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HomeMy WebLinkAboutMA_OPTIFLUX 7300_C_en__110106_4001163301_R01 + 2.497 2.497 1 1 A' M 0 PTI FLUX 7300 Electromagnetic flowmeter with non wetted electrodes and ceramic liner ©KROHNE 01/2011-4001163301 -MA OPTIFLUX 7300 R01 en KR13HNE ■ IMPRINT AIL rights reserved. It is prohibited to reproduce this documentation, or any part thereof,without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2010 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.com 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en CONTENTS 1 Safety instructions 5 1.1 Intended use ..................................................................................................................... 5 1.2 Safety instructions from the manufacturer..................................................................... 5 1.2.1 Copyright and data protection ................................................................................................5 1.2.2 Disclaimer...............................................................................................................................5 1.2.3 Product liability and warranty ................................................................................................6 1.2.4 Information concerning the documentation...........................................................................6 1.2.5 Warnings and symbols used................................................................................................... 7 1.3 Safety instructions for the operator................................................................................. 7 2 Device description 8 2.1 Scope of delivery...............................................................................................................8 2.2 Nameplates ......................................................................................................................9 3 Installation 10 3.1 Notes on installation ...................................................................................................... 10 3.2 Storage ........................................................................................................................... 10 3.3 Transport........................................................................................................................ 10 3.4 Installation conditions.................................................................................................... 11 3.4.1 Inlet and outlet...................................................................................................................... 11 3.4.2 Mounting position.................................................................................................................. 11 3.4.3 Flange deviation.................................................................................................................... 12 3.4.4 T-section ............................................................................................................................... 12 3.4.5 Vibration................................................................................................................................ 12 3.4.6 Magnetic field........................................................................................................................ 13 3.4.7 Bends .................................................................................................................................... 13 3.4.8 Open discharge ..................................................................................................................... 14 3.4.9 Control valve ......................................................................................................................... 14 3.4.10 Air venting ........................................................................................................................... 14 3.4.1 1 Pump ................................................................................................................................... 15 3.4.12 Temperatures ..................................................................................................................... 15 3.5 Mounting......................................................................................................................... 16 3.5.1 Torques and pressures sandwich versions.......................................................................... 16 3.5.2 Torques and pressures flanged versions............................................................................. 18 4 Electrical connections 20 4.1 Safety instructions.......................................................................................................... 20 4.2 Grounding ....................................................................................................................... 20 4.3 Connection diagrams ..................................................................................................... 21 5 Operation 22 5.1 Spare parts availability................................................................................................... 22 5.2 Availability of services.................................................................................................... 22 5.3 Returning the device to the manufacturer..................................................................... 22 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 3 ■ CONTENTS 5.3.1 General information.............................................................................................................. 22 5.3.2 Form (for copying) to accompany a returned device............................................................ 23 5.4 Disposal.......................................................................................................................... 23 6 Technical data 24 6.1 Measuring principle........................................................................................................ 24 6.2 Technical data................................................................................................................. 25 6.3 Dimensions and weights ................................................................................................36 4 www.krohne.com 01/2011-4001163301-MA OPTIFLUX 7300 R01 en SAFETY INSTRUCTIONS O 1 .1 Intended use The measurement of volumetric flow rate of electrically conductive fluids. Basic measurement is the flow velocity upon which all other measurements are based. The sensor includes a ceramic liner for high abrasion resistance and capacitive signal pick up for a lower minimum conductivity of the fluid. 1 .2 Safety instructions from the manufacturer 1.2.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer. The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain. The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data. We draw your attention to the fact that data transmission over the Internet (e.g.when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties. We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 1.2.2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time,for any reason,without prior notification,and will not be liable in any way for possible consequences of such changes. 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en www.krohne.com 5 HSAFETY INSTRUCTIONS O- 1.2.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems)will cause the warranty to be void. The respective "Standard Terms and Conditions"which form the basis for the sales contract shall also apply. 1.2.4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations. If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons. 6 www.krohne.com 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en SAFETY INSTRUCTIONS O 1.2.5 Warnings and symbols used Safety warnings are indicated by the following symbols. QDANGER! This information refers to the immediate danger when working with electricity. DANGER! SSS This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! EX This warning refers to the immediate danger when using this device in a hazardous atmosphere. A DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNING! A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. QCA regard ° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! 1 These instructions contain important information for the handling of the device. ® LEGAL NOTICE! This note contains information on statutory directives and standards. HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. 1 .3 Safety instructions for the operator WARNING! A! In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en www.krohne.com 7 p DEVICE DESCRIPTION 2.1 Scope of delivery a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. • • O O Figure 2-1:Available versions Sandwich version Flanged versions T 0 Figure 2-2:Scope of delivery 1T Ordered flowmeter(sandwich or flanged version) 2Z Product documentation 3� Factory calibration report CD-ROM with product documentation Grounding rings(optionally) 8 www.krohne.com 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en OPTIFLUX 7300 mil DEVICE DESCRIPTION 2.2 Nameplates a /NFORMA T/ON! iLook at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. o KROHNE Altometer,Dordrecht NL-3313 LC OPTIFLUX 7300 SW C CG30OH1100 S/N:Al033621 C Mfd.:2010 in The Netherlands C ` Q Lj —krohne.com O GK: 2.2098 f field=f line/6 DN50 mm/2 inch ER3.2.7_ O 24 VAC/DC 50-60 Hz 22 VA/12 W Wetted materials: CER -- IP66/67 PED(97/23/EC): PS1=40 bar @ TS1<=10 0 C 0 C PS2=40 bar @ TS2= 10 PT =60 bar @ TT= 20 C 1Q Name and address of the manufacturer. ® Type designation of the flowmeter and CE sign with number(s)of notified body/bodies. (3 Calibration data. 4� Main supply data. © PED data. 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 9 p INSTALLATION O- 3.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Storage • Store the device in a dry and dust-free Location. • Avoid Lasting direct exposure to the sun. • Store the device in its original packing. 3.3 Transport 0 Figure 3-1:Transport 10 www.krohne.com 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en ■ INSTALLATION 3.4 Installation conditions 3.4.1 Inlet and outlet O 10 02 Figure 3-2:Recommended inlet and outlet sections 1Q >_5DN © >_2DN 3.4.2 Mounting position • o -- --- ----- ---!-- ----i �- �- Figure 3-3:Mounting position 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 11 p INSTALLATION 3.4.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax-Lmin—<0.5mm/0.02" Figure 3-4:Flange deviation Amax T Amin 3.4.4 T-section Figure 3-5:Distance after T-sections • 1� >_10 DN 3.4.5 Vibration O Figure 3-6:Avoid vibrations 12 www.krohne.com 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en INSTALLATION 3.4.6 Magnetic field Figure 3-7:Avoid magnetic fields 3.4.7 Bends O - tT O O IM Figure 3-8:Installation in bending pipes O 1 Figure 3-9:Installation in bending pipes 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 13 INSTALLATION 3.4.8 Open discharge O O Figure 3-10:Installation before an open discharge 3.4.9 Control valve Figure 3-11:Installation before control valve 3.4.10 Air venting OO 10 Figure 3-12:Air venting 1� >_5m (2) Airventilation point 14 www.krohne.com 01/2011-4001163301-MA OPTIFLUX 7300 R01 en INSTALLATION 3.4.11 Pump O Figure 3-13:Installation after pump 3.4.12 Temperatures O O 03 O WFI. Figure 3-14:Temperatures 1� Process temperature ® Ambient temperature (3 Sunshade CA QProttectest the device from direct sunlight. 0 Temperature range Process ['Cl Ambient Ml Process [°F] Ambient PH min. max. min. max. min. max. min. max. Compact+ IFC 300 -40 100 -40 65 -40 212 -40 149 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 15 p INSTALLATION 3.5 Mounting 3.5.1 Torques and pressures sandwich versions A WARNING! • Use stainless steel A2/6.9 class bolts. • Make sure the connecting flanges are of type raised face IRFI. 10 03 50 0 02 Figure 3-15:Tighten the bolts in fixed order,see picture. Max. torque: • Step 1: approx. 50% of max. torque • Step 2: approx. 80% of max. torque • Step 3: 100% of max. torque given in tables EN 1092-1 Nominal size Pressure rating Max. allowable operating pressure DN [mm] [bar] 25...80 PN 40 40 100 PN 16 16 100 PN 25 25 ASME B 16.5 Nominal size Pressure rating Max. allowable operating pressure [inch] [psig] 1...4" 150 lb 230 1...3" 300 lb 580 16 www.krohne.com 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en INSTALLATION EN 1092-1 Nominal size Pipe flanges Max. allowable torque with gaskets made of DN [mm] Gylon®[Nm] Chemotherm®[Nm] 25 PN 40 22 32 40 PN 40 47 66 50 PN 40 58 82 80 PN 40 48 69 100 PN 16 7 106 100 PN 25 94 133 ASME B 16.5 Nominal size Pipe flanges Max. allowable torque with gaskets made of DN [mm] Gylon®[ft[b] Chemotherm®[ft[b] 1" 150 lb 18 24 1 1/2" 150 Lb 28 40 2" 150 lb 43 61 3" 150 Lb 72 102 4" 1501b 55 80 Nominal size Pipe flanges Max. allowable torque with gaskets made of DN [mm] Gylon®[ft[b] Chemotherm®[ft[b] 1" 300 lb 15 21 1 1/2" 300 Lb 32 45 2" 300 Lb 45 64 3" 300 Lb 43 61 4" 300 Lb 63 90 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 17 p INSTALLATION 3.5.2 Torques and pressures flanged versions WARNING! Use stainless steel A2/6.9 class bolts. e! Tighten the bolts in fixed order, see picture: • Step 1: by hand • Step 2: approx. 25% of max. torque • Step 3: approx. 50% of max. torque • Step 4: approx. 80% of max. torque • Step 5: 100% of max. torque given in table 10 -03 OO 07 02 © ) -4) �O a /NFORMA T/ON! Diameters DN80 and DN100 have 8 holes per flange,please continue in the same way to tighten the other bolts. CAUTION! Q° With the instrument, 4 PTFEsealing rings are included 12 to be used with installation, 2 as spare]. No othergaskets are required. EN 1092-1 Nominal size Pressure Bolts Max. torque DN [mm] rating [Nm] 25 PN 40 4 x M 12 73.5 40 PN 40 4 x M 16 178 50 PN 40 4 x M 16 178 80 PN 40 8 x M 16 178 100 PN 16 8xM16 178 18 www.krohne.com 01/2011-4001163301 -MA OPTIFLUX 7300 R01 en INSTALLATION ASME B 16.5 Nominal size Flange class Bolts Max. torque [inch] [lb] [ft[b] 1 150 4 x 1/2" 40 1 1/2 150 4 x 1/2" 40 2 150 4 x 5/8" 96.84 3 150 4 x 5/8" 96.84 4 150 8 x 5/8" 96.84 Nominal size Flange class Bolts Max. torque [inch] [lb] [ft[b] 1 300 4 x 3/4" 188.8 1 1/2 300 4 x 3/4" 188.8 2 300 1 8 x 5/8" 96.84 3 300 8 x 3/4" 188.8 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 19 0 ELECTRICAL CONNECTIONS 4.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. 10 M (Z :t- I Figure 4-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings. 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings. 20 www.krohne.com 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en ELECTRICAL CONNECTIONS p Figure 4-2:Grounding ring number 1 Grounding ring number 1 (for type VN19): • 3 mm/0.1" thick (tantalum: 0.5 mm/0.1") 4.3 Connection diagrams a /NFORMA T/ON! For the connection diagrams please refer to the documentation of the applicable converter. 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 21 ® OPERATION 1 5.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions. 5.2 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training. a /NFORMA T/ON! For more precise information,please contactyour local representative. 5.3 Returning the device to the manufacturer 5.3.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. A CAUTION! Shouldyou nevertheless needto return a device forinspection orrepair pleasepaystrict attention to the following points: • Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. • This means that the manufacturer can only service this device if it is accompanied by the following certificate(see next sectionl confirming that the device is safe to handle. If the device Aog if the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: • to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. 22 www.krohne.com 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en OPERATION 5.3.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no.or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: 5.4 Disposal A CA UT/ON! Disposal must be carried out in accordance with legislation applicable in your country. 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 23 p TECHNICAL DATA 6.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. itl 2 �O 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes(capacitive) 3Z Magnetic field 4� Field coils 24 www.krohne.com 01/2011 -4001163301 -MA OPTIFLUX 7300 R01 en OPTIFLUX 7300 a— TECHNICAL DATA 6.2 Technical data a /NFORMA T/ON! i • The following data is provided for general applications. /fyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...)and complete product documentation can be downloaded free of charge from the website(Download Center). Measuring system Measuring principle Farady's law of induction Application range Continuous measurement of the volumetric flow rate of electrically conductive liquids. Measured value Primary measured value Flow velocity Secondary measured value Volume flow, mass flow Design Features Sandwich/flanged version with optimized flow tube Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact version only. More information about the signal converter can be found in the documentation of the signal converter. Compact version With IFC 300 C/CAP converter: OPTIFLUX 7300 C Nominal diameter DN25,40, 50,80, 100/1", 1'/2",2",3"and 4". Measurement range -12...+12 m/s/-40...+40 ft/s Signal converter Outputs/inputs Current- (incl. HART®), pulse,frequency and/or status output, limit switch and/or control input, current input(depends on the 1/0 version) Counters 2(optional 31 internal counters with a max.of 8 counter places (e.g.for counting volume and/or mass units) Verification Intergrated verification,diagnostic functions: measuring device, process, measured value,empty pipe detection,stabilization. Communication interfaces Foundation Fieldbus, Profibus PA and DP, Modbus, HART® User interface Display LC Display, backlit white Size: 128 x 64 pixel,corresponds to 59 x 31 mm/ 2.32"x 1.22" Display can be turned in steps of 90' Ambient temperature below-25'C/-13'F, may effect the readability of the display. Operating elements 4 optical keys for operator control of the signal converter without opening the housing. Infrared interface for reading and writing all parameters with IR interface (option)without opening the housing. 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 25 TECHNICAL DATA Remote control PACTware®(incl. Device Type Manager(DTM)) HART®Hand Held Communicator from Emerson Process AMS®from Emerson Process PDM®from Siemens All DTMs and drivers are available free of charge from the manufacturer's website. Display functions Operating menu Setting the parameters using 2 measured value pages, 1 status page, 1 graphics page (measured values and graphics are freely adjustable). Language display texts Standard: English, French, German, Dutch, Portuguese,Swedish, (as language package) Spanish, Italian Eastern Europe: English,Slovenian, Czech, Hungarian Northern Europe: English, Danish, Polish China: English,Chinese Russia: English, Russian Units Metric, British and US units selectable as required from lists for volume/mass flow and counting,flow velocity,temperature. Measuring accuracy Reference conditions Flow conditions:similar to EN 29104 Medium:water Temperature: 20°C/68°F In-/outlet section: 10 DN/5 ON Flow velocity: > 1 m/s/>3 ft/s Operating pressure: 1 bar/14.5 psig Valve closing time variation: < 1 ms Wet calibrated on EN 17025 accredited calibration rig by direct volume comparison. Maximum measuring error ±0.5%of measured value±5 mm/s Related to volume flow. These values are related to the pulse/frequency output. The additional typical measuring deviation for the current output is±10 µA. Repeatability ±0.1%of MV, minimum 1 mm/s Long term stability ±0.1%of MV Special calibration On request 26 www.krohne.com 01/2011-4001163301-MA OPTIFLUX 7300 R01 en TECHNICAL DATA Operating conditions Temperature Process temperature -40...100°C/-40...+212°F(up to 120°C/248°F for up to 30 min.) For Ex versions different temperature ranges are applicable. Please see the relevant Ex documentation for details. Maximum temperature change Rising: 125°C/257°F(in 10 min.); 120°C/248°F(sudden change) (shock) Falling: 100°C/212°F(in 10 min.);80°C/176°F(sudden change) Ambient temperature Non-Ex: -40..+65°C/-40...+149°F Ex:-40...+60°C/-40...+140°F Storage temperature -50...+70°C/-58...+158°F Pressure OPTIFLUX 7300 C-SW OPTIFLUX 7300 C- FL Ambient pressure Atmospheric Atmospheric Nominal flange pressure EN 1092-1 Standard: Standard: DN100: PN 16 DN100: PN 16 DN25...80: PN 40 DN25...80: PN 40 Option: Option: DN100: PN 25 - ASME B16.5 Standard: Standard: 1...4": 150 lb 1...4": 150 lb Option: Option: 1...3":300 lb 1...3":300 lb 4":300 lb Max. pressure is 30 bar/435 psig Vacuum load 0 mbar/0 psig 0 mbar psig Chemical properties Physical condition Liquids Electrical conductivity 0.05 µS/cm Demineralised cold water:>_1 µS/cm Permissible gas content(volume) <_5% Permissible solid content <_70% Installation conditions Installation Take care that the flow sensor is always fully filled. For detailed information see chapter"Installation". Flow direction Forward and reverse Arrow on flow sensor indicates positive flow direction. Inlet run >_5 DN (without disturbing flow,after a single 90°bend) >10 DN (after a double bend 2001 >10 DN (behind a control valve) Outlet run >2 DN Dimensions and weights For detailed information see chapter"Dimensions and weights". 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 27 TECHNICAL DATA OPTIFLUX 7300 Materials OPTIFLUX 7300 C-SW OPTIFLUX 7300 C- FL Sensor housing Stainless steel AISI 304(1.4306) Stainless steel AISI 316(1.4408) Measuring tube Ceramic Ceramic Flange - Stainless steel AISI 316(1.4408) Measuring electrodes Non wetted,capacitive Non wetted,capacitive Grounding rings Stainless steel, Hastelloe C, - Titanium,Tantalum Other materials on request. - Stud bolts and nuts Standard:steel - Option:stainless steel, rubber, - centering sleeves Gaskets Gylon®, PTFE-PF 29, PTFE sealing rings Chemotherm® Other materials on request. - Signal converter housing Standard:die-cast aluminium (polyurethane-coated) Option:stainless steel 316 L(1.4408) Process connections OPTIFLUX 7300 C-SW OPTIFLUX 7300 C- FL EN 1092-1 Standard DN100 in PN 16 DN100 in PN 16 DN25...80 in PN 40 DN25...80 in PN 40 Option Option: DN100 in PN 25 - ASME Standard 1...4" in 150 lb 1...4" in 150 lb Option 1...3" in 300 lb 1...3" in 300 lb 4" in 300 lb Max. pressure is 30 bar/435 psig Electrical connection General Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for electrical power installations with line voltages up to 1000 W or equivalent national regulations. Voltage Standard 100...230 VAC (-15%/+10%), 50/60 Hz Options 24 VDC(-55%/+30%) 24 VAC/DC(AC: -15%/+10%, 50/60 Hz; DC:-25%/+30%) Power consumption AC: 22 VA DC: 12 W Cable entries Standard: M20 x 1.5(8...12 mm) Option:'/z" NPT, PF'h 28 www.krohne.com 01/2011-4001163301-MA OPTIFLUX 7300 R01 en TECHNICAL DATA Inputs and outputs General All outputs are electrically isolated from each other and from all other circuits. All operating data and output values van be adjusted. Description of the used Uext=external voltage abbreviations RL=load+ resistance Uo=terminal voltage lnom=nominal current Safety limit values(Ex i): Ui=max. input voltage It= max. input current Pt=max. input power rating Ct=max. input capacity Lt=max. input inductivity Current output Output data Volume flow, mass flow,diagnostics value,flow velocity, coil temperature. Settings Without HART® Q=0%:0...20 mA Q= 100%: 10...21.5 mA Error identifications: 10...21.5 mA With HART Q=0%:4...20 mA Q= 100%: 10...21.5 mA Error identifications:3.5...22 mA Operating Data Basic I/Os Modular I/Os Ex i Active Uint,nom=24 VDC Uint,nom=20 VDC 1<_22mA 1<_22mA RL<_ 1 kQ RL<_450 Q UO=21 V 10=90 mA PO=0.5 W CO=90 nF/ LO=2mH CO= 110nF/ LO=0.5 mH Passive Uext<_32 VDC Uext<32 VDC I<_22mA 1<_22mA UO>_ 1.8V UO>_4V RL<(Vext- VO)/Imax RL<(Vext- VO)/Imax Ui=30V Ii= 100 mA Pi= 1 W Ci= 10nF Li-0mH 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 29 TECHNICAL DATA HART® Description HART®protocol via active and passive current output. HART®version:V5 Universal HART®parameter: completely integrated Load >_250 Q at HART®test point. Note maximum load for current output! Multidrop operation Yes,current output=4mA Multidrop address adjustable in operation menu 1...15 Device driver Available for FC 375,AMS, PDM, FDT/DTM Registration Yes (HART®Communication Foundation) Pulse or frequency output Output data Pulse output:volume flow, mass flow Frequency output:volume flow, mass flow, diagnostic value,flow velocity, coil temperature Function Adjustable as pulse of frequency output. Pulse rate/frequency 0.01...10000 pulses/s or Hz Settings Pulses per volume or mass unit or max.frequency for 100%flow. Pulse width: adjustable as automatic,symmetric of fixed (0.05...2000 msl Operating data Basic I/Os Modular I/Os Ex i Active Unom=24 VDC fmax in operating menu set tofmax< 100 Hz: 1<_20mA open: I<0.05 mA closed: U0,nom=24 V at I=20 mA fmax in operating menu set to 100 Hz fmax< 10 kHz: 1<20 mA open: 1<_0.05 mA closed: U0, nom=22.5 V at1= 1 mA U0,nom=21.5V atI= 10mA U0,nom= 19 V at I=20 mA 30 www.krohne.com 01/2011-4001163301-MA OPTIFLUX 7300 R01 en TECHNICAL DATA Passive Uext<32 VDC fmax in operating menu set to fmax< 100 Hz: I< 100mA RL,max=47 kn RL,min=(Uext- UO) Imax open: 1<_0.05 mA at Uext=32 VDC closed: UO,max=0.2Vat1<_ 10mA UO,max=2 V at 1<_ 100 mA fmax in operating menu set to 100 Hz<fmax<_10 kHz: 1<_20mA RL,max=47 k92 RL,min=(Uext- UO) Imax open: 1<_0.05 mA at Uext=32 VDC closed: UO,max= 1.5 V at I<_ 1 mA UO,max=2.5 V at I<_ 10 mA UO,max=5.0 V at 1<_20 mA NAMUR - Passive to Passive to EN 60947-5-6 EN 60947-5-6 open: open: Inom=0.6 mA Inom=0.43 mA closed: closed: Inom=3.8 mA Inom=4.5 mA Ui=30V li= 100 mA Pi W Ci=10 nF Li-0mH 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 31 TECHNICAL DATA Low flow cut-off Function Switching point and hysteresis separately adjustable for each output,counter and the display. Switching point Set in increments of 0.1. 0....20%(current output,frequency output) or 0...±9.999 m/s(pulse output) Hysteresis Set in increments of 0.1. 0...5%(current output,frequency output)or 0...5 m/s(pulse output) Time constant Function The time constant corresponds to the elapsed time until 67%of the end value has been reached according to a step function. Settings Set in increments of 0.1. 0...100 s Status output/limit switch Functions and settings Adjustable as automatic measuring range conversion,display of flow direction,counter overflow,error,switching point or empty pipe detection. Valve control with activated dosing function. Status and/or control: ON or OFF Operating data Basic I/Os Modular I/Os Ex i Active - Uint=24 VDC - 1<20 mA open: 1<_0.05 mA closed: U0,nom=24 V atI=20mA Passive Uext<_32 VDC - I< 100mA RL,max=47 kn RL,min=(Uext- UO)/Imax open: I<_0.05 mA at Uext=32 VDC closed: U0,max=0.2 Vat I<_ 10 mA U0,max=2 Vat 1<_ 100 mA NAMUR - Passive to Passive to EN 60947-5-6 EN 60947-5-6 open: open: Inom=0.6 mA Inom=0.43 mA closed: closed: Inom=3.8 mA Inom=4.5 mA Ui=30V Ii= 100 mA Pi W Ci=10 nF Li=0mH 32 www.krohne.com 01/2011-4001163301-MA OPTIFLUX 7300 R01 en TECHNICAL DATA Control input Function Hold output values(e.g.when cleaning),set value of outputs to "zero", counter and error reset, range conversion. Start of dosing when dosing function is activated. Operating data Basic I/Os Modular I/Os Ex i Active - Uint=24 VDC - Ext. contact open: U0,nom=22 V Ext. contact closed: Inom=4 mA Contact closed (on): UO>_12V with Inom= 1.9 mA Contact open (off): U0S10V with Inom= 1.9 mA Passive 8 V<_Uext S 32 VDC 3 V<_Uext<32 VDC Uext<_32 VDC Imax=6.5 mA Imax=9.5 mA 1<_6 mA at Uext=24 V at Uext<24 VDC at Uext<24 V I<_6.6 mA at Uext=32 V Imax=8.2 mA Imax=9.5 mA at Uext<32 VDC at Uext<32 V On: U0>_5.5Vor1>_4nnA Contact closed (on): Contact closed (on): U0>_8V U0>_3V Off: with Inom=2.8 mA with Inom= 1.9 mA U0<_3.5 V or I<_0.5 mA Contact open (off): Contact open (off): Ui=30 V U0<_2.5V U0<_2.5V Ii= 100nnA with Inom=0.4 mA with Inom= 1.9 mA Pi= 1 W Ci= 10nF Li=0mH NAMUR - Active to - EN 60947-5-6 Terminals open: U0,nom=8.7V Contact closed (on): U0,nom=6.3V with Inom ' 1.9 mA Contact open (off): U0,nom=6.3V with Inom < 1.9 mA Detection of cable break: U0>_8.1 V with I<_0.1 mA Detection of cable short circuit: U0<_ 1.2V with I>_6.7 mA 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 33 TECHNICAL DATA Current input Function The following values can be delivered from the measuring sensor to the current input:temperature, pressure and current. Operating data Basic I/Os Modular I/Os Ex i Active - Uint,nom=24 VDC Uint,nom=20 VDC 1<_22mA 1<_22mA lmax<26 mA U0,min= 14 V (electronically limited) at 1_<22 mA U0,min= 19 V No HART® atI<_22mA U0=24.5 V No HART® 10=99 mA PO=0.6 W C0=75nF/LO=0.5mH No HART® Passive - Uext<32 VDC Uext<32 VDC 1<_22mA I<_22 mA U0,max=4 V at 1_<22 mA Imax<26 mA (electronically limited) No HART® U0,max=5V U;=30V at 1<_22 mA I;= 100 mA P;= 1 W No HART® C;= 10nF L;=OmH No HART® PROFIBUS DP Description Galvanically isolated acc.to IEC 61158 Profile version:3.01 Automatic data transmission rate recognition (max. 12 MBaud) Bus address adjustable via local display at the measuring device. Function blocks 5 x analogue input,3 x totalizer Output data Volume flow, mass flow,volume counter 1 +2, mass counter,velocity,coil temperature PROFIBUS PA Description Galvanically isolated acc.to IEC 61158 Profiel version:3.01 Current consumption: 10.5 mA Permissible bus voltage: 9...32 V; in Ex application:9...24 V Bus interface with integrated reverse polarity protection. Typical error current FDE(Fault Disconnection Electronic):4.3 mA Bus address adjustable via local display at the measuring device. Function blocks 5 x analogue input,3 x totalizer Output data Volume flow, mass flow,volume counter 1 +2, mass counter,velocity,coil temperature 34 www.krohne.com 01/2011-4001163301-MA OPTIFLUX 7300 R01 en TECHNICAL DATA p FOUNDATION Fieldbus Description Galvanically isolated acc.to IEC 61158 Current consumption: 10.5 mA Permissible bus voltage:9...32 V; in Ex application:9...24 V Bus interface with integrated reverse polarity protection. Link Master function (LM)supported Tested with Interoperable Test Kit(ITK)version 5.1 Function blocks 3 x analogue input,2x integrator Output data Volume flow, mass flow,volume counter 1 +2, mass counter,velocity,coil temperature Modbus Description Modbus RTU, Master/Slave, RS485 Address range 1...247 Supported function codes 03,04, 16 Broadcast Supported with function code 16 Supported Baudrate 1200,2400,4800,9600, 19200,38400,57600, 115200 Baud Approvals and certifications CE The device fulfills the statutory requirements of the EC directives.The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic Directive: 2004/108/EC and Al,A2 NAMUR NE21/04 compatibility Harmonized standard: EN 61326-1 :2006 Low Voltage Directive Directive:2006/95/EC Harmonized standard: EN 61010 :2002 Pressure Equipment Directive:97/23/EC Directive Category, I, II or SEP Fluid group 1 Production module H Other approvals and standards Non-Ex Standard Hazardous areas Please check the relevant Ex documentation for details. ATEX KEMA 10 ATEX 0105 X For gas:zone 1 and 2,gasgroup IIC,temperature class T6...T4 For dust:zone 21 and 22, maximum surface temperature T115°C Protection category acc. I 66/67(NEMA 4/4X/6) to IEC 529/EN 60529 Hygiene Ceramic measuring tube is conform FDA regulations. Vibration resistance IEC 68-2-6 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 35 p TECHNICAL DATA OPTIFLUX 6.3 Dimensions and weights Sandwich version b C a= 155 mm/6.1" b=230mm/9.1" 90 c=260 mm/10.2" a O Total height= H+a H Q W Flanged version b c a= 155 mm/6.1" b=230mm/9.1" 10 a O c=260 mm/10.2" 0 Total height= H+a 0 o H 0 0 EL W 1Q The value may vary depending on the used cable glands. a /NFORMA T/ON! • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 36 www.krohne.com 01/2011-4001163301-MA OPTIFLUX 7300 R01 en TECHNICAL DATA Sandwich version T - - - - - - -- O -0 - - - D +o.a +0.8 ' L-0.4 . L-0.4 Figure 6-1:Construction details DN25...100 T Situation without grounding rings © Gasket Nominal Dimensions [mm] Approx. size weight [kg] DN L H W D Odl Od4 25 58 T 116 68 20 26 46 1.6 40 83 T 131 83 30 39 62 2.4 50 103 T 149 101 40 51 74 2.9 80 153 T 181 133 60 80 106 6.4 100 203 T 206 158 80 101 133 8.8 T Total fitting length of flow meter without rings:dimension L only. /NFORMA T/ON! 1 The table below is valid for 150 and 300 lb. Nominal Dimensions [inches] Approx. size weight [lb] ASME L H W D Odl Od4 1" 2.281) 4.57 2.68 0.79 1.02 1.81 3.53 1'/2" 3.27 T 5.16 3.27 1.18 1.54 2.44 5.29 2" 4.06 T 5.87 3.98 1.57 2.01 2.91 6.39 3" 6.02 T 7.13 5.24 2.36 3.15 4.17 14.11 7.99 T 8.11 6.22 3.15 3.98 5.24 19.40 T Total fitting length of flowmeter without rings:dimension L only. 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 37 TECHNICAL DATA Flanged version 10 0 0 II L +0.8 L-0.4 Figure 6-2:Construction details DN25...100 1Q Detail ceramics/flange/gaskets © PTFE sealing ring EN 1092-1 Nominal Dimensions [mm] Approx. size weight [kg] DN L H W D Od1 25 150 143 115 20 26 4 40 150 168 150 30 39 6 50 200 184 165 40 51 9 80 200 217 200 60 80 15 100 250 242 220 80 101 21 38 www.krohne.com 01/2011-4001163301-MA OPTIFLUX 7300 R01 en TECHNICAL DATA ASME B 16.5 150 lb Nominal Dimensions [inches] Approx. size weight [lb] inch L H W D Od1 1" 5.91 5.47 4.25 0.79 1.02 8.8 1'h" 5.91 6.18 5 1.18 1.54 13.2 2" 7.87 6.89 6 1.57 2.01 19.8 3" 7.87 8.39 7.5 2.36 3.15 33.1 4" 9.84 9.65 9 3.15 3.98 46.3 ASME B 16.5 300 lb Nominal Dimensions [inches] Approx. size weight [lb] inch L H W D Odl 1" 5.91 5.91 4.92 0.79 1.02 8.8 2" 7.87 7.20 6.50 1.57 2.01 22.9 3" 7.87 8.86 8.27 2.36 3.15 40.6 01/2011-4001163301-MA OPTIFLUX 7300 R01 en www.krohne.com 39 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters • Vortex flowmeters O L 3 • Flow controllers v • Level meters L s • Temperature meters • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 a Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com