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TD_IFC 300__en__100908_4000295603_R06
2.497 s • • ^7 'Fr k , f 1 FC 300 Technical Datasheet Signal converter for electromagnetic flowmeters • Diagnostics: Process and device diagnostics, accuracy check • One signal converter for all applications • Exceeds requirements of VDI /VDE 2650 and NAMUR NE 107 1 C FM ,.� � _- - - � ■7IV\ ■ � � _.��� OLML P VdS COMMUNICATION PROTOCOL The documentation is only complete when used in combination with the relevant documentation for the sensor. ©KROHNE 09/2010-4000295603-TD IFC 300 R06 en KROHNE ■ CONTENTS 1 Product features 4 1.1 The signal converter with the highest performance .......................................................4 1.2 Options and variants......................................................................................................... 6 1.3 Signal converter/ measuring sensor combination possibilities.....................................8 1.4 Measuring principle.......................................................................................................... 9 2 Technical data 10 2.1 Technical data................................................................................................................. 10 2.2 Dimensions and weights ................................................................................................ 22 2.2.1 Housing ................................................................................................................................. 22 2.2.2 Mounting plate, field housing ............................................................................................... 23 2.2.3 Mounting plate, wall-mounted housing ............................................................................... 23 2.3 Flow tables ..................................................................................................................... 24 2.4 Measuring accuracy (except TIDALFLUX)...................................................................... 26 2.5 Measuring accuracy (only TIDALFLUX).......................................................................... 27 3 Installation 29 3.1 Intended use ................................................................................................................... 29 3.2 Installation specifications .............................................................................................. 29 3.3 Mounting of the compact version................................................................................... 29 3.4 Mounting the field housing, remote version.................................................................. 30 3.4.1 Pipe mounting.......................................................................................................................30 3.4.2 Wall mounting.......................................................................................................................31 3.5 Mounting the wall-mounted housing, remote version .................................................. 32 3.5.1 Pipe mounting.......................................................................................................................32 3.5.2 Wall mounting.......................................................................................................................33 4 Electrical connections 34 4.1 Important notes on electrical connection...................................................................... 34 4.2 Preparing the signal and field current cables (except TIDALFLUX) .............................34 4.2.1 Signal cable A (type IDS 300), construction...........................................................................34 4.2.2 Length of signal cable A........................................................................................................35 4.2.3 Signal cable B (type BTS 300), construction.........................................................................36 4.2.4 Length of signal cable B .......................................................................................................37 4.3 Connecting the signal and field current cables (except TIDALFLUX) ........................... 38 4.3.1 Connection diagram for measuring sensor, field housing ..................................................38 4.3.2 Connection diagram for measuring sensor, wall-mounted housing...................................39 4.3.3 Connection diagram for measuring sensor, 19" rack-mounted housing (28 TE)................40 4.3.4 Connection diagram for measuring sensor, 19" rack-mounted housing (21 TE)................41 4.4 Preparing and connecting the signal and field current cables (only TIDALFLUX) ....... 42 4.4.1 Cable lengths........................................................................................................................42 4.4.2 Interface cable ......................................................................................................................43 4.4.3 Connection of cables.............................................................................................................44 2 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en CONTENTS 4.5 Power supply connection ............................................................................................... 45 4.6 Inputs and outputs, overview ......................................................................................... 48 4.6.1 Combinations of the inputs/outputs (I/Os) ...........................................................................48 4.6.2 Description of the CG number..............................................................................................49 4.6.3 Fixed, non-alterable input/output versions.......................................................................... 50 4.6.4 Alterable input/output versions............................................................................................ 52 5 Notes 53 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 3 H PRODUCT FEATURES Mr-M 1 .1 The signal converter with the highest performance The electromagnetic signal converter IFC 300 is designed to measure the flow velocity, conductivity,volume and mass flow of electrically conductive liquid media. The signal converter can be combined with any measuring sensor, making it very widely used. In terms of available housing versions, there is a compact variant, in which the signal converter is connected to the measuring sensor, as well as the field, wall-mounted and 19" rack-mounted housing. The electronics plug-in module is identical, regardless of the housing version, providing the same functionality and a standardized operating concept. 1 C3 - 2.497 (signal converter in compact housing) 1� Communication with any third party system possible via Foundation Fieldbus,Profibus PA/DP or Modbus 2� Intuitive navigation and a wide variety of languages integrated as standard for ease of operation 3� Supply voltage: 100...230 VAC(standard)and 24 VDC or 24 VAC/DC(optional) T T (signal converter in wall-mounted housing) 1� Large backlit graphic display with 4 optical buttons to operate the signal converter without having to open the housing 2� Any combination of up to 4 inputs and outputs is possible 4 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en PRODUCT FEATURES p Highlights • High measuring accuracy and long-term stability : ±0.15% of measured value ± 1 mm/s • Optimal zero point stability independent from product properties • Superior process reliability thanks to standard integrated diagnostics: testing of device functions, check for compliance with specifications and application testing • Available inputs and outputs: Current output (incl. HART®), pulse/frequency output, status output, control input and current input • Suitable for both partially filled and fully filled pipelines • Approved for custody transfer according to OIML R 49 and R 117-1, MI-001 and MI-005 (optional) • Integrated temperature and conductivity measurement • Optionally available virtual reference offers cost savings and increased process reliability as grounding electrodes and rings are no longer needed • One converter for all applications, and thus advantages with regard to procurement, engineering and stock-keeping Industries • Water &Wastewater • Chemicals • Food & Beverage • Minerals & Mining • Pharmaceuticals • Power plants • Pulp & Paper Applications Flow measurement of conductive liquids, acids and bases right down to difficult applications such as: • Products with low conductivity, high solid content or entrained air • Inhomogeneous, abrasive and corrosive products • Rapid product change • Sudden change in pH value • Pulsating or turbulent flows 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 5 H PRODUCT FEATURES 1 .2 Options and variants Modular converter concept The electromagnetic signal converter IFC 300 comes in different variants and gives the highest performance for all applications you can think of. From networking in the water&wastewater industry to blending in the chemical industry, from batching in the food & beverage industry to transport in the paper& pulp industry. And not to forget all of the other applications where the flow of electrically conductive liquids is to be measured. The different versions of the signal converter and measuring sensor can be put together in modules and adapted to a wide variety of applications. (signal converter in compact housing) One signal converter for any application The basic variant covers over 90%of all applications, ' featuring a current output with HART®, pulse/frequency output, status output and control input. +Z.497 k In the modular input/output variant, up to four inputs and outputs an be combined in almost any way.You can also select whether they are passive or active inputs/outputs. All inputs and outputs are galvanically isolated from each other and from the rest of the electronic equipment. ,j In addition, the electronics can be equipped with (signal converter in field housing) Fieldbus functionality (i.e. Foundation Fieldbus, Profibus PAMP, Modbus, etc.) enabling communication to any third party system. 6 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en M PRODUCT FEATURES p Remote design in various versions The signal converter in the wall-mounted housing is generally used when it is difficult to access the measuring point or when ambient conditions do not allow the use of the compact version. (signal converter in wall-mounted housing) The signal converter in the 19" rack-mounted housing is typically built into the central control room, away from the harsh ambient conditions that 2 49 can be present at the measuring point. (signal converter in 19" rack-mounted housing (28 TH .4 + 2.497 p000 (signal converter in 19" rack-mounted housing (21 TH 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com J PRODUCT FEATURES Diagnostics A part of the standard functionality is the comprehensive diagnosis, which consists of three different testing series. Testing the device function Checking the microcontroller, memory and outputs. Out-of-spec diagnosis Online and cyclical verification to determine whether I► the measuring device is still within its specifications — regarding accuracy and linearity. Application testing The detection of potential problems such as gas bubbles, electrode deposits, low conductivity, liner damage, faulty flow profile etc. 1 .3 Signal converter / measuring sensor combination possibilities Measuring sensor Measuring sensor+signal converter IFC 300 Compact Remote field Remote wall- Remote rack-mounted housing mounted housing housing R (28 TE) or(21 TES 0PTIFLUX 1000 OPTIFLUX 1300 C OPTIFLUX 1300 F OPTIFLUX 1300 W OPTIFLUX 1300 R OPTIFLUX 2000 OPTIFLUX 2300 C OPTIFLUX 2300 F OPTIFLUX 2300 W OPTIFLUX 2300 R OPTIFLUX 4000 0PTIFLUX 4300 C 0PTIFLUX 4300 F 0PTIFLUX 4300 W 0PTIFLUX 4300 R OPTIFLUX 5000 OPTIFLUX 5300 C OPTIFLUX 5300 F 0PTIFLUX 5300 W OPTIFLUX 5300 R OPTIFLUX 6000 OPTIFLUX 6300 C OPTIFLUX 6300 F OPTIFLUX 6300 W OPTIFLUX 6300 R OPTIFLUX 7000 OPTIFLUX 7300 C - - - WATERFLUX 3000 WATERFLUX 3300 C WATERFLUX 3300 F WATERFLUX 3300 W WATERFLUX 3300 R TIDALFLUX 4000 - TIDALFLUX 4300 F - - 8 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en ■ ■ PRODUCT FEATURES p 1 .4 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k=factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. 3 ` 2 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 09/2010-4000295603-TD IFC 300 RO6 en www.krohne.com 9 © TECHNICAL DATA 2.1 Technical data • The following data is provided for general applications. lfyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software_J and complete product documentation can be downloaded free of charge from the website(Download Cented Measuring system Measuring principle Faraday's law of induction Application range Continuous measurement of current volume flow,flow velocity,conductivity, mass flow(at constant density),coil temperature of the measuring sensor Design Modular design The measuring system consists of a measuring sensor and a signal converter. Measuring sensor OPTIFLUX 1000 DN10...150/3/8...6" OPTIFLUX 2000 DN25...3000/1...120" OPTIFLUX 4000 DN2.5...3000/1/10...120" OPTIFLUX 5000 Flange: DN15...300/'/2...12" Sandwich: DN2.5...100/1/10...4" OPTIFLUX 6000 DN2.5...150/1/10...6" OPTIFLUX 7000 Flange: DN25...100/1...4" Sandwich: DN25...100/1...4" This capacitive flowmeter is only available as compact version (OPTIFLUX 7300 C). WATERFLUX 3000 DN25...600/1...24" TIDALFLUX 4000 DN200...1600/8...64" This sensor for measurements in partly filled pipelines is only available as a remote field housing version (TIDALFLUX 4300 F). With the exception of the OPTIFLUX 1000,TIDALFLUX 4000 and WATERFLUX 3000 all measuring sensors are also available as Ex versions. Signal converter Compact version (C) OPTIFLUX x300 C (x= 1,2,4, 5,6, 7)or WATERFLUX 3300 C Field housing (F) - IFC 300 F remote version Wall-mounted housing (W) - IFC 300 W remote version Compact and field housing versions are also available as Ex versions. 19" rack-mounted housing (R)- IFC 300 R remote version 10 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en TECHNICAL DATA Options Outputs/inputs Current(incl. HART®), pulse,frequency and/or status output, limit switch and/or control input or current input(depending on the 1/0 version) Totalizer 2(optional 3) internal counters with a max. of 8 counter places (e.g.for counting volume and/or mass units) Verification Integrated verification, diagnostic functions: measuring device, process, measured value, empty pipe detection,stabilization Communication interfaces Foundation Fieldbus, Profibus PA and DP, Modbus, HART® Display and user interface Graphic display LC display, backlit white. Size: 128 x 64 pixels,corresponds to 59 x 31 mm=2.32"x 1.22" Display can be rotated in 90'increments. Ambient temperatures below-25°C/-13°F, may affect the readability of the display. Operating elements 4 optical keys for operator control of the signal converter without opening the housing. Infrared interface for reading and writing all parameters with IR interface (option) without opening the housing. Remote control PACTware®(incl. Device Type Manager(DTM)) HART®Hand Held Communicator from Emerson Process AMSefrom Emerson Process PDMO from Siemens All DTMs and drivers are available free of charge from the manufacturer's website. Display functions Operating menu Setting the parameters using 2 measured value pages, 1 status page, 1 graphics page (measured values and graphics are freely adjustable) Language display texts(as Standard: English, French, German, Dutch, Portuguese,Swedish,Spanish, Italian language package) Eastern Europe: English,Slovenian, Czech, Hungarian Northern Europe: English, Danish, Polish China: English, German, Chinese Russia: English, German, Russian Units Metric, British and US units selectable as required from lists for volume/mass flow and counting,flow velocity,electrical conductivity,temperature, pressure Measuring accuracy Reference conditions Depending on the measuring sensor version. Refer to technical data for the measuring sensor. Maximum measuring error ±0.15%of the measured value±1 mm/s,depending on the measuring sensor For detailed information and accuracy curves, refer to chapter"Accuracy". Current output electronics:±5 pA Repeatability ±0.06%acc.to OIML R117; Not valid for WATERFLUX 3000, OPTI FLUX 7000 and TIDALFLUX 4000 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 11 © TECHNICAL DATA Operating conditions Temperature Process temperature Refer to technical data for the measuring sensor. Ambient temperature Depending on the version and combination of outputs. It is a good idea to protect the converter from external heat sources such as direct sunlight as higher temperatures reduce the life cycle of all electronic components. -40...+65°C/-40...+149°F Ambient temperatures below-25°C/-1YF, may affect the readability of the display. Storage temperature -50...+70°C/-58...+158°F Pressure Medium Refer to technical data for the measuring sensor. Ambient pressure Atmosphere: Height up to 2000 m/6561.7 ft Chemical properties Electrical conductivity Standard All media except for water:>_1 pS/cm (also refer to the technical data for the measuring sensor) Water:>_20 pS/cm TIDALFLUX 4000 All media:>_50 pS/cm (also refer to the technical data for the measuring sensor) 0PTIFLUX 7000 All media except for water:>_0.05 pS/cm (also refer to the technical data for the measuring sensor) Water:>_1 pS/cm Physical condition Conductive, liquid media Solid content(volume) Can be used up to<_70%for OPTIFLUX and TIDALFLUX measuring sensors The greater the solid content,the less accurate the measurements! Gas content(volume) Can be used up to<_5%for OPTIFLUX and TIDALFLUX measuring sensors The greater the gas content,the less accurate the measurements! Flow For detailed information, refer to chapter"Flow tables". Other conditions Protection category acc.to C(compact version) & F(field housing): IEC 529/EN 60529 I P66/67(acc.to NEMA 4/4X/61 W(wall-mounted housing): IP65/66(acc.to NEMA 4/44 R (19" rack-mounted housing (28 TO or(21 TO): IP20 (acc.to NEMA 1); Use: Indoor only, level of pollution 2 and relative humidity< 75% Installation conditions Installation For detailed information, refer to chapter"Installation conditions". Inlet/outlet runs Refer to technical data for the measuring sensor. Dimensions and weights For detailed information refer to chapter"Dimensions and weights". 12 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en TECHNICAL DATA Materials Signal converter housing Standard Version C and F: die-cast aluminium (polyurethane coated) Version W: polyamide- polycarbonate Version R (28 TE):Aluminium,stainless steel and aluminium sheet, partially polyester-coated Version R (21 TE):Aluminium and aluminium sheet, partially polyester-coated Option Versions C and F:Stainless steel 316 L(1.4408) Measuring sensor For housing materials, process connections, liners,grounding electrodes and gaskets, refer to technical data for the measuring sensor. Electrical connection General Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for electrical power installations with line voltages up to 1000 W or equivalent national regulations. Power supply Standard: 100...230 VAC(-15%/+10%),50/60 Hz 240 VAC+5%is included in the tolerance range. Option 1: 12...24VDC (-55%/+30%) 12 VDC- 10%is included in the tolerance range. Option 2:24 VAC/DC(AC: -15%/+10%, 50/60 Hz; DC: -25%/+30%) 12 V is not included in the tolerance range. Power consumption AC: 22 VA DC: 12 W Signal cable Only for remote versions. DS 300(type A) Max. length:600 m/1968 ft(depending on electrical conductivity and measuring sensor version) BTS 300(type B) Max. length:600 m/1968 ft(depending on electrical conductivity and measuring sensor version) Type LIYCY(only FM,Class 1 Div.21 Max. length: 100 m/328 ft(depending on electrical conductivity and measuring sensor version) Interface cable Type LIYCY (only TIDALFLUX) Max. length:600 m/1968 ft(3 x 0.75 mm2 shielded cable) Cable entries(except Standard: M20 x 1.5 (8...12 mm)for C, F and W version; TIDALFLUX) Terminal strip for R-version Option:''/2" NPT, PF'/2 for C, F and W version Cable entries(only TIDALFLUX) Standard: Converter:2 x M20 x 1.5 metal+ 1 x M20 x 1.5 EMC metal Sensor: 2 x M20 x 1.5 plastic+ 1 x M16 x 1.5 EMC metal Option: NPT 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 13 © TECHNICAL DATA MMURS11 a, Inputs and outputs General All outputs are electrically isolated from each other and from all other circuits. All operating data and output values can be adjusted. Description of used abbreviations Uext=external voltage; RL=load+resistance; Uo=terminal voltage; Inom= nominal current Safety limit values(Ex i): Ui=max. input voltage; 1i=max. input current; Pi=max. input power rating;Ci= max. input capacity; Li=max. input inductivity Current output Output data Volume flow, mass flow, diagnostic value,flow velocity, coil temperature, conductivity Settings Without HART Q=0%: 0...15 mA; Q= 100%: 10...20 mA Error identification:3...22 mA With HART Q=0%:4...15 mA; Q= 100%: 10...20 mA Error identification:3.5...22 mA Operating data Basic I/Os Modular I/Os Ex i I/Os Active Uint,nom=24 VDC Uint,nom=20 VDC I<_22mA I<_22mA RL<_ 1 k!n RL<_450n U0=21 V 10=90mA PO=0.5 W C0=90nF/L0=2mH C0= 110nF/L0=0.5mH Linear characteristics Passive Uext<_32 VDC Uext<32 VDC I<22mA I<_22mA U0>_ 1.8V U0>_4V RL<(Uext- U01/Amax RL<(Uext- UO)/Imax Ui=30V Ii= 100 mA Pi= 1 W Ci= 10nF Li-0mH 14 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en TECHNICAL DATA HART® Description HART®protocol via active and passive current output HART®version:V5 Universal HART®parameter: completely integrated Load >_250 S2 at HART®test point; Note maximum load for current output! Multi-Drop operation Yes,current output=4 mA Multi-Drop address adjustable in operation menu 1...15 Device drivers Available for FC 375/475,AMS, PDM, FDT/DTM Registration (HART Yes Communication Foundation) Pulse or frequency output Output data Pulse output:volume flow, mass flow Frequency output:volume flow, mass flow,diagnostic value,flow velocity, coil temperature,conductivity Function Adjustable as pulse or frequency output Pulse rate/frequency Adjustable final value: 0.01...10000 pulse/s or Hz Settings Pulses per volume or mass unit or max.frequency for 100%flow Pulse width:setting automatic,symmetric or fixed (0.05...2000 ms) Operating data Basic I/Os Modular I/Os Ex i I/Os Active - Unom=24 VDC - fmax in operating menu set to fmax< 100 Hz: 1<20 mA open: 1<_0.05 mA closed: U0,nom=24V atI=20mA fmax in operating menu set to 100 Hz<fmax< 10 kHz: I<20 mA open: 1<_0.05 mA closed: U0,nom=22.5 V atI= 1 mA U0,nom=21.5V atI= 10mA U0,nom= 19V atI=20mA 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 15 © TECHNICAL DATA MO Operating data Basic I/Os Modular I/Os Ex i I/Os Passive Uext<32 VDC - fmax in operating menu set to fmax< 100 Hz: I< 100mA RL,max=47 kQ RL,min=)Uext- UO)/Imax open: I_<0.05 mA at Uext=32 VDC closed: UO,max=0.2 V at I_< 10 mA UO,max=2 V at 1<_ 100 mA fmax in operating menu set to 100 Hz<fmax<_10 kHz: I_<20mA RL,max=47 kQ RL,min=)Uext- UO) Imax open: 1<_0.05 mA at Uext=32 VDC closed: UO,max= 1.5 V at I<<< 1 mA UO,max=2.5 V at 15 10 mA UO,max=5.0 V at 1<_20 mA NAMUR - Passive to EN 60947-5-6 Passive to EN 60947-5-6 open: open: Inom=0.6 mA Inom=0.43 mA closed: closed: Inom=3.8 mA Inom=4.5 mA Ui=30V Ii= 100 mA Pi= 1 W Ci=10 nF Li-0mH Low flow cut-off Function Switching point and hysteresis separately adjustable for each output, counter and the display Switching point Current output,frequency output: 0...20%;set in increments of 0.1 Hysteresis Pulse output: Unit is volume flow or mass flow and not limited Time constant Function The time constant corresponds to the elapsed time until 63%of the end value has been reached according to a step function. Settings Set in increments of 0.1. 0...100 s 16 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en TECHNICAL DATA Status output/limit switch Function and settings Adjustable as automatic measuring range conversion, display of flow direction, counter overflow,error,switching point or empty pipe detection Valve control with activated dosing function Status and/or control: ON or OFF Operating data Basic I/Os Modular I/Os Ex i I/Os Active - Uint=24 VDC - 1<_20 mA open: I<0.05 mA closed: U0,nom=24 V atI=20mA Passive Uext<_32 VDC Uext=32 VDC - I_< 100 mA I<_ 100 mA RL,max=47 kQ RL,max=47 kQ RL,min=(Uext- UO)/Imax RL,min= (Uext- UO)/Imax open: open: 1<_0.05mAat I<_0.05mA Uext=32 VDC at Uext=32 VDC closed: closed: U0,Max=0.2V U0,Max=0.2V at1<_ 10mA atl<_ 10mA U0,max=2V U0,max=2V at I<_ 100 mA at 1<_ 100 mA NAMUR - Passive to EN 60947-5-6 Passive to EN 60947-5-6 open: open: Inom=0.6 mA Inom=0.43 mA closed: closed: Inom=3.8 mA Inom=4.5 mA Ui=30V Ii= 100 mA Pi= 1 W Ci=10 nF Li=0mH 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 17 © TECHNICAL DATA Control input Function Hold value of the outputs(e.g.for cleaning work),set value of the outputs to"zero", counter and error reset, range change. Start of dosing when dosing function is activated. Operating data Basic I/Os Modular I/Os Ex i I/Os Active - Uint=24 VDC - Ext. contact open: U0,nom=22 V Ext.contact closed: Inom=4 mA Contact closed (on): Uo>_12V with Inom= 1.9 mA Contact open (off): U0<_ 10V with Inom= 1.9 mA Passive 8 V<_ Uext<_32 VDC 3 V<_Uext<_32 VDC Uext<_32 VDC Imax=6.5 mA Imax=9.5 mA 1_<6 mA at Uext=24 V at Uext<24 VDC at Uext<24 V I_<6.6 mA at Uext=32 V Imax=8.2 mA Imax=9.5 mA at Uext<32 VDC at Uext<32 V On: U0>_5.5VorI>!4mA Contact closed (on): Contact closed (on): U0>_8V Uo>_3V Off: with Inom=2.8 mA with Inom= 1.9 mA U0<_3.5 V or I<_0.5 mA Contact open (off): Contact open (off): Ui=30 V U0<_2.5V U0<_2.5V Ii= 100mA with Inom=0.4 mA with Inom= 1.9 mA Pi= 1 W Ci= 10nF Li=0mH NAMUR - Active to EN 60947-5-6 - Terminals open: U0,nom=8.7V Contact closed (on): U0,nom=6.3V with Inom ' 1.9 mA Contact open (off): U0,nom=6.3V with Inom < 1.9 mA Detection of cable break: U0>_8.1 V with I<_0.1 mA Detection of cable short circuit: U0<_ 1.2Vwith I>_6.7 mA 18 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en TECHNICAL DATA Current input Function The following values can be delivered from the measuring sensor to the current input:temperature, pressure or current Operating data Basic I/Os Modular I/Os Ex i I/Os Active - Uint,Horn=24 VDC Uint,nom=20 VDC I<_22mA I<_22mA Imax<26 mA UO,min= 14 V at I<_22 mA (electronically limited) No HART UO,min= 19V U 24.5V atI<_22mA 0= 10=99 mA No HART® PO=0.6 W CO=75nF/LO=0.5mH No HART® Passive - Uext<_32 VDC Uext<_32 VDC 1<22mA I<_22 mA UO,max=4 V at I<_22 mA Imax<26 mA No HART (electronically limited) U;=30V UO,max=5 V 1;= 100 mA atI<_22mA P;= 1 W C;= 10nF No HART L;=0 mH No HART® 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 19 © TECHNICAL DATA PROFIBUS DP Description Galvanically isolated acc.to IEC 61158 Profile version:3.01 Automatic data transmission rate recognition (max. 12 MBaud) Bus address adjustable via local display at the measuring device Function blocks 5 x analogue input,3 x totaliser Output data Volume flow, mass flow,volume counter 1 +2, mass counter,velocity, coil temperature,conductivity PROFIBUS PA Description Galvanically isolated acc.to IEC 61158 Profile version:3.01 Current consumption: 10.5 mA Permissible bus voltage: 9...32 V; in Ex application:9...24 V Bus interface with integrated reverse polarity protection Typical error current FDE(Fault Disconnection Electronic):4.3 mA Bus address adjustable via local display at the measuring device Function blocks 5 x analogue input,3 x totaliser Output data Volume flow, mass flow,volume counter 1 +2, mass counter,velocity, coil temperature,conductivity FOUNDATION Fieldbus Description Galvanically isolated acc.to IEC 61158 Current consumption: 10.5 mA Permissible bus voltage: 9...32 V; in Ex application:9...24 V Bus interface with integrated reverse polarity protection Link Master function (LM)supported Tested with Interoperable Test Kit(ITK)version 5.1 Function blocks 3 x analogue Input,2 x integrator, 1 x PID Output data Volume flow, mass flow,velocity,coil temperature, conductivity,electronics temperature Modbus Description Modbus RTU, Master/Slave, RS485 Address range 1...247 Supported function codes 03,04, 16 Broadcast Supported with function code 16 Supported Baudrate 1200, 2400,4800,9600, 19200,38400, 57600, 115200 Baud 20 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en TECHNICAL DATA Approvals and certificates CE The device fulfils the statutory requirements of the EC directives.The manufacturer certifies that these requirements have been met by applying the CE marking. Electromagnetic compatibility 2004/108/EC in conjunction with EN 61326-1 (Al,A2) (EMC) European Pressure Equipment PED 97/23(only for compact versions) Directive Non-Ex Standard Hazardous areas Option(only version C) ATEX II 2 GD Ex d [ial IIC T6...T3 II 2 GD Ex de[ial IIC T6...T3 II 2 GD Ex a[ial IIC T6...T3 II 3 G Ex nA[nLl IIC T4...T3 Option(only F version(except TIDALFLUX)) ATEX II 2 GD Ex de [ial IIC T6 II 2(1) GD Ex de [ial IIC T6 NEPSI Ex de[ial IIC T6 Option(only C and F version (except TIDALFLUX)) FM/CSA Class I, Div.2,Group A, B, C and D Class II, Div.2,Group F and G SAA(in preparation) Aus Ex zone 1/2 TITS(in preparation) Zone 1/2 Custody transfer(except TIDALFLUX&OPTIFLUX 7300 C) None Standard Option Cold drinking water(OIML R 49, KIWA K618, MI-001); liquids otherthan water (OIML R 117-1, MI-005) VdS(only OPTIFLUX 2300 C, F and W) VdS Use in fire and safety equipment Only valid for nominal diameters DN25...250/1...10" Other standards and approvals Shock and vibration resistance IEC 68-2-3 NAMUR NE 21, NE 43, NE 53 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 21 © TECHNICAL DATA 2.2 Dimensions and weights 2.2.1 Housing 10 O OO ® OO a a b f a a o ® O C ° — b d a e O O b 4A 9 i C C o� h 11) Compact version(C) © Field housing(F)-remote version (3 Wall-mounted housing(W)-remote version 4Q 19"rack-mounted housing 28 TE(R)-remote version Q5 19"rack-mounted housing 21 TE[R)-remote version Dimensions and weights in mm and kg Version Dimensions [mm] Weight [kg] a b c d e g h C 202 120 260 137 - - 4.2 F 202 120 155 - - 295.8 277 5.7 W 198 138 299 - - - - 2.4 R 142(28 TE) 129(3 HE) 195 - - - - 1.2 107(21 TO 129 13 HE) 190 - - - - 0.98 Dimensions and weights in inch and lb Version Dimensions [inch] Weight [lb a b C d e g h C 7.75 0 10.20 5.40 - - 9.30 F 7.75 4.75 6.10 - - 11.60 10.90 12.60 W 7.80 5.40 11.80 - - - - 5.30 R 5.59 (28 TO 5.08(3 HE) 7.68 - - - - 2.65 4.21 (21 TO 5.08(3 HE) 7.48 - - - - 2.16 22 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en = TECHNICAL DATA 2.2.2 Mounting plate, field housing a c b O Dimensions in mm and inch [mm] [inch] a 60 2.4 b 100 3.9 c 09 00.4 2.2.3 Mounting plate, wall-mounted housing a b c f O O O d h Ke O O f 9 Dimensions in mm and inch [mm] [inch] a 09 00.4 b 64 2.5 c 16 0.6 d 6 0.2 e 63 2.5 f 4 0.2 g 64 2.5 h 98 3.85 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 23 © TECHNICAL DATA re mi, 2.3 Flow tables Flow rate in m/s and m3A aloo%in m3/h v[m/s] 0.3 1 3 12 DN [mm] Min. flow Nominal flow Max. flow 2.5 0.005 0.02 0.05 0.21 4 0.01 0.05 0.14 0.54 6 0.03 0.10 0.31 1.22 10 0.08 0.28 0.85 3.39 15 0.19 0.64 1.91 7.63 20 0.34 1.13 3.39 13.57 25 0.53 1.77 5.30 21.21 32 0.87 2.90 8.69 34.74 40 1.36 4.52 13.57 54.29 50 2.12 7.07 21.21 84.82 65 3.58 11.95 35.84 143.35 80 5.43 18.10 54.29 217.15 100 8.48 28.27 84.82 339.29 125 13.25 44.18 132.54 530.15 150 19.09 63.62 190.85 763.40 200 33.93 113.10 339.30 1357.20 250 53.01 176.71 530.13 2120.52 300 76.34 254.47 763.41 3053.64 350 103.91 346.36 1039.08 4156.32 400 135.72 452.39 1357.17 5428.68 171.77 572.51 1717.65 6870.60 500 212.06 706.86 2120.58 8482.32 60 305.37 1017.90 3053.70 12214.80 700 415.62 1385.40 4156.20 16624.80 542.88 1809.60 5428.80 21715.20 900 687.06 2290.20 6870.60 27482.40 1000 848.22 2827.40 8482.20 33928.80 1200 1221.45 3421.20 12214.50 48858.00 1400 1433.52 4778.40 14335.20 57340.80 1600 2171.46 7238.20 21714.60 86858.40 1800 2748.27 9160.9 27482.70 109930.80 2000 3393.00 11310.00 33930.00 135720.00 2200 4105.50 M2F685.00 41055.00 164220.00 2400 4885.80 16286.00 48858.00 195432.00 2600 5733.90 19113.00 57339.00 229356.00 2800 6650.10 22167.00 66501.00 266004.00 3000 7634.10 25447.00 76341.00 305364.00 24 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en TECHNICAL DATA Flow rate in ft/s and US gallons/min Q100 Rio in US gallons/min v Ut/s] 1 3.3 10 40 DN [inches] Min. flow Nominal flow Max. flow 1/10 jonrOF0.02 0.09 0.23 0.93 1/8 0.06 0.22 0.60 2.39 1/4 0.13 0.44 1.34 5.38 3/8 0.37 1.23 3.73 14.94 1/2 0.84 2.82 8.40 33.61 3/4 1.49 4.98 14.94 59.76 1 2.33 7.79 23.34 93.36 1.25 3.82 12.77 38.24 152.97 1.5 5.98 19.90 59.75 239.02 2 9.34 31.13 93.37 373.47 2.5 15.78 52.61 159.79 631.16 3 23.90 79.69 239.02 956.09 4 37.35 124.47 373.46 1493.84 5 58.35 194.48 583.24 2334.17 6 84.03 279.97 840.29 3361.17 8 149.39 497.92 1493.29 5975.57 10 233.41 777.96 2334.09 9336.37 12 336.12 1120.29 3361.19 13444.77 14 457.59 1525.15 4574.93 18299.73 16 597.54 1991.60 5975.44 23901.76 756.26 2520.61 30250.34 20 933.86 3112.56 9336.63 37346.53 1344.50 4481.22 13445.04 53780.15 28 1829.92 6099.12 18299.20 73196.79 32 2390.23 7966.64 23902.29 95609.15 36 3025.03 10082.42 30250.34 121001.37 40 3734.50 12447.09 37346.00 149384.01 48 5377.88 17924.47 53778.83 215115.30 56 6311.60 21038.46 63115.99 252463.94 64 9560.65 31868.51 95606.51 382426.03 72 12100.27 40333.83 121002.69 484010.75 80 14938.92 49795.90 149389.29 597557.18 88 18075.97 60252.63 180759.73 723038.90 96 21511.53 71704.38 215115.30 860461.20 104 25245.60 84151.16 252456.02 1009824.08 112 29279.51 97597.39 292795.09 1171180.37 120 33611.93 112038.64 336119.31 1344477.23 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 25 p TECHNICAL DATA 2.4 Measuring accuracy (except TIDALFLUX) Reference conditions • Medium: water • Temperature: 20°C/68°F • Pressure: 1 bar/ 14.5 psi • Inlet section: >_ 5 DN Y[%] 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 Z 0.2 O 0.1 0 1 2 3 4 5 6 7 8 9 10 11 12 X[m/s] X[m/s]:flow velocity Y[%]:deviation from the actual measured value(mv) DN [mm] D OPTIFLUX 5300 10....100 3/8...4 0.15%of mv+ 1 mm/s 10 150...300 6...12 0.2%of my+ 1 mm/s OPTIFLUX 2300/4300/6300 10....1600 3/8...80 0.2%of my+ 1 mm/s �2 OPTIFLUX 1300 10...150 3/8...6 0.3%of my+2 mm/s 03 OPTIFLUX 2300/4300 >1600 >64 0.3%of my+2 mm/s �3 OPTIFLUX 4300/5300/6300 <10 <3/8 0.3%of my+2 mm/s �3 OPTIFLUX 7300 25...100 1...4 v>1 m/s/3.3 ft/s: - +0.5%of my v< 1 m/s/3.3 ft/s: +0.5%of my+5 mm/s WATERFLUX 3300 25...600 1...24 0.2%of my+ 1 mm/s 26 www.krohne.com 09/2010-4000295603-To IFC 300 R06 en TECHNICAL DATA 2.5 Measuring accuracy (only TIDALFLUX) The measuring accuracy for partly filled pipes and completely filled pipes are different. In these graphs it is assumed that the velocity at full scale value is at least 1 m/s (is also the standard value for calibration, since it will result in the most accurate measurements. Maximum measuring error Related to volume flow(mv=measured value, FS= Full Scale) These values are related to the pulse/frequency output The additional typical measuring deviation for the current output is ±10 µA Partly filled: v>_ 1 m/s/3.3 ft/s at Full Scale:<_ 1%of FS Fully filled: v>_ 1 m/s/3.3 ft/s:<_ 1%of my v< 1 m/s/3.3 ft/s:<_0.5%of my+5 mm/s/0.2 inch/s Minimum level: 10%of inner diameter Fully filled pipes YN10 8 6 4 2 0 20 40 60 80 100 a Figure 2-1:Maximum measuring error of measured value. 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 27 p TECHNICAL DATA we Me Partly filled pipes y[%] 10 8 6 4 2 10 0 20 40 60 80 100 Q[%] Figure 2-2:Maximum measuring error of measured value. 1� Advised working area 28 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en INSTALLATION p 3.1 Intended use The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. If the device is not used according to the operating conditions/refer to chapter "Technical datay, the intended protection could be affected. 3.2 Installation specifications The following precautions must be taken to ensure reliable installation. • Make sure that there is adequate space to the sides. • Protect the signal converter from direct sunlight and install a sun shade if necessary. • Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger. • Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with lEC 68-2-3. 3.3 Mounting of the compact version The signal converter is mounted directly on the measuring sensor. For installation of the flowmeter,please observe the instructions in the supplied product documentation for the measuring sensor. 09/2010-4000295603-TD IFC 300 RO6 en www.krohne.com 29 p INSTALLATION EESM 3.4 Mounting the field housing, remote version Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 3.4.1 Pipe mounting O � O 3 IIIIIIII � Figure 3-1:Pipe mounting of the field housing Fix the signal converter to the pipe. Fasten the signal converter using standard U-bolts and washers. Tighten the nuts. 30 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en INSTALLATION 3.4.2 Wall mounting 0 OMAn��� • T �.\z\�\\\,MMAZAA 0 07. R 0 Figure 3-2:Wall mounting of the field housing 1� Prepare the holes with the aid of the mounting plate. For further information refer to Mounting plate, field housing on page 23. �2 Use the mounting material and tools in compliance with the applicable occupational health and safety directives. 3I Fasten the housing securely to the wall. Mounting multiple devices next to each other 0 • O • 0 0 0 0 0 a a b 0 O O O O O O O O a>_600 m m/23.6" b>_250mm/9.8" 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 31 p INSTALLATION Er� M ■ M 3.5 Mounting the wall-mounted housing, remote version Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 3.5.1 Pipe mounting 1 2 9 0 0 8 Figure 3-3:Pipe mounting of the wall-mounted housing 1T Fasten the mounting plate to the pipe with standard U-bolts, washers and fastening nuts. (2) Screw the signal converter to the mounting plate with the nuts and washers. 32 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en INSTALLATION 3.5.2 Wall mounting • • T (2) 3 o ' o Figure 3-4:Wall mounting of the wall-mounted housing 10 Prepare the holes with the aid of the mounting plate. For further information refer to Mounting plate, wall-mounted housing on page 23. 20 Fasten the mounting plate securely to the wall. Z3 Screw the signal converter to the mounting plate with the nuts and washers. Mounting multiple devices next to each other a a o 0 0 o o 0 0 o o 0 0 o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o 0 0 0 0 a>_240mm/9.4" 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 33 0 ELECTRICAL CONNECTIONS M 4.1 Important notes on electrical connection Electrical connection is carried out in conformity with the VDE 0100 directive 'Regulations for electrical power installations with line voltages up to 1000 V"or equivalent national regulations. • Use suitable cable entries for the various electrical cables. • The sensor and converter are configured together in the factory. For this reason,please connect the devices in pairs. Ensure that the sensor constant GK/GKL (see type plates]are identically set. • if delivered separately or when installing devices that were not configured together, set the converter to the DN size and GK/GKL of the sensor. 4.2 Preparing the signal and field current cables (except TIDALFLUX) Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. The electrical connection of the outer shield is different for the various housing variants. Please observe the corresponding instructions. 4.2.1 Signal cable A (type DS 300), construction • Signal cable A is a double-shielded cable for signal transmission between the measuring sensor and signal converter. • Bending radius: >_50 mm/2" oil t7 10 O 03 Figure 4-1:Construction of signal cable A 1T Stranded drain wire(1)for the inner shield (101, 1.0 mm2 Cu/AWG 17(not insulated,bare) 2� Insulated wire(2),0.5 mm2 Cu/AWG 20 3Z Insulated wire(3),0.5 mm2 Cu/AWG 20 4� Outer sheath 5� Insulation layers © Stranded drain wire(6)for the outer shield(601 34 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en ELECTRICAL CONNECTIONS p 4.2.2 Length of signal cable A For temperatures of the medium above 150°C/300°F, a special signal cable and a ZD intermediate socket are necessary. These are available including the changed electrical connection diagrams. Measuring sensor Nominal size Min. electrical Curve for signal conductivity cable A DN [mm] [inch] [PS/cm] OPTIFLUX 1000 F 10...150 3/8...6 5 Al OPTIFLUX 2000 F 25...150 1...6 20 Al 200...2000 8...80 20 A2 0PTIFLUX 4000 F 2.5...150 1/10...6 1 Al 200...2000 8...80 1 A2 OPTIFLUX 5000 F 2.5...100 1/10...4 1 Al 150...250 6...10 1 A2 OPTIFLUX 6000 F 2.5...150 1/10...6 1 Al WATERFLUX 3000 F 25...600 1...24 20 Al 10 600 1800 A2 Al 100 300 10 H 1030 1 5 10 100 1000 6000 Figure 4-2:Maximum length of signal cable A 1Q Maximum length of signal cable A between the measuring sensor and signal converter[m] © Maximum length of signal cable A between the measuring sensor and signal converter[ft] (3 Electrical conductivity of the medium being measured[µS/cm] 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 35 0 ELECTRICAL CONNECTIONS 4.2.3 Signal cable B (type BTS 300), construction • Signal cable B is a triple-shielded cable for signal transmission between the measuring sensor and signal converter. • Bending radius:>_50 mm/2" O ® O (20) O 03 (30) Figure 4-3:Construction of signal cable B 1Q Stranded drain wire for the inner shield(10), 1.0 mm2 Cu/AWG 17(not insulated,bare) Q Insulated wire(2),0.5 mm2 Cu/AWG 20 with stranded drain wire(20)of shield 03 Insulated wire(3),0.5 mm2 Cu/AWG 20 with stranded drain wire(30)of shield 4� Outer sheath Q Insulation layers © Stranded drain wire(6)for the outer shield(60),0.5 mm2 Cu/AWG 20(not insulated,bare) 36 www.krohne.com 09/2010-4000295603-To IFC 300 R06 en ELECTRICAL CONNECTIONS p 4.2.4 Length of signal cable B For temperatures of the medium above 150°C/300°F, a special signal cable and a ZD intermediate socket are necessary. These are available including the changed electrical connection diagrams. Measuring sensor Nominal size Min. electrical Curve for signal conductivity cable B DN [mm] [inch] [PS/cm] OPTIFLUX 1000 F 10...150 3/8...6 5 B2 OPTIFLUX 2000 F 25...150 1...6 20 B3 200...2000 8...80 20 B4 0PTIFLUX 4000 F 2.5...6 1/10...1/6 10 B1 10...150 3/8...6 1 B3 200...2000 8...80 1 B4 OPTIFLUX 5000 F 2.5 1/10 10 B1 4...15 1/6...1/2 5 B2 25...100 1...4 1 B3 150...250 6...10 1 B4 OPTIFLUX 6000 F 2.5...15 1/10...1/2 10 B1 25...150 1...6 1 B3 WATERFLUX 3000 F 25...600 1...24 20 B1 10 � 600 1800 B4 B3 B2 B1 100 300 10 30 1 5 10 100 1000 6000 Figure 4-4:Maximum length of signal cable B 1Q Maximum length of signal cable B between the measuring sensor and signal converter[m] ® Maximum length of signal cable B between the measuring sensor and signal converter[ft] Q3 Electrical conductivity of the medium being measured[µS/cm] 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 37 0 ELECTRICAL CONNECTIONS M M 4.3 Connecting the signal and field current cables (except TIDALFLUX) Cables may only be connected when the power is switched off. The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. 4.3.1 Connection diagram for measuring sensor, field housing The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected in the housing of the signal converter. • The outer shield of signal cable A or B in the signal converter housing is connected via the strain relief terminal. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 3 2 1 4 40 30 3 2 20 1 9 8 7 (10) (10) 0 � (60) O'D M (60) O OO � Oo 0 05 © 5 4 L3 2 1 9 8 7 - 4 3 2 1 9 8 7 - Figure 4-5:Connection diagram for measuring sensor,field housing 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. 2� Signal cable A 3Z Signal cable B 4� Field current cable C 5S Connection box of measuring sensor © Functional ground FE 38 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en ELECTRICAL CONNECTIONS p 4.3.2 Connection diagram for measuring sensor, wall-mounted housing The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected in the housing of the signal converter. • The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 4 40 30 3 2 1 9 8 7 30 3i7l 9 8 7 (101 O (101 (60) (6) (60) 6) O OO 3 2 1 1 9 8 7 © 4 3 2 1 9 8 7 Figure 4-6:Connection diagram for measuring sensor,wall-mounted housing 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. 22) Signal cable A (3 Signal cable B 4� Field current cable C 5� Connection box of measuring sensor © Functional ground FE 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 39 0 ELECTRICAL CONNECTIONS WOW ME raw Mil 4.3.3 Connection diagram for measuring sensor, 19" rack-mounted housing (28 TO The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected in the housing of the signal converter. • The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 24 22 20 20 32 32 32 24 24 22 22 20 20 32 32 32 z z z d b z d d z z d z d b z d (10) 1 (101 1 J (601`=-. b 6 (60)` 02 ® 03 Oo o Oo 0 OO OO 3 2 1 3 2 1 Figure 4-7:Connection diagram for measuring sensor,19"rack-mounted housing(28 TE) 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. Signal cable A (3) Signal cable B 4� Field current cable C (�) Connection box of measuring sensor © Functional ground FE 40 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en M ELECTRICAL CONNECTIONS p 4.3.4 Connection diagram for measuring sensor, 19" rack-mounted housing (21 TO The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. • If a shielded field current cable is used, the shield must NOT be connected in the housing of the signal converter. • The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire. • Bending radius of signal and field current cable: >_ 50 mm/2" • The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version. 6 4 2 16 18 20 6 6 4 4 2 16 18 20 X1 d d d zI z z X1 z d d z d z z z [30] [20] 1� 1 0 1 [60] O OO 0 [60] O OO O © 0 3 2 1 7 8 9 - 4 3 2 1 7 8 9 - Figure 4-8:Connection diagram for measuring sensor,19"rack-mounted housing(21 TE) 1� Electrical terminal compartment in housing of the signal converter for signal and field current cable. (2) Signal cable A (3) Signal cable B 4� Field current cable C Connection box of measuring sensor © Functional ground FE 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 41 0 ELECTRICAL CONNECTIONS 4.4 Preparing and connecting the signal and field current cables (only TI DALFLUX) Cables may only be connected when the power is switched off. The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. 4.4.1 Cable lengths The maximum allowed distance between the flow sensor and the converter is determined by the shortest cable length. Interface cable: maximum length is 600 m/ 1968 ft. Type B (BTS) signal cable: maximum length is 600 m/ 1968 ft. Type A IDS) signal cable: maximum length depends on the conductivity of the fluid: Electrical conductivity Maximum length [PS/cml Iml ft 50 120 394 100 200 656 200 400 1312 >400 600 1968 Field current cable: The cross section of the cable determines the maximum length: Cross section Maximum length [mm21 [AWGI Iml [ft] 2 x 0.75 2 x 18 150 492 2 x 1.5 2 x 14 300 984 2 x 2.5 2 x 12 600 1968 42 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en ELECTRICAL CONNECTIONS p 4.4.2 Interface cable The data interface cable is a shielded, 3 x 1.5 mm2 LIYCY cable. The standard length 10 m/ 32.8 ft is included in the delivery. Preparing the interface cable a NMI10 b 1 � 2 .� 3 Figure 4-9:Preparing the interface cablePreparing the interface cable a=100mm/4" b=10mm/0.4" Strip the conductor to dimension a. Trim the outer shield to dimension b and pull it over the outer sheath. Crimp the wire end ferrules onto the conductors 1, 2 and 3. Connect the shielding at both sides of the cable via the special cable gland. Connecting shielding via special cable gland 1 2 3 4 2mm/3/32" us Figure 4-10:Connecting the shield within the cable gland 1� Wires 22) Isolation 3Z Shielding 4� Isolation 5� Feed cable through dome nut and clamping insert and fold shielding over clamping insert.Make sure that the braided shield overlaps the 0-ring by 2 mm/3/32". © Push clamping insert into body. (7 Tighten the dome nut. 09/2010-4000295603-TD IFC 300 RO6 en www.krohne.com 43 0 ELECTRICAL CONNECTIONS 4.4.3 Connection of cables Y Y O 0 0 0 0 0 0 0 0 0 0 o o Figure 4-11:Electrical connection Q Unscrew the cover to reach the connectors © Unscrew the cover to reach the connectors (3) Field current cable Q Interface cable Q Signal cable IDS or BTSJ Connection diagram 7 g 1 202330E CD r W 101112 7 8 A B C D E 1 2 3 - Figure 4-12:Connection diagram Q Protective Earth connection(PE) ® Mains power neutral(NJ (3) Mains power live ILJ Q Field current cable ® Interface cable © Signal cable.Shown is the BTS cable. In case of IDS cable,do not use connectors 20 and 30. ® Connect housing to PE 44 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en ELECTRICAL CONNECTIONS p Flow sensors with protection class IP 68 can not be opened anymore. The cables are factory connected and labeled as follows. 10 z0 03 Mans es rerm�na's 70'11 1? Cols Tartu na[s 9,8 le' o Ten naks O 1_ Figure 4-13:Labeled cables for IP 68 versions 1� Mains power(10=blank, 11 =blue, 12=black) 2� Field current(7=white,8=green) 3Z Data interface(black wires,C=marked"I", D=marked"2",E=marked '31 44) Electrodes(1 =blank,2=white,3=red) 4.5 Power supply connection The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. • The protection category depends on the housing versions (IP65...67 to IEC 529/ EN 60529 or N E MA4/4X/6). • The housings of the devices, which are designed to protect the electronic equipment from dust and moisture, should be kept well closed at all times. Creepage distances and clearances are dimensioned to VIDE 0110 and IEC 664 for pollution severity 2. Supply circuits are designed for overvoltage category III and the output circuits for overvoltage category II. • Fuse protection (IN<_ 16 A) for the infeed power circuit, as well as a separator(switch, circuit breaker) to isolate the signal converter must be provided close to the device. The separator must conform to IEC 60947-1 and IEC 60947-3 and must be marked as the separator for this device. 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 45 p ELECTRICAL CONNECTIONS M 100...230 VAC (tolerance range: -15%/+10%) • Note the power supply voltage and frequency (50...60 Hz) on the nameplate. • The protective ground terminal PE of the power supply must be connected to the separate U- clamp terminal in the terminal compartment of the signal converter For 19" rack-mounted housing please refer to the connection diagrams. 240 VAC+5%is included in the tolerance range. 12...24 VDC (tolerance range: -55%/+30%) • Note the data on the nameplate! • When connecting to functional extra-low voltages, provide a facility for protective separation (PELV) (acc. to VDE 0100/VDE 0106 and/or IEC 364/ IEC 536 or relevant national regulations). 72 VDC- 70%is included in the tolerance range. 24 VAC/DC (tolerance range:AC: -15%/+10%; DC: -25%/+30%) • AC: Note the power supply voltage and frequency (50...60 Hz) on the nameplate. • DC: When connecting to functional extra-low voltages, provide a facility for protective separation (PELV) (acc. to VDE 0100/VDE 0106 and/or IEC 364/ IEC 536 or relevant national regulations). 12 V is not included in the tolerance range. 46 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en M ELECTRICAL CONNECTIONS p Power supply connection (excluding 19" rack-mounted housing) 0) PE O N L (2 FE 4- L- A L+ (3 FE -:L- N L 1� 100...230 VAC(-15%/+10%),22 VA 22) 24 VDC(-55%/+30%), 12 W 3� 24 VAC/DC(AC:-15%/+10%; DC:-25%/+30%),22 VA or 12 W Power supply connection for 19" rack-mounted housing (28 TE) L(L+) PE(FE) 0000 .. N(L-) Power supply connection for 19" rack-mounted housing (21 TE) X2 x2 xi z 24 28 30 32 O d r N L (L-) (L+) For safety reasons the manufacturer has connected the 28d contacts internally to the 28z, 30z and 32z contacts. You are advised to also connect contacts 28z, 30z and 32z to the external protective conductor. The protective conductor contacts must not be used to loop through the PE connection. 09/2010-4000295603-TD IFC 300 RO6 en www.krohne.com 47 0 ELECTRICAL CONNECTIONS MEUM 4.6 Inputs and outputs, overview 4.6.1 Combinations of the inputs/outputs (1/0s) This signal converter is available with various input/output combinations. Basic version • Has 1 current output, 1 pulse output and 2 status outputs/ limit switches. • The pulse output can be set as status output/limit switch and one of the status outputs as a control input. Ex i version • Depending on the task, the device can be configured with various output modules. • Current outputs can be active or passive. • Optionally available also with Foundation Fieldbus and Profibus PA Modular version • Depending on the task, the device can be configured with various output modules. Bus systems • The device allows intrinsically safe and non intrinsically safe bus interfaces in combination with additional modules. • For connection and operation of bus systems, please note the separate documentation. Ex option • For hazardous areas, all of the input/output variants for the housing designs C and F with terminal compartment in the Ex d (pressure-resistant casing) or Ex e (increased safety) versions can be delivered. • Please refer to the separate instructions for connection and operation of the Ex-devices. 48 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en ELECTRICAL CONNECTIONS p 4.6.2 Description of the CG number CG 3 10 (2) Os 40 ® © Figure 4-14:Marking(CG number)of the electronics module and input/output variants 1Q ID number:0 Q ID number:0=standard;9=special (2) Power supply option/measuring sensor option 4Q Display[language versions) Q Input/output version(1/0) © 1st optional module for connection terminal A © 2nd optional module for connection terminal B The last 3 digits of the CG number((5 ,©and©) indicate the assignment of the terminal connections. Please see the following examples. Examples for CG number CG 300 11 100 100...230 VAC&standard display; basic 1/0: la or Ip&Sp/Cp&Sp& Pp/Sp CG 300 11 7FK 100...230 VAC&standard display; modular 1/0: la& PN/SN and optional module PN/SN &CN CG 300 81 4EB 24 VDC &standard display; modular 1/0: la& Pa/Sa and optional module Pp/Sp& Ip Description of abbreviations and CG identifier for possible optional modules on terminals A and B Abbreviation Identifier for CG No. Description la A Active current output Ip B Passive current output Pa/Sa C Active pulse,frequency,status output or limit switch (changeable) Pp/Sp E Passive pulse,frequency,status output or limit switch (changeable) PN/SN F Passive pulse,frequency,status output or limit switch according to NAMUR(changeable) Ca G Active control input CID K Passive control input CN H Active control input to NAMUR Signal converter monitors cable breaks and short circuits acc.to EN 60947-5-6. Errors indicated on LC display. Error messages possible via status output. Ilna P Active current input Ilnp R Passive current input - 8 No additional module installed - 0 No further module possible 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 49 0 ELECTRICAL CONNECTIONS 4.6.3 Fixed, non-alterable input/output versions This signal converter is available with various input/output combinations. • The grey boxes in the tables denote unassigned or unused connection terminals. • In the table, only the final digits of the CG no. are depicted. • Connection terminal A+ is only operable in the basic input/output version. CG no. Connection terminals A+ A A- B C C- Basic I/Os (standard) 1 0 0 IP+HART®passive 10 SP/CP passive (Z SP passive PP/SP passive Ila+ HART®active 10 Ex i 10s (option) 2 0 0 la+HART®active PN/SN NAMUR 3 0 0 OLE q IP+ HART passive PN/SN NAMUR 2 1 0 la active PN/SN NAMUR la+HART®active PN/SN NAMUR (2 Cp passive 3 1 0 la active PN/SN NAMUR IP+ HART®passive PN/SN NAMUR (2 Cp passive 2 2 0 Ip passive PN/SN NAMUR la+HART active PN/SN NAMUR Cp passive 3 2 0 Ip passive PN/SN NAMUR IP+ HART passive PN/SN NAMUR 2O Cp passive 2 3 0 Ilna active PN/SN NAMUR la+HART active PN/SN NAMUR Q Cp passive Q2 330 Ilna active PN/SN NAMUR IP+ HART passive PN/SN NAMUR Q Cp passive 240 Ilnp passive PN/SN NAMUR la+HART active PN/SN NAMUR (2) Cp passive 340 Ilnp passive PN/SN NAMUR IP+ HART passive PN/SN NAMUR Cp passive (2) 50 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en ELECTRICAL CONNECTIONS p CG no. Connection terminals A+ A A- B B- C D D- PROFIBUS PA (Ex i) (option) D 0 0 PA+ PA- PA+ PA- FISCO Device FISCO Device D 1 0 la active PN/SN NAMUR PA+ PA- PA+ PA- Cp passive 02 FISCO Device FISCO Device D 2 0 Ip passive PN/SN NAMUR PA+ PA- PA+ PA- Cp passive ® FISCO Device FISCO Device D 3 0 Ilna active PN/SN NAMUR PA+ PA- PA+ PA- Cp passive © FISCO Device FISCO Device D 4 0 IInP passive PN/SN NAMUR PA+ PA- PA+ PA- Cp passive © FISCO Device FISCO Device FOUNDATION Fieldbus (Ex i) (option) E 0 0 V/D+ V/D- V/D+ V/D- FISCO Device FISCO Device E 1 0 la active PN/SN NAMUR V/D+ V/D- V/D+ V/D- Cp passive ® FISCO Device FISCO Device E 2 0 Ip passive PN/SN NAMUR V/D+ V/D- V/D+ V/D- Cp passive (Z FISCO Device FISCO Device E 3 0 Ilna active PN/SN NAMUR V/D+ V/D- V/D+ V/D- Cp passive © FISCO Device FISCO Device E 4 0 Ilnp passive PN/SN NAMUR V/D+ V/D- V/D+ V/D- Cp passive 02 FISCO Device FISCO Device 1Q function changed by reconnecting © changeable 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 51 0 ELECTRICAL CONNECTIONS 4.6.4 Alterable input/output versions This signal converter is available with various input/output combinations. • The grey boxes in the tables denote unassigned or unused connection terminals. • In the table, only the final digits of the CG no. are depicted. • Term. = (connection) terminal CG no. Connection terminals A+ A A- B B- Modular IOs (option) 4__ max. 2 optional modules for term.A+ B la+HART®active Pa/Sa active 1D 8__ max. 2 optional modules for term.A+ B IP+ HART passive Pa/Sa active 10 b__ max. 2 optional modules for term.A+ B la+HART active PP/Sp passive 10 B__ max. 2 optional modules for term.A+ B IP+ HART passive PP/Sp passive 10 7__ max. 2 optional modules for term.A+ B la+HART active PN/SN NAMUR 1I C__ max. 2 optional modules for term.A+ B IP+ HART passive PN/SN NAMUR 10 PROFIBUS PA (option) D__ max. 2 optional modules for term.A+ B PA+(2) PA-(2) PA+(1) PA- (1) FOUNDATION Fieldbus (option) E__ max. 2 optional modules for term.A+ B V/D+(2) V/D- (2) V/D+(1) V/D- (1) PROFIBUS DP (option) F_0 1 optional module for Terminati RxD/TxD- RxD/TxD- Terminati RxD/TxD- RxD/TxD- term.A on P P(2) N(2) on N P(1) N(1) Modbus (Option) G__ 2 max. 2 optional modules for term.A+ B Common Sign. B Sign.A (D1) (DO) H__ Q3 max. 2 optional modules for term.A+ B Common Sign. B Sign.A (D1) (DO) 1) changeable © not activated bus terminator Q3 activated bus terminator 52 www.krohne.com 09/2010-4000295603-To IFC 300 R06 en NOTES j 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 53 NOTES 54 www.krohne.com 09/2010-4000295603-TD IFC 300 R06 en NOTES j 09/2010-4000295603-TD IFC 300 R06 en www.krohne.com 55 x KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters v • Vortex flowmeters • Flow controllers s • Level meters 3 • Temperature meters s • Pressure meters 0 v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers 0 0 M U LL 0 H Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 0 Fax:+49 (0)203 301 10389 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KR(3HNE Y o www.krohne.com