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HomeMy WebLinkAboutQS_OPTIFLUX 2000__en__110815_7309842400_R04 M OPTI FLUX 2000 Quick Start Electromagnetic flow sensor The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 08/2011-7309842400-QS OPTIFLUX 2000 R04 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Device description ............................................................................................................ 5 2.3 Nameplates ...................................................................................................................... 5 2.4 Storage ............................................................................................................................. 6 2.5 Transport.......................................................................................................................... 6 2.6 Installation conditions...................................................................................................... 7 2.6.1 Inlet and outlet........................................................................................................................7 2.6.2 Mounting position....................................................................................................................7 2.6.3 Flange deviation......................................................................................................................7 2.6.4 T-section .................................................................................................................................8 2.6.5 Vibration..................................................................................................................................8 2.6.6 Magnetic field..........................................................................................................................8 2.6.7 Bends ......................................................................................................................................9 2.6.8 Open discharge .......................................................................................................................9 2.6.9 Control valve ......................................................................................................................... 10 2.6.10 Air venting ........................................................................................................................... 10 2.6.1 1 Pump ................................................................................................................................... 10 2.6.12 Temperatures ..................................................................................................................... 11 2.6.13 Vacuum load........................................................................................................................ 11 2.7 Mounting......................................................................................................................... 12 2.7.1 Torques and pressures......................................................................................................... 12 3 Electrical connections 15 3.1 Safety instructions.......................................................................................................... 15 3.2 Grounding ....................................................................................................................... 15 3.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 17 3.4 Connection diagrams ..................................................................................................... 17 4 Technical data 18 4.1 Measuring principle........................................................................................................ 18 4.2 Dimensions and weight.................................................................................................. 19 5 Notes 22 2 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply which form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier,please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en www.krohne.com 3 p INSTALLATION 2.1 Scope of delivery a /NFORMA T/ON! Check the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! 1 Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! The device will arrive in two cartons. One carton contains the converter and one carton contains the sensor. 10 ��02nn OO �I © O Figure 2-1:Scope of delivery 1� Ordered flowmeter 2� Product documentation 3� Factory calibration report 4� CD-ROM with product documentation 5� Grounding rings(optionally) © Cable(remote versions only) a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 4 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en OPTIFLUX 2000 INSTALLATION 2.2 Device description Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring sensor via field current and signal cable) F00 00 0 0 0 0 1� Remote version © Compact version with IFC 300 signal converter Q3 Compact version with IFC 100[01 signal converter 4� Compact version with IFC 100(451 signal converter 2.3 Nameplates a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 10 1 KR O H N E NL 3313 LC Dordrecht ® OPT FLUX 2000 SIN:2 x Manufactured:20XX C 0038 GK=2.714 GKL=5.123 DN:150mm 16 inch PED(971231EC): O PS1=40 bar@ TS1<40°C PS2=32 bar @ TS2=180°C IP66167 PT=60 bar @ TT =20°C 1� Name and address of the manufacturer © Type designation of the flowmeter and CE sign with number(s)of notified body/bodies Q3 Calibration data 40 PED data 08/2011-7309842400-QS OPTIFLUX 2000 R04 en www.krohne.com 5 INSTALLATION 2.4 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. • Storage temperature: -50 ...+70°C/-58...+158°F 2.5 Transport O _ O Figure 2-2:Transport 6 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en INSTALLATION 2.6 Installation conditions 2.6.1 Inlet and outlet amp- O 02 Figure 2-3:Recommended inlet and outlet sections 1Q >_5DN © >_2DN 2.6.2 Mounting position - -- ------- -- Figure 2-4:Mounting position 2.6.3 Flange deviation A° CAUT/ON! Max.permissible deviation of pipe flange faces: Lmax-Lmin-<0.5mm/0.02" Figure 2-5:Flange deviation Amax © Amin 08/2011-7309842400-QS OPTIFLUX 2000 R04 en www.krohne.com 7 INSTALLATION 2.6.4 T-section Figure 2-6:Distance after T-sections 9) >_10 DN 2.6.5 Vibration Figure 2-7:Avoid vibrations 2.6.6 Magnetic field Figure 2-8:Avoid magnetic fields 8 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en INSTALLATION 2.6.7 Bends Figure 2-9:Installation in bending pipes Figure 2-10:Installation in bending pipes 2.6.8 Open discharge Figure 2-11:Installation before an open discharge 08/2011-7309842400-QS OPTIFLUX 2000 R04 en www.krohne.com 9 INSTALLATION 2.6.9 Control valve Figure 2-12:Installation before control valve 2.6.10 Air venting 02 10 Figure 2-13:Air venting 11) >_5m (2 Airventilation point 2.6.11 Pump Figure 2-14:Installation after pump 10 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en INSTALLATION 2.6.12 Temperatures A CAUTION! Protect the device from direct sunlight. Temperature range Process UC] Ambient PC] Process [°F] Ambient PF] min. max. min. max. min. max. min. max. Hard rubber Separate flow sensor -5 80 -40 65 23 176 -40 149 Compact with IFC 300 -5 80 -40 65 23 176 -40 149 Compact with IFC 100 -5 80 -40 65 23 176 -40 149 Polypropylene 10 Separate flow sensor -5 90 -40 65 23 194 -40 149 Compact with IFC 300 -5 90 -40 65 23 194 -40 149 Compact with IFC 100 -5 90 -40 65 23 194 -40 149 11) Polypropylene available for DN25...150 2.6.13 Vacuum load Diameter Vacuum load in mbar abs. at a process temperature of 200C 400C 600C 800C Liner in Polypropylene DN25...150 250 250 400 400 Liner in Hard rubber DN200...300 250 250 400 400 DN350...1000 500 500 600 600 DN1200...3000 600 600 750 750 Diameter Vacuum load in psia at process temperature of [inches] 680F 1040F 140OF 1760F ML Liner in Polypropylene 1...6" 3.6 3.6 5.8 5.8 Liner in Hard rubber 8...12" 3.6 3.6 5.8 5.8 14...40" 7.3 7.3 8.7 8.7 48...120" 8.7 8.7 10.9 10.9 08/2011-7309842400-QS OPTIFLUX 2000 R04 en www.krohne.com 11 p INSTALLATION 2.7 Mounting 2.7.1 Torques and pressures Here you find the maximum pressure and torques for the flowmeter. All values are theoretical and calculated for optimum conditions and use with carbon steel flanges. l� Figure 2-15:Tightening of bolts Tightening of bolts 1� Step 1: Apply approx. 50% of max. torque given in table. �2 Step 2: Apply approx. 80% of max. torque given in table. 3� Step 3: Apply 100% of max. torque given in table. 12 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en INSTALLATION Nominal DN Pressure Bolts Max.torque [Nm] [mm] rating Polypropylene Hard rubber 25 PN 40 4 x M 12 22 11 32 PN 40 4 x M 16 37 19 40 PN 40 4 x M 16 43 25 50 PN 40 4 x M 16 55 31 65 PN 16 4xM16 51 42 65 PN 40 8 x M 16 38 21 80 PN 40 8 x M 16 25 100 PN 16 8 x M 16 39 30 125 PN 16 8 x M 16 53 40 150 PN 16 8 x M 20 68 47 200 PN 10 8 x M 20 - 68 200 PN 16 12 x M 20 - 45 250 PN 10 12 x M 20 - 65 250 PN 16 12 x M 24 - 78 300 PN 10 12 x M 20 - 76 300 PN 16 12 x M 24 - 105 350 PN 10 16 x M 20 - 75 400 PN 10 16 x M 24 - 104 450 PN 10 20 x M 24 - 93 500 PN 10 20 x M 24 - 107 600 PN 10 20 x M 27 - 138 700 PN 10 20 x M 27 - 163 800 PN 10 24 x M 30 - 219 900 PN 10 28 x M 30 - 205 1000 PN 10 28 x M 35 - 261 08/2011-7309842400-QS OPTIFLUX 2000 R04 en www.krohne.com 13 INSTALLATION WITWOUNT,mil Nominal size Flange class Bolts Max.torque [Nm] [inch] [lb] Polypropylene Hard rubber 1 150 4 x 1/2" 6.7 4.4 1 1/2 150 4 x 1/2" 13 12 2 150 4 x 5/8" 24 23 3 150 4 x 5/8" 43 39 4 150 8 x 5/8" 34 31 6 150 8 x 3/4" 61 51 8 150 8 x 3/4" - 69 10 150 12 x 7/8" - 79 12 150 12 x 7/8" - 104 14 150 12 x 1" - 93 16 150 16 x 1" - 91 18 150 16 x 1 1/8" - 143 20 150 20 x 1 1/8" - 127 24 150 20 x 1 1/4" - 180 28 150 28 x 1 1/4" - 161 32 150 28 x 1 1/2" - 259 36 150 32 x 1 1/2" - 269 40 150 36 x 1 1/2" - 269 14 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en ELECTRICAL CONNECTIONS p 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. 10 20 Figure 3-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings. 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings. 08/2011-7309842400-QS OPTIFLUX 2000 R04 en www.krohne.com 15 p ELECTRICAL CONNECTIONS 0 0 0 Figure 3-2:Different types of grounding rings 1) Grounding ring number 1 2� Grounding ring number 2 3� Grounding ring number 3 Grounding ring number 1: • 3 mm/0.1" thick (tantalum: 0.5 mm/0.2") Grounding ring number 2: • 3 mm/0.1" thick • Prevents damage to the flanges during transport and installation • Especially for flow sensors with PTFE liner Grounding ring number 3: • 3 mm/0.1" thick • With cylindrical neck (length 30 mm/ 1.25" for DN10...150/3/8...6") • Prevents damage to the liner when abrasive liquids are used 16 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en I M ELECTRICAL CONNECTIONS p 3.3 Virtual reference for IFC 300 (C, W and F version) L Figure 3-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 PS/cm • Electrode cable max. 50 m/ 164 ft, type DS 3.4 Connection diagrams a /NFORMA T/ON! 1 For the connection diagrams please refer to the documentation of the applicable converter. 08/2011 -7309842400-OS OPTIFLUX 2000 R04 en www.krohne.com 17 0 TECHNICAL DATA 4.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k=factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. 3 2 4 1 9) Induced voltage(proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 18 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en TECHNICAL DATA 4.2 Dimensions and weight Remote version b c a=77 mm/3.1" b= 139mm/5.5" 1Q J a tw c= 106mm/4.2" Total height= H+a Compact version with b c a= 155 mm/6,1" IFC300 b=230mm/9.1" 1Q a c=260 mm/10.2" (( 11 O \\� O Total height= H+a o H 0 0 L W Compact version with a=82 mm/3.2" IFC 100(00) c b b= 161 mm/6.3" a c=257mm/10.1 r H Total height= H+a L Compact version with b c a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" Na c= 184mm/2.7" 1T Total height= H+a Wo 0 - - - H 0 0IF L W 1Q The value may vary depending on the used cable glands. a /NFORMA T/ON! 1 All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 08/2011-7309842400-QS OPTIFLUX 2000 R04 en www.krohne.com 19 TECHNICAL DATA OPTIFLUX 2000 EN 1092-1 Nominal size Dimensions [mm] Approx. weight DN PN [bar] L H W [kg] DIN ISO 25 �qff 200 140 115 5 32 40 150 200 157 140 6 40 40 150 200 166 150 7 50 40 200 200 186 165 11 65 16 200 200 200 185 9 80 40 200 200 209 200 14 100 16 250 250 237 220 15 125 16 250 250 266 250 19 150 16 300 300 300 285 27 200 10 350 350 361 340 34 250 10 400 450 408 395 48 300 10 500 500 458 445 58 350 10 500 550 510 505 78 400 10 600 600 568 565 101 450 10 600 - 618 615 111 500 10 600 - 671 670 130 600 10 600 - 781 780 165 700 10 700 - 898 895 248 800 10 800 - 1012 1015 331 900 10 900 - 1114 1115 430 1000 10 1000 - 1225 1230 507 1200 6 1200 - 1417 1405 555 1400 6 1400 - 1619 1630 765 1600 6 1600 - 1819 1830 1035 1800 6 1800 - 2027 2045 1470 2000 6 2000 - 2259 2265 1860 20 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en TECHNICAL DATA 150 lb flanges Nominal size Dimensions [inches] Approx.weigh [lb] ASME PN [psi] L H W 5.91 4.25 18 1'/2" 284 5.91 6.10 5.00 22 284 5.98 29 3" 284 7.87 8.03 7.50 37 284 9.84 9.00 51 5" 284 9.84 10.55 10 60 6" 284 11.81 11.69 11 75 8" 284 13.78 14.25 13.5 95 10" 284 15.75 16.30 16.0 143 12" 284 19.69 18.78 19.0 207 14" 284 27.56 20.67 21.0 284 16" 284 31.50 22.95 23.5 364 18" 284 31.50 24.72 25.0 410 20" 284 31.50 26.97 27.5 492 24" 284 31.50 31.38 32.0 675 300 lb flanges Nominal size Dimensions [inches] Approx.weight [lb] ASME PN [psi] L H W 1" 741 5.91 5.71 4.87 11 1'/2" 741 7.87 6.65 6.13 13 2" 741 9.84 7.32 6.50 22 3" 741 9.84 8.43 8.25 31 4" 741 11.81 10.00 10.00 44 6" 741 12.60 12.44 12.50 73 8" 741 15.75 15.04 15.0 157 10" 741 19.69 17.05 17.5 247 12" 741 23.62 20.00 20.5 375 14" 741 27.56 21.65 23.0 474 16" 741 31.50 23.98 25.5 639 20" 741 31.50 28.46 30.5 937 24" 741 31.50 33.39 36.0 1345 A CAUTION! • Pressuresat20-C/68°F. • For higher temperatures, the pressure and temperature ratings areas per ASME B16.5. 08/2011-7309842400-QS OPTIFLUX 2000 R04 en www.krohne.com 21 NOTES 22 www.krohne.com 08/2011 -7309842400-QS OPTIFLUX 2000 R04 en NOTES A 08/2011-7309842400-QS OPTIFLUX 2000 R04 en www.krohne.com 23 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters 0 • Vortex flowmeters 3 • Flow controllers v • Level meters L s • Temperature meters • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com