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HomeMy WebLinkAboutTD_OPTIFLUX 1000__en__091016_4000690401_R01 M 0PTIFLUX 1000 Technical Datasheet Electromagnetic flowmeter in sandwich version • Basic and fully functional flow sensor • Excellent price performance ratio • Quick and easy to install and operate P Fr /�� The documentation is only complete when used in combination with the relevant documentation for the converter. ©KROHNE 10/2009-4000690401 -TO OPTI FLUX 1000-R01-en KROHNE CONTENTS 1 NEW IT-Zffff"UH,Me 1 Product features 3 1.1 Economic and ecological solution for various industries................................................ 3 1.2 Measuring principle.......................................................................................................... 5 2 Technical data 6 2.1 Technical data................................................................................................................... 6 2.2 Dimensions and weights ................................................................................................ 10 3 Installation 12 3.1 Notes on installation ...................................................................................................... 12 3.2 Intended use ................................................................................................................... 12 3.3 Installation conditions.................................................................................................... 12 3.3.1 Inlet and outlet...................................................................................................................... 12 3.3.2 Mounting position.................................................................................................................. 12 3.3.3 Flange deviation.................................................................................................................... 13 3.3.4 T-section ............................................................................................................................... 13 3.3.5 Vibration................................................................................................................................ 13 3.3.6 Magnetic field........................................................................................................................ 14 3.3.7 Bends .................................................................................................................................... 14 3.3.8 Open discharge ..................................................................................................................... 15 3.3.9 Control valve ......................................................................................................................... 15 3.3.10 Air venting ........................................................................................................................... 15 3.3.11 Pump ................................................................................................................................... 16 4 Electrical connections 17 4.1 Safety instructions.......................................................................................................... 17 4.2 Grounding ....................................................................................................................... 17 4.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 18 5 Notes 19 2 www.krohne.com 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en ■ ' PRODUCT FEATURES 0 1.1 Economic and ecological solution for various industries The OPTIFLUX 1000 electromagnetic flow sensor is the economic and ecological solution for various industries, ranging from agriculture to utilities and from fire fighting to machinery. The instrument is economical due to low investment and maintenance costs; it is ecological due to accurate measurements and no waste. 10 �. r (1) Sandwich design (2) Hastelloy electrodes Z PFA liner 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en www.krohne.com 3 p PRODUCT FEATURES OPTIFLUX 00 Highlights • sandwich design • easy to install and operate • maintenance free Industries • agriculture • fire-fighting • machinery and apparatus construction • swimming pools and recreational facilities Applications • precise dosing of liquid fodder, liquid fertilizers, measurement of liquid manure, sprinkler irrigation systems • vehicles, fire extinguishing systems: foam mixing, control of sprinkler systems • heat counters, energy allocation to buildings and workshops • water recirculation and treatment 4 www.krohne.com 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en PRODUCT FEATURES 0 1 .2 Measuring principle An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k= factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. The signal voltage is quite small (typically 1 mV at v=3 m/s/ 10 ft/s and field coil power of 1 W). Finally, a signal converter is used to amplify the signal voltage, filter it (separate from noise) and convert it into signals for totalising, recording and output processing. 2 1 4 1 (D Induced voltage(proportional to flow velocity) (2) Electrodes Z Magnetic field (4) Field coils 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en www.krohne.com 5 TECHNICAL DATA OPTIFLUX 1000 2.1 Technical data • The following data is provided for general applications. lfyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...l and complete product documentation can be downloaded free of charge from the website fDownloadcenterl. Measuring system Measuring principle Faraday's law Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured value Volume flow, mass flow,electrical conductivity,coil temperature Design Features Sandwich version Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version. More information about the signal converter can be found in the documentation of the signal converter. Compact version With IFC 100 converter: OPTIFLUX 1100 C With IFC 300 converter: OPTIFLUX 1300 C Remote version In wall(W) mount version with IFC 100 converter: OPTIFLUX 1100 W In field (F),wall(W)or rack(R) mount version with IFC 300 converter: OPTIFLUX 1300 F,W or R Nominal diameter DN10...150/3/8...6" Measurement range -12...+12 m/s/-40...+40 ft/s 6 www.krohne.com 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en TECHNICAL DATA Measuring accuracy Reference conditions Medium:water Temperature: 20°C/68°F Inlet section: 10 DN Outlet section: 5 DN Flow velocity: > 1 m/s/>3 ft/s Operating pressure: 1 bar/14.5 psig Valve closing time variation: < 1 ms Wet calibrated on EN 17025 accredited calibration rig by direct volume comparison Maximum measuring error Related to volume flow(MV= Measured Value) These values are related to the pulse/frequency output The additional typical measuring deviation for the current output is ±10 µA With IFC 100 converter: +0.4%of MV+ 1 mm/s With IFC 300 converter: +0.3%of MV+2 mm/s Repeatability ±0.1%of MV, minimum 1 mm/s Long term stability ±0.1%of MV Special calibration On request Operating conditions Temperature Process temperature PFA: -40...+180°C/-40...+356°F(remote versions,compact versions are limited to+140°C/284°F). Maximum temperature change 120°C/248°F (shock) Ambient temperature -40...+65°C/-40...+149°F Storage temperature -50...+70°C/-58...+158°F 10/2009-4000690401-TD OPTI FLUX 1000-R01-en www.krohne.com 7 TECHNICAL DATA Pressure Ambient Atmospheric Nominal flange pressure Standard: DIN (EN 1092-1) PN16 for DN100... DN150 PN40 for DN10...80 ASME B16.5 Standard: 150 lbs RF for ASME 3/8...6" Option: 300 lbs RF for ASME 3/8...4" JIS 20K for DN10...100/3/8...4" 1 OK for DN150/6" Vacuum load 0 mbar/0 psi absolute Pressure ranges for secondary Pressure resistant up to 40 bar/580 psi containment Burst pressure up to approx. 160 bar/2320 psi Chemical properties Physical condition Liquids Electrical conductivity Non water: >_5 µS/cm Water: >_20 µS/cm Permissible gas content(volume) IFC 1 00<_3% IFC 300<5% Permissible solid content IFC 100<_ 10% (volume) IFC 300<_70% Recommended flow velocity -12...+12 m/s/-40...+40 ft/s Other conditions Protection category acc.to IEC Standard: IP66/67(NEMA 4/4X/61 529/EN 60529 Optional: IP68(NEMA 6P) Vibration resistance IEC 68-2-6 Installation condtitions Inlet run >_5 DN (without disturbing flow,after a single 90°bend) >10 ON (after a double bend 2x 901 >10 DN (behind a control valve) Outlet run >2 DN Dimensions and weights For detailed information see chapter"Dimensions and weights". 8 www.krohne.com 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en TECHNICAL DATA Materials Sensor housing DN10...40 GTW-S 38 DN50...150 sheet steel Measuring tube PFA Connection box Die-cast aluminium (polyurethane coated) Option:stainless steel Grounding rings DN10...15 Integrated st.st. 1.4571 (AISI 316 TO DN25...150 Separate st.st. 1.4571 (AISI 316 TO Also available as alternative for grounding rings(IFC 300 only): Virtual Reference. Stud bolts and nuts DN40...150: rubber centering sleeves Option:Steel,Stainless steel Measuring electrodes Hastelloy C4 Process connections DIN DN10...150 in PN16...40 ASME 3/8...6" in 150...300 lbs JIS DN10...150 in JIS 10...20 K Electrical connections Signal cable Only for remote systems Type A Standard cable, double shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. Type B Optional cable,triple shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. Approvals and certifications CE Sign This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark. Other approvals and standards Electromagnetic compatibility Directive:89/336/EEC and A1,A2 NAMUR NE21/04 Harmonized standard: EN 61326-1 : 2006 Low Voltage Directive Directive: 2006/95/EC Harmonized standard: EN 61010 :2001 Pressure Equipment Directive Directive:97/23/EC Category I, II or SEP Fluid group 1 Production module H 10/2009-4000690401-TD OPTI FLUX 1000-R01-en www.krohne.com 9 TECHNICAL DATA 2.2 Dimensions and weights Remote version a=77 mm/3.1" b c b= 139mm/5.5" 1Q c= 106mm/4.2" a Total height= H+a H Lx� W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1" 1Q a O c=260 mm/10.2" O Total height= H+a H } L W Compact version with a=82 mm/3.2" IFC 100(00) c b b= 161 mm/6.3" 10 a o;o O c=257mm/10.1" Total height= H+a - - - H Lt W Compact version with b c a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7" Total height= H+a - - - - H L W 1Q The value may vary depending on the used cable glands. • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 10 www.krohne.com 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en TECHNICAL DATA i Nominal size Dimensions [mm] Approx.weight DN PN [bar] L H W [kg] 10 40 68 137 47 1.7 15 40 68 137 47 1.7 25 40 54 147 66 1.7 40 40 78 162 82 2.6 50 40 100 151 101 4.2 80 40 150 180 130 5.7 100 200 207 156 10.5 150 116!�E 200 271 219 15.0 Nominal size Dimensions [inches] Approx.weight [lbs] ASME PN [psi] L H W Nor- 3/8" 580 2.68 5.39 1.85 3.7 '/2" 580 2.68 5.39 1.85 3.7 ill 580 2.13 5.79 2.6 3.7 1'/2" 580 3.07 6.38 3.23 5.7 2" 580 3.94 5.94 3.98 9.3 3" 580 5.91 7.08 5.12 12.6 4" 232 7.87 8.15 6.14 23.1 6" 232 7.87 10.67 8.62 33.1 • Pressures are applicable at 20°C/68°F. • For higher temperatures, the pressure and temperature ratings are as perASMEB16.5/up to 2,14'7 • Dimensions for other sizes on request. 10/2009-4000690401-TD OPTIFLUX 1000-R01-en www.krohne.com 11 p INSTALLATION 3.1 Notes on installation Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. Check the packing list to check if you received completely all that you ordered. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Intended use The 0PTIFLUX 1000 flowmeter measures the volumetric flow rate of electrically conductive liquids, acids, alkaline solutions, pastes and slurries, also with very high solid contents. 3.3 Installation conditions 3.3.1 Inlet and outlet 10 20 Figure 3-1:Recommended inlet and outlet 1� >_5DN 2Z >_2DN 3.3.2 Mounting position ---- ------- -- ----- tx Figure 3-2:Mounting position 12 www.krohne.com 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en WHOM INSTALLATION 3.3.3 Flange deviation Max.permissible deviation of pipe flange faces: Amax-Amin<0.5mm/0.02" T - ---------------------- t---- Figure 3-3:Flange deviation T Amax © Amin 3.3.4 T-section T Figure 3-4:Distance after T-sections 10 >_10 DN 3.3.5 Vibration Figure 3-5:Avoid vibrations 10/2009-4000690401-TD OPTI FLUX 1000-R01-en www.krohne.com 13 INSTALLATION 3.3.6 Magnetic field Figure 3-6:Avoid magnetic fields 3.3.7 Bends Figure 3-7:Installation in bending pipes Figure 3-8:Installation in bending pipes 14 www.krohne.com 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en INSTALLATION 3.3.8 Open discharge Figure 3-9:Installation before an open discharge 3.3.9 Control valve Figure 3-10:Installation before control valve 3.3.10 Air venting 02 10 Figure 3-11:Air venting 1� >_5m ® Airventilation point 10/2009-4000690401-TD OPTIFLUX 1000-R01-en www.krohne.com 15 INSTALLATION 3.3.11 Pump Figure 3-12:Installation after pump 16 www.krohne.com 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en ELECTRICAL CONNECTIONS p 4.1 Safety instructions All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! Observe the national regulations for electrical installations! For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. DO Oz Figure 4-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings! 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings! 10/2009-4000690401-TD OPTIFLUX 1000-R01-en www.krohne.com 17 0 ELECTRICAL CONNECTIONS OF-- 4.3 Virtual reference for IFC 300 (C, W and F version) Figure 4-2:Virtual reference Possible if: >_ DN10 Electrical conductivity>_ 200 NS/cm 18 www.krohne.com 10/2009-4000690401 -TD OPTIFLUX 1000-R01-en NOTES A 10/2009-4000690401-TD OPTI FLUX 1000-R01-en www.krohne.com 19 t; t - �t KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters a • Vortex flowmeters r 3 • Flow controllers v m • Level meters L U • Temperature meters v • Pressure meters v • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X J LL H 0 0 0 0 Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 Fax:+49 (0)203 301 10389 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KRDHNE Y o www.krohne.com