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HomeMy WebLinkAboutQS_OPTIFLUX 5000_FL_en__100223_7309872200_R02 r 1 M OPTI FLUX 5000 Quick Start Electromagnetic flowmeter in flanged version The documentation is only complete when used in combination with the relevant documentation for the converter. ©KROHNE 02/2010-7309872200-OS OPTIFLUX 5000FL R02 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Nameplates ......................................................................................................................4 2.3 Storage ............................................................................................................................. 4 2.4 Transport.......................................................................................................................... 5 2.5 Installation conditions...................................................................................................... 6 2.5.1 Inlet and outlet........................................................................................................................6 2.5.2 Mounting position....................................................................................................................6 2.5.3 Flange deviation......................................................................................................................7 2.5.4 T-section .................................................................................................................................7 2.5.5 Vibration..................................................................................................................................7 2.5.6 Magnetic field..........................................................................................................................8 2.5.7 Bends ......................................................................................................................................8 2.5.8 Open discharge .......................................................................................................................9 2.5.9 Control valve ...........................................................................................................................9 2.5.10 Air venting .............................................................................................................................9 2.5.1 1 Pump ................................................................................................................................... 10 2.5.12 Temperatures ..................................................................................................................... 10 2.6 Mounting......................................................................................................................... 11 2.6.1 Torques and pressures......................................................................................................... 11 3 Electrical connections 13 3.1 Safety instructions.......................................................................................................... 13 3.2 Grounding ....................................................................................................................... 13 3.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 14 3.4 Connection diagram for measuring sensor, field housing............................................ 15 4 Technical data 16 4.1 Measuring principle........................................................................................................ 16 4.2 Dimensions and weights ................................................................................................ 17 2 www.krohne.com 02/2010-7309872200-QS OPTI FLUX 5000FL R02 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply. They appear on the back of the invoice and form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier;please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 02/2010-7309872200-QS OPTIFLUX 5000FL R02 en www.krohne.com 3 INSTALLATION 2.1 Scope of delivery 00 0 1� Remote version (2) Compact version with IFC 300 signal converter Q3 Compact version with IFC 100(01 signal converter 4� Compact version with IFC 100(45°)signal converter T 0 (2) (4) o O r ram r c bi �5 Figure 2-1:Scope of delivery 1Q Ordered flowmeter (2) Product documentation Z3 Factory calibration report 4Q CD-ROM with product documentation Q5 Grounding rings(optionally) © Cable(remote versions only) 2.2 Nameplates a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.3 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. 4 www.krohne.com 02/2010-7309872200-QS OPTI FLUX 5000FL R02 en INSTALLATION 2.4 Transport k A O K/// O Figure 2-2:Transport 02/2010-7309872200-QS OPTIFLUX 5000FL R02 en www.krohne.com 5 INSTALLATION 2.5 Installation conditions 2.5.1 Inlet and outlet O 02 Figure 2-3:Recommended inlet and outlet sections 1Q >_5DN © >_2DN 2.5.2 Mounting position Figure 2-4:Mounting position 6 www.krohne.com 02/2010-7309872200-QS OPTI FLUX 5000FL R02 en INSTALLATION 2.5.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax-Lmin—<0.5mm/0.02" --------------- ---- - Figure 2-5:Flange deviation Amax (Z Amin 2.5.4 T-section Figure 2-6:Distance after T-sections 9) >_10 DN 2.5.5 Vibration M Figure 2-7:Avoid vibrations 02/2010-7309872200-QS OPTIFLUX 5000FL R02 en www.krohne.com 7 INSTALLATION 2.5.6 Magnetic field Figure 2-8:Avoid magnetic fields 2.5.7 Bends ML Figure 2-9:Installation in bending pipes Figure 2-10:Installation in bending pipes 8 www.krohne.com 02/2010-7309872200-QS OPTI FLUX 5000FL R02 en INSTALLATION 2.5.8 Open discharge Figure 2-11:Installation before an open discharge 2.5.9 Control valve mow, Figure 2-12:Installation before control valve 2.5.10 Air venting 02 10 Figure 2-13:Air venting 1� >_5m ® Airventilation point 02/2010-7309872200-QS OPTIFLUX 5000FL R02 en www.krohne.com 9 INSTALLATION 2.5.11 Pump Figure 2-14:Installation after pump 2.5.12 Temperatures A CAUTION! Protect the device from direct sunlight. Temperature range Process UC] Ambient PC] Process [°F] Ambient [71 min. max. min. max. min. max. min. max. Separate flow sensor -60 180 -40 65 -76 356 -40 149 Compact+ IFC 300 -60 140 -40 65 -76 284 -40 149 Compact+ I FC 100 -60 140 -40 65 -76 284 -40 149 10 www.krohne.com 02/2010-7309872200-QS OPTI FLUX 5000FL R02 en INSTALLATION F' 2.6 Mounting 2.6.1 Torques and pressures D N 15...100 AWARNING! Please use Stainless steel A2/6.9 class bolts. Tighten the bolts in fixed order, see picture: • Step 1: by hand • Step 2: approx. 25% of max. torque • Step 3: approx. 50% of max. torque • Step 4: approx. 80% of max. torque • Step 5: 100% of max. torque given in table 10 -OO $) 07 Z— 0 4 �O a /NFORMA T/ON! Diameters DN80 and DN100 have 8 holes per flange,please continue in the same way to tighten the other bolts. CAUTION! QWithth 0With the instrument, 4 PTFEgaskets are delivered 12 to be used with installation, 2 as spare]. No othergaskets are required. EN 1092-1 Nominal size Pressure Bolts Max. torque [Nm] DN [mm] rating 15 PN 40 4 x M 12 73.5 25 PN 40 4 x M 12 73.5 40 PN 40 4 x M 16 178 50 PN 40 4 x M 16 178 80 PN 40 8 x M 16 178 100 PN 16 8xM16 178 02/2010-7309872200-QS OPTIFLUX 5000FL R02 en www.krohne.com 11 INSTALLATION ASME B 16.5 Nominal size [inch] Flange class [lbs] Bolts Max. torque [Nm] 1/2 300 4 x 1/2" 54.2 1 150 4 x 1/2" 54.2 1 1/2 150 4 x 1/2" 131.3 2 150 4 x 5/8" 131.3 3 150 4 x 5/8" 131.3 4 150 4 x 5/8" 131.3 D N 150...250 Tighten the bolts: • Step 1: approx. 50% of max. torque • Step 2: approx. 80% of max. torque • Step 3: 100% of max. torque given in table 1 /NFORMA T/ON! Material ofjoints:FKM/FPM. EN 1092-1 Nominal size Pressure Bolts Max. torque [Nm] DN [mm] rating 150 PN 16 8 x M 20 148 200 PN 10 8 x M 20 183 250 PN 10 12 x M 20 158 ASME B 16.5 Nominal size [inch] Flange class [lbs] Bolts Max. torque [Nm] 6 150 8 x 3/4" 109 8 150 8 x 3/4" 135 lip 10 150 12 x 7/8" or 117 12 www.krohne.com 02/2010-7309872200-QS OPTI FLUX 5000FL R02 en ELECTRICAL CONNECTIONS p 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. ) 20 Figure 3-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings. 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings. 02/2010-7309872200-QS OPTIFLUX 5000FL R02 en www.krohne.com 13 El ELECTRICAL CONNECTIONS Figure 3-2:Grounding ring number 1 Grounding ring number 1 (for type VN20): • 3 mm /0.1" thick (tantalum: 0.5 mm /0.1") 3.3 Virtual reference for IFC 300 (C, W and F version) Figure 3-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_200 PS/cm • Electrode cable max. 50m. 14 www.krohne.com 02/2010-7309872200-QS OPTI FLUX 5000FL R02 en M M ELECTRICAL CONNECTIONS p 3.4 Connection diagram for measuring sensor, field housing QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected. • The outer shield of signal cable A or B in the signal converter housing is connected via the strain relief terminal. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 4 40 30 3 2 20 1 9 8 7 4 40 30 3 2 20 1 9 8 7 LIC (10) (10) 10 10 (60) O O (60) O OO OO iL � OOO OO 50 © 5 3 2 1 W87 - 3 2 1 Figure 3-4:Connection diagram for measuring sensor,field housing 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. 2� Signal cable A 3� Signal cable B 4� Field current cable C 5� Connection box of measuring sensor © Functional ground FE 02/2010-7309872200-QS OPTIFLUX 5000FL R02 en www.krohne.com 15 0 TECHNICAL DATA 4.1 Measuring principle An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. The signal voltage is quite small (typically 1 mV at v=3 m/s/ 10 ft/s and field coil power of 1 W). Finally, a signal converter is used to amplify the signal voltage, filter it (separate from noise) and convert it into signals for totalising, recording and output processing. 2 1 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 16 www.krohne.com 02/2010-7309872200-OS OPTIFLUX 5000FL R02 en TECHNICAL DATA 4.2 Dimensions and weights Remote version b a=77 mm/3.1" b= 139mm/5.5"T J a ° c= 106mm/4.2" 0 0 Total height= H+a L W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1"T a O c=260 mm/10.2" 0 Total height= H+a H 0 0 L W Compact version with c b a=82 mm/3.2" IFC 100(00) b= 161 mm/6.3" a T,- c=257mm/10.1 Total height= H+a - H L Compact version with b C a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7"T Total height= H+a - - H 0 00Ir L W T The value may vary depending on the used cable glands. 02/2010-7309872200-QS OPTIFLUX 5000FL R02 en www.krohne.com 17 p TECHNICAL DATA 0 00 I 0go � L ► +8.8 L-0.4 Figure 4-1:Construction details DN15...100 1T Detail ceramics/flange/gaskets 2� Gasket 00 —9-- ;�---------- v v O O 0 0 O © O I o O O O o O L Figure 4-2:Construction details DN150...300 1� Ceramic liner 2� 0-ring �3 Screw 4� Grounding ring a /NFORMA T/ON! 1 All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 18 www.krohne.com 02/2010-7309872200-OS OPTIFLUX 5000FL R02 en TECHNICAL DATA i Nominal size Dimensions[mm] Approx. DN PN [bar] L H W Odl Od4 weight [kg] 15 40 150 127 95 15 44 3 25 40 150 143 115 26 46 4 40 40 150 168 150 39 62 6 50 40 200 184 165 51 74 9 80 40 200 217 200 80 106 15 100 16 250 248 235 101 133 21 150 16 265 355 283 150 215 37 200 10 315 396 342 198 270 53 250 10 365 458 395 250 E�!375 22 87 300 10 500 493 445 300 145 Nominal size Dimensions [inches] Approx. DN PN [psi] L H W Od1 Od4 weight [ibs] 1" 58 5.91 5.63 4.25 1.02 1.81 8.8 1'/2" 580 5.91 6.61 5 1.54 2.44 13.2 2" 580 7.87 7.24 6 2.01 2.91 19.8 3" 580 7.87 8.54 7.5 3.15 4.17 33.1 4" 232 9.84 9.76 9 3.98 5.24 46.3 6" 232 10.43 13.98 11 5.91 8.46 81.6 8" 145 12.4 15.59 13.5 7.80 10.63 116.8 10" 145 14.37 18.03 16 9.84 12.68 191.8 12" 145 19.69 19.41 19 11.81 14.76 366 A CAUT/ON! • Pressures at2O-C/68°F. • For higher temperatures, the pressure and temperature ratings are as perASMEB16.5 (up to 2,10 orASMEB16.47f>24V. • Dimensions for other sizes on request. 02/2010-7309872200-QS OPTIFLUX 5000FL R02 en www.krohne.com 19 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters v • Ultrasonic flowmeters • Mass flowmeters C L • Vortex flowmeters 3 • Flow controllers v m • Level meters 0 v • Temperature meters • Pressure meters • Analysis products N O • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com