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HomeMy WebLinkAboutQS_BATCHFLUX 5500_C_en__100312_7309802200_R02 li BATCHFLUX 5500 C Quick Start Electromagnetic flowmeter for volumetric filling machines ©KROHNE 03/2010-7309802200-QS BATCHFLUX 5500 R02 en KROHNE CONTENTS = A 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Visual check......................................................................................................................4 2.3 Storage .............................................................................................................................4 2.4 Installation conditions...................................................................................................... 5 2.4.1 Inlet and outlet........................................................................................................................5 2.4.2 Mounting position....................................................................................................................5 2.4.3 Hot filling.................................................................................................................................6 2.4.4 Horizontal pipe run .................................................................................................................6 2.4.5 Control valve ...........................................................................................................................6 2.4.6 Pump.......................................................................................................................................7 2.4.7 Open feed or discharge...........................................................................................................7 2.4.8 Installation location ................................................................................................................7 2.4.9 Flange deviation......................................................................................................................8 2.4.10 Grounding..............................................................................................................................8 3 Electrical connections 9 3.1 Safety instructions............................................................................................................ 9 3.2 Electrical connection........................................................................................................ 9 4 Technical data 11 4.1 Dimensions and weights ................................................................................................ 11 5 Notes 14 2 www.krohne.com 03/2010-7309802200-QS BATCHFLUX 5500 R02 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply. They appear on the back of the invoice and form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier;please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 03/2010-7309802200-QS BATCHFLUX 5500 R02 en www.krohne.com 3 p INSTALLATION 2.1 Scope of delivery 0 0 0 OOOF 0 KROHNE Figure 2-1:Scope of delivery 10 Flowmeter in ordered size 20 Product documentation 3o CD-ROM with product documentation 2.2 Visual check CE a 0L Figure 2-2:Visual check a /NFORMA T/ON! Check the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.3 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. 4 www.krohne.com 03/2010-7309802200-QS BATCHFLUX 5500 R02 en 1 INSTALLATION p 2.4 Installation conditions 2.4.1 Inlet and outlet O 02 Figure 2-3:Inlet and outlet section (D >_5DN 2Z >_2DN 2.4.2 Mounting position F7 a Figure 2-4:Installation in bending pipes A CAUTION! Avoid draining orpartial filling of the flowsensor. WARNING! A! Vertical down position only in conjunction of a control valve 03/2010-7309802200-QS BATCHFLUX 5500 R02 en www.krohne.com 5 p INSTALLATION 2.4.3 Hot filling E� t77 Figure 2-5:Installation position with heated pipes 2.4.4 Horizontal pipe run Figure 2-6:Horizontal piperun A CAUTION! Install in a slightly descending pipe section to prevent air from collecting and to avoid faulty measurements(meter can drain./. 2.4.5 Control valve q- Figure 2-7:Installation before control valve 6 www.krohne.com 03/2010-7309802200-OS BATCHFLUX 5500 R02 en INSTALLATION p 2.4.6 Pump Figure 2-8:Installation after pump 2.4.7 Open feed or discharge Figure 2-9:Installation before an open discharge 2.4.8 Installation location 0' X-------{ - ------X Figure 2-10:Installation location A CAUTION! Mount the flow sensor in such a way that the electrode axis (X--------Xf is approximately in a horizontal pipe run. 03/2010-7309802200-QS BATCHFLUX 5500 R02 en www.krohne.com 7 p INSTALLATION 2.4.9 Flange deviation 10 I 22 Figure 2-11:Mounting position and flange deviation Amax Z Amin Q CAUTION! Max.permissible Max.permissible deviation of pipe flange faces: ° Lmax-Lmin— <0.5mm/0.02" 2.4.10 Grounding GG o The group Q The grounding wire should not transmit any interference voltage. Therefore do not ground any ° other electrical device at the same conductor. A CAUTION! When connecting to functional extra-low voltages 124VDC], ensure thatyou use protective separation 1PEL VJ according to lEC 364/1EC 536 or VDE 0100/VDE 0106. 8 www.krohne.com 03/2010-7309802200-OS BATCHFLUX 5500 R02 en ELECTRICAL CONNECTIONS p 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Electrical connection (:)q 1� +24 VDC 2� Frequency output 3Z Frequency output(ground) 4� Ground 5� BATCHMon Plus,for service/parameter settings A CAUTION! Use only a 4 wire cable(Pin l to 4l 03/2010-7309802200-QS BATCHFLUX 5500 R02 en www.krohne.com 9 p ELECTRICAL CONNECTIONS BATCH 0 0 o + Use one of the following attachment plug types to connect the flowmeter to a third party system: • moulded plug, straight or angle-entry form • integrally extruded plug with cable in various lengths • moulded plug, straight form, especially suitable for high-interference environments Possible vendors of these plugs are: • Binder • Hirschmann • Lumberg • Amphenol • Coninvers 10 www.krohne.com 03/2010-7309802200-OS BATCHFLUX 5500 R02 en _ � TECHNICAL DATA 4.1 Dimensions and weights DN2.5...6 g a b c 0 h f O _. ._._. . ._ i d e J Figure 4-1:Dimensions (1) M5 © 5 pins connector Nominal Dimensions [mm] Weight size [kg] a b c d h i DN2.5 50 156 206 6 2.5 t44 88 141 128 54 1.5 DN4 50 156 206 7 3.2 88 141 128 54 1.6 DN6 50 156 206 9 4.8 44 88 141 128 54 1.6 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle Nominal Dimensions [inches] Weight size [[b] a b c d e g 1/101, 1.97 6.14 8.11 0.24-+0.10 1.73 3.46 5.55 5.0 2.13 3.4 1/6" 1.97 6.14 8.11 0.28->0.13 1.73 3.46 5.55 5.0 2.13 3.6 1/4" 1.97 6.14 8.11 0.35-+0.19 1.73 3.46 5.55 5.0 2.13 3.6 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle 03/2010-7309802200-QS BATCHFLUX 5500 R02 en www.krohne.com 11 TECHNICAL DATA DN10...15 a 9 i h i i b c f ad --e a) M5 © 5 pins connector Nominal Dimensions [mm] Weight size [kg] c h DN10 50 140 179 10.5 88 8 *5..46 106.5 88 54 1.4 DN 15 50 140 179 14—+ 12 45.4 60 106.5 88 54 1.4 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle Nominal Dimensions [inches] Weight [lb] a b c d 3/8" 1.97 5.51 7.05 0.41 —+0.31 1.79 2.36 4.19 3.46 2.13 3.09 1/2" 1.97 5.51 7.05 0.55—>0.47 1.79 2.36 4.19 3.46 2.13 3.09 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle 12 www.krohne.com 03/2010-7309802200-QS BATCHFLUX 5500 R02 en BATCHFLUX 5500 C TECHNICAL DATA DN25..40 9 a b c © h f 10 i d e Figure 4-2:Dimensions 1Q M 5 © 5 pins connector Nominal Dimensions [mm] Weight[kg] size b cA11111111111111110- d DN25 50 170 204 26 20 68 102 141 128 58 1.6 DN40 50 177 219 39 30 84 117 141 128 83 2.3 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle (ze l Dimensions [inches] Weight [lb] a b c 1.97 6.69 8.03 1.02 0.79 2.68 4.02 5.55 5.04 2.28 3.6 1 1/2" 1.97 6.97 8.62 1.54 1.18 3.30 4.61 5.55 5.04 3.27 5.1 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle 03/2010-7309802200-QS BATCHFLUX 5500 R02 en www.krohne.com 13 NOTES 14 www.krohne.com 03/2010-7309802200-QS BATCHFLUX 5500 R02 en NOTES A 03/2010-7309802200-QS BATCH FLUX 5500 R02 en www.krohne.com 15 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters v • Ultrasonic flowmeters • Mass flowmeters L • Vortex flowmeters 3 • Flow controllers v m • Level meters 0 v • Temperature meters • Pressure meters • Analysis products N O • Measuring systems for the oil and gas industry 0 X • Measuring systems for sea-going tankers J LL U H Q 00 C3 O Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) Tel.:+49 (0)203 301 0 0 M Fax:+49 (0)203 301 10389 0 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com