Loading...
HomeMy WebLinkAboutQS_OPTIFLUX 5000_SW_en__100223_7309862200_R02 / , I� M OPTI FLUX 5000 Quick Start Electromagnetic flowmeter in sandwich version The documentation is only complete when used in combination with the relevant documentation for the converter. ©KROHNE 02/2010-7309862200-OS OPTIFLUX 5000SW R02 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Nameplates ......................................................................................................................4 2.3 Storage ............................................................................................................................. 4 2.4 Transport.......................................................................................................................... 5 2.5 Installation conditions...................................................................................................... 6 2.5.1 Inlet and outlet........................................................................................................................6 2.5.2 Mounting position....................................................................................................................6 2.5.3 Flange deviation......................................................................................................................7 2.5.4 T-section .................................................................................................................................7 2.5.5 Vibration..................................................................................................................................7 2.5.6 Magnetic field..........................................................................................................................8 2.5.7 Bends ......................................................................................................................................8 2.5.8 Open discharge .......................................................................................................................9 2.5.9 Control valve ...........................................................................................................................9 2.5.10 Air venting .............................................................................................................................9 2.5.1 1 Pump ................................................................................................................................... 10 2.5.12 Temperatures ..................................................................................................................... 10 2.6 Mounting......................................................................................................................... 11 2.6.1 Torques and pressure........................................................................................................... 11 3 Electrical connections 13 3.1 Safety instructions.......................................................................................................... 13 3.2 Grounding ....................................................................................................................... 13 3.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 14 3.4 Connection diagram for measuring sensor, field housing............................................ 15 4 Technical data 16 4.1 Measuring principle........................................................................................................ 16 4.2 Dimensions and weights ................................................................................................ 17 2 www.krohne.com 02/2010-7309U2200-QS OPTIFLUX 5000SW R02 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply. They appear on the back of the invoice and form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier;please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 02/2010-7309862200-OS OPTIFLUX 5000SW R02 en www.krohne.com 3 INSTALLATION 2.1 Scope of delivery 00 0 1� Remote version (2) Compact version with IFC 300 signal converter Q3 Compact version with IFC 100(01 signal converter 4� Compact version with IFC 100(451 signal converter (1) 0 (2) (4) o O ram r c ANNEW bi �5 Figure 2-1:Scope of delivery 1Q Ordered flowmeter (2) Product documentation Z3 Factory calibration report 4Q CD-ROM with product documentation Q5 Grounding rings(optionally) © Cable(remote versions only) 2.2 Nameplates a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.3 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. 4 www.krohne.com 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en INSTALLATION 2.4 Transport /</ O O Figure 2-2:Transport 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en www.krohne.com 5 INSTALLATION 2.5 Installation conditions 2.5.1 Inlet and outlet O 02 Figure 2-3:Recommended inlet and outlet 1Q >_5DN © >_2DN 2.5.2 Mounting position Figure 2-4:Mounting position 6 www.krohne.com 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en INSTALLATION 2.5.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax- Lmin-<0.5mm/0.02" Figure 2-5:Flange deviation Amax (Z Amin 2.5.4 T-section 10 Figure 2-6:Distance after T-sections 9) >_10 DN 2.5.5 Vibration Figure 2-7:Avoid vibrations 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en www.krohne.com 7 INSTALLATION 2.5.6 Magnetic field Figure 2-8:Avoid magnetic fields 2.5.7 Bends Figure 2-9:Installation in bending pipes Figure 2-10:Installation in bending pipes 8 www.krohne.com 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en INSTALLATION 2.5.8 Open discharge Figure 2-11:Installation before an open discharge 2.5.9 Control valve Figure 2-12:Installation before control valve 2.5.10 Air venting 02 10 Figure 2-13:Air venting 1� >_5m ® Airventilation point 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en www.krohne.com 9 INSTALLATION 2.5.11 Pump Figure 2-14:Installation after pump 2.5.12 Temperatures A CAUTION! Protect the device from direct sunlight. Temperature range Process UC] Ambient PC] Process UF] Ambient [°F] min. max. min. max. min. max. min. max. Separate flow sensor -60 180 -40 65 -76 356 -40 149 Compact+ IFC 300 -60 140 -40 65 -76 284 -40 149 Compact+ I FC 100 -60 140 -40 65 -76 284 -40 149 10 www.krohne.com 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en INSTALLATION 2.6 Mounting 2.6.1 Torques and pressure A WARNING! • Please use stainless steel A2/6.9 class bolts. Make sure the connecting flanges are of type raised face(RFI. 10 03 07 05 0 jJ C� © © OO Figure 2-15:Tighten the bolts in fixed order,see picture. Max. torque: • Step 1: approx. 50% of max. torque • Step 2: approx. 80% of max. torque • Step 3: 100% of max. torque given in tables EN 1092-1 Nominal size Pressure rating Max. allowable operating pressure DN [mm] bar psig 2.5...80 PN 40 ff 580 100 PN 16 16 230 100 PN 25 T 25 360 ASME B 16.5 Nominal size Pressure rating Max. allowable operating pressure [inch] bar psig 1/10...4" 150 lb 16 230 1/10...3" 300 lb 40 580 4" 3001b 25 360 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en www.krohne.com 11 INSTALLATION EN 1092-1 Nominal Pipe Max.allowable torque with gaskets made of size flanges DIN [mm] Gylon Chemotherm FPM/FKM 1� Rating Nm ftlb Nm ftlb Nm ftlb 2.5...10 V PN 40 - - - qEW2 W 24 15 PN 40 - - - - 36 27 25 PN 40 22 16 32 24 - - 40 PN 40 47 35 66 49 - - 50 PN 40 58 43 82 60 - - 80 PN 40 48 35 69 51 - - 100 PN 16 75 55 106 78 - - 100 PN 25 94 69 133 98 - - 10 according DIN ISO 1629/ASTM D 1418 ASME B 16.5 Nominal Pipe Max.allowable torque with gaskets made of size flanges DIN [mm] Gylon Chemotherm FPM/FKM 1Q Rating Nm ftlb Nm ftlb Nm ftlb 1/10...3/8" 150 Lb 1/2" 150 Lb - - - - 35 26 1" 150 Lb 24 33 24 - - 1 1/2" 150 Lb 38 28 54 40 - - 2" 150 Lb 58 43 83 - 3" 150 Lb 98 72 138 102 - - 4" 150 Lb 75 55 108 1�according DIN ISO 1629/ASTM D 1418 12 www.krohne.com 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en ELECTRICAL CONNECTIONS p 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel ++ against electric shocks. 10 OO Figure 3-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings! 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings! 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en www.krohne.com 13 El ELECTRICAL CONNECTIONS Figure 3-2:Grounding ring number 1 Grounding ring number 1 (Optional for DN25...100): • 3 mm /0.1" thick (tantalum: 0.5 mm /0.11 3.3 Virtual reference for IFC 300 (C, W and F version) Figure 3-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_200 pS/cm • Electrode cable max. 50m. 14 www.krohne.com 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en M M ELECTRICAL CONNECTIONS p 3.4 Connection diagram for measuring sensor, field housing QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected. • The outer shield of signal cable A or B in the signal converter housing is connected via the strain relief terminal. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 4 40 30 3 2 20 1 9 8 7 4 40 30 3 2 20 1 9 8 7 LIC (10) (10) 10 10 (60) O O (60) O OO OO iL � OOO OO 50 © 5 3 2 1 W87 - 3 2 1 Figure 3-4:Connection diagram for measuring sensor,field housing 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. 2� Signal cable A 3� Signal cable B 4� Field current cable C 5� Connection box of measuring sensor © Functional ground FE 02/2010-7309862200-OS OPTIFLUX 5000SW R02 en www.krohne.com 15 0 TECHNICAL DATA 4.1 Measuring principle An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. The signal voltage is quite small (typically 1 mV at v=3 m/s/ 10 ft/s and field coil power of 1 W). Finally, a signal converter is used to amplify the signal voltage, filter it (separate from noise) and convert it into signals for totalising, recording and output processing. 2 1 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 16 www.krohne.com 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en TECHNICAL DATA 4.2 Dimensions and weights Remote version a=77 mm/3.1" b c b= 139mm/5.5"T c= 106mm/4.2" a Total height= H+a H Lx� W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1"T a O c=260 mm/10.2" O Total height= H+a H } L W Compact version with a=82 mm/3.2" IFC 100(00) c b b= 161 mm/6.3" a 0,0 O c=257mm/10.1 Total height= H+a - - - H Lt W Compact version with b c a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7"T Total height= H+a - - - - H L W T The value may vary depending on the used cable glands. 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en www.krohne.com 17 TECHNICAL DATA t � --- -- -- - -Li Li - o D 65 Figure 4-1:Contruction details DN2.5...15 1Q 0-ring © Grounding ring O O OO O — — — D +0.8 +0.8 . L-0.4 ' L-0.4 Figure 4-2:Construction details DN25...100 Q Situation without grounding rings © Gasket /NFORMA T/ON! • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 18 www.krohne.com 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en TECHNICAL DATA Nominal size Dimensions [mm] Approx. weight DN PN [bar] L H W Od1 Od4 [kg] 5 65 T 123 44 - - 1.6 4 40 65 T 123 44 - - 1.6 6 40 65 1D 123 44 - - 1.6 10 40 65 T 123 44 - - 1.6 15 40 65 1Q 123 44 - - 1.6 25 40 58© 116 68 26 46 1.6 40 40 83(2) 51 131 62 2.4 50 40 103© 149 101 74 2.9 80 40 153(Z 181 1331 6.4 100 16 203(2) 206 158 101 133 8.8 T Total fitting length of flowmeter with integrated rings:Dim.L+2 x gasket thickness. (2) Total fitting length of flowmeter without rings:Dim.L only(no gaskets required). Nominal size Dimensions [inches] Approx.weight [lbs] ASME PN [psi] L H W Od1 Od4 1/10" 580 2.56 T 4.84 1.73 - 3.53 1/8" 580 2.56 T 4.84 1.73 - - 3.53 '/" 580 2.56 1D 4.84 1.73 - - 3.53 3/8" 580 2.56 T 4.84 1.73 - - 3.53 ''/2" 580 2.56 T 4.84 1.73 - - 3.53 1" 580 2.28 02 4.57 2.68 1.02 1.81 3.53 1'h" 580 3.27(Z 5.16 3.27 1.54 2.44 5.29 2" 580 4.06© 5.87 3.98 2.01 2.91 6.39 qM 580 6.022 7.13 5.24 3.15 4.17 14.11 4" 232 7.99(2) 8.11 6.22 3.98 5.24 19.40 T Total fitting length of flowmeter with integrated rings:Dim.L+2 x gasket thickness. (2) Total fitting length of flowmeter without rings:Dim.L only(no gaskets required). A CAUT/ON! • Pressures at2O-C/68°F. • For higher temperatures, the pressure and temperature ratings are as per ASME B 16.5 (up to 20 orASME B 16.471>24V • Dimensions for other sizes on request. 02/2010-7309862200-QS OPTIFLUX 5000SW R02 en www.krohne.com 19 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters r • Vortex flowmeters • Flow controllers 0 • Level meters • Temperature meters • Pressure meters N • Analysis products 0 • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 Ln 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 N Fax:+49 (0)203 301 10389 0 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com