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HomeMy WebLinkAboutQS_OPTIFLUX 6000__en__120104_7309542400_R04 J1 M OPTI FLUX 6000 Quick Start Electromagnetic flow sensor for hygienic and sanitary applications The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 01/2012-7309542400-QS OPTIFLUX 6000 R04 en KROHNE CONTENTS 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery...............................................................................................................4 2.2 Device description ............................................................................................................ 5 2.3 Nameplates ...................................................................................................................... 5 2.4 Storage ............................................................................................................................. 6 2.5 Transport.......................................................................................................................... 6 2.6 Installation conditions...................................................................................................... 6 2.6.1 Inlet and outlet........................................................................................................................6 2.6.2 Mounting position....................................................................................................................7 2.6.3 Flange deviation......................................................................................................................7 2.6.4 T-section .................................................................................................................................8 2.6.5 Vibration..................................................................................................................................8 2.6.6 Magnetic field..........................................................................................................................8 2.6.7 Mounting requirements for self-draining ..............................................................................9 2.6.8 Bends .................................................................................................................................... 10 2.6.9 Open discharge ..................................................................................................................... 10 2.6.10 Control valve ....................................................................................................................... 11 2.6.11 Air venting ........................................................................................................................... 11 2.6.12 Pump ................................................................................................................................... 11 2.6.13 Temperatures ..................................................................................................................... 12 2.7 Mounting......................................................................................................................... 13 2.7.1 Torques and pressures......................................................................................................... 13 2.7.2 Installation of weld-on versions........................................................................................... 14 3 Electrical connections 15 3.1 Safety instructions.......................................................................................................... 15 3.2 Grounding ....................................................................................................................... 15 3.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 16 3.4 Connection diagrams ..................................................................................................... 16 4 Technical data 17 4.1 Measuring principle........................................................................................................ 17 4.2 Dimensions and weights ................................................................................................ 18 5 Notes 27 2 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply which form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier;please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 3 p INSTALLATION 2.1 Scope of delivery a /NFORMA T/ON! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! Do a check of the packing list to make sure that you have all the elements given in the order. O O O 0 :7 � © 05 Figure 2-1:Scope of delivery 1) Ordered flowmeter 2� Product documentation 3I Factory calibration report 4� CD-ROM with product documentation 5� Grounding rings(optional) © Signal cable(remote version only) 4 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en OPTIFLUX 6000 INSTALLATION p 2.2 Device description Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring sensor via field current and signal cable) a /NFORMA T/ON! This flow sensor can be used as a remote version or as a compact version.All versions are covered by this document, allthough you will see the remote version in most pictures. 00 00 Figure 2-2:Available versions 1� Remote version 2� Compact version with IFC 300 signal converter 3Z Compact version with IFC 100(01 signal converter 4� Compact version with IFC 100(451 signal converter 2.3 Nameplates a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 10 KR D H N E NIL 3313 LC Dordrecht OPTIFLUX 6000 F C 2� S/N:Axx xxxxx Manufact.:20xx C GK=2.314 GKL=4.768 f field-f line/6 DIN 150 mm/6 inch PIED(97/23/EC): Wetted matris: PFA FPS 1=10 bar@ TS1<= 20°C Wetted /67 HC4 2=10 bar@ TS2 =140°CP66 =15 bar TT = 20°C 1� Name and address of the manufacturer 2� Type designation of the flowmeter and CE sign with number(s)of notified body/bodies 3Z Calibration data 4� FED data 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 5 p INSTALLATION 2.4 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. • Storage temperature: -50 ...+70°C/-58...+158T 2.5 Transport j 0 0 Figure 2-3:Transport 2.6 Installation conditions 2.6.1 Inlet and outlet O 20 Figure 2-4:Recommended inlet and outlet 1� >_5DN 2� >_2DN 6 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en INSTALLATION 2.6.2 Mounting position Figure 2-5:Mounting position 2.6.3 Flange deviation A° CAUT/ON! Max.permissible deviation of pipe flange faces: Lmax-Lmin-<0.5mm/0.02" 0 z Figure 2-6:Flange deviation Amax © Amin 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 7 INSTALLATION 2.6.4 T-section —. pop 1) Figure 2-7:Distance after T-sections 1I >_10 DN 2.6.5 Vibration Figure 2-8:Avoid vibrations 2.6.6 Magnetic field Figure 2-9:Avoid magnetic fields 8 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en INSTALLATION 2.6.7 Mounting requirements for self-draining /NFORMA T/ON! 1 Applicable for 3A marked installations:install flow sensor in vertical pipelines or in pipelines with a minimum slope as indicated) . 10 Figure 2-10:Installation note for 3A marked installations 9) Minimum slope Minimum slope Nominal DIN ISO DIN ISO DIN Tri diameter 11850 2037 11864 2A 2852 32676 Clamp 2.5...6 10° 10, - - - - 10 3° 3° - - - - 15 10° 10, - - - - 25 10, 3° 10, 3° 10, 3° 40...50 Y Y 5° Y Y 3' 65...80 10, 3° 10, Y 10, 3° 100 5° 3° 5° 3° Y 3° 125...150 10, 3° 10, 3° - - 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 9 INSTALLATION 2.6.8 Bends Figure 2-11:Installation in bending pipes Figure 2-12:Installation in bending pipes 2.6.9 Open discharge —0- Figure 2-13:Installation before an open discharge 10 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en INSTALLATION 2.6.10 Control valve 01 Figure 2-14:Installation before control valve 2.6.11 Air venting 02 10 Figure 2-15:Air venting 1) >_5m © Airventilation point 2.6.12 Pump Figure 2-16:Installation after pump 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 11 INSTALLATION 2.6.13 Temperatures A CAUTION! Protect the device from direct sunlight. Ambient temperature °F imlsrax. m max. Separate flow sensor -40 65 -40 149 Compact+IFC 300 -40 65 -40 149 Compact+IFC 100 -40 65 -40 149 Maximum process temperature Type of connection Separate flow sensor Compact+ IFC 100 Compact + IFC 300 °C °F °C OF °C °F Aseptic weld on for pipes to 140 284 120 10 248© 140 284 DIN 11850 Aseptic weld on for pipes to 140 284 120 1Q 248(Z 140 284 ISO 2037 Dairy screw to DIN 11851 Q3 140 284 120 1Q 248(Z 140 284 Screwed to SMS 1145 03 140 284 120 10 248® 140 284 Flanges to DIN 11864-2A 140 284 120 1Q 248(2) 140 284 Clamp joint to ISO 2852 120 248 120 248 120 248 Clamp joint to DIN 32676 140 284 120 1Q 248© 140 284 Clamp joint to Tri Clamp 120 248 120 248 120 248 1Q 140T if ambient temperature<40°C ® 284T if ambient temperature<_104T 03 Without 3A mark 12 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en INSTALLATION p 2.7 Mounting 2.7.1 Torques and pressures Figure 2-17:Tightening of bolts A CAUTION! The max. allowable torque depends on the gasket material, see datasheet for detailed information. Bolts to be used from material SS, class 70-A2. Tightening of bolts • Step 1:Apply approx. 50% of max. torque given in table. • Step 2:Apply approx. 80% of max. torque given in table. • Step 3:Apply 100% of max. torque given in table. Maximum torque for 11864-2A flange version Nominal diameter Pressure rating Bolts Max. torque [mm] [Nm] 25 PN 40 4x M6 7 40 PN 40 4x M8 16 50 PN 25 4x M8 16 80 PN 25 6x M8 16 100 PN 25 6x M8 16 125 PN 10 6x M10 32 150 PN 10 6x M10 32 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 13 p INSTALLATION Type of connection Size of connection Max. operating pressure mm inch psig Aseptic weld on for pipes to DN10...40 - 40 580 DIN 11850 DN50...80 - 25 360 DN100 - 16 230 DN125...150 - 10 145 Aseptic weld on for pipes to 12...38 - 40 580 IS0 2037 51...76.1 - 25 360 101.6 - 16 230 114.3...139.7 - 10 145 Dairy screw to DIN 11851 9) DN10...40 - 40 580 DN50...80 - 25 360 DN100 - 16 230 DN125...150 - 10 145 Screwed to SMS 1145 1Q 25...100 - 6 90 Flanges to DIN 11864-2A DN25...40 - 40 580 DN50...80 - 25 360 DN100 - 16 230 DN125...150 - 10 145 Clamp joint to ISO 2852 12...51 - 16 230 63.5...76.1 - 10 145 100 - 8 115 114.3...139.7 - 5 72 Clamp joint to DIN 32676 DN25...50 - 16 230 DN65...100 - 10 145 Clamp joint to Tri Clamp - 1/2...3 20.5 295 - 4 13.8 200 Vacuum load all versions and sizes 0 mbar abs. 0 psia 10 Without 3A mark 2.7.2 Installation of weld-on versions For mounting sensors with weld-on connections, please follow the procedure as follows: Mount the sensor completely in the pipeline and spot the weld-on connections to the pipe.This is necessary to align the mounting bores of the flange. • Remove the sensor body and the gaskets from the adapters by loosen the screws. • Weld the adapters completely to the pipe. • When the pipe is cold again, reinstall the gasket and mount the sensor. 14 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en ELECTRICAL CONNECTIONS p 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QOA Observe Obseerve the national regulations for electrical installations! WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! �j The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. 10 z0 Figure 3-1:Grounding options 1. Grounding option without grounding rings 2. Grounding option with grounding rings 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 15 p ELECTRICAL CONNECTIONS OF-- 3.3 Virtual reference for IFC 300 (C, W and F version) i , f] Figure 3-2:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 PS/cm • Electrode cable max. 50 m/ 164 ft, type DS 3.4 Connection diagrams a /NFORMA T/ON! 1 For the connection diagrams please refer to the documentation of the applicable converter. 16 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en TECHNICAL DATA p 4.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. itl 2 �O 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3� Magnetic field 4� Field coils 01/2012-7309542400-OS OPTIFLUX 6000 R04 en www.krohne.com 17 TECHNICAL DATA 4.2 Dimensions and weights DIN 11850 (row 2 or DIN 11866 row A) d; D N G H �a L DN2.5...10 screwed adapter with DN10 process connections/DN15 screwed adapter Nominal size Dimensions [mm] Approx. Adapter Flowmeter weight DN PN di G la L H W [kg] 2.5...10 40 10 13 32 180 120 44 1.5 15 40 16 19 32 180 120 44 1.5 18 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en TECHNICAL DATA 0 O O 0 I, A. W H G d L DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Rowmeter DN PN di G la L H W [kg] 25 40 132.E 128 3 40 40 38 41 61.3 220 153 114 5.3 50 25 50 53 61.3 220 153 114 6.8 65 25 66 70 41.8 220 180 141 10.9 80 25 81 85 66.8 280 191 152 11.2 100 16 100 104 59.3 280 242 203 18.4 125 10 29 258 19 29.5 150 10 150 154 64.3 325 293 254 44.3 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 19 TECHNICAL DATA DIN 11851 di DN G H to L DN2.5...10 screwed adapter with DN10 process connections/DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 2.5...10 40 10 Rd 28 x 1/8" 142 44 1.5 15 40 16 Rd 34 x 1/8" 53.1 214 142 44 1.5 0 0 0 0 i H --- --' - --- G di - - - la W L DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. Adapter Flowmeter weight DN PN di G la L H W [kg] 25 40 26 Rd 52 x 1/6" 49.3 190 128 89 IF3.2 40 40 38 Rd 65 x 1/6" 91.3 280 153 114 5.5 50 25 50 Rd 78 x 1/6" 93.3 284 153 114 5.3 65 25 66 Rd 95 x 1/6" 77.8 292 180 141 10 80 25 81 Rd 110 x 1/4" 107.8 362 191 152 12.5 100 16 100 Rd 130 x 1/4" 109.3 380 242 203 21.8 125 10 On request 150 10 20 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en TECHNICAL DATA DIN 11864-2A G di H to W � L � DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G [a L H W [kg] 25 40 70 45.8 183 128 89 4.4 40 40 38 82 83.3 264 153 114 7.5 50 25 50 94 83.3 264 153 114 9 65 25 66 113 63.8 264 180 141 14.5 80 25 81 133 122.8 392 191 152 18.6 100 16 100 159 115.3 392 242 203 28.2 125 10 On request 150 10 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 21 TECHNICAL DATA DIN 32676 a o l o 0 i H - - i i [a W L DN25...100 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 25 16 50.5 41.8 175 128 89 3.2 40 16 38 50.5 80.8 259 153 114 5.5 50 16 50 64 80.8 259 153 114 5.3 65 16 66 91 67.8 272 180 141 10 80 16 81 106 92.8 332 191 152 12.5 100 16 100 119 85.3 332 242 203 21.8 22 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en TECHNICAL DATA ISO 2037 i D DI G H a L DN2.5...10 screwed adapter with DN 10 process connections/DN17.2 screwed adapter Nominal size Dimensions [mm] Approx. weights Adapter Flowmeter DN PN d; G la L H W [kg] 2.5...12 40 15 32 0 142 1.5 17.2 40 16 21 32 180 142 !!4!4 1.5 0 o i o 0 i i i H i --- ---;--- --- G d i - i i i i i La w L P. DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. Adapter Flowmeter weights DN PN d; G la L H W [kg] 25 40 22.6 31 20.6 132.6 128 89 3 38 40 38 43 61.3 220 153 114 5.3 51 25 49 55 61.3 220 153 114 5 63.5 25 60.3 71 41.8 220 180 141 9 76.1 25 72.9 66.8 280 191 152 10.8 101.6 16 97.6 105 59.3 280 242 203 18.4 114.3 10 110.3 130 66.3 319 258 219 29.5 139.7 10 135.7 156 64.3 325 293 254 44.3 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 23 TECHNICAL DATA ISO 2852 d; DN H ' to L DN2.5...10 screwed adapter with DN10 process connections/DN17.2 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 2.5...10 16 34 51.6 142 1.8 17.2 16 16 34 51.6 219 142 44 1.8 a o 0 0 i i - -- --i-- -- - G d i - - H [a W L DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 16 22.6 50,5 4 . 175 128 89 3.3 38 16 35.6 50,5 87.8 273 153 114 5.4 50 16 48.6 64 87.8 273 153 114 5.2 63.5 10 60.3 77.5 68.3 273 180 141 9.5 76.1 10 72.9 91 93.3 333 191 152 11.2 101.6 8 97.6 119 85.8 333 242 203 19.1 114.3 5 On request 139.7 5 24 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en TECHNICAL DATA Tri Clamp d; DN H i to L DN'/2...%screwed adapter Nominal size Dimensions [inch] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 20 0.98 1.97 8.5 5.59 1.73 1.5 20 0.62 0.98 1.97 8.5 5.59 1.73 1.5 a o 0 0 i i - -- d - - - H i la w L DN1...4"bolted adapter Nominal size Dimensions [inch] Approx. Adapter Flowmeter weight DN PN di G la L H W [kg] 1" 20 0.85 1.98 1.0 5.64 5.04 3.5 3.2 1'/2" 20 1.35 1.98 3.46 10.75 6.02 4.49 5.5 2" 20 1.85 2.52 3.46 10.75 6.02 4.49 5.3 2'/2" 20 2.35 3.05 2.69 11.5 7.09 5.55 10 3" 20 2.85 3.54 3.68 14.25 7.52 5.98 12.5 4" 12 3.83 4.68 3.38 14.96 9.53 7.99 21.8 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 25 TECHNICAL DATA SMS 1145 Adapter 0 00 0 I nj H G di - - - - to � W L DN25...100 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN d; G la L H W [kg] 25 6 22.6 Rd 40-6 28.1 147.6 128 89 3.2 38 6 35.5 Rd 60-6 54 262 153 114 5.7 51 6 48.6 Rd 70-6 84.3 266 153 114 5.4 63.5 6 60.3 Rd 85-6 69.8 276 180 141 9.9 76 6 72.9 Rd 98-6 99.8 346 191 152 12.1 100 6 97.6 Rd 132-6 44 336 242 203 21.9 26 www.krohne.com 01/2012-7309542400-QS OPTIFLUX 6000 R04 en NOTES A 01/2012-7309542400-QS OPTIFLUX 6000 R04 en www.krohne.com 27 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters 0 • Vortex flowmeters 3 • Flow controllers v • Level meters L s • Temperature meters U • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X D J LL H a 0 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com