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HomeMy WebLinkAboutQS_OPTIFLUX 1000__en__111019_7309832300_R03 M OPTI FLUX 1000 Electromagnetic flow sensor in sandwich version The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 10/2011-7309832300-QS OPTIFLUX 1000 R03 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Device description ............................................................................................................ 5 2.3 Nameplates ...................................................................................................................... 5 2.4 Storage ............................................................................................................................. 6 2.5 Transport.......................................................................................................................... 6 2.6 Installation conditions...................................................................................................... 7 2.6.1 Inlet and outlet........................................................................................................................7 2.6.2 Mounting position....................................................................................................................7 2.6.3 Flange deviation......................................................................................................................8 2.6.4 T-section .................................................................................................................................8 2.6.5 Vibration..................................................................................................................................8 2.6.6 Magnetic field..........................................................................................................................9 2.6.7 Bends ......................................................................................................................................9 2.6.8 Open discharge ..................................................................................................................... 10 2.6.9 Control valve ......................................................................................................................... 10 2.6.10 Air venting ........................................................................................................................... 10 2.6.1 1 Pump ................................................................................................................................... 11 2.6.12 Temperatures ..................................................................................................................... 11 2.7 Torques and pressures .................................................................................................. 12 3 Electrical connections 13 3.1 Safety instructions.......................................................................................................... 13 3.2 Grounding ....................................................................................................................... 13 3.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 14 3.4 Connection diagrams ..................................................................................................... 14 4 Technical data 15 4.1 Measuring principle........................................................................................................ 15 4.2 Dimensions and weights ................................................................................................ 16 5 Notes 18 2 www.krohne.com 10/2011 -7309832300-QS OPTIFLUX 1000 R03 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply which form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier;please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 10/2011 -7309832300-QS OPTI FLUX 1000 R03 en www.krohne.com 3 p INSTALLATION 2.1 Scope of delivery a /NFORMA T/ON! Do a check of the packing list to make sure that you have all the elements given in the order. a /NFORMA T/ON! 1 Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! The device will arrive in two cartons. One carton contains the converter and one carton contains the sensor. O O O O © OO Figure 2-1:Scope of delivery 1� Ordered flowmeter 2� Product documentation 3� Factory calibration report 4� CD-ROM with product documentation 5� Grounding rings(optionally) © Signal cable(optionally,remote versions only) a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 4 www.krohne.com 10/2011 -7309832300-QS OPTIFLUX 1000 R03 en OPTIFLUX 1000 INSTALLATION p 2.2 Device description Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring sensor via field current and signal cable) O 00 9) Remote version 2� Compact version with IFC 300 signal converter 3� Compact version with IFC 100(01 signal converter 4� Compact version with IFC 100(451 signal converter 2.3 Nameplates a /NFORMA T/ON! 1 Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 10 KR O H N E NIL 3313 LC Dordrecht OPTIFLUX 1000 O5/N:Axxxxxxx Manufactured:20XX C E 00311 GK=2.714 GKL=5.123 DN:150mm/6 inch PIED(97/23/EC): O r12 16 bar @ TS 1<=80°C Wetted materials: PFA 14bar@TS2 =120°C IP 66/67 HC4 24 bar@TT =20°C O 1� Name and address of the manufacturer 2� Type designation of the flowmeter and CE sign with number(s)of notified body/bodies 3Z Calibration data 4� PED data 10/2011 -7309832300-QS 0PTIFLUX 1000 R03 en www.krohne.com 5 p INSTALLATION 2.4 Storage • Store the device in a dry and dust-free Location. • Avoid Lasting direct exposure to the sun. • Store the device in its original packing. • Storage temperature: -50 ...+70°C/-58...+158T 2.5 Transport O O O Figure 2-2:Transport 6 www.krohne.com 10/2011 -7309832300-QS OPTIFLUX 1000 R03 en ■ INSTALLATION 2.6 Installation conditions 2.6.1 Inlet and outlet O 02 Figure 2-3:Recommended inlet and outlet 1Q >_5DN © >_2DN 2.6.2 Mounting position _ o -- Figure 2-4:Mounting position 10/2011-7309832300-QS OPTIFLUX 1000 R03 en www.krohne.com 7 p INSTALLATION 2.6.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax-Lmin—<0.5mm/0.02" I ------------------------------------- - -- Figure 2-5:Flange deviation Amax T Amin 2.6.4 T-section ;L 10 Figure 2-6:Distance after T-sections 1� >_10 DN 2.6.5 Vibration Figure 2-7:Avoid vibrations 8 www.krohne.com 10/2011 -7309832300-QS OPTIFLUX 1000 R03 en INSTALLATION 2.6.6 Magnetic field Figure 2-8:Avoid magnetic fields 2.6.7 Bends Figure 2-9:Installation in bending pipes Figure 2-10:Installation in bending pipes 10/2011-7309832300-QS OPTIFLUX 1000 R03 en www.krohne.com 9 INSTALLATION 2.6.8 Open discharge Figure 2-11:Installation before an open discharge 2.6.9 Control valve Figure 2-12:Installation before control valve 2.6.10 Air venting 02 10 Figure 2-13:Air venting 1� >_5m ® Airventilation point 10 www.krohne.com 10/2011 -7309832300-QS OPTIFLUX 1000 R03 en INSTALLATION 2.6.11 Pump Figure 2-14:Installation after pump 2.6.12 Temperatures A CAUTION! Protect the device from direct sunlight. Temperature range Process ['C] Ambient UC] Process UF] Ambient PH min. max. min. max. min. max. min. max. Separate flow sensor -25 120 -25 65 -13 248 -13 149 Compact+ IFC 300 C -25 120 -25 65 -13 248 -13 149 Compact+ IFC 100 C -25 120 -25 65 -13 248 -13 149 10/2011-7309832300-QS OPTIFLUX 1000 R03 en www.krohne.com 11 INSTALLATION 2.7 Torques and pressures 0 Figure 2-15:Tightening of bolts Tightening of bolts • Step 1:Apply approx. 50% of max. torque given in table. • Step 2:Apply approx. 80% of max. torque given in table. • Step 3:Apply 100% of max. torque given in table. EN 1092-1 Nominal size Pipe flanges Pressure rating Max. torque [bar] [Nm] Flange size Pressure rating DN10 DN15 PN 16/40 16 16 DN15 DN15 PN 16/40 16 16 DN25 DN25 PN 16/40 16 16 DN40 DN40 PN 16/40 16 25 DN50 DN50 PN 16/40 16 45 DN80 DN80 PN 16/40 16 25 DN100 DN100 PN 16/40 16 33 DN150 DN150 PN 16/40 16 82 ASME B 16.5 Nominal size Pipe flanges Pressure rating Max. torque Flange size Pressure rating [psig] [Nm] 3/8" 1/2" 150/3001b 230 16 1/2" 1/2" 150/300 Lb 230 16 1" 1" 150/300 Lb 230 15 1 1/2" 1 1/2" 150/300 Lb 230 25 2" 2" 150/300 Lb 230 45 3" 3" 150 lb 230 56 3" 3" 3001b 230 28 4" 4" 150/300 Lb 230 36 6" 6" 150 lb 230 100 6" 6" 3001b 230 66 12 www.krohne.com 10/2011 -7309832300-QS OPTIFLUX 1000 R03 en ELECTRICAL CONNECTIONS p 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QOA Observe Obseerve the national regulations for electrical installations! WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. 10 02 Figure 3-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings! 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings! Figure 3-2:Grounding ring number 1 Grounding ring number 1 (Optional for DN25...100): • 3 mm/0.1" thick (tantalum: 0.5 mm /0.11 10/2011 -7309832300-QS OPTIFLUX 1000 R03 en www.krohne.com 13 p ELECTRICAL CONNECTIONS OF-- 3.3 Virtual reference for IFC 300 (C, W and F version) Figure 3-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 PS/cm • Electrode cable max. 50 m/ 164 ft, type DS 3.4 Connection diagrams a /NFORMA T/ON! 1 For the connection diagrams please refer to the documentation of the applicable converter. 14 www.krohne.com 10/2011 -7309832300-QS OPTIFLUX 1000 R03 en TECHNICAL DATA p 4.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. itl 2 �O 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3� Magnetic field 4� Field coils 10/2011 -7309832300-OS OPTIFLUX 1000 R03 en www.krohne.com 15 TECHNICAL DATA 4.2 Dimensions and weights Remote version a=77 mm/3.1" b c b= 139mm/5.5" 1Q c= 106mm/4.2" a Total height= H+a H Lx� W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1" 1Q a O c=260 mm/10.2" O Total height= H+a H L W Compact version with a=82 mm/3.2" IFC 100(00) c b b= 161 mm/6.3" a o;o O c=257mm/10.1 Total height= H+a - - - H Lt W Compact version with b c a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7" 1Q Total height= H+a - - - - H L W 1Q The value may vary depending on the used cable glands. a /NFORMA T/ON! • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 16 www.krohne.com 10/2011 -7309832300-OS OPTIFLUX 1000 R03 en TECHNICAL DATA i Nominal size Dimensions [mm] Approx.weight DN PN [bar] L H W [kg] 10 40 68 137 47 1.7 15 40 68 137 47 1.7 25 40 54 147 66 1.7 40 40 78 162 82 2.6 50 40 100 151 101 4.2 80 40 150 180 130 5.7 100 200 207 156 10.5 150 116!�E 200 271 219 15.0 Nominal size Dimensions [inches] Approx.weight [lb] ASME PN [psi] L H W Nor- 3/8" 580 2.68 5.39 1.85 3.7 '/2" 580 2.68 5.39 1.85 3.7 ill 580 2.13 5.79 2.6 3.7 1'/2" 580 3.07 6.38 3.23 5.7 2" 580 3.94 5.94 3.98 9.3 3" 580 5.91 7.08 5.12 12.6 4" 232 7.87 8.15 6.14 23.1 6" 232 7.87 10.67 8.62 33.1 A0CAUT/ON! • Pressures are applicable at 20'C168'F. • For higher temperatures, the pressure ratings areas per ASMEB16.5(up to 247. 10/2011-7309832300-QS OPTIFLUX 1000 R03 en www.krohne.com 17 NOTES 18 www.krohne.com 10/2011 -7309832300-QS OPTIFLUX 1000 R03 en NOTES A 10/2011-7309832300-QS OPTIFLUX 1000 R03 en www.krohne.com 19 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters 0 • Vortex flowmeters 3 • Flow controllers v • Level meters L s • Temperature meters U • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com