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HomeMy WebLinkAboutQS_OPTIFLUX 5000_FL_en__110421_7309872300_R03 i I M OPTI FLUX 5000 Quick Start Electromagnetic flowmeter in flanged version The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 04/2011 -7309872300-OS OPTIFLUX 5000 FL R03 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Device description ............................................................................................................ 5 2.3 Nameplates ...................................................................................................................... 5 2.4 Storage ............................................................................................................................. 6 2.5 Transport.......................................................................................................................... 6 2.6 Installation conditions...................................................................................................... 7 2.6.1 Inlet and outlet........................................................................................................................7 2.6.2 Mounting position....................................................................................................................7 2.6.3 Flange deviation......................................................................................................................8 2.6.4 T-section .................................................................................................................................8 2.6.5 Vibration..................................................................................................................................8 2.6.6 Magnetic field..........................................................................................................................9 2.6.7 Bends ......................................................................................................................................9 2.6.8 Open discharge ..................................................................................................................... 10 2.6.9 Control valve ......................................................................................................................... 10 2.6.10 Air venting ........................................................................................................................... 10 2.6.1 1 Pump ................................................................................................................................... 11 2.6.12 Temperatures ..................................................................................................................... 11 2.7 Mounting......................................................................................................................... 12 2.7.1 Torques and pressures......................................................................................................... 12 3 Electrical connections 14 3.1 Safety instructions.......................................................................................................... 14 3.2 Grounding ....................................................................................................................... 14 3.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 15 3.4 Connection diagrams ..................................................................................................... 15 4 Technical data 16 4.1 Measuring principle........................................................................................................ 16 4.2 Dimensions and weights ................................................................................................ 17 2 www.krohne.com 04/2011-7309872300-Os OPTIFLUX 5000 FL R03 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply which form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier;please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 04/2011 -7309872300-QS OPTIFLUX 5000 FL R03 en www.krohne.com 3 p INSTALLATION 2.1 Scope of delivery a /NFORMA T/ON! Check the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! 1 Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! The device will arrive in two cartons. One carton contains the converter and one carton contains the sensor. 10 ��02nn OO F © O Figure 2-1:Scope of delivery (1) Ordered flowmeter (2) Product documentation (3) Factory calibration report (4) CD-ROM with product documentation (5) Grounding rings(optionally) © Cable(remote versions only) a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 4 www.krohne.com 04/2011 -7309872300-QS OPTIFLUX 5000 FL R03 en OPTIFLUX 5000 INSTALLATION p 2.2 Device description Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring sensor via field current and signal cable) O 00 0 0 0 0 J) Remote version (2) Compact version with IFC 300 signal converter (2) Compact version with IFC 100(01 signal converter (4) Compact version with IFC 100(451 signal converter 2.3 Nameplates a /NFORMA T/ON! 1 Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. O KR O H N E NIL 3313 LC Dordrecht OPTIFLUX 5000 FL OS/N:Axx xxxxx Manufactured:20XX C E 00311 GK=2.714 GKL=5.123 DN:80mm/3 inch PED(97/23/EC): O PS1=40 bar@TS1r_40°C PS2=32 bar @ TS2=180°C IP66/67 PT=60 bar @ TT =20°C (D Name and address of the manufacturer 2� Type designation of the flowmeter and CE sign with number(s)of notified body/bodies 3Z Calibration data 4� PED data 04/2011 -7309872300-QS OPTIFLUX 5000 FL R03 en www.krohne.com 5 INSTALLATION 2.4 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. 2.5 Transport O O =_ i Figure 2-2:Transport 6 www.krohne.com 04/2011-7309872300-QS OPTIFLUX 5000 FL R03 en ■ INSTALLATION 2.6 Installation conditions 2.6.1 Inlet and outlet O 02 Figure 2-3:Recommended inlet and outlet sections 1Q >_5DN © >_2DN 2.6.2 Mounting position _ o -- Figure 2-4:Mounting position 04/2011-7309872300-QS OPTIFLUX 5000 FL R03 en www.krohne.com 7 p INSTALLATION 2.6.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax-Lmin—<0.5mm/0.02" --------------- ---- - Figure 2-5:Flange deviation Amax T Amin 2.6.4 T-section Figure 2-6:Distance after T-sections 1� >_10 DN 2.6.5 Vibration M Figure 2-7:Avoid vibrations 8 www.krohne.com 04/2011-7309872300-QS OPTI FLUX 5000 FL R03 en INSTALLATION 2.6.6 Magnetic field Figure 2-8:Avoid magnetic fields 2.6.7 Bends ML Figure 2-9:Installation in bending pipes Figure 2-10:Installation in bending pipes 04/2011-7309872300-QS OPTIFLUX 5000 FL R03 en www.krohne.com 9 INSTALLATION 2.6.8 Open discharge Figure 2-11:Installation before an open discharge 2.6.9 Control valve mow, Figure 2-12:Installation before control valve 2.6.10 Air venting 02 10 Figure 2-13:Air venting 1� >_5m ® Airventilation point 10 www.krohne.com 04/2011-7309872300-QS OPTIFLUX 5000 FL R03 en INSTALLATION 2.6.11 Pump E­tj(�U Figure 2-14:Installation after pump 2.6.12 Temperatures A CAUTION! Protect the device from direct sunlight. Temperature range Process UC] Ambient PC] Process [°F] Ambient PH min. max. in. max. min. max. min. max. Separate flow sensor -60 180 -40 65 -76 356 -40 149 Compact+ IFC 300 -60 140 -40 65 -76 284 -40 149 Compact+ I FC 100 -60 140 -40 65 -76 284 -40 149 04/2011-7309872300-QS OPTIFLUX 5000 FL R03 en www.krohne.com 11 p INSTALLATION 2.7 Mounting 2.7.1 Torques and pressures AWARNING! Please use "not lubricated"Stainless steel A2/6.9 class bolts. DN15...100 Tighten the bolts in fixed order, see picture: • Step 1: by hand • Step 2: approx. 25% of max. torque • Step 3: approx. 50% of max. torque • Step 4: approx. 80% of max. torque • Step 5: 100% of max. torque given in table 10 -Oa OO 07 04 © 4 �O a /NFORMA T/ON! Diameters DN80 and DN100 have 8 holes per flange,please continue in the same way to tighten the other bolts. CAUTION! Q° With the instrument, 4 PTFEgaskets are delivered 12 to be used with installation, 2 as spared No othergaskets are required. EN 1092-1 Nominal size Pressure Bolts Max. torque DN [mm] rating [Nm] 15 PN 40 4xM12 73.5 25 PN 40 4 x M 12 73.5 40 PN 40 4 x M 16 178 50 PN 40 4 x M 16 178 80 PN 40 8 x M 16 178 100 PN 16 8xM16 178 12 www.krohne.com 04/2011 -7309872300-QS OPTIFLUX 5000 FL R03 en INSTALLATION ASME B 16.5 Nominal size Flange class Bolts Max. torque [inch] [lb] [ft[b] 1/2 300 4 x 1/2" 40 1 150/300 4 x 1/2" 40 1 1/2 150/300 4 x 1/2" 40 2 150/300 4 x 5/8" 97 3 150/300 4 x 5/8" 97 4 150 8 x 5/8" 97 DN 150...300 Tighten the bolts: • Step 1: approx. 50% of max. torque • Step 2: approx. 80% of max. torque • Step 3: 100% of max. torque given in table EN 1092-1 Nominal size Pressure Bolts Max. torque DN [mm] rating [Nm] 150 PN16 8xM20 O 200 PN 10 8 x M 20 10 250 PN 10 12 x M 20 10 300 PN 10 12 x M 20 10 1D Max.torque depends on the gaskets used by the end-user. ASME B 16.5 Nominal size Flange class Bolts Max. torque [inch] [lb] [ftlb] 6 150 8 x 3/4" 1Q 8 150 8 x 3/4" 10 10 150 12 x 7/8" 10 12 150 12 x 7/8" 10 1Q Max.torque depends on the gaskets used by the end-user. 04/2011-7309872300-QS OPTIFLUX 5000 FL R03 en www.krohne.com 13 p ELECTRICAL CONNECTIONS 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. 10 z0 1 L �77 Figure 3-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings. 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings. 14 www.krohne.com 04/2011 -7309872300-QS OPTIFLUX 5000 FL R03 en ELECTRICAL CONNECTIONS p Figure 3-2:Grounding ring number 1 Grounding ring number 1 (for type VN20): • 3 mm/0.1" thick (tantalum: 0.5 mm/0.11 3.3 Virtual reference for IFC 300 (C, W and F version) Figure 3-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_200 PS/cm • Electrode cable max. 50m., type DS 3.4 Connection diagrams a /NFORMA T/ON! For the connection diagrams please refer to the documentation of the applicable converter. 04/2011 -7309872300-QS OPTIFLUX 5000 FL R03 en www.krohne.com 15 0 TECHNICAL DATA 4.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. itl 2 �O 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3� Magnetic field 4� Field coils 16 www.krohne.com 04/2011 -7309872300-QS OPTIFLUX 5000 FL R03 en TECHNICAL DATA 4.2 Dimensions and weights Remote version b a=77 mm/3.1" b= 139mm/5.5"T J a ° c= 106mm/4.2" 0 0 Total height= H+a L W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1"T a O c=260 mm/10.2" 0 Total height= H+a H 0 0 L W Compact version with c b a=82 mm/3.2" IFC 100(00) b= 161 mm/6.3" a T,- c=257mm/10.1 Total height= H+a - H L Compact version with b C a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7"T Total height= H+a - - H 0 00Ir L W T The value may vary depending on the used cable glands. 04/2011-7309872300-QS OPTIFLUX 5000 FL R03 en www.krohne.com 17 TECHNICAL DATA 0 0 go D — — — vII L +0.8 L-0.4 Figure 4-1:Construction details DN15...100 (I I C� 1Q Detail ceramics/flange/gaskets © PTFE sealing ring O 0 1 v v o if © O 3 0 4 0 o OO L Figure 4-2:Construction details DN150...300 1Q Ceramic Liner © 0-ring (3 Screw 4) Grounding ring a /NFORMA T/ON! 1 All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 18 www.krohne.com 04/2011-7309872300-QS OPTIFLUX 5000 FL R03 en TECHNICAL DATA EN 1092-1 Nominal Dimensions [mm] Approx. size weight [kg] DN L H W D Odl Od4 15 150 127 95 12 15 44 3 25 150 143 115 20 26 46 4 40 150 168 150 30 39 62 6 50 200 184 165 40 51 74 9 80 200 217 200 60 80 106 15 100 250 242 220 80 101 133 21 150 265 355 283 150 150 215 37 200 315 396 342 200 198 270 53 250 365 458 395 250 250 322 87 300 500 493 445 300 300 375 145 ASME B 16.5 150 lb Nominal Dimensions [inches] Approx. size weight [lb] inch L H W D Odl Od4 ill 5.91 5.47 5 0.79 1.02 8.8 1'/2" 5.91 6.18 5 1.18 1.54 2.44 13.2 2" 7.87 6.89 6 1.57 2.01 2.91 19.8 3" 7.87 8.39 7.5 2.36 3.15 4.17 33.1 4" 9.84 9.65 9 3.15 3.98 5.24 46.3 6" 10.43 13.98 11 5.91 5.91 8.46 81.6 8" 12.4 15.59 13.5 7.80 7.80 10.63 116.8 10" 14.37 18.03 16 9.84 9.84 12.68 191.8 12" 19.69 19.41 19 11.81 11.81 14.76 366 ASME B 16.5 300 lb Nominal Dimensions [inches] Approx. size weight [lb] inch L H W D Odl Od4 W, 5.91 5.0 3.74 0.47 0.59 - 6.8 1" 5.91 5.91 4.92 0.79 1.02 1.81 8.8 2" 7.87 7.20 6.50 1.57 2.01 2.91 22.9 3" 7.87 8.86 8.27 2.36 3.15 4.17 40.6 1%":not possible because of ASTM-NUT A CAUTION! • Pressuresat20C/68°F. • For higher temperatures, the pressure and temperature ratings areas per ASME B 76.5. 04/2011-7309872300-QS OPTIFLUX 5000 FL R03 en www.krohne.com 19 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters v • Ultrasonic flowmeters • Mass flowmeters s • Vortex flowmeters 3 • Flow controllers 0 • Level meters • Temperature meters • Pressure meters 0 • Analysis products • Measuring systems for the oil and gas industry LL • Measuring systems for sea-going tankers X D J LL H a 0 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com