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HomeMy WebLinkAboutQS_OPTIFLUX 6000__en__100928_7309542300_R02 I' M OPTI FLUX 6000 Quick Start Electromagnetic hygienic flow sensor for hygienic and sanitary applications The documentation is only complete when used in combination with the relevant documentation for the converter. ©KROHNE 09/2010-7309542300-QS OPTIFLUX 6000 R02 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Nameplates ...................................................................................................................... 5 2.3 Storage ............................................................................................................................. 5 2.4 Transport.......................................................................................................................... 5 2.5 Installation conditions......................................................................................................6 2.5.1 Inlet and outlet........................................................................................................................6 2.5.2 Flange deviation......................................................................................................................6 2.5.3 T-section .................................................................................................................................7 2.5.4 Vibration..................................................................................................................................7 2.5.5 Magnetic field..........................................................................................................................7 2.5.6 Mounting requirements for self-draining ..............................................................................8 2.5.7 Bends ......................................................................................................................................9 2.5.8 Open discharge .......................................................................................................................9 2.5.9 Control valve ......................................................................................................................... 10 2.5.10 Air venting ........................................................................................................................... 10 2.5.11 Pump................................................................................................................................... 10 2.5.12 Temperatures ..................................................................................................................... 11 2.5.13 Cleaning .............................................................................................................................. 11 2.6 Torques and pressures .................................................................................................. 12 3 Electrical connections 14 3.1 Safety instructions.......................................................................................................... 14 3.2 Grounding ....................................................................................................................... 14 3.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 15 3.4 Connection diagrams ..................................................................................................... 15 4 Technical data 16 4.1 Dimensions and weights ................................................................................................ 16 2 www.krohne.com 09/2010-7309542300-QS OPTIFLUX 6000 R02 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply. They appear on the back of the invoice and form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier,please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 3 INSTALLATION 2.1 Scope of delivery /NFORMA T/ON! 1 This flow sensor can be used as a remote version or as a compact version.All versions are covered by this document, allthough you will see the remote version in most pictures. 00 0 Figure 2-1:Available versions 1� Remote version © Compact version with IFC 300 signal converter Q3 Compact version with IFC 100[0°)signal converter 4� Compact version with IFC 100(451 signal converter J) (Z (1 4) NIEMEN—] O LFVC --------�� Figure 2-2:Scope of delivery 1� Ordered flowmeter © Product documentation (2) Factory calibration report 40 CD-ROM with product documentation Q5 Cable(remote version only) 4 www.krohne.com 09/2010-7309542300-QS OPTIFLUX 6000 R02 en INSTALLATION p 2.2 Nameplates a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.3 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. 2.4 Transport O 0 Figure 2-3:Transport 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 5 p INSTALLATION 2.5 Installation conditions 2.5.1 Inlet and outlet T 20 Figure 2-4:Recommended inlet and outlet 1� >_5DN 2Z >_2DN 2.5.2 Flange deviation T ------------------- ------ (Z) Figure 2-5:Flange deviation T Lmax Lmin A CAUTION! Max.permissible deviation of pipe flange faces: Lmax- Lmin—<0.5mm/0.02" 6 www.krohne.com 09/2010-7309542300-QS OPTIFLUX 6000 R02 en INSTALLATION 2.5.3 T-section —. poll 10 Figure 2-6:Distance after T-sections 9) >_10 DN 2.5.4 Vibration Figure 2-7:Avoid vibrations 2.5.5 Magnetic field Figure 2-8:Avoid magnetic fields 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 7 INSTALLATION 2.5.6 Mounting requirements for self-draining a /NFORMA T/ON! iApplicable for3A marked installations:instal flow sensor in vertical pipelines or in pipelines with a minimum slope as indicated! O Figure 2-9:Installation note for 3A marked installations 9T Minimum slope Minimum slope Nominal DIN 11850 ISO 2037 DIN 11864 2A ISO 2852 DIN 32676 Tri Clamp diameter 2.5...6 1w IV - - - - 10 3° 3° - - - - 15 10° 10° - - - - 25 10° 3° 10° 3° 10° 3° 40...50 5° 3° 5° 3° 5° 3° 65...80 10° 3° 10° 3° 10° 3° 100 5° 3° 5° 3° 5° 3° 125...150 10° 3° 10° 3° - - 8 www.krohne.com 09/2010-7309542300-QS OPTIFLUX 6000 R02 en INSTALLATION 2.5.7 Bends �jl Figure 2-10:Installation in bending pipes Figure 2-11:Installation in bending pipes 2.5.8 Open discharge —0- Figure 2-12:Installation before an open discharge 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 9 INSTALLATION 2.5.9 Control valve 01 Figure 2-13:Installation before control valve 2.5.10 Air venting 02 10 Figure 2-14:Air venting 9Q >_5m (2 Airventilation point 2.5.11 Pump Figure 2-15:Installation after pump 10 www.krohne.com 09/2010-7309542300-QS OPTIFLUX 6000 R02 en INSTALLATION 2.5.12 Temperatures A CAUTION! Protect the device from direct sunlight. Ambient temperatures °C OF min. ax. m max. Separate flow sensor -40 65 -40 149 Compact+IFC 300 -40 65 -40 149 Compact+IFC 100 -40 65 -40 149 Maximum process temperature Type of connection separate flow sensor compact+ IFC 100 compact+ IFC 300 °C °F °C OF °C OF Aseptic weld on for pipes to 140 284 120 9T 248 2Z 140 284 DIN 11850 Aseptic weld on for pipes to 140 284 120 1Q 248© 140 284 ISO 2037 Dairy screw to DIN 11851 Q3 140 284 120 1Q 2482 140 284 Screwed to SMS 1145 03 140 284 120 1� 248® 140 284 Flanges to DIN 11864-2A 140 284 120 1Q 248(2) 140 284 Clamp joint to ISO 2852 120 248 120 248 120 248 Clamp joint to DIN 32676 140 284 120 10 248© 140 284 Clamp joint to Tri Clamp 120 248 120 248 120 248 1Q 140T if ambient temperature<40°C ® 284T if ambient temperature<_104T 03 Without 3A mark 2.5.13 Cleaning CAUT/ON! Qo /n principle, no special maintenance is needed. However, make sure that the used cleaning product doesn't affect the outer surface and the gaskets. 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 11 p INSTALLATION 2.6 Torques and pressures � I 1 Figure 2-16:Tightening of bolts A CAUTION! The max. allowable torque depends on the gasket material, see datasheet for detailed information. Bolts to be used from material SS, class 70-A2. Tightening of bolts 1\ Step 1: Apply approx. 50% of max. torque given in table. (2 Step 2: Apply approx. 80% of max. torque given in table. 3\ Step 3: Apply 100% of max. torque given in table. Maximum torque for 11864-2A flange version Nominal diameter Pressure rating Bolts Max. torque [mm] [Nm] 25 PN 40 4x M6 7 40 PN 40 4x M8 16 50 PN 25 4x M8 16 80 PN 25 6x M8 16 100 PN 25 6x M8 16 125 PN 10 6x M10 32 150 PN 10 6x M10 32 12 www.krohne.com 09/2010-7309542300-QS OPTIFLUX 6000 R02 en INSTALLATION , Type of connection Size of connection Max. operating pressure mm inch bar psig Aseptic weld on for pipes to DN10...40 - 40 580 DIN 11850 DN50...80 - 25 360 DN100 - 16 230 DN125...150 - 10 145 Aseptic weld on for pipes to 12...38 - 40 580 IS0 2037 51...76.1 - 25 360 101.6 - 16 230 114.3...139.7 - 10 145 Dairy screw to DIN 11851 9) DN10...40 - 40 580 DN50...80 - 25 360 DN100 - 16 230 DN125...150 - 10 145 Screwed to SMS 1145 1Q 25...100 - 6 90 Flanges to DIN 11864-2A DN25...40 - 40 580 DN50...80 - 25 360 DN100 - 16 230 DN125...150 - 10 145 Clamp joint to ISO 2852 12...51 - 16 230 63.5...76.1 - 10 145 100 - 8 115 114.3...139.7 - 5 72 Clamp joint to DIN 32676 DN25...50 - 16 230 DN65...100 - 10 145 Clamp joint to Tri Clamp - 1/2...3 20.5 295 - 4 13.8 200 Vacuum load all versions and sizes 0 mbar abs. 0 psia 1Q Without 3A mark 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 13 p ELECTRICAL CONNECTIONS 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QOA Observe Obseerve the national regulations for electrical installations! WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. W7- fa Figure 3-1:Grounding without grounding rings 14 www.krohne.com 09/2010-7309542300-QS OPTIFLUX 6000 R02 en 1 M ELECTRICAL CONNECTIONS p 3.3 Virtual reference for IFC 300 (C, W and F version) '71 Li L Figure 3-2:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 pS/cm • Electrode cable max. 50m., type DS 3.4 Connection diagrams a /NFORMA T/ON! The connection diagrams can be found in the documentation of the converter. 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 15 TECHNICAL DATA 4.1 Dimensions and weights DIN 11850 (row 2 or DIN 11866 row A) d; DN G H !, to L DN2.5...10 screwed adapter with DN10 process connections/DN15 screwed adapter Nominal size Dimensions [mm] Approx. Adapter Flowmeter weight DN PN di G la L H W [kg] 2.5...10 40 10 13 32 180 120 1.5 15 40 16 19 32 180 120 44 1.5 16 www.krohne.com 09/2010-7309542300-OS OPTIFLUX 6000 R02 en TECHNICAL DATA A0 O O II H --- ---,--- --- G di -- - la w L DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. Adapter Flowmeter weight DN PN d; G la L H W [kg] 25 40 26 29 20.6 132.6 128 3 40 40 38 41 61.3 220 153 114 5.3 50 25 50 53 61.3 220 153 114 6.8 65 25 66 70 41.8 220 180 141 10.9 80 25 81 85 66.8 280 191 152 11.2 100 16 100 104 59.3 280 242 203 18.4 125 10 6.3 319 258 29.5 150 10 150 154 64.3 325 293 254 44.3 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 17 TECHNICAL DATA DIN 11851 d; D N G H to L 10-1 DN2.5...10 screwed adapter with DN10 process connections/DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 2.5...10 40 10 Rd 28 x 1/8" 53.1 142 44 1.5 15 40 16 Rd 34 x 1/8" 53.1 214 142 44 1.5 18 www.krohne.com 09/2010-7309542300-OS OPTIFLUX 6000 R02 en TECHNICAL DATA oo ' oo H to W L DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la LT H W [kg] 25 40 Rd 52 x 1/6" 49.3 190 128 89 3.2 40 40 38 Rd 65 x 1/6" 91.3 280 153 114 5.5 50 25 50 Rd 78 x 1/6" 93.3 284 153 114 5.3 65 25 66 Rd 95 x 1/6" 77.8 292 180 141 10 80 25 81 Rd 110 x 1/4" 107.8 362 191 152 12.5 100 16 100 Rd 130 x 1/4" 109.3 380 242 203 21.8 125 10 On request. 150 10 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 19 TECHNICAL DATA DIN 11864-2A G diif H II �a W L Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN d; G la LT H W [kg] 25 40 26 70 45.8 183 128 89 4.4 40 40 38 82 83.3 264 153 114 7.5 50 25 50 94 83.3 264 153 114 9 65 25 66 113 63.8 264 180 141 14.5 80 25 81 133 122.8 392 191 152 18.6 100 16 100 159 115.3 392 242 203 28.2 125 10 On request. 150 10 20 www.krohne.com 09/2010-7309542300-QS OPTIFLUX 6000 R02 en TECHNICAL DATA DIN 32676 a o l o 0 i G di I H - - i [a 1N L Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN d; G la LT H W [kg] 25 16 26 50.5 41.8 175 128 89 3.2 40 16 38 50.5 80.8 280 153 114 5.5 50 16 50 64 80.8 284 153 114 5.3 65 16 66 91 67.8 292 180 141 10 80 16 81 106 92.8 362 191 1 Win 12.5 100 16 100 119 85.3 380 242 203 21.8 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 21 TECHNICAL DATA ISO 2037 D DI G H —7— — a L DN2.5...10 screwed adapter with DN10 process connections/DN17.2 screwed adapter Nominal size Dimensions [mm] Approx. weights Adapter Flowmeter -F DN PN d; G la L H W [kg] 2.5...12 40 15 32 0 142 1.5 17.2 40 16 21 32 180 142 !!4!4 1.5 22 www.krohne.com 09/2010-7309542300-OS OPTIFLUX 6000 R02 en TECHNICAL DATA A0 O O II H --- ---,--- --- G di -- - la W L DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. Adapter Flowmeter weights DN PN d; G la L H W [kg] 25 40 22.6 31 20.6 132.6 128 3 38 40 38 43 61.3 220 153 114 5.3 51 25 49 55 61.3 220 153 114 5 63.5 25 60.3 71 41.8 220 180 141 9 76.1 25 72.9 86 66.8 280 191 152 10.8 101.6 16 97.6 105 59.3 280 242 203 18.4 114.3 10 110.3 Aftl30 Am 6.3 319 258 29.5 139.7 10 135.7 156 64.3 325 293 254 44.3 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 23 TECHNICAL DATA ISO 2852 �I d; DN H ' to L DN2.5...10 screwed adapter with DN10 process connections/DN17.2 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 2.5...10 16 34 51.6 142 1.8 17.2 16 16 34 51.6 219 142 44 1.8 24 www.krohne.com 09/2010-7309542300-OS OPTIFLUX 6000 R02 en TECHNICAL DATA oo ' oo i i G di i H i i i to W L DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 25 16 22.6 50,5 41.8 175 128 3.3 38 16 35.6 50,5 87.8 273 153 114 5.4 50 16 48.6 64 87.8 273 153 114 5.2 63.5 10 60.3 77.5 68.3 273 180 141 9.5 76.1 10 72.9 91 93.3 333 191 152 11.2 101.6 8 97.6 119 85.8 333 242 203 19.1 114.3 5 On request. 139.7 1 5 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 25 TECHNICAL DATA Tri Clamp I d; DN H i ' to L DN'/2...%screwed adapter Nominal size Dimensions [inch] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 290 0.98 1.97 8.5 5.59 1.73 1.5 290 0.62 0.98 1.97 8.5 5.59 1.73 1.5 a o 0 0 i i H i la w L W. DN1...4"bolted adapter Nominal size Dimensions [inch] Approx. Adapter Flowmeter weight DN PN di G la L H W [kg] 1" 290 0.85 1.98 1.02 7.48 5.04 3.5 3.2 1'/2" 290 1.35 1.98 3.46 10.75 6.02 4.49 5.5 2" 290 1.85 2.52 3.46 10.75 6.02 4.49 5.3 2'/2" 290 2.35 3.05 2.69 11.5 7.09 5.55 10 3" 290 2.85 3.54 3.68 14.25 7.52 5.98 12.5 4" 174 3.83 4.68 3.38 14.96 9.53 7.99 21.8 26 www.krohne.com 09/2010-7309542300-OS OPTIFLUX 6000 R02 en TECHNICAL DATA SMS 1145 Adapter 0 0 0 0 H G di - - - - �a � W � L � Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN d; G la L H W [kg] 25 6 Rd 40-6 28.1 147.6 128 89 3.2 38 6 35.5 Rd 60-6 54 262 153 114 5.7 51 6 48.6 Rd 70-6 84.3 266 153 114 5.4 63.5 6 60.3 Rd 85-6 69.8 276 180 141 9.9 76 11L 6 72.9 Rd 98-6 99.8 346 191 1E21 100 6 97.6 Rd 132-6 44 336 242EE2�03 2 09/2010-7309542300-QS OPTIFLUX 6000 R02 en www.krohne.com 27 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters 0 • Vortex flowmeters 3 • Flow controllers v • Level meters L s • Temperature meters • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com