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HomeMy WebLinkAboutTD_OPTIFLUX 5000_SW_en__090301_4000525401_R04 �' KROHNE M OPTI FLUX 5000 Technical Datasheet Electromagnetic flowmeter in sandwich version • Exceptional long-term stability and accuracy • For highly aggressive and abrasive fluids • Fully vacuum-resistant with high-tech ceramics liner P rr W&I The documentation is only complete when used in combination with the relevant documentation for the converter. ©KROHNE 03/2009-4000525401 -TD OPTIFLUX 5000 SW R04 en KROHNE CONTENTS 1 Product features 3 1.1 Solution with high-tech ceramics ....................................................................................3 1.2 Options and variants......................................................................................................... 5 1.3 Measuring principle.......................................................................................................... 6 2 Technical data 7 2.1 Technical data................................................................................................................... 7 2.2 Dimensions and weights ................................................................................................ 12 3 Installation 15 3.1 Notes on installation ...................................................................................................... 15 3.2 Intended use ................................................................................................................... 15 3.3 Installation conditions.................................................................................................... 15 3.3.1 Inlet and outlet...................................................................................................................... 15 3.3.2 Mounting position.................................................................................................................. 15 3.3.3 Flange deviation.................................................................................................................... 16 3.3.4 T-section ............................................................................................................................... 16 3.3.5 Vibration................................................................................................................................ 16 3.3.6 Magnetic field........................................................................................................................ 17 3.3.7 Bends .................................................................................................................................... 17 3.3.8 Open discharge ..................................................................................................................... 18 3.3.9 Control valve ......................................................................................................................... 18 3.3.10 Air venting ........................................................................................................................... 18 3.3.1 1 Pump ................................................................................................................................... 19 4 Electrical connections 20 4.1 Safety instructions.......................................................................................................... 20 4.2 Grounding ....................................................................................................................... 20 4.3 Virtual reference............................................................................................................. 21 5 Notes 22 2 www.krohne.com 03/2009-4000525401-TD OPTI FLUX 5000 SW R04 en PRODUCT FEATURES 1 .1 Solution with high-tech ceramics The OPTIFLUX 5000 is one of the most accurate flowmeters available in the market today. This is the result of a special tube design with conical parts, optimizing the flow profile. Leading metrological institutes use the OPTIFLUX 5000 as their master meter. 10 30 'i O (1) Sandwich design (2) Ceramic liner (a) Cermet electrodes 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en www.krohne.com 3 p PRODUCT FEATURES OPTIFLUX 00 Highlights • Excellent long-term stability and accuracy • Unique flow tube • Fused in-place Cermet or platinum electrodes • Transfer standard of international metrological authorities • For most aggressive and abrasive fluids • Fully vacuum-resistant • High-tech ceramics liner • Insensitive against temperature shocks Industries • Chemical • Paper& Pulp • (Waste) water • Minerals & Mining • Food & beverage • Machinery Applications • Master transfer meter • Precise volumetric dosing of additives • Chemical injection • For acids, alkaline, paste, slurries and many other aggressive media even with high solid contents 4 www.krohne.com 03/2009-4000525401 -TD OPTIFLUX 5000 SW R04 en PRODUCT FEATURES 1 .2 Options and variants • Nominal diameter range DN2.5...100 • Several pressure ratings • Configurable with IFC 100 and IFC 300 converter • Hazardous areas • Groundings rings available in high grade alloys • Virtual reference • Stainless steel versions 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en www.krohne.com 5 H PRODUCT FEATURES OPTIFLUX 00 1 .3 Measuring principle An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k=factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the main flow velocity v and thus the flow rate q.The signal voltage is quite small(typically 1 mV at v=3 m/s/ 10 ft/s and field coil power of 1 W). Finally, a signal converter is used to amplify the signal voltage, filter it (separate from noise) and convert it into signals for totalising, recording and output processing. 3 - - 2 0 1 1� Voltage(induced voltage proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 6 www.krohne.com 03/2009-4000525401 -TD OPTIFLUX 5000 SW R04 en OPTIFLUX 5000 TECHNICAL DATA 2.1 Technical data • The following data is provided for general applications. lfyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software,...l and complete product documentation can be downloaded free of charge from the website fDownloadcenterl. Measuring system Measuring principle Faraday's law Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured value Volume flow, mass flow,electrical conductivity,coil temperature Design Features Sandwich version with optimized flow tube Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version. More information about the signal converter can be found in the documentation of the signal converter. Compact version With IFC 100 converter: OPTIFLUX 5100 C With IFC 300 converter: OPTIFLUX 5300 C Remote version In wall(W) mount version with IFC 100 converter: OPTIFLUX 5100 W In field (F),wall(W)or rack(R) mount version with IFC 300 converter: OPTIFLUX 5300 F,W or R Nominal diameter DN2.5...100/1/10...4" Measurement range -12...12 m/s/-40...40 ft/s 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en www.krohne.com 7 TECHNICAL DATA Measuring accuracy Reference conditions Medium:water Temperature: 20°C/68°F Inlet section: 10 DN Outlet section: 5 DN Flow velocity: > 1 m/s/>3 ft/s Operating pressure: 1 bar/14.5 psig Valve closing time variation: < 1 ms Wet calibrated on EN 17025 accredited calibration rig by direct volume comparison Maximum measuring error Related to volume flow(MV= Measured Value) These values are related to the pulse/frequency output The additional typical measuring deviation for the current output is ±10 µA With IFC 100 converter: DN2.5...6:±0.4%ofMV+ 1 mm/s DN10...100:±0.3%of MV+ 1 mm/s With IFC 300 converter: DN2.5...6:±0.3%of MV+2 mm/s DN10...100:±0.15%ofMV+ 1 mm/s Repeatability ±0.1%of MV, minimum 1 mm/s Long term stability ±0.1%of MV Special calibration On request Operating conditions Temperature Process temperature Ceramic liner: -40...+180°C/-40...+356°F For Ex versions different temperature ranges are applicable. Please see the relevant Ex documentation for details. Maximum temperature change 120°C/248°F (shock) Ambient temperature Non-Ex: -40...+65°C/-40...+149°F Ex: -40...+60°C/-40...+140°F Storage temperature -50...+70°C/-58...+158°F 8 www.krohne.com 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en TECHNICAL DATA Pressure Ambient Atmospheric Nominal flange pressure Standard: DIN (EN 1092-1) PN16 for DN100 PN40 for DN2.5...80 Option: PN25 for DN100 ASME B16.5 Standard: 150 lbs for ASME1/10...4" Option: 300 lbs RF for ASME1/10...4" Vacuum load 0 mbar/0 psi Pressure ranges for secondary Pressure resistant up to 40 bar/580 psi containment Burst pressure up to approx. 160 bar/2320 psi Chemical properties Physical condition Liquids Electrical conductivity Non water: DN25...100:>_1 µS/cm DN4...15:>_5 µS/cm DN2.5:>_ 10 µS/cm Demineralised cold water: DN2.5...100:>_20 µS/cm Permissible gas content(volume) <_5% Permissible solid content <_70% (volume) Recommended flow velocity -12...12 m/s/-40...40 ft/s Other conditions Protection category acc.to IEC Standard: IP 66/67(NEMA 4/4X/61 529/EN 60529 Optional: IP 68(NEMA 6P) Vibration resistance IEC 68-2-6 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en www.krohne.com 9 TECHNICAL DATA Installation condtitions Inlet run >_5DN (without disturbing flow,after a single 90' bend) >10DN (after a double bend 2x 901 >10DN (behind a control valve) Outlet run >2DN Dimensions and weights For detailed information see chapter"Dimensions and weights". Materials Sensor housing DN2.5...15:Stainless steel Duplex(1.4462) DN25...100:Stainless steel AISI 304(1.4306) Measuring tube Ceramic Grounding rings Stainless steel, Hastelloe C,Titanium,Tantalum Other materials on request Also available as alternative for grounding rings(IFC 300 only): Virtual Reference. Stud bolts and nuts Standard:Steel Option:Stainless steel, rubber centering sleeves Gaskets FPM/FKM,Gylon, EPDM, Kalrez, PTFE-PF 29, Chemotherm Other materials on request Measuring electrodes DN2.5...15: Cermet DN25...100: Platinum Process connections DIN DN2.5...100 in PN 16...40 ASME 1/10...4" in 150...300 lbs JIS DN2.5...100 in JIS 10...20 K Electrical connections Signal cable Only for remote systems Type A Standard cable, double shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. Type B Optional cable,triple shielded. Max. length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. 10 www.krohne.com 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en 11 TECHNICAL DATA Approvals and certifications CE Sign This device fulfills the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark. Hazardous areas ATEX KEMA 04 ATEX 2126 X ATEX II 2 GD EEx me is IIC ATEX II 2 GD EEx de is IIC T6...T3 For more details,see Ex documentation of sensor and converter. FM Class I, Div 2,groups A, B, C and D Class II, Div 2,groups F and G Class III, Div 2, groups F and G CSA Class I, Div 2,groups A, B, C and D Class II, Div 2,groups F and G IEC-Ex pending NEPSI GYJ05240 Ex me is IIC T6...T3 Ex de is IIC T6...T3 Other approvals and standards Electromagnetic compatibility Directive:89/336/EEC and A1,A2 NAMUR NE21/04 Harmonized standard: EN 61326-1 : 2006 Low Voltage Directive Directive: 2006/95/EC Harmonized standard: EN 61010 :2001 Pressure Equipment Directive Directive:97/23/EC Category I, II or SEP Fluid group 1 Production module H Custody transfer Standard:without Option: MI-005, OIML R-117 Hygiene Ceramic measuring tube is FDA approved. 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en www.krohne.com 11 TECHNICAL DATA 2.2 Dimensions and weights Remote version a=77 mm/3.1" b c b= 139mm/5.5" 1Q c= 106mm/4.2" a0 Total height= H+a H Lx� W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1" 1Q a O c=260 mm/10.2" O Total height= H+a H { L W Compact version with a=82 mm/3.2" IFC 100(00) c b b= 161 mm/6.3" 10 a 0,0 O c=257mm/10.1" Total height= H+a -- - H Lt W Compact version with b c a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7" Total height= H+a - - - - H L W 1Q The value may vary depending on the used cable glands. 12 www.krohne.com 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en TECHNICAL DATA 2 t o � D 65 Figure 2-1:Contruction details DN2.5...15 1Q 0-ring © Grounding ring O O J) OO O — — — D .0.s +0.8 . L-0.4 ' L-0.4 Figure 2-2:Construction details DN25...100 Q Situation without grounding rings © Gasket • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on converter dimensions see relevant documentation. 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en www.krohne.com 13 TECHNICAL DATA Nominal size Dimensions [mm] Approx. weight DN PN [bar] L H W Odl Od4 [kg] 5 65 0 123 44 - - 1.6 4 40 65 O 123 44 - - 1.6 6 40 65 Q 123 44 - - 1.6 10 40 65 0 123 44 - - 1.6 15 40 65 Q 123 44 - - 1.6 25 40 58© 116 68 26 46 1.6 40 40 83� 131 62 2.4 50 40 103© 149 101 51 74 2.9 80 40 153(Z 181 133 6.4 100 16 203 0 206 158 101 133 8.8 Q Total fitting length of flowmeter with integrated rings:Dim.L+2 x gasket thickness. (2) Total fitting length of flowmeter without rings:Dim.L only(no gaskets required). Nominal size Dimensions [inches] Approx. weight [lbs] ASME PN [psi] L H W Odl Od4 1/10" 580 2.56 10 4.84 1.73 - 3.53 1/8" 580 2.56 1O 4.84 1.73 - - 3.53 '/<" 580 2.56 1D 4.84 1.73 - - 3.53 3/8" 580 2.56 10 4.84 1.73 - - 3.53 ''/2" 580 2.56 10 4.84 1.73 - - 3.53 1" 580 2.28 02 4.57 2.68 1.02 1.81 3.53 1'h" 580 3.27(Z 5.16 3.27 1.54 2.44 5.29 2" 580 4.06© 5.87 3.98 2.01 2.91 6.39 580 6.022 7.13 5.24 3.15 4.17 14.11 4" 232 7.99(Z 8.11 6.22 3.98 5.24 19.40 11) Total fitting length of flowmeter with integrated rings:Dim.L+2 x gasket thickness. (2) Total fitting length of flowmeter without rings:Dim.L only(no gaskets required). • Pressures are applicable at 2LT C/68°F. • For higher temperatures, the pressure and temperature ratings areas perASMEB16.5/up to 24 JorASMEB16.47(>20 • Dimensions for other sizes on request. 14 www.krohne.com 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en OPTIFLUX 5000 M I INSTALLATION p 3.1 Notes on installation Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. Check the packing list to check if you received completely all that you ordered. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Intended use The OPTIFLUX 5000 flowmeter measures the volumetric flow rate of electrically conductive liquids, acids, alkaline solutions, pastes and slurries, also with very high solid contents. 3.3 Installation conditions 3.3.1 Inlet and outlet 10 20 Figure 3-1:Recommended inlet and outlet 1� >_5DN 2Z >_2DN 3.3.2 Mounting position Figure 3-2:Mounting position 03/2009-4000525401 -TD OPTIFLUX 5000 SW R04 en www.krohne.com 15 INSTALLATION 3.3.3 Flange deviation Max.permissible deviation of pipe flange faces: Amax-Amin<0.5mm/0.02" T ------------------------ --- Figure 3-3:Flange deviation T Amax © Amin 3.3.4 T-section T Figure 3-4:Distance after T-sections 10 >_10DN 3.3.5 Vibration Figure 3-5:Avoid vibrations 16 www.krohne.com 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en INSTALLATION 3.3.6 Magnetic field EIWT Figure 3-6:Avoid magnetic fields 3.3.7 Bends �I Figure 3-7:Installation in bending pipes Y Figure 3-8:Installation in bending pipes 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en www.krohne.com 17 INSTALLATION 3.3.8 Open discharge Figure 3-9:Installation before an open discharge 3.3.9 Control valve Figure 3-10:Installation before control valve 3.3.10 Air venting O O Figure 3-11:Air venting (1) >_5m ® Airventilation point 18 www.krohne.com 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en INSTALLATION 3.3.11 Pump FIE :! � x Figure 3-12:Installation after pump 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en www.krohne.com 19 0 ELECTRICAL CONNECTIONS 4.1 Safety instructions All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! Observe the national regulations for electrical installations! For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. O O 'F= Figure 4-1:Grounding (D Metal pipelines,not internally coated.Grounding without grounding rings! (2) Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings! 20 www.krohne.com 03/2009-4000525401 -TD OPTIFLUX 5000 SW R04 en ELECTRICAL CONNECTIONS 0 4.3 Virtual reference Figure 4-2:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 PS/cm 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en www.krohne.com 21 NOTES 22 www.krohne.com 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en NOTES A 03/2009-4000525401-TD OPTIFLUX 5000 SW R04 en www.krohne.com 23 t; �t KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters L • Vortex flowmeters 3 • Flow controllers 0 • Level meters • Temperature meters • Pressure meters 0 • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers x J LL H 0 0 0 Head Office KROHNE Messtechnik GmbH & Co. KG Ludwig-Krohne-Str. 5 D-47058 Duisburg 0 Tel.:+49 (0)203 301 0 M Fax:+49 (0)203 301 10389 0 z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KRDHNE Y o www.krohne.com