Loading...
HomeMy WebLinkAboutTD_OPTIFLUX 2000__en__120216_4000086803_R07 M OPTI FLUX 2000 Technical Datasheet Electromagnetic flow sensor • For all water and wastewater applications • Wide range of approvals for potable water • Robust,fully welded construction O,ML o�1 KTW �NsF I---, was /�C�Q Water Repo, The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 02/2012-4000086803-TD OPTIFLUX2000 R07 en KR O H N E CONTENTS •- �eI 1 Product features 3 1.1 Solution for the water and wastewater industry .............................................................3 1.2 Features............................................................................................................................5 1.3 Measuring principle..........................................................................................................7 2 Technical data 8 2.1 Technical data...................................................................................................................8 2.2 Legal metrology.............................................................................................................. 14 2.2.1 OIML R49............................................................................................................................... 14 2.2.2 MIDAnnexMI-001................................................................................................................. 16 2.3 Measuring accuracy....................................................................................................... 19 2.4 Vacuum load ...................................................................................................................20 2.5 Dimensions and weights ................................................................................................21 3 Installation 24 3.1 Notes on installation ......................................................................................................24 3.2 Intended use...................................................................................................................24 3.3 Installation conditions....................................................................................................24 3.3.1 Inlet and outlet......................................................................................................................24 3.3.2 Mounting position..................................................................................................................25 3.3.3 Flange deviation....................................................................................................................25 3.3.4 T-section ...............................................................................................................................25 3.3.5 Vibration ................................................................................................................................26 3.3.6 Magnetic field........................................................................................................................26 3.3.7 Bends ....................................................................................................................................26 3.3.8 Open discharge.....................................................................................................................27 3.3.9 Control valve.........................................................................................................................27 3.3.10 Air venting ...........................................................................................................................28 3.3.11 Pump...................................................................................................................................28 3.4 Mounting......................................................................................................................... 29 3.4.1 Torques and pressures.........................................................................................................29 4 Electrical connections 32 4.1 Safety instructions.......................................................................................................... 32 4.2 Grounding .......................................................................................................................32 4.3 V rtual reference for IFC 300 (C, W and F version)........................................................ 34 4.4 Connection diagrams ..................................................................................................... 34 5 Notes 35 2 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en OPTIFLUX2000 PRODUCT FEATURES � 1 .1 Solution for the water and wastewater industry The OPTI FLUX 2000 electromagnetic flow sensor is the specifial ly devel loped for water and wastewater applications. Its long-term reliabiIityand durability make it the ideal flow sensor for the water industry for measuring abstraction water, drinking water,wastewater, sewage and effluent. The sensor has the widest diameter range available in the market: from DN25 up to DN 3000. t j" 1 Robust fullywelded construction 2 Installation length to ISO 13359 3 PP,POand hard rubber liners 02/2012-4000086803-TD OPTI FLUX 2000 R07 en www.krohne.com 3 PRODUCT FEATURES •- ��� Highlights • Drinking water approvals including KTW, KIWA, ACS, DVGW, NSF • Suitable for subsoil installation and constant flooding (IP68) • Bi-directional flow metering • Compliant with requirements for custody transfer (MID MI-001, OIML R49, ISO4064, EN 14154) • Standard in house wet calibration of sensors up to diameter DN3000 • Easy installation and commissioning • No grounding rings required (with Virtual Reference option on IFC 300) • Rugged liners suitable for all water and waste water applications • In-situ verification with MagCheck • Extensive diagnostic capabilities • Maintenance-free • Proven and unsurpassed lifetime Industries • Water • Waste water • Pulp& Paper • Minerals& Mining • Iron, Steel & Metals • Power Applications • Water abstraction • Water purification and desalination • Drinking water distribution networks • Revenue metering or billing • Leakage detection • Irrigation • Industry water • Cooling water • Waste water • Sewage and sludge • Sea water 4 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en OPTIFLUX2000 PRODUCT FEATURES 1 .2 Features The solution for the water and wastewater industry Maintenance free The OPTIFLUX2000 is designed to meet the demands for all water and waste water applications including groundwater, potable water,waste water, sludge and sewage, industry water and salt water. The OPTIFLUX2000 has a field proven and unsurpassed lifetime assured by the ful Iy welded 3. housing,full bore pipe construction, absence of moving parts and wear resistant liner materials. ` V • e Easy installation Fitting the OPTIFLUX2000 is easy with the flanged design and standard ISOinsertion lengths. But alternative lengths are also possible and can be 2• offered on request. To further ease the operation, the OPTIFLUX2000 can be installed without filters and straighteners. Even grounding rings are not required with the patented Virtual Reference option on the IFC 300 converter. Installation in measurement chambers subject to(constant) flooding is possible with the IP68 rated version. The chambers can even be completely surpassed if the IP68 version is combined with our special subsoil coating, allowing the OPTIFLUX2000 to be installed directly in the ground. 02/2012-4000086803-TD OPTIFLUX2000 R07 en www.krohne.com 5 PRODUCT FEATURES •- ��� Custody transfer _nee cc tyre-....64.11.A In combination with the IFC 300 converter the OPTI FLUX 2000 can be used for custody transfer applications. It meets the requirements of OIML R49 and can be verified according to Annex MI-001 of the Measuring Instruments Directive(MID).All water meters for legal metrology purposes in Europe -- .-: require certification under the MID. The ECtype examination certificate for the OPTIFLUX2300 is M-.------ valid for the compact and the remote version and applies for forward and reverse flow. —" '— All flowmeters are wet calibrated by direct volume comparison at our officially certified calibration facilities. The performance of every OPTIFLUX2000 �r- is defined and documented in a calibration certificate. g www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en 1 ■ ■ PRODUCT FEATURES 1 .3 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipet h rough a magnetic field.This magnetic field is generated by a current,flowing through a pair of field coils. Inside of the fl uid, a voltage U is generated: U=v* k* B* D in which: v=mean flow velocity k =factor correcting for geometry B=magnetic field strength D=inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage,filter it and convert it into signals for totalising, recording and output processing. AW IF 2 4 1 1 Induced voltage(proportional to flow velocity) 2 Electrodes 3 Magnetic field 4 Field coils 02/2012-4000086803-TD OPTIFLUX2000 R07 en www.krohne.com 7 TECHNICAL DATA •- ��� 2.1 Technical data • The following data is provided for general applications. if you require data that is more relevant to your specific application,please contact us or your local representative. • Additional information(certificates, special tools, software,...)and complete product documentation can be downloaded free of charge from the website(Download Center). Measuring system Measuring principle Faradays law of induction Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured Volume flow val ue Design Features Fullywelded maintenance-free sensor. Large diameter range DN25...3000 Rugged liners approved for drinking water. Large standard range but also available in customer specific diameter, length and pressure rating. Modular construction The measurement system consists of a flow sensor and a signal converter.It is available as compact and as separate version.More information about the signal converter can be found in the relevant documentation. Compact version With IFC 100 converter:OPTIFLUX2100 C With IFC 300 converter:OPTIFLUX2300 C Remote version In wall (W)mount version with IFC 100 converter: OPTIFLUX2100 W In field(F),wall (W)or rack(R)mount version with IFC 300 converter: OPTIFLUX2300 F,W or R Nominal diameter With IFC 100 converter: DN25...1200/ 1...48" With I FC 300 converter: DN25...3000/ 1...120" 8 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en MUM TECHNICAL DATA Measuring accuracy Reference conditions Flow conditions similar to EN 29104 Temperature:+10...+30°C/+50...+86°F Electrical conductivity:>_300 µS/cm Maximum measuring IFC 100:down to 0.3%of the measured value±1 mm/s error IFC 300:down to 0.2%of the measured value±1 mm/s The maximum measuring error depends on the installation conditions. For detailed information refer to Measuring accuracyon page 19. Repeatability ±0.1%of MV,minimum 1 mm/s Calibration/Verification Standard: Each meter is standard calibrated by a direct volume comparison. Optional: Verification to Measurement Instrument Directive(MID),Annex MI-001. Standard:Verification at Ratio(Q3/Q1)=80,Q3>_2 m/s Optional:Verification at Ratio(Q3/Q1)>80 on request Only in combination with the IFC 300 signal converter. MID Annex MI-001 EC-Type examination certificate to MID Annex MI-001 (Directive 2004/22/EC) Only in combination with the IFC 300 signal converter. Diameter range: DN25...500 Forward and reverse(bi-directional)flow Orientation:any Liquid temperature range: +0.1°C/50°C For detailed information refer to Lega/metrology on page 14. OIML R49 Certificate of conformity to OIML R49 Only in combination with the IFC 300 signal converter. Diameter range Gass 1: DN80...500 Class 2: DN25...50 Forward and reverse(bi-directional)flow Orientation:any Liquid temperature range: +0.1°C/50°C For detailed information refer to Legal metrology on page 14. 0212012-4000086803-TD OFl1FLUX2000 R07 en www.krohne.com 9 TECHNICAL DATA OPTIFLUX2000 Operating conditions Temperature For Ex versions different temperatures are valid.Please refer to the relevant Ex documentation for details. Process temperature Hard rubber liner:-5...+80°C/23...+176°F Polypropylene liner:-5...+90°C/23...+194°F Polyolefin liner:-5...+80°C/23...+176°F Ambient temperature Standard(with aluminium converter housing): -40...+65°C/-40...+149°F Protect electronics against self-heating at ambient temperatures above 55°C Option(with stainless steel converter housing): -40...+55°C/-40...+130°F Storage temperature -50...+70°C/-58...+158°F Measurement range -12...+12 m/s/-40...+40 ft/s Pressure EN 1092-1 DN2200...3000: PN 2.5 DN 1200...2000: PN 6 DN200...1000: PN 10 DN65and DN100...150: PN 16 DN25...50 and DN80: PN 40 Other pressures on request ASM E B 16.5 1...24": 150&3001 b RF Other pressures on request JIS DN50...1000/2...40": 10 K DN25...40/ 1...1%":20K Other pressures on request AWWA Option: (class B or D FF) DN700...1000/28...40":<_ 10 bar/ 145 psi DN 1200...2000/48...80":<_6 bar/87 psi Vacuum load For detailed information refer to Vacuum/oadon page 20. Pressure loss Negligible Chemical properties Physical condition Electrically conductive liquids Electrical conductivity Standard:>_5 pS/cm Demineralized water:>_20 NS/cm Permissible gas content IFC 100:<_3% (volume) IFC300:<_5% Permissible solid content IFC 100:<_ 10% (volume) IFC300:<_70% 10 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en •- ��� TECHNICAL DATA Installation conditions Installation Assure that the flow sensor is always fulIyfiIIed. For detailed information refer to installation on page24. Flow direction Forward and reverse Arrow on flow sensor indicates flow direction. Inlet run >5 DN Outlet run >2 DN Dimensions and weights For detailed information refer to Dimensions and weights on page 21. Materials Sensor housing Sheet steel Other materials on request Measuring tube Austenitic stainless steel Flanges Carbon steel Other materials on request Liner Standard: DN25...150/ 1...6": polypropylene DN200...3000/8...120": hard rubber Option: DN25...150/ 1...6": hard rubber DN200...1000/8...40": polyolefin Protective coating On exterior of the meter:flanges,housing,signal converter(compact version)and/or connection box(field version) Standard: polyurethane coating Option:subsoil coating,offshore coating Connection box Only for remote versions Standard:die-cast aluminium Option:stainless steel Measuring electrodes Standard: HastelIoye C Option:stainless steel,titanium Other materials on request Grounding rings Standard:stainless steel Option: Hastelloy®C,titanium,tantalum Grounding rings can be omitted with virtual reference option for the I FC 300 signal converter. Reference electrode Standard: Hastel loye C (optional) Option:stainless steel,titanium Other materials on request 0212012-4000086803-TD OFl1FLUX2000 R07 en www.krohne.com 11 TECHNICAL DATA OPTIFLUX2000 Process connections Flange EN 1092-1 DN25...3000 in PN 2.5...40 ASM E 1...24" in 150& 300 lb RF JIS DN25...1000 in 10...20 K AVWVA DN700...2000 in 6...10 bar Design of gasket surface RF Other sizes or pressure ratings on request. Electrical connections For full details,including power supply and power consumption etc.,see technical datasheet of the relevant signal converter. Signal cable(remote versions only) Type A(DS) In combination with the IFC 100 and IFC 300 signal converter Standard cable,double shielded. Max.length:600 m/ 1950 ft(dep.on electrical conductivity and measuring sensor). For detailed information refer to the documentation of the relevant signal converter. Type B(BTS) Only in combination with the IFC 300 signal converter Optional cable,triple shielded. Max. length:600 m/ 1950 ft(dep.on electrical conductivity and measuring sensor). For detailed information refer to the documentation of the relevant signal converter. I/O For full details of I/O options,including data streams and protocols,see technical datasheet of the relevant signal converter. Approvals and certificates CE This device fulfils the statutory requirements of the EC directives.The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic Directive:2004/108/EC,NAMURNE21/04 compatibility Harmonized standard: EN 61326-1 :2006 Low voltage directive Directive:2006/95/EC Harmonized standard: EN 61010:2001 Pressure equipment Directive:97/23/EC directive Category I, II, III or SEP Fluid group 1 Production module H 12 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en OPTIFLUX2000 TECHNICAL DATA Hazardous areas ATEX Please check the relevant Ex documentation for details. Compact version with IFC 100 signal converter 112GD Compact version with IFC 300 signal converter 112 GD or 112(1)GD Remote version 112GD FM In combination with IFC 300 signal converter Gass 1,Div.2,Groups A,B,C and D Gass 11,Div.2,Groups F and G Gass III,Div.2,Groups F and G CSA In combination with IFC 300 signal converter Gass I,Div.2,Groups A,B,C and D Gass 11,Div.2,Groups F and G NEPSI GYJ05234/GYJ05237 Ex me is IIC T6...T3 Ex de is II T6...T3 Ex qe is IIC T6...T3 Ex e is IIC T6...T3 Other approvals and standards Custody transfer Only in combination with the IFC 300 signal converter. MID Annex MI-001 type examination certificate C+IML R49 certificate of conformity Conformity with ISO4064 and EN 14154 Drinking water approvals Hard rubber liner: NSF/ANSI standard 61 Polypropylene liner:ACS, KIWA,KTW,NSF/ANSI standard 61,WRAS Polyolefin liner:ACS, KTW, DVGW-W270,WRAS(in preparation) Protection category acc. Standard: to IEC 529/ EN 60529 IP66/67(NEMA4/4X/6) Option: I P68(N EMA 6P) IP68 is only available for separate design and with a stainless steel connection box. Shock test IEC 68-2-27 30 g for 18 ms Vibration test IEC68-2-64 f=20- 2000Hz,rms=4.5 g,t=30 min. 0212012-4000086803-TD OFl1FLUX2000 R07 en www.krohne.com 13 TECHNICAL DATA ■ ■ 2.2 Legal metrology C'ML R49 and MIDAnnex MI-009 is on/yavailable in combination with the lFC 300 signal con verterl 2.2.1 OIML R49 The OPTIFLUX2000 has a certificate of conformitywith the international recommendation OIML R49. The certificate has been issued by NMi (Dutch board of weight and measures). The OIML R49 recommendation (2006)concerns water meters intended for the metering of cold potable and hot water. The measuring range of the flowmeter is determined by 03 (nominal flow rate)and R(ratio). The OPTIFLUX2000 meets the requirements for water meters of accuracy class 1 and 2. • For accuracy class 1,the maximum permissible error for water meters is±1%for the upper flow rate zone and ±3%for the lower flow rate zones. • For accuracy class 2,the maximum permissible error for water meters is±2%for the upper flow rate zone and±5%for the lower flow rate zones. According to OWL R49, accuracy class 1 designation shall be applied onlytoflowmeter with Q3>_ 100 m 3/h. Q1 =Q3/ R Q2=Q1 * 1.6 Q3=Q1 * R 04=Q3* 1.25 Y 0 X 0 OIML 01 02 03 O4 ISO Amin Ot On Amax Figure 2-1: ISOflow rates added to figure as comparison towards OIML X Flow rate Y[%]:Maximum measuring error 1 ±3%for class 1,±5%for class 2 devices 2 ±1%for class 1,±2%for class 2 devices 14 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en e @ I TECH N I CAL DATA OIML R49 Class 1 DN an Flow rate[m3/h] (R) Minimum Q1 Transitional Q2 Permanent 03 Overload 04 80 640 0.25 0.40 160 200.0 100 625 0.40 0.60 250 312.5 150 667 0.60 1.00 400 500.0 250 1000 1.60 2.60 1600 2000.0 5001 500 12.60 20.201 6300 7875.0 OI M L R49 Class 2 DN Span Flow rate[m3/h] (R) Minimum Q1 Transitional Q2 Permanent Q3 Overload 04 25 400 0.040 0.064 16 20.0 50 400 0.100 0.160 40 50.0 0212012-4000086803-TD OFl1FLUX2000 R07 en www.krohne.com 15 TECHNICAL DATA •- ��� 2.2.2 MIDAnnex MI-001 Al I new designs of water meters that are to be used for legal purposes in Europe require certification under the Measurement Instrument Directive(MID)2004/22/EC. Annex MI-001 of the MID applies to water meters intended for the measurement of volume of clean, cold or heated water in residential, commercial and light industrial use.An EC-type examination certificate is valid in all countries of the European Union. The OPTIFLUX2300 has an EC-type examination certificate and can be verified to the MID Annex MI-001 for water meters with diameter DN25...DN300. The conformity assessment procedure followed for OPTIFLUX2300 is Module B (Type Examination)and Module D(Quality Assurance of the Production Process). The maximim permissible error on volumes delivered between Q2(transitional)flow rate and Q4 (overload)flow rate is±2%. The maximum permissible error on volumes delivered between Q1 (minimum)flow rate and Q2 (transitional)flow rate is±5%. Q1 =Q3/ R Q2=Q1 * 1.6 Q3=Q1 * R 04=Q3* 1.25 Y 5% 2% X -2% -5% MID 01 Q2 Q3 Q4 ISO Qmin Qt Qn Qmax Figure 2-2:ISOflow rates added to figure as comparison towards MID X Flow rate Y[°/6]:Maximum measuring error 16 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en e @ I � TECH N I CAL DATA MI-001 certified flow characteristics DN Span (R) Flow rate[m3/h] Q3/ Q1 Minimum Q1 Transitional Q2 Permanent 03 Overload Q4 25 400 0.040 0.064 16 20.0 32 400 0.063 0.100 25 31.3 40 400 0.063 0.100 25 31.3 50 400 0.100 0.160 40 50.0 65 625 0.160 0.256 100 125.0 80 640 0.250 0.400 160 200.0 100 625 0.400 0.640 250 312.5 125 667 0.600 0.960 400 500.0 150 667 0.600 0.960 400 500.0 200 1000 1.000 1.600 1000 1250.0 250 1000 2.560 1600 2000.0 300 1000 2.500 4.000 2500 3125.0 350 500 5.000 8.000 2500 3125.0 400 500 8.000 12.800 4000 5000.0 450 500 8.000 12.800 4000 5000.0 500 500 12.600 20.160 6300 7875.0 02I2012-4000086803-TD OFFIFLUX2000 R07 en www.krohne.com 17 TECHNICAL DATA •- ��� Verification to M1-001 is carried out at the following values for R, Q1, Q2and Q3. Verification at other values for Rand Q3 available on request. Verification to MI-001 DN Span (R) Flow rate[m3/h] Q3/ Q1 Q1 Q2 Q3 25 80 0.050 0.080 4 32 80 0.125 0.200 10 40 80 0.125 0.200 10 50 80 0.200 0.320 16 65 80 0.313 0.500 25 80 80 0.500 0.800 40 100 80 0.788 1.260 63 125 80 1.250 2.000 100 150 80 2.000 3.200 160 200 80 3.125 5.000 250 250 80 5.000 8.000 400 300 80 7.875 12.600 630 350 80 12.500 20.000 1000 400 80 12.500 20.000 1000 450 80 20.000 32.000 1600 500 80 20.000 32.000 1600 18 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en e @ I TECH N I CAL DATA 2.3 Measuring accuracy Each flowmeter is standard wet calibrated under reference conditions by direct volume comparison.The performance of the flowmeter is defined and documented in an individual water meter calibration certificate. Reference conditions • Medium: water • Temperature: +10...30°C/ +50...86°F • Operating pressure: 1 bar/ 14.5 psi • Inlet section: >_5 DN Y [%] 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 T 0.1 0 1 2 3 4 5 6 7 8 9 10 11 12 X [m/s] Figure 2-3:Flow velocityvs.accuracy X[m/s] :flow velocity Y[%]:deviation from the actual measured value(mv) In combination with IFC300 signal converter Accuracy Curve DN25...1600/ 1...64" 0.2%of my+1 mm/s 1 DN 1600...3000/>64" 0.3%ofmv+2mm/s 3 In combination with IFC 100 signal converter Accuracy Mq= DN25...1200/ 1...48" 0.3%of my+1 mm/s 2 0212012-4000086803-TD OPTI FLUX 2000 R07 en www.krohne.com 19 TECHNICAL DATA OPTIFLUX2000 2.4 Vacu u m I oad Diameter Vacuum load in mbar abs.at a process temperature of [m m] 200C 400C 600C 800C Hard rubber DN200...300 250 250 400 400 DN350...1000 500 500 600 600 DN 1200...3000 600 600 750 750 Polypropylene DN25...150 250 250 400 400 Polyolefin DN200...1000 0 0 0 0 Diameter Vacuum load in psia at process temperature of [inches] 680F 1040F 140OF 1760F Hard rubber 8...12" 3.6 3.6 5.8 5.8 14...40" 7.3 7.3 8.7 8.7 48...120" 8.7 8.7 10.9 10.9 Polypropylene 1...6" 3.6 3.6 5.8 5.8 Polyolefin 8...40" 0 0 0 0 20 www.krohne.com 02/2012-4000086803-To OPTIFLUX2000 R07 en e @ I TECH N I CAL DATA 2.5 Dimensions and weights Remote version a=77 mm/3.1" b c b=139mm/5.5" 1 a tw c=106mm/4.2" Total height=H+a H - ---L Compact version with b c a=155 mm/6,1" 1 FC 300 b=230mm/9.1" 1 O c=260 m m/ 10.2" a � Total height=H+a o � o H EL -0- -- 0 0 W Compact version with a=82 mm/3.2" IFC100(0°) c b b=161 mm/6.3" a c=257mm/ 10.1" 1 O olo O Total height=H+a o o H 0 0 L W Compact version with b c a=186 mm/7.3" 1 FC 100(45°) b=161 mm/6.3" a c=184mm/2.7" 1 Total height=H+a - - o�o if L W 1 The value may vary depending on the used cable glands. 0212012-4000086803-TD OFl1FLUX2000 R07 en www.krohne.com 21 2 TECH N I CAL DATA M •- • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions maybe different. • For full information on converter dimensions see relevant documentation. EN 1092-1 Nominal Dimensions[mm] Approx. size DN weight [mm] Standard ISO Insertion H W [kg] length length 25 150 200 140 115 5 32 150 200 157 140 6 40 150 200 166 150 7 50 200 200 186 165 11 65 200 200 200 185 9 80 200 200 209 200 14 100 250 250 237 220 15 125 250 250 266 250 19 150 300 300 300 285 27 200 350 350 361 340 34 250 400 450 408 395 48 300 500 500 458 445 58 350 500 550 510 505 78 400 600 600 568 565 101 450 600 - 618 615 111 500 600 - 671 670 130 600 600 - 781 780 165 700 700 - 898 895 248 800 800 - 1012 1015 331 900 900 - 1114 1115 430 1000 1000 - 1225 1230 507 1200 1200 - 1417 1405 555 1400 1400 - 1619 1630 765 1600 1600 - 1819 1830 1035 1800 1800 - 2027 2045 1470 2000 2000 - 2259 2265 1860 22 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en e @ I TECH N I CAL DATA ASMEB16.5/ 1501bfIanges Nominal size Dimensions[inches] Approx.weight [inches] [lb] L H W 5.91 5.39 4.25 7 1'/" 5.91 6.10 5.00 11 7.87 7.05 5.98 18 3" 7.87 8.03 7.50 26 4" 9.84 9.49 9.00 44 5" 9.84 10.55 10.00 49 6" 11.81 11.69 11.00 64 8" 13.78 14.25 13.50 95 10" 15.75 16.30 16.00 143 12" 19.69 18.78 19.00 207 14" 27.56 20.67 21.00 284 16" 31.50 22.95 23.50 364 18" 31.50 24.72 25.00 410 20" 31.50 26.97 27.50 492 24" 31.50 31.38 32.00 675 ASME B16.5/ 300 lb flanges Nominal size Dimensions [inches] Approx.weight [inches] L [lb] H W 1" 5.91 5.71 4.87 11 1'/' 7.87 6.65 6.13 13 2" 9.84 7.32 6.50 22 3" 9.84 8.43 8.25 31 4" 11.81 10.00 10.00 44 6" 12.60 12.44 12.50 73 8" 15.75 15.04 15.00 157 10" 19.69 17.05 17.50 247 12" 23.62 20.00 20.50 375 14" 27.56 21.65 23.00 474 16" 31.50 23.98 25.50 639 20" 31.50 28.46 30.50 937 24" 31.50 33.39 36.00 1345 0212012-4000086803-TD OFFIFLUX2000 R07 en www.krohne.com 23 INSTALLATION •- ��� 3.1 Notes on installation Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. Do a check of the packing list to make sure that you have all the elements given in the order. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Intended use Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator. The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. The OPTIFLUX2000 is designed exclusively to measure the flow of electrically conductive, liquid media. If the device is not used according to the operating conditions(refer to chapter Technical data), the intended protection could be affected. 3.3 Installation conditions 3.3.1 Inlet and outlet a, i0 20 Figure 3-1:Recommended inlet and outlet 1 >_5DN 2 >_2DN 24 www.krohne.com 02/2012-4000086803-TD OPTI FLUX 2000 R07 en e @ I INSTALLATION 3.3.2 Mounting position 0 Figure 3-2:Mounting position 3.3.3 Flange deviation Max.permissible deviation of pipe flange faces: Amax-Amin<0.5mm/0.02" 10 --------- ----- ---- - - - 02 Figure 3-3:Flange deviation 1 Lmax 2 Lmin 3.3.4 T-section Figure 3-4:Distance behind a T-section 1 >_10 DN 02I2012-4000086803-TD OFnFLUX2000 R07 en www.krohne.com 25 INSTALLATION •- ��� 3.3.5 Vibration Figure 3-5:Avoid vibrations 3.3.6 Magneticfield Figure 3-6:Avoid magnetic fields 3.3.7 Bends Figure 3-7: Installation in bending pipes 26 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en OPTIFLUX2000 INSTALLATION Figure 3-8: Installation in bending pipes 3.3.8 Open discharge Figure 3-9:Installation in front of an open discharge 3.3.9 Control valve �—> Figure 3-10:Installation in front of a control valve 0212012-4000086803-TD OFnFLUX2000 R07 en www.krohne.com 27 INSTALLATION OPTIFLUX2000 3.3.10 Air venting 02 10 Figure 3-11:Air venting 1 >_5m 2 Air ventilation point 3.3.11 Pump Figure 3-12: Installation behind a pump 28 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en OPTIFLUX2000 1 INSTALLATION 3 3.4 Mounting 3.4.1 Torques and pressures The maximum pressure and torques values for the fIowmeter are theoretical and calculated for optimum conditions and use with carbon steel flanges. Figure 3-13:Tightening of bolts Tightening of bolts • Always tighten the bolts uniformely and in diagonally opposite sequence. • Do not exceed the maximum torque value. • Step 1: Apply approx. 50%of max.torque given in table. • Step 2: Apply approx. 80%of max.torque given in table. • Step 3: Apply 100%of max.torque given in table. 02/2012-4000086803-TD OPTIFLUX2000 R07 en www.krohne.com 29 I NSTALLATION 0 0 0 0 0 re"IN1 Me Nominal size Pressure Bolts Max. torque [Nm] DN [mm] rating Polyolefin Polypropylene Hard rubber 25 PN 40 4xM12 - 22 11 32 PN 40 4xM16 - 37 19 40 PN 40 4 x M 16 - 43 25 50 PN 40 4xM16 - 55 31 65 PN 16 4 x M 16 - 51 42 65 PN 40 8xM16 - 38 21 80 PN 40 8 x M 16 - 47 25 100 PN 16 8 x M 16 - 39 30 125 PN 16 8 x M 16 - 53 40 150 PN 16 8 x M 20 - 68 47 200 PN 10 8 x M 20 68 - 68 200 PN 16 12 x M 20 45 - 45 250 PN 10 12 x M 20 65 - 65 250 PN 16 12 x M 24 78 - 78 300 PN 10 12 x M 20 76 - 76 300 PN 16 12 x M 24 105 - 105 350 PN 10 16 x M 20 75 - 75 400 PN 10 16 x M 24 104 - 104 450 PN 10 20 x M 24 93 - 93 500 PN 10 20 x M 24 107 - 107 600 PN 10 20 x M 27 138 - 138 700 PN 10 24 x M 27 163 - 163 800 PN 10 24 x M 30 219 - 219 900 PN 10 28 x M 30 205 - 205 1000 PN 10 28 x M 33 261 - 261 1 The specified torque values are dependent on variables(temperature, bolt material,gasket material, lubricants,etc.)which are not within the control of the manufacturer.Therefore these values should be regarded as indicative only. Other sizes/pressure ratings on request. 30 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en •- �I - INSTALLATION 3 Nominal size Flange class Bolts Max.torque [Ibf.ft] [inches] [lb] Polyolefin Polypropylene Hard rubber 1 150 4 X 1/2" - qF 6.7 3.2 1 1/2 150 4 X 1/2" - 13 9 2 150 4 X 5/8" - 24 17 3 150 4 X 5/8" - 43 29 4 150 8 X 5/8" - 34 23 6 150 8 X 3/4" - 61 38 8 150 8 X 3/4" 51 - 51 10 150 12 X 7/8" 58 - 58 12 150 12 X 7/8" 77 - 77 14 150 12 x 1" 69 - 69 16 150 16 X 1" 67 - 67 18 150 16 X 1 1/8" 105 - 105 20 150 20 X 1 1/8" 94 - 94 24 150 20 x 1 1/4" 133 - 133 1 The specified torque values are dependent on variables(temperature,bolt material,gasket material, lubricants,etc.)which are not within the control of the manufacturer.Therefore these values should be regarded as indicative only. Other sizes/pressure ratings on request. 0212012-4000086803-TD OFl1FLUX2000 R07 en www.krohne.com 31 4 EL ECTRI CAL CON N ECTI ON S OPTIFLUX2000 4.1 Safety instructions All work on the electrical connections mayonlybe carried out with the power disconnected. Take note of the voltage data on the nameplate! Observe the national regulations for electrical installations! Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device mayonlybe carried out byproperly trained specialists. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. ) 20 �77 Figure 4-1:Grounding 1 Metal pipelines,not internal I y coated.Grounding without grounding rings. 2 Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings. 32 www.krohne.com 02/2012-4000086803-TD OPTIFLUX2000 R07 en OPTIFLUX2000 EL ECTRI CAL CON N ECTI ON S 4 F T o 0 Figure 4-2:Different types of grounding rings 1 Grounding ring number 1 2 Grounding ring number 2 3 (rounding ring number 3 Grounding ring number 1: • 3 mm / 0.1" thick (tantalum: 0.5 mm / 0.02") Grounding ring number 2: • 3 mm / 0.1" thick • Prevents damage to the flanges during transport and installation • Especially for flow sensors with PTFE liner Grounding ring number 3: • 3 mm / 0.1" thick • With cylindrical neck (length 30 mm/ 1.25" for DN10...150/ 3/8...6") • Prevents damage to the liner when abrasive liquids are used 02/2012-4000086803-TD OPTIFLUX2000 R07 en www.krohne.com 33 4 EL ECTRI CAL CON N ECTI ON S Or--- = •- 4.3 Virtual reference for IFC 300 (C, W and F version) The virtual reference option on the IFC 300 flow converter provides complete isolation of the measurement circuit. Benefits of virtual reference: • Grounding rings or grounding electrodes can be omitted. • Safety increases by reducing the number of potential leakage points. • The installation of the flowmeters is much easier. .j 7- Figure 4 Virtual reference Minimum requirements: • Size: >_DN10 • Electrical conductivity: >_200 pS/cm • Electrode cable: max. 50 m / 164 ft,type IDS 4.4 Connection diagrams For the connection diagrams please refer to the documentation of the applicable converter. 34 www.krohne.com 02/2012-4000086803-TD OPTI FLUX 2000 R07 en OPTIFLUX2000 NOTES 0212012-4000086803-TD OFnFLUX2000 R07 en www.krohne.com 35 .ws v a KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters 0 • Mass flowmeters • Vortex flowmeters 0 3 Flow controllers 0 ° Level meters L • Temperature meters U • Pressure meters 0 • Analysis products • Products and systems for the oil & gas industry 0 N Measuring systems for the marine industry x J LL QH V H Co Head Office KROHNE Messtechnik GmbH ID Co CD Ludwig-Krohne-Str. 5 CD 47058 Duisburg (Germany) N Tel.:+49(0)203 301 0 0 a Fax:+49(0)203 301 10389 0 z info@crohne.de WThe current list of all KROHNE contacts and addresses can be found at: KR H N E o www.krohne.com