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HomeMy WebLinkAboutQS_WATERFLUX 3000__en__101127_7311212400_R04 �9 M WATERFLUX 3000 Quick Start Electromagnetic flow / water meter The documentation is only complete when used in combination with the relevant documentation for the converter. ©KROHNE 11/2010-7311212400-OS WATERFLUX 3000 R04 en KROHNE CONTENTS - 1 Safety instructions 3 2 Installation 4 2.1 Notes on installation ........................................................................................................4 2.2 Scope of delivery...............................................................................................................4 2.3 Transport.......................................................................................................................... 5 2.4 Pre-installation requirements......................................................................................... 5 2.5 Installation requirements ................................................................................................ 6 2.5.1 Inlet and outlet........................................................................................................................6 2.5.2 Mounting position....................................................................................................................6 2.5.3 Flange deviation......................................................................................................................7 2.5.4 T-section .................................................................................................................................7 2.5.5 Vibration..................................................................................................................................7 2.5.6 Magnetic field..........................................................................................................................8 2.5.7 Bends ......................................................................................................................................8 2.5.8 Open discharge .......................................................................................................................9 2.5.9 Control valve ...........................................................................................................................9 2.5.10 Air venting .............................................................................................................................9 2.5.1 1 Pump ................................................................................................................................... 10 2.5.12 IP 68 mounting .................................................................................................................... 10 2.6 Installation of sensor...................................................................................................... 11 3 Electrical connections 13 3.1 Safety instructions.......................................................................................................... 13 3.2 Grounding ....................................................................................................................... 13 3.3 Signal cable .................................................................................................................... 14 3.4 Connection of signal cable ............................................................................................. 14 4 Start-up 15 4.1 Start up ........................................................................................................................... 15 2 www.krohne.com 11/2010-7311212400-QS WATERFLUX 3000 R04 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply which form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier,please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 11/2010-7311212400-OS WATERFLUX 3000 R04 en www.krohne.com 3 p INSTALLATION 2.1 Notes on installation a /NFORMA T/ON! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! iCheck the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.2 Scope of delivery 0 0 0 0 Figure 2-1:Scope of delivery T Ordered flowmeter Quick Start Factory calibration report (4) CD-ROM with product documentation (5) Cable(remote versions only) 4 www.krohne.com 11/2010-7311212400-QS WATERFLUX 3000 R04 en INSTALLATION p 2.3 Transport J • Figure 2-2:Transport 2.4 Pre-installation requirements Make sure that you have all necessary tools available: • Allen key (4 mm) • Small screwdriver • Wrench for cable glands • Wrench for wall mounting bracket (remote version only) • Torque wrench for installing flowmeter in pipeline 11/2010-7311212400-OS WATERFLUX 3000 R04 en www.krohne.com 5 INSTALLATION 2.5 Installation requirements 2.5.1 Inlet and outlet O O Figure 2-3:Recommended inlet and outlet (1) >_3 DN for DN25...300 >_5 DN for DN350...600 © >_1 DN for DN25...300 >_2 DN for DN350...600 2.5.2 Mounting position Figure 2-4:Mounting position 6 www.krohne.com 11/2010-7311212400-QS WATERFLUX 3000 R04 en INSTALLATION 2.5.3 Flange deviation A CAUTION! Max.permissible deviation of pipe flange faces: Lmax-Lmin—<0.5mm/0.02I j V Figure 2-5:Flange deviation Amax © Amin 2.5.4 T-section Figure 2-6:Distance after T-sections 1� DN25...300:>_3 DN;DN350...600:>_10 DN 2.5.5 Vibration M - Figure 2-7:Avoid vibrations 11/2010-7311212400-QS WATERFLUX 3000 R04 en www.krohne.com 7 INSTALLATION 2.5.6 Magnetic field MILL Figure 2-8:Avoid magnetic fields 2.5.7 Bends Figure 2-9:Installation in bending pipes Figure 2-10:Installation in bending pipes 8 www.krohne.com 11/2010-7311212400-QS WATERFLUX 3000 R04 en INSTALLATION 2.5.8 Open discharge Figure 2-11:Installation before an open discharge 2.5.9 Control valve Figure 2-12:Installation before control valve 2.5.10 Air venting 02 T Figure 2-13:Air venting 11) >_5m ® Airventilation point 11/2010-7311212400-QS WATERFLUX 3000 R04 en www.krohne.com 9 p INSTALLATION 2.5.11 Pump Figure 2-14:Installation after pump 2.5.12 IP 68 mounting IP 68 versions are only available as remote version W housing). You can put the sensor either into earth (buriable, with extra coating) or under water (submergible, stainless steel connection box). 10 Figure 2-15:IP 68 versions 1� Submergible 2Z Buried 10 www.krohne.com 11/2010-7311212400-QS WATERFLUX 3000 R04 en INSTALLATION 2.6 Installation of sensor Here you find the maximum pressure and torques for the flowmeter. All values are theoretical and calculated for optimum conditions and use with carbon steel flanges. Nominal size Pressure Bolts Max. torque [Nm] DN [mm] rating Rilsan Hardrubber 25 PN16 4x M12 6 - 40 PN 16 4xM16 36 - 50 PN 16 4 x M 16 50 - 65 PN 16 4xM16 50 - 80 PN 16 8xM16 35 - 100 PN 16 8xM16 35 - 125 PN 16 8xM16 40 - 150 PN 16 8 x M 20 45 - 200 PN 10 12 x M 20 45 - 250 PN 10 12 x M 20 65 - 300 PN 10 12 x M 20 76 - 350 PN 10 16 x M 20 - 75 400 PN 10 16 x M 24 - 104 450 PN 10 20 x M 24 - 93 500 PN 10 20 x M 24 - 107 600 PN 10 20 x M 27 - 138 11/2010-7311212400-QS WATERFLUX 3000 R04 en www.krohne.com 11 p INSTALLATION Nominal size Flange class Bolts Max. torque [Nm] [inches] [lb] Rilsan Hardrubber 1 150 4 x 1/2" 6 - 1'/2 150 4 x 1/2" 15 - 2 150 4 x 5/8" 25 - 3 150 4 x 5/8" 45 - 4 150 8 x 5/8" 35 - 5 150 8 x 3/4" 45 - 6 150 8 x 3/4" 55 - 8 150 8 x 3/4" 70 - 10 150 12 x 7/8" 116 - 12 150 12 x 7/8" 144 - 14 150 12 x 1" - 93 16 150 16x1" - 91 18 150 16 x 1 1/8" - 143 20 150 20 x 1 1/8" - 127 24 150 20 x 1 1/4" - 180 Procedure to setup max. torque: • Step 1: approx. 50% of max. torque • Step 2: approx. 80% of max. torque • Step 3: 100% of max. torque given in tables before Figure 2-16:Maximum torque 12 www.krohne.com 11/2010-7311212400-QS WATERFLUX 3000 R04 en ELECTRICAL CONNECTIONS p 3.1 Safety instructions DANGER! All Allll work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding Figure 3-1:Grounding a /NFORMA T/ON! • DN25-300:the flow sensor is equipped with a reference electrode. Grounding is not necessary! • DN350...600:applygrounding rings if required. 11/2010-7311212400-OS WATERFLUX 3000 R04 en www.krohne.com 13 p ELECTRICAL CONNECTIONS 3.3 Signal cable A CAUTION! To ensure smooth functioning, always use the signal cables included in the delivery. a /NFORMA T/ON! 1 You only receive a signal cable ifyou ordered a remote version. 3.4 Connection of signal cable a /NFORMA T/ON! 1 The signal cable is only used with remote versions. The standard WSC-cable includes both electrode and field current leads, the optional type A/B cable is only used for the electrodes. In that case, the field current cable is no part of the supply. � b 7 8 9 1 2 3 4 X1 X2 n El- Figure 3-2:Cable connection at sensor side,standard cable 1� cable length: 13 cm/5" 2� cable length:5 cm/2" 3I brown+white cable,used for field current 4� pink and grey cable,used for electrode signals 5� cable length:8 cm/3" © Shield(terminal 1 of connector X2+U-clamp /� • Prepare appropriate cable lengths ( 1)... 3Z) • Connect the shield to the U-clamp, the brown cable to terminal 7 and the white to terminal 8. • Connect the shield to terminal 1, the pink cable (white in case of type A or B cable) to terminal 2 and the grey (red in case of type A or B cable) to terminal 3. 14 www.krohne.com 11/2010-7311212400-QS WATERFLUX 3000 R04 en START-UP p 4.1 Start up a /NFORMA T/ON! Please follow the instructions in the documentation of the converter. 11/2010-7311212400-OS WATERFLUX 3000 R04 en www.krohne.com 15 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters v • Ultrasonic flowmeters • Mass flowmeters L • Vortex flowmeters 3 • Flow controllers v m s • Level meters 0 v • Temperature meters • Pressure meters • Analysis products 0 0 • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers J LL W H >Q 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 Fax:+49 (0)203 301 10389 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com