming Trimming of the current at 20 mA Reset to 20 mA restores the factory calibration. Used for HART setting. C2.❑ frequency out X C2.❑ frequency out X X stands for one of the connection terminals A, B or D ❑stands for Fct. no. C2.2 (A)/C2.3 (B)/C2.5 IN C2.El.1 pulse shape Specify the pulse shape. Select:symmetric(about 50%on and 50%off)/automatic (constant pulse with about 50%on and 50%off at 100%pulse rate)/fixed (fixed pulse rate, setting see below Fct. C2.0.3 100% pulse rate) C2.1-12 pulse width Only available if set to"fixed" in Fct. C2.0.1 Range:0.05...2000 ms Note:max.setting value Tp[ms)<_500/max.pulse rate ON,gives the pulse width=time where the output is activated C2.0.3 100% pulse rate Pulse rate for 100%of the measuring range. Range:0.0...10000 1/s Limitation 100% pulse rate<_ 100/s: Imax< 100 mA Limitation 100% pulse rate> 100/s: Imax<20 mA C2.0.4 measurement Measurements for activating the output. Select:volume flow/mass flow(not valid for PF(partly filled))/diagnosis value/flow speed/coil temperature/conductivity(not valid for PF(partly filled))and CAP(capacitive))/level(only valid for PF(partly filled)) C2.0.5 range 0...100%of the measurement set in Fct.C2.0.4 0...xx.xx___(format and unit depend on the measurement,see above) C2.1-16 polarity Set polarity, please note flow direction in C1.2.2! Select: both polarities (plus and minus values are displayed)/positive polarity(display for negative values=0)/negative polarity(display for positive values=0)/absolute value (use for the output) C2.❑.7 limitation Limitation before applying the time constant. ±xxx ... ±xxx%; range: -150...+150% C2.0.8 low flow cutoff Sets output value to"0": x.xxx±x.xxx%; range: 0.0...20% (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C2.1-19 time constant Range:000.1...100 s C2.0.10 invert signal Select: off(activated output generates a high current at the output,switch closed)/ on (activated output generates a low current at the output,switch open) C2.El.11 phase shift w.r.t. B Only available when configuring the A or D terminal and only if output B is a pulse or frequency output. If setting in Fct. 2.5.6 is"Both polarities",the phase shift is prefixed by a symbol,e.g.-90'and+90° Select:off(no phase shift)/0°phase shift(between outputs A or D and B, inversion possible)/90°phase shift(between outputs A or D and B,inversion possible)/180° phase shift(between outputs A or D and B, inversion possible) 122 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION C2.3.11 special functions This function is only available at the terminal B frequency output. At the same time,2 frequency outputs must be available: 1st output at terminal A or D/2nd output at terminal B The B output is operated as a slave output,controlled and set using master output A or D Selection:off(no phase shift)/phase shift w.r.t. D or A(slave output is B and master output is D or A) C2.❑.12 information Serial no. of the 1/0 board,software version no.and production date of the circuit board C2.1-113 simulation Sequence see B1.❑frequency out X C2.❑ pulse output X C2.0 pulse output X X stands for one of the connection terminals A, B or D ❑stands for Fct. no. C2.2 (A)/C2.3 (B)/C2.5 IN C2.El.1 pulse shape Specify the pulse shape. Select:symmetric(about 50%on and 50%off)/automatic (constant pulse with about 50%on and 50%off at 100%pulse rate)/fixed (fixed pulse rate, setting see below Fct. C2.0.3 100% pulse rate) C2.0.2 pulse width Only available if set to"fixed" in Fct. C2.0.1 Range:0.05...2000 ms Note:max.setting value Tp[ms]<_500/max.pulse rate[1/s],gives the pulse width=time where the output is activated C2.❑.3 max. pulse rate Pulse rate for 100%of the measuring range. Range: 0.0...100 00 1/s Limitation 100% pulse rate<_ 100/s: lmax< 100 mA Limitation 100% pulse rate> 100/s: Imax<20 mA C2.0.4 measurement Measurements for activating the output. Select:volume flow/mass flow(not valid for PF(partly filled)) C2.0.5 pulse value unit Selection of the unit from a list, depending on the measurement. C2.❑.6 value p. pulse Set value for volume or mass per pulse. xxx.xxx, range in [l] or[kg] (volume or mass for current output C2.0.6) At max. pulse rate see above C2.0.3 pulse output. C2.❑.7 polarity Set polarity, please note flow direction in C1.2.2! Select: both polarities (plus and minus values are displayed)/positive polarity(display for negative values=0)/negative polarity(display for positive values=0)/absolute value (use for the output) C2.0.8 low flow cutoff Sets output value to"0" (1 st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C2.❑.9 time constant Range:000.1...100 s C2.0.10 invert signal Select: off(activated output generates a high current at the output,switch closed)/ on (activated output generates a low current at the output,switch open) C2.El.11 phase shift w.r.t. B Only available when configuring the A or D terminal and only if output B is a pulse or frequency output. If setting in Fct. 2.5.6 is"Both polarities",the phase shift is prefixed by a symbol,e.g.-90'and+90' Select:off(no phase shift)/0°phase shift(between outputs A or D and B, inversion possible)/90'phase shift(between outputs A or D and B,inversion possible)/180' phase shift(between outputs A or D and B, inversion possible) 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 123 OPERATION C2.3.11 special functions This function is only available at the pulse output of terminal B.At the same time,2 pulse outputs must be available: 1st output at terminal A or D/2nd output at terminal B The B output is operated as a slave output,controlled and set using master output A or D Selection:off(no phase shift)/phase shift w.r.t. D or A(slave output is B and master output is D or A) C2.❑.12 information Serial no. of the 1/0 board,software version no.and production date of the circuit board C2.❑.13 simulation Sequence see B1.❑ pulse output X 124 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION C2.❑ status output X C2.❑ status output X X(Y)stands for one of the connection terminals A, B, C or D ❑stands for Fct. no. C2.2(A)/C2.3 (B)/C2.4(C)/C2.5 IN C2.El.1 mode The output shows the following measuring conditions: out of specification (output activated,signals application error or error in device refer to Status messages and diagnostic information on page 135/ application error(output activated, signals application error or error in device refer to Status messages and diagnost/c information on page 135/ polarity flow(polarity of the current flowJ/ over range flow(over range of the flow)/ counter 1 preset(activates when counter X preset value is reached)/ counter 2 preset(activates when counter X preset value is reached)/ counter 3 preset(activates when counter X preset value is reached)/ output A(activated by the status of output Y,additional output data see below)/ output B (activated by the status of output Y,additional output data see below)/ output C (activated by the status of output Y,additional output data see below)/ output D (activated by the status of output Y,additional output data see below)/ off(switched off)/ empty pipe(when pipe empty, output activated) (contains the low-level detection for PF option (partly filled))/ error in device(when error,output activated) C2.❑.2 current out Y Only appears if output A...C is set under"mode(see above)",and this output is a "current output'. Select: polarity(is signalled)/ over range (is signalled)/ automatic range signals lower range C2.❑.2 frequency out Y and pulse Only appears if output A, B or D is set under"mode (see above)",and this output Y output is a "frequency/pulse output". Select: polarity(is signalled)/ over range (is signalled) C2.❑.2 status output Y Only appears if output A...D is set under"mode (see above)", and this output is a "status output". Same signal(like other connected status output,signal can be inverted,see below) C2.❑.2 limit switch Y and control Only appears if output A...D/input A or B is set under"mode (see above)", input Y and this output/input is a "limit switch/control input'. Status off(is always selected here if status output X is connected with a limit switch/control input Y. C2.❑.2 off Only appears if output A...D is set under"mode (see above)"and this output is switched off. C2.❑.3 invert signal Select: off(activated output supplies a high current,switch closed)/ on (activated output supplies a low current,switch open) C2.❑.4 information Serial no. of the 1/0 board,software version no.and production date of the circuit board C2.❑.5 simulation Sequence see B1.❑status output X 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 125 OPERATION C2.0 limit switch X C2.❑ limit switch X X stands for one of the connection terminals A, B, C or D ❑stands for Fct. no. C2.2(A)/C2.3 (B)/C2.4(C)/C2.5(D) C2.El.1 measurement Select:volume flow/mass flow(not valid for PF(partly filled))/diagnosis value/flow speed/coil temperature/conductivity(not valid for PF(partly filled))and CAP(capacitive))/level(only valid for PF(partly filled)) C2.❑.2 threshold Switching level,set threshold with hysteresis xxx.x±x.xxx(format and unit depend on the measurement,see above) (1st value=threshold/2nd value=hysteresis), condition: 2nd value<_ 1 st value C2.0.3 polarity Set polarity, please note flow direction in C1.2.2! Select: both polarities (plus and minus values are displayed)/positive polarity(display for negative values=0)/negative polarity(display for positive values=0)/absolute value (use for the output) C2.0.4 time constant Range:000.1...100 s C2.❑.5 invert signal Select: off(activated output generates a high current,switch closed)/ on (activated output generates a low current,switch open) C2.1-16 information Serial no. of the 1/0 board,software version no.and production date of the circuit board C2.1-17 simulation Sequence see B1.11 limit switch X C2.❑ control input X C2.❑ control input X X stands for connection terminal A or B ❑stands for Fct. no.C2.2(A)/C2.3 (B) C2.El.1 mode off(control input switched off)/ hold all outputs(hold current values, not display and counters)/ output Y(hold current values)/ all outputs to zero (current values=0%, not display and counters)/ output Y to zero (current value=0%)/ all counters(reset all counters to "01/ counter'T' reset (set counter 1, (2 or 3)to "01/ stop all counters/ stop counter'T' (stopps counter 1, (2 or 3)/ zero outp.+stop Cnt. lall outputs 0%,stop all counters, not the display)/ external range Y(control input for external range of current output Y1 -also make this setting on current output Y(no check if current output Y is available)/ error reset(all resettable errors are deleted) C2.❑.2 invert signal Select: off(control input is activated when a current is applied at the input byvoltage to passive inputs or a low-value resistor to active inputs)/ on (control input is activated when no current is applied at the input, low voltage to passive inputs or a high-value resistor to active inputs) C2.0.3 information Serial no. of the 1/0 board,software version no. and production date of the circuit board C2.0.4 simulation Sequence see B 1.❑control input X 126 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION C2.0 current input X C2.❑ current input X X stands for connection terminal A or B ❑stands for Fct. no.C2.2(A)/C2.3 (B) C2.El.1 range 0%...100% Fixed current range(4...20 mA)for the assigned value range;The range indicated cannot be changed. C2.0.2 extended range Adjustable,extended, linear range goes from 3.6...21.0 mA; Error ranges: 0.5...<3.6 mA/>21.0...23.0 mA/<0.5 mA open circuit/>23.0 closed circuit C2.113 measurement The connected sensor delivers the values to the current input; possible values:temperature, pressure or current C2.114 range Measuring range from 0...100%in the corresponding unit. C2.0.5 time constant Range:000.1...100 s C2.0.6 information Serial no. of the 1/0 board,software version no.and production date of the circuit board C2.0.7 simulation Sequence see B 1.❑current input X C2.118 4mA trimming Trimming of the current at 4 mA Reset to 4 mA restores the factory calibration. C2.0.9 20mA trimming Trimming of the current at 20 mA Reset to 20 mA restores the factory calibration. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 127 OPERATION [No. Function Settings/descriptions C3 1/0 counter C3.1 counter 1 Set function of counter❑ ❑stands for 1,2,3 (=counter 1,2,31 C3.2 counter 2 The basic version (standard) has only 2 counters! C3.3 counter 3 These functions are only available for HART®devices. C3.❑.1 function Select:sum counter(counts positive and negative values)/+counter(counts only the positive values)/-counter(counts only the negative values)/off (counter is switched off) C3.❑.2 measurement Selection of the measurement for counter❑ Select:volume flow/mass flow(not valid for PF(partly filled))Select: volume flow/mass flow C3.❑.3 low flow cutoff Sets output value to"0" (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C3.❑.4 time constant Range:000.1...100 s C3.0.5 preset value If this value is reached,positive or negative,a signal is generated that can be used for a status output at which "preset counter V has to be set. Preset value(max.8 digits)x.xxxxx in selected unit,see C5.7.10+ 13 C3.❑.6 reset counter Sequence see Fct.A3.2,A3.3 and A3.4 C3.0.7 set counter Set counter❑to the desired value. Select: break(exit function)/set value(opens the editor to make the entry) Query:set counter? Select: no(exit function without setting the value)/yes(sets the counter and exits the function) C3.0.8 stop counter Counter❑stops and holds the current value. Select: no(exits the function without stopping the counter)/yes(stops the counter and exits the function) C3.0.9 start counter Start counter❑after that counter is stopped. Select: no (exits the function without starting the counter)/yes(starts the counter and exits the function) C3.El.10 information Serial no. of the I/O board,software version no. and production date of the circuit board 128 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION No. Function Settings/descriptions C4 1/0 HART C4 1/0 HART Selection/display of the 4 dynamic variables(DV)for HART. The HART®current output(terminal A basic I/Os or terminal C modular I/Os) always has a fixed link to the primary variables(PV). Fixed links of the other DVs[1-3)are only possible if additional analogue outputs(current and frequency)are available; if not,the measurement can be freely selected from the following list: in Fct.A4.1 "measurement'. ❑stands for 1,2,3 or 4 X stands for connection terminals A...D C4.1 PV is Current output(primary variable) C4.2 SV is (secondary variable) C4.3 TV is (tertiary variable) C4.4 4V is (4th variable) C4.5 HART units Changes units of DVs(dynamic variables) in the display Break: return with F' key HART display®: copies the settings for the display units to the settings for DVs Standard:sets factory defaults for DVs C4.El.1 current out X Shows the current analogue measured value of the linked current output. The measurement cannot be changed! C4.El.1 frequency out X Shows the current analogue measured value of the linked frequency output, if present.The measurement cannot be changed! C4.El.1 HART dynamic var. Measurements of the dynamic variables for HART. Linear measurements:volume flow/mass flow(not valid for PF(partly filled))/diagnosis value/flow speed/coil temperature/conductivity(not valid for PF(partly filled)and CAP(capacitive))/level(only valid for PF (partly filled)) Digital measurements:counter 1 /counter 2/counter 3/operating hours No. Function Settings/descriptions C5 device C5.1 device info C5.1 device info Grouping of all functions that have no direct effect on the measurement or any output. C5.1.1 Tag Settable characters(max.8 digits): A...Z;a...z; 0...9;/-, . C5.1.2 C number CG number, non-alterable (input/output versions) C5.1.3 device serial no. Serial no. of the system. C5.1.4 electronic serial no. Serial no. of the electronic assembly,cannot be changed. C5.1.5 SW.REV.MS Serial no. of the circuit board,version no.of the main software, production date of the circuit board C5.1.6 Electronic Revision ER Reference identification number,electronic revision and production date of the device; includes all hardware and software changes 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 129 OPERATION C5.2 display C5.2 display - 05.2.1 language Language selection depends on the device version. C5.2.2 contrast Adjust display contrast for extreme temperatures. Setting: -9...0...+9 This change takes place immediately, not just when setting mode is exited! C5.2.3 default display Specification of the default display page that is returned to after a short delay period. Select: none(the current page is always active)/1. meas. page (show this page)/2. meas. page (show this page)/status page (show only status messages)/graphic page(trend display of the 1 st measurement) C5.2.4 self test Not available at this time. C5.2.5 SW.REV.UIS Serial no. of the circuit board,version no. of user software, production date of the circuit board C5.3 and C5.4 1. meas. page and 2. meas. page C5.3 1. meas. page ❑stands for 3=meas. page 1 and 4=meas. page 2 C5.4 2. meas. page C5.El.1 function Specify number of measured value lines(font size) Select:one line/two lines/three lines C5.❑.2 measurement 1.line Specify measurement for 1st line. Select:volume flow/mass flow(not valid for PF(partly filled))/diagnosis value/flow speed/coil temperature/conductivity(not valid for PF 1partly filled))and CAP(capacitive))/level(only valid for PF(partly filled)) C5.0.3 range 0...100%of the measurement set in Fct.C5.❑.2 0...xx.xx (format and unit depend on the measurement) C5.0.4 limitation Limitation before applying the time constant. xxx%; range: -120...+120% C5.1-15 low flow cutoff Sets output value to"0" (1st value=switching point/2nd value=hysteresis), condition: 2nd value<_ 1 st value C5.0.6 time constant Range:000.1...100 s C5.❑.7 format 1.line Specify decimal places. Select:automatic(adaptation carried out automatically)/ X(=none) ...X.XXXXXXXX(max.8 digits) C5.0.8 measurement 2.line Specify measurement 2.1ine (only available if this 2.1ine is activated) Select: bar graph (for the measurement selected in the first line)/volume flow/mass flow(not valid for PF(partly filled))/diagnosis value/flow speed/counter 1 /counter 2/counter 3/conductivity(not valid for PF (partly filled) and CAP(capacitive))/coil temperature/operating hours/ level(only valid for PF(partly filled)) C5.❑.9 format 2.line Specify decimal places. Select:automatic(adaptation carried out automatically)/ X(=none) ...X.XXXXXXXX(max.8 digits) C5.0.10 measurement 3.line Specify measurement 3.1ine (only available if this 3.1ine is activated) Select:volume flow/mass flow(not valid for PF(partly filled))/diagnosis value/flow speed/coil temperature/conductivity(not valid for PF(partly filled)and CAP(capacitive))/counter 1 /counter 2/counter 3/operating hours/level(only valid for PF(partly filled))/current input A/current input B 130 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION C5.El.11 format 3.1ine Specify decimal places. Select:automatic(adaptation carried out automatically)/ X(=none) ...X.XXXXXXXX(max.8 digits) C5.5 graphic page C5.5 graphic page Graphic page always shows trend curve of the measurement of the 1. meas. page/1.line,see Fct. C5.3.2 C5.5.1 select range Select: manual(set range in Fct. C5.5.2)/ automatic (automatic depiction based on the measured values) Reset only after parameter change or after switching off and on. C5.5.2 range Set the scaling for the Y axis. Only available if"manual" is set in C5.5.1. +xxx±xxx%; range: -100...+100% (1st value=lower limit/2nd value=upper limit), condition: 1st value<_2nd value C5.5.3 time scale Set the time scaling for the X axis,trend curve xxx min; range: 0...100 min C5.6 special functions C5.6 special functions - 05.6.1 reset errors reset errors? Select: no/yes C5.6.2 save settings Save current settings. Select: break(exit function without saving)/backup 1 (save in storage location 1)/backup 2(save in storage location 2) Query:continue copy?(cannot be done afterwards) Select: no (exit function without saving)/yes(copy current settings to storage backup 1 or backup 21 C5.6.3 load settings Load saved settings. Select: break(exit function without loading)/factory settings (load in state as delivered)/backup 1 (load data from storage location I/backup 2(load data from storage location 2)/load sensor data (factory settings of calibration data] Query:continue copy?(cannot be done afterwards) Select:no(exit the function without saving)/yes(load data from the selected storage location) C5.6.4 password quick set Password required to change data in the quick setup menu. 0000 (=to Quick Setup menu without password) xxxx(password required); range 4digit: 0001...9999 C5.6.5 password setup Password required to change data in the setup menu. 0000 (=to Quick Setup menu without password) xxxx(password required); range 4digit: 0001...9999 C5.6.6 GDC IR interface After this function has been activated an optical GDC adapter can be connected to the LC display. If approximately 60 seconds pass without a connection being established or after the adapter is removed,then the function is exited and the optical keys are active once again. Select: break(exit function without connection)/ activate(the IR interface(adapter)and interrupt the optical keys) 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 131 OPERATION C5.7 units C5.7 units - 05.7.1 volume flow m3/h; m3/min; m3/s; Vh; L/min; l/s(l=litres); ft3/h;ft3/min;ft3/s;gal/h; gal/min; gal/s; IG/h; IG/min; IG/s;cf/h;cf/min;cf/s; free unit(set factor and text in the next two functions,sequence see below) C5.7.2 Text free unit For text to be specified refer to Setfree unitson page 133: C5.7.3 [m3/s]*factor Specification of the conversion factor, based on m3/s: xxx.xxx refer to Setfree unitson page 133 C5.7.4 mass flow kg/s; kg/min; kg/h;t/min;t/h; g/s;g/min; g/h; lb/s; lb/min; lb/h;ST/min;ST/h (ST=Short Ton); LT/h (LT= Long Ton); free unit(set factor and text in the next two functions, sequence see below) C5.7.5 Text free unit For text to be specified refer to Setfree unitson page 133: C5.7.6 [kg/sl*factor Specification of the conversion factor, based on kg/s: xxx.xxx refer to Setfree unitson page 133 C5.7.7 flow speed m/s;ft/s C5.7.8 conductivity PS/cm;S/cm C5.7.9 temperature °C;°F; K C5.7.10 volume m3; l(Liter); hl; ml;gal; IG; in3;ft3;yd3; cf; free unit(set factor and text in the next two functions,sequence see below) C5.7.11 Text free unit For text to be specified refer to Setfree unitson page 133: C5.7.12 [mil*factor Specification of the conversion factor, based on m3: xxx.xxx refer to Setfree unitson page 133 C5.7.13 mass kg;t; mg;g; lb;ST; LT;oz; free unit(set factor and text in the next two functions,sequence see below) C5.7.14 Text free unit For text to be specified refer to Setfree unitson page 133: C5.7.15 [kgl*factor Specification of the conversion factor, based on kg: xxx.xxx refer to Setfree unitson page 133 C5.7.16 density kg/l; kg/m3; lb/cf; lb/gal; free unit(set factor and text in the next two functions,sequence see below) C5.7.17 Text free unit For text to be specified refer to Setfree unitson page 133: C5.7.18 [kg/mil*factor Specification of the conversion factor, based on kg/m3: xxx.xxx refer to Setfree unitson page 133 C5.7.19 pressure Pa; kPa; bar; mbar; psi (no free units possible); only if current input available. 132 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION C5.8 HART C5.8 HART This function is only available for devices with a HART®interface! C5.8.1 HART Switch HART®communication on/off: Select: on (HART®active)current=4...20 mA/ off(HART not active)current=0...20 mA C5.8.2 address Set address for HART®operation. Select:00 (point-to-point operation,current output has normal function, current=4...20 mA)/01...15 (Multi-Drop operation,current output has a constant setting of 4 mA) C5.8.3 message Set required text: A...Z;a...z;0...9 ;/ C5.8.4 description Set required text: A...Z;a...z;0...9 ;/ C5.9 quick setup C5.9 quick setup Activate quick access in quick setup menu;default setting:quick setup is active(yes) Select:yes(switched on)/no (switched off) C5.9.1 reset counter 1 Reset counter 1 in quick setup menu? Select:yes(activated)/no (switched off) C5.9.2 reset counter 2 Reset counter 2 in quick setup menu? Select:yes(activated)/no (switched off) C5.9.3 reset counter 3 Reset counter 3 in quick setup menu? Select:yes(activated)/no (switched off) C5.9.4 process input Activate quick access to the important process input parameters Select:yes(activated)/no (not activated) 6.3.4 Set free units Free units Sequences to set texts and factors Texts Volume flow, mass flow and density: 3 digits before and after the slash xxx/xxx(max.3 digits before/after the slash) Volume, mass: xxx(max.3 digits) Permissible characters: A...Z;a...z;0...9 ;/ -+, .*; ra$%-0 []_ Conversion factors Desired unit =[unit see above]*conversion factor Conversion factor Max. 9 digits Shift decimal point: T to the left and I to the right 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 133 OPERATION 6.4 Description of functions 6.4.1 Reset counter in the menu "quick setup" a /NFORMA T/ON! /t may be necessary to activate resetting of the counter in the menu "quick setup': Display Description and setting > > quick setup Press and hold for 2.5 s,then release the key. language - 2 x reset - > reset errors - counter 1 Select desired counter. L counter 2 (Counter 3 is optional) counter 3 > reset counter no orT reset counter - yes F' counter 1,2(or 3) Counter has been reset. 3 x F' Measuring mode - 6.4.2 Deleting error messages in the menu "quick setup" /NFORMA T/ON! 1 For the detailed list of the possible error messages refer to Status messages and diagnostic information on page 135. Key Display Description and setting > quick setup Press and hold for 2.5 s,then release the key. > language - 2 x reset - > reset errors - > reset? - no �or T reset? - yes F' reset errors Error has been reset. 3 x F' Measuring mode - 134 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION 6.5 Status messages and diagnostic information Operational faults in device Messages on the display Description Actions Status: F_____ Operational fault in device, mA output<_ Repair necessary. 3.6 mA or set fault current (depending on the seriousness of the fault), status output open, pulse/frequency output: o pulses F error in device Fault or failure of device. Parameter or Group message,when one of the following hardware error. No measurement possible. or some other severe error occurs. F 10 1 Error, operational fault in 10 1. Parameter Load settings(Fct. C4.6.3) (backup 1, or hardware error. No measurement backup 2 or factory settings). If status possible. message still does not disappear, replace F parameter Error, operational fault of data manager, electronic unit. electronic unit, parameter or hardware error. Parameters no longer usable. F 10 2 Error, operational fault in 10 2. Parameter or hardware error. No measurement possible. Fconfiguration(also when Invalid configuration: display software, bus After module change, confirm query for changing modules) parameter or main software do not match changed configuration. If device existing configuration.This error also configuration unchanged:defective,replace occurs when a module has been added or electronic unit. removed without confirming the configuration change. F display Error, operational fault in display. Defective, replace electronic unit. Parameter or hardware error. No measurement possible. F sensor electronic Error, operational fault in sensor Defective, replace electronic unit. electronics. Parameter or hardware error. No measurement possible. F sensor global Data error in the global data of the Load settings(Fct. C5.6.3) (backup 1, measuring sensor electronic equipment. backup 2 or factory settings). If status message still does not disappear, replace electronic unit. F sensor local Data error in the local data of the measuring Defective, replace electronic unit. sensor electronic equipment. F field current local Data error in the local data of the field Defective, replace electronic unit. current supply F current in-/output A Error, operational fault in current output or Defective, replace electronic unit or output for terminals A/B. Parameter or input/output module(1/0 module). F current in-/output B hardware error. No measurement possible. F current output C Error,operational fault in current output for Defective, replace electronic unit or output terminal C. Parameter or hardware error. module(1/0 module). Measurement not possible. F software user interface Fault revealed by CRC check of operation Replace electronic unit. software. F hardware settings(also The set hardware parameters do not match Answer queries in dialogue mode,follow when changing modules) the identified hardware.A dialogue appears directions. in the display. After module change, confirm query for changed configuration. If device configuration unchanged:defective,replace electronic unit. F hardware detection Existing hardware cannot be identified. Replace electronic unit. Defective or unknown modules. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 135 OPERATION Messages on the display Description Actions Status: F_____ Operational fault in device, mA output<_ Repair necessary. 3.6 mA or set fault current (depending on the seriousness of the fault), status output open, pulse/frequency output: no pulses F RAM/ROM error 101 A RAM or ROM error is detected during the Defective, replace electronic unit or F RAM/ROM error 102 CRC check. input/output module(1/0 module). F Fieldbus Malfunction of the Fieldbus, Profibus or FF - interface. Modbus or Ethernet interface malfunction - (can also appear with some Profibus or FF errors). F PF sensor error Malfunction reported by the level sensor. - F PF sens.communication Communication error to the level sensor. - Either the connection is interrupted or the measuring sensor is not powered up. Application error Messages on the display Description Actions Status: F_____ Application fault, device OK, but Application test or operator action measured values affected. necessary. F application error Application-dependent fault, but device is Group message,when errors as described OK. below or other application errors occur. F empty pipe 1 or 2 measuring electrodes are not in Measuring pipe not filled;function contact with the medium;measured value is dependent on Fct. C1.3.2.; Check set to zero. No measurement possible. installation. Or electrodes completely insulated e.g. by oil film. Clean! The two empty pipe messages cannot appear at the same time.The difference lies in whether the measured value is also set to zero upon the detection of an empty pipe.The sensor electronics will use one or the other function (setting to zero or further measurement)depending on a selection made by the user. F flow exceeding limit Measuring range exceeded,filter setting Limitation Fct. C1.2.1, increase values. Limits measured values. No message if empty pipe. If this limit occurs sporadically in processes with air pockets,solid contents or low conductivity,then either the limit has to be increased or a pulse filter used so as to quell the error messages and also reduce the measurement errors. F field frequency too high Field frequency is not reaching steady state, If Fct. C1.1.14 settling time is set to a measured flowvalue is still being supplied "manual", increase value in Fct. C1.1.15. If but may have errors. Measured values are '.standard" is set,set field frequency in still supplied, but they are always too low. Fct. C1.1.13 acc.to signal converter No message if coil broken or bridged. nameplate. F DC offset ADC over-ranged by DC offsets. No For remote signal converters,check the measurement can be performed,the flow is connection of the signal cable. set to zero. No message if empty pipe. F open circuit A Load on current output A/B/C too high, Current not correct, mA output cable has effective current too low. open circuit or load too high. Check cable, F open circuit B reduce load (set< 1000 ohm). F open circuit C 136 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION Messages on the display Description Actions Status: F_____ Application fault, device OK, but Application test or operator action measured values affected. necessary. F over range A The current or the corresponding measured Check with Fct. C2.1 hardware or sticker in F over range B value is limited by a filter setting. terminal compartment,which output is g connected to the terminal. F over range C If current output:extend Fct. C2.x.6 range and Fct. C2.x.8 limitation. F over range A The pulse rate or the corresponding If frequency output:extend values in measured value is limited by a filter setting. Fct. C2.x.5 and Fct. C2.x.7. F over range B Or the demanded pulse rate is too high. F over range C F active settings Error during the CRC check of the active Upload backup 1 or backup 2 settings,check settings. and adjust if necessary. F factory settings Error during the CRC check of the factory - settings. F backup 1 settings Error during the CRC check of the backup 1 Save active settings in backup 1 or 2. F backup 2 settings or 2 settings. F wiring A Open or short circuit of control input A/B. - Only available if used as an active NAMUR F wiring B input. F wiring A The current at the current input is less than - 0.5 mA or greater than the limit switch of F wiring B 23 mA. Measurements out of specification Messages on the display Description Actions Status:S_____ Out of specification, measurement Maintenance required. continues, accuracy possibly less. S uncertain measurement Device maintenance necessary; measured Group message,when errors as described values only conditionally usable. below or other influences occur. S pipe not full Only for measuring sensors with 3 or 4 Measuring pipe not filled,function electrodes. Full pipe electrode has no dependent on Fct. C1.3.5. Check contact with medium. Measured values are installation. Or electrodes completely still supplied, but they are too high. insulated e.g. by oil film. Clean! S empty pipe 1 or 2 measuring electrodes are not in Filling level of EMF less than 50%or contact with the medium;measured value is electrodes completely insulated. If"0"to be set to zero. Measurement continues. indicated when pipe is empty,activate in Fct. C1.3.1 "cond.+empty pipe[F]". The two empty pipe messages cannot appear at the same time.The difference lies in whether the measured value is also set to zero upon the detection of an empty pipe.The sensor electronics will use one or the other function (setting to zero or further measurement)depending on a selection made by the user. S linearity Measured values at both field current levels Very strong external magnetic fields,or are not equal. Measured values are still defect in sensor's magnetic circuit or in supplied. signal processing. S flow profile Measured value is not zero in the case of a Unimpeded inlet and outlet runs of the non-homogenous magnetic field. Measured measuring sensor are too short, pipe not values are still supplied. full, measuring tube liner damaged. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 137 OPERATION Messages on the display Description Actions Status:S_____ Out of specification, measurement Maintenance required. continues, accuracy possibly less. S electrode noise Noise on the electrodes too high. Measured a) Electrodes extremely soiled; values are still supplied. No message if b) Conductivity too low:activate noise or empty pipe. pulse filter Fct. C1.2.4, C1.2.7; c) Gas bubbles,solids or chem. reactions in medium:activate noise or pulse filter Fct. C 1.2.4, C 1.2.7; d) Electrode corrosion (if message also appears when flow is zero): use sensor with suitable electrode material. S gain error Preamplifier not equal to the calibrated Defective, replace electronic unit. value; check calibration. Measured values are still supplied. S electrode symmetry Impedance of the two measuring electrodes Deposits in measuring tube or electrode not equal. Measured values are still short-circuit to ground. Clean and check supplied. measuring tube! S field coil broken Field coil resistance too high. Check field coil connections to the ed Field coil resistance too low. electronic module (for remote versions: S field coil bridged field current cable)for open circuit/short circuit S field current deviation Measured field current not equal to the Check field current connections. If OK: calibrated value. Check calibration. defective, replace electronic unit. Measured values are still supplied. No message if coil broken or bridged. S field frequency too high The ratio of the two measuring windows is If Fct. C1.1.14 settling time is set to not equal to 1,the magnetic field is not ..manual", increase value in Fct. C1.1.15. properly in steady state. Measured values If"standard" is set,set field frequency in are still supplied. Fct. C1.1.13 acc.to measuring sensor nameplate. S electronic temperature Upper limit for the permissible electronic Ambient temperature too high, direct solar temperature has been exceeded. radiation or,for C version, process temperature too high. S coil temperature Upper limit for the permissible coil Process and ambient temperature too high. temperature has been exceeded. No message if coil broken/bridged. S overflow counter 1 This is counter 1 or FB2 (with Profibus). - Counter has overrun and started again at zero. S overflow counter 2 This is counter 2 or FB3 (with Profibus). - Counter has overrun and started again at zero. S overflow counter 3 This is counter 3 or FB4(with Profibus). Not - available without 102. Counter has overrun and started again at zero. S backplane invalid The data record on the backplane is invalid. No data can be loaded from the backplane The CRC check has revealed a fault. when replacing electronics.Save the data to the backplane again (Service). S error current A Error current at current input - S error current B S less 10%level The level sensor reports a low level inside the pipe. 138 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en OPERATION Information Messages on the display Description Actions Status: 1 Information (current measurement OK) I counter 1 stopped This is counter 1 or FB2(with Profibus).The If counter to continue counting,activate counter has stopped. ..yes" in Fct. C2.y.9 (start counter). I counter 2 stopped This is counter 2 or FB3(with Profibus).The counter has stopped. I counter 3 stopped This is counter 3 or F134(with Profibus).The counter has stopped. I power fail The device was not in operation for an Temporary power failure. Counters did not unknown period of time, because the power run during it. was switched off.This message is for information only. I control input A act. This message appears when the control - input is active.This message is for I control input B act. information only. I over range display 1 1st line on page 1 (2) of display limited by Menu display Fct. C4.3 and/or C4.4,select I over range display 2 filter setting. 1 st or 2nd meas. page and increase values 9 P Y in functions C4.z.3 range and/or C4.z.4 Limitation. I backplane sensor The data on the backplane are not usable - because they have been generated with an incompatible version. I backplane settings The global settings on the backplane are not - usable because they have been generated with an incompatible version. I backplane difference The data on the backplane differ from the - data in the display. If the data are usable,a dialogue is indicated in the display. I optical interface The optical interface is being used.The keys The keys are ready for operation again on the local display are not in operation. approx. 60 sec.after the end of the data transfer/removal of the optical interface. I write cycles overfl. The maximum number of write cycles of the - EEPROM or FRAMS on the Profibus DP PCB has been exceeded. I baudrate search The baudrate of the Profibus DP interface is - searched for. I no data exchange There is no data exchange between the - signal converter and the Profibus. I conductivity off Conductivity measurement switched off. Changing of settings in Fct. C1.3.1. I diagnosis channel off Diagnosis value switched off. Changing of settings in Fct. C1.3.17. 1 empty pipe 1 or 2 measuring electrodes are not in Measuring pipe not filled;function contact with the medium;measured value is dependent on Fct. C1.3.2.; Check set to zero. No measurement possible. installation. Or electrodes completely insulated e.g. by oil film. Clean! 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 139 OPERATION Simulation of the measured values Messages on the display Description Actions Status: C_____ Output values partially simulated or Maintenance required. fixed C checks in progress Test mode of the device. Measured values Message depending on the situation via are possibly simulated values orvalues with HART@ or FDT. Depiction via display if fixed settings. outputs are held by control input or set to zero. C test sensor Test function of the measuring sensor - electronics is active. C simulation fieldbus Values on the Foundation Fieldbus interface - are simulated. C sensor option PF Test function of the measuring sensor for - partly filled pipes is active. 140 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en I SERVICEp 7.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions. 7.2 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, technical support and training. a /NFORMA T/ON! For more precise information,please contactyour local representative. 7.3 Repairs Repairs may be carried out exclusively by the manufacturer or the manufacturer authorized specialist companies. 7.4 Returning the device to the manufacturer 7.4.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. A CAUTION! Shouldyou nevertheless need to return a device forinspection orrepair,pleasepaystrict attention to the following points: • Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. • This means that the manufacturer can onlyservice this device if it is accompanied by the following certificate/see next sect/onl confirming that the device is safe to handle. If the device Aog if the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: • to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 141 SERVICE 7.4.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no.or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: 7.5 Disposal A CA UT/ON! Disposal must be carried out in accordance with legislation applicable in your country. 142 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en TECHNICAL DATA El 8.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. itl 2 �O 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3� Magnetic field 4� Field coils 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 143 TECHNICAL DATA 8.2 Technical data a /NFORMA T/ON! i • The following data is provided for general applications. /fyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...)and complete product documentation can be downloaded free of charge from the website(Download Center). Measuring system Measuring principle Faraday's law of induction Application range Continuous measurement of current volume flow,flow velocity,conductivity, mass flow(at constant density),coil temperature of the measuring sensor Design Modular design The measuring system consists of a measuring sensor and a signal converter. Measuring sensor OPTIFLUX 1000 DN10...150/3/8...6" OPTIFLUX 2000 DN25...3000/1...120" OPTIFLUX 4000 DN2.5...3000/1/10...120" OPTIFLUX 5000 Flange: DN15...300/'/2...12" Sandwich: DN2.5...100/1/10...4" OPTIFLUX 6000 DN2.5...150/1/10...6" OPTIFLUX 7000 Flange: DN25...100/1...4" Sandwich: DN25...100/1...4" This capacitive flowmeter is only available as compact version (OPTIFLUX 7300 C). WATERFLUX 3000 DN25...600/1...24" TIDALFLUX 4000 DN200...1600/8...64" This sensor for measurements in partly filled pipelines is only available as a remote field housing version (TIDALFLUX 4300 F). With the exception of the OPTIFLUX 1000,TIDALFLUX 4000 and WATERFLUX 3000 all measuring sensors are also available as Ex versions. Signal converter Compact version (C) OPTIFLUX x300 C (x= 1,2,4, 5,6, 7)or WATERFLUX 3300 C Field housing (F) - IFC 300 F remote version Wall-mounted housing (W) - IFC 300 W remote version Compact and field housing versions are also available as Ex versions. 19" rack-mounted housing (R)- IFC 300 R remote version 144 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en TECHNICAL DATA Options Outputs/inputs Current(incl. HART®), pulse,frequency and/or status output, limit switch and/or control input or current input (depending on the 1/0 version) Totalizer 2(optional 3) internal counters with a max. of 8 counter places (e.g.for counting volume and/or mass units) Verification Integrated verification, diagnostic functions: measuring device, process, measured value, empty pipe detection,stabilization Communication interfaces Foundation Fieldbus, Profibus PA and DP, Modbus, HART® Display and user interface Graphic display LC display, backlit white. Size: 128 x 64 pixels,corresponds to 59 x 31 mm=2.32"x 1.22" Display can be rotated in 90°increments. Ambient temperatures below-25°C/-13°F, may affect the readability of the display. Operating elements 4 optical keys for operator control of the signal converter without opening the housing. Infrared interface for reading and writing all parameters with IR interface (option) without opening the housing. Remote control PACTwareo(incl. Device Type Manager(DTM)) HART®Hand Held Communicator from Emerson Process AMS®from Emerson Process PDM®from Siemens All DTMs and drivers are available free of charge from the manufacturer's website. Display functions Operating menu Setting the parameters using 2 measured value pages, 1 status page, 1 graphics page (measured values and graphics are freely adjustable) Language display texts(as Standard: English, French, German, Dutch, Portuguese,Swedish,Spanish, Italian Language package) Eastern Europe: English,Slovenian, Czech, Hungarian Northern Europe: English, Danish, Polish China: English, German, Chinese Russia: English, German, Russian Units Metric, British and US units selectable as required from lists for volume/mass flow and counting,flow velocity,electrical conductivity,temperature, pressure Measuring accuracy Reference conditions Depending on the measuring sensor version. Refer to technical data for the measuring sensor. Maximum measuring error ±0.15%of the measured value±1 mm/s,depending on the measuring sensor For detailed information and accuracy curves, refer to chapter"Accuracy". Current output electronics:±5 pA Repeatability ±0.06%acc.to OIML R117; Not valid for WATERFLUX 3000, OPTI FLUX 7000 and TIDALFLUX 4000 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 145 TECHNICAL DATA Operating conditions Temperature Process temperature Refer to technical data for the measuring sensor. Ambient temperature Depending on the version and combination of outputs. It is a good idea to protect the converter from external heat sources such as direct sunlight as higher temperatures reduce the life cycle of all electronic components. -40...+65°C/-40...+149°F Ambient temperatures below-25°C/-137, may affect the readability of the display. Storage temperature -50...+70°C/-58...+158°F Pressure Medium Refer to technical data for the measuring sensor. Ambient pressure Atmosphere: Height up to 2000 m/6561.7 ft Chemical properties Electrical conductivity Standard All media except for water:>_1 pS/cm (also refer to the technical data for the measuring sensor) Water:>_20 PS/cm TIDALFLUX 4000 All media:>_50 pS/cm (also refer to the technical data for the measuring sensor) 0PTIFLUX 7000 All media except for water:>_0.05 pS/cm (also refer to the technical data for the measuring sensor) Water:>_1 pS/cm Physical condition Conductive, liquid media Solid content(volume) Can be used up to<_70%for OPTIFLUX and TIDALFLUX measuring sensors The greater the solid content,the less accurate the measurements! Gas content(volume) Can be used up to<_5%for OPTIFLUX and TIDALFLUX measuring sensors The greater the gas content,the less accurate the measurements! Flow For detailed information, refer to chapter"Flow tables". Other conditions Protection category acc.to C(compact version) & F(field housing): IEC 529/EN 60529 IP66/67(acc.to NEMA 4/4X/6) W(wall-mounted housing): IP65/66(acc.to NEMA 4/44 R(19" rack-mounted housing (28 TE) or(21 TIE)): IP20 (acc.to NEMA 11; Use: Indoor only, level of pollution 2 and relative humidity< 75% Installation conditions Installation For detailed information, refer to chapter"Installation conditions". Inlet/outlet runs Refer to technical data for the measuring sensor. Dimensions and weights For detailed information refer to chapter"Dimensions and weights". 146 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en TECHNICAL DATA Materials Signal converter housing Standard Version C and F: die-cast aluminium (polyurethane coated) Version W: polyamide- polycarbonate Version R(28 TE):Aluminium,stainless steel and aluminium sheet, partially polyester-coated Version R (21 TE):Aluminium and aluminium sheet, partially polyester-coated Option Versions C and F:Stainless steel 316 L(1.4408) Measuring sensor For housing materials, process connections, liners,grounding electrodes and gaskets, refer to technical data for the measuring sensor. Electrical connection General Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for electrical power installations with line voltages up to 1000 T or equivalent national regulations. Power supply Standard: 100...230 VAC(-15%/+10%),50/60 Hz 240 VAC+5%is included in the tolerance range. Option 1: 12...24VDC (-55%/+30%) 12 VDC- 10%is included in the tolerance range. Option 2:24 VAC/DC(AC: -15%/+10%, 50/60 Hz; DC: -25%/+30%) 12 V is not included in the tolerance range. Power consumption AC: 22 VA DC: 12 W Signal cable Only for remote versions. DS 300(type A) Max. length: 600 m/1968 ft (depending on electrical conductivity and measuring sensor version) BTS 300(type B) Max. length:600 m/1968 ft(depending on electrical conductivity and measuring sensor version) Type LIYCY(only FM,Class 1 Div.21 Max. length: 100 m/328 ft(depending on electrical conductivity and measuring sensor version) Interface cable Type LIYCY (only TIDALFLUX) Max. length:600 m/1968 ft(3 x 0.75 mm2 shielded cable) Cable entries(except Standard: M20 x 1.5 (8...12 mm)for C, F and W version; TIDALFLUX) Terminal strip for R-version Option:''/2" NPT, PF'/2 for C, F and W version Cable entries(only TIDALFLUX) Standard: Converter:2 x M20 x 1.5 metal+ 1 x M20 x 1.5 EMC metal Sensor: 2 x M20 x 1.5 plastic+ 1 x M16 x 1.5 EMC metal Option: NPT 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 147 TECHNICAL DATA Inputs and outputs General All outputs are electrically isolated from each other and from all other circuits. All operating data and output values can be adjusted. Description of used abbreviations Uext=external voltage; RL=load+resistance; Uo=terminal voltage; Inom= nominal current Safety limit values(Ex i): Ui=max. input voltage; 1i=max. input current; Pi=max. input power rating;Ci= max. input capacity; Li=max. input inductivity Current output Output data Volume flow, mass flow, diagnostic value,flow velocity, coil temperature, conductivity Settings Without HART® Q=0%: 0...15 mA; Q= 100%: 10...20 mA Error identification:3...22 mA With HART® Q=0%:4...15 mA; Q= 100%: 10...20 mA Error identification:3.5...22 mA Operating data Basic I/Os Modular I/Os Ex i I/Os Active Uint,nor,=24 VDC Uint,nom=20 VDC 1<_22mA I<_22mA RL<_ 1 ko RL<_450 S2 U0=21 V 10=90mA PO=0.5 W Co=90 nF/Lo=2 mH Co= 110 nF/Lo=0.5 mH Linear characteristics Passive Uext<32 VDC Uext<_32 VDC I_<22mA I<_22mA U0>_ 1.8V Uo>_4V RL<(Uext- U01/Amax RL<(Uext- Uo)/Imax Ui=30V Ii= 100 mA Pi= 1 W Ci= 10nF Li-0mH 148 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en TECHNICAL DATA HART Description HART®protocol via active and passive current output HART®version:V5 Universal HART®parameter: completely integrated Load >_250 52 at HART test point; Note maximum load for current output! Multi-Drop operation Yes,current output=4 mA Multi-Drop address adjustable in operation menu 1...15 Device drivers Available for FC 375/475,AMS, PDM, FDT/DTM Registration (HART Yes Communication Foundation) Pulse or frequency output Output data Pulse output:volume flow, mass flow Frequency output:volume flow, mass flow,diagnostic value,flow velocity,coil temperature,conductivity Function Adjustable as pulse or frequency output Pulse rate/frequency Adjustable final value: 0.01...10000 pulse/s or Hz Settings Pulses per volume or mass unit or max.frequency for 100%flow Pulse width:setting automatic,symmetric or fixed (0.05...2000 ms) Operating data Basic I/Os Modular I/Os Ex i I/Os Active - Unom=24 VDC - fmax in operating menu set to fmax< 100 Hz: I<20 mA open: 1<_0.05 mA closed: U0,nom=24 V atI=20mA fmax in operating menu set to 100 Hz<fmax< 10 kHz: 1<20 mA open: 1<_0.05 mA closed: U0,nom=22.5 V at1= 1 mA U0,nom=21.5V atI= 10mA U0,nom= 19V atI=20mA 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 149 TECHNICAL DATA Operating data Basic I/Os Modular I/Os Ex i I/Os Passive Uext<32 VDC - fmax in operating menu set to fmax< 100 Hz: I< 100mA RL,Max=47 kQ RL,min=)Uext- UO)/Imax open: 1_<0.05 mA at Uext=32 VDC closed: UO,max=0.2 V at I_< 10 mA UO,max=2 V at 1<_ 100 mA fmax in operating menu set to 100 Hz<fmax_<10 kHz: 1_<20mA RL,max=47 kQ RL,min=)Uext- UO) Imax open: 1_<0.05 mA at Uext=32 VDC closed: UO,max= 1.5 V at I<<< 1 mA UO,max=2.5 V at 1<_ 10 mA UO,max=5.0 V at 1<_20 mA NAMUR - Passive to EN 60947-5-6 Passive to EN 60947-5-6 open: open: Inom=0.6 mA Inom=0.43 mA closed: closed: Inom=3.8 mA Inom=4.5 mA Ui=30V Ii= 100 mA Pi= 1 W Ci=10 nF Li-0mH Low flow cut-off Function Switching point and hysteresis separately adjustable for each output, counter and the display Switching point Current output,frequency output: 0...20%;set in increments of 0.1 Hysteresis Pulse output: Unit is volume flow or mass flow and not limited Time constant Function The time constant corresponds to the elapsed time until 63%of the end value has been reached according to a step function. Settings Set in increments of 0.1. 0...100 s 150 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en TECHNICAL DATA Status output/limit switch Function and settings Adjustable as automatic measuring range conversion, display of flow direction, counter overflow,error,switching point or empty pipe detection Valve control with activated dosing function Status and/or control: ON or OFF Operating data Basic I/Os Modular I/Os Ex i I/Os Active - Uint=24 VDC - 1<20 mA open: 1<_0.05 mA closed: U0,nom=24V atI=20mA Passive Uext<32 VDC Uext=32 VDC - I<_ 100 mA I<_ 100 mA RL,max=47 k52 RL,max=47 kf2 RL,min=(Uext- U01/Imax RL,min= (Uext- UO)/Imax open: open: 1<_0.05mAat I<_0.05mA Uext=32 VDC at Uext=32 VDC closed: closed: U0,max=0.2V U0,Max=0.2V atI:_ 10mA at1<_ 10mA U0,max=2V U0,max=2V at I<_ 100 mA at I<_ 100 mA NAMUR - Passive to EN 60947-5-6 Passive to EN 60947-5-6 open: open: Inom=0.6 mA Inom=0.43 mA closed: closed: Inom=3.8 mA Inom=4.5 mA Ui=30V Ii= 100 mA Pi= 1 W Ci=10 nF Li=0mH 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 151 TECHNICAL DATA Control input Function Hold value of the outputs(e.g.for cleaning work),set value of the outputs to"zero", counter and error reset, range change. Start of dosing when dosing function is activated. Operating data Basic I/Os Modular I/Os Ex i I/Os Active - Uint=24 VDC - Ext. contact open: U0,nom=22 V Ext.contact closed: Inom=4 mA Contact closed (on): U0>_12V with Inom= 1.9 mA Contact open (off): U0<_ 10V with Inom= 1.9 mA Passive 8 V<_ Uext<32 VDC 3 V<_Uext<32 VDC Uext<32 VDC Imax=6.5 mA Imax=9.5 mA 1_<6 mA at Uext=24 V at Uext<24 VDC at Uext<24 V I<_6.6 mA at Uext=32 V Imax=8.2 mA Imax=9.5 mA at Uext<32 VDC at Uext<32 V On: U0>_5.5VorI>_4mA Contact closed (on): Contact closed (on): U0>_8V U0>_3V Off: with Inom=2.8 mA with Inom= 1.9 mA U0<_3.5 V or I<_0.5 mA Contact open (off): Contact open (off): Ui=30 V U0<_2.5V U0<_2.5V Ii= 100mA with Inom=0.4 mA with Inom= 1.9 mA Pi= 1 W Ci= 10nF Li=0mH NAMUR - Active to EN 60947-5-6 - Terminals open: U0,nom=8.7V Contact closed (on): U0,nom=6.3V with Inom ' 1.9 mA Contact open (off): U0,nom=6.3V with Inom ' 1.9 mA Detection of cable break: U0>_8.1 V with I<_0.1 mA Detection of cable short circuit: U0<_ 1.2Vwith I>_6.7 mA 152 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en TECHNICAL DATA Current input Function The following values can be delivered from the measuring sensor to the current input:temperature, pressure or current Operating data Basic I/Os Modular I/Os Ex i I/Os Active - Uint,nom=24 VDC Uint,nom=20 VDC 1<_22mA 1<_22mA lmax<26 mA UO,min= 14 V at I<_22 mA (electronically limited) UO,min= 19V No HART at1<_22mA UO=24.5V 10=99 mA No HART® PO=0.6 W CO=75nF/LO=0.5mH No HART® Passive - Uext<_32 VDC Uext<32 VDC I<22mA 1<_22 mA UO,max=4 V at 1<_22 mA lmax<26 mA No HART® (electronically limited) U;=30V UO,max=5 V I;= 100 mA atl<_22mA P;= 1 W C;= 10nF No HART® L;=0 mH No HART® 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 153 TECHNICAL DATA PROFIBUS DP Description Galvanically isolated acc.to IEC 61158 Profile version:3.01 Automatic data transmission rate recognition (max. 12 MBaud) Bus address adjustable via local display at the measuring device Function blocks 5 x analogue input,3 x totaliser Output data Volume flow, mass flow,volume counter 1 +2, mass counter,velocity, coil temperature,conductivity PROFIBUS PA Description Galvanically isolated acc.to IEC 61158 Profile version:3.01 Current consumption: 10.5 mA Permissible bus voltage: 9...32 V; in Ex application:9...24 V Bus interface with integrated reverse polarity protection Typical error current FDE(Fault Disconnection Electronic):4.3 mA Bus address adjustable via local display at the measuring device Function blocks 5 x analogue input,3 x totaliser Output data Volume flow, mass flow,volume counter 1 +2, mass counter,velocity, coil temperature,conductivity FOUNDATION Fieldbus Description Galvanically isolated acc.to IEC 61158 Current consumption: 10.5 mA Permissible bus voltage: 9...32 V; in Ex application:9...24 V Bus interface with integrated reverse polarity protection Link Master function (LM)supported Tested with Interoperable Test Kit(ITK)version 5.1 Function blocks 3 x analogue Input,2 x integrator, 1 x PID Output data Volume flow, mass flow,velocity,coil temperature, conductivity,electronics temperature Modbus Description Modbus RTU, Master/Slave, RS485 Address range 1...247 Supported function codes 03,04, 16 Broadcast Supported with function code 16 Supported Baudrate 1200, 2400,4800,9600, 19200,38400, 57600, 115200 Baud 154 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en TECHNICAL DATA Approvals and certificates CE The device fulfils the statutory requirements of the EC directives.The manufacturer certifies that these requirements have been met by applying the CE marking. Electromagnetic compatibility 2004/108/EC in conjunction with EN 61326-1 (Al,A21 (EMC) European Pressure Equipment PED 97/23(only for compact versions) Directive Non-Ex Standard Hazardous areas Option(only version C) ATEX II 2 GD Ex d [ial IIC T6...T3 II 2 GD Ex de[ial IIC T6...T3 II 2 GD Ex a[ial IIC T6...T3 II 3 G Ex nA[nLl IIC T4...T3 Option(only F version(except TIDALFLUX)) ATEX II 2 GD Ex de[ial IIC T6 II 2(1) GD Ex de [ial IIC T6 NEPSI Ex de[ial IIC T6 Option(only C and F version (except TIDALFLUX)) FM/CSA Class I, Div.2,Group A, B, C and D Class II, Div.2,Group F and G SAA(in preparation) Aus Ex zone 1/2 TITS(in preparation) Zone 1/2 Custody transfer(except TIDALFLUX&OPTIFLUX 7300 C) None Standard Option Cold drinking water(OIML R 49, KIWA K618, MI-001); liquids other than water (OIML R 117-1, MI-005) VdS(only OPTIFLUX 2300 C, F and W) VdS Use in fire and safety equipment Only valid for nominal diameters DN25...250/1...10" Other standards and approvals Shock and vibration resistance IEC 68-2-3 NAMUR NE 21, NE 43, NE 53 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 155 TECHNICAL DATA 8.3 Dimensions and weights 8.3.1 Housing O O OO ® OO a a b b a a o ® O ° - - C ° ! b f - d a e C b 0/0OO 9 i C C o� h NW t 1� Compact version(C) © Field housing(F)-remote version (2) Wall-mounted housing(W)-remote version 40 19"rack-mounted housing 28 TE(R)-remote version Q5 19"rack-mounted housing 21 TE[R)-remote version Dimensions and weights in mm and kg Version Dimensions [mm] Weight [kg] a b c d e g h C 202 120 155 260 M 137 - 4.2 F 202 120 155 - - 295.8 277 5.7 W 198 138 299 - - - - 2.4 R 142(28 TO 129(3 HE) 195 - - - - 1.2 107(21 TE) 129(3 HE) 190 - - - - 0.98 Dimensions and weights in inch and 1b Version Dimensions [inch] Weight [lb a b c d e g h C 7.75 4.75 6.10 10.20 5.40 - - 9.30 F 7.75 4.75 6.10 - - 11.60 10.90 12.60 W 7.80 5.40 11.80 - - - - 5.30 R 5.59 (28 TO 5.08(3 HE) 7.68 - - - - 2.65 4.21 (21 TO 5.08(3 HE) 7.48 - - -ALI - 2.16 156 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en TECHNICAL DATA 8.3.2 Mounting plate, field housing a c b O Dimensions in mm and inch [mm] [inch] 60 2.4 b 100 3.9 c 09 00.4 8.3.3 Mounting plate, wall-mounted housing �a c f b O O O d h e O O f 9 Dimensions in mm and inch [mm] [inch] a 09 00.4 b 64 2.5 c 16 0.6 d 6 0.2 e 63 2.5 f 4 0.2 9 64 2.5 h 98 3.85 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 157 TECHNICAL DATA 8.4 Flow tables Flow rate in m/s and m3/h a100%in m3/h v[m/s] 0.3 1 3 12 DN [mm] Min. flow Nominal flow Max. flow 2.5 0.005 0.02 0.05 0.21 4 0.01 0.05 0.14 0.54 6 0.03 0.10 0.31 1.22 10 0.08 0.28 0.85 3.39 15 0.19 0.64 1.91 7.63 20 0.34 1.13 3.39 13.57 25 0.53 1.77 5.30 21.21 32 0.87 2.90 8.69 34.74 40 1.36 4.52 13.57 54.29 50 2.12 7.07 21.21 84.82 65 3.58 11.95 35.84 143.35 80 5.43 18.10 54.29 217.15 100 8.48 28.27 84.82 339.29 125 13.25 44.18 132.54 530.15 150 19.09 63.62 190.85 763.40 200 33.93 113.10 339.30 1357.20 250 53.01 176.71 530.13 2120.52 300 76.34 254.47 763.41 3053.64 350 103.91 346.36 1039.08 4156.32 400 135.72 452.39 1357.17 5428.68 450 171.77 572.51 1717.65 6870.60 500 212.06 706.86 2120.58 8482.32 60011 305.37 INEW 3053.70 12214.80 700 415.62 1385.40 4156.20 16624.80 800 542.88 1809.60 5428.80 21715.20 900 687.06 2290.20 6870.60 27482.40 1000 848.22 2827.40 8482.20 33928.80 1200 1221.45 3421.20 12214.50 48858.00 1400 1433.52 4778.40 14335.20 57340.80 1600 2171.46 7238.20 21714.60 86858.40 1800 2748.27 9160.9 27482.70 109930.80 2000 3393.00 11310.00 33930.00 135720.00 2200 4105.50 13685.00 41055.00 164220.00 2400 4885.80 16286.00 48858.00 195432.00 2600 5733.90 19113.00 57339.00 229356.00 2800 6650.10 22167.00 66501.00 266004.00 3000 7634.10 25447.00 76341.00 305364.00 158 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en TECHNICAL DATA Flow rate in ft/s and US gallons/min Q100% in US gallons/min v[ft/s] 1 3.3 10 40 DN [inches] Min. flow Nominal flow Max. flow 1/10 0.02 0.09 0.23 0.93 1/8 0.06 0.22 0.60 2.39 1/4 0.13 0.44 1.34 5.38 3/8 0.37 1.23 3.73 14.94 1/2 0.84 2.82 8.40 33.61 3/4 1.49 4.98 14.94 59.76 1 2.33 7.79 23.34 93.36 1.25 3.82 12.77 38.24 152.97 1.5 5.98 19.90 59.75 239.02 2 9.34 31.13 93.37 373.47 2.5 15.78 52.61 159.79 631.16 3 23.90 79.69 239.02 956.09 4 37.35 124.47 373.46 1493.84 5 58.35 194.48 583.24 2334.17 6 84.03 279.97 840.29 3361.17 8 149.39 497.92 1493.29 5975.57 10 233.41 777.96 2334.09 9336.37 12 336.12 1120.29 3361.19 13444.77 14 457.59 1525.15 4574.93 18299.73 16 597.54 1991.60 5975.44 23901.76 18 756.26 2520.61Mor 7562.58 30250.34 20 933.86 3112.56 9336.63 37346.53 24 1344.50 4481.22 13445.04 53780.15 28 1829.92 6099.12 18299.20 73196.79 32 2390.23 7966.64 23902.29 95609.15 36 3025.03 10082.42 30250.34 121001.37 40 3734.50 12447.09 37346.00 149384.01 48 5377.88 17924.47 53778.83 215115.30 56 6311.60 21038.46 63115.99 252463.94 64 9560.65 31868.51 95606.51 382426.03 72 12100.27 40333.83 121002.69 484010.75 80 14938.92 49795.90 149389.29 597557.18 88 18075.97 60252.63 180759.73 723038.90 96 21511.53 71704.38 215115.30 860461.20 104 25245.60 84151.16 252456.02 1009824.08 112 29279.51 97597.39 292795.09 1171180.37 120 33611.93 112038.64 336119.31 1344477.23 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 159 TECHNICAL DATA 8.5 Measuring accuracy (except TIDALFLUX) Reference conditions • Medium: water • Temperature: 20°C/68°F • Pressure: 1 bar/ 14.5 psi • Inlet section: >_ 5 DN Y[%] 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 O 0.1 0 1 2 3 4 5 b 7 8 9 10 11 12 X[m/s] X[m/s]:flow velocity Y[%]:deviation from the actual measured value(mv) A&6 - I Accurac OPTIFLUX 5300 10....100 3/8...4 0.15%of mv+ 1 mm/s 10 150...300 6...12 0.2%of my+ 1 mm/s (2) OPTIFLUX 2300/4300/6300 10....1600 3/8...80 0.2%of my+ 1 mm/s OPTIFLUX 1300 10...150 3/8...6 0.3%of my+2 mm/s 03 OPTIFLUX 2300/4300 >1600 >64 0.3%of my+2 mm/s 03 OPTIFLUX 4300/5300/6300 <10 <3/8 0.3%of my+2 mm/s �3 OPTIFLUX 7300 25...100 1...4 v>_1 m/s/3.3 ft/s: - +0.5%of my v< 1 m/s/3.3 ft/s: +0.5%of my+5 mm/s WATERFLUX 3300 25...600 1...24 0.2%of my+ 1 mm/s 02 160 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en TECHNICAL DATA 8.6 Measuring accuracy (only TIDALFLUX) The measuring accuracy for partly filled pipes and completely filled pipes are different. In these graphs it is assumed that the velocity at full scale value is at least 1 m/s (is also the standard value for calibration, since it will result in the most accurate measurements. Maximum measuring error Related to volume flow(mv=measured value, FS= Full Scale) These values are related to the pulse/frequency output The additional typical measuring deviation for the current output is ±10 µA Partly filled: v>_ 1 m/s/3.3 ft/s at Full Scale:<_ 1%of FS Fully filled: v>_ 1 m/s/3.3 ft/s:<_ 1%of my v< 1 m/s/3.3 ft/s:<_0.5%of my+5 mm/s/0.2 inch/s Minimum level: 10%of inner diameter Fully filled pipes Y l%] 10 8 6 4 2 0 20 40 60 80 100 Q[%] Figure 8-1:Maximum measuring error of measured value. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 161 TECHNICAL DATA Partly filled pipes y[%] 10 8 6 4 2 0 20 40 60 80 100 a[%] Figure 8-2:Maximum measuring error of measured value. I) Advised working area 162 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE p 9.1 General description The open HART®protocol, which can be used freely, is integrated into the signal converter for communication. Devices which support the HART®protocol are classified as either operating devices or field devices. When it comes to operating devices (Master), both manual control units (Secondary Master) and PC-supported workstations (Primary Master) are used in, for example, a control centre. HART®field devices include sensors, converters and actuators. The field devices range from 2- wire to 4-wire to intrinsically safe versions for use in hazardous areas. The HART®data are superimposed over the analogue 4...20 mA signal via FSK modem.This way, all of the connected devices can communicate digitally with one another via the HART®protocol while simultaneously transferring the analogue signals. When it comes to the field devices and manual control units, the FSK or HART®modem is integrated. With a PC, however, communication takes place via an external modem which must be connected to the serial interface. There are also other connection variants, as shown in the following connection diagrams. 9.2 Software history a /NFORMA T/ON! 1 In the table below, '"v"is a placeholderforpossible multi-digit alphanumeric combinations, depending on the available version. Release date Electronic SW.REV.UIS SW.REV.MS HART® Revision Device DD Revision Revision 2.x.x 1.x.x 1 1 (only AMS) 2.x.x 1.x.x 1 2 2008-05-13 3.2.Ox 3.x.x 2.x.x/3.x.x 2 1 HART®identification codes and revision numbers Manufacturer ID: 69 (Ox45) Device: 227 (OxE3) Device Revision: 2 DD Revision 1,2 HART®Universal Revision: 5 FC 375/475 system SW.Rev.: >_ 1.8 AMS version: >_7.0 PDM version: >_6.0 FDT version: >_ 1.2 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 163 p DESCRIPTION OF HART INTERFACE 9.3 Connection variants The signal converter is a 4-wire device with 4...20 mA current output and HART®interface. Depending on the version, the settings and the wiring, the current output can operate as passive or active output. • Multi-Drop Mode is supported In a Multi-Drop communication system, more than 2 devices are connected to a common transmission cable. • Burst Mode is not supported In the Burst Mode a slave device transfers cyclic pre-defined response telegrams, to get a higher rate of data transfer. a /NFORMA T/ON! iFor detailed information about the electrical connection of the signal converter for HAR70, see the "Electrical connection"section. There are two ways of using the HART®communication: • as Point-to-Point connection and • as Multi-Drop connection with 2-wire connection or as Multi-Drop connection with 3-wire connection. 164 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 9.3.1 Point-to-Point connection - analogue / digital mode Point-to-Point connection between the signal converter and the HART® Master. The current output of the device may be active or passive. 03 05 x 10 © y OO OO 0 Q Primary Master ® FSK modem or HART®modem Q HARTO signal 4� Analogue display © Signal converter terminals A(C) © Signal converter terminals A-(C-) ® Signal converter with address=0 and passive or active current output ® Secondary Master Q9 Power supply for devices(slaves)with passive current output 1 0 Load>_250 S2(Ohm) 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 165 DESCRIPTION OF HART INTERFACE 9.3.2 Multi-Drop connection (2-wire connection) In the case of a Multi-Drop connection, up to 15 devices may be installed in parallel (this signal converter and other HART devices). The current outputs of the devices must be passive! 10 02 03 ® x io © Y UV OO ® 05 x © y 1Q Primary Master ® HART modem (3) HARTS signal 4� Other HART®devices or this signal converter(see also®) © Signal converter terminals A(C) © Signal converter terminals A-(C-) ® Signal converter with address>0 and passive current output,connection of max. 15 devices(slaves)with 4...20 mA ® Secondary Master Q9 Power supply 1 0 Load>_250 0(Ohm) 166 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 9.3.3 Multi-Drop connection (3-wire connection) Connection of 2-wire and 4-wire devices in the same network. In order that the current output of the signal converter is working continuously active, an additional third wire must be connected to the devices in the same network. These devices must be powered via a two-wire loop. 03 VV 40 x x 10 20 ® Y Y 10 O 89B�o°O000 899®o000� x X 0 © Y ® © Y 1Q Primary Master © HART®modem (3 HART®signal 4Q 2-wire external devices(slaves)with 4...20 mA,addresses>0,powered by current loop © Signal converter terminals A(C) © Signal converter terminals A-(C-) © Connection of active or passive 4-wire devices(slaves)with 4...20 mA,addresses>0 ® Load>_250 0(Ohm) Q9 Secondary Master TO Power supply 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 167 p DESCRIPTION OF HART INTERFACE 9.4 Inputs/outputs and HART® dynamic variables and device variables The signal converter is available with various in-/output combinations. The connection of the terminals A...D to the HART®dynamic variables PV, SV,TV and 4V depends on the device version. PV= Primary Variable; SV= Secondary Variable; TV=Third Variable; 4V= Fourth Variable Signal converter version HART®dynamic variable PV SV TV 4V Basic 1/0, connection terminals A D - - Modular 1/0 and Ex i 1/0,connection terminals C D A B The signal converter can provide up to 10 measured values.The measured values are accessible as so-called HART®device variables and can be connected to the HART®dynamic variables. The availability of these variables depends on the device versions and the settings. Code = device variable code Device variables HART®device variable Code Type Explanations flow speed 20 linear volume flow 21 linear mass flow 22 linear conductivity 24 linear coil temperature 23 linear counter 1 (C) 6 totalizer Valid for Basic 1/0 option only. counter 1 (B) 13 totalizer Valid for Modular 1/0 and Ex i 1/0 options only. counter 2 (D) 14 totalizer counter 3 (A) 12 totalizer Valid for Modular 1/0 and Ex i 1/0 options only. diagnosis value 25 linear Function and availability depends on diagnosis value setting. 168 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE p For the dynamic variables connected to the linear analogue outputs for current and/or frequency, the assignment of the device variables takes place by selecting the linear measurement for these outputs under the appropriate function of the signal converter. It follows that the dynamic variables connected to current or frequency outputs can only be assigned to the linear HART®device variables. The HART®dynamic variable PV is always connected to the HART®current output which is, for example, assigned to the volume flow. A totalizer device variable can thus not be assigned to the dynamic variable PV because the PV is always connected to the HART®current output. Such correlations do not exist for dynamic variables not connected to linear analogue outputs. Both linear and totalizer device variables can be assigned. The totalizer device variables can only be assigned to the dynamic variables SV, TV and 4V if the connected output is not a current or frequency output. 9.5 Parameter for the basic configuration There are parameters, such as counter 1...2 (optional 3) and a selection of the diagnosis values, that require a warm start for the device following data changes in order to update, for example, dependent unit parameters before other parameters may be written. Depending on the characteristic of the HART®host system, e.g. online/offline mode, these parameters are treated differently. See the following section for more detailed information. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 169 p DESCRIPTION OF HART INTERFACE 9.6 Field Communicator 375/475 WC 375/475) The Field Communicator is a hand terminal from Emerson Process Management that is designed to configure HART®and Foundation Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices into the Field Communicator. 9.6.1 Installation The HART®Device Description for the signal converter must be installed on the Field Communicator. Otherwise only the functions of a generic DID are available to the user and the entire device control is not possible.A"Field Communicator Easy Upgrade Programming Utility" is required to install the DDs on the Field Communicator. The Field Communicator must be equipped with a system card with "Easy Upgrade Option". For details consult the Field Communicator User's Manual. 9.6.2 Operation a /NFORMA T/ON! For more detailed information see Appendix A, Menu tree for Basic DD. Operating the signal converter via the Field Communicator is very similar to manual device control using the keyboard. Limitation: The service menu parameters for the device are not supported and a simulation is only possible for current outputs. The online help for each parameter contains its function number as a reference to the local device display. Parameter protection for custody transfer is the same as on the device's local display. Other specific protective functions such as the passwords for the quick setup menu and the setup menu are not supported with HART®. The Field Communicator always saves a complete configuration for the exchange with AMS, see Appendix A. However, in the offline configuration and when sending to the device, the Field Communicator only takes into account a partial parameter set (like the standard configuration of the old HART®Communicator 275). 9.6.3 Parameter for the basic configuration In online mode, counter measurements and the diagnosis value can be set using special methods, see Appendix A. In offline mode, these parameters are read-only. However, when transferring the offline configuration, this data is also written to the device. 170 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE p 9.7 Asset Management Solutions (AMS) The Asset Management Solutions Device Manager (AMS) is a PC program from Emerson Process Management which is designed to configure and manage HART®, PROFIBUS and Foundation-Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices into the AMS. 9.7.1 Installation Please read the"readme.txt",which is also contained in the Installation Kit. If the signal converter Device Description has not yet been installed on the AMS system, a so- called Installation Kit HART®AMS is required. It is available for download from the website or on CD ROM. For installation with the Installation Kit refer to the "AMS Intelligent Device Manager Books Online" section "Basic AMS Functionality/Device Configurations/ Installing Device Types/ Procedures/Install device types from media". 9.7.2 Operation a /NFORMA T/ON! For more detailed information see Appendix B, Menu tree for AMS. 9.7.3 Parameter for the basic configuration Due to AMS requirements and conventions, there are differences when operating the signal converter with AMS and operating using the local keyboard. The service menu parameters are not supported and simulation is only possible for current outputs. The online help for each parameter contains its function number as a reference to the local device display. Parameter protection for custody transfer is the same as on the device's local display. Other specific protective functions such as the passwords for the quick setup menu and the setup menu are not supported with HART®. In online mode, the measurements for counters and diagnosis values can be changed by using the appropriate methods in the basic configuration menu. These parameters are read-only in offline mode. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 171 p DESCRIPTION OF HART INTERFACE 9.8 Field Device Manager (FDM) A Field Device Manager (FDM) is basically a PC program from Honeywell used to configure HART®, PROFIBUS and Foundation Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices into the FDM. 9.8.1 Installation If the signal converter Device Description has not yet been installed on the FDM system, the Device Description is required in binary format and is available for download from the website or on CD ROM. See the section regarding Managing DDs in the FDM User Guide for information on installing the Device Descriptions in binary format. 9.8.2 Operation a /NFORMA T/ON! For more detailed information see Appendix A, Menu tree for Basic DD. Operating the signal converter via the Field Device Manager is very similar to manual device control using the keyboard. Limitation: The Service Menu parameters for the device are not supported and a simulation is only possible for current outputs. The online help for each parameter contains its function number as a reference to the local device display. Parameter protection for custody transfer is the same as on the device's local display. Other specific protective functions such as the passwords for the quick setup menu and the setup menu are not supported with HART®. 9.9 Process Device Manager (PDM) The Process Device Manager (PDM) is a Siemens PC program designed to configure HART®and PROFIBUS devices. Device Descriptions (DDs) are used to integrate different devices into the PDM. 9.9.1 Installation If the signal converter Device Description has not yet been installed on the PDM system, a so- called Device Install HART®PDM is required for the signal converter. This is available for download from the website or on CD-ROM/floppy disk. For installation under PDM V 5.2, see PDM manual,section 11.1 - Install device/Integrate device into SIMATIC PDM with Device Install. For installation under PDM V 6.0, see PDM manual, Section 13 - Integrating devices. Please also read the "readme.txt", which is also contained in the Installation Kit. 172 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE p 9.9.2 Operation a /NFORMA T/ON! For more detailed information see Appendix C, Menu tree for PDM. Due to PDM requirements and conventions, there are differences when operating the signal converter with PDM and operating using the local keyboard. Service menu parameters are not supported and a simulation is only possible for current outputs. The online help for each parameter contains its function number as a reference to the device's local display. Parameter protection for custody transfer is the same as on the device's local display. Other specific protective functions such as the passwords for the quick setup menu and the setup menu are not supported with HART®. 9.9.3 Parameter for the basic configuration The counter measurements and the diagnosis values can be set directly in the PDM offline table. The dependent unit parameters are automatically updated. However, automatic updating is not possible in online dialogues of the PDM parameter table. 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 173 p DESCRIPTION OF HART INTERFACE 9.10 Field Device Tool / Device Type Manager (FDT / DTM) A Field Device Tool Container (FDT Container) is basically a PC program used to configure HART®, PROFIBUS and Foundation Fieldbus devices. To adapt to different devices, an FDT container uses a so-called Device Type Manager (DTM). 9.10.1 Installation If the Device Type Manager for the signal converter has not yet been installed on the Field Device Tool Container, setup is required and is available for download from the website or on CD-ROM. See the supplied documentation for information on how to install and set up the DTM. 9.10.2 Operation Operating the signal converter via DTM is very similar to manual device control using the keyboard. See also local device display. 9.11 Appendix A: HART® menu tree for Basic-DD a /NFORMA T/ON! The numbering in the following table may change depending on the version of the signal converter! Abbreviations of the following tables: opt Optional, depending on device version and configuration • Rd Read only C"t Custody lock protection • Lo` Local, affects only DD host views 174 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 9.11.1 Overview Basic-DD menu tree (positions in menu tree) 1 dynam.variable 1 measured values 2 10 (Inputs/Outputs) 2 quick setup 1 language 2 tag 3 reset 4 analogue outputs 5 digital outputs 3 test 1 simulation 2 information 4 setup 1 process input 1 calibration 2 filter 3 self test 4 information 5 sensor limits 21/0 1 hardware 2 (terminals)A 3 (terminals) B 4(terminals) C 5 (terminals) D 3 1/0 counter 1 counter 1 2 counter 2 3 counter 3 opt 4 1/0 HART 1 PV is Rd 2SVis 3TVis 44Vis 5 D/A trim 6 apply values 7 HART units 5 device 1 device info 2 display 3 1. meas. page 4 2. meas. page 5 graphic page 6 special functions 7 units(device) 8 HART 9 circuit board info 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 175 DESCRIPTION OF HART INTERFACE 9.11.2 Basic-DD menu tree (details for settings) 1 dynam. variable 1 measured values 1 volume flow/2 mass flow/3 flow speed/ 4 conductivity/5 coil temperature/6 counter 1 opt/7 counter 2 opt/ 8 counter 3 opt/9 diagnosis value opt 2 Inputs/Outputs 1 A opt/2% range A opt/3 B opt/4% range B opt/5 C Opt/ 6% range C opt/7 D opt/8%range D opt 2 quick setup 1 language - 2 tag - 3 reset 1 reset errors/2 reset counter 1 opt/ 3 reset counter 2 opt/4 reset counter 3 opt 4 analogue outputs 1 measurement A/C Cust/2 unit Cust/3 range min A/C Cust/ 4 range max A/C Cust/5 lfc threshold Cust/6 lfc hysteresis Cust/ 7 time constant Cust 5 digital outputs 1 measurement D opt,Cust/2 pulse value unit opt,Cust/ 3 value p. pulse D opt,Cust/4 lfc threshold opt,Cust/5 lfc hysteresis opt,Cust 3 test 1 simulation 1 simul.current/frequency A opt/2 simul. current/frequency B opt/ 3 simul.current C opt/4 simul.frequency D 2 information 1 C number/2 info process input/3 info device/4 info display 4 setup 1 process input 1 calibration 1 autom.zero calib.Cust/2 zero calibration Cust/ 3 size Cust/4 GK selection Cust/ 5 GK/GKH opt,Cust/6 GKL opt,Cust/ 7 coil resistance Rsp Cust/8 density Cust/ 9 target conduct.Cust/10 EF electr.factor Cust/ 11 num.of electrodes Cust/12 field frequency Cust/ 13 select settling Cust/14 settling time opt Cust/ 15 line frequency Cust 2 filter 1 limitation min Cust/2 limitation max Cust/ 3 flow direction Cust/4 time constant/ 5 pulse filter Cust/6 pulse width opt,Cust/ 7 pulse limitation opt,Cust/8 noise filter Cust/ 9 noise level opt,Cust/10 noise suppression opt,Cust/ 11 lfc threshold Cust/12 lfc hysteresis Cust 3 self test 1 empty pipe Cust/2 limit empty pipe opt,Cust/ 3 full pipe opt,Cust/4 limit full pipe opt,Cust/ 5 linearity Cust/6 gain Cust/ 7 coil current Cust/8 flow profile Cust/ 9 limit flow profile opt,Cust/ 10 electrode noise Cust/ 11 limit electr. noise opt,Cust/ 12 settling of field Cust/ 13 diagnosis value Rd/14 select diagnosis 176 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 4 information 1 liner/2 electr. material/ 3 serial no.sensor Rd/4 V no.sensor Rd/ 5 sensor electr. info 5 sensor limits 1 volume flow 1 upper snsr limit Rd/ 2 mass flow 2 lower snsr limit Rd/ 3 flow speed 3 minimum span Rd 4 conductivity 5 coil temperature 2 1/0 1 hardware 1 terminals A Cust/2 terminals B Cust/ 3 terminals C Gust/4 terminals D Cust 3 B current output opt: 4 C 1 range 0%Cust/2 range 100%Cust/ 5 D 3 extended range min Cust/4 extended range max Cust/ 5 error current Cust/6 error condition Cust/ 7 measurement Cust/8 range min Cust/ 9 range max Cust/10 polarity Cust/ 11 limitation min Cust/12 limitation max Cust/ 13 lfc threshold Cust/14 lfc hysteresis Cust/ 15 time constant Cust/16 special function Cust/ 17 rc threshold opt,Cust/18 rc hysteresis opt,Cust/ 19 information frequency output opt: 1 pulse shape Cust/2 pulse width Cust/ 3 100% pulse rate Cust/4 measurement Cust/ 5 range min Cust/6 range max Cust/ 7 polarity Cust/8 limitation min Cust/ 9 limitation max Cust/10 lfc threshold Cust/ 11 lfc hysteresis Cust/12 time constant Cust/ 13 invert signal Cust/14 special function opt,Cust/ 15 phase shift w.r.t. B opt,Cust/16 information pulse output opt: 1 pulse shape Cust/2 pulse width cust/ 3 max. pulse rate Gust/4 measurement Cust/ 5 pulse value unit/6 value p. pulse/ 7 polarity Cust/8 lfc threshold Cust/ 9 lfc hysteresis Cust/10 time constant/ 11 invert signal Cust/12 special function opt,Cust/ 13 phase shift w.r.t. B opt,Cust/14 information status output opt: 1 mode/2 output A opt/ 2 output B Opt/2 output C opt/ 2 output D Opt/3 invert signal/ 4 information limit switch opt: 1 measurement/2 threshold/3 hysteresis/ 4 polarity/5 time constant/ 6 invert signal/7 information control input opt: 1 mode Cust/2 invert signal/ 3 information 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 177 k DESCRIPTION OF HART INTERFACE 3 1/0 counter 1 counter 1 1 funct.of counter Cust/2 measurement Cust/ 2 counter 2 3 select measurement opt,Cust/4 lfc threshold Cust/ 5 lfc hysteresis Cust/6 time constant Cust/ 3 counter 3 opt 7 preset value opt,Cust/8 reset counter opt,Cust/ 9 set counter opt,Cust/10 information 4 1/0 HART 1 PV is Rd/2 SV is/3 TV is/4 4V is/5 D/A trim Cust/6 apply values cust 5 device 1 device info 1 tag/2 C number Rd/3 device serial no. Rd/ 4 electronic serial no. Rd/5 SW.REV.MS/ 6 circuit board info 2 display 1 language/2 default display/3 SW.REV.UIS 3 1. meas. page 1 function Cust/2 measurement 1.line Cust/ 4 2. meas. page 3 range min Cust/4 range max Cust/ 5 limitation min/6 limitation max/ 7 lfc threshold/8 lfc hysteresis/ 9 time constant/10 format 1.line/ 11 measurement 2.line Cust/12 format 2.line Cust/ 13 measurement 3.line Cust/14 format 3.line Cust 5 graphic page 1 select range/2 range centre/ 3 range+/-/4 time scale 6 special functions 1 list errors/2 reset errors/3 warmstart 7 units(device) 1 volume flow Cust/2 mass flow Cust/ 3 flow speed Cust/4 conductivity Cust/ 5 temperature Cust/6 volume Cust/ 7 mass oust/8 density Cust 8 HART 1 address 2 message 3 description 4 units(HART) 1 volume flow 5 formats(HART) 2 mass flow 3 flow speed 4 conductivity 5 temperature 6 counter 1 7 counter 2 8 counter 3 opt 9 diagnosis value 178 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 6 device info 1 manufacturer Rd 2 model Rd 3 device ID Rd 4 tag 5 date 6 write protect Rd 7 final assembly no. 8 sensor serial no. 9 revision no. 1 universal rev. Rd 2 device rev. Rd 3 software rev. Rd 4 hardware rev. Rd 7 preambles 1 request preams Rd 2 response preams 8 master reset 9 prepare download 9 circuit board info 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 179 DESCRIPTION OF HART INTERFACE 9.12 Appendix B: HART® menu tree for AMS Abbreviations of the following tables: opt Optional, depending on device version and configuration 0 Rd Read only Cust Custody lock protection 0 Loc Local AMS, affects only AMS views 9.12.1 Overview AMS menu tree (positions in menu tree) configuration quick setup sensor input calibration input filter self test/info 1/0 terminals current output A/B/C/D frequency output pulse output status output Limit switch control input counter counter counter 2 counter 3 device 1. meas. page/graphic page/2. meas. page HART HART units Compare Clear Offline Status Overview Failure(device) Failure(application) Out of specification Check request& Information Process Variables process values counter outputs device HART Scan Device Calibration Management 180 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE Diagnostics and Test Calibrate Reset Basic Configuration Rename Unassign Assign/Replace Audit Trail Record Manual Event Drawings/Notes Help... 9.12.2 AMS menu tree (details for settings) Configure quick setup device language/tag current output A/C measurement A/C Cust/unit A/C Cust/ time constant A/C Cust/range max A/C Cust/ range min A/C Cust/lfc threshold Cust/ lfc hysteresis Cust pulse output D measurement D opt,Cust/pulse value unit opt,Cust/ value p. pulse opt,Cust/lfc threshold opt,Cust/ lfc hysteresis opt,Cust sensor limits for... volume flow upper snsr limit Rd/ mass flow lower snsr limit Rd/ flow speed minimum span Rd conductivity coil temperature input calibration zero calibration Cust/size Cust/GK selection Cust/GK/GKH opt,Cust/ GKL opt,Cust/coil resistance Rsp Cust/density Cust/target conduct. Cust/ EF electr.factor Cust/num.of electrodes Cust/field frequency Cust/ select settling Cust/settling time opt,Cust/line frequency Cust input filter limitation min Cust/limitation max Cust/flow direction Cust/ time constant Cust/ pulse filter Cust/pulse width Cust/pulse limitation Cust/ noise filter Cust/noise level Cust/noise suppression opt,Cust/ lfc threshold Cust/lfc hysteresis Cust self test/info self test empty pipe Cust/limit empty pipe opt,Cust/ full pipe opt,Cust/limit full pipe opt,Cust/ linearity Cust/gain Cust/ coil temperature Cust/flow profile Cust/ limit flow profile opt,Cust/ electrode noise Cust/ limit electr. noise Opt,Cust/ settling of field Cust/ diagnosis value Rd information Liner/electr. material/ serial no.sensor Rd/V no.sensor Rd/ 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 181 DESCRIPTION OF HART INTERFACE 1/0 terminals current output Opt range 0%Cuet/range 100%Cust/ A/B/C/D extended range min Cust/extended range max Cust/ error current Cust/error condition Cust/ measurement Cust/range min Cust/ range max Cust/polarity Cust/ Limitation min Cust/limitation max Cust/ lfc threshold Cust/lfc hysteresis Cust/ time constant Cust/special function Cust/ rc threshold opt,Cust/rc hysteresis opt,Cust frequency output Opt pulse shape Cust/pulse width Cust/ 100% pulse rate Cust/measurement Cust/ range min Cust/range max Cust/ polarity Cust/limitation min Cust/ limitation max Cust/lfc threshold Cust/ lfc hysteresis Cust/time constant Cust/ invert signal Cust/special function opt,Cust/ phase shift w.r.t. B opt,Cust pulse output Opt pulse shape Cust/pulse width Cust/ max. pulse rate Cust/measurement Cust/ pulse value unit/value p. pulse/ polarity Cust/lfc threshold Cust/ lfc hysteresis Cust/time constant/ invert signal Cust/special function opt,Cust/ phase shift w.r.t. B opt,Cust status output Opt mode/output A opt/ output B Opt/output C opt/ output D Opt/invert signal Limit switch Opt measurement/threshold/hysteresis/ polarity/time constant/ invert signal control input Opt mode Cust/invert signal counter counter 1 function Cust/measurement opt,Cust/ counter 2 lfc threshold opt,Cust/lfc hysteresis opt,Cust/ counter 3 opt time constant opt,Cust/preset value opt,Cust device device info tag/C number Rd/device serial no. Rd/ electronic serial no. Rd display language/default display Cust units volume flow Cust/mass flow Cust/ flow speed Cust/conductivity Cust/ temperature Cust/volume Cust/ mass Cust/density Cust 1.and 2. meas. page 1.and 2. meas. page function Cust/measurement 1.1ine Cust/ graphic page range min Cust/range max Cust/ limitation min/limitation max/ lfc threshold/lfc hysteresis/ time constant/format 1.line/ measurement 2.line Cust/format 2.line Cust/ measurement 3.line Cust/format 3.line Cust graphic page select range/range centre/ range+/-/time scale 182 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE HART identification manufacturer Rd/model Rd/device ID Rd/ address/tag/date/message/description/ write protect Rd/final assembly no./sensor serial no. revision numbers universal rev. Rd/device rev. Rd/ software rev. Rd/hardware rev.Rd preambles request preams Rd/response preams dynamic variables PV is Rd/SV is/TV is/4V is HART units display formats volume flow Loc/mass flow Loc/ flow speed Loc/conductivity Loc/ temperature Loc/counter 1 Loc/counter 2 Loc/ counter 3 opt,Loc/diagnosis value opt,Loc units volume flow/mass flow/ flow speed/conductivity/ temperature/counter 1 /counter 2/counter 3 opt Compare and Clear Offline Status Overview Standard Primary variable out of limits Non-primary variable out of limits Primary variable analogue output saturated Primary variable analogue output fixed Cold start Field device malfunction Configuration changed Failure(device) F error in device/F 101 /F parameter/F 102/F configuration/F display/ F sensor electronic/F sensor global/F sensor local/F field current local/ F current in-/output A/F current in-/output B/F current output C/ F software user interface/F hardware settings/F hardware detection/ F RAM/ROM error 101 /F RAM/ROM error 102 Failure(application) F application error/F empty pipe/F flow rate too high/F field frequency too high/ F DC offset/F open circuit A/F open circuit B/F open circuit C/ F over range A(current)/F over range B (current)/F over range C (current)/ F over range A(pulse)/F over range B (pulse)/F over range C (pulse)/ F active settings/F factory settings/F backup 1 settings/ F backup 2 settings Out of specification S out of specification/S pipe not full/S pipe empty/S linearity/ S flow profile/S electrode noise/S gain error/ S electrode symmetry/S field coil broken/S field coil bridged/ S field current deviation/S field frequency too high/S electronic temperature/ S coil temperature/S overflow counter 1 /S overflow counter 2/ S overflow counter 3/S backplane invalid Check request& check request C checks in progress/C test sensor Information information I counter 1 stopped/I counter 2 stopped/ I counter 3 stopped/I power fail/ I control input A active/I control input B active/ I over range display 1 /I over range display 2/ I backplane sensor/I backplane settings/ I backplane difference/I optical interface 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 183 DESCRIPTION OF HART INTERFACE Process Variables process values volume flow/mass flow/flow speed/conductivity/coil temperature/diagnosis value Opt counter counter 1 opt/counter 2 opt/counter 3 opt outputs A opt/% range A opt/B opt/%range B Opt/C Opt/% range C opt/ D opt/%range D opt/ device tag Rd/description Rd HART polling address Rd/device ID Rd Scan Device Calibration Management Diagnostics and Test simulation A opt,Cust/simulation B opt,Cust/simulation Copt,Cust/ simulation D opt,Cust/circuit board info Calibrate autom.zero calibration Cust/D/A trim Cust/ apply values Cust Reset reset errors/reset configuration changed flag/master reset/warmstart/reset counter 1 Cust/set counter 1 Cust/reset counter 2 Cust/set counter 2 Cust/reset counter 3 Cust/set counter 3 Cust Basic Configuration select measurement counter 1 /select measurement counter 2/ select measurement counter 3 opt/select diagnosis value Rename Unassign Assign/ Replace Audit Trail Record Manual Event Drawings/ Notes Help... 184 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 9.13 Appendix C: HART® menu tree for PDM Abbreviations of the following tables: • opt Optional, depending on device version and configuration • Rd Read only • Cust Custody lock protection • Loc Local PDM, affects only PDM views 9.13.1 Overview PDM menu tree (positions in menu tree) Overview: Menu Device Communication Path Load To Device Load To PG/PC Set Address Test Reset Calibration HART Overview: Menu View display display counter Yt diagram outputs current output/frequency output A opt current output/frequency output B opt current output C 00 frequency output D opt Device Status Device HART Standard (overview) Failure(device) Failure(application) Out of specification Check request Information Circuit board info Toolbar Status Bar Update 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 185 DESCRIPTION OF HART INTERFACE Overview: PDM parameter table identification operation unit device input calibration filter self test information measuring limits volume flow mass flow flow speed conductivity coil temperature 1/0 A opt B opt C Opt p Opt counter 1 counter 2 counter 3 Opt Human machine interface local display 1.and 2. meas. page graphic page units(device) units(HART) formats(HART) 186 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 9.13.2 PDM menu tree (details for settings) Menu Device Communication Path Load To Device Load To PG/PC Set Address Test simulation current output/frequency output A 00-Cust simulation current output/frequency output B opt,Cust simulation current output Copt,Cust simulation frequency output D opt,Cust reset <reseterrors> <reset configuration changed flap <master reset> <warmstart> <reset counter 1>Cust <set counter 1> Cust <reset counter 2>Cust <set counter 2> Cust <reset counter 3>opt,Cust <set counter 3> OPt,Cust calibration autom.zero calibration Cust D/A trim Cust apply values Cust HART preambles request preams Rd/response preams dynamic variables settings PV is Rd/SV is/TV is/4V is 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 187 DESCRIPTION OF HART INTERFACE Menu View display volume flow/mass flow/flow speed/conductivity/coil temperature/diagnosis value/device status counter counter 1 Opt/counter 2 Opt/counter 3 opt/ Yt diagram volume flow OP'/mass flow opt outputs current output/frequency output A Opt measured value opt/ A opt/ %range A opt current output/frequency output B Opt measured value opt/ B opt/ %range BOpt current output C Opt measured value opt/ C Opt/ %range C opt frequency output D Opt measured value opt/ D Opt/ %range D opt Device Status device C number Rd/device serial no. Rd/electronic serial no. Rd HART tag/manufacturer Rd/write protect Rd/ model Rd/device ID/universal rev. Rd/ device rev. Rd/software rev. Rd/hardware rev. Rd/ date Rd/final assembly no. Rd/sensor serial no. Rd Standard (overview) Primary variable out of limits Non-primary variable out of limits Primary variable analogue output saturated Primary variable analogue output fixed Cold start Configuration changed Field device malfunction Failure(device) F error in device/F 101 /F parameter/F 102/F configuration/ F display/F sensor electronic/F sensor global/F sensor local/ F field current local/F current in-/output A/F current in-/output B/ F current output C/F software user interface/ F hardware settings/F hardware detection/ F RAM/ROM error 101 /F RAM/ROM error 102 Failure(application) F application error/F empty pipe/F flow rate too high/ F field frequency too high/F DC offset/F open circuit A/ F open circuit B/F open circuit C/ F over range A(current)/F over range B (current)/ F over range C (current)/F over range A(pulse)/ F over range B (pulse)/F over range D (pulse)/ F active settings/F factory settings/ F backup 1 settings/F backup 2 settings Out of specification S out of specification/S pipe not full/S pipe empty/ S Linearity/S flow profile/S electrode noise/ S gain error/S electrode symmetry/S field coil broken/ S field coil bridged/S field current deviation/ S field frequency too high/S electronic temperature/ S coil temperature/S overflow counter 1 /S overflow counter 2/ S overflow counter 3/S backplane invalid check request C checks in progress/C test sensor 188 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE Information I counter 1 stopped/I counter 2 stopped/ I counter 3 stopped/I power fail/ I control input A active/I control input B active/ I over range display 1 /I over range display 2/ I backplane sensor/I backplane settings/ I backplane difference/I optical interface Circuit board info Toolbar Status Bar Update PDM parameter table identification operation unit tag/description/message device C number Rd/device serial no. Rd/electronic serial no. Rd/manufacturer Rd/ model Rd/device ID Rd/universal rev. Rd/device rev. Rd/ software rev. Rd/hardware rev. Rd/date/final assembly no./sensor serial no. input calibration zero calibration Cust/size Cust/GK selection Cust/GK/GKH opt,Cust/GKL opt,Cust/ density Cust/target conductivity Cust/EF electr.factor Cust/num.of electrodes Cust/field frequency Cust/select settling Cust/settling time opt,Cust/line frequency Cust filter process input limitation min Cust/limitation max Cust/flow direction Cust/time constant/pulse filter Cust/ Pulse width opt,Cust/pulse limitation opt,Cust/noise filter Cust/ noise level opt,Cust/noise suppression opt,Cust/lfc threshold Cust/lfc hysteresis Cust self test empty pipe Cust/limit empty pipe opt,Cust/full pipe opt,Cust/limit full pipe opt,Cust/linearity Cust/gain Cust/coil current Cust/flow profile Cust/ Limit flow profile opt,Cust/electrode noise Cust/limit electr.noise opt,Cust/settling of field Cust/ diagnosis value information liner/electr. material/serial no.sensor Rd/V no.sensor Rd Measuring limits for ...volume flow upper sensr limit Rd/lower sensr limit Rd/minimum span Rd ... mass flow ...flow speed ... conductivity ...coil temperature 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 189 DESCRIPTION OF HART INTERFACE MMUMM al (/0 1/0 terminals A Cust/terminals B Cust/terminals C Cust/terminals D Cust A/B/C/D Opt current output Opt range 0%Cust/range 100%Cust/extended range min Cust/ extended range max Cust/error current Cust/error condition Cust/ measurement Cust/range min Cust/range max Cust/ polarity Cust/limitation min Cust/limitation max Cust/ lfc threshold Cust/lfc hysteresis Cust/time constant Cust/ special function Cust/rc threshold opt,Cust/rc hysteresis opt,Cust frequency output Opt pulse shape Cust/pulse width Cust/100%pulse rate Cust/ measurement Cust/ range min Cust/range max Cust/ polarity Cust/limitation min Cust/limitation max Cust/ lfc threshold Cust/lfc hysteresis Cust/time constant/ invert signal Cust/special function opt,Cust/ phase shift w.r.t. B opt,Cust pulse output Opt pulse shape Cust/pulse width Cust/max pulse rate Cust/measurement Cust/ pulse value unit/value p. pulse/polarity Cust/ lfc threshold Cust/lfc hysteresis Cust/time constant/ invert signal Cust/special function opt,Cust/ phase shift w.r.t. B opt,Cust status output Opt mode/output A Opt/output B Opt/output C opt/ output D Opt/invert signal/ Limit switch Opt measurement/threshold/hysteresis/polarity time constant/invert signal control input Opt mode Cust/invert signal counter counter 1 function Cust/measurement Opt/ counter 2 lfc threshold opt/ lfc hysteresis opt/ counter 3 apt time constant Opt/preset value Opt Human machine interface Local display language/default display opt 1.and 2. meas. page function Cust/measurement 1.line Cust/range min Cust/range max Cust/ Limitation min/limitation max/lfc threshold/lfc hysteresis/time constant/ format 1.line/measurement 2.line Cust/format 2.line Cust/measurement 3.line Cust/ format 3.1ine Cust graphic page select range/range centre/range+/-/time scale units(device) unit for... volume flow oust/mass flow Cust/ flow speed/conductivity/ temperature/volume Cust/mass Cust/density Cust units(HART) unit for... volume flow/mass flow/ flow speed/conductivity/ coil temperature/counter 1 /counter 2/counter 3 opt formats(HART) format for... volume flow HOC/mass flow Loc/ flow speed roc/conductivity Loc/ coil temperature roc/counter 1 Loc/ counter 2 roc/counter 3 opt,Loc/diagnosis value opt,Loc 190 www.krohne.com 08/2010-4000069803-MA IFC 300 R04 en NOTES m 08/2010-4000069803-MA IFC 300 R04 en www.krohne.com 191 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters • Vortex flowmeters • Flow controllers s • Level meters 3 • Temperature meters 0 • Pressure meters • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers 0 0 M U Q Head Office KROHNE Messtechnik GmbH P g Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com