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HomeMy WebLinkAboutMA_WATERFLUX 3000__en__120329_4001626601_R03 r M WATERFLUX 3000 • • • • Electromagnetic flowmeter The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 02/2012-4001626601 -HB WATERFLUX 3000 R02 en KROHNE ■ IMPRINT AIL rights reserved. It is prohibited to reproduce this documentation, or any part thereof,without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2012 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.com 02/2012-4001626601 -HB WATERFLUX 3000 R02 en I CONTENTS 1 Safety instructions 5 1.1 Intended use ..................................................................................................................... 5 1.2 Certification ...................................................................................................................... 5 1.3 Safety instructions from the manufacturer..................................................................... 6 1.3.1 Copyright and data protection ................................................................................................6 1.3.2 Disclaimer...............................................................................................................................6 1.3.3 Product liability and warranty ................................................................................................7 1.3.4 Information concerning the documentation...........................................................................7 1.3.5 Warnings and symbols used...................................................................................................8 1.4 Safety instructions for the operator.................................................................................8 2 Device description 9 2.1 Scope of delivery...............................................................................................................9 2.2 Device description .......................................................................................................... 10 2.3 Nameplate ...................................................................................................................... 10 3 Installation 11 3.1 Notes on installation ...................................................................................................... 11 3.2 Storage ........................................................................................................................... 11 3.3 Transport........................................................................................................................ 11 3.4 Pre-installation requirements....................................................................................... 12 3.5 Installation conditions.................................................................................................... 12 3.5.1 General requirements .......................................................................................................... 12 3.5.2 Inlet and outlet...................................................................................................................... 12 3.5.3 Mounting position.................................................................................................................. 13 3.5.4 Flange deviation.................................................................................................................... 13 3.5.5 T-section ............................................................................................................................... 13 3.5.6 Vibration................................................................................................................................ 14 3.5.7 Magnetic field........................................................................................................................ 14 3.5.8 Bends .................................................................................................................................... 14 3.5.9 Open discharge ..................................................................................................................... 15 3.5.10 Control valve ....................................................................................................................... 15 3.5.11 Air venting ........................................................................................................................... 16 3.5.12 Pump ................................................................................................................................... 16 3.6 Mounting......................................................................................................................... 17 3.6.1 Torques and pressures......................................................................................................... 17 4 Electrical connections 19 4.1 Safety instructions.......................................................................................................... 19 4.2 Grounding ....................................................................................................................... 19 4.3 Connection diagrams ..................................................................................................... 19 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 3 ■ CONTENTS WATERFLUX 5 Service 20 5.1 Spare parts availability................................................................................................... 20 5.2 Availability of services.................................................................................................... 20 5.3 Returning the device to the manufacturer..................................................................... 20 5.3.1 General information.............................................................................................................. 20 5.3.2 Form (for copying) to accompany a returned device............................................................ 21 5.4 Disposal.......................................................................................................................... 21 6 Technical data 22 6.1 Measuring principle........................................................................................................ 22 6.2 Technical data................................................................................................................. 23 6.3 Legal metrology.............................................................................................................. 28 6.3.1 MID Annex MI-001 ................................................................................................................. 28 6.4 Measurement accuracy.................................................................................................. 31 6.4.1 WATERFLUX 3100 and 3300 with straight inlet and outlet sections....................................31 6.4.2 WATERFLUX 3100 and 3300 without straight inlet and outlet sections ..............................32 6.5 Dimensions and weights ................................................................................................ 33 6.6 Pressure loss.................................................................................................................. 35 4 www.krohne.com 02/2012-4001626601 -HB WATERFLUX 3000 R02 en VATERFLUX 3000 SAFETY INSTRUCTIONS 0 1 .1 Intended use ACAUT/ON! Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator. a /NFORMA T/ON! The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. The WATERFLUX 3000 is designed exclusively to measure the flow of drinking water, raw water and irrigation water. AWARNING! if the device is not used according to the operating conditions(refer to chapter Technical data/, the intended protection could be affected. 1 .2 Certification CE marking C E The device fulfils the statutory requirements of the following EC directives: • EMC Directive 2004/108/EC in conjunction with EN 61326-1: 2006 • Low Voltage Directive 2006/95/EC in conjunction with EN 61010-1: 2001 The manufacturer certifies successful testing of the product by applying the CE marking. 02/2012-4001626601 -HB WATERFLUX 3000 R02 en www.krohne.com 5 H SAFETY INSTRUCTIONS 0 WATERFLUX 3000 1 .3 Safety instructions from the manufacturer 1.3.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless,we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer. The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain. The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data. We draw your attention to the fact that data transmission over the Internet (e.g.when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties. We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 1.3.2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in anyway, at any time,for any reason,without prior notification,and will not be liable in any way for possible consequences of such changes. 6 www.krohne.com 02/2012-4001626601 -HB WATERFLUX 3000 R02 en SAFETY INSTRUCTIONS 0 1.3.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems)will cause the warranty to be void. The respective "Standard Terms and Conditions"which form the basis for the sales contract shall also apply. 1.3.4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations. If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons. 02/2012-4001626601 -HB WATERFLUX 3000 R02 en www.krohne.com J U SAFETY INSTRUCTIONS WATERFLUX 3000 1.3.5 Warnings and symbols used Safety warnings are indicated by the following symbols. QDANGER! This information refers to the immediate danger when working with electricity. DANGER! SSS This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. QCA regard ° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. ® LEGAL NOTICE! This note contains information on statutory directives and standards. HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. 1 .4 Safety instructions for the operator WARNING! A! In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 8 www.krohne.com 02/2012-4001626601 -HB WATERFLUX 3000 R02 en DEVICE DESCRIPTION p A CAUTION! The WA TERFL UX3000 can be combined with the main powered IFC 100 and IFC 300 signal converterand with the batterypowered IFC 070signal converter. This handbook only describes the combination with the IFC 100 and IFC 300 signal converter. For details on the WA TERFL UX 3070 please check the relevant documentation. 2.1 Scope of delivery a /NFORMA T/ON! Do a check of the packing list to make sure that you have all the elements given in the order. a /NFORMA T/ON! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! The remote version will arrive in two cartons. One carton contains the converter and one carton contains the sensor. 10 02 OO 0 O Figure 2-1:Scope of delivery 1� Ordered flowmeter 2Z Product documentation 3Z Factory calibration report 4� CD-ROM with product documentation in available languages 5� Signal cable(remote versions only) a /NFORMA T/ON! 1 Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 02/2012-4001626601 -HB WATERFLUX 3000 R02 en www.krohne.com 9 p DEVICE DESCRIPTION WATERFLUX 3000 2.2 Device description Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (measuring sensor with connection box and a signal converter in a remote (field) housing) 00 00 0 0 0 0 9) Remote version 2� Compact version with IFC 300 signal converter 3� Compact version with IFC 100(01 signal converter 4� Compact version with IFC 100(451 signal converter 2.3 Nameplate a /NFORMA T/ON! 1 Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 10 KR O H N E NIL 3313 LC Dordrecht WATERFLUX 3000 F OS/N:Axx xxxxx Mfd.:20XX in The Netherlands GKL:1.8870 f field=f line/36 DN 150 mm/6 inch O Wetted matris:Ri V4A IP66/67 1� Name and address of manufacturer 2� Type designation of the flowmeter and CE sign with number(s)of notified body/bodies 3Z Calibration data 4� PED data 10 www.krohne.com 02/2012-4001626601 -HB WATERFLUX 3000 R02 en INSTALLATION p 3.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! Do a check of the packing list to make sure that you have all the elements given in the order. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packaging. • Storage temperature: -50 ...+70°C/-58...+158°F 3.3 Transport Signal converter • No special requirements. Compact version • Do not lift the device by the signal converter housing. • Do not use lifting chains. • To transport flange devices, use lifting straps. Wrap these around both process connections. _j /K/// O O Figure 3-1:Transport 02/2012-4001626601 -HB WATERFLUX 3000 R02 en www.krohne.com 11 p INSTALLATION 3.4 Pre-installation requirements Make sure that you have all necessary tools available: • Allen key (4 mm) • Small screwdriver • Wrench for cable glands • Wrench for wall mounting bracket (remote version only) • Torque wrench for installing flowmeter in pipeline 3.5 Installation conditions 3.5.1 General requirements a /NFORMA T/ON! 1 The following precautions must be taken to ensure reliable installation. • Make sure that there is adequate space to the sides. • Protect the signal converter from direct sunlight and install a sun shade if necessary. • Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger. • Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with lEC 68-2-64. 3.5.2 Inlet and outlet 10 20 Figure 3-2:Recommended inlet and outlet 1� >_0DN 2� >_0DN 12 www.krohne.com 02/2012-4001626601-HB WATERFLUX 3000 R02 en INSTALLATION 3.5.3 Mounting position Figure 3-3:Mounting position 3.5.4 Flange deviation A° CAUT/ON! Max.permissible deviation of pipe flange faces: Lmax-Lmin-<0.5mm/0.02" Figure 3-4:Flange deviation T Amax ® Amin 3.5.5 T-section T Figure 3-5:Distance behind a T-section 1Q 0 D N 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 13 INSTALLATION 3.5.6 Vibration Figure 3-6:Avoid vibrations 3.5.7 Magnetic field Figure 3-7:Avoid magnetic fields 3.5.8 Bends Figure 3-8:Installation in bending pipes 14 www.krohne.com 02/2012-4001626601-HB WATERFLUX 3000 R02 en INSTALLATION Figure 3-9:Installation in bending pipes 3.5.9 Open discharge Figure 3-10:Installation in front of an open discharge 3.5.10 Control valve 01 Figure 3-11:Installation in front of a control valve 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 15 INSTALLATION 3.5.11 Air venting 02 10 Figure 3-12:Air venting 1) >_5m © Airventilation point 3.5.12 Pump 10 Figure 3-13:Installation behind a pump 1Q >_3 D N 16 www.krohne.com 02/2012-4001626601-HB WATERFLUX 3000 R02 en INSTALLATION p 3.6 Mounting 3.6.1 Torques and pressures The maximum pressure and torques values for the flowmeter are theoretical and calculated for optimum conditions and use with carbon steel flanges. Figure 3-14:Tightening of bolts Tightening of bolts • Always tighten the bolts uniformely and in diagonally opposite sequence. • Do not exceed the maximum torque value. • Step 1:Apply approx. 50% of max. torque given in table. • Step 2:Apply approx. 80% of max. torque given in table. • Step 3:Apply 100% of max. torque given in table. 02/2012-4001626601 -HB WATERFLUX 3000 R02 en www.krohne.com 17 INSTALLATION Nominal size Pressure Bolts Max.torque DN [mm] rating [Nm] 10 25 PN 16 4x M12 12 40 PN 16 4 x M 16 30 50 PN 16 jr-4 x M 16 36 65 PN 16 4 x M 16 50 80 PN 16 8 x M 16 30 100 PN 16 8 x M 16 32 125 PN 16 8xM16 40 150 PN10 8 x M20 55 150 PN 16 8 x M 20 55 200 PN 10 8 x M 20 85 200 PN 16 12 x M20 57 250 PN 10 12 x M 20 80 250 PN 16 12 x M 24 100 300 PN 10 12 x M 20 95 300 PN 16 12 x M 24 136 10 The torque values also depend on variables(temperature,bolt material,gasket material,lubricants,etc.) outside the control of the manufacturer.Therefore these values should be regarded as indicative only. Nominal size Flange class Bolts Max.torque [inches] [lb] [lbs.ft] 10 1 150 4 x 1/2" 4 11/2 150 4 x 1/2" 11 2 150 4 x 5/8" 18 2.5 150 4 x 5/8" 27 3 150 4 x 5/8" 33 4 150 8 x 5/8" 22 5 150 8 x 3/4" 33 6 150 8 x 3/4" 48 8 150 8 x 3/4" 66 10 150 12 x 7/8" 74 12 150 12 x 7/8" 106 10 The torque values also depend on variables(temperature,bolt material,gasket material,lubricants,etc.) outside the control of themanufacturer.Therefore these values should be regarded as indicative only. 18 www.krohne.com 02/2012-4001626601-HB WATERFLUX 3000 R02 en ELECTRICAL CONNECTIONS p 4.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QOA Observe Obseerve the national regulations for electrical installations! WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding QDANGER! The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. Figure 4-1:Grounding a /NFORMA T/ON! Grounding without grounding rings. The flowsensoris equipped with a reference electrode. 4.3 Connection diagrams a /NFORMA T/ON! For the connection diagrams please refer to the documentation of the applicable converter. 02/2012-4001626601 -HB WATERFLUX 3000 R02 en www.krohne.com 19 SERVICE M 1 WATERFLUX 5.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions. 5.2 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training. a /NFORMA T/ON! For more precise information,please contactyour local representative. 5.3 Returning the device to the manufacturer 5.3.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. A CAUTION! Shouldyou nevertheless needto return a device forinspection orrepair pleasepaystrict attention to the following points: • Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. • This means that the manufacturer can only service this device if it is accompanied by the following certificate fsee next sectionl confirming that the device is safe to handle. If the device Aog if the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: • to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. 20 www.krohne.com 02/2012-4001626601 -HB WATERFLUX 3000 R02 en SERVICE 5.3.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no.or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: 5.4 Disposal A CA UT/ON! Disposal must be carried out in accordance with legislation applicable in your country. 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 21 p TECHNICAL DATA 6.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. 3 2 4 1 1) Induced voltage(proportional to flow velocity) 2� Electrodes 3� Magnetic field 4� Field coils Rectangular cross section The minimal height of the measuring tube decreases the distance between the field coils (4), resulting in a stronger and more homogeneous magnetic field (3). In addition, the mean flow velocity v increases due to the rectangular and reduced cross section. The large electrode spacing (D) and the increased flow velocity results in a higher magnetic signal voltage, also in the presence of a low flow rate. 22 www.krohne.com 02/2012-4001626601 -HB WATERFLUX 3000 R02 en WATERFLUX 3000 TECHNICAL DATA 6.2 Technical data a /NFORMA T/ON! i • The following data is provided for general applications. /fyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...)and complete product documentation can be downloaded free of charge from the website(Download Center). Measuring system Measuring principle Faraday's Law of induction Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured Volume flow value Design Features Unique rectangular flow tube design providing improved flow profile and signal to noise ratio resulting in highest accuracy and Large turndown ratio Rilsan®polymer coated flow tube approved for drinking water No internal or moving parts Built-in reference electrode with floating potential design Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version. More information about the signal converter can be found in the relevant documentation. Compact version With IFC 100 converter:WATERFLUX 3100 C With IFC 300 converter:WATERFLUX 3300 C With IFC 070 converter:WATERFLUX 3070 C (For detailed information refer to the documentation of the WATERFLUX 3070) Remote version In wall(W) mount version with IFC 100 converter:WATERFLUX 3100 W In field (F),wall(W)or rack(R) mount version with IFC 300 converter: WATERFLUX 3300 F,W or R In field (F)version with IFC 070 converter:WATERFLUX 3070 F (For detailed information refer to the documentation of the WATERFLUX 3070) Nominal diameter DN25...300/1...12" 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 23 TECHNICAL DATA Measuring accuracy Reference conditions Flow conditions similar to EN 29104 Temperature:+10...30°C/+50...86°F Electrical conductivity:>_300 pS/cm Maximum measuring IFC 100: down to 0.3%of the measured value±0.5 mm/s error IFC 300: down to 0.2%of the measured value±0.5 mm/s The maximum measuring error depends on the installation conditions. For detailed information refer to Measurement accuracyon page 31. Repeatability ±0.1%(v>0.5m/s/1.5 ft/s) Calibration/Verification Standard: Each meter is standard calibrated by a direct volume comparison. Option: Verification to Measurement Instrument Directive (MID),Annex MI-001. Standard:Verification at Ratio (Q3/Q1)=80, Q3>_2 m/s Optional:Verification at Ratio(Q3/Q1) >80 on request Only in combination with the IFC 300 signal converter MID Annex MI-001 EC-Type examination certificate to MID Annex MI-001 (Directive 2004/22/EC) Only in combination with the IFC 300 signal converter Diameter range: DN25...300 Minimum straight inlet flow:0 DN Minimum straight outlet flow:0 DN Forward and reverse (bi-directional)flow Orientation:any Ratio(Q3/Q1)=400 Liquid temperature range:+0.1°C/50°C Maximum operating pressure:<_ DN200: 16 bar,>_DN250: 10 bar For detailed information refer to Legal metrology on page 28. 24 www.krohne.com 02/2012-4001626601-HB WATERFLUX 3000 R02 en TECHNICAL DATA Operating conditions Temperature Process temperature -5...+70°C/+23...+158°F Ambient temperature Standard(with aluminium converter housing): -40...+65°C/-40...+149°F Protect electronics against self-heating at ambient temperatures above 55°C Option(with stainless steel converter housing): -40...+55°C/-40...+130°F Storage temperature -50...+70°C/-58...+158°F Measurement range -12...+12 m/s/-40...+40 ft/s Pressure EN 1092-1 Standard: DN250...300: PN 10 DN25...200: PN 16 Option: DN250...300: PN 16 ASME B16.5 1...12": 150 lb RF JIS DN25...300/1...12": 10 K Vacuum load 0 mbar/0 psi absolute Pressure loss For detailed information refer to Pressure loss on page 35. Chemical properties Physical condition Water:drinking water, raw water, irrigation water. For salt water please contact the factory. Electrical conductivity >_20 µS/cm Installation conditions Installation Assure that the flow sensor is always fully filled. For detailed information refer to Installation on page 11. Flow direction Forward and reverse Arrow on flow sensor indicates forward flow direction. Inlet run >0 DN For detailed information refer to Measurement accuracyon page 31. Outlet run >0 DN For detailed information refer to Measurement accuracyon page 31. Dimensions and weights For detailed information refer to Dimensions and weights on page 33. 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 25 TECHNICAL DATA Materials Sensor housing Sheet steel Measuring tube DN25...200: metallic alloy DN250...300:stainless steel Flanges Steel 1.0460/1.0038(RSt37-21 (Wetted parts nickel plated) Liner Rilsan® Protective coating On exterior of the meter:flanges, housing,signal converter(compact version) Standard: polyurethane coating Option:subsoil coating Connection box Only for remote versions Standard:stainless steel Measuring electrodes Standard:stainless steel 1.4301 /AISI 304 Option: Hastelloy®C Reference electrode Standard:stainless steel 1.4301 /AISI 304 Option: Hastelloy®C Grounding rings Grounding rings can be omitted when the reference electrode is used. Process connections Flange EN 1092-1 Standard: DN250...300: PN 10 DN25...200: PN 16 Option: DN250...300: PN 16 ASME 1...12": 150 lb RF JIS DN25...300: 10 K AS 4087 Class 14 DN25...300:on request AS 2129 Table D& E For detailed information of nominal flange pressure and nominal diameter refer to Dimensions and weights on page 33. Other connections Thread DN25:G1"thread connection on request DN40: G1.5"& G2"thread connection on request Other Weld-on, clamp,oval flanges: on request 26 www.krohne.com 02/2012-4001626601-HB WATERFLUX 3000 R02 en TECHNICAL DATA Electrical connections For full details, including power supply and power consumption etc.,see technical datasheet of the relevant converter. Signal cable(remote versions only) Type A(DS) In combination with the IFC 100 and the IFC 300 signal converter Standard cable,double shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor). For detailed information refer to the documentation of the relevant signal converter. Type B (BTS) Only in combination with the IFC 300 signal converter Optional cable,triple shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor). For detailed information refer to the documentation of the relevant signal converter. 1/0 For full details of 1/0 options, including data streams and protocols,see technical datasheet of the relevant converter. Approvals and certificates CE This device fulfills the statutory requirements of the EC directives.The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic Directive: 2004/108/EC compatibility Harmonized standard: EN 61326-1 :2006 Low voltage directive Directive: 2006/95/EC Harmonized standard: EN 61010 : 2001 Other approvals and standards Custody transfer Only in combination with the IFC 300 signal converter. MID Annex MI-001 type examination certificate Conformity with ISO 4064 and EN 14154 Innerstaatliche Bauartzulassung als Kaltezahler(For Germany and Switzerland) Drinking water approvals ACS, DVGW W270, NSF/ANSI Standard 61,TZW,WRAS Protection category acc. Standard: to IEC 529/EN 60529 IP66/67(NEMA 4/4X/61 Option: IP68 factory(NEMA 6P) IP68 field (NEMA 6P) IP68 is only available for separate design Shock test IEC 68-2-27 Vibration test IEC 68-2-64 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 27 p TECHNICAL DATA - E 6.3 Legal metrology a /NFORMA T/ON! MID Annex M/-00/is only available in combination with the/FC 300 signal converter! 6.3.1 MID Annex MI-001 All new designs of water meters that are to be used for legal purposes in Europe require certification under the Measurement Instrument Directive (MID) 2004/22/EC. Annex MI-001 of the MID applies to water meters intended for the measurement of volume of clean, cold or heated water in residential, commercial, and light industrial use. An EC-type examination certificate is valid in all countries of the European Union. The WATERFLUX 3000 has an EC-type examination certificate and can be verified to the MID Annex MI-001 for water meters with diameter DN25...DN300. The conformity assessment procedure followed for the WATERFLUX 3000 is Module B (Type Examination) and Module D (Quality Assurance of the Production Process). The maximum permissible error on volumes delivered between Q2 (transitional) flow rate and Q4 (overload) flow rate is±2%. The maximum permissible error on volumes delivered between Q1 (minimum) flow rate and Q2 (transitional) flow rate is ±5%. Q1 =Q3/R Q2=Q1 * 1.6 Q3=Q1 * R Q4=Q3* 1.25 Y 5% 2% X -2% -5% MID 01 02 Q3 Q4 ISO Qmin Qt On Qmax Figure 6-1:ISO flow rates added to figure as comparison towards MID X:Flow rate Y[%]:Maximum measuring error 28 www.krohne.com 02/2012-4001626601 -HB WATERFLUX 3000 R02 en TECHNICAL DATA MI-001 certified flow characteristics DN Span (R) Flow rate [m3/hl Q3/Q1 Minimum Q1 Transitional Q2 Permanent Q3 Overload Q4 25 400 0.025 0.040 10 12.5 25 400 0.040 0.064 16 20.0 40 400 0.063 0.100 25 31.3 40 400 0.100 0.160 40 50.0 50 400 0.100 0.160 40 50.0 50 400 0.158 0.252 63 78.8 65 400 0.158 0.252 63 78.8 65 400 0.250 0.400 100 125.0 80 400 0.250 0.400 100 125.0 80 400 0.400 0.640 160 200.0 100 400 0.400 0.640 160 200.0 100 400 0.625 1.000 250 312.5 125 400 0.625 1.000 250 312.5 125 400 1.000 1.600 400 500.0 150 400 1.000 1.600 400 500.0 150 400 1.575 2.520 630 787.5 200 400 1.575 2.520 630 787.5 200 315 2.540 4.060 800 1000.0 250 400 2.500 -.&4'-nnqw 1000 1250.0 300 400 4.000 6.400 1600 2000.0 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 29 TECHNICAL DATA a /NFORMA T/ON! Verification to M1-001, standard at the following values for R, 01, 02 and 03. Verification at other values for R and 03 available on request. Verification to MI-001 DN Span (R) Flow rate [m3/h] Q1 Q2 Q3 25 80 0.050 0.080 4 32 80 0.125 0.200 10 40 80 0.125 0.200 10 50 80 0.200 0.320 16 65 80 0.313 0.500 25 80 80 0.500 0.800 40 100 80 0.788 1.260 63 125 80 1.250 2.000 100 150 80 2.000 3.200 160 200 80 3.125 5.000 250 250 80 5.000 8.000 400 300 80 7.875 12.600 630 30 www.krohne.com 02/2012-4001626601-HB WATERFLUX 3000 R02 en TECHNICAL DATA p 6.4 Measurement accuracy Each flowmeter is standard wet calibrated under reference conditions by direct volume comparison.The performance of the flowmeter is defined and documented in an individual water meter calibration certificate. Reference conditions • Medium: water • Temperature: +10...30°C/+50...86°F • Operating pressure: 1 bar/ 14.5 psig 6.4.1 WATERFLUX 3100 and 3300 with straight inlet and outlet sections Y[%] 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 �7 0 1 2 3 4 5 6 7 8 9 10 11 12 X[m/s] Figure 6-2:Flow velocity vs.accuracy X[m/s]:flow velocity Y[%]: deviation from the actual measured value In combination with the IFC 100 Inlet Outlet Accuracy DN25...300/1...12" 3 DN 1 DN 0.3%of my+0.5 mm/s T In combination with the IFC 300 Inlet Outlet Accuracy iff Curve DN25...300/1...12" 3 DN 1 DN 0.2%of my+0.5 mm/s 1T 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 31 p TECHNICAL DATA 6.4.2 WATERFLUX 3100 and 3300 without straight inlet and outlet sections Disturbed flow profiles, such as those that occur behind elbows, tee pieces, reducers or valves installed in front of a flowmeter, affect the measuring performance. Therefore it is usually recommended to fit a straight inlet length in front of and straight outlet length behind a flowmeter. As a result of the unique WATERFLUX flow sensor design,whereby the mean flow velocity and flow profile are optimised within the rectangular and reduced cross section, the additional uncertainty for upstream disturbances are drastically reduced. Therefore the requirements for straight length and in front of and behind a meter are reduced. The NMi has performed tests with various flow and swirl disturbers according to ISO 4064 and EN 14154. Based on these results the WATERFLUX 3000 has received a EC-type certificate according MID Annex MI-001 • In combination with the IFC 300 signal converter • Diameter range DN25...300 • Minimum straight inlet and outlet pipe length of 0 DN • Bi-directional flow 32 www.krohne.com 02/2012-4001626601 -HB WATERFLUX 3000 R02 en TECHNICAL DATA 6.5 Dimensions and weights Remote version a=77 mm/3.1" b c b= 139mm/5.5"T - - a c= 106mm/4.2" 0 0 Total height= H+a H - 0--4}- - L W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1"T O ja c=260 mm/10.2" O Total height= H +a 0 0 H 0 0 L W Compact version with a=82 mm/3.2" IFC 100(0°) c b b= 161 mm/6.3" a c=257 mm/10.1"T O o 0 0 Total height= H+a o o - o�}o H L NaW Compact version with b c a= 186 mm/7.3" IFC 100(45°1 b= 161 mm/6.3" c= 184mm/2.7" 1Q Total height= H+a 0 0 H 0 0 if L W T The value may vary depending on the used cable glands 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 33 TECHNICAL DATA a /NFORMA T/ON! • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. EN 1092-1 Nominal size Dimensions [mm] Approx.weight DN [mml L H W [kgl 25 150 150.5 115 5 40 150 165.5 150 5.7 50 200 186 165 13 65 200 200 185 11 80 200 209 200 17 100 250 237 220 17 125 250 266 250 21 150 300 300 285 29 200 3 1 340 36 250 400 408 395 50 300 50 58 445 60 ASME B16.5/ 150 lb Nominal size Dimensions[inches] Approx.weight [inches] [lbl L H W 1 5.91 5.83 4.33 18 1'/2 5.91 6 4.92 21 2 7.87 7.05 5.98 34 3 7.87 8.03 7.50 42 4 9.84 9.49 9.00 56 5 9.84 10.55 10.00 65 6 11.81 11.69 11.00 80 8 13.78 14.25 13.50 100 10 15.75 16.30 16.00 148 12 19.69 18.78 19.00 212 34 www.krohne.com 02/2012-4001626601-HB WATERFLUX 3000 R02 en TECHNICAL DATA 6.6 Pressure loss [mbar] 1 3 4 500 b 1 10 100 1000 [m3/h] Figure 6-3:Pressure loss between 1 m/s and 9 m/s for DN25...100 1Q DN25 © DN40 Q3 DN50 4� DN65 Q5 DN80 © DN100 [mbar] 500 b 10 100 1000 10000 [m3/h] Figure 6-4:Pressure loss between 1 m/s and 9 m/s for DN125...300 1Q DN125 © DN150 Q3 DN200 4Q DN250 © DN300 02/2012-4001626601-HB WATERFLUX 3000 R02 en www.krohne.com 35 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters v • Ultrasonic flowmeters • Mass flowmeters s • Vortex flowmeters m • Flow controllers r • Level meters 0 • Temperature meters • Pressure meters 0 • Analysis products 0 • Products and systems for the oil & gas industry 0 • Measuring systems for sea-going tankers J W W H a m x Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com