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HomeMy WebLinkAboutQS_OPTIFLUX 1000__en__100216_7309832200_R02 r-. 10 T •� M OPTI FLUX 1000 Electromagnetic flow sensor in sandwich version The documentation is only complete when used in combination with the relevant documentation for the converter. ©KROHNE 02/2010-7309832200-QS OPTIFLUX 1000 R02 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Nameplates ......................................................................................................................4 2.3 Storage .............................................................................................................................4 2.4 Transport.......................................................................................................................... 5 2.5 Intended use ..................................................................................................................... 6 2.6 Installation conditions...................................................................................................... 6 2.6.1 Inlet and outlet........................................................................................................................6 2.6.2 Mounting position....................................................................................................................6 2.6.3 Flange deviation......................................................................................................................7 2.6.4 T-section .................................................................................................................................7 2.6.5 Vibration..................................................................................................................................7 2.6.6 Magnetic field..........................................................................................................................8 2.6.7 Bends ......................................................................................................................................8 2.6.8 Open discharge .......................................................................................................................9 2.6.9 Control valve ...........................................................................................................................9 2.6.10 Air venting .............................................................................................................................9 2.6.1 1 Pump ................................................................................................................................... 10 2.6.12 Temperatures ..................................................................................................................... 10 2.7 Torques and pressures .................................................................................................. 10 3 Electrical connections 12 3.1 Safety instructions.......................................................................................................... 12 3.2 Grounding ....................................................................................................................... 12 3.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 13 4 Technical data 14 4.1 Dimensions and weights ................................................................................................ 14 2 www.krohne.com 02/2010-7309832200-QS OPTIFLUX 1000 R02 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply. They appear on the back of the invoice and form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier;please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 02/2010-7309832200-QS OPTI FLUX 1000 R02 en www.krohne.com 3 INSTALLATION 2.1 Scope of delivery 00 0 1� Remote version (2) Compact version with IFC 300 signal converter Q3 Compact version with IFC 100(01 signal converter 4� Compact version with IFC 100(451 signal converter (1) 0 (2) (4) o O ram r c ANNEW bi �5 Figure 2-1:Scope of delivery 1Q Ordered flowmeter (2) Product documentation Z3 Factory calibration report 4Q CD-ROM with product documentation Q5 Grounding rings(optionally) © Cable(remote versions only) 2.2 Nameplates a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.3 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. 4 www.krohne.com 02/2010-7309832200-QS OPTIFLUX 1000 R02 en INSTALLATION 2.4 Transport /</ O O Figure 2-2:Transport 02/2010-7309832200-QS OPTIFLUX 1000 R02 en www.krohne.com 5 p INSTALLATION OPTIFLUX 1000 2.5 Intended use The OPTIFLUX 1000 flowmeter measures the volumetric flow rate of electrically conductive Liquids, acids, alkaline solutions, pastes and slurries, also with very high solid contents. 2.6 Installation conditions 2.6.1 Inlet and outlet 10 02 Figure 2-3:Recommended inlet and outlet 1� >_5DN 2Z >_2DN 2.6.2 Mounting position • • Figure 2-4:Mounting position 6 www.krohne.com 02/2010-7309832200-QS OPTIFLUX 1000 R02 en INSTALLATION p 2.6.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax-Lmin—<0.5mm/0.02" I ------------------------------------- -- ------- Figure 2-5:Flange deviation Amax T Amin 2.6.4 T-section ;L 10 Figure 2-6:Distance after T-sections 1� >_10 DN 2.6.5 Vibration Figure 2-7:Avoid vibrations 02/2010-7309832200-QS OPTIFLUX 1000 R02 en www.krohne.com 7 INSTALLATION 2.6.6 Magnetic field Figure 2-8:Avoid magnetic fields 2.6.7 Bends Figure 2-9:Installation in bending pipes Figure 2-10:Installation in bending pipes 8 www.krohne.com 02/2010-7309832200-QS OPTIFLUX 1000 R02 en INSTALLATION 2.6.8 Open discharge Figure 2-11:Installation before an open discharge 2.6.9 Control valve Figure 2-12:Installation before control valve 2.6.10 Air venting 02 10 Figure 2-13:Air venting 1� >_5m ® Airventilation point 02/2010-7309832200-QS OPTIFLUX 1000 R02 en www.krohne.com 9 INSTALLATION 2.6.11 Pump Figure 2-14:Installation after pump 2.6.12 Temperatures A CAUTION! Protect the device from direct sunlight. Temperature range Process ['C] Ambient UC] Process [°F] Ambient PH min. max. min. max. min. max. min. max. Separate flow sensor -25 120 -25 65 -13 248 -13 149 Compact+ IFC 300 C -25 120 -25 65 -13 248 -13 149 Compact+ IFC 100 C -25 120 -25 65 -13 248 -13 149 2.7 Torques and pressures Figure 2-15:Tightening of bolts © Tightening of bolts 1� Step 1:Apply approx. 50% of max. torque given in table. 2� Step 2:Apply approx. 80% of max. torque given in table. �3 Step 3: Apply 100% of max. torque given in table. 10 www.krohne.com 02/2010-7309832200-QS OPTIFLUX 1000 R02 en INSTALLATION EN 1092-1 Nominal size Pipe flanges Pressure rating Max. torque [bar] [Nm] Flange size Pressure rating DN10 1/2-IOW PN 16/40 16 16 DN15 1/2" PN 16/40 16 16 DN25 PN 16/40 16 16 DN40 1 1/2" PN 16/40 16 25 DN50 2" PN 16/40 V 16 45 DN80 3" PN 16/40 16 25 DN100 4" PN 16/40 16 33 DN150 6" PN 16/40 16 82 ASME B 16.5 Nominal size Pipe flanges Pressure rating Max. torque Flange size Pressure rating [psig] [Nm] 3/8" 1/2" 150/300 Lb 230 16 1/2" 1/2" 150/300 Lb 230 16 1" 1" 150/300 Lb 230 15 1 1/2" 1 1/2" 150/300 Lb 230 25 2" 2" 150/300 Lb 230 45 3" 3" 150 Lb 230 56 3" 3" 300Lb 230 28 4" 4" 150/300 Lb 230 36 6" 6" 150Lb 230 100 6" 6" 300Lb 230 66 02/2010-7309832200-QS OPTIFLUX 1000 R02 en www.krohne.com 11 p ELECTRICAL CONNECTIONS 3.1 Safety instructions AWARNING! Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order: Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. 10 02 I F4, Figure 3-1:Grounding 1) Metal pipelines,not internally coated.Grounding without grounding rings! 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings! ir: Figure 3-2:Grounding ring number 1 Grounding ring number 1 (Optional for DN25...100): • 3 mm/0.1" thick (tantalum: 0.5 mm/0.1") 12 www.krohne.com 02/2010-7309832200-QS OPTIFLUX 1000 R02 en ELECTRICAL CONNECTIONS p 3.3 Virtual reference for IFC 300 (C, W and F version) Figure 3-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 PS/cm • Electrode cable max. 50m. 02/2010-7309832200-OS OPTIFLUX 1000 R02 en www.krohne.com 13 TECHNICAL DATA 4.1 Dimensions and weights Remote version a=77 mm/3.1" b c b= 139mm/5.5" 1Q c= 106mm/4.2" a Total height= H+a H Lx� W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1" 1Q a O c=260 mm/10.2" O Total height= H+a H } L W Compact version with a=82 mm/3.2" IFC 100(00) c b b= 161 mm/6.3" a o;o O c=257mm/10.1 Total height= H+a - - - H Lt W Compact version with b c a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7" 1Q Total height= H+a - - - - H L W 1Q The value may vary depending on the used cable glands. a /NFORMA T/ON! • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 14 www.krohne.com 02/2010-7309832200-OS OPTIFLUX 1000 R02 en TECHNICAL DATA i Nominal size Dimensions [mm] Approx.weight DN PN [bar] L H W [kg] 10 40 68 137 47 1.7 15 40 68 137 47 1.7 25 40 54 147 66 1.7 40 40 78 162 82 2.6 50 40 100 151 101 4.2 80 40 150 180 130 5.7 100 200 207 156 10.5 150 116!�E 200 271 219 15.0 Nominal size Dimensions [inches] Approx.weight [lbs] ASME PN [psi] L H W Nor- 3/8" 580 2.68 5.39 1.85 3.7 '/2" 580 2.68 5.39 1.85 3.7 ill 580 2.13 5.79 2.6 3.7 1'/2" 580 3.07 6.38 3.23 5.7 2" 580 3.94 5.94 3.98 9.3 3" 580 5.91 7.08 5.12 12.6 4" 232 7.87 8.15 6.14 23.1 6" 232 7.87 10.67 8.62 33.1 A0CAUT/ON! • Pressures are applicable at 20'C168'F. • For higher temperatures, the pressure ratings areas per ASMEB16.5(up to 247. 02/2010-7309832200-QS OPTIFLUX 1000 R02 en www.krohne.com 15 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters 0 • Vortex flowmeters 3 • Flow controllers v • Level meters L s • Temperature meters U • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 N Fax:+49 (0)203 301 10389 0 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com