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HomeMy WebLinkAboutQS_IFC 070__en__090605_7311222200_R02 q4b* , • s • p M IFC 070 Quick Start Electromagnetic signal converter ER 2.3.1_ (SW.R EV. 2.3.1 J ©KROHNE 06/2009-7311222200-QS IFC 070 R02 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Notes on installation ........................................................................................................4 2.2 Scope of delivery...............................................................................................................4 2.3 Transport.......................................................................................................................... 5 2.4 Pre-installation requirements......................................................................................... 5 2.5 Installation requirements ................................................................................................ 5 2.5.1 Vibration..................................................................................................................................5 2.5.2 Magnetic field..........................................................................................................................6 2.5.3 Installation of converter..........................................................................................................6 3 Electrical connections 7 3.1 Safety instructions............................................................................................................ 7 3.2 Grounding ......................................................................................................................... 7 3.3 Signal cable ...................................................................................................................... 7 3.4 Connection of signal cable ............................................................................................... 8 4 Start-up 9 4.1 Connection of battery.......................................................................................................9 4.1.1 Internal battery.......................................................................................................................9 4.1.2 External battery ......................................................................................................................9 5 Technical data 11 5.1 Technical data................................................................................................................. 11 6 Notes 14 2 www.krohne.com 06/2009-7311222200-QS IFC 070 R02 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply. They appear on the back of the invoice and form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier,please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 06/2009-7311222200-QS IFC 070 R02 en www.krohne.com 3 p INSTALLATION MEHIM 2.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.2 Scope of delivery a /NFORMA T/ON! 1 Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! Check the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 10 02 03 �11_ Figure 2-1:Scope of delivery 1T Ordered flowmeter 2� Quick Start 3� Factory calibration report 4� CD-ROM with product documentation 5� Cable(remote versions only) 4 www.krohne.com 06/2009-7311222200-QS IFC 070 R02 en INSTALLATION p 2.3 Transport J • Figure 2-2:Transport 2.4 Pre-installation requirements Make sure that you have all necessary tools available: • Allen key (4 mm) • Small screwdriver • Wrench for cable glands • Wrench for wall mounting bracket (remote version only) • Torque wrench for installing flowmeter in pipeline 2.5 Installation requirements 2.5.1 Vibration Figure 2-3:Vibration O6/2009-7311222200-QS IFC 070 R02 en www.krohne.com 5 p INSTALLATION MEHIM 2.5.2 Magnetic field Figure 2-4:Magnetic field 2.5.3 Installation of converter a /NFORMA T/ON! Only applicable for remote versions. /� • Mount converter with mounting plate on wall or standpipe. • Keep distance between sensor and signal converter as short as possible. • Observe length of the delivered signal cable. 6 www.krohne.com 06/2009-7311222200-CIS IF 070 R02 en ■ ELECTRICAL CONNECTIONS p 3.1 Safety instructions DANGER! Allllwork on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QOA Observe Obseerve the national regulations for electrical installations! WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding Figure 3-1:Grounding 3.3 Signal cable A CAUTION! To ensure smooth functioning, always use the signal cables included in the delivery. a /NFORMA T/ON! 1 You only receive a signal cable ifyou ordered a remote version. 06/2009-7311222200-QS IFC 070 R02 en www.krohne.com 7 p ELECTRICAL CONNECTIONS 3.4 Connection of signal cable a /NFORMA T/ON! The signal cable is only used with remote versions. The standard cable includes both electrode and field current leads, the optional type A/B cable is only used for the electrodes. In that case, the field current cable is no part of the supply. 9T 6 (Z 7 8 g t 20 2 3 3040 O xi X2 50 Figure 3-2:Cable connection at converter side,standard cable 1� cable length: 13 cm/5" 2� cable length:5 cm/2" 3I brown+white cable,used for field current 4� purple and blue cable,used for electrode signals 5� cable length:8 cm/3" © Shield(terminal 1 of connector X2+U-clamp /� • Prepare appropiate cable lengths ( 90...(3) • Connect the shield to the U-clamp, the brown cable to terminal 7 and the white to terminal 8. • Connect the shield to terminal 1, the purple cable (white in case of type A or B cable) to terminal 2 and the blue (red in case of type A or B cable) to terminal 3. 8 www.krohne.com 06/2009-7311222200-QS IFC 070 R02 en START-UP p 4.1 Connection of battery ACAUT/ON! Please connect battery before first use, see relevant chapter for your type of battery. Each converter is always delivered with a disconnected battery. 0 1 0 1 O +► -00o- ' Figure 4-1:Connecting battery 4.1.1 Internal battery /r,%, • Remove the blue protection cap. • Loosen the 4 Allen bolts (4 mm). • Remove the cover. • Fasten the battery connector to the internal connector in the converter. • Check that the display lights up. • Put the cover back. AWARNING! Make sure that the battery cable is not jammed by the cover. /"t • Tighten the 4 Allen bolts. • Put the blue protection cap back. 4.1.2 External battery /� • Remove the blue protection cap. • Loosen the 4 Allen bolts (4 mm). • Remove the cover. • Remove one of the blind cable glands in the bottom of the converter housing. • Remove the metal strip at the bottom of the housing (2 screws). • Lead the cable of the external battery through the gland opening and mount the attached cable gland loosely. • Pull the cable to the top of the electronics. • Fasten the battery connector to the internal connector in the IFC 070 converter. • Check that the display lights up. • Refit the metal strip at the bottom of the housing. • Tighten the cable gland. • Put the cover back. 06/2009-7311222200-QS IFC 070 R02 en www.krohne.com 9 START-UP WARNING! Make sure that the battery cable is not jammed by the cover. • Tighten the 4 Allen bolts. 410 • Put the blue protection cap back. 10 www.krohne.com 06/2009-7311222200-QS IFC 070 R02 en TECHNICAL DATA 5.1 Technical data /NFORMA T/ON! 1-14-1 • The following data is provided for general applications. lfyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software_J and complete product documentation can be downloaded free of charge from the website (Downloadcenterl. Measuring system Measuring principle Faraday's law Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured value Volume flow Design Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as remote version. More information about the sensor can be found in the relevant documentation. Compact version With WATERFLUX 3000 sensor:WATERFLUX 3070 C With OPTIFLUX 2000 sensor:OPTIFLUX 2070 C Remote version With WATERFLUX 3000 sensor:WATERFLUX 3070 F With OPTIFLUX 2000 sensor:OPTIFLUX 2070 F Maximum cable length 25 m/75 ft User interface Display 8 digits LCD Display of positive and negative counter,sum counter,flow rate Status indication for battery,flow/counter direction,empty pipe Units Volume in m3, US Gallons Flow rate in m3/h, USGPM Cable connections Standard:2x M20x1.5 Optional:''/2" NPT, PF'% Measuring accuracy Reference conditions Medium:water Temperature: 20°C/68°F Inlet section:5 DN Operating pressure: 1 bar/14.5 psig Maximum measuring error ±0.2%of measured value±1.5 mm/s/0.06 inch/s For detailed information on the measuring accuracy,see chapter "Measuring accuracy". Repeatability ±0.1% (v>0.5 m/s/1.5 ft/s) 06/2009-7311222200-QS IFC 070 R02 en www.krohne.com 11 TECHNICAL DATA Operating conditions Temperature Process temperature -5...+70°C/23...+158°F Ambient temperature -40...+65°C/-40...+149°F Storage temperature -50...+70°C/-58...+158°F Chemical properties Physical condition Liquids Electrical conductivity >_20 µS/cm Recommended flow velocity in pipeline:-9...9 m/s/-30...30 ft/s in sensor: -18...18 m/s/-59...59 ft/s Process conditions Raw water,ground-and surface water Potable water Irrigation water Installation conditions Dimensions and weights For detailed information see the datasheet. Materials Housing Die-cast aluminium, polyurethane coated Connection box(remote versions Die-cast aluminium, polyurethane coated only) Electrical connections Power supply Battery Standard 1 Lithium battery(D-cell) Optional 2 Lithium batteries(D-cell) External battery pack with 4 lithium batteries(D-cell) Typical lifetime See graph at the end of this table. Alarm Pre-alarm 1 year before battery depletion and final alarm Battery replacement Possible without loss of totalizer data In-and output Outputs 2 Passive pulse outputs for remote totalising: f<_500 Hz; 1<_ 10 mA; U:5...24 VDC (P<_ 100 mW) 2 Passive status outputs: I<_ 10 mA; U: 5...24 VDC (P<_ 100 mW) Communication External data logger/GSM module,SMS protocol to: SCADA system (at customer's site) OPC server(to be connected to customer's OPC client) PCWin (mini-SCADA can be supplied by us) 12 www.krohne.com 06/2009-7311222200-QS IFC 070 R02 en TECHNICAL DATA Approvals and certifications CE Sign This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark. Hazardous areas Non-Ex Standard ATEX Not available Other approvals and standards Protection category acc.to IEC I 66/67(NEMA 4/4X/6) 529/EN 60529 Shock-and vibration resistance IEC 68-2-3 Electromagnetic compatibility Directive:89/336/EEC Harmonized standard: EN 61326-1 : 2006 Low voltage directive Directive: 2006/95/EC Harmonized standard: EN 61010 :2001 Custody transfer Standard:without Europe: MI-001 pending Worldwide:OIML R-49 pending Typical lifetime of batteries (at 25T) Y 30 25 20 15 10 5 0 5 10 15 20 25 X Figure 5-1:X=Sampling interval in seconds,Y=typical lifetime in years 1� dual battery pack © single battery 06/2009-7311222200-QS IFC 070 R02 en www.krohne.com 13 NOTES 14 www.krohne.com 06/2009-7311222200-QS IFC 070 R02 en NOTES A O6/2009-7311222200-QS IFC 070 R02 en www.krohne.com 15 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters • Vortex flowmeters g • Flow controllers L • Level meters 3 • Temperature meters 0 • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry N • Measuring systems for sea-going tankers 0 0 0 U LL 0 Head Office KROHNE Messtechnik GmbH & Co. KG N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com