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HomeMy WebLinkAboutTD_OPTIFLUX 5000_FL_en__110223_4000525203_R06 r 10- r t34r 1roe- KR�HNE 1 M OPTI FLUX 5000 Technical Datasheet Electromagnetic flowmeter in flanged version • Exceptional long-term stability and accuracy • For highly aggressive and abrasive fluids • Fully vacuum-resistant with high-tech ceramics liner P WrAl The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 02/2011-4000525203-TD OPTIFLUX 5000 FL ROb en KROHNE CONTENTS 1 Product features 3 1.1 Solution with high-tech ceramics ....................................................................................3 1.2 Options and variants......................................................................................................... 5 1.3 Measuring principle.......................................................................................................... 6 2 Technical data 7 2.1 Technical data................................................................................................................... 7 2.2 Dimensions and weights ................................................................................................ 11 2.3 Measuring accuracy ....................................................................................................... 14 3 Installation 15 3.1 Notes on installation ...................................................................................................... 15 3.2 Intended use ................................................................................................................... 15 3.3 Installation conditions.................................................................................................... 15 3.3.1 Inlet and outlet...................................................................................................................... 15 3.3.2 Mounting position.................................................................................................................. 15 3.3.3 Flange deviation.................................................................................................................... 16 3.3.4 T-section ............................................................................................................................... 16 3.3.5 Vibration................................................................................................................................ 16 3.3.6 Magnetic field........................................................................................................................ 17 3.3.7 Bends .................................................................................................................................... 17 3.3.8 Open discharge ..................................................................................................................... 18 3.3.9 Control valve ......................................................................................................................... 18 3.3.10 Air venting ........................................................................................................................... 18 3.3.1 1 Pump ................................................................................................................................... 19 4 Electrical connections 20 4.1 Safety instructions.......................................................................................................... 20 4.2 Grounding ....................................................................................................................... 20 4.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 22 5 Notes 23 2 www.krohne.com 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en PRODUCT FEATURES 1 .1 Solution with high-tech ceramics The OPTIFLUX 5000 is one of the most accurate flowmeters available in the market today. This is the result of a special tube design with conical parts, optimizing the flow profile. Leading metrological institutes use the OPTIFLUX 5000 as their master meter. C OO 1� Flanged design 2Z Ceramic liner 3Z Cermet electrodes 02/2011 -4000525203-TD OPTIFLUX 5000 FL R06 en www.krohne.com 3 PRODUCT FEATURES Highlights • Exceptional long-term stability and accuracy • Unique flow tube • Fused in-place Cermet or platinum electrodes • For highly aggressive and abrasive fluids • Fully vacuum-resistant • High-tech ceramics liner • Insensitive against temperature shocks Industries • Chemical • Paper& pulp • Water &wastewater • Minerals & mining • Food & beverage • Machinery Applications • Master transfer meter • Precise volumetric dosing of additives • Chemical injection • For acids, alkaline, paste, slurries and many other aggressive media even with high solid contents 4 www.krohne.com 02/2011 -4000525203-TD OPTIFLUX 5000 FL R06 en PRODUCT FEATURES 1 .2 Options and variants • Nominal diameter range DN15...300 • Several pressure ratings • Configurable with IFC 100 and IFC 300 converter • Hazardous areas • Groundings rings available in high grade alloy's 2.497` • Virtual reference • Stainless steel versions 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en www.krohne.com 5 PRODUCT FEATURES 1 .3 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k=factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. 3 2 �O 4 1 9) Induced voltage(proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 6 www.krohne.com 02/2011 -4000525203-TD OPTIFLUX 5000 FL R06 en OPTIFLUX 5000 TECHNICAL DATA 2.1 Technical data • The following data is provided for general applications. lfyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...]and complete product documentation can be downloaded free of charge from the website(Download Center]. Measuring system Measuring principle Faraday's law of induction Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured value Volume flow, mass flow,electrical conductivity,coil temperature Design Features Flanged version with optimized flow tube. Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version. More information about the signal converter can be found in the relevant documentation. Compact version With IFC 100 converter: OPTIFLUX 5100 C With IFC 300 converter: OPTIFLUX 5300 C Remote version In wall(W) mount version with IFC 100 converter: OPTIFLUX 5100 W In field (F),wall(W)or rack(R) mount version with IFC 300 converter: OPTIFLUX 5300 F,W or R Nominal diameter DN15...300/'/2...12" Measurement range -12...+12 m/s/-40...+40 ft/s Measuring accuracy Reference conditions Medium:water Temperature: 20°C/68°F Flow velocity: > 1 m/s/>3 ft/s Operating pressure: 1 bar/14.5 psig Valve closing time variation: < 1 ms Wet calibrated on EN 17025 accredited calibration rig by direct volume comparison. Maximum measuring error Related to volume flow(MV=measured value). These values are related to the pulse/frequency output. The additional typical measuring deviation for the current output is ±10 µA. For information refer to Measuring accuracyon page 14. Repeatability ±0.1%of MV, minimum 1 mm/s Long term stability ±0.1%of MV Special calibration On request 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en www.krohne.com 7 TECHNICAL DATA Operating conditions Temperature Process temperature Compact version: -40...+140°C/-40...+284°F Remote version:-40...+180°C/-40...+356°F For Ex versions different temperatures are valid. Please check the relevant Ex documentation for details. Maximum temperature change 120°C/248°F (shock) Ambient temperature -40...+65°C/-40...+149°F For Ex versions different temperatures are valid. Please check the relevant Ex documentation for details. Storage temperature -50...+70°C/-58...+158°F Pressure Ambient Atmospheric Nominal flange pressure Standard: EN 1092-1 DN200...300: PN10 DN100...150: PN16 DN15...80: PN40 ASME B16.5 Standard: 1...12": 150lb Option: ''/z...3":300 lb RF Vacuum load 0 mbar/0 psi Pressure ranges for secondary Pressure resistant up to 40 bar/580 psi containment Burst pressure up to approx. 160 bar/2320 psi Chemical properties Physical condition Conductive liquids Electrical conductivity Non water: DN25...300:>_1 µS/cm DN15:>_5 µS/cm Demineralised cold water: DN15...300:>_20 µS/cm Permissible gas content(volume) <_5% Permissible solid content IFC 100:<_ 10% (volume) IFC 300:<_70% Recommended flow velocity -12...+12 m/s/-40...+40 ft/s Installation conditions Installation Take care that the flow sensor is always fully filled. For detailed information see chapter"installation". Flow direction Forward and reverse. Arrow on flow sensor indicates positive flow direction. 8 www.krohne.com 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en TECHNICAL DATA Inlet run >_5 ON (without disturbing flow,after a single 90°bend) >10 DN (after a double bend 2x 90°1 >10 DN (behind a control valve) Outlet run >2 ON Dimensions and weights For detailed information see chapter"Dimensions and weights". Materials Sensor housing DN15...100:stainless steel AISI 316(1.4408) DN150...300:sheet steel(carbon steel) Measuring tube ceramic Connection box Standard: polyurethane coated die-cast aluminium (only remote versions) Option:stainless steel Grounding rings Standard: DN15...100: not included DN150...300: integrated,stainless steel AISI 316L(1.4404) Option: DN15...100:virtual reference (onlywith IFC 300 converter) DN150...300: Hastelloy®C Gaskets DN15...100: PTFE DN150...300: FPM/FKM 0-ring Measuring electrodes Standard: DN15...100:cermet DN150...300:stainless steel AISI 316 Ti (1.4571) Option: DN150...300: platinum, Hastelloy®C, low noise (basis Hastelloy C4, tantalum,titanium) Process connections EN 1092-1 DN200...300: PN10 DN100.150: PN16 DN15..80: PN40 ASM E Standard 1...12": 1501b Option 1/2...3":300 lb RF Electrical connections Signal cable Only for remote systems. Type A Standard cable, double shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. Type B Optional cable,triple shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en www.krohne.com 9 TECHNICAL DATA Approvals and certifications CE Sign This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic compatibility Directive:2004/108/EC, NAMUR NE21/04 Harmonized standard: EN 61326-1 : 2006 Low Voltage Directive Directive: 2006/95/EC Harmonized standard: EN 61010 :2001 Pressure Equipment Directive Directive:97/23/EC Category I, II or SEP Fluid group 1 Production module H Other approvals and standards Non-Ex Standard Hazardous areas ATEX Please check the relevant Ex documentation for details. In combination with IFC 100 converter II 2 GD In combination with IFC 300 converter II 2 GD Remote version II 2 GD FM In combination with IFC 300 converter Class I, Div.2,groups A, B, C and D Class II, Div. 2,groups F and G Class III, Div.2, groups F and G CSA In combination with IFC 300 converter Class I, Div.2,groups A, B, C and D Class II, Div. 2,groups F and G IEC-Ex pending NEPSI GYJ05240/GYJ05241 Ex me is IIC T6...T3 Ex de is IIC T6...T3 Custody transfer Standard:without verification Only in combination with IFC 300 converter. Option: MI-001, MI-005 type examination certificate Protection category acc.to Standard: IP 66/67(NEMA 4/4X/6) IEC 529/EN 60529 Option: IP 68(NEMA 6P) Hygiene Ceramic measuring tube is FDA approved. Vibration resistance IEC 68-2-6 10 www.krohne.com 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en TECHNICAL DATA 2.2 Dimensions and weights Remote version b a=77 mm/3.1" b= 139mm/5.5"T J a tw c= 106mm/4.2" Total height= H+a H Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1" 10 c=260 mm/10.2" (( 11 a O \\� O Total height= H+a o H 0 0 L W Compact version with c b a=82 mm/3.2" IFC 100(00) b= 161 mm/6.3" a Y,- c=257mm/10.1"T Total height= H+a - H L Compact version with b C a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7"T Total height= H+a o ' o H O Q L W T The value may vary depending on the used cable glands. 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en www.krohne.com 11 TECHNICAL DATA 0 0go D II v L +0.8 L-0.4 Figure 2-1:Construction details DN15...100 1Q Detail ceramics/flange/gaskets ® PTFE sealing ring O 0 1 v v o if © O 3 0 4 0 o OO L Figure 2-2:Construction details DN150...300 1Q Ceramic liner © 0-ring (3 Screw 4) Grounding ring • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 12 www.krohne.com 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en TECHNICAL DATA EN 1092-1 Nominal Dimensions [mm] Approx. size weight [kg] DN L H W D Odl Od4 15 150 127 95 12 15 44 3 25 150 143 115 20 26 46 4 40 150 168 150 30 39 62 6 50 200 184 165 40 51 74 9 80 200 217 200 60 80 106 15 100 250 242 220 80 101 133 21 150 265 355 283 150 150 215 37 200 315 396 342 200 198 270 53 250 365 458 395 250 250 322 87 300 500 493 445 300 300 375 145 ASME B 16.5 150 lb Nominal Dimensions [inches] Approx. size weight [lb] inch L H W D Odl Od4 ill 5.91 5.47 4.25 0.79 1.02 1.81 8.8 1'/2" 5.91 6.18 5 1.18 1.54 2.44 13.2 7.87 6.89 6 1.57 2.01 2.91 19.8 3" 7.87 8.39 7.5 2.36 3.15 4.17 33.1 4" 9.84 9.65 9 3.15 3.98 5.24 46.3 6" 10.43 13.98 11 5.91 5.91 8.46 81.6 8" 12.4 15.59 13.5 7.80 7.80 10.63 116.8 10" 14.37 18.03 16 9.84 9.84 12.68 191.8 12" 19.69 19.41 19 11.81 11.81 1 366 ASME B 16.5 300 lb Nominal Dimensions [inches] Approx. size weight [lb] inch L H W D Odl Od4 '/ 5.91 5.0 1 4 0.47 0.59 6.8 1" 5.91 5.91 4.92 0.79 1.02 1.81 8.8 2" 7.87 7.20 6.50 1.57 2.01 22.9 3" 7.87 8.86 8.27 2.36 3.15 4.17 40.6 • Pressures at 2cT C/68 F. • For higher temperatures, the pressure and temperature ratings areas per ASME B 16.5. 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en www.krohne.com 13 TECHNICAL DATA 2.3 Measuring accuracy Reference conditions • Medium: water • Temperature: 20°C/68°F • Pressure: 1 bar/ 14.5 psi Y[%] 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 T 0 1 2 3 4 5 6 7 8 9 10 11 12 X [m/sl Y[m/sl:flow velocity Y[%]:deviation from the actual measured value(MV) Compact with IFC 300 Accuracy Curve DN15...100/'/z...4" ±0.15%ofMV+ 1 mm/s T DN150...300/ 6...12" ±0.2%of MV+ 1 mm/s (2) Compact with IFC 100 Accuracy Curve DN15...300/'/z...12" ±0.3%of MV+ 1 mm/s 14 www.krohne.com 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en INSTALLATION p 3.1 Notes on installation Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. Check the packing list to check if you received completely all that you ordered. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Intended use The OPTIFLUX 5000 FL flowmeter measures the volumetric flow rate of electrically conductive liquids, acids, alkaline solutions, pastes and slurries, also with very high solid contents. 3.3 Installation conditions 3.3.1 Inlet and outlet 10 20 Figure 3-1:Recommended inlet and outlet sections 1� >_5DN 2Z >_2DN 3.3.2 Mounting position ---- ------- -- ----- zx Figure 3-2:Mounting position 02/2011 -4000525203-TD OPTIFLUX 5000 FL R06 en www.krohne.com 15 INSTALLATION 3.3.3 Flange deviation Max.permissible deviation of pipe flange faces: Amax-Amin<0.5mm/0.02" 10 --------------------- - Figure 3-3:Flange deviation Amax © Amin 3.3.4 T-section —. Figure 3-4:Distance after T-sections 10 >_10DN 3.3.5 Vibration Figure 3-5:Avoid vibrations 16 www.krohne.com 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en INSTALLATION 3.3.6 Magnetic field r Figure 3-6:Avoid magnetic fields 3.3.7 Bends Figure 3-7:Installation in bending pipes Figure 3-8:Installation in bending pipes 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en www.krohne.com 17 INSTALLATION 3.3.8 Open discharge Figure 3-9:Installation before an open discharge 3.3.9 Control valve Figure 3-10:Installation before control valve 3.3.10 Air venting 02 T Figure 3-11:Air venting 11) >_5m ® Airventilation point 18 www.krohne.com 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en INSTALLATION 3.3.11 Pump Figure 3-12:Installation after pump 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en www.krohne.com 19 p ELECTRICAL CONNECTIONS 4.1 Safety instructions All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! Observe the national regulations for electrical installations! For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. 10 20 6 El Figure 4-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings. 2� Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings. 20 www.krohne.com 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en 1 ELECTRICAL CONNECTIONS p F o 0 0 0 Figure 4-2:Different types of grounding rings 1) Grounding ring number 1 2� Grounding ring number 2 3� Grounding ring number 3 Grounding ring number 1: • 3 mm/0.1" thick (tantalum: 0.5 mm/0.2") Grounding ring number 2: • 3 mm/0.1" thick • Prevents damage to the flanges during transport and installation • Especially for flow sensors with PTFE liner Grounding ring number 3: • 3 mm/0.1" thick • With cylindrical neck (length 30 mm/ 1.25" for DN10...150/3/8...6") • Prevents damage to the liner when abrasive liquids are used 02/2011 -4000525203-TD OPTI FLUX 5000 FL R06 en www.krohne.com 21 p ELECTRICAL CONNECTIONS 4.3 Virtual reference for IFC 300 (C, W and F version) The virtual reference option on the IFC 300 flow converter provides complete isolation of the measurement circuit. The benefits of virtual reference are that grounding rings or grounding electrodes can be omitted, safety increases by reducing the number of potential leakage points and the installation of the flowmeters is much easier. Figure 4-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 pS/cm • Electrode cable max. 50m., type DS 22 www.krohne.com 02/2011 -4000525203-TD OPTIFLUX 5000 FL R06 en NOTES A 02/2011-4000525203-TD OPTIFLUX 5000 FL R06 en www.krohne.com 23 .ws v a KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters s • Vortex flowmeters 3 • Flow controllers 0 • Level meters • Temperature meters • Pressure meters 0 • Analysis products LL • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X J LL H a 0 0 Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 N Fax:+49 (0)203 301 10389 0 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KRDHNE Y o www.krohne.com