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HomeMy WebLinkAboutQS_OPTIFLUX 4000__en__100428_7309852300_R03 M OPTI FLUX 4000 Electromagnetic flow sensor The documentation is only complete when used in combination with the relevant documentation for the converter. ©KROHNE 04/2010-7309852300-QS OPTIFLUX 4000 R03 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Nameplates ...................................................................................................................... 5 2.3 Storage ............................................................................................................................. 5 2.4 Transport.......................................................................................................................... 5 2.5 Installation conditions...................................................................................................... 6 2.5.1 Inlet and outlet........................................................................................................................6 2.5.2 Mounting position....................................................................................................................6 2.5.3 Flange deviation......................................................................................................................7 2.5.4 T-section .................................................................................................................................7 2.5.5 Vibration..................................................................................................................................7 2.5.6 Magnetic field..........................................................................................................................8 2.5.7 Bends ......................................................................................................................................8 2.5.8 Open discharge .......................................................................................................................9 2.5.9 Control valve ...........................................................................................................................9 2.5.10 Air venting .............................................................................................................................9 2.5.1 1 Pump ................................................................................................................................... 10 2.5.12 Temperatures ..................................................................................................................... 10 2.5.13 Vacuum load........................................................................................................................ 11 2.6 Mounting......................................................................................................................... 12 2.6.1 Torques and pressures......................................................................................................... 12 3 Electrical connections 15 3.1 Safety instructions.......................................................................................................... 15 3.2 Grounding ....................................................................................................................... 15 3.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 17 3.4 Connection diagrams ..................................................................................................... 17 4 Technical data 18 4.1 Dimensions and weights ................................................................................................ 18 5 Notes 22 2 www.krohne.com 04/2010-7309852300-QS OPTIFLUX 4000 R03 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply. They appear on the back of the invoice and form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier;please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 3 INSTALLATION 2.1 Scope of delivery 00 0 1� Remote version (2) Compact version with IFC 300 signal converter Q3 Compact version with IFC 100(01 signal converter 4� Compact version with IFC 100(45°)signal converter T 0 (2) (4) o O r ram r c bi �5 Figure 2-1:Scope of delivery 1Q Ordered flowmeter (2) Product documentation Z3 Factory calibration report 4Q CD-ROM with product documentation Q5 Grounding rings(optionally) © Cable(remote versions only) 4 www.krohne.com 04/2010-7309852300-QS OPTIFLUX 4000 R03 en INSTALLATION p 2.2 Nameplates a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.3 Storage • Store the device in a dry and dust-free Location. • Avoid Lasting direct exposure to the sun. • Store the device in its original packing. 2.4 Transport ,] 0 Figure 2-2:Transport 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 5 INSTALLATION 2.5 Installation conditions 2.5.1 Inlet and outlet O 02 Figure 2-3:Recommended inlet and outlet sections 1Q >_5DN © >_2DN 2.5.2 Mounting position Figure 2-4:Mounting position 6 www.krohne.com 04/2010-7309852300-QS OPTIFLUX 4000 R03 en INSTALLATION 2.5.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax-Lmin-<0.5mm/0.02" ------------------------- In Figure 2-5:Flange deviation Amax (Z Amin 2.5.4 T-section Figure 2-6:Distance after T-sections 9) >_10 DN 2.5.5 Vibration M Figure 2-7:Avoid vibrations 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 7 INSTALLATION 2.5.6 Magnetic field Figure 2-8:Avoid magnetic fields 2.5.7 Bends ML Figure 2-9:Installation in bending pipes Figure 2-10:Installation in bending pipes 8 www.krohne.com 04/2010-7309852300-QS OPTIFLUX 4000 R03 en INSTALLATION 2.5.8 Open discharge Figure 2-11:Installation before an open discharge 2.5.9 Control valve mow, Figure 2-12:Installation before control valve 2.5.10 Air venting 02 10 Figure 2-13:Air venting 1� >_5m ® Airventilation point 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 9 INSTALLATION 2.5.11 Pump Figure 2-14:Installation after pump 2.5.12 Temperatures A CAUTION! Protect the device from direct sunlight. Temperature range Process UC] Ambient PC] Process UF] Ambient [°F] JL min. max. min. max. min. max. min. max. PTFE Separate flow sensor -40 180 -40 65 -40 356 -40 149 Compact with IFC 300 -40 140 -40 65 -40 284 -40 149 Compact with IFC 100 -40 140 -40 65 -40 284 -40 149 PFA Separate flow sensor -40 180 -40 65 -40 356 -40 149 Compact with IFC 300 -40 140 -40 65 -40 284 -40 149 Compact with IFC 100 -40 140 -40 65 -40 284 -40 149 ETFE Separate flow sensor -40 120 -40 65 -40 248 -40 149 Compact with IFC 300 -40 120 -40 65 -40 248 -40 149 Compact with IFC 100 -40 120 -40 65 -40 248 -40 149 Hard rubber Separate flow sensor 1Q -5 80 -40 65 23 176 -40 149 Compact with IFC 300 1T -5 80 -40 65 23 176 -40 149 Compact with IFC 100 10 -5 80 -40 65 23 176 -40 149 PU Separate flow sensor -5 65 -40 65 23 149 -40 149 Compact with IFC 300 -5 65 -40 65 23 149 -40 149 Compact with IFC 100 -5 65 -40 65 23 149 -40 149 11) Hard rubber liner is available for Ex-versions only 10 www.krohne.com 04/2010-7309852300-QS OPTIFLUX 4000 R03 en INSTALLATION 2.5.13 Vacuum load Diameter Max. Vacuum load in mbar abs. at a process temperature of pressure a.[mm] [bar] 40°C 60°C 70°C 80°C 90°C 100°C 120°C 140°C 180°C Liner in PTFE DN10...20 50 0 0 0 0 0 0 500 750 1000 DN200...300 50 500 750 1000 1000 1000 1000 1000 1000 1000 DN350...600 50 800 1000 1000 1000 1000 1000 1000 1000 1000 Liner in PFA DN2.5...150 50 0 0 0 0 0 0 0 0 0 Liner in ETFE DN200...2000 150 100 100 100 100 100 100 100 - - Liner in Hard rubber DN200...300 150 250 400 400 400 - - - - - DN350...3000 150 500 600 600 600 - - - - - Liner in PU DN200...1800 1500 500 600 - - - - - - - Diameter Max. Vacuum load in psia at a process temperature of pressure [inches] [psi] 104°F 140°F 158° 176° 194° 212;L 248°F 284°F 356°F Liner in PTFE 3/8...3/4" 725 0 0 0 0 0 0 7.3 10.9 14.5 8...12" 725 7.3 10.9 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14...24" 725 11.6 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 Liner in PFA 1/10...6" 725 0 0 0 0 0 0 0 0 0 Liner in ETFE 8...72" 2176 1.5 1.5 1.5 1.5 1.5 1.5 1.5 - Liner in Hard rubber 8...12" 2176 3.6 5.8 5.8 5.8 - - - - - 14...120" 2176 7.3 8.7 8.7 8.7 - - - - - Liner in PU 8...72" 21756 7.3 8.7 - - - - - - - 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 11 p INSTALLATION 2.6 Mounting 2.6.1 Torques and pressures 1 Figure 2-15:Tightening of bolts Tightening of bolts 10 Step 1: Apply approx. 50% of max. torque given in table. 02 Step 2: Apply approx. 80% of max. torque given in table. 30 Step 3: Apply 100% of max. torque given in table. 12 www.krohne.com 04/2010-7309852300-QS 0PTIFLUX 4000 R03 en INSTALLATION Nominal size Pressure Bolts Max.torque [Nm] DN [mm] rating PFA, PTFE, ETFE PU, hard rubber 2.5 PN 40 4xM12 32 - 4 PN 40 4 x M 12 32 - 6 PN 40 4 x M 12 32 - 10 PN 40 4xM12 7.6 4.6 15 PN 40 4xM12 9.3 5.7 20 PN 40 4 x M 12 16 9.6 25 PN 40 4 x M 12 11 32 PN 40 4 x M 16 37 19 40 PN 40 4 x M 16 43 25 50 PN 40 4 x M 16 55 31 65 PN16 4xM16 51 42 65 PN 40 8 x M 16 38 21 80 PN 10 8 x M 16 47 25 100 PN 16 8 x M 16 39 30 125 PN 16 8 x M 16 Wr 53 40 150 PN 16 8 x M 20 68 47 200 PN 10 8 x M 20 84 68 200 PN 16 12 x M 20 68 45 250 PN 10 12 x M 20 78 65 250 PN 16 12 x M 24 116 78 300 PN 10 12 x M 20 88 76 300 PN 16 12 x M 24 144 105 350 PN 10 16 x M 20 97 75 400 PN 10 16 x M 24 139 104 450 PN 10 20 x M 24 127 93 500 PN 10 20 x M 24 149 107 600 PN 10 20 x M 27 205 138 700 PN 10 20 x M 27 238 163 800 PN 10 24 x M 30 328 219 900 PN 10 28 x M 30 - 205 1000 PN 10 28 x M 35 - 261 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 13 INSTALLATION Nominal size Flange class Bolts Max.torque [Nm] [inch] [lb] PFA, PTFE, ETFE PU, hard rubber 1/10 150 4 x 1/2" 32 - 1/6 150 4 x 1/2" 32 - 1/4 150 4 x 1/2" 32 - 3/8 150 4 x 1/2" 3.5 3.6 1/2 150 4 x 1/2" 3.5 3.6 3/4 150 4 x 1/2" 4.8 4.8 1 150 4 x 1/2" 6.7 4.4 1 1/2 150 4 x 1/2" 13 12 2 150 4 x 5/8" 24 23 3 150 4 x 5/8" 43 39 4 150 8 x 5/8" 34 31 6 150 8 x 3/4" 61 51 8 150 8 x 3/4" 86 69 10 150 12 x 7/8" 97 79 12 150 12 x 7/8" 104 14 150 12 x 1" 133 93 16 150 16 x 1" 130 91 18 150 16 x 1 1/8" 199 143 20 150 20 x 1 1/8" 182 127 24 150 20 x 1 1/4" 265 180 28 150 28 x 1 1/4" 242 161 32 150 28 x 1 1/2" 380 259 36 150 32 x 1 1/2" - 269 40 150 36 x 1 1/2" - 269 14 www.krohne.com 04/2010-7309852300-QS OPTIFLUX 4000 R03 en ELECTRICAL CONNECTIONS p 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. 10 z0 L L Figure 3-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings. 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings. 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 15 p ELECTRICAL CONNECTIONS 'W 0 0 0 Figure 3-2:Different types of grounding rings 1) Grounding ring number 1 2� Grounding ring number 2 3� Grounding ring number 3 Grounding ring number 1: • 3 mm/0.1" thick (tantalum: 0.5 mm/0.1") Grounding ring number 2: • 3 mm/0.1" thick • Prevents damage to the flanges during transport and installation • Especially for flow sensors with PTFE liner Grounding ring number 3: • 3 mm/0.1" thick • With cylindrical neck (length 30 mm/ 1.25" for DN10...150/3/8...6") • Prevents damage to the liner when abrasive liquids are used 16 www.krohne.com 04/2010-7309852300-QS 0PTIFLUX 4000 R03 en ELECTRICAL CONNECTIONS p 3.3 Virtual reference for IFC 300 (C, W and F version) Figure 3-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 PS/cm • Electrode cable max. 50m. 3.4 Connection diagrams a /NFORMA T/ON! 1 The connection diagrams can be found in the documentation of the converter: 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 17 TECHNICAL DATA 4.1 Dimensions and weights Remote version b a=77 mm/3.1" b= 139mm/5.5" 1Q J a ° c= 106mm/4.2" 0 0 Total height= H+a L W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1" 1Q a O c=260 mm/10.2" 0 Total height= H+a H 0 0 L W Compact version with c b a=82 mm/3.2" IFC 100(00) b= 161 mm/6.3" a T,- c=257mm/10.1 Total height= H+a - H L Compact version with b C a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7" 1Q Total height= H+a -YH L W 1Q The value may vary depending on the used cable glands. a /NFORMA T/ON! 1 All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 18 www.krohne.com 04/2010-7309852300-QS OPTIFLUX 4000 R03 en TECHNICAL DATA EN 1092-1 Nominal size Dimensions [mm] Approx. ON PN [bar] L H W weight [kg] DIN ISO 2.5 40 130 142 90 3 4 40 130 - 142 90 3 6 40 130 - 142 90 3 10 40 130 1V - 106 90 6 15 40 130 1Q 200 106 95 6 20 40 150 200 158 105 7 25 40 150 200 140 115 4 32 40 150 200 157 140 5 40 40 150 200 166 150 5 50 40 200 200 186 165 9 65 16 200 200 200 185 9 80 40 200 200 209 200 12 100 16 250 250 237 220 15 125 16 250 250 266 250 19 150 16 300 300 300 285 27 200 10 350 350 361 340 34 250 0A NEV50 408 395 48 300 10 500 500 458 445 58 350 10 500 550 510 505 78 400 10 600 600 568 565 101 450 10 600 - 618 615 111 500 10 600 - 671 670 130 600 10 600 - 781 780 165 700 10 700 - 898 895 248 800 10 800 - 1012 1015 331 900 10 900 - 1114 1115 430 1000 10 1000 - 1225 1230 507 1200 6 1200 - 1417 1405 555 1400 6 1400 - 1619 1630 765 1600 6 1600 - 1819 1830 1035 1800 1800 - 2027 2045 1470 2000 6 2000 - 2259 2265 1860 1Q 150 mm for construction according to order code VN03. 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 19 TECHNICAL DATA 150 lb flanges Nominal size Dimensions [inches] Approx.weight [lb] ASME PN [psi] L H w 1/10" 5.12 3.50 6 1/8" 284 5.12 5.59 3.50 6 284 3.50 6 3/8" 284 5.12 90 5.08 3.50 12 284 5.12 1Q 5.08 3.50 12 W, 284 5.91 5.28 3.88 18 1" 284 5.91 5.39 4.25 7 1 '/" 284 5.91 5.98 4.62 7 1 ''/z" 284 5.91 6.10 5.00 11 2" 284 7.87 7.05 5.98 18 3" 284 7.87 8.03 7.50 26 4" 284 9.84 9.49 9.00 40 5" 284 9.84 10.55 10.0 49 6" 284 11.81 11.69 11.0 64 8" 284 13.78 14.25 13.5 95 10" 284 15.75 16.3 16.0 143 12" 284 19.69 18.78 19.0 207 14" 284 27.56 20.67 21.0 284 16" 284 31.50 22.95 23.5 364 18" 284 31.50 24.72 25.0 410 20" 284 31.50 26.97 27.5 492 24" 284 31.50 31.38 32.0 675 11) 5.91"for construction according to order code VN03 A CAUT/ON! • Pressures at2O'C/68°F. • For higher temperatures, the pressure and temperature ratings are as per ASMEB16.5(up to 20 orASMEB16.47(>247 • Dimensions for other sizes on request. 20 www.krohne.com 04/2010-7309852300-QS OPTIFLUX 4000 R03 en TECHNICAL DATA 300 lb flanges Nominal size Dimensions [inches] Approx.weigh [lb] ASME PN [psi] L H w 1/10" 741 5.12 3.75 6 1/8" 741 5.12 5.59 3.75 6 3.75 6 3/8" 741 5.12 90 5.24 3.75 15 0741 5.12 1Q 5.24 15 W, 741 5.91 5.67 4.62 20 1" 741 5.91 5.71 4.87 11 1 '/z" 741 7.87 6.65 6.13 13 2" 741 9.84 7.32 6.50 22 3" 741 9.84 8.43 8.25 31 4" 741 11.81 10.00 10.0 44 6" 741 12.60 12.44 12.5 73 8" 741 15.75 15.04 15.0 157 10" 741 19.69 17.05 17.5 247 12" 741 23.62 20.00 20.5 375 14" 741 27.56 21.65 23.0 474 16" 741 31.50 23.98 25.5 639 20" 741 31.50 28.46 30.5 937 24" 741 31.50 33.39 36.0 1345 11) 5.91"for construction according to order code VN03 CAUTION! Q 0Pressures at 20°C/68°FA . • For higher temperatures, the pressure and temperature ratings are as per ASMEB16.5[up to 24 l orASMEB16.47(>24'J • Dimensions for other sizes on request. 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 21 NOTES 22 www.krohne.com 04/2010-7309852300-QS OPTIFLUX 4000 R03 en NOTES A 04/2010-7309852300-QS OPTIFLUX 4000 R03 en www.krohne.com 23 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters 0 • Vortex flowmeters 3 • Flow controllers v • Level meters L s • Temperature meters U • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com