Loading...
HomeMy WebLinkAboutMA_OPTIFLUX 4000__en__110120_4000818502_R02 n sod M 0 PTI FLUX 4000 Electromagnetic flow sensor The documentation is only complete when used in combination with the relevant documentation for the converter. ©KROHNE 01/2011-4000818502-HB OPTIFLUX 4000 R02 en KROHNE ■ IMPRINT AIL rights reserved. It is prohibited to reproduce this documentation, or any part thereof,without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2011 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.com 01/2011 -4000818502-HB OPTIFLUX 4000 R02 en CONTENTS ■ 1 Safety instructions 5 1.1 Intended use ..................................................................................................................... 5 1.2 Safety instructions from the manufacturer..................................................................... 5 1.2.1 Copyright and data protection ................................................................................................5 1.2.2 Disclaimer...............................................................................................................................5 1.2.3 Product liability and warranty ................................................................................................6 1.2.4 Information concerning the documentation...........................................................................6 1.2.5 Warnings and symbols used...................................................................................................7 1.3 Safety instructions for the operator................................................................................. 7 2 Device description 8 2.1 Scope of delivery...............................................................................................................8 2.2 Nameplates ......................................................................................................................8 3 Installation 9 3.1 Notes on installation ........................................................................................................ 9 3.2 Storage ............................................................................................................................. 9 3.3 Transport.......................................................................................................................... 9 3.4 Installation conditions.................................................................................................... 10 3.4.1 Inlet and outlet...................................................................................................................... 10 3.4.2 Mounting position.................................................................................................................. 10 3.4.3 Flange deviation.................................................................................................................... 11 3.4.4 T-section ............................................................................................................................... 11 3.4.5 Vibration................................................................................................................................ 11 3.4.6 Magnetic field........................................................................................................................ 12 3.4.7 Bends .................................................................................................................................... 12 3.4.8 Open discharge ..................................................................................................................... 13 3.4.9 Control valve ......................................................................................................................... 13 3.4.10 Air venting ........................................................................................................................... 13 3.4.11 Pump ................................................................................................................................... 14 3.4.12 Temperatures ..................................................................................................................... 15 3.5 Mounting......................................................................................................................... 16 3.5.1 Torques and pressures......................................................................................................... 16 4 Electrical connections 19 4.1 Safety instructions.......................................................................................................... 19 4.2 Grounding ....................................................................................................................... 19 4.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 21 4.4 Connection diagrams ..................................................................................................... 21 5 Service 22 5.1 Spare parts availability................................................................................................... 22 5.2 Availability of services.................................................................................................... 22 5.3 Returning the device to the manufacturer..................................................................... 22 01/2011 -4000818502-HB OPTI FLUX 4000 R02 en www.krohne.com 3 ■ CONTENTS ■ 5.3.1 General information.............................................................................................................. 22 5.3.2 Form (for copying) to accompany a returned device............................................................ 23 5.4 Disposal .......................................................................................................................... 23 6 Technical data 24 6.1 Measuring principle........................................................................................................ 24 6.2 Technical data................................................................................................................. 25 6.3 Vacuum load ................................................................................................................... 31 6.4 Dimensions and weights ................................................................................................ 32 4 www.krohne.com 01/2011 -4000818502-HB OPTIFLUX 4000 R02 en SAFETY INSTRUCTIONS 0 1 .1 Intended use The measurement of volumetric flowrate of electrically conductive fluids. Basic measurement is the flow velocity upon which all other measurements are based. 1 .2 Safety instructions from the manufacturer 1.2.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer. The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain. The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data. We draw your attention to the fact that data transmission over the Internet (e.g.when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties. We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 1.2.2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in anyway, at any time,for any reason,without prior notification,and will not be liable in any way for possible consequences of such changes. 01/2011 -4000818502-HB OPTI FLUX 4000 R02 en www.krohne.com 5 H SAFETY INSTRUCTIONS 1.2.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems)will cause the warranty to be void. The respective "Standard Terms and Conditions"which form the basis for the sales contract shall also apply. 1.2.4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations. If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons. 6 www.krohne.com 01/2011 -4000818502-HB OPTIFLUX 4000 R02 en SAFETY INSTRUCTIONS 0 1.2.5 Warnings and symbols used Safety warnings are indicated by the following symbols. QDANGER! This information refers to the immediate danger when working with electricity. DANGER! SSS This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! EX This warning refers to the immediate danger when using this device in a hazardous atmosphere. A DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNING! A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device orparts of the operators plant. QCA regard ° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! 1 These instructions contain important information for the handling of the device. ® LEGAL NOTICE! This note contains information on statutory directives and standards. HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. 1 .3 Safety instructions for the operator WARNING! A! In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 01/2011 -4000818502-HB OPTI FLUX 4000 R02 en www.krohne.com J p DEVICE DESCRIPTION 2.1 Scope of delivery a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. O o (1) Remote version (2) Compact version with IFC 300 signal converter (3) Compact version with IFC 100(01 signal converter (4) Compact version with IFC 100(451 signal converter (5) Compact version with IFC 040 signal converter O Figure 2-1:Scope of delivery 1T Ordered flowmeter 2Z Product documentation 3Z Factory calibration report 4� CD-ROM with product documentation Grounding rings(optionally) © Cable(remote versions only) 2.2 Nameplates /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 8 www.krohne.com 01/2011 -4000818502-HB OPTIFLUX 4000 R02 en INSTALLATION p 3.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. 3.3 Transport F] n O _ O O Figure 3-1:Transport 01/2011-4000818502-HB OPTIFLUX 4000 R02 en www.krohne.com 9 INSTALLATION 3.4 Installation conditions 3.4.1 Inlet and outlet 10 02 Figure 3-2:Recommended inlet and outlet sections 1Q >_5DN © >_2DN 3.4.2 Mounting position Figure 3-3:Mounting position 10 www.krohne.com 01/2011-4000818502-HB OPTIFLUX 4000 R02 en INSTALLATION 3.4.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax-Lmin—<0.5mm/0.02I j V Figure 3-4:Flange deviation 1) Amax (Z Amin 3.4.4 T-section Figure 3-5:Distance after T-sections 9) >_10 DN 3.4.5 Vibration M - Figure 3-6:Avoid vibrations 01/2011-4000818502-HB OPTIFLUX 4000 R02 en www.krohne.com 11 INSTALLATION 3.4.6 Magnetic field MILL Figure 3-7:Avoid magnetic fields 3.4.7 Bends Figure 3-8:Installation in bending pipes Figure 3-9:Installation in bending pipes 12 www.krohne.com 01/2011-4000818502-HB OPTIFLUX 4000 R02 en INSTALLATION 3.4.8 Open discharge Figure 3-10:Installation before an open discharge 3.4.9 Control valve Figure 3-11:Installation before control valve 3.4.10 Air venting 02 T Figure 3-12:Air venting 11) >_5m ® Airventilation point 01/2011-4000818502-HB OPTIFLUX 4000 R02 en www.krohne.com 13 INSTALLATION 3.4.11 Pump Figure 3-13:Installation after pump 14 www.krohne.com 01/2011-4000818502-HB OPTI FLUX 4000 R02 en INSTALLATION 3.4.12 Temperatures A CAUTION! Protect the device from direct sunlight. Temperature range Process UC] Ambient PC] Process [°F] Ambient [°F] min. max. min. max. min. max. min. max. PTFE Separate flow sensor -40 180 -40 65 -40 356 -40 149 Compact with IFC 300 -40 140 -40 65 -40 284 -40 149 Compact with IFC 100 -40 140 -40 65 -40 284 -40 149 Compact with IFC 040 -25 140 -25 90 40 10 -13 284 -13 10 104 10 PFA Separate flow sensor -40 180 -40 65 -40 356 -40 149 Compact with IFC 300 -40 140 -40 65 -40 284 -40 149 Compact with IFC 100 -40 140 -40 65 -40 284 -40 149 Compact with IFC 040 -25 140 -25 10 40 1Q -13 284 -13 1Q 104 10 ETFE Separate flow sensor -40 120 -40 65 -40 248 -40 149 Compact with IFC 300 -40 120 -40 65 -40 248 -40 149 Compact with IFC 100 -40 120 -40 65 -40 248 -40 149 Hard rubber Separate flow sensor ® -5 80 -40 65 23 176 -40 149 Compact with IFC 300 -5 80 -40 65 23 176 -40 149 Compact with IFC 100(Z -5 80 -40 65 23 176 -40 149 PU Separate flow sensor -5 65 -40 65 23 149 -40 149 Compact with IFC 300 -5 65 -40 65 23 149 -40 149 Compact with IFC 100 -5 65 -40 65 23 149 -40 149 1) Max.ambient temperature is 60T/140T,but process temperature is then limited to 60T/140T. (2) Hard rubber liner is available for Ex-versions only. 01/2011-4000818502-HB OPTIFLUX 4000 R02 en www.krohne.com 15 INSTALLATION 3.5 Mounting 3.5.1 Torques and pressures I Figure 3-14:Tightening of bolts © Tightening of bolts 10 Step 1: Apply approx. 50% of max. torque given in table. 20 Step 2: Apply approx. 80% of max. torque given in table. 03 Step 3: Apply 100% of max. torque given in table. 16 www.krohne.com 01/2011-4000818502-HB OPTIFLUX 4000 R02 en INSTALLATION Nominal size Pressure Bolts Max.torque [Nm] DN [mm] rating PFA, PTFE, ETFE PU, hard rubber 2.5 PN 40 4 x M 12 32 - 4 PN 40 4 x M 12 32 - 6 PN 40 4 x M 12 32 - 10 PN 40 4xM12 7.6 4.6 15 PN 40 4xM12 9.3 5.7 20 PN 40 4 x M 12 16 9.6 25 PN 40 4xM12 11 32 PN 40 4 x M 16 37 19 40 PN 40 4 x M 16 43 25 50 PN 40 4 x M 16 55 31 65 PN16 4xM16 51 42 65 PN 40 8 x M 16 38 21 80 PN 40 8 x M 16 47 25 100 PN 16 8 x M 16 39 30 125 PN 16 8 x M 16 IF 53 40 150 PN 16 8 x M 20 68 47 200 PN 10 8 x M 20 84 68 200 PN 16 12 x M 20 68 45 250 PN 10 12 x M 20 78 65 250 PN 16 12 x M 24 116 78 300 PN 10 12 x M 20 88 76 300 PN 16 12 x M 24 144 105 350 PN 10 16 x M 20 97 75 400 PN 10 16 x M 24 139 104 450 PN 10 20 x M 24 127 93 500 PN 10 20 x M 24 149 107 600 PN 10 20 x M 27 205 138 700 PN 10 20 x M 27 238 163 800 PN 10 24 x M 30 328 219 900 PN 10 28 x M 30 - 205 1000 PN 10 28 x M 35 - 261 01/2011-4000818502-HB OPTI FLUX 4000 R02 en www.krohne.com 17 INSTALLATION Nominal size Flange class Bolts Max.torque [Nm] [inch] [lb] PFA, PTFE, ETFE PU, hard rubber 1/10 150 4 x 1/2" 32 - 1/6 150 4 x 1/2" 32 - 1/4 150 4 x 1/2" 32 - 3/8 150 4 x 1/2" 3.5 3.6 1/2 150 4 x 1/2" 3.5 3.6 3/4 150 4 x 1/2" 4.8 4.8 1 150 4 x 1/2" 6.7 4.4 1 1/2 150 4 x 1/2" 13 12 2 150 4 x 5/8" 24 23 3 150 4 x 5/8" 43 39 4 150 8 x 5/8" 34 31 6 150 8 x 3/4" 61 51 8 150 8 x 3/4" 86 69 10 150 12 x 7/8" 97 79 12 150 12 x 7/8" 104 14 150 12 x 1" 133 93 16 150 16 x 1" 130 91 18 150 16 x 1 1/8" 199 143 20 150 20 x 1 1/8" 182 127 24 150 20 x 1 1/4" 265 180 28 150 28 x 1 1/4" 242 161 32 150 28 x 1 1/2" 380 259 36 150 32 x 1 1/2" - 269 40 150 36 x 1 1/2" - 269 18 www.krohne.com 01/2011-4000818502-HB OPTI FLUX 4000 R02 en ELECTRICAL CONNECTIONS p 4.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. 10 20 �77 1 L 911 Figure 4-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings. 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings. 01/2011-4000818502-HB OPTIFLUX 4000 R02 en www.krohne.com 19 p ELECTRICAL CONNECTIONS -V 0 0 0 Figure 4-2:Different types of grounding rings 1) Grounding ring number 1 2� Grounding ring number 2 3� Grounding ring number 3 Grounding ring number 1: • 3 mm/0.1" thick (tantalum: 0.5 mm/0.2") Grounding ring number 2: • 3 mm/0.1" thick • Prevents damage to the flanges during transport and installation • Especially for flow sensors with PTFE liner Grounding ring number 3: • 3 mm/0.1" thick • With cylindrical neck (length 30 mm/ 1.25" for DN10...150/3/8...6") • Prevents damage to the liner when abrasive liquids are used 20 www.krohne.com 01/2011 -4000818502-HB OPTIFLUX 4000 R02 en 1 M ELECTRICAL CONNECTIONS p 4.3 Virtual reference for IFC 300 (C, W and F version) Figure 4-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 PS/cm • Electrode cable max. 50m., type DS 4.4 Connection diagrams a /NFORMA T/ON! 1 For the connection diagrams please refer to the documentation of the applicable converter. 01/2011 -4000818502-HB OPTIFLUX 4000 R02 en www.krohne.com 21 SERVICE M 1 5.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions. 5.2 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training. a /NFORMA T/ON! For more precise information,please contact your local representative. 5.3 Returning the device to the manufacturer 5.3.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. A CAUTION! Shouldyou nevertheless need to return a device for inspection or repair,please pay strict attention to the following points: • Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. • This means that the manufacturer can only service this device if it is accompanied by the following certificate(see next sectionl confirming that the device is safe to handle. If the device Aog if the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: • to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. 22 www.krohne.com 01/2011 -4000818502-HB OPTIFLUX 4000 R02 en SERVICE 5.3.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no.or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: 5.4 Disposal A CA UT/ON! Disposal must be carried out in accordance with legislation applicable in your country. 01/2011-4000818502-HB OPTI FLUX 4000 R02 en www.krohne.com 23 p TECHNICAL DATA 6.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k=factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. 3 2 4 1 9) Induced voltage(proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 24 www.krohne.com 01/2011 -4000818502-HB OPTIFLUX 4000 R02 en TECHNICAL DATA 6.2 Technical data /NFORMA T/ON! 1-14-1 • The following data is provided for general applications. lfyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...]and complete product documentation can be downloaded free of charge from the website(Download Center]. Measuring system Measuring principle Faraday's law Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured value Volume flow Design Features Fully welded maintenance-free sensor. Flange version with full bore flow tube. Standard as well as higher pressure ratings. Broad range of nominal sizes. Industry specific insertion lengths. Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version. Compact version With IFC 040 converter: OPTIFLUX 4040 C With IFC 100 converter: OPTIFLUX 4100 C With IFC 300 converter: OPTIFLUX 4300 C Remote version In wall(W) mount version with IFC 100 converter: OPTIFLUX 4100 W In field(F),wall(W)or rack(R)mount version with IFC 300 converter: OPTIFLUX 4300 F,W or R Nominal diameter With IFC 040 converter: DN10... 150/3/8...b" With IFC 100 converter: DN2.5...1200/1/10...48" With IFC 300 converter: DN2.5...3000/1/10...120" Measurement range -12...+12 m/s/-40...+40 ft/s 01/2011-4000818502-HB OPTIFLUX 4000 R02 en www.krohne.com 25 TECHNICAL DATA Measuring accuracy Reference conditions Flow conditions similar to EN 29104 Medium:water Electrical conductivity:>_300 µS/cm Temperature: 10...30°C/50...86°F Inlet section:>_5 DN Operating pressure: 1 bar/14.5 psig Wet calibrated on EN 17025 accredited calibration rig by direct volume comparison. Accuracy curves For detailed information on the measuring accuracy,see chapter "Measuring accuracy". Option:verification to MID MI-001 (Only in combination with IFC 300) Option:calibration according to OIML R49 (Only in combination with IFC 300) Related to volume flow(MV= Measured Value) These values are related to the pulse/frequency output. The additional typical measuring deviation for the current output is±10 µA. With IFC 040 converter: v< 1 m/s/3.3 ft/s:±5 mm/s v> 1 m/s/3.3 ft/s:±0.5%of MV With IFC 100 converter: DN2.5...6:±0.4%ofMV+ 1 mm/s DN 10...1200:±0.3%of MV+ 1 mm/s With IFC 300 converter: DN2.5...6:±0.3%of MV+2 mm/s DN 10...1600:±0.2%of MV+ 1 mm/s DN 1800...3000:±0.3%of MV+2 mm/s Repeatability ±0.1%of MV, minimum 1 mm/s Long term stability ±0.1%of MV Special calibration On request. 26 www.krohne.com 01/2011-4000818502-HB OPTIFLUX 4000 R02 en TECHNICAL DATA Operating conditions Temperature Process temperature PTFE:-40...+180°C/-40...+356°F for remote versions PTFE:-40...+140°C/-40...+284°F for compact versions PFA:-40...+180'C/-40...+356°F for remote versions PFA: -40...+140°C/-40...+284°F for compact versions ETFE:-40...+120°C/-40...+248°F Hard rubber: -5...+80°C/23...+176°F PU: -5...+65°C/23...+149°F For Ex versions different temperatures are valid. Please check the relevant Ex documentation for details. Ambient temperature Standard(with aluminium converter housing): -40...+65°C/-40...+149°F (Protect electronics against self-heating with ambient temperatures above 55°C) Option(with stainless steel converter housing): -40...+55°C/-40...+130°F For Ex versions different temperatures are valid. Please check the relevant Ex documentation for details. Storage temperature -50...+70°C/-58...+158°F Pressure EN 1092-1 DN2200...3000: PN 2.5 DN1200...2000: PN 6 DN200...1000: PN 10 DN65 and DN100...150: PN 16 DN2.5...50 and DN80: PN 40 Other pressures on request. ISO insertion length Optional for DN15...600 ASME B16.5 1/10...24": 150 lb RF Other pressures on request. JIS DN50...1000: 10 K DN2.5...40:20 K Other pressures on request. Vacuum load For information on pressure limits depending on liner material see chapter"Vacuum load". Pressure ranges for secondary For DN25...150: containment Pressure resistant up to 40 bar/580 psi Burst pressure up to approx. 160 bar/2320 psi Pressure drop Negligible 01/2011-4000818502-HB OPTI FLUX 4000 R02 en www.krohne.com 27 TECHNICAL DATA Chemical properties Physical condition Electrically conductive liquids Electrical conductivity Water:>_20 µS/cm Non water:>_1 µS/cm Permissible gas content(volume) <_5% Permissible solid content (volume) Installation condtitions Installation Take care that flow sensor is always fully filled. For detailed information see chapter"Installation". Flow direction Forward and reverse. Arrow on flow sensor indicates positive flow direction. Inlet run >5 DN Outlet run >2 DN Dimensions and weights For detailed information see chapter"Dimensions and weights". Materials Sensor housing DN2.5...15:Stainless steel 1.4408 DN20: GTW-S 30 DN25...3000:Sheet steel, polyurethane coated Other materials on request. Measuring tube Austenitic stainless steel Flange Standard: Carbon steel, polyurethane coated Other materials on request. Liner Standard DN2.5...15: PFA DN20: PTFE DN25...150: PFA DN200...3000: ETFE Option DN200...600: PTFE DN200...1800: PU DN200...3000: Hard rubber(Ex only) Other materials on request. Connection box Standard: polyurethane coated die-cast aluminium (only remote versions) Option:Stainless steel Measuring electrodes Standard: Hastelloye C Option: Platinum,stainless steel,titanium,tantalum, low noise Other materials on request. 28 www.krohne.com 01/2011-4000818502-HB OPTI FLUX 4000 R02 en TECHNICAL DATA Grounding rings Standard Stainless steel Option Hastelloy®C,titanium,tantalum Grounding rings can be omitted with virtual reference option for the IFC 300 converter. Grounding electrodes(option) Same material as measuring electrodes. Process connections Flange EN 1092-1 DN2.5...3000 in PN 2.5...40 ASME 1/10...120" in 150...2500 lb RF JIS DN2.5...1000 in JIS 10...20 K Design of gasket surface RF Other sizes or pressure ratings on request. Electrical connections Signal cable Type A(DS) Standard cable, double shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. Type B (BTS) Optional cable,triple shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. Approvals and certificates CE This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic compatibility Directive:2004/108/EC, NAMUR NE21/04 Harmonized standard: EN 61326-1 : 2006 Low voltage directive Directive: 2006/95/EC Harmonized standard: EN 61010 :2001 Pressure equipment directive Directive:97/23/EC Category I, II or SEP Fluid group 1 Production module H 01/2011-4000818502-HB OPTI FLUX 4000 R02 en www.krohne.com 29 TECHNICAL DATA Hazardous areas ATEX Please check the relevant Ex documentation for details. Compact version with IFC 040 C converter: II 2 GD Compact version with IFC 100 C converter: II 2 GD Compact version with IFC 300 C converter: II 2 GD or II 2(1) GD Remote version: II 2 GD FM In combination with IFC 300 converter: Class I, Div 2,groups A, B,C and D Class II, Div 2, groups F and G Class III, Div 2, groups F and G CSA In combination with IFC 300 converter: Class I, Div 2,groups A, B, C and D Class II, Div 2,groups F and G IEC-Ex Compact version with IFC 100 converter: IIC T4 NEPSI GYJ05234/GYJ05237 Ex me is IIC T6...T3 Ex de is IIC T6...T3 Ex qe is IIC T6...T3 Ex e is IIC T6...T3 Other approvals and standards Custody transfer Standard:without verification Only in combination with IFC 300 converter. For diameters: DN25...500(other diameters on request) Cold water MI-001 type examination certificate OIML R49 certificate of conformity Conformity with ISO 4064 and EN 14154 Liquids other than water MI-005 type examination certificate OIML R117 certificate of conformity Hygiene PFA liner is FDA approved. Protection category acc.to Standard: IP 66/67(NEMA 4/4X/6) IEC 529/EN 60529 Option: IP 68(NEMA 6P) IP 68 is only available for separate design and with a stainless steel connection box. Vibration resistance IEC 68-2-6 Random vibration test IEC 68-2-34 Shock test IEC 68-2-27 30 www.krohne.com 01/2011-4000818502-HB OPTI FLUX 4000 R02 en TECHNICAL DATA 6.3 Vacuum load Diameter Max. Vacuum load in mbar abs. at a process temperature of pressure mm] [bar] 40°C 60° °C 80°C 90°C 100°C 120° 140a 180°C Liner in PTFE DN10...20 50 0 0 0 0 0 0 500 750 1000 DN200...300 50 500 750 1000 1000 1000 1000 1000 1000 1000 DN350...600 50 800 1000 1000 1000 1000 1000 1000 1000 1000 Liner in PFA DN2.5...150 50 0 0 0 0 0 0 0 0 0 Liner in ETFE DN200...2000 150 100 100 100 100 100 100 100 - - Liner in Hard rubber DN200...300 1150 250 400 400 400 - - - - - DN350...3000 150 500 600 600 600 - - - - - Liner in PU DN200...1800 1500 500 600 - - - - - - - Diame er Max. Vacuum load in psia at a process temperature of pressure [inches]AL [psi] 104°F 140°F 158°F 176°F 194°F 212°F 248°F 284°F 356°F Liner in PTFE 3/8...3/4" 725 0 0 0 0 0 0 7.3 10.9 14.5 8...12" 725 7.3 10.9 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14...24" 725 11.6 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 Liner in PFA 1/10...6" 725 0 0 0 0 0 0 0 0 0 Liner in ETFE 8...72" 2176 1.5 1.5 1.5 1.5 1.5 1.5 1.5 - - Liner in Hard rubber 8...12" 2176 3.6 5.8 5.8 5.8 - - - - - 14...120" 2176 7.3 8.7 8.7 8.7 - - - - - Liner in PU 8...72" 21756 7.3 8.7 - - - - - - - 01/2011-4000818502-HB OPTI FLUX 4000 R02 en www.krohne.com 31 TECHNICAL DATA 6.4 Dimensions and weights Remote version b a=77 mm/3.1" b= 139mm/5.5" 1Q J a tw c= 106mm/4.2" Total height= H+a H Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1" 1Q c=260 mm/10.2" (( 11 a O \\� O Total height= H+a o H 0 0 L W Compact version with c b a=82 mm/3.2" IFC 100(00) b= 161 mm/6.3" a Y,- c=257mm/10.1 Total height= H+a - H L Compact version with b C a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7" 1Q Total height= H+a o � o H o q Ir L W Compact version with b r a= 165 mm/6.5" IFC 040 b= 136 mm/5.3" 10 a EW c=208mm/8.2" Total height= H+a H LI 1Q The value may vary depending on the used cable glands. 32 www.krohne.com 01/2011-4000818502-HB OPTIFLUX 4000 R02 en TECHNICAL DATA a /NFORMA T/ON! • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions maybe different. • For full information on converter dimensions see relevant documentation. EN 1092-1 Nominal size Dimensions [mm] Approx. weight [kg] DN PN [bar] L H W DIN ISO 2.5...6 40 130 - 142 90 3 10 40 130 10 - 106 90 6 15 40 130 1Q 200 106 95 6 20 40 150 200 158 105 7 25 40 150 200 140 115 4 32 40 150 200 157 140 5 40 40 150 200 166 150 5 50 40 200 200 186 165 9 65 16 200 200 200 185 9 80 40 200 200 209 200 12 100 16 250 250 237 220 15 125 16 250 250 266 250 19 150 16 300 300 300 285 27 200 10 350 350 361 340 34 250 10 400 450 408 395 48 300 10 500 500 458 445 58 350 10 500 550 510 505 78 400 10 600 600 568 565 101 450 10 600 - 618 615 111 500 10 600 - 671 670 130 600 10 600 - 781 780 165 700 10 700 - 898 895 248 800 10 800 - 1012 1015 331 900 10 900 - 1114 1115 430 1000 10 1000 - 1225 1230 507 1200 6 1200 - 1417 1405 555 1400 6 1400 - 1619 1630 765 1600 6 1600 - 1819 1830 1035 1800 6 1800 - 2027 2045 1470 2000 6 2000 - 2259 2265 1860 1Q 150 mm for construction according to order code VN03. 01/2011-4000818502-HB OPTIFLUX 4000 R02 en www.krohne.com 33 TECHNICAL DATA 150 lb flanges Nominal size Dimensions [inches] Approx.weight [lb] ASME PN [psi] L H w 1/10" 5.12 3.50 6 1/8" 284 5.12 5.59 3.50 6 284 5.59 3.50 6 3/8" 284 5.12 90 5.08 3.50 12 284 5.12 1Q 5.08 3.50 12 W, 284 5.91 5.28 3.88 18 1" 284 5.91 5.39 4.25 7 1 '/" 284 5.91 5.98 4.62 7 1 ''/z" 284 5.91 6.10 5.00 11 2" 284 7.87 7.05 5.98 18 3" 284 7.87 8.03 7.50 26 4" 284 9.84 9.49 9.00 40 5" 284 9.84 10.55 10.0 49 6" 284 11.81 11.69 11.0 64 8" 284 13.78 14.25 13.5 95 10" 284 15.75 16.3 16.0 143 12" 284 19.69 18.78 19.0 207 14" 284 27.56 20.67 21.0 284 16" 284 31.50 22.95 23.5 364 18" 284 31.50 24.72 25.0 410 20" 284 31.50 26.97 975 492 24" 284 31.50 31.38 32.0 675 90 5.91"for construction according to order code VN03 A CAUTION! • Pressures at2LTC/68F. • For higher temperatures, the pressure and temperature ratings areas per ASME B 16.5. 34 www.krohne.com 01/2011-4000818502-HB OPTIFLUX 4000 R02 en TECHNICAL DATA 300 lb flanges Nominal size Dimensions [inches] Approx.weigh [lb] ASME PN [psi] L H w 1/10" 741 5.12 3.75 6 1/8" 741 5.12 5.59 3.75 6 741 3.75 6 3/8" 741 5.12 90 5.24 3.75 15 741 5.12 1Q 5.24 3.75 15 W, 741 5.91 5.67 4.62 20 1" 741 5.91 5.71 4.87 11 1 '/z" 741 7.87 6.65 6.13 13 2" 741 9.84 7.32 6.50 22 3" 741 9.84 8.43 8.25 31 4" 741 11.81 10.00 10.0 44 6" 741 12.60 12.44 12.5 73 8" 741 15.75 15.04 15.0 157 10" 741 19.69 17.05 17.5 247 12" 741 23.62 20.00 20.5 375 14" 741 27.56 21.65 23.0 474 16" 741 31.50 23.98 25.5 639 20" 741 31.50 28.46 30.5 937 24" 741 31.50 33.39 36.0 1345 10 5.91"for construction according to order code VN03 Q - re 0Pressussures at20'C/68'FA . • For higher temperatures, the pressure and temperature ratings areas per ASME B 76.5. 01/2011-4000818502-HB OPTIFLUX 4000 R02 en www.krohne.com 35 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters 0 • Vortex flowmeters L 3 • Flow controllers v • Level meters L U s • Temperature meters • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 m am Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com