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HomeMy WebLinkAboutQS_OPTIFLUX 5000_SW_en__111003_7309862300_R03 M OPTI FLUX 5000 Quick Start Electromagnetic flowmeter in sandwich version The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 09/2011-7309862300-OS OPTIFLUX 5000 SW R03 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Device description ............................................................................................................ 5 2.3 Nameplates ...................................................................................................................... 5 2.4 Storage ............................................................................................................................. 6 2.5 Transport.......................................................................................................................... 6 2.6 Installation conditions...................................................................................................... 7 2.6.1 Inlet and outlet........................................................................................................................7 2.6.2 Mounting position....................................................................................................................7 2.6.3 Flange deviation......................................................................................................................8 2.6.4 T-section .................................................................................................................................8 2.6.5 Vibration..................................................................................................................................8 2.6.6 Magnetic field..........................................................................................................................9 2.6.7 Bends ......................................................................................................................................9 2.6.8 Open discharge ..................................................................................................................... 10 2.6.9 Control valve ......................................................................................................................... 10 2.6.10 Air venting ........................................................................................................................... 10 2.6.1 1 Pump ................................................................................................................................... 11 2.6.12 Temperatures ..................................................................................................................... 11 2.7 Mounting......................................................................................................................... 12 2.7.1 Torques and pressure........................................................................................................... 12 3 Electrical connections 14 3.1 Safety instructions.......................................................................................................... 14 3.2 Grounding ....................................................................................................................... 14 3.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 15 3.4 Connection diagrams ..................................................................................................... 15 4 Technical data 16 4.1 Measuring principle........................................................................................................ 16 4.2 Dimensions and weights ................................................................................................ 17 2 www.krohne.com 09/2011 -7309862300-QS OPTIFLUX 5000 SW R03 en SAFETY INSTRUCTIONS p Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNING! A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! rd Q ° Disregaarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply which form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturers website. • Ifyou need to return the device to the manufacturer or supplier,please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 09/2011 -7309862300-QS OPTIFLUX 5000 SW R03 en www.krohne.com 3 p INSTALLATION 2.1 Scope of delivery a /NFORMA T/ON! Check the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! 1 Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! The device will arrive in two cartons. One carton contains the converter and one carton contains the sensor. O O O O © O Figure 2-1:Scope of delivery T Ordered flowmeter Product documentation (3) Factory calibration report CD-ROM with product documentation Grounding rings(optionally) © Signal cable(optionally,remote versions only) a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 4 www.krohne.com 09/2011 -7309862300-QS OPTIFLUX 5000 SW R03 en 000 INSTALLATION p 2.2 Device description Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring sensor via field current and signal cable) 00 00 1� Remote version 2� Compact version with IFC 300 signal converter 3Z Compact version with IFC 100(01 signal converter 4� Compact version with IFC 100(451 signal converter 2.3 Nameplates a /NFORMA T/ON! 1 Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 10 KR O H N E NIL 3313 LC Dordrecht OPTIFLUX 5000 SW OS/N:Axxxxxxx Manufactured:20XX C E 00311 GK=2.714 GKL=5.123 DN:80mm/3 inch PED(97/23/EC): O PS1=40 bar@TS1c40°C PS2=32 bar @ TS2=180°C IP66/67 PT=60 bar @ TT =20°C 1� Name and address of the manufacturer 2� Type designation of the flowmeter and CE sign with number(s)of notified body/bodies 3Z Calibration data 4� PED data 09/2011 -7309862300-QS OPTIFLUX 5000 SW R03 en www.krohne.com 5 p INSTALLATION 2.4 Storage • Store the device in a dry and dust-free Location. • Avoid Lasting direct exposure to the sun. • Store the device in its original packing. • Storage temperature: -50 ...+70°C/-58...+158°F 2.5 Transport 0 O O Figure 2-2:Transport 6 www.krohne.com 09/2011 -7309862300-QS OPTIFLUX 5000 SW R03 en ■ INSTALLATION 2.6 Installation conditions 2.6.1 Inlet and outlet O 02 Figure 2-3:Recommended inlet and outlet 9Q >_5DN ® >_2DN 2.6.2 Mounting position Y Figure 2-4:Mounting position 09/2011-7309862300-QS OPTIFLUX 5000 SW R03 en www.krohne.com 7 INSTALLATION 2.6.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax- Lmin <0.5mm/0.02" - ------------------------------------ Figure 2-5:Flange deviation Amax © Amin 2.6.4 T-section 10 Figure 2-6:Distance after T-sections 1I >_10 DN 2.6.5 Vibration <- %I Figure 2-7:Avoid vibrations 8 www.krohne.com 09/2011-7309862300-QS OPTIFLUX 5000 SW R03 en INSTALLATION 2.6.6 Magnetic field Figure 2-8:Avoid magnetic fields 2.6.7 Bends V-1 I Figure 2-9:Installation in bending pipes Yo Figure 2-10:Installation in bending pipes 09/2011-7309862300-QS OPTIFLUX 5000 SW R03 en www.krohne.com 9 INSTALLATION 2.6.8 Open discharge Figure 2-11:Installation before an open discharge 2.6.9 Control valve 01 �7 Figure 2-12:Installation before control valve 2.6.10 Air venting 02 10 Figure 2-13:Air venting 11) >_5m ® Air ventilation point 10 www.krohne.com 09/2011-7309862300-QS OPTIFLUX 5000 SW R03 en INSTALLATION 2.6.11 Pump Figure 2-14:Installation after pump 2.6.12 Temperatures A CA UT/ON! Protect the device from direct sunlight. Temperature range Process[°C] Ambient PC] Process [°F] Ambient PF] min. max. min. max. min. max. min. max. Separate flow sensor -60 180 -40 65 -76 356 -40 149 Compact+ IFC 300 -60 140 -40 65 -76 284 -40 149 Compact+ I FC 100 -60 140 -40 65 -76 284 -40 149 09/2011-7309862300-QS OPTIFLUX 5000 SW R03 en www.krohne.com 11 p INSTALLATION 2.7 Mounting 2.7.1 Torques and pressure AWARNING! • Please use stainless steel A2/6.9 class bolts. Make sure the connecting flanges are of type raised face(RFI. 10 03 07 50 o 02 Figure 2-15:Tighten the bolts in fixed order,see picture. Max. torque: • Step 1: approx. 50% of max. torque • Step 2: approx. 80% of max. torque • Step 3: 100% of max. torque given in tables EN 1092-1 Nominal size Pressure rating Max. allowable operating pressure DN [mm] [bar] 2.5...80 PN 40 40 100 PN 16 16 100 PN 25 25 ASME B 16.5 Nominal size Pressure rating Max. allowable operating pressure [inch] [psig] 1/10...4" 150 Lb 1/10...3" 300 Lb 580 12 www.krohne.com 09/2011 -7309862300-QS OPTIFLUX 5000 SW R03 en INSTALLATION EN 1092-1 Nominal Pipe Max.allowable torque with gaskets made of size flanges DN [mm] Gylon® Chemotherm® FPM/FKM 1Q Rating Nm ftlb Nm ftlb Nm ftlb 2.5...10 PN 40 - - - - 32 24 15 PN 40 - - - - 36 27 25 PN 40 22 16 32 24 - - 40 PN 40 47 35 66 49 - - 50 PN 40 58 43 82 60 - - 80 PN 40 48 35 69 51 - - 100 PN 16 75 55 106 78 - - 100 PN 25 94 69 133 98 - - 1�according DIN ISO 1629/ASTM D 1418 ASME B 16.5 Nominal Pipe Max.allowable torque with gaskets made of size DN flanges FIRM/FKM 1� [mm] Gylon® ®Chemotherm Rating Nm ftlb Nm ftlb Nm ftlb 1/10...3/8" IV 150 Lb - - - - 35 26 1/2" 150 Lb - - - - 35 26 1" 150 Lb 24 18 33 24 - - 1 1/2" 150 Lb 38 28 54 40 - - 2" 150 Lb 58 43 83 61 - - 3" 150 Lb 98 72 138 102 - - 4" 150 Lb 75 55 108 80 - - 10according DIN ISO 1629/ASTM D 1418 09/2011-7309862300-QS OPTIFLUX 5000 SW R03 en www.krohne.com 13 p ELECTRICAL CONNECTIONS 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! DANGER! EX For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel ++ against electric shocks. 10 OO Ed Figure 3-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings! 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings! 14 www.krohne.com 09/2011 -7309862300-QS OPTIFLUX 5000 SW R03 en ELECTRICAL CONNECTIONS p Figure 3-2:Grounding ring number 1 Grounding ring number 1 (Optional for DN25...100): • 3 mm/0.1" thick (tantalum: 0.5 mm/0.1") 3.3 Virtual reference for IFC 300 (C, W and F version) Figure 3-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 PS/cm • Electrode cable max. 50 m/ 164 ft, type DS 3.4 Connection diagrams a /NFORMA T/ON! For the connection diagrams please refer to the documentation of the applicable converter. 09/2011 -7309862300-QS OPTIFLUX 5000 SW R03 en www.krohne.com 15 0 TECHNICAL DATA 4.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k=factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. 3 ` 2 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 16 www.krohne.com 09/2011 -7309862300-OS OPTIFLUX 5000 SW R03 en TECHNICAL DATA 4.2 Dimensions and weights Remote version a=77 mm/3.1" b c b= 139mm/5.5" 1Q c= 106mm/4.2" a Total height= H+a H Lx� W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1" 1Q a O c=260 mm/10.2" Total height= H+a H L W Compact version with a=82 mm/3.2" IFC 100 101 c b b= 161 mm/6.3" a o;o O c=257mm/10.1' 1Q Total height= H+a -- - - H Lt W Compact version with b c a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7" 1Q Total height= H+a -- - - - H L W 10 The value may vary depending on the used cable glands. 09/2011-7309862300-QS OPTIFLUX 5000 SW R03 en www.krohne.com 17 p TECHNICAL DATA � t oEli .0 D 65 Figure 4-1:Contruction details DN2.5...15 1) 0-ring 2Z Grounding ring m � ED ..... — O D +0.8 +0.8 . �-0.4 . L-0.4 Figure 4-2:Construction details DN25...100 1T Situation without grounding rings 2� Gasket a /NFORMA T/ON! • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions maybe different. • For full information on converter dimensions see relevant documentation. 18 www.krohne.com 09/2011 -7309862300-OS OPTIFLUX 5000 SW R03 en = TECHNICAL DATA , Nominal Dimensions [mm] Approx. size weight [kg] DN L H W D Od1 M 2.5 65 92 123 44 1.6 4 65 10 123 44 - - 1.6 6 65 12 123 44 - - 1.6 10 65 92 123 44 - - 1.6 15 65 12 123 44 - - 1.6 25 582 116 68 20 26 46 1.6 40 83(Z 131 83 30 39 62 2.4 50 103(Z 149 101 40 51 74 2.9 80 153 22 181 133 60 80 106 6.4 100 203(2) 206 158 80 101 133 8.8 12 Total fitting length of flowmeter with integrated rings:dimension L+2 x gasket thickness. © Total fitting length of flowmeter without rings:dimension L only. Nominal Dimensions [inches] Approx. size weight [lbl ASME L H W D 0dl OJd4 1/10" 2.56 10 4.84 1.73 - - 3.53 1/8" 2.56 12 4.84 1.73 - - 3.53 '/4" 2.56 12 4.84 1.73 - - 3.53 3/8" 2.56 10 4.84 1.73 - - 3.53 '/2" 2.56 12 4.84 1.73 - - 3.53 1" 2.282 4.57 2.68 0.79 1.02 1.81 3.53 1'/2" 3.27 Q 5.16 3.27 1.18 1.54 2.44 5.29 2" 4.06 22 5.87 3.98 1.57 2.01 2.91 6.39 3" 6.02(Z 7.13 5.24 2.36 3.15 4.17 14.11 4" 7.99 Q 8.11 6.22 3.15 3.98 5.24 19.40 12 Total fitting length of flowmeter with integrated rings:dimension L+2 x gasket thickness. 22 Total fitting length of flowmeter without rings:dimension L only. A CAUTION! • Pressures at20°C/68°F. • For higher temperatures, the pressure and temperature ratings are as perASME B 16.5. 09/2011-7309862300-QS OPTIFLUX 5000 SW R03 en www.krohne.com 19 r KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters 3 • Vortex flowmeters • Flow controllers 0 • Level meters • Temperature meters • Pressure meters M • Analysis products 0 • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H 0 0 LO 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KR�HNE Y o www.krohne.com