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HomeMy WebLinkAboutMA_OPTIFLUX 6000__en__111221_4001723701_R01 1� Jf M 0 PTI FLUX 6000 Electromagnetic flow sensor for hygienic and sanitary applications The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 12/2011-4001723701 -HB OPTI FLUX 6000 R01 en KROHNE ■ IMPRINT AIL rights reserved. It is prohibited to reproduce this documentation, or any part thereof,without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2011 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.com 12/2011 -4001723701 -HB OPTIFLUX 6000 R01 en 1 CONTENTS 1 Safety instructions 5 1.1 Intended Use..................................................................................................................... 5 1.2 Certification ...................................................................................................................... 5 1.3 Safety instructions from the manufacturer..................................................................... 6 1.3.1 Copyright and data protection ................................................................................................6 1.3.2 Disclaimer...............................................................................................................................6 1.3.3 Product liability and warranty ................................................................................................7 1.3.4 Information concerning the documentation...........................................................................7 1.3.5 Warnings and symbols used...................................................................................................8 1.4 Safety instructions for the operator.................................................................................8 2 Device description 9 2.1 Scope of delivery...............................................................................................................9 2.2 Device description .......................................................................................................... 10 2.3 Nameplates .................................................................................................................... 10 3 Installation 11 3.1 Notes on installation ...................................................................................................... 11 3.2 Storage ........................................................................................................................... 11 3.3 Transport........................................................................................................................ 11 3.4 Installation conditions.................................................................................................... 12 3.4.1 Inlet and outlet...................................................................................................................... 12 3.4.2 Mounting position.................................................................................................................. 12 3.4.3 Flange deviation.................................................................................................................... 13 3.4.4 T-section ............................................................................................................................... 13 3.4.5 Vibration................................................................................................................................ 13 3.4.6 Magnetic field........................................................................................................................ 14 3.4.7 Mounting requirements for self-draining ............................................................................ 14 3.4.8 Bends .................................................................................................................................... 15 3.4.9 Open discharge ..................................................................................................................... 15 3.4.10 Control valve ....................................................................................................................... 16 3.4.11 Air venting ........................................................................................................................... 16 3.4.12 Pump ................................................................................................................................... 16 3.4.13 Temperatures ..................................................................................................................... 17 3.5 Mounting......................................................................................................................... 18 3.5.1 Torques and pressures......................................................................................................... 18 3.5.2 Installation of weld-on versions........................................................................................... 19 4 Electrical connections 20 4.1 Safety instructions.......................................................................................................... 20 4.2 Grounding ....................................................................................................................... 20 4.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 21 4.4 Connection diagrams ..................................................................................................... 21 12/2011-4001723701-HB OPT IFLUX 6000 R01 en www.krohne.com 3 ■ CONTENTS 5 Service22 5.1 Cleaning.......................................................................................................................... 22 5.2 Spare parts availability................................................................................................... 22 5.3 Availability of services.................................................................................................... 22 5.4 Returning the device to the manufacturer..................................................................... 22 5.4.1 General information.............................................................................................................. 22 5.4.2 Form (for copying) to accompany a returned device............................................................ 23 5.5 Disposal.......................................................................................................................... 23 6 Technical data 24 6.1 Technical data................................................................................................................. 24 6.2 Dimensions and weights ................................................................................................ 28 6.3 Measuring accuracy ....................................................................................................... 37 7 Notes 38 4 www.krohne.com 12/2011 -4001723701 -HB OPTIFLUX 6000 R01 en SAFETY INSTRUCTIONS 0 1 .1 Intended Use ACAUT/ON! Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator. a /NFORMA T/ON! The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. 1 .2 Certification CE The device fulfils the statutory requirements of the following EC directives: • EMC Directive 2004/108/EC in conjunction with EN 61326-1: 2006 • Low Voltage Directive 2006/95/EC in conjunction with EN 61010-1: 2001 • Pressure Equipment Directive 97/23/EC The manufacturer certifies successful testing of the product by applying the CE marking. 12/2011 -4001723701 -HB OPTI FLUX 6000 R01 en www.krohne.com 5 H SAFETY INSTRUCTIONS 0 1 .3 Safety instructions from the manufacturer 1.3.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless,we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer. The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain. The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data. We draw your attention to the fact that data transmission over the Internet (e.g.when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties. We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 1.3.2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in anyway, at any time,for any reason,without prior notification,and will not be liable in any way for possible consequences of such changes. 6 www.krohne.com 12/2011 -4001723701 -HB OPTIFLUX 6000 R01 en • I� SAFETY INSTRUCTIONS 0 1.3.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems)will cause the warranty to be void. The respective "Standard Terms and Conditions"which form the basis for the sales contract shall also apply. 1.3.4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations. If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons. 12/2011 -4001723701 -HB OPT IFLUX 6000 R01 en www.krohne.com 7 U SAFETY INSTRUCTIONS 1.3.5 Warnings and symbols used Safety warnings are indicated by the following symbols. QDANGER! This information refers to the immediate danger when working with electricity. DANGER! SSS This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! EX This warning refers to the immediate danger when using this device in a hazardous atmosphere. A DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNING! A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. QCA regard ° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! 1 These instructions contain important information for the handling of the device. ® LEGAL NOTICE! This note contains information on statutory directives and standards. HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. 1 .4 Safety instructions for the operator WARNING! A! In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 8 www.krohne.com 12/2011 -4001723701 -HB OPTIFLUX 6000 R01 en DEVICE DESCRIPTION p 2.1 Scope of delivery a /NFORMA T/ON! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! Do a check of the packing list to make sure that you have all the elements given in the order. O O O 0 :7 � © OO Figure 2-1:Scope of delivery 1) Ordered flowmeter 2� Product documentation 3I Factory calibration report 4� CD-ROM with product documentation 5� Grounding rings(optional) © Signal cable(remote version only) 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 9 p DEVICE DESCRIPTION OPTIFLUX 6000 2.2 Device description Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring sensor via field current and signal cable) a /NFORMA T/ON! This flow sensor can be used as a remote version or as a compact version.All versions are covered by this document, allthough you will see the remote version in most pictures. 00 00 Figure 2-2:Available versions 1� Remote version 2� Compact version with IFC 300 signal converter 3Z Compact version with IFC 100(01 signal converter 4� Compact version with IFC 100(451 signal converter 2.3 Nameplates a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 10 KR D H N E NIL 3313 LC Dordrecht OPTIFLUX 6000 F C 2� S/N:Axx xxxxx Manufact.:20xx C GK=2.314 GKL=4.768 f field-f line/6 DIN 150 mm/6 inch PED(97/23/EC): Wetted matris: PFA FPS 1=10 bar@ TS1<= 20°C Wetted /67 HC4 2=10 bar@ TS2 =140°CP66 =15 bar TT = 20°C 1� Name and address of the manufacturer 2� Type designation of the flowmeter and CE sign with number(s)of notified body/bodies 3Z Calibration data 4� FED data 10 www.krohne.com 12/2011 -4001723701 -HB OPTIFLUX 6000 R01 en INSTALLATION p 3.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! Do a check of the packing list to make sure that you have all the elements given in the order. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Storage • Store the device in a dry and dust-free Location. • Avoid Lasting direct exposure to the sun. • Store the device in its original packing. • Storage temperature: -50 ...+70°C/-58...+158°F 3.3 Transport Compact version • Do not Lift the device by the signal converter housing. • Do not use Lifting chains. • To transport flange devices, use Lifting straps. Wrap these around both process connections. O O Figure 3-1:Transport 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 11 INSTALLATION 3.4 Installation conditions 3.4.1 Inlet and outlet 10 02 Figure 3-2:Recommended inlet and outlet sections 1Q >_5DN © >_2DN 3.4.2 Mounting position _ o -- Figure 3-3:Mounting position 12 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en INSTALLATION 3.4.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax-Lmin-<0.5mm/0.02" ------------------------- In Figure 3-4:Flange deviation Amax © Amin 3.4.4 T-section 10 Figure 3-5:Distance after T-sections 1� >_10 DN 3.4.5 Vibration Figure 3-6:Avoid vibrations 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 13 p INSTALLATION 3.4.6 Magnetic field Figure 3-7:Avoid magnetic fields 3.4.7 Mounting requirements for self-draining a /NFORMA T/ON! Applicable for 3A marked installations:install flow sensor in vertical pipelines or in pipelines with a minimum slope as indicated! 10 Figure 3-8:Installation note for 3A marked installations 1� Minimum slope Minimum slope Nominal DIN ISO DIN ISO DIN Tri diameter 11850 2037 11864 2A 2852 32676 Clamp 2.5...6 10, 10° - - - - 10 3° 3° - - - - 15 10, 10, - - - - 25 IT 3° 10, 3° 10° 3° 40...50 Y 3° 5° 3° Y 3° 65...80 10, 3° 10° 3° 10, 3° 100 5° 3° 5° Y 5° 3° 125...150 10, 3° 10° 3° - - 14 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en INSTALLATION 3.4.8 Bends Figure 3-9:Installation in bending pipes Figure 3-10:Installation in bending pipes 3.4.9 Open discharge Figure 3-11:Installation before an open discharge 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 15 INSTALLATION 3.4.10 Control valve Figure 3-12:Installation before control valve 3.4.11 Air venting 02 10 Figure 3-13:Air venting 1) >_5m © Airventilation point 3.4.12 Pump Figure 3-14:Installation after pump 16 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en INSTALLATION 3.4.13 Temperatures A CAUTION! Protect the device from direct sunlight. Ambient temperature °F imlsrax. m max. Separate flow sensor -40 65 -40 149 Compact+IFC 300 -40 65 -40 149 Compact+IFC 100 -40 65 -40 149 Maximum process temperature Type of connection Separate flow sensor Compact+ IFC 100 Compact + IFC 300 oC °F oC OF °C °F Aseptic weld on for pipes to 140 284 120 10 248© 140 284 DIN 11850 Aseptic weld on for pipes to 140 284 120 1Q 248(Z 140 284 ISO 2037 Dairy screw to DIN 11851 Q3 140 284 120 1Q 248(Z 140 284 Screwed to SMS 1145 03 140 284 120 10 248® 140 284 Flanges to DIN 11864-2A 140 284 120 1Q 248(2) 140 284 Clamp joint to ISO 2852 120 248 120 248 120 248 Clamp joint to DIN 32676 140 284 120 1Q 248© 140 284 Clamp joint to Tri Clamp 120 248 120 248 120 248 1Q 140T if ambient temperature<40°C ® 284T if ambient temperature<_104T 03 Without 3A mark 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 17 p INSTALLATION 3.5 Mounting 3.5.1 Torques and pressures Figure 3-15:Tightening of bolts A CAUTION! The max. allowable torque depends on the gasket material, see datasheet for detailed information. Bolts to be used from material SS, class 70-A2. Tightening of bolts • Step 1:Apply approx. 50% of max. torque given in table. • Step 2:Apply approx. 80% of max. torque given in table. • Step 3:Apply 100% of max. torque given in table. Maximum torque for 11864-2A flange version Nominal diameter Pressure rating Bolts Max. torque [mm] [Nm] 25 PN 40 4x M6 7 40 PN 40 4x M8 16 50 PN 25 4x M8 16 80 PN 25 6x M8 16 100 PN 25 6x M8 16 125 PN 10 6x M10 32 150 PN 10 6x M10 32 18 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en INSTALLATION , Type of connection Size of connection Max. operating pressure mm inch psig Aseptic weld on for pipes to DN10...40 - 40 580 DIN 11850 DN50...80 - 25 360 DN100 - 16 230 DN125...150 - 10 145 Aseptic weld on for pipes to 12...38 - 40 580 IS0 2037 51...76.1 - 25 360 101.6 - 16 230 114.3...139.7 - 10 145 Dairy screw to DIN 11851 9) DN10...40 - 40 580 DN50...80 - 25 360 DN100 - 16 230 DN125...150 - 10 145 Screwed to SMS 1145 1Q 25...100 - 6 90 Flanges to DIN 11864-2A DN25...40 - 40 580 DN50...80 - 25 360 DN100 - 16 230 DN125...150 - 10 145 Clamp joint to ISO 2852 12...51 - 16 230 63.5...76.1 - 10 145 100 - 8 115 114.3...139.7 - 5 72 Clamp joint to DIN 32676 DN25...50 - 16 230 DN65...100 - 10 145 Clamp joint to Tri Clamp - 1/2...3 20.5 295 - 4 13.8 200 Vacuum load all versions and sizes 0 mbar abs. 0 psia 10 Without 3A mark 3.5.2 Installation of weld-on versions For mounting sensors with weld-on connections, please follow the procedure as follows: Mount the sensor completely in the pipeline and spot the weld-on connections to the pipe.This is necessary to align the mounting bores of the flange. • Remove the sensor body and the gaskets from the adapters by loosen the screws. • Weld the adapters completely to the pipe. • When the pipe is cold again, reinstall the gasket and mount the sensor. 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 19 0 ELECTRICAL CONNECTIONS 4.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. 10 20 Figure 4-1:Grounding options 1. Grounding option without grounding rings 2. Grounding option with grounding rings 20 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en ELECTRICAL CONNECTIONS p 4.3 Virtual reference for IFC 300 (C, W and F version) Benefits of virtual reference: • grounding rings or grounding electrodes can be omitted. • Safety increases by reducing the number of potential leakage points • The installation of the flowmeters is much easier. Figure 4-2:Virtual reference Minimum requirements: • Size: >_ DN10 • Electrical conductivity: >_ 200 pS/cm • Electrode cable: max. 50 m/ 164 ft, type DS 4.4 Connection diagrams a /NFORMA T/ON! 1 For information regarding electrical connections,please refer tot the documentation of the applicable converter. 12/2011 -4001723701 -HB OPTIFLUX 6000 R01 en www.krohne.com 21 SERVICE 5.1 Cleaning ACAUT/ON/ /n principle, no special maintenance is needed. However, make sure that the used cleaning product doesn't affect the outer surface and the gaskets. 5.2 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions. 5.3 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training. a /NFORMA T/ON! 1 For more precise information,please contactyour local representative. 5.4 Returning the device to the manufacturer 5.4.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. A CAUTION! Shouldyou nevertheless need to return a device forinspection orrepair;pleasepaystrict attention to the following points: • Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. • This means that the manufacturer can onlyservice this device if it is accompanied by the following certificate(see next sectionl confirming that the device is safe to handle. If the device Aog /f the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: • to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. 22 www.krohne.com 12/2011 -4001723701 -HB OPTIFLUX 6000 R01 en SERVICE 5.4.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no.or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: 5.5 Disposal A CA UT/ON! Disposal must be carried out in accordance with legislation applicable in your country. 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 23 TECHNICAL DATA 6.1 Technical data a /NFORMA T/ON! i • The following data is provided for general applications. /fyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...)and complete product documentation can be downloaded free of charge from the website(Download Center). Measuring system Measuring principle Faraday's law of induction Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured value Volume flow Design Features Hygienic design Stainless steel housing Food & beverage and pharmaceutical process connections Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version. Compact version With IFC 100 converter: OPTIFLUX 6100 C With IFC 300 converter: OPTIFLUX 6300 C Remote version In wall(W) mount version with the IFC 100 converter: OPTIFLUX 6100 W In field (F),wall(W) or rack(R) mount version with IFC 300 converter: OPTIFLUX 6300 F,W or R Nominal diameter DN2.5...150/1/10"...6" Measurement range -12...+12 m/s/-40...+40 ft/s 24 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en TECHNICAL DATA Measuring accuracy Reference conditions Flow conditions similar to EN 29104 Medium:Water Electrical conductivity:>_300 µS/cm Temperature:+10...+30°C/+50...+86°F Operating pressure: 1 bar/14.5 psig Wet calibrated on EN 17025 accredited calibration rig by direct volume comparison. Accuracy curves Related to volume flow(MV=Measured Value) These values are related to the pulse/frequency output. The additional typical measuring deviation for the current output is±10 NA. For detailed information refer to Measuring accuracyon page 37. Repeatability ±0.1%of MV, minimum 1 mm/s Long term stability ±0.1%of MV Special calibration On request Operating conditions Temperature Process temperature Seperate flow sensor: -40...+140°C/-40...+284°F Compact with IFC 300 converter: -40...+140°C/-40...+284°F Compact with IFC 100 converter: -40...+120°C/-40...+248°F For detailed information refer to Temperatures on page 17. For Ex versions different temperatures are valid. Please check the relevant Ex documentation for details. Ambient temperature -40...+65°C/-40...+149°F Storage temperature -50...+70°C/-58...+158°F Pressure Ambient pressure Atmospheric Nominal flange pressure For detailed information refer to Dimensions and weights on page 28. Vacuum load 0 mbar/0 psi Chemical properties Physical condition Conductive Liquids Electrical conductivity >_1 PS/cm Demi-water:>_20 µS/cm Installation conditions Installation Take care that the flow sensor is always fully filled. For detailed information refer to Installation on page 11. Flow direction Forward and reverse Arrow on flow sensor indicates positive flow direction. Inlet run >5 DN Outlet run >2 DN Dimensions and weights For detailed information refer to Dimensions and weights on page 28. 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 25 TECHNICAL DATA Materials Sensor housing DN2.5...15:Stainless steel Duplex(1.4462) DN25...150:Stainless steel AISI 304(1.4301) Measuring tube Stainless steel AISI 304(1.4301) Adapters Stainless steel AISI 316 L(1.4404) Other materials on request. Liner PFA Connection box Standard: (F-version only) Aluminum, Polyurethane coated Option: Stainless steel AISI (1.4408) Electrodes Standard: Hastelloy®C Option: Hastelloy®B2, platinum,stainless steel,tantalum,titanium Gaskets Standard: EPDM FDA recommends EPDM gaskets only if medium<_8%fat. Option: Silicone(non-Ex only) Process connections DIN 11850 row 2/11866 DN2.5...150 row A DIN 11851 DN2.5...150 DIN 11864-2A flange with DN25...150 notch DIN 32676 DN25...100 ISO 2037 DN2.5...150 ISO 2852 DN2.5...150 SMS 1145 DN25...100 Tri Clamp 1/2...4" Note: DN2.5...6(1/10...1/4") have DN10(3/8")connections. Electrical connections Signal cable Type A(DS) Standard cable,double shielded. Max. length: 600 m/1950 ft (dep. on electrical conductivity and measuring sensor).See documentation of the converter for more information. Type B (BTS) Optional cable,triple shielded. Max.length:600 m/1950 ft. (dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. 26 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en TECHNICAL DATA Approvals en Certificates CE This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic Directive:2004/108/EC compatibility Harmonized standard: EN 61326-1: 2006 Low voltage directive Directive:2006/95/CE Harmonized standard: EN 61010:2001 Pressure equipment Directive:97/23/EC directive Category I, II or SEP Fluid group 1 Production module H Hazardous areas ATEX Please check the relevant Ex documentation for details. Compact version with IFC 300 C converter: 112GOor112(1) GD Remote version: 112GD FM In combination with IFC 300 C or F converter: Class I, Div. 2, Groups A, B,C and D Class 11, Div.2, Groups F and G Class 111, Div. 2, Groups F and G Only available for DN2.5...15 CSA In combination with IFC 300 C or F converter: Class I, Div. 2, Groups A, B,C and D Class 11, Div.2, Groups F and G Class III, Div. 2, Groups F and G Only available for DN2.5...15 Other approvals and standards Protection category acc.to Standard IEC 529/EN 60529 IP 66/67(NEMA 4/4X/6) Option(F version only) IP 68 field (NEMA 6P) IP 68 factory(NEMA 6P) IP 68 is only available for separate design and with a stainless steel connection box. Hygienic 3A approved EHEDG Conform FDA regulations 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 27 TECHNICAL DATA 6.2 Dimensions and weights DIN 11850 (row 2 or DIN 11866 row A) d; D N G H �a L DN2.5...10 screwed adapter with DN10 process connections/DN15 screwed adapter Nominal size Dimensions [mm] Approx. Adapter Flowmeter weight DN PN di G la L H W [kg] 2.5...10 40 10 13 32 180 120 44 1.5 15 40 16 19 32 180 120 44 1.5 28 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en TECHNICAL DATA 0 O O 0 I, A. W H G d L DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Rowmeter DN PN di G la L H W [kg] 25 40 132.E 128 3 40 40 38 41 61.3 220 153 114 5.3 50 25 50 53 61.3 220 153 114 6.8 65 25 66 70 41.8 220 180 141 10.9 80 25 81 85 66.8 280 191 152 11.2 100 16 100 104 59.3 280 242 203 18.4 125 10 29 258 19 29.5 150 10 150 154 64.3 325 293 254 44.3 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 29 TECHNICAL DATA DIN 11851 di DN G H to L DN2.5...10 screwed adapter with DN10 process connections/DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 2.5...10 40 10 Rd 28 x 1/8" 142 44 1.5 15 40 16 Rd 34 x 1/8" 53.1 214 142 44 1.5 0 0 0 0 i H --- --' - --- G di - - - la W L DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. Adapter Flowmeter weight DN PN di G la L H W [kg] 25 40 26 Rd 52 x 1/6" 49.3 190 128 89 IF3.2 40 40 38 Rd 65 x 1/6" 91.3 280 153 114 5.5 50 25 50 Rd 78 x 1/6" 93.3 284 153 114 5.3 65 25 66 Rd 95 x 1/6" 77.8 292 180 141 10 80 25 81 Rd 110 x 1/4" 107.8 362 191 152 12.5 100 16 100 Rd 130 x 1/4" 109.3 380 242 203 21.8 125 10 On request 150 10 30 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en TECHNICAL DATA DIN 11864-2A G di H to W � L � DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G [a L H W [kg] 25 40 70 45.8 183 128 89 4.4 40 40 38 82 83.3 264 153 114 7.5 50 25 50 94 83.3 264 153 114 9 65 25 66 113 63.8 264 180 141 14.5 80 25 81 133 122.8 392 191 152 18.6 100 16 100 159 115.3 392 242 203 28.2 125 10 On request 150 10 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 31 TECHNICAL DATA DIN 32676 a o l o 0 i H - - i i [a W L DN25...100 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 25 16 50.5 41.8 175 128 89 3.2 40 16 38 50.5 80.8 259 153 114 5.5 50 16 50 64 80.8 259 153 114 5.3 65 16 66 91 67.8 272 180 141 10 80 16 81 106 92.8 332 191 152 12.5 100 16 100 119 85.3 332 242 203 21.8 32 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en TECHNICAL DATA ISO 2037 i D DI G H a L DN2.5...10 screwed adapter with DN 10 process connections/DN17.2 screwed adapter Nominal size Dimensions [mm] Approx. weights Adapter Flowmeter DN PN d; G la L H W [kg] 2.5...12 40 15 32 0 142 1.5 17.2 40 16 21 32 180 142 !!4!4 1.5 0 o i o 0 i i i H i --- ---;--- --- G d i - i i i i i La w L P. DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. Adapter Flowmeter weights DN PN d; G la L H W [kg] 25 40 22.6 31 20.6 132.6 128 89 3 38 40 38 43 61.3 220 153 114 5.3 51 25 49 55 61.3 220 153 114 5 63.5 25 60.3 71 41.8 220 180 141 9 76.1 25 72.9 66.8 280 191 152 10.8 101.6 16 97.6 105 59.3 280 242 203 18.4 114.3 10 110.3 130 66.3 319 258 219 29.5 139.7 10 135.7 156 64.3 325 293 254 44.3 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 33 TECHNICAL DATA ISO 2852 d; DN H ' to L DN2.5...10 screwed adapter with DN10 process connections/DN17.2 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 2.5...10 16 34 51.6 142 1.8 17.2 16 16 34 51.6 219 142 44 1.8 a o 0 0 i i - -- --i-- -- - G d i - - H [a W L DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 16 22.6 50,5 4 . 175 128 89 3.3 38 16 35.6 50,5 87.8 273 153 114 5.4 50 16 48.6 64 87.8 273 153 114 5.2 63.5 10 60.3 77.5 68.3 273 180 141 9.5 76.1 10 72.9 91 93.3 333 191 152 11.2 101.6 8 97.6 119 85.8 333 242 203 19.1 114.3 5 On request 139.7 5 34 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en TECHNICAL DATA Tri Clamp d; DN H i to L DN'/2...%screwed adapter Nominal size Dimensions [inch] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 20 0.98 1.97 8.5 5.59 1.73 1.5 20 0.62 0.98 1.97 8.5 5.59 1.73 1.5 a o 0 0 i i - -- d - - - H i la w L DN1...4"bolted adapter Nominal size Dimensions [inch] Approx. Adapter Flowmeter weight DN PN di G la L H W [kg] 1" 20 0.85 1.98 1.0 5.64 5.04 3.5 3.2 1'/2" 20 1.35 1.98 3.46 10.75 6.02 4.49 5.5 2" 20 1.85 2.52 3.46 10.75 6.02 4.49 5.3 2'/2" 20 2.35 3.05 2.69 11.5 7.09 5.55 10 3" 20 2.85 3.54 3.68 14.25 7.52 5.98 12.5 4" 12 3.83 4.68 3.38 14.96 9.53 7.99 21.8 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 35 TECHNICAL DATA SMS 1145 Adapter 0 00 0 I nj H G di - - - - to � W L DN25...100 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN d; G la L H W [kg] 25 6 22.6 Rd 40-6 28.1 147.6 128 89 3.2 38 6 35.5 Rd 60-6 54 262 153 114 5.7 51 6 48.6 Rd 70-6 84.3 266 153 114 5.4 63.5 6 60.3 Rd 85-6 69.8 276 180 141 9.9 76 6 72.9 Rd 98-6 99.8 346 191 152 12.1 100 6 97.6 Rd 132-6 44 336 242 203 21.9 36 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en TECHNICAL DATA 6.3 Measuring accuracy Reference conditions • Medium: water • Temperature: 20°C/68°F • Pressure: 1 bar/ 14.5 psi Y[%] 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0 0.1 0 1 2 3 4 5 6 7 8 9 10 11 12 X[m/s] Figure 6-1:X[m/s]:flow velocity Y[%]:deviation from the actual Measured Value(MV) if ompact with IFC 300 DN2.5...6/1/10...1/4" 0.3%of MV+2 mm/s 03 DN10...150/3/8...6" 0.2%of MV+ 1 mm/s 10 Compact with IFC 100 Accuracy Curve DN2.5...6/1/10...1/4" 0.4%ofMV+ 1 mm/s ash+0.1% DN10...150/3/8...6" 0.3%of MV+ 1 mm/s 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 37 NOTES 38 www.krohne.com 12/2011-4001723701-HB OPTIFLUX 6000 R01 en NOTES A 12/2011-4001723701-HB OPTIFLUX 6000 R01 en www.krohne.com 39 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters 0 • Vortex flowmeters L 3 • Flow controllers v • Level meters L U s • Temperature meters • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X J LL H d O 00 2 Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 Fax:+49 (0)203 301 10389 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com