Loading...
HomeMy WebLinkAboutQS_WATERFLUX 3070__en__110717_7312341100_R01 �a KROHNE 1 LA ;� KR�►-INE "M WATERFLUX 3070 Quick Start Battery powered electromagnetic water meter Electronic Revision ER 4.0.0_up to ER 4.0.4_ (SW.REV 4.0.4_ up to 4.0.11_1 ©KROHNE 07/2011 -7312341100-OS WATERFLUX 3070 R01 en KROHNE CONTENTS - 1 Safety instructions 3 1.1 Instruction for transportation and handling of batteries.................................................4 2 Installation 5 2.1 Scope of delivery............................................................................................................... 5 2.2 Instrument description..................................................................................................... 6 2.3 Nameplate ........................................................................................................................ 7 2.4 Transport ..........................................................................................................................8 2.5 Pre-installation requirements......................................................................................... 9 2.6 Installation........................................................................................................................ 9 2.6.1 Inlet and outlet...................................................................................................................... 10 2.6.2 Vibration................................................................................................................................ 10 2.6.3 Mounting position and flange deviation................................................................................ 11 2.6.4 T-section ............................................................................................................................... 11 2.6.5 Magnetic field........................................................................................................................ 12 2.6.6 Open discharge ..................................................................................................................... 12 2.6.7 Bends .................................................................................................................................... 12 2.6.8 Control valve ......................................................................................................................... 13 2.6.9 Air venting ............................................................................................................................. 13 2.6.10 Pump ................................................................................................................................... 14 2.6.1 1 IP 68..................................................................................................................................... 15 2.7 Mounting of the field housing, remote version.............................................................. 16 2.7.1 Pipe mounting....................................................................................................................... 16 2.7.2 Wall mounting....................................................................................................................... 16 2.8 Mounting of the IP 68 version......................................................................................... 16 3 Electrical connections 17 3.1 Safety instructions.......................................................................................................... 17 3.2 Grounding ....................................................................................................................... 17 3.3 Connection of the signal cable....................................................................................... 18 3.3.1 IP 67 housing (field version).................................................................................................. 18 3.4 Connection of the output cable ...................................................................................... 20 3.4.1 IP 67 housing (compact and field versions).......................................................................... 20 3.5 IP 68 housing (compact version) .................................................................................... 21 4 Start-up 22 4.1 Connecting the battery................................................................................................... 22 4.1.1 Internal battery..................................................................................................................... 22 4.1.2 External battery .................................................................................................................... 23 5 Technical data 24 5.1 Dimensions and weights ................................................................................................ 24 5.2 Torques and pressures .................................................................................................. 26 2 www.krohne.com 07/2011-7312341100-QS WATERFLUX 3070 R01 en SAFETY INSTRUCTIONS 0 Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply which form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier,please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 07/2011 -7312341100-OS WATERFLUX 3070 R01 en www.krohne.com 3 H SAFETY INSTRUCTIONS Or-- - 1 .1 Instruction for transportation and handling of batteries AWARNING! The used lithium batteries are primary power sources with high energy content. if mistreated, they may present a potential risk. a /NFORMA T/ON! The manufacturer assumes no liability for customer failure. Please observe the following instructions: • Transport only in special packaging with special labels and transportation documents. • Do not short-circuit, recharge, overcharge or connect with false polarity. • Do not expose to temperature beyond the specified temperature range or incinerate the battery. • Do not crush, puncture or open cells or disassemble battery packs. • Do not weld or solder to the body of the battery. • Do not expose contents of battery to water. • Remove the battery from device before returning to the manufacturer for service or warranty reasons. • Dispose battery packs in accordance with local regulations; where possible, recycle used batteries. 4 www.krohne.com 07/2011 -7312341100-QS WATER FLUX 3070 R01 en INSTALLATION p 2.1 Scope of delivery a /NFORMA T/ON! Check the packing list to check if you received completely all that you ordered. a /NFORMA T/ON! 1 Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! The device will arrive in two cartons. One carton contains the converter and one carton contains the sensor. 10 20 OO o OO O Figure 2-1:Scope of delivery 1� Ordered signal converter 2� Product documentation 3Z CD-ROM with product documentation 4� Grounding rings(optional for DN350...6001 5� Cable(remote versions only) a /NFORMA T/ON! 1 Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 07/2011 -7312341100-OS WATERFLUX 3070 R01 en www.krohne.com 5 p INSTALLATION 2.2 Instrument description Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) in aluminium UP 67) or polycarbonate UP 68) housing • Remote version (measuring sensor with connection box and a signal converter in a remote (field) housing) 0 iO 02 OO Figure 2-2:Device versions 1� Compact version(aluminium housing, IP 67) 2Z Compact version(polycarbonate housing,IP 68) 3� Remote version 6 www.krohne.com 07/2011 -7312341100-QS WATERFLUX 3070 R01 en WATERFLUX 3070 a— INSTALLATION 2.3 Nameplate a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. Altometer,Dordrecht jrC M 1010122 O KROHNE NL-3313 LC ` WATERFLUX 3070 C Battery powered 3.6 V © SIN Axx xxxxx Battery lifetime:specified in manual O Manufactured:20x ER4.0.2 GK070:1.234 O DN 80 mm/3 inch Q Lj www.krohne.com Wetted materials:Ri 304 IP66/67 Approval no.:T10201 Tamb:-10°C/+55°C Environmental class:M2/E2 Q3 50 m3/h;R80;MAP=24bar;T50 Figure 2-3:Example for nameplate 1Q Manufacturer ® CE marking Optional(MI-001):Information on notified body Q3 Battery voltage Electronic Revision number 4Q Optional(MI-001):Additional information including Q3,ratio,approval number 6 Meter constant Diameter Wetted materials Protection class © Type designation Serial number Date of manufacturing 07/2011-7312341100-QS WATERFLUX 3070 R01 en www.krohne.com 7 p INSTALLATION 2.4 Transport Signal converter • No special requirements. Compact version • Do not lift the device by the signal converter housing. • Do not use lifting chains. • To transport flange devices, use lifting straps. Wrap these around both process connections. • • Figure 2-4:Transport 8 www.krohne.com 07/2011 -7312341100-QS WATERFLUX 3070 R01 en INSTALLATION p 2.5 Pre-installation requirements Make sure that you have all necessary tools available: • Allen key (4 mm) • Small screwdriver • Wrench for cable glands • Wrench for wall mounting bracket (remote version only) • Torque wrench for installing flowmeter in pipeline 2.6 Installation a /NFORMA T/ON! The following precautions must be taken to ensure reliable installation. • Make sure that there is adequate space to the sides. • Protect the signal converter from direct sunlight and install a sun shade if necessary. • Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger. • Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with lEC 68-2-64. 07/2011 -7312341100-OS WATERFLUX 3070 R01 en www.krohne.com 9 INSTALLATION 2.6.1 Inlet and outlet DN25...3O0 10 02 Figure 2-5:Recommended inlet and outlet 9Q Inlet:>_ODN © Outlet:>_0 ON DN35O...6OO t0 02 Figure 2-6:Recommended inlet and outlet 90 Inlet:>_5 DN © Outlet:>_2 DN 2.6.2 Vibration Figure 2-7:Avoid vibrations 10 www.krohne.com 07/2011-7312341100-QS WATERFLUX 3070 R01 en INSTALLATION p 2.6.3 Mounting position and flange deviation • O • - LED • O • • Figure 2-8:Mounting position and flange deviation Amax Amin • Mount sensor either with converter aligned upwards or downwards. • Install sensor in line with the pipe axis. • Pipe flange faces must be parallel to each other. CAUTION! QMax.permissible deviation of pipe flange faces:Lmax-L,,,;,,_<0.5 mm/0.2". 0 2.6.4 T-section 10 Figure 2-9:Distance after T-sections 1� DN25...300:>_0 DN DN350...600:>_10 DN 07/2011 -7312341100-OS WATERFLUX 3070 R01 en www.krohne.com 11 INSTALLATION 2.6.5 Magnetic field Figure 2-10:Avoid magnetic fields 2.6.6 Open discharge i IW Figure 2-11:Installation before an open discharge 2.6.7 Bends irIW Figure 2-12:Installation in bending pipes 12 www.krohne.com 07/2011-7312341100-QS WATERFLUX 3070 R01 en INSTALLATION Figure 2-13:Installation in bending pipes 2.6.8 Control valve Figure 2-14:Recommended installation:before control valve 2.6.9 Air venting 02 10 Figure 2-15:Air venting 1� >_5m 2� Air ventilation point 07/2011-7312341100-QS WATERFLUX 3070 R01 en www.krohne.com 13 INSTALLATION 2.6.10 Pump Figure 2-16:Recommended installation:after pump 14 www.krohne.com 07/2011-7312341100-QS WATERFLUX 3070 R01 en WATERFLUX 3070 INSTALLATION 2.6.11 IP 68 The WATERFLUX 3000 flow sensor is rated IP 68 (NEMA 4X/6P). It is suitable for submersion in flooded measurement chambers and for subsurface installation. The compact IFC 070 signal converter is available in: • an aluminium housing suitable for IP 66/67, NEMA 4/4X/6 • a polycarbonate housing suitable for IP 68, NEMA 4/4X/6. This version is suitable for periodic submersion in flooded measurement chambers. The output cable has IP 68 rated (military) connectors. The remote IFC 070 signal converter is available in: • an aluminium housing suitable for IP 66/67, NEMA 4/4X/6. 10 Figure 2-17:IP 68 versions 1� Submersible 2� Buried 07/2011 -7312341100-OS WATERFLUX 3070 R01 en www.krohne.com 15 p INSTALLATION 2.7 Mounting of the field housing, remote version a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 2.7.1 Pipe mounting 10 � 02 � 3 IIIIII � Figure 2-18:Pipe mounting of the field housing 10 Fix the signal converter to the pipe. ,410 Z Fasten the signal converter using standard U-bolts and washers. 30 Tighten the nuts. 2.7.2 Wall mounting No special requirements. 2.8 Mounting of the IP 68 version o 0 0 O o 0 0 O O 00 Q Figure 2-19:Closing of IP 68 housing • Before closing the case of the converter, ensure that all surfaces in contact with the seals are clean. • Position the upper part of the case and tighten the lock ring. • Use the wrench to tighten the ring as shown. 16 www.krohne.com 07/2011 -7312341100-QS WATERFLUX 3070 R01 en ELECTRICAL CONNECTIONS p 3.1 Safety instructions DANGER! All Allll work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QDANGER! Observe the national regulations for electrical installations! WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding Figure 3-1:Grounding A CAUTION! • DN25...300:grounding without grounding rings. The flow sensor is equipped with a reference electrode. • DN350...600:apply grounding rings if required. For example in case of metal pipes with internal coating and non-conductive pipelines. 07/2011 -7312341100-OS WATERFLUX 3070 R01 en www.krohne.com 17 p ELECTRICAL CONNECTIONS 3.3 Connection of the signal cable 3.3.1 IP 67 housing (field version) A CAUTION! To ensure smooth functioning, always use the signal cables included in the delivery. a /NFORMA T/ON! The signal cable is only used for remote versions. The standard WSC-cable includes both electrode and field current leads. ) 6 7 8 9 1 2 3 4 X1 X2 Ei= Figure 3-2:Cable connection at sensor side,standard cable 1� Cable length: 13 cm/5" 2Z Cable length:5 cm/2" 3Z Brown+white cable,used for field current 4� Pink and grey cable,used for electrode signals 5� Cable length:8 cm/3" © Shield (terminal 1 of connector X2+U-clamp) 18 www.krohne.com 07/2011 -7312341100-QS WATERFLUX 3070 R01 en ELECTRICAL CONNECTIONS p b 78 g 1A233040 X1 X2 Figure 3-3:Cable connection at converter side,standard cable 1Q Cable length: 13 cm/5" (2) Cable length:5 cm/2" (3 Brown+white cable,used for field current 4Q Pink and grey cable,used for electrode signals Q5 Cable length:8 cm/3" © Shield(terminal 1 of connector X2+U-clamp) • Prepare appropriate cable lengths ( 1�...(2)) • Connect the shield to the U-clamp, the brown cable to terminal 7 and the white to terminal 8. • Connect the shield to terminal 1, the pink cable (white in case of type A or B cable) to terminal 2 and the grey (red in case of type A or B cable) to terminal 3. 07/2011-7312341100-QS WATERFLUX 3070 R01 en www.krohne.com 19 p ELECTRICAL CONNECTIONS 3.4 Connection of the output cable 3.4.1 IP 67 housing (compact and field versions) o e + r r rrr r rr .._.._._......._............ m3lh cm +J� Figure 3-4:Removing side cap Ewl • m m EE o° m O ° 0000" 0® °o 0 0 O 0 Figure 3-5:Terminal assignment (D Status output 1 Status output 2 Not used Common ground S Pulse output A © Pulse output B Electrical values • Pulse output passive: f<_ 500 Hz; I<_ 10 mA; U: 2.7...24 VDC (P<_ 100 mW) • Status output passive: I <_ 10 mA; U: 2.7...24 VDC (P<_ 100 mW) 20 www.krohne.com 07/2011 -7312341100-QS WATERFLUX 3070 R01 en ELECTRICAL CONNECTIONS p 3.5 IP 68 housing (compact version) 0 Figure 3-6:Output cable at IP 68 compact version T Color coded leads of output cable If an output is activated, the output cable with IP 68 rated connectors has the following leads: Color Contact on Function connector Yellow A Status output 1 White G Status output 2 Blue H Ground Brown B Pulse output A Green F Pulse output B Pink C External battery+ Grey E External battery- Electrical values • Pulse output passive: f<_ 500 Hz; I<_ 10 rnA; U: 2.7...24 VDC (P<_ 100 nnW) • Status output passive: I <_ 10 rnA; U: 2.7...24 VDC (P<_ 100 rnW) 07/2011-7312341100-OS WATERFLUX 3070 R01 en www.krohne.com 21 0 START-UP 4.1 Connecting the battery ACAUT/ON! Please connect the battery before first use. Each converter is always delivered with a disconnected battery. 0 1 0 1 O +► -00o- ' Figure 4-1:Connecting the battery 4.1.1 Internal battery Remove the protection cap. • Loosen the 4 Allen bolts (4 mm). • Remove the cover. • Fasten the battery connector to the internal connector in the converter. • Check if the display lights up. • Put back the cover. AWARNING! Make sure that the battery cable is not jammed by the cover. • Tighten the 4 Allen bolts. • Put back the protection cap. a /NFORMA T/ON! 1 The instrument now operates with default settings. For configuration of these settings,please refer to the handbook of the signal converter. 22 www.krohne.com 07/2011 -7312341100-QS WATERFLUX 3070 R01 en START-UP p 4.1.2 External battery • Remove the protection cap. 410 • Loosen the 4 Allen bolts (4 mm). • Remove the cover. • Remove one of the blind cable glands in the bottom of the converter housing. • Remove the metal strip at the bottom of the housing (2 screws). • Lead the cable of the external battery through the gland opening and mount the attached cable gland loosely. • Pull the cable to the top of the electronics. • Fasten the battery connector to the internal connector in the converter. • Check that the display lights up. • Refit the metal strip at the bottom of the housing. • Tighten the cable gland. • Put back the cover. AWARNING! Make sure that the battery cable is not jammed by the cover. • Tighten the 4 Allen bolts. 410 • Put back the blue protection cap. a /NFORMA T/ON! The instrument now operates with default settings. For configuration of these settings,please refer to the handbook of the signal converter. 07/2011 -7312341100-OS WATERFLUX 3070 R01 en www.krohne.com 23 TECHNICAL DATA 5.1 Dimensions and weights Compact version in b a= 170 mm/6.7" aluminium housing (IP67) b= 132mm/5.2" a c= 140mm/5.5" Total height=H +a 9W0— H L Compact version in b a= 159 mm/6.3" ppoLycarbonate housing 1IP681 b= 161 mm/6.3" i a i Total height=H +a i L 0 o IN flow sensor b a=77 mm/3.1" b= 139mm/5.5" 1Q J a c= 106mm/4.2" Total height=H +a H - --- - L Remote version in b c b= 132 mm/5.2" aluminium housingP. (IP67) c=235mm/9.3" No oo JH =310mm/12.2" H Weight=3.3 kg/7.3 lb a 0 0 1Q The value may vary depending on the used cable glands. a /NFORMA T/ON! 1 All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 24 www.krohne.com 07/2011-7312341100-QS WATERFLUX 3070 R01 en TECHNICAL DATA EN 1092-1 Nominal size Dimensions [mm] Approx.weight DN [mm] [kg] L H W 25 150 150.5 115 5 40 150 165.5 150 5.7 50 200 165 13 65 200 200 185 11 80 200 200 17 100 250 237 220 17 125 250 a t 250 21 150 300 300 285 29 200 350 361 340 36 250 400 408 395 50 300 500 458 445 60 350 500 510 505 80 400 600 68 565 103 450 600 618 615 113 500 600 6711 670 132 600 600 781 780 167 ASME B16.5 150 lb Nominal size Dimensions[inches] Approx.weigh DN [inches] [lbl L H W 1 5.9 5.83 4.33 18 1'/2 5.91 6 4.92 21 2 7.87 7.05 5.98 34 3 7.87 8.03 7.50 42 4 9.84 9.49 9.00 56 5 9.84 10.55 10.00 65 6 11.81 11.69 11.00 80 8 13.78 14.25 13.50 100 10 15.75 16.30 16.00 148 12 19.69 18.78 19.00 212 14 27.56 20.67 21.00 289 16 31.50 22.95 23.50 369 18 31.50 24.72 &2IMMMMMM 415 20 31.50 26.97 27.50 497 4 31.50 31.38 32.00 680 07/2011-7312341100-QS WATERFLUX 3070 R01 en www.krohne.com 25 p TECHNICAL DATA 5.2 Torques and pressures Here you find the maximum pressure and torques for the flowmeter. All values are theoretical and calculated for optimum conditions and use with carbon steel flanges. 1 Figure 5-1:Tightening of bolts Tightening the bolts • Step 1: approx. 50% of max. torque given in table • Step 2: approx. 80% of max. torque given in table • Step 3: 100% of max. torque given in table 26 www.krohne.com 07/2011 -7312341100-QS WATERFLUX 3070 R01 en TECHNICAL DATA Nominal size Pressure Bolts Max.torque [Nm] DN [mm] rating Rilsanp Hardrubber 25 PN 16 4x M12 6 - 40 PN 16 4xM16 36 - 50 PN 16 4 x M 16 50 - 65 PN 16 4 x M 16 50 - 80 PN 16 8xM16 35 - 100 PN 16 8 x M 16 35 - 125 PN 16 8xM16 40 - 150 PN 10/PN 16 8 x M 20 45 - 200 PN 10 12 x M 20 45 - 250 PN 10 12 x M 20 65 - 300 PN 10 12 x M 20 76 - 350 PN 10 16 x M 20 - 75 400 PN 10 16 x M 24 - 104 450 PN 10 20 x M 24 - 93 .900 PN 10 20 x M 24 107 600 PN 10 20 x M 27 - 138 Nominal size Flange class Bolts Max.torque [Nm] [inches] [lb] Rilsan® Hardrubber 1 150 4 x 1/2" 6 - 1'/2 150 4 x 1/2" 15 - 2 150 4 x 5/8" 25 - 3 150 4 x 5/8" 45 - 4 150 8 x 5/8" 35 - 5 150 8 x 3/4" 45 - 6 150 8 x 3/4" 55 - 8 150 8 x 3/4" 70 - 10 150 12 x 7/8" 116 - 12 150 12 x 7/8" 144 - 14 150 12 x 1" - 93 16 150 16x1" - 91 18 150 16 x 1 1/8" - 143 20 150 20 x 1 1/8" - 127 24 150 20 x 1 1/4" - 180 07/2011-7312341100-QS WATERFLUX 3070 R01 en www.krohne.com 27 r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters v • Ultrasonic flowmeters • Mass flowmeters L • Vortex flowmeters 3 • Flow controllers v m s • Level meters 0 v • Temperature meters • Pressure meters • Analysis products 0 • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers J LL W H >Q 0 Head Office KROHNE Messtechnik GmbH N Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com