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HomeMy WebLinkAboutQS_WATERFLUX 3070__en__120328_7312342300_R03 JIM% _maw KAOHME lie ` � KROHNE 1 1 M WATERFLUX 3070 -Quick Start Battery powered electromagnetic water meter Electronic Revision ER 4.3.0_ (SW.REV 4.2.2 ) ©KROHNE 03/2012-7312342300-OS WATERFLUX 3070 R03 en KROHNE CONTENTS - 1 Safety instructions 4 1.1 Instruction for transportation and handling of batteries................................................. 5 2 Installation 6 2.1 Scope of delivery............................................................................................................... 6 2.2 Device description ............................................................................................................ 7 2.3 Nameplate ........................................................................................................................8 2.4 Storage ............................................................................................................................. 8 2.5 Transport..........................................................................................................................8 2.6 Pre-installation requirements ......................................................................................... 9 2.7 Installation conditions.................................................................................................... 10 2.7.1 General requirements .......................................................................................................... 10 2.7.2 Inlet and outlet...................................................................................................................... 10 2.7.3 Vibration................................................................................................................................ 10 2.7.4 Mounting position and flange deviation................................................................................ 11 2.7.5 T-section ............................................................................................................................... 11 2.7.6 Magnetic field........................................................................................................................ 12 2.7.7 Open discharge ..................................................................................................................... 12 2.7.8 Bends .................................................................................................................................... 12 2.7.9 Control valve ......................................................................................................................... 13 2.7.10 Air venting ........................................................................................................................... 13 2.7.11 Pump ................................................................................................................................... 14 2.7.12 IP68...................................................................................................................................... 15 2.8 Mounting......................................................................................................................... 16 2.8.1 Torques and pressures......................................................................................................... 16 2.9 Mounting of the field housing, remote version.............................................................. 18 2.9.1 Pipe mounting....................................................................................................................... 18 2.9.2 Wall mounting....................................................................................................................... 18 2.10 Mounting of the IP68 version........................................................................................ 18 3 Electrical connections 19 3.1 Safety instructions.......................................................................................................... 19 3.2 Grounding ....................................................................................................................... 19 3.3 Connection of the signal cable....................................................................................... 20 3.3.1 IP 67 housing (field version).................................................................................................. 20 3.4 Connection of the output cable ...................................................................................... 22 3.4.1 IP67 housing (compact and field version)............................................................................. 22 3.4.2 IP68 housing (compact version)............................................................................................ 23 4 Start-up 24 4.1 Connecting the internal battery ..................................................................................... 24 4.2 Connecting the external battery..................................................................................... 25 4.2.1 IP67 housing (compact and field version)............................................................................. 25 4.2.2 IP68 housing (compact version)............................................................................................ 25 2 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en CONTENTS ■ 5 Technical data 26 5.1 Dimensions and weights ................................................................................................ 26 6 Notes 28 03/2012-7312342300-OS WATERFLUX 3070 R03 en www.krohne.com 3 p SAFETY INSTRUCTIONS WATERFLUX Warnings and symbols used QDANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operators plant. WARNardi A! Disregarding this safety warning, even if only in part,poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Q° Disregarding these instructions can result in damage to the device or to parts of the operator's plant. a /NFORMA T/ON! These instructions contain important information for the handling of the device. HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately Q trained personnel. The regional occupational health and safety directives must always be observed. ® LEGAL NOTICE! The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale"apply which form the basis of the purchase contract. a /NFORMA T/ON! • Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website. • Ifyou need to return the device to the manufacturer or supplier;please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. 4 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en M SAFETY INSTRUCTIONS 0 1 .1 Instruction for transportation and handling of batteries AWARNING! The used lithium batteries are primary power sources with high energy content. if mistreated, they may present a potential risk. a /NFORMA T/ON! The manufacturer assumes no liability for customer failure. Please observe the following instructions: • Transport only in special packaging with special labels and transportation documents. • Do not short-circuit, recharge, overcharge or connect with false polarity. • Do not expose to temperature beyond the specified temperature range or incinerate the battery. • Do not crush, puncture or open cells or disassemble battery packs. • Do not weld or solder to the body of the battery. • Do not expose contents of battery to water. • Remove the battery from device before returning to the manufacturer for service or warranty reasons. • Dispose battery packs in accordance with local regulations; where possible, recycle used batteries. 03/2012-7312342300-OS WATERFLUX 3070 R03 en www.krohne.com 5 p INSTALLATION WATERFLUX 2.1 Scope of delivery a /NFORMA T/ON! Do a check of the packing list to make sure that you have all the elements given in the order. a /NFORMA T/ON! 1 Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. a /NFORMA T/ON! The remote version will arrive in two cartons. One carton contains the converter and one carton contains the sensor. 10 02 03 MENEM= 0 7 0 Figure 2-1:Scope of delivery 1� Ordered watermeter 2� Product documentation 3� Factory calibration report 4� CD-ROM with product documentation in available languages 5� Signal cable(remote versions only) a /NFORMA T/ON! 1 Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 6 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en INSTALLATION p 2.2 Device description Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) in aluminium (IP67) or polycarbonate (IP68) housing • Remote version (measuring sensor with connection box and a signal converter in a remote (field) housing) I W— O O O 02 03 Figure 2-2:Device versions 1� Compact version in aluminium(IP67)housing 2� Compact version in polycarbonate(IP68)housing 3Z Remote version 03/2012-7312342300-QS WATERFLUX 3070 R03 en www.krohne.com 7 p INSTALLATION WATERFLUX 2.3 Nameplate a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. Dordrecht NL 3313 r C FM 10 0122 O KR O H N E NL-3313 LC ` ` WATERFLUX 3070 C Battery powered 3.6 V © S/N Axx xxxxx Battery life time:specified in manual O Manufactured:20xx ER 4.3.0 GK070:1.234 O DN 80 mm/3 inch Q Lj www.krohne.com Wetted materials:Ri 304 IP66/67 Approval no.:T10201 Tamb:-10°C/+55°C O Environmental class:M2/E2 Q3 50 m3/h;R80;MAP-24bar;T50 Figure 2-3:Example for nameplate 1� Name and address of the manufacturer 2� CE sign with number(s)of notified body/bodies Z3 Battery voltage and Electronic Revision number 4� Optional(MI-0011:Additional information including approval number,03, ratio 5� Meter constant,diameter,wetted materials,protection class © Type designation of the flowmeter,serial number,date of manufacturing 2.4 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packaging. • Storage temperature: -50 ...+70°C/-58...+l58°F 2.5 Transport Signal converter • No special requirements. Compact version • Do not lift the device by the signal converter housing. • Do not use lifting chains. • To transport flange devices, use lifting straps. Wrap these around both process connections. 8 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en INSTALLATION Figure 2-4:Transport 2.6 Pre-installation requirements Make sure that you have all necessary tools available: • Allen key (4 mm) • Small screwdriver • Wrench for cable glands • Wrench for wall mounting bracket (remote version only) • Torque wrench for installing flowmeter in pipeline 03/2012-7312342300-QS WATERFLUX 3070 R03 en www.krohne.com 9 p INSTALLATION 2.7 Installation conditions 2.7.1 General requirements a /NFORMA T/ON! The following precautions must be taken to ensure reliable installation. • Make sure that there is adequate space to the sides. • Protect the signal converter from direct sunlight and install a sun shade if necessary. • Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger. • Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with lEC 68-2-64. 2.7.2 Inlet and outlet )(P 02 Figure 2-5:Recommended inlet and outlet 1� Inlet:>_0 DN 2Z Outlet:>_0 DN 2.7.3 Vibration Figure 2-6:Avoid vibrations 10 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en M INSTALLATION p 2.7.4 Mounting position and flange deviation • O • - • --- - - -------- Figure 2-7:Mounting position and flange deviation Amax Amin • Mount sensor either with converter aligned upwards or downwards. • Install sensor in line with the pipe axis. • Pipe flange faces must be parallel to each other. AQCAUT/ON/ Max.permissible deviation of pipe flange faces:Lm,.,-L,,,;,,_<0.5 mm/0.2". 2.7.5 T-section i 10 Figure 2-8:Distance behind a T-section 1� >_0DN 03/2012-7312342300-OS WATERFLUX 3070 R03 en www.krohne.com 11 INSTALLATION 2.7.6 Magnetic field Figure 2-9:Avoid magnetic fields 2.7.7 Open discharge IW Figure 2-10:Installation in front of an open discharge 2.7.8 Bends t t Figure 2-11:Installation in bending pipes 12 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en INSTALLATION Figure 2-12:Installation in bending pipes 2.7.9 Control valve Figure 2-13:Recommended installation:in front of a control valve 2.7.10 Air venting 02 10 Figure 2-14:Air venting 1� >_5m 2� Air ventilation point 03/2012-7312342300-OS WATERFLUX 3070 R03 en www.krohne.com 13 INSTALLATION 2.7.11 Pump 10 Figure 2-15:Installation behind a pump 1� >_3DN 14 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en WATERFLUX 3070 INSTALLATION p 2.7.12 IP68 The WATERFLUX 3000 flow sensor is rated IP68 (NEMA 4X/6P). It is suitable for submersion in flooded measurement chambers and for subsurface installation. The compact IFC 070 signal converter is available in: • an aluminium housing suitable for IP66/67, NEMA 4/4X/6 • a polycarbonate housing suitable for IP68, NEMA 4/4X/6. This version is suitable for periodic submersion in flooded measurement chambers. The output cable has IP68 rated (military) connectors. In case of continuous or long term submersion it is advised to select the field (remote) version (IP66/67). Submersion underwater is possible down to a depth of 5 meters. The remote IFC 070 signal converter is available in: • an aluminium housing suitable for IP66/67, NEMA 4/4X/6. O Figure 2-16:IP68 versions (1) Submersible (2) Buried 03/2012-7312342300-OS WATERFLUX 3070 R03 en www.krohne.com 15 p INSTALLATION 2.8 Mounting 2.8.1 Torques and pressures The maximum pressure and torques values for the flowmeter are theoretical and calculated for optimum conditions and use with carbon steel flanges. Figure 2-17:Tightening of bolts Tightening of bolts • Always tighten the bolts uniformely and in diagonally opposite sequence. • Do not exceed the maximum torque value. • Step 1:Apply approx. 50% of max. torque given in table. • Step 2:Apply approx. 80% of max. torque given in table. • Step 3:Apply 100% of max. torque given in table. 16 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en INSTALLATION i Nominal size Pressure Bolts Max.torque DN [mm] rating [Nm] 10 25 PN 16 4x M12 12 40 PN 16 4 x M 16 30 50 PN 16 4 x M 16 36 65 PN 16 4 x M 16 50 80 PN 16 8 x M 16 30 100 PN 16 8 x M 16 32 125 PN 16 8xM16 40 150 PN10 8 x M20 55 150 PN 16 8 x M 20 55 200 PN 10 8 x M 20 85 200 PN 16 12 x M20 57 250 PN 10 12 x M 20 80 250 PN 16 12 x M 24 100 300 PN 10 12 x M 20 95 300 PN 16 12 x M 24 136 10 The torque values also depend on variables(temperature,bolt material,gasket material,lubricants,etc.) outside the control of the manufacturer.Therefore these values should be regarded as indicative only. Nominal size Flange class Bolts Max.torque [inches] [lb] [lbs.ft] 10 1 150 4 x 1/2" 4 11/2 150 4 x 1/2" 11 2 150 4 x 5/8" 18 2.5 150 4 x 5/8" 27 3 150 4 x 5/8" 33 4 150 8 x 5/8" 22 5 150 8 x 3/4" 33 6 150 8 x 3/4" 48 8 150 8 x 3/4" 66 10 150 12 x 7/8" 74 12 150 12 x 7/8" 106 10 The torque values also depend on variables(temperature,bolt material,gasket material,lubricants,etc.) outside the control of themanufacturer.Therefore these values should be regarded as indicative only. 03/2012-7312342300-QS WATERFLUX 3070 R03 en www.krohne.com 17 p INSTALLATION 2.9 Mounting of the field housing, remote version a /NFORMA T/ON! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 2.9.1 Pipe mounting O � WI o 3 r Figure 2-18:Pipe mounting of the field housing 10 Fix the signal converter to the pipe. 02 Fasten the signal converter using standard U-bolts and washers. 30 Tighten the nuts. 2.9.2 Wall mounting No special requirements. 2.10 Mounting of the IP68 version 0 0 0 0 O 0 0 0 Figure 2-19:Closing of IP68 housing • Before closing the case of the converter, ensure that all surfaces in contact with the seals are 410 clean. • Position the upper part of the case and tighten the lock ring. • Use the wrench to tighten the ring as shown. 18 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en ELECTRICAL CONNECTIONS p 3.1 Safety instructions QDANGER! All work on the electrical connections may only be carried out with the power disconnected. Take + note of the voltage data on the nameplate! QOA Observe Obseerve the national regulations for electrical installations! WARNING! without fail the local occupational health and safety regulations.Any work done on the ' electrical components of the measuring device may only be carried out by properly trained specialists. a /NFORMA T/ON! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Grounding QDANGER! The device must be grounded in accordance with regulations in order to protect personnel + against electric shocks. i i Figure 3-1:Grounding a /NFORMA T/ON! Grounding without grounding rings. The flowsensoris equipped with a reference electrode. 03/2012-7312342300-OS WATERFLUX 3070 R03 en www.krohne.com 19 p ELECTRICAL CONNECTIONS 3.3 Connection of the signal cable 3.3.1 IP 67 housing (field version) A CAUTION! To ensure smooth functioning, always use the signal cables included in the delivery. a /NFORMA T/ON! The signal cable is only used for remote versions. The standard WSC-cable includes both electrode and field current leads. 10 c a b 1 � � d e b d c Figure 3-2:Preparation of standard cable(both sides) (J) Shielding (2) Blue+green+yellow cable,used for field current(terminals 7,8,9) Brown+white+violet cable,used for electrode signals(terminals 1,2,3) 4) Drain wires Dimensions of cable b c d e f EL mm 75 35 70 5 45 30 inch 3.0 1.4 2.8 0.2 1.8 1.2 7 8 9 1 2 3 4 X1 X2 T Figure 3-3:Cable connection at sensor side,standard cable (1) Connect drain wires under screw Connect shielding under clamp 20 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en ELECTRICAL CONNECTIONS p 7 8 9 1 ze 2 3 3040 X1)(2T T Figure 3-4:Cable connection at converter side,standard cable 1Q Connect drain wires under screw ® Connect shielding under clamp • Prepare appropriate cable lengths as shown. • Connect the wires as shown in the following table. Wire color Terminal Function Brown 1 Reference electrode White 2 Standard electrode signal Violet 3 Standard electrode signal Blue 7 Field current Green 8 Field current Yellow 9 No function Drain wires Screws Shielding 03/2012-7312342300-QS WATERFLUX 3070 R03 en www.krohne.com 21 k7 ELECTRICAL CONNECTIONS 3.4 Connection of the output cable 3.4.1 IP67 housing (compact and field version) O, + 7m3/h O Figure 3-5:Removing side cap • � tr�a:.r m, a a LIE 0 ° 0 0 00 0 0 0 0 0 000 00 0 0 I Figure 3-6:Terminal assignment 10 Status output 1 or pulse output C © Status output 2 Q3 Not used 44) Common ground © Pulse output A © Pulse output B Electrical values • Pulse output passive: f<_ 100 Hz; I <_ 10 mA; U: 2.7...24 VDC (P<_ 100 mW) • Status output passive: 1 <_ 10 mA; U: 2.7...24 VDC (P<_ 100 mW) 22 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en ELECTRICAL CONNECTIONS p 3.4.2 IP68 housing (compact version) :t T7 �(D Figure 3-7:Output cable at IP68 compact version 1� Color coded leads of output cable If an output is activated, the output cable with the IP68 rated connector has the following leads: Wire color Contact on Function connector Yellow A Status output 1 White G Status output 2 Blue H Ground Brown B Pulse output A Green F Pulse output B Pink C External battery+ Grey E External battery- Electrical values • Pulse output passive: f<_ 100 Hz; 1<_ 10 mA; U: 2.7...24 VDC (P<_ 100 mW) • Status output passive: 1<_ 10 mA; U: 2.7...24 VDC (P<_ 100 mW) 03/2012-7312342300-OS WATERFLUX 3070 R03 en www.krohne.com 23 0 START-UP M 4.1 Connecting the internal battery ACAUT/ON/ Please connect the battery before first use. The signal converter is delivered with a disconnected battery. In case the meter is verified to MI-001, the batteries are already connected in the factory. 0 1 i Figure 4-1:Connecting the battery /� • Remove the protection cap and loosen the 4 Allen bolts (4mm) (IP67 housing). • Remove the cover. • Fasten the battery connector to the internal connector in the converter. • Check if the display lights up. • Put back the cover. AWARNING! Make sure that the battery cable is not jammed by the cover. • Tighten the 4 bolts and put back the protection cap (IP67 housing). • For closing the case of the converter in the IP68 housing, please refer to Mounting of the IP68 version on page 18. a /NFORMA T/ON! The instrument now operates with default settings. 24 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en START-UP p 4.2 Connecting the external battery 4.2.1 IP67 housing (compact and field version) /� • Remove the protection cap and loosen the 4 Allen bolts (4mm). • Remove the cover. • Remove one of the blind cable glands in the bottom of the converter housing. • Remove the metal strip at the bottom of the housing (2 screws). • Lead the cable of the external battery through the gland opening and mount the attached cable gland loosely. • Pull the cable to the top of the electronics. • Fasten the battery connector to the internal connector in the converter. • Check if the display lights up. • Refit the metal strip at the bottom of the housing. • Tighten the cable gland. • Put back the cover. AWARNING! Make sure that the battery cable is not jammed by the cover. /" • Tighten the 4 bolts and put back the protection cap (IP67 housing). • For closing the case of the converter in the IP68 housing, please refer to Mounting of the IP68 version on page 18. a /NFORMA T/ON! 1 The instrument now operates with default settings. For configuration of these settings,please refer to the handbook of the WA TERFL UX 3070. 4.2.2 IP68 housing (compact version) The output cable has two color coded leads for connecting the external battery. For detailed information, please refer to IP68 housing/compact versionlon page 23. 03/2012-7312342300-OS WATERFLUX 3070 R03 en www.krohne.com 25 TECHNICAL DATA 5.1 Dimensions and weights Compact version in b a= 170 mm/6.7" aluminium housing (IP67) b= 132 mm/5.2" a c= 140mm/5.5" Total height=H +a 9W0— H L Compact version in b a= 159 mm/6.3" ppoLycarbonate housing 1IP68) b= 161 mm/6.3" i a A- W Total height=H +a Remote flow sensor a=77 mm/3.1" b c b= 139mm/5.5" 1Q a o c= 106mm/4.2" o y o Total height=H +a H - -- -0 - - L W Remote version in b c b= 132 mm/5.2" aluminium housing(IP67) c=235 mm/9.3" 00 JH =310mm/12.2" H Weight=3.3 kg/7.3 lb a 0 0 0 0 1Q The value may vary depending on the used cable glands. a /NFORMA T/ON! • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 26 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en TECHNICAL DATA EN 1092-1 Nominal size Dimensions [mm] Approx.weight DN [mm] [kg] L H W 25 150 150.5 115 5 40 150 165.5 150 5.7 50 200 186 165 13 65 200 200 185 11 80 200 209 200 17 100 250 237 220 17 125 250 266 250 21 150 300 300 285 29 200 350 361 340 36 250 400 408 395 50 300 500 458 445 60 ASME B16.5/ 150 lb Nominal size Dimensions [inches] Approx.weight [inches] [lb] L H W 1 5.91 5.83 4.33 18 1'/2 5.91 6 4.92 21 2 7.87 7.05 5.98 34 3 7.87 8.03 7.50 42 4 9.84 9.49 9.00 56 5 9.84 10.55 10.00 65 6 11.81 11.69 11.00 80 8 13.78 14.25 13.50 100 10 15.75 16.30 16.00 148 12 19.69 18.78 19.00 212 03/2012-7312342300-QS WATERFLUX 3070 R03 en www.krohne.com 27 NOTES 28 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en NOTES A 03/2012-7312342300-QS WATERFLUX 3070 R03 en www.krohne.com 29 NOTES 30 www.krohne.com 03/2012-7312342300-QS WATERFLUX 3070 R03 en r� r . rti,y • •• M• • • •• AW to ri KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters L • Vortex flowmeters 3 • Flow controllers v m s • Level meters 0 v • Temperature meters • Pressure meters • Analysis products M O • Products and systems for the oil & gas industry 0 X • Measuring systems for the marine industry J LL W H >Q 0 M Head Office KROHNE Messtechnik GmbH N N Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.:+49 (0)203 301 0 0 X Fax:+49 (0)203 301 10389 0 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KROHNE Y o www.krohne.com