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HomeMy WebLinkAboutMA_OPTIFLUX 2000__en__120216_4000839502_R02 1 M OPTI FL UX 2000 - • ••• Electromagnetic flow sensor The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 03/2012-4000839502-HB OPTI FLUX 2000 R02 en KR O H N E IMPRINT All rights reserved. It is prohibited to reproduce this documentation,or any part thereof,without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2012 by KROHNE Messtechnik GmbH- Ludwig-Krohne-Str. 5- 47058 Duisburg (Germany) 2 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en •- II$ CONTENTS 1 Safety instructions 5 1.1 Intended use.....................................................................................................................5 1.2 Certification ......................................................................................................................5 1.3 Safety instructions from the manufacturer.....................................................................6 1.3.1 Copyright and data protection ................................................................................................6 1.3.2 Disclaimer...............................................................................................................................6 1.3.3 Product liabilityand warranty................................................................................................7 1.3.4 Information concerning the documentation...........................................................................7 1.3.5 Warnings and symbols used...................................................................................................8 1.4 Safety instructions for the operator.................................................................................8 2 Device description 9 2.1 Scope of delivery...............................................................................................................9 2.2 Device description .......................................................................................................... 10 2.3 Nameplate...................................................................................................................... 10 3 Installation 11 3.1 Notes on installation ...................................................................................................... 11 3.2 Storage ........................................................................................................................... 11 3.3 Transport ........................................................................................................................ 11 3.4 Pre-installation requirements....................................................................................... 12 3.5 Installation conditions.................................................................................................... 12 3.5.1 General requirements .......................................................................................................... 12 3.5.2 Inlet and outlet...................................................................................................................... 12 3.5.3 Mounting position.................................................................................................................. 13 3.5.4 Flange deviation.................................................................................................................... 13 3.5.5 T-section ............................................................................................................................... 13 3.5.6 Vibration ................................................................................................................................ 14 3.5.7 Magnetic field........................................................................................................................ 14 3.5.8 Bends .................................................................................................................................... 14 3.5.9 Open discharge..................................................................................................................... 15 3.5.10 Control valve ....................................................................................................................... 15 3.5.11 Air venting ........................................................................................................................... 16 3.5.12 Pump................................................................................................................................... 16 3.5.13 Temperatures ..................................................................................................................... 17 3.6 Mounting......................................................................................................................... 18 3.6.1 Torques and pressures......................................................................................................... 18 4 Electrical connections 21 4.1 Safety instructions..........................................................................................................21 4.2 Grounding .......................................................................................................................21 4.3 Virtual reference for IFC 300 (C, W and F version)........................................................23 4.4 Connection diagrams .....................................................................................................23 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 3 CONTENTS ■ •- e0 5 Service 24 5.1 Spare parts availability...................................................................................................24 5.2 Availabilityof services.................................................................................................... 24 5.3 Returning the device to the manufacturer.....................................................................24 5.3.1 General information..............................................................................................................24 5.3.2 Form (for copying)to accompany a returned device............................................................25 5.4 Disposal .......................................................................................................................... 25 6 Technical data 26 6.1 Measuring principle........................................................................................................26 6.2 Technical data.................................................................................................................27 6.3 Legal metrology..............................................................................................................33 6.3.1 OI M L R49...............................................................................................................................33 6.3.2 MID Annex MI-001.................................................................................................................35 6.4 Measuring accuracy.......................................................................................................38 6.5 Dimensions and weights ................................................................................................ 39 6.6 Vacuum load ...................................................................................................................42 7 Notes 43 4 www.krohne.com 03/2012-4000839502-HB OPTI FLUX 2000 R02 en E�@ ■ M SAFETY INSTRUCTIONS 1 .1 Intended use ACAUTION!Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator. /NFQ4MA T/U'V.i The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. The OPTIFLUX2000 is designed exclusively to measure the flow of electrically conductive, liquid media. AWARNING. If the device is not used according to the operating conditions(refer to chapter Technical data), the intended protection could be affected. 1 .2 Certification CE marking CE The device fulfils the statutory requirements of the following ECdirectives: • EMC Directive 2004/108/EC in conjunction with EN 61326-1: 2006 • Low Voltage Directive 2006/95/EC in conjunction with EN 61010-1: 2001 • Pressure Equipment Directive 97/23/EC The manufacturer certifies successful testing of the product by applying the CE marking. DANGER! EX For devices used/n hazardous areas, additional safety notes apply,-please refer to the Ex documentation. 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 5 SAFETY INSTRUCTIONS Or— M •- 1 .3 Safety instructions from the manufacturer 1.3.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless,we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing,dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer. The manufacturer tries always to observe the copyrights of others,and to draw on works created in-house or works in the public domain. The collection of personal data(such as names, street addresses or e-mail addresses)in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data. We draw your attention to the fact that data transmission over the Internet (e.g.when communicating by e-mail)may involve gaps in security. It is not possible to protect such data completely against access by third parties. We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 1.3.2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event anyapplicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in anyway,at anytime,for any reason,without prior notification,and will not be liable in any way for possible consequences of such changes. 6 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en SAF ETY I N STRUCTI ON S 1 1.3.3 Product liability and warranty The operator shall bear responsibilityfor the suitability of the device for the specific purpose. The manufacturer accepts no Iiabilityfor the consequences of misuse by the operator. Improper installation and operation of the devices (systems)will cause the warranty to be void. The respective"Standard Terms and Conditions" which form the basis for the sales contract shall also apply. 1.3.4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations. If this document is not in your native language and if you have any problems understanding the text,we advise you to contact your local office for assistance.The manufacturer can not accept responsibilityfor any damage or injury caused by misunderstanding of the information in this document. This document is provided to help you establish operating conditions,which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document,which appear in the form of underneath icons. 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 7 SAFETY INSTRUCTIONS •- 1.3.5 Warnings and symbols used Safety warnings are indicated by the following symbols. QDANGER! Th inforis information refers to the immediate danger when working with electricity. DANGER! SSS This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANCER! EX This warning refers to the immediate danger when using this device in a hazardous atmosphere. ADANCER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. A! Disregarding this safety warning, even if onlyin part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. QIsre QV� ° Disregarding these instructions can result in damage to the device or to parts of the operator's p/ant. a /NFGRMAT/ON.i 1 These instructions contain important information for the handling of the device. ® LEG4L NOT/CE.I This note contains information on statutory directives and standards. • HANDLING This symbol designates all instructions for actions to be carried out bythe operator in the specified sequence. i RESULT This symbol refers to all important consequences of the previous actions. 1 .4 Safety instructions for the operator AWARNING. ! In general, devices from the manufacturer mayonlybe installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. $ www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en OPTIFLUX2000 M DEVICE DESCRIPTION 2.1 Scope of delivery a /NFQ4MAT/Q'V.i iDo a check of the packing list to make sure that you have all the elements given in the order. a /NFQ4MAT/C,Y1/.i 1 Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFQ4MAT/Q'V.i 1 The remote version will arrive In two cartons. 07e carton contains the converter and one carton contains the sensor. O ��Onn O �I E" PAZ— © O Figure 2-1:Scope of delivery 1 Ordered flowmeter 2 Product documentation 3 Factory calibration report 4 CD-ROM with product documentation in available languages 5 Grounding rings(optional) 6 Signal cable(remote versions only) a /NFQ4MAT/Q'V.i iAssembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety dlrectives. 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 9 2 DEVI CE DESCRI PTI ON ■ ■ •- 2.2 Device description Your measuring device is supplied ready for operation.The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (measuring sensor with connection box and a signal converter in a remote (field)housing) 00 00 0 0 0 0 1 Remote version 2 Compact version with IFC 300 signal converter 3 Compact version with IFC 100(0°)signal converter 4 Compact version with IFC 100(45°)signal converter 2.3 Nameplate a /NFQ4MAT/(.Y1/.i 1 Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. t0 I KR O H N E NIL 3313 LC Dordrecht OPTIFLUX 2000 OS/N:Axx xxxxx Manufactured:20XX C 0038 GK=2.714 GKL=5.123 DN:150mm/6 inch PED(97/23/EC): (T �PS1=411 bar@TSic40°C =180°C2=32 bar@TS2 IP66/67 =60 be @ TT =20°C 1 Name and address of the manufacturer 2 Type designation of the flowmeter and CE sign with number(s)of notified body/bodies 3 Calibration data 4 PIED data 10 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en •- ��� ■ INSTALLATION 3.1 Notes on installation a /NFQ4MAT/Q'V.i iInspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFQ4MA T/U'V.i Do a check of the packing list to make sure that you have all the elements given in the order. a /lVFQ4MATlQ'V.i 1 Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the namep/ate. 3.2 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packaging. • Storage temperature: -50...+70°C/ -58...+158°F 3.3 Transport Signal converter • No special requirements. Compact version • Do not lift the device bythe signal converter housing. • Do not use lifting chains. • To transport flange devices, use lifting straps.Wrap these around both process connections. O O -- Figure 3-1:Transport 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 11 INSTALLATION OPTIFLUX2000 3.4 Pre-installation requirements Make sure that you have all necessary tools available: • Allen key(4mm) • Small screwdriver • Wrench for cable glands • Wrench for wall mounting bracket (remote version only) • Torque wrench for installing flowmeter in pipeline 3.5 Installation conditions 3.5.1 General requirements a /NFQ4MAT/(.Y1/.i 1 The following precautions must be taken to ensure reliable installation. • Make sure that there is adequate space to the sides. • Protect the signal converter from direct sunlight and install a sun shade if necessary. • Signal converters insta/led in control cabinets require adequate cooling, e.g. by fan or heat exchanger. • Do not expose the signal converter to intense vibration. The f/owmeters are tested for a vibration level in accordance with/EC68-2-64. 3.5.2 Inlet and outlet T 20 L Figure 3-2:Recommended inlet and outlet 1 >_5DN 2 >_2DN 12 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en OPTIFLUX2000 INSTALLATION 3.5.3 Mounting position Figure 3-3:Mounting position 3.5.4 Flange deviation A 04UTIOIV! Max.,permissible deviation of,pipe flange faces: L L <0.5mm/0.02" max- min— Figure 3-4:Flange deviation 1 Lmax 2 Lmin 3.5.5 T-section Figure 3-5:Distance behind a T-section 1 >_10 DN 03/2012-4000839502-HB OFnFLUX2000 R02 en www.krohne.com 13 INSTALLATION •- ��� 3.5.6 Vibration Figure 3-6:Avoid vibrations 3.5.7 Magneticfield Figure 3-7:Avoid magnetic fields 3.5.8 Bends Figure 3-8: Installation in bending pipes 14 www.krohne.com 03/2012-4000839502-HB OFnFLUX2000 R02 en OPTIFLUX2000 INSTALLATION Figure 3-9: Installation in bending pipes 3.5.9 Open discharge Figure 3-10:Installation in front of an open discharge 3.5.10 Control valve �—> Figure 3-11:Installation in front of a control valve 03/2012-4000839502-HB OFnFLUX2000 R02 en www.krohne.com 15 INSTALLATION OPTIFLUX2000 3.5.11 Air venting 02 10 Figure 3-12:Air venting 1 >_5m 2 Air ventilation point 3.5.12 Pump Figure 3-13: Installation behind a pump 16 www.krohne.com 03/2012-4000839502-HB OFnFLUX2000 R02 en OPTIFLUX2000 INSTALLATION 3.5.13 Temperatures A CAUTION! Protect the device from direct sunlight. Temperature range Process[°C] Ambient [°C] Process[°F] Ambient [°F] min. max. min. max. min. max. min. max. Hard rubber/Polyolefin 1 Separate flow sensor -5 80 -40 65 23 176 -40 149 Compact with IFC300 -5 80 -40 65 23 176 -40 149 Compact with IFC 100 -5 80 -40 65 23 176 -40 149 Polypropylene 2 Separate fIow sensor -5 90 -40 65 23 194 -40 149 Compact with 00 40 65 23 -40 149 Compact with IFC 100 -5 90 -40 65 23 194 -40 149 1 Polyolefin is only available for DN200...1000 2 Polypropylene is only available for DN25...150 03/2012-4000839502-HB OFTIFLUX2000 R02 en www.krohne.com 17 INSTALLATION OPTIFLUX2000 3.6 Mounting 3.6.1 Torques and pressures The maximum pressure and torques values for the fIowmeter are theoretical and calculated for optimum conditions and use with carbon steel flanges. Figure 3-14:Tightening of bolts Tightening of bolts • Always tighten the bolts uniformely and in diagonally opposite sequence. • Do not exceed the maximum torque value. • Step 1: Apply approx. 50%of max.torque given in table. • Step 2: Apply approx. 80%of max.torque given in table. • Step 3: Apply 100%of max.torque given in table. 18 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en OPTIFLUX2000 INSTALLATION 3 Nominal size Pressure Bolts Max. torque [Nm] 1 DN [mm] rating Polyolefin Polypropylene Hard rubber 25 PN 40 4xM12 - 22 11 32 PN 40 4xM16 - 37 19 40 PN 40 4 x M 16 - 43 25 50 PN 40 4xM16 - 55 31 65 PN 16 4 x M 16 - 51 42 65 PN 40 8xM16 - 38 21 80 PN 40 8 x M 16 - 47 25 100 PN 16 8 x M 16 - 39 30 125 PN 16 8 x M 16 - 53 40 150 PN 16 8 x M 20 - 68 47 200 PN 10 8 x M 20 68 - 68 200 PN 16 12 x M 20 45 - 45 250 PN 10 12 x M 20 65 - 65 250 PN 16 12 x M 24 78 - 78 300 PN 10 12 x M 20 76 - 76 300 PN 16 12 x M 24 105 - 105 350 PN 10 16 x M 20 75 - 75 400 PN 10 16 x M 24 104 - 104 450 PN 10 20 x M 24 93 - 93 500 PN 10 20 x M 24 107 - 107 600 PN 10 20 x M 27 138 - 138 700 PN 10 24 x M 27 163 - 163 800 PN 10 24 x M 30 219 - 219 900 PN 10 28 x M 30 205 - 205 1000 PN 10 28 x M 33 261 - 261 1 The specified torque values are dependent on variables(temperature, bolt material,gasket material, lubricants,etc.)which are not within the control of the manufacturer.Therefore these values should be regarded as indicative only. INFCa4MA TlU'V.l 1 Other sizes/pressure ratings on request. 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 19 INSTALLATION OPTIFLUX2000 Nominal size Flange class Bolts Max.torque [Ibf.ft] [inches] [lb] Polyolefin Polypropylene Hard rubber 1 150 4 X 1/2" - qF 6.7 3.2 1 1/2 150 4 X 1/2" - 13 9 2 150 4 X 5/8" - 24 17 3 150 4 X 5/8" - 43 29 4 150 8 X 5/8" - 34 23 6 150 8 X 3/4" - 61 38 8 150 8 X 3/4" 51 - 51 10 150 12 X 7/8" 58 - 58 12 150 12 X 7/8" 77 - 77 14 150 12 x 1" 69 - 69 16 150 16 X 1" 67 - 67 18 150 16 X 1 1/8" 105 - 105 20 150 20 X 1 1/8" 94 - 94 24 150 20 x 1 1/4" 133 - 133 1 The specified torque values are dependent on variables(temperature,bolt material,gasket material, lubricants,etc.)which are not within the control of the manufacturer.Therefore these values should be regarded as indicative only. a /NFQ4MAT/QV! 1 Other sizes/pressure ratings on request. 20 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en •- EL ECTRI CAL CON N ECTI ON S 4 4.1 Safety instructions QDANCER! All11workwork on the electrical connections mayors/ybe carried out with the power disconnected. Take note of the voltage data on the nameplate! Observe the national regulations for electrical installations! DANCER! EX For devices used In hazardous areas, additional safetynotes apply-please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device mayors/ybe carried out byproperly trained specialists. a /NF04MA POW iLook at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding QDANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. ) 20 �7; Figure 4-1:(rounding 1 Metal pipelines,not internally coated.Grounding without grounding rings. 2 Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings. 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 21 4 EL ECTRI CAL CON N ECTI ON S •- T o 0 Figure 4-2:Different types of grounding rings 1 Grounding ring number 1 2 Grounding ring number 2 3 (rounding ring number 3 Grounding ring number 1: • 3 mm / 0.1" thick (tantalum: 0.5 mm / 0.02") Grounding ring number 2: • 3 mm / 0.1" thick • Prevents damage to the flanges during transport and installation • Especially for flow sensors with PTFE liner Grounding ring number 3: • 3 mm / 0.1" thick • With cylindrical neck (length 30 mm/ 1.25" for DN10...150/ 3/8...6") • Prevents damage to the liner when abrasive liquids are used 22 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en •- ■ EL ECTRI CAL CON N ECTI ON S 4 4.3 Virtual reference for IFC 300 (C, Wand F version) The virtual reference option on the IFC 300 flow converter provides complete isolation of the measurement circuit. Benefits of virtual reference: • Grounding rings or grounding electrodes can be omitted. • Safety increases by reducing the number of potential leakage points. • The installation of the flowmeters is much easier. L L Figure 4-3:virtual reference Minimum requirements: • Size: >_DN10 • Electrical conductivity: >_200 pS/cm • Electrode cable: max. 50 m / 164 ft,type IDS 4.4 Connection diagrams a /NFQ4MAT/Q'V.i iFor the connection diagrams please refer to the documentation of the applicable converter. 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 23 SERVI CE 1 ■ 5.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions. 5.2 Availabilityof services The manufacturer offers a range of services to support the customer after expiration of the warranty.These include repair, maintenance,technical support and training. a /NFQ4MAT/GY1/.i 1 For more precise information,please contact your local representative. 5.3 Returning the device to the manufacturer 5.3.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. A 04UTIOIV! Shou/dyou nevertheless need to return a device for inspection or repair,pleasepaystrict attention to the following points: • Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. • This means that the manufacturer can only servlce this device if it is accompanied by the following certificate(see next section)confirming that the device is safe to handle. GAUTIpV! Q ° /f the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindlyrequested.- • to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. 24 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en e @ I� SERVICE 5.3.2 Form (for copying)to accompany a returned device Company: Address: Department: Name: Tel.no.: Fax no.: Manufacturer's order no.or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that al I cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: 5.4 Disposal A CAUTICAP Disposal must be carried out in accordance with legislation applicable in your country. 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 25 TECH N I CAL DATA ■ ■ ■ 6.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipet h rough a magnetic field.This magnetic field is generated by a current,flowing through a pair of field coils. Inside of the fl uid, a voltage U is generated: U=v* k* B* D in which: v=mean flow velocity k =factor correcting for geometry B=magnetic field strength D=inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage,filter it and convert it into signals for totalising, recording and output processing. 3 2 4 1 1 Induced voltage(proportional to flow velocity) 2 Electrodes 3 Magnetic field 4 Field coils 26 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en e @ I — TECH N I CAL DATA 6.2 Technical data lNFQ4MA TlU'V./ 1 • The following data is provided for general applications. if you require data that is more relevant to your specific application,please contact us or your local representative. • Additional information(certificates, special tools, software,...)and complete product documentation can be downloaded free of charge from the website(Download Center). Measuring system Measuring principle Faraday's law of induction Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured Vol umeflow value Design Features Fully welded maintenance-free sensor. Large diameter range DN25...3000 Rugged liners approved for drinking water. Large standard range but also available in customer specific diameter, length and pressure rating. Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version.More information about the signal converter can be found in the relevant documentation. Compact version With IFC 100 converter:OPTIFLUX2100 C With IFC 300 converter:OPTI FLUX 2300 C Remote version In wall (W)mount version with IFC 100 converter:OPTIFLUX2100 W In field(F),wall (W)or rack(R)mount version with IFC 300 converter: OPTIFLUX2300 F,Wor R Nominal diameter With IFC 100 converter: DN25...1200/ 1...48" With IFC 300 converter: DN25...3000/ 1...120" 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 27 TECHNICAL DATA OPTIFLUX2000 Measuring accuracy Reference conditions Flow conditions similar to EN 29104 Temperature:+10...+30°C/+50...+86°F Electrical conductivity:>_300 µS/cm Maximum measuring IFC 100:down to 0.3%of the measured value±1 mm/s error IFC 300:down to 0.2%of the measured value±1 mm/s The maximum measuring error depends on the installation conditions. For detailed information refer to Measuring accuracyon page 38. Repeatability ±0.1%of MV,minimum 1 mm/s Calibration/Verification Standard: Each meter is standard calibrated by a direct volume comparison. Optional: Verification to Measurement Instrument Directive(MID),Annex MI-001. Standard:Verification at Ratio(Q3/Q1)=80,Q3>_2 m/s Optional:Verification at Ratio(Q3/Q1)>80 on request Only in combination with the IFC 300 signal converter. MID Annex MI-001 EC-Type examination certificate to MID Annex MI-001 (Directive 2004/22/EC) Only in combination with the IFC 300 signal converter. Diameter range: DN25...500 Forward and reverse(bi-directional)flow Orientation:any Liquid temperature range: +0.1°C/50°C For detailed information refer to Lega/metrology on page 33. OIML R49 Certificate of conformity to OIML R49 Only in combination with the IFC 300 signal converter. Diameter range Gass 1: DN80...500 Class 2: DN25...50 Forward and reverse(bi-directional)flow Orientation:any Liquid temperature range: +0.1°C/50°C For detailed information refer to Legal metrology on page 33. 28 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en e @ I TECH N I CAL DATA Operating conditions Temperature For Ex versions different temperatures are valid.Please refer to the relevant Ex documentation for details. Process temperature Hard rubber liner:-5...+80°C/23...+176°F Polypropylene liner:-5...+90°C/23...+194°F Polyolefin liner:-5...+80°C/23...+176°F Ambient temperature Standard(with aluminium converter housing): -40...+65°C/-40...+149°F Protect electronics against self-heating at ambient temperatures above 55°C Option(with stainless steel converter housing): -40...+55°C/-40...+130°F Storage temperature -50...+70°C/-58...+158°F Measurement range -12...+12 m/s/-40...+40 ft/s Pressure EN 1092-1 DN2200...3000: PN 2.5 DN 1200...2000: PN 6 DN200...1000: PN 10 DN65and DN100...150: PN 16 DN25...50 and DN80: PN 40 Other pressures on request ASM E B 16.5 1...24": 150&3001 b RF Other pressures on request JIS DN50...1000/2...40": 10 K DN25...40/ 1...1%":20K Other pressures on request AWWA Option: (class B or D FF) DN700...1000/28...40":<_ 10 bar/ 145 psi DN 1200...2000/48...80":<_6 bar/87 psi Vacuum load For detailed information refer to Vacuum/oadon page 42. Pressure loss Negligible Chemical properties Physical condition Electrically conductive liquids Electrical conductivity Standard:>_5 pS/cm Demineralized water:>_20 pS/cm Permissible gas content IFC 100:<_3% (volume) IFC300:<_5% Permissible solid content IFC 100:<_ 10% (volume) IFC300:<_70% 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 29 TECHNICAL DATA OPTIFLUX2000 Installation conditions Installation Assure that the flow sensor is always fulIyfiIIed. For detailed information refer to installation on page 11. Flow direction Forward and reverse Arrow on flow sensor indicates flow direction. Inlet run >5 DN Outlet run >2 DN Dimensions and weights For detailed information refer to Dimensions and weights on page 39. Materials Sensor housing Sheet steel Other materials on request Measuring tube Austenitic stainless steel Flanges Carbon steel Other materials on request Liner Standard: DN25...150/ 1...6": polypropylene DN200...3000/8...120": hard rubber Option: DN25...150/ 1...6": hard rubber DN200...1000/8...40": polyolefin Protective coating On exterior of the meter:flanges,housing,signal converter(compact version)and/or connection box(field version) Standard: polyurethane coating Option:subsoil coating,offshore coating Connection box Only for remote versions Standard:die-cast aluminium Option:stainless steel Measuring electrodes Standard: HastelIoye C Option:stainless steel,titanium Other materials on request Grounding rings Standard:stainless steel Option: Hastelloy®C,titanium,tantalum Grounding rings can be omitted with virtual reference option for the I FC 300 signal converter. Reference electrode Standard: Hastel loye C (optional) Option:stainless steel,titanium Other materials on request 30 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en e @ I TECH N I CAL DATA Process connections Flange EN 1092-1 DN25...3000 in PN 2.5...40 ASM E 1...24" in 150& 300 lb RF JIS DN25...1000 in 10...20 K AVWVA DN700...2000 in 6...10 bar Design of gasket surface RF Other sizes or pressure ratings on request. Electrical connections For full details,including power supply and power consumption etc.,see technical datasheet of the relevant signal converter. Signal cable(remote versions only) Type A(DS) In combination with the IFC 100 and IFC 300 signal converter Standard cable,double shielded. Max.length:600 m/ 1950 ft(dep.on electrical conductivity and measuring sensor). For detailed information refer to the documentation of the relevant signal converter. Type B(BTS) Only in combination with the IFC 300 signal converter Optional cable,triple shielded. Max. length:600 m/ 1950 ft(dep.on electrical conductivity and measuring sensor). For detailed information refer to the documentation of the relevant signal converter. I/O For full details of I/O options,including data streams and protocols,see technical datasheet of the relevant signal converter. Approvals and certificates CE This device fulfils the statutory requirements of the EC directives.The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic Directive:2004/108/EC,NAMURNE21/04 compatibility Harmonized standard: EN 61326-1 :2006 Low voltage directive Directive:2006/95/EC Harmonized standard: EN 61010:2001 Pressure equipment Directive:97/23/EC directive Category I, II, III or SEP Fluid group 1 Production module H 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 31 TECHNICAL DATA OPTIFLUX2000 Hazardous areas ATEX Please check the relevant Ex documentation for details. Compact version with IFC 100 signal converter 112GD Compact version with IFC 300 signal converter 112 GD or 112(1)GD Remote version 112GD FM In combination with IFC 300 signal converter Gass 1,Div.2,Groups A,B,C and D Gass 11,Div.2,Groups F and G Gass III,Div.2,Groups F and G CSA In combination with IFC 300 signal converter Gass I,Div.2,Groups A,B,C and D Gass 11,Div.2,Groups F and G NEPSI GYJ05234/GYJ05237 Ex me is IIC T6...T3 Ex de is II T6...T3 Ex qe is IIC T6...T3 Ex e is IIC T6...T3 Other approvals and standards Custody transfer Only in combination with the IFC 300 signal converter. MID Annex MI-001 type examination certificate C+IML R49 certificate of conformity Conformity with ISO4064 and EN 14154 Drinking water approvals Hard rubber liner: NSF/ANSI standard 61 Polypropylene liner:ACS, KIWA,KTW,NSF/ANSI standard 61,WRAS Polyolefin liner:ACS, KTW, DVGW-W270,WRAS(in preparation) Protection category acc. Standard: to IEC 529/ EN 60529 IP66/67(NEMA4/4X/6) Option: I P68(N EMA 6P) IP68 is only available for separate design and with a stainless steel connection box. Shock test IEC 68-2-27 30 g for 18 ms Vibration test IEC68-2-64 f=20- 2000 Hz,rms=4.5 g,t=30 min. 32 www.krohne.com 03/2012-4000839502-HB OFTIFLUX2000 R02 en TECH N I CAL DATA 6 6.3 Legal metrology a /NFQ4MAT/Q'V.i i CVML R49 and MIDAnnex Ml-001 is on/yaval/ab/e in combination with the lFC 300 signal con verterl 6.3.1 0 M L R49 The OPTIFLUX2000 has a certificate of conformitywith the international recommendation OIML R49. The certificate has been issued by NMi (Dutch board of weight and measures). The OIML R49 recommendation (2006)concerns water meters intended for the metering of cold potable and hot water. The measuring range of the flowmeter is determined by 03 (nominal flow rate)and R(ratio). The OPTIFLUX2000 meets the requirements for water meters of accuracy class 1 and 2. • For accuracy class 1,the maximum permissible error for water meters is±1%for the upper flow rate zone and ±3%for the lower flow rate zones. • For accuracy class 2,the maximum permissible error for water meters is±2%for the upper flow rate zone and±5%for the lower flow rate zones. According to OWL R49, accuracy class 1 designation shall be applied onlytoflowmeter with Q3>_ 100 m 3/h. Q1 =Q3/ R Q2=Q1 * 1.6 Q3=Q1 * R 04=Q3* 1.25 Y X OIML 01 02 03 O4 ISO Amin Ot On Omax Figure 6-1: ISOflow rates added to figure as comparison towards OIML X Flow rate Y[%]:Maximum measuring error 1 ±3%for class 1,±5%for class 2 devices 2 ±1%for class 1,±2%for class 2 devices 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 33 TECHNICAL DATA OPTIFLUX2000 OIML R49 Class 1 DN an Flow rate[m3/h] (R) Minimum Q1 Transitional Q2 Permanent 03 Overload 04 80 640 0.25 0.40 160 200.0 100 625 0.40 0.60 250 312.5 150 667 0.60 1.00 400 500.0 250 1000 1.60 2.60 1600 2000.0 5001 500 12.60 20.201 6300 7875.0 OI M L R49 Class 2 DN Span Flow rate[m3/h] (R) Minimum Q1 Transitional Q2 Permanent Q3 Overload 04 25 400 0.040 0.064 16 20.0 50 400 0.100 0.160 40 50.0 34 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en WE-3 a I RMWITI$ TECHNICAL DATA 6.3.2 MIDAnnex MI-001 Al I new designs of water meters that are to be used for legal purposes in Europe require certification under the Measurement Instrument Directive(MID)2004/22/EC. Annex MI-001 of the MID applies to water meters intended for the measurement of volume of clean, cold or heated water in residential, commercial and light industrial use.An EC-type examination certificate is valid in all countries of the European Union. The OPTIFLUX2300 has an EC-type examination certificate and can be verified to the MID Annex MI-001 for water meters with diameter DN25...DN300. The conformity assessment procedure followed for OPTIFLUX2300 is Module B (Type Examination)and Module D(Quality Assurance of the Production Process). The maximim permissible error on volumes delivered between Q2(transitional)flow rate and Q4 (overload)flow rate is±2%. The maximum permissible error on volumes delivered between Q1 (minimum)flow rate and Q2 (transitional)flow rate is±5%. Q1 =Q3/ R Q2=Q1 * 1.6 Q3=Q1 * R 04=Q3* 1.25 Y 5% 2% X -2% -5% MID 01 Q2 Q3 Q4 ISO Qmin Qt Qn Qmax Figure 6-2:ISOflow rates added to figure as comparison towards MID X:Flow rate Y[%]:Maximum measuring error 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 35 TECHNICAL DATA •- Gil MI-001 certified flow characteristics DN Span (R) Flow rate[m3/h] Q3/ Q1 Minimum Q1 Transitional Q2 Permanent 03 Overload Q4 25 400 0.040 0.064 16 20.0 32 400 0.063 0.100 25 31.3 40 400 0.063 0.100 25 31.3 50 400 0.100 0.160 40 50.0 65 625 0.160 0.256 100 125.0 80 640 0.250 0.400 160 200.0 100 625 0.400 0.640 250 312.5 125 667 0.600 0.960 400 500.0 150 667 0.600 0.960 400 500.0 200 1000 1.000 1.600 1000 1250.0 250 1000 2.560 1600 2000.0 300 1000 2.500 4.000 2500 3125.0 350 500 5.000 8.000 2500 3125.0 400 500 8.000 12.800 4000 5000.0 450 500 8.000 12.800 4000 5000.0 500 500 12.600 20.160 6300 7875.0 36 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en •- ��� TECHNICAL DATA /NFCa4MATlU'VI 1 Verification to M1-001 is carried out at the following values for R, Q1, Q2and Q3. Verification at other values for Rand(23 available on request. Verification to MI-001 DN Span (R) Flow rate[m3/h] Q3/ Q1 Q1 Q2 Q3 8 0.050 0.080 4 32 80 0.125 0.200 10 40 80 0.125 0.200 10 50 80 0.200 0.320 16 65 80 0.313 0.500 25 80 80 0.500 0.800 40 100 80 0.788 1.260 63 125 80 1.250 2.000 100 150 80 2.000 3.200 160 200 80 3.125 5.000 250 250 80 5.000 8.000 400 300 80 7.875 12.600 630 350 80 12.500 20.000 1000 400 80 12.500 20.000 1000 450 80 20.000 32.000 1600 500 80 20.000 32.000 1600 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 37 TECHNICAL DATA •- ��� 6.4 Measuring accuracy Each flowmeter is standard wet calibrated under reference conditions by direct volume comparison.The performance of the flowmeter is defined and documented in an individual water meter calibration certificate. Reference conditions • Medium: water • Temperature: +10...30°C/ +50...86°F • Operating pressure: 1 bar/ 14.5 psi • Inlet section: >_5 DN Y [%] 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 T 0.1 0 1 2 3 4 5 6 7 8 9 10 11 12 X [m/s] Figure 6-3:Flow velocityvs.accuracy X[m/s] :flow velocity Y[%]:deviation from the actual measured value(mv) In combination with IFC300 signal converter Accuracy Curve DN25...1600/ 1...64" 0.2%of my+1 mm/s 1 DN 1600...3000/>64" 0.3%ofmv+2mm/s 3 In combination with IFC 100 signal converter Accuracy Mq= DN25...1200/ 1...48" 0.3%of my+1 mm/s 2 38 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en e @ I TECH N I CAL DATA 6.5 Dimensions and weights Remote version a=77 mm/3.1" b c b=139mm/5.5" 1 a tw c=106mm/4.2" Total height=H+a H - ---L Compact version with b c a=155 mm/6,1" 1 FC 300 b=230mm/9.1" 1 O c=260 m m/ 10.2" a � Total height=H+a o � o H EL -0- -- 0 0 W Compact version with a=82 mm/3.2" IFC100(0°) c b b=161 mm/6.3" a c=257mm/ 10.1" 1 O olo O Total height=H+a o o H 0 0 L W Compact version with b c a=186 mm/7.3" 1 FC 100(45°) b=161 mm/6.3" a c=184mm/2.7" 1 Total height=H+a - - o�o if L W 1 The value may vary depending on the used cable glands. 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 39 TECHNICAL DATA •- ��� /NFCa4MATlU'VI 1 • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions maybe different. • For full information on converter dimensions see relevant documentation. EN 1092-1 Nominal Dimensions [mm] Approx. size DN weight [mm] Standard ISOlnsertion H W [kg] length length 150 200 115 5 32 150 200 157 140 6 40 150 200 MEW0 7 50 200 200 186 165 11 65 200 200 200 185 9 80 200 200 209 200 14 100 250 250 237 220 15 125 250 250 266 250 19 150 300 300 300 285 27 200 350 350 361 340 34 250 400 450 408 395 48 300 500 500 458 445 58 350 500 550 510 505 78 400 600 600 568 565 101 450 600 - 618 615 111 500 600 - 671 670 130 600 600 - 781 780 165 700 700 - 898 895 248 800 800 - 1012 1015 331 900 900 - 1114 1115 430 1000 1000 - 1225 1230 507 1200 1200 - 1417 1405 555 1400 1400 - 1619 1630 765 1600 1600 - 1819 1830 1035 1800 1800 - 2027 2045 1470 2000 2000 - 2259 2265 1860 40 www.krohne.com 03/2012-4000839502-HB OPTIFLUX2000 R02 en e @ I TECH N I CAL DATA ASMEB16.5/ 1501bfIanges Nominal size Dimensions[inches] Approx.weight [inches] [lb] L H W 5.91 5.39 4.25 7 1'/" 5.91 6.10 5.00 11 7.87 7.05 5.98 18 3" 7.87 8.03 7.50 26 4" 9.84 9.49 9.00 44 5" 9.84 10.55 10.00 49 6" 11.81 11.69 11.00 64 8" 13.78 14.25 13.50 95 10" 15.75 16.30 16.00 143 12" 19.69 18.78 19.00 207 14" 27.56 20.67 21.00 284 16" 31.50 22.95 23.50 364 18" 31.50 24.72 25.00 410 20" 31.50 26.97 27.50 492 24" 31.50 31.38 32.00 675 ASME B16.5/ 300 lb flanges Nominal size Dimensions [inches] Approx.weight [inches] L [lb] H W 1" 5.91 5.71 4.87 11 1'/' 7.87 6.65 6.13 13 2" 9.84 7.32 6.50 22 3" 9.84 8.43 8.25 31 4" 11.81 10.00 10.00 44 6" 12.60 12.44 12.50 73 8" 15.75 15.04 15.00 157 10" 19.69 17.05 17.50 247 12" 23.62 20.00 20.50 375 14" 27.56 21.65 23.00 474 16" 31.50 23.98 25.50 639 20" 31.50 28.46 30.50 937 24" 31.50 33.39 36.00 1345 03/2012-4000839502-HB OPTIFLUX2000 R02 en www.krohne.com 41 TECHNICAL DATA OPTIFLUX2000 6.6 Vacu u m I oad Diameter Vacuum load in mbar abs.at a process temperature of [m m] 200C 400C 600C 800C Hard rubber DN200...300 250 250 400 400 DN350...1000 500 500 600 600 DN 1200...3000 600 600 750 750 Polypropylene DN25...150 250 250 400 400 Polyolefin DN200...1000 0 0 0 0 Diameter Vacuum load in psia at process temperature of [inches] 680F 1040F 140OF 1760F Hard rubber 8...12" 3.6 3.6 5.8 5.8 14...40" 7.3 7.3 8.7 8.7 48...120" 8.7 8.7 10.9 10.9 Polypropylene 1...6" 3.6 3.6 5.8 5.8 Polyolefin 8...40" 0 0 0 0 42 www.krohne.com 03/2012-4000839502-HB OFTIFLUX2000 R02 en OPTIFLUX2000 NOTES 03/2012-4000839502-HB OFnFLUX2000 R02 en www.krohne.com 43 rti,y • y • j •• ~ • T 1 - r `t KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters • Vortex flowmeters U in .3 • Flow controllers • Level meters U • Temperature meters V • Pressure meters • Analysis products • Products and systems for the oil & gas industry 0 CD • Measuring systems for the marine industry x J LL H 0] 2 Head Office KROHNE Messtechnik GmbH o Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) N Tel.:+49(0)203 301 0 0 0 Fax:+49(0)203 301 10389 z info@crohne.de WThe current list of all KROHNE contacts and addresses can be found at: KR 0 H N E o www.krohne.com