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HomeMy WebLinkAboutMA_OPTIFLUX 5000_FL_en__110406_4000686302_R02 i I M 0 PTI FLUX 5000 Electromagnetic flowmeter in flanged version The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 04/2011-4000686302-HB OPTIFLUX 5000 FL R02 en KROHNE ■ IMPRINT AIL rights reserved. It is prohibited to reproduce this documentation, or any part thereof,without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2011 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.com 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en CONTENTS ■ 1 Safety instructions 5 1.1 Intended use ..................................................................................................................... 5 1.2 Safety instructions from the manufacturer..................................................................... 5 1.2.1 Copyright and data protection ................................................................................................5 1.2.2 Disclaimer...............................................................................................................................5 1.2.3 Product liability and warranty ................................................................................................6 1.2.4 Information concerning the documentation...........................................................................6 1.2.5 Warnings and symbols used...................................................................................................7 1.3 Safety instructions for the operator................................................................................. 7 2 Device description 8 2.1 Scope of delivery...............................................................................................................8 2.2 Device description ............................................................................................................ 9 2.3 Nameplates ...................................................................................................................... 9 3 Installation 10 3.1 Notes on installation ...................................................................................................... 10 3.2 Storage ........................................................................................................................... 10 3.3 Transport........................................................................................................................ 10 3.4 Installation conditions.................................................................................................... 11 3.4.1 Inlet and outlet...................................................................................................................... 11 3.4.2 Mounting position.................................................................................................................. 11 3.4.3 Flange deviation.................................................................................................................... 12 3.4.4 T-section ............................................................................................................................... 12 3.4.5 Vibration................................................................................................................................ 12 3.4.6 Magnetic field........................................................................................................................ 13 3.4.7 Bends .................................................................................................................................... 13 3.4.8 Open discharge ..................................................................................................................... 14 3.4.9 Control valve ......................................................................................................................... 14 3.4.10 Air venting ........................................................................................................................... 14 3.4.11 Pump ................................................................................................................................... 15 3.5 Mounting......................................................................................................................... 16 3.5.1 Torques and pressures......................................................................................................... 16 4 Electrical connections 18 4.1 Safety instructions.......................................................................................................... 18 4.2 Grounding ....................................................................................................................... 18 4.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 19 4.4 Connection diagrams ..................................................................................................... 19 5 Service 20 5.1 Spare parts availability................................................................................................... 20 5.2 Availability of services.................................................................................................... 20 5.3 Returning the device to the manufacturer..................................................................... 20 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en www.krohne.com 3 ■ CONTENTS 5.3.1 General information.............................................................................................................. 20 5.3.2 Form (for copying) to accompany a returned device............................................................ 21 5.4 Disposal.......................................................................................................................... 21 6 Technical data 22 6.1 Measuring principle........................................................................................................ 22 6.2 Technical data................................................................................................................. 23 6.3 Dimensions and weights ................................................................................................ 27 6.4 Measuring accuracy ....................................................................................................... 31 4 www.krohne.com 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en SAFETY INSTRUCTIONS 0 1 .1 Intended use The OPTIFLUX 5000 FL flowmeter measures the volumetric flow rate of electrically conductive liquids, acids, alkaline solutions, pastes and slurries, also with very high solid contents. 1 .2 Safety instructions from the manufacturer 1.2.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer. The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain. The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data. We draw your attention to the fact that data transmission over the Internet (e.g.when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties. We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 1.2.2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time,for any reason,without prior notification,and will not be liable in any way for possible consequences of such changes. 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en www.krohne.com 5 H SAFETY INSTRUCTIONS 1.2.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems)will cause the warranty to be void. The respective "Standard Terms and Conditions"which form the basis for the sales contract shall also apply. 1.2.4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations. If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons. 6 www.krohne.com 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en SAFETY INSTRUCTIONS 0 1.2.5 Warnings and symbols used Safety warnings are indicated by the following symbols. QDANGER! This information refers to the immediate danger when working with electricity. DANGER! SSS This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! EX This warning refers to the immediate danger when using this device in a hazardous atmosphere. A DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNING! A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. QCA regard ° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! 1 These instructions contain important information for the handling of the device. ® LEGAL NOTICE! This note contains information on statutory directives and standards. HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. 1 .3 Safety instructions for the operator WARNING! A! In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en www.krohne.com J p DEVICE DESCRIPTION 2.1 Scope of delivery a /NFORMA T/ON! Check the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! 1 Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! The device will arrive in two cartons. One carton contains the converter and one carton contains the sensor. 10 ��02nn OO F © O Figure 2-1:Scope of delivery (1) Ordered flowmeter (2) Product documentation (3) Factory calibration report (4) CD-ROM with product documentation (5) Grounding rings(optionally) © Cable(remote versions only) a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 8 www.krohne.com 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en OPTIFLUX 5000 DEVICE DESCRIPTION p 2.2 Device description Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring sensor via field current and signal cable) O 00 0 0 0 0 J) Remote version (2) Compact version with IFC 300 signal converter (2) Compact version with IFC 100(01 signal converter (4) Compact version with IFC 100(451 signal converter 2.3 Nameplates a /NFORMA T/ON! 1 Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. O KR O H N E NIL 3313 LC Dordrecht OPTIFLUX 5000 FL OS/N:Axx xxxxx Manufactured:20XX C E 00311 GK=2.714 GKL=5.123 DN:80mm/3 inch PED(97/23/EC): O PS1=40 bar@TS1r_40°C PS2=32 bar @ TS2=180°C IP66/67 PT=60 bar @ TT =20°C (D Name and address of the manufacturer 2� Type designation of the flowmeter and CE sign with number(s)of notified body/bodies 3Z Calibration data 4� PED data 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en www.krohne.com 9 p INSTALLATION 3.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Storage • Store the device in a dry and dust-free Location. • Avoid Lasting direct exposure to the sun. • Store the device in its original packing. 3.3 Transport ] n F O =- O O Figure 3-1:Transport 10 www.krohne.com 04/2011-4000686302-HB OPTIFLUX 5000 FL R02 en ■ INSTALLATION 3.4 Installation conditions 3.4.1 Inlet and outlet 10 02 Figure 3-2:Recommended inlet and outlet sections 1Q >_5DN © >_2DN 3.4.2 Mounting position Figure 3-3:Mounting position 04/2011-4000686302-HB OPTI FLUX 5000 FL R02 en www.krohne.com 11 p INSTALLATION 3.4.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax-Lmin—<0.5mm/0.02" --------------- ---- - Figure 3-4:Flange deviation Amax T Amin 3.4.4 T-section Figure 3-5:Distance after T-sections 1� >_10 DN 3.4.5 Vibration M Figure 3-6:Avoid vibrations 12 www.krohne.com 04/2011-4000686302-HB OPTIFLUX 5000 FL R02 en INSTALLATION 3.4.6 Magnetic field Figure 3-7:Avoid magnetic fields 3.4.7 Bends ML Figure 3-8:Installation in bending pipes Figure 3-9:Installation in bending pipes 04/2011-4000686302-HB OPTI FLUX 5000 FL R02 en www.krohne.com 13 INSTALLATION 3.4.8 Open discharge Figure 3-10:Installation before an open discharge 3.4.9 Control valve mow, Figure 3-11:Installation before control valve 3.4.10 Air venting 02 10 Figure 3-12:Air venting 1� >_5m ® Airventilation point 14 www.krohne.com 04/2011-4000686302-HB OPTIFLUX 5000 FL R02 en INSTALLATION 3.4.11 Pump Figure 3-13:Installation after pump 04/2011-4000686302-HB OPTI FLUX 5000 FL R02 en www.krohne.com 15 p INSTALLATION 3.5 Mounting 3.5.1 Torques and pressures AWARNING! Please use "not lubricated"Stainless steel A2/6.9 class bolts. DN15...100 Tighten the bolts in fixed order, see picture: • Step 1: by hand • Step 2: approx. 25% of max. torque • Step 3: approx. 50% of max. torque • Step 4: approx. 80% of max. torque • Step 5: 100% of max. torque given in table 10 -Oa OO 07 04 © 4 �O a /NFORMA T/ON! Diameters DN80 and DN100 have 8 holes per flange,please continue in the same way to tighten the other bolts. CAUTION! Q° With the instrument, 4 PTFEgaskets are delivered 12 to be used with installation, 2 as spared No othergaskets are required. EN 1092-1 Nominal size Pressure Bolts Max. torque DN [mm] rating [Nm] 15 PN 40 4xM12 73.5 25 PN 40 4 x M 12 73.5 40 PN 40 4 x M 16 178 50 PN 40 4 x M 16 178 80 PN 40 8 x M 16 178 100 PN 16 8xM16 178 16 www.krohne.com 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en INSTALLATION ASME B 16.5 Nominal size Flange class Bolts Max. torque [inch] [lb] [ft[b] 1/2 300 4 x 1/2" 40 1 150/300 4 x 1/2" 40 1 1/2 150/300 4 x 1/2" 40 2 150/300 4 x 5/8" 97 3 150/300 4 x 5/8" 97 4 150 8 x 5/8" 97 DN 150...300 Tighten the bolts: • Step 1: approx. 50% of max. torque • Step 2: approx. 80% of max. torque • Step 3: 100% of max. torque given in table EN 1092-1 Nominal size Pressure Bolts Max. torque DN [mm] rating [Nm] 150 PN16 8xM20 O 200 PN 10 8 x M 20 10 250 PN 10 12 x M 20 10 300 PN 10 12 x M 20 10 1D Max.torque depends on the gaskets used by the end-user. ASME B 16.5 Nominal size Flange class Bolts Max. torque [inch] [lb] [ftlb] 6 150 8 x 3/4" 1Q 8 150 8 x 3/4" 10 10 150 12 x 7/8" 10 12 150 12 x 7/8" 10 1Q Max.torque depends on the gaskets used by the end-user. 04/2011-4000686302-HB OPTI FLUX 5000 FL R02 en www.krohne.com 17 0 ELECTRICAL CONNECTIONS 4.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. 10 z0 1 L �77 Figure 4-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings. 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings. 18 www.krohne.com 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en ELECTRICAL CONNECTIONS p Figure 4-2:Grounding ring number 1 Grounding ring number 1 (for type VN20): • 3 mm/0.1" thick (tantalum: 0.5 mm/0.11 4.3 Virtual reference for IFC 300 (C, W and F version) Figure 4-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_200 PS/cm • Electrode cable max. 50m., type DS 4.4 Connection diagrams a /NFORMA T/ON! For the connection diagrams please refer to the documentation of the applicable converter. 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en www.krohne.com 19 SERVICE M 1 5.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions. 5.2 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training. a /NFORMA T/ON! For more precise information,please contactyour local representative. 5.3 Returning the device to the manufacturer 5.3.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. A CAUTION! Shouldyou nevertheless needto return a device forinspection orrepair pleasepaystrict attention to the following points: • Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. • This means that the manufacturer can only service this device if it is accompanied by the following certificate fsee next sectionl confirming that the device is safe to handle. If the device Aog if the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: • to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. 20 www.krohne.com 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en SERVICE 5.3.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no.or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: 5.4 Disposal A CA UT/ON! Disposal must be carried out in accordance with legislation applicable in your country. 04/2011-4000686302-HB OPTI FLUX 5000 FL R02 en www.krohne.com 21 p TECHNICAL DATA 6.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. itl 2 �O 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3� Magnetic field 4� Field coils 22 www.krohne.com 04/2011 -4000686302-HB OPTIFLUX 5000 FL R02 en OPTIFLUX 5000 a— TECHNICAL DATA 6.2 Technical data a /NFORMA T/ON! i • The following data is provided for general applications. /fyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...)and complete product documentation can be downloaded free of charge from the website(Download Center). Measuring system Measuring principle Faraday's Law of induction Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured Volume flow, mass flow,electrical conductivity,coil temperature value Design Features Flanged version with optimized flow tube. Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version. More information about the signal converter can be found in the relevant documentation. Compact version With IFC 100 converter: OPTIFLUX 5100 C With IFC 300 converter: OPTIFLUX 5300 C Remote version In wall(W) mount version with IFC 100 converter: OPTIFLUX 5100 W In field (F),wall(W)or rack(R) mount version with IFC 300 converter: OPTIFLUX 5300 F,W or R Nominal diameter DN15...300/'/z...12" Measurement range -12...+12 m/s/-40...+40 ft/s Measuring accuracy Reference conditions Medium:water Temperature: 20°C/68°F Flow velocity: > 1 m/s/>3 ft/s Operating pressure: 1 bar/14.5 psig Valve closing time variation: < 1 ms Wet calibrated on EN 17025 accredited calibration rig by direct volume comparison. Maximum measuring Related to volume flow(MV=measured value). error These values are related to the pulse/frequency output. The additional typical measuring deviation for the current output is±10 µA. For information refer to Measuring accuracyon page 31. Repeatability ±0.1%of MV, minimum 1 mm/s Long term stability ±0.1%of MV Special calibration On request 04/2011-4000686302-HB OPTIFLUX 5000 FL R02 en www.krohne.com 23 TECHNICAL DATA Operating conditions Temperature Process temperature Compact version: -40...+140°C/-40...+284°F Remote version: -40...+180°C/-40...+356°F For Ex versions different temperatures are valid. Please check the relevant Ex documentation for details. Maximum temperature 120°C/248°F change(shockl Ambient temperature -40...+65°C/-40...+149°F For Ex versions different temperatures are valid. Please check the relevant Ex documentation for details. Storage temperature -50...+70°C/-58...+158°F Pressure Ambient Atmospheric Nominal flange pressure Standard: EN 1092-1 DN200...300: PN10 DN100...150: PN16 DN15...80: PN40 ASME B16.5 Standard: 1...12": 150lb ''/2":300 lb Option: 1...3":300 lb Vacuum load 0 mbar/0 psi Pressure ranges for Pressure resistant up to 40 bar/580 psi secondary containment Burst pressure up to approx. 160 bar/2320 psi Chemical properties Physical condition Conductive liquids Electrical conductivity Non water: DN25...300:>_1 µS/cm DN15:>_5 µS/cm Demineralised cold water: DN15...300:>_20 µS/cm Permissible gas content <_5% (volume) Permissible solid content IFC 100:<_ 10% (volume) IFC 300:<_70% Recommended flow -12...+12 m/s/-40...+40 ft/s velocity Installation conditions Installation Take care that the flow sensor is always fully filled. For detailed information refer to Installation on page 10. Flow direction Forward and reverse. Arrow on flow sensor indicates positive flow direction. 24 www.krohne.com 04/2011-4000686302-HB OPTIFLUX 5000 FL R02 en TECHNICAL DATA p Inlet run >_5 DN (without disturbing flow,after a single 90°bend) >10 DN (after a double bend 2x 90°) >10 DN (behind a control valve) Outlet run >2 DN Dimensions and weights For detailed information refer to Dimensions and weights on page 27. Materials Sensor housing DN15...100:stainless steel AISI 316(1.4408) DN150...300:sheet steel(carbon steel) Measuring tube ceramic Connection box Standard: polyurethane coated die-cast aluminium (only remote versions) Option:stainless steel Grounding rings Standard: DN15...100: not included DN150...300: integrated,stainless steel AISI 316L(1.4404) Option: DN15...100:virtual reference (onlywith IFC 300 converter) DN150...300: Hastelloy®C Gaskets DN15...100: PTFE DN150...300: FPM/FKM 0-ring Measuring electrodes Standard: DN15...100:cermet DN150...300:stainless steel AISI 316 Ti (1.4571) Option: DN150...300: platinum, Hastelloy C, low noise(basis Hastelloy C4, tantalum,titanium) Process connections EN 1092-1 DN200...300: PN10 DN100..150: PN16 DN15...80: PN40 ASM E Standard: 1...12": 1501b ''/2":300 lb Option: 1...3":300 lb Electrical connections Signal cable Only for remote systems. Type A Standard cable,double shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. Type B Optional cable,triple shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. 04/2011-4000686302-HB OPTI FLUX 5000 FL R02 en www.krohne.com 25 TECHNICAL DATA Approvals and certifications CE Sign This device fulfills the statutory requirements of the EC directives.The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic Directive: 2004/108/EC, NAMUR NE21/04 compatibility Harmonized standard: EN 61326-1 :2006 Low Voltage Directive Directive: 2006/95/EC Harmonized standard: EN 61010 : 2001 Pressure Equipment Directive: 97/23/EC Directive Category I, II or SEP Fluid group 1 Production module H Other approvals and standards Non-Ex Standard Hazardous areas ATEX Please check the relevant Ex documentation for details. In combination with IFC 100 W converter 112Gor112D In combination with IFC 300 C or F converter 112GDor112(1) GD Remote version II 2 GD FM In combination with IFC 300 C or F converter Class I, Div.2,groups A, B, C and D Class 11, Div.2,groups F and G Class III, Div.2,groups F and G Only for diameters DN15...100 CSA In combination with IFC 300 C or F converter Class I, Div. 2,groups A, B, C and D Class 11, Div.2,groups F and G Only for diameters DN15...100 IEC-Ex pending NEPSI GYJ101206/GYJ101207 Ex me is IIC T6...T3 Ex de is IIC T6...T3 Custody transfer Standard:without verification Only in combination with IFC 300 converter. Option: MI-001, MI-005 type examination certificate Protection category acc. Standard: IP 66/67(NEMA 4/4X/6) to IEC 529/EN 60529 Option: IP 68(NEMA 6P) Hygiene Ceramic measuring tube is FDA approved. Vibration resistance IEC 68-2-6 26 www.krohne.com 04/2011-4000686302-HB OPTIFLUX 5000 FL R02 en TECHNICAL DATA 6.3 Dimensions and weights Remote version b a=77 mm/3.1" b= 139mm/5.5"T J a ° c= 106mm/4.2" 0 0 Total height= H+a L W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1"T a O c=260 mm/10.2" 0 Total height= H+a H 0 0 L W Compact version with c b a=82 mm/3.2" IFC 100(00) b= 161 mm/6.3" a T,- c=257mm/10.1 Total height= H+a - H L Compact version with b C a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7"T Total height= H+a - - H 0 00Ir L W T The value may vary depending on the used cable glands. 04/2011-4000686302-HB OPTI FLUX 5000 FL R02 en www.krohne.com 27 TECHNICAL DATA 0 00 - - - 0 go D — — — II v L +0.6 L-0.4 Figure 6-1:Construction details DN15...100 (I I C� --- 1Q Detail ceramics/flange/gaskets © PTFE sealing ring O 0 1 v v o if © O 3 0 4 0 o OO L Figure 6-2:Construction details DN150...300 1Q Ceramic liner © 0-ring (3 Screw 4) Grounding ring a /NFORMA T/ON! 1 All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 28 www.krohne.com 04/2011-4000686302-HB OPTIFLUX 5000 FL R02 en TECHNICAL DATA EN 1092-1 Nominal Dimensions [mm] Approx. size weight [kg] DN L H W D Odl Od4 15 150 127 95 12 15 44 3 25 150 143 115 20 26 46 4 40 150 168 150 30 39 62 6 50 200 184 165 40 51 74 9 80 200 217 200 60 80 106 15 100 250 242 220 80 101 133 21 150 265 355 283 150 150 215 37 200 315 396 342 200 198 270 53 250 365 458 395 250 250 322 87 300 500 493 445 300 300 375 145 ASME B 16.5 150 lb Nominal Dimensions [inches] Approx. size weight [lb] inch L H W D Odl Od4 ill 5.91 5.47 5 0.79 1.02 8.8 1'/2" 5.91 6.18 5 1.18 1.54 2.44 13.2 2" 7.87 6.89 6 1.57 2.01 2.91 19.8 3" 7.87 8.39 7.5 2.36 3.15 4.17 33.1 4" 9.84 9.65 9 3.15 3.98 5.24 46.3 6" 10.43 13.98 11 5.91 5.91 8.46 81.6 8" 12.4 15.59 13.5 7.80 7.80 10.63 116.8 10" 14.37 18.03 16 9.84 9.84 12.68 191.8 12" 19.69 19.41 19 11.81 11.81 14.76 366 04/2011-4000686302-HB OPTI FLUX 5000 FL R02 en www.krohne.com 29 TECHNICAL DATA ASME B 16.5 300 lb Nominal Dimensions [inches] Approx. size weight [lb] inch L H W D �d1 M '/2" 5.91 5.0 3.74 0.47 0.59 - 6.8 1" 5.91 5.91 4.92 0.79 1.02 1.81 8.8 2" 7.87 7.20 6.50 1.57 2.01 2.91 22.9 3" 7.87 8.86 8.27 2.36 3.15 4.17 40.6 1%":not possible because of ASTM-NUT A CAUTION! • Pressures at20°C/68°F. • For higher temperatures, the pressure and temperature ratings are as perASME B 16.5. 30 www.krohne.com 04/2011-4000686302-HB OPTIFLUX 5000 FL R02 en TECHNICAL DATA 6.4 Measuring accuracy Reference conditions • Medium: water • Temperature: 200C/68°F • Pressure: 1 bar/ 14.5 psi Y N 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 �3 0.2 0.1 T 0 1 2 3 4 5 6 7 8 9 10 11 12 X [m/sl Y[m/sl:flow velocity Y[%]:deviation from the actual measured value(MV) Compact with IFC 300 Accuracy Curve DN15...100/'/z...4" ±0.15%ofMV+ 1 mm/s 9T DN150...300/ 6...12" ±0.2%of MV+ 1 mm/s 02 Compact with IFC 100 Accuracy Curve DN15...300/'/z...12" ±0.3%of MV+ 1 mm/s 03 04/2011-4000686302-HB OPTI FLUX 5000 FL R02 en www.krohne.com 31 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters r • Vortex flowmeters 3 • Flow controllers 0 • Level meters • Temperature meters • Pressure meters N • Analysis products 0 • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 m Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com