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HomeMy WebLinkAboutTD_BATCHFLUX 5500_C_en__100324_4000043102_R02 M BATCH FLUX 5500 C Electromagnetic flowmeter for volumetric filling machines • High-stability zirconium oxide measuring tube • Extreme long-term stability • Most compact and lightweight design in the market :iA Frw)&. ©KROHNE 03/2010-4000043102-TD BATCHFLUX 5500 R02 en KROHNE ■ CONTENTS : A 1 Product features 3 1.1 Flowmeter for volumetric filling machines .....................................................................3 1.2 Features............................................................................................................................ 5 1.2.1 Innovative design.....................................................................................................................5 1.2.2 Designed for hygienic use.......................................................................................................5 1.2.3 Lightweight and compact design............................................................................................6 1.2.4 Quick and continuous data transmission ...............................................................................6 1.3 Measuring principle.......................................................................................................... 7 2 Technical data 8 2.1 Technical data...................................................................................................................8 2.2 Temperatures................................................................................................................. 12 2.3 Dimensions and weights ................................................................................................ 13 2.4 Counter Flanges............................................................................................................. 16 3 Installation 17 3.1 Notes on installation ...................................................................................................... 17 3.2 Inlet and outlet ............................................................................................................... 17 3.3 Mounting position........................................................................................................... 18 3.4 Hot filling ........................................................................................................................ 18 3.5 Horizontal pipe run......................................................................................................... 19 3.6 Control valve................................................................................................................... 19 3.7 Pump............................................................................................................................... 19 3.8 Open feed or discharge .................................................................................................. 20 3.9 Installation location........................................................................................................ 20 3.10 Flange deviation............................................................................................................ 21 3.11 Grounding ..................................................................................................................... 21 4 Electrical connections 22 4.1 Safety instructions.......................................................................................................... 22 4.2 Electrical connection...................................................................................................... 22 2 www.krohne.com 03/2010-4000043102-To BATCHFLUX 5500 R02 en M M PRODUCT FEATURES O 1 .1 Rowmeter for volumetric filling machines BATCHFLUX 5500 Cis the industrial standard for volumetric filling machines. Its zirconium oxide Liner guarantees extreme long-term dimensional stability and therefore no change in repeatability of filling volumes over long periods of time. The BATCHFLUX 5500 C is the successor to the BATCHFLUX 5015 C. The BATCHFLUX 5500 C offers some major improvements for the most commenly use sizes: DN10 and DN15. It has a better versatility of applications with a much better performance in difficult applications like fibrous products, hot filling and CIP/SIP processes. Another improvement is that KROHNE has been able to further reduce the dimensions and weight of the flowmeter. It now fits in tighter spaces. The weight of filling machines can be reduced and energy savings are possible. The BATCHFLUX 5500 C has en extreme low energy consumption. For the owner of the filling machine this means lower operation costs. 10 OO 1� Fully welded all stainless steel housing 2� Sealed electronics (3 Hygienic design of process connection 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 3 PRODUCT FEATURES BATCH Highlights • Design enables high speed filling with minimal product loss • High level of filling accuracy • Long term reliability due to extreme high dimensional stability • Low power consumption of only 3 W • Hygienic construction • Easy to clean. • CIP and SIP proof • Absolutely leak-free stainless steel housing concept (DN10 and DN15) • Application versatility • 3A approval, FDA compliance (DN2.5...15) Industries • Food & Beverages • Chemical • Pharmaceutical Applications • Carousel and linear filling machines • Water • Soft drinks • Milk • Beer • Fruit juices and other fluids with fibres • Hot fillings up to 140°C/284°F 4 www.krohne.com 03/2010-4000043102-To BATCHFLUX 5500 R02 en PRODUCT FEATURES 0 1 .2 Features 1.2.1 Innovative design Zirconium Oxide liner The measuring tube of the BATCH FLUX 5500 C consists of ' high-strength, temperature shock resistant zirconium oxide. This material is dimensionally extremely stable as it does not leak, creep or absorb any moisture and is vapour proof. Even with hot filling or after steam-cleaning the measuring accuracy and repeatability remain excellent over a long period of time. Repairs, replacements or recahbrations are not required leading to minimal downtime and maintenance. Measuring tube for an optimized flow profile The BATCHFLUX 5500 C tapers off to the measuring electrode. As a result, the flow profile is optimised and more regular. Gap-free fused-in-place electrodes •�'- The sensing electrodes are composed of a mixture of platinum with zirconium oxide (cermet). It is sintered to the ceramic measuring tube, forming a gap-free and hermetically tight connection. As potential leakage along the electrodes is eliminated, defects like short circuited electrodes and moisture in the --- housing are minimized. 1.2.2 Designed for hygienic use Any contaminants are unacceptable for the Food & Beverages and pharmaceutical industry. The BATCHFLUX 5500 C meets these hygienic requirements as the housing is easy to clean with all rounded corners, it is non corrosive and fully welded. 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 5 H PRODUCT FEATURES BATCHFLUX 5500 C 1.2.3 Lightweight and compact design The BATCHFLUX 5500 C helps to reduce the costs of construction and operation. The BATCHFLUX 5500 C is the smallest and most Lightweight electromagnetic flowmeter for batching and filling and allows for a more compact design of filling machines. Its low weight reduces the weight of the filling machine. The power consumption of only 3 W combined with the reduced weight result in substantial energy savings. ,N 1.2.4 Quick and continuous data transmission All operating data for the BATCHFLUX 5500 C are preset at the factory. For changing the parameters and diagnostic purposes BATCHMon plus operation software can be used. The easy to operate service tool provides quick and continuous data transmission. For diagnostic purposes the filling proces can be —�05 graphically displayed. The required hardware for connection from BATCHFLUX 5500 C to computer consists of a connector, cable and usb converter, which are optionally available. 6 www.krohne.com 03/2010-4000043102-TD BATCHFLUX 5500 R02 en PRODUCT FEATURES 0 1 .3 Measuring principle An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. The signal voltage is quite small (typically 1 mV at v=3 m/s/ 10 ft/s and field coil power of 1 W). Finally, a signal converter is used to amplify the signal voltage, filter it (separate from noise) and convert it into signals for totalising, recording and output processing. 2 1 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 7 TECHNICAL DATA 2.1 Technical data • The following data is provided for general applications. lfyou require data that is more relevant to yourspecific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...)and complete product documentation can be downloaded free of charge from the website(Download Center). Measuring system Measuring principle Faraday's law Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured value Volume flow Design Features Tube:Zirconium oxide(DN2.5...15)/Aluminium oxide (DN25...40) Electrodes: Fused-in cermet(DN2.5...151/ Platimum (DN25...40) Standard wet calibration Modular construction The measurement system consists of a flow sensor and a signal converter. It is only available as compact version. Compact version BATCHFLUX 5500 C Nominal diameter DN2.5...40/0.1...11/2" Measurement range -12...+12 m/s/-39...+39 ft/s User interface Operating data Factory set to customer specification. Human Machine Interface (HMI) Option: BATCHMon Plus software Cable connections I M12, 5-pin connector 8 www.krohne.com 03/2010-4000043102-TD BATCHFLUX 5500 R02 en TECHNICAL DATA Measuring accuracy Reference conditions Medium:water Inlet/outlet section: 10 DN/5 DN Valve closing time variation: < 1 ms Flow velocity: 1 m/s,flow conditions similar to EN 29104 Operating pressure: 1 bar/14.5 psi Error limits at reference conditions for tap water,400 NS/cm,20°C/68°F: Maximum measuring error DN2.5...6: v<_ 1 m/s:±0.4%of measured value+ 1 mm/s v> 1 m/s:±0.5%of measured value DN1O...15: ±0.2%of measured value+ 1 mm/s D N 25...40: v<_ 1 m/s:±0.2%of measured value+ 1 mm/s v> 1 m/s:±0.3%of measured value Repeatability DN2.5...6/DN25...4O: Standard deviation: Filling time 1.5...3 s: _<0.4% Filling time 3...5 s: <_0.2% Filling time > 5 s: <_0.1% DN1O...15: Standard deviation: Filling time 1.5...3 s: <_0.3% Filling time 3...5 s: <_0.15% Filling time > 5 s: <_0.08% Error limits at reference conditions for hot water,400 PS/cm,80°C/176°F: Maximum measuring error DN1O...15: ±0.2%of measured value+ 1 mm/s Repeatability DN1O...15: Standard deviation: Filling time 1.5...3 s: <_0.3% Filling time 3...5 s: <_0.2% Filling time > 5 s: <_0.1% 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 9 TECHNICAL DATA Operating conditions Temperature Process temperature Dependent of ambient temperature.See chapter"Temperatures". Cleaning temperature SIP: Maximum 1 hour at 150°C/+302°F CIP: Maximum 1 hour at 140'C/+284°F Shock <3 Ws Ambient temperature -40...+60°C/-40...+140°F Storage temperature -50...+70°C/-58...+158°F Pressure Ambient Atmospheric Process pressure up to 16 bar/232 psi for DN10...15 up to 40 bar/580 psi for DN2.5...6/DN25...40 Vacuum load 0 mbara/0 psig Chemical properties Physical condition Liquids Electrical conductivity >_5 µS/cm (>_20 µS/cm for demineralised water) Recommended flow velocity -12...+12 m/s/-39...+39 ft/s Installation conditions Installation For detailed information see chapter"Installation". Inlet run >5 DN Outlet run >2 DN Dimensions and weights For detailed information see chapter"Dimensions and weights". Materials Sensor housing Stainless steel 1.4404/1.4408 Converter housing Stainless steel 1.4404/1.4408 Measuring tube Fused in-place Measuring electrodes DN2.5...15: Cermet DN25...40: Platinum Process connections Connection Sandwich design Optional: Pressure relief groove at flange facing of the sensor Construction drawings of counter flanges available from download centre. 10 www.krohne.com 03/2010-4000043102-TD BATCHFLUX 5500 R02 en TECHNICAL DATA Electrical connections Power supply 24 VDC±25% Please use a 4 wire cable when wiring the M12 plug. Power consumption <3 W Switch on current <_5 A k 100 µs)at 24 VDC Voltage loss Possible for a maximum of 20 ms according to NAMUR NE21. BATCHMON Plus For parameter setting and diagnostic purposes,communication via PC with a single device(optional) Frequency output Type Frequency(passive)/galvanically isolated from power supply Function All operating data preset at factory. Interval Counter gate time>_1000/(P100%(Hz]) Frequency output <_ 10 kHz Pulse width at full scale value <_ 10 Hz: 50, 100,200 or 500 ms > 10 Hz:automatic, pulse width= 1 /(2 x f100%)or symmetrical, 1:1 Passive operation Connection of electronic or electromechanical counters. External voltage:<_30 VDC/<_24 VAC Load: Imax<20 mA Low flow cut-off Threshold: 0...20% Hysteresis:0...20% Hysteresis<_threshold Approvals and certifications CE This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic compatibility Directive: 2004/108/EC Harmonized standard: EN 61326-1:2006 Low voltage directive Directive: 2006/95/EC Harmonized standard: EN 61010: 2001 Pressure equipment directive Directive:97/23/EC Category SEP Fluid group 1 Production module H Other approvals and standards Protection category acc.to DN2.5...6/DN25...40: IP 66/67 IEC 529/EN 60529 DN10...15: IP 69K Shock-and vibration resistance IEC 68-2-3 Hygienic DN2.5...15:3A FDA approved materials 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 11 TECHNICAL DATA 2.2 Temperatures Process temperature vs ambient temperature 1� [°Fl Ml 140 60 122 50 104 40 86 30 68 20 50 10 32 0 -20 -10 0 10 20 30 40 50 60 70 80 90 160 110 120 130 140 PCl -4 14 32 50 68 86 104 122 140 158 176 194 212 230 248 266 284 P Fl 1Q Ambient temperature © Process temperature 12 www.krohne.com 03/2010-4000043102-TD BATCHFLUX 5500 R02 en _ � TECHNICAL DATA 2.3 Dimensions and weights DN2.5...6 g a b c 02 h f 10 _. ._._. . ._ i d e J Figure 2-1:Dimensions 1� M5 © 5 pins connector Nominal Dimensions [mm] Weight size [kg] a b c d h i DN2.5 50 156 206 6 2.5 t44 88 141 128 54 1.5 DN4 50 156 206 7 3.2 88 141 128 54 1.6 DN6 50 156 206 9 4.8 44 88 141 128 54 1.6 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle Nominal Dimensions [inches] Weight size [[b] a b c d e g 1/101, 1.97 6.14 8.11 0.24-+0.10 1.73 3.46 5.55 5.0 2.13 3.4 1/6" 1.97 6.14 8.11 0.28->0.13 1.73 3.46 5.55 5.0 2.13 3.6 1/4" 1.97 6.14 8.11 0.35-+0.19 1.73 3.46 5.55 5.0 2.13 3.6 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 13 TECHNICAL DATA DN10...15 a 9 i h i i b c f ad --e 9) M5 © 5 pins connector Nominal Dimensions [mm] Weight size [kg] c h DN10 50 140 179 10.5 88 8 *5..46 106.5 88 54 1.4 DN 15 50 140 179 14—+ 12 45.4 60 106.5 88 54 1.4 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle Nominal Dimensions [inches] Weight [lb] a b c d 3/8" 1.97 5.51 7.05 0.41 —+0.31 1.79 2.36 4.19 3.46 2.13 3.09 1/2" 1.97 5.51 7.05 0.55—>0.47 1.79 2.36 4.19 3.46 2.13 3.09 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle 14 www.krohne.com 03/2010-4000043102-TD BATCHFLUX 5500 R02 en BATCHFLUX 5500 C TECHNICAL DATA DN25..40 9 a b c © h f 10 i d e Figure 2-2:Dimensions 1Q M 5 © 5 pins connector Nominal Dimensions [mm] Weight[kg] size b cA11111111111111110- d DN25 50 170 204 26 20 68 102 141 128 58 1.6 DN40 50 177 219 39 30 84 117 141 128 83 2.3 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle (ze l Dimensions [inches] Weight [lb] a b c 1.97 6.69 8.03 1.02 0.79 2.68 4.02 5.55 5.04 2.28 3.6 1 1/2" 1.97 6.97 8.62 1.54 1.18 3.30 4.61 5.55 5.04 3.27 5.1 Note on dimension d:As the diameter reduces to the middle,the diameter is specified for the inlet and for the middle 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 15 TECHNICAL DATA 2.4 Counter Flanges The BATCHFLUX 5500 can be mounted between various types of counter flanges. 10 a ► (Z a b b ► c _ c d d a b c d Sizes of flanges a [mm] b[mm] c [mm] d [mm] 0-ring Flange 10 014.2 0 18.5 023 030.4 Special L-ring Flange© 014.2 019.2 026.6 030.4 15.47*3.53 Flange 03 014.2 0 15.8 024 030.4 15.47*3.53 Detailed construction drawings of the above sketches are available from the download centre The O-rings require periodic replacement.As the interval depends on process-specific variables, the length of the interval cannot be specified. The 0-rings are not part of the portfolio of KROHNE. 16 www.krohne.com 03/2010-4000043102-TD BATCHFLUX 5500 R02 en INSTALLATION p 3.1 Notes on installation Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. Check the packing list to check if you received completely all that you ordered. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Inlet and outlet 0 0 Figure 3-1:Inlet and outlet section 1� >_5DN 2� >_2DN 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 17 INSTALLATION 3.3 Mounting position t i Figure 3-2:Installation in bending pipes Avoid draining orpartial filling of the flowsensor. Vertical down position only in conjunction of a control valve 3.4 Hot filling Figure 3-3:Installation position with heated pipes 18 www.krohne.com 03/2010-4000043102-TD BATCHFLUX 5500 R02 en INSTALLATION p 3.5 Horizontal pipe run Figure 3-4:Horizontal piperun Install in a slightly descending pipe section to prevent air from collecting and to avoid faulty measurements(meter can draw. 3.6 Control valve 7 Figure 3-5:Installation before control valve 3.7 Pump Figure 3-6:Installation after pump 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 19 p INSTALLATION 3.8 Open feed or discharge Figure 3-7:Installation before an open discharge 3.9 Installation location O' x------- - ------x Figure 3-8:Installation location Mount the flow sensor in such a way that the electrode axis fX--------XJ is approximately in a horizontal pipe run. 20 www.krohne.com 03/2010-4000043102-TD BATCHFLUX 5500 R02 en INSTALLATION p 3.10 Flange deviation 0 Figure 3-9:Mounting position and flange deviation Amax Z Amin Max.permissible deviation of pipe flange faces: Lmax-Lmin <0.5mm/0.02" 3.11 Grounding G The grounding wire should not transmit any interference voltage. Therefore do not ground any other electrical device at the same conductor. When connecting to functional extra-low voltages 124VDCJ, ensure that you use protective separation(PEL Vl according to lEC 364/1EC 536 or VDE 0100/VDE 0106. 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 21 0 ELECTRICAL CONNECTIONS = A 4.1 Safety instructions Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. Look at the device nameplate to ensure that the device is delivered according to your order: Check for the correct supply voltage printed on the nameplate. 4.2 Electrical connection ()q 1� +24 VDC 2� Frequency output (3 Frequency output(ground) 4� Ground 5� BATCHMon Plus,for service/parameter settings Use only a 4 wire cable fPin 1 to 4Y 22 www.krohne.com 03/2010-4000043102-TD BATCHFLUX 5500 R02 en ELECTRICAL CONNECTIONS p 0 0 o + Use one of the following attachment plug types to connect the flowmeter to a third party system: • moulded plug, straight or angle-entry form • integrally extruded plug with cable in various lengths • moulded plug, straight form, especially suitable for high-interference environments Possible vendors of these plugs are: • Binder • Hirschmann • Lumberg • Amphenol • Coninvers 03/2010-4000043102-TD BATCHFLUX 5500 R02 en www.krohne.com 23 t; t - �t KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters • Vortex flowmeters L v • Flow controllers m • Level meters a v • Temperature meters • Pressure meters • Analysis products N O 0 • Measuring systems for the oil and gas industry X • Measuring systems for sea-going tankers D J Ll _ U H Q 00 0 H Head Office KROHNE Messtechnik GmbH M Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 M Fax:+49 (0)203 301 10389 0 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KRDHNE Y o www.krohne.com