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HomeMy WebLinkAboutTD_OPTIFLUX 5000_SW_en__111003_4000525402_R05 i M M r � M OPTI FLUX 5000 Technical Datasheet Electromagnetic flowmeter in sandwich version • Exceptional long-term stability and accuracy • For highly aggressive and abrasive fluids • Fully vacuum-resistant with high-tech ceramics liner 9 Fra` The documentation is only complete when used in combination with the relevant documentation for the signal converter. ©KROHNE 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en KROHNE CONTENTS 1 Product features 3 1.1 Solution with high-tech ceramics ....................................................................................3 1.2 Options and variants......................................................................................................... 5 1.3 Measuring principle.......................................................................................................... 6 2 Technical data 7 2.1 Technical data................................................................................................................... 7 2.2 Measuring accuracy ....................................................................................................... 12 2.3 Dimensions and weights ................................................................................................ 13 3 Installation 16 3.1 Notes on installation ...................................................................................................... 16 3.2 Intended use ................................................................................................................... 16 3.3 Installation conditions.................................................................................................... 16 3.3.1 Inlet and outlet...................................................................................................................... 16 3.3.2 Mounting position.................................................................................................................. 16 3.3.3 Flange deviation.................................................................................................................... 17 3.3.4 T-section ............................................................................................................................... 17 3.3.5 Vibration................................................................................................................................ 17 3.3.6 Magnetic field........................................................................................................................ 18 3.3.7 Bends .................................................................................................................................... 18 3.3.8 Open discharge ..................................................................................................................... 19 3.3.9 Control valve ......................................................................................................................... 19 3.3.10 Air venting ........................................................................................................................... 19 3.3.11 Pump ................................................................................................................................... 20 4 Electrical connections 21 4.1 Safety instructions.......................................................................................................... 21 4.2 Grounding ....................................................................................................................... 21 4.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 22 5 Notes 23 2 www.krohne.com 10/2011-4000525402-TD OPTI FLUX 5000 SW R05 en 0 PTI FLUX 5000 PRODUCT FEATURES p 1 .1 Solution with high-tech ceramics The OPTIFLUX 5000 is one of the most accurate flowmeters available in the market today. This is the result of a special tube design with conical parts, optimizing the flow profile. Leading metrological institutes use the OPTIFLUX 5000 as their master meter in combination with the high-end signal converter IFC 300. go 14 10 O OO 1� Sandwich design 2� Ceramic liner 33) Cermet electrodes 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 3 p PRODUCT FEATURES Highlights • Excellent long-term stability and accuracy • Unique flow tube • Fused in-place Cermet or platinum electrodes • Transfer standard of international metrological authorities • For most aggressive and abrasive fluids • Fully vacuum-resistant • High-tech ceramics liner • Insensitive against temperature shocks Industries • Chemical • Paper& Pulp • (Waste) water • Minerals & Mining • Food & beverage • Machinery Applications • Master transfer meter • Precise volumetric dosing of additives • Chemical injection • For acids, alkaline, paste, slurries and many other aggressive media even with high solid contents 4 www.krohne.com 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en PRODUCT FEATURES p 1 .2 Options and variants The OPTIFLUX 5000 is available in a diameter range of DN2.5 up to DN100 and is configurable with the IFC 100 and the IFC 300 signal converter. It is also optionally suitable in hazardous areas. Grounding rings are available in high grade alloys. The installation of the OPTIFLUX 5000 SW can be further eased by choosing for the virtual reference. Grounding rings can then be omitted. This can only combined with the IFC 300 signal converter. 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 5 H PRODUCT FEATURES 1 .3 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U =v* k* B * D in which: v= mean flow velocity k=factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q.A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing. 3 ` 2 4 1 1� Induced voltage(proportional to flow velocity) 2� Electrodes 3Z Magnetic field 4� Field coils 6 www.krohne.com 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en TECHNICAL DATA 2.1 Technical data • The following data is provided for general applications. lfyou require data that is more relevant to your specific application,please contact us oryour local representative. • Additional information(certificates, special tools, software_J and complete product documentation can be downloaded free of charge from the website(Download Cented Measuring system Measuring principle Faraday's law Application range Electrically conductive fluids Measured value Primary measured value Flow velocity Secondary measured Volume flow, mass flow,electrical conductivity,coil temperature value Design Features Sandwich version with optimized flow tube Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version. More information about the signal converter can be found in the documentation of the signal converter. Compact version With IFC 100 converter: OPTIFLUX 5100 C With IFC 300 converter: OPTIFLUX 5300 C Remote version In wall(W) mount version with IFC 100 converter: OPTIFLUX 5100 W In field (F),wall(W)or rack(R) mount version with IFC 300 converter: OPTIFLUX 5300 F,W or R Nominal diameter DN2.5...100/1/10...4" Measurement range -12...+12 m/s/-40...+40 ft/s Measuring accuracy Reference conditions Medium:water Temperature: 20°C/68°F Inlet section: 10 DN Outlet section: 5 DN Flow velocity: > 1 m/s/>3 ft/s Operating pressure: 1 bar/14.5 psig Valve closing time variation: < 1 ms Wet calibrated on EN 17025 accredited calibration rig by direct volume comparison. Maximum measuring Related to volume flow(MV=Measured Value). error These values are related to the pulse/frequency output. The additional typical measuring deviation for the current output is±10 µA. For detailed information refer to Measuring accuracyon page 12. Repeatability ±0.1%of MV, minimum 1 mm/s Long term stability ±0.1%of MV Special calibration On request 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 7 p TECHNICAL DATA Operating conditions Temperature Process temperature Compact version: -40...+140°C/-40...+284°F Remote version: -40...+180°C/-40...+356°F For Ex versions different temperature ranges are applicable. Please see the relevant Ex documentation for details. Maximum temperature 120°C/248°F change(shock! Ambient temperature -40...+65°C/-40...+149°F For Ex versions different temperature ranges are applicable. Please see the relevant Ex documentation for details. Storage temperature -50...+70°C/-58...+158°F Pressure Ambient Atmospheric Nominal flange pressure EN 1092-1 Standard: DN100: PN 16 DN2.5...80: PN 40 Option: DN100: PN 25 ASME B16.5 Standard: 1/10...4": 150 lb Option: 1/10...4":300 lb Vacuum load 0 mbar/0 psi Pressure ranges for Pressure resistant up to 40 bar/580 psi secondary containment Burst pressure up to approx. 160 bar/2320 psi Chemical properties Physical condition Liquids Electrical conductivity Non water: DN25...100:>_1 µS/cm DN4...15:>_5 µS/cm DN2.5:>_ 10 µS/cm Demineralised cold water: DN2.5...100:>_20 µS/cm Permissible gas content <_5% (volume) Permissible solid content IFC 100:<_ 10% (volume) IFC 300:<_70% Recommended flow -12...+12 m/s/-40...+40 ft/s velocity 8 www.krohne.com 10/2011-4000525402-TD OPTIFLUX 5000 SW R05 en TECHNICAL DATA Installation condtitions Installation Take care that flow sensor always fully filled. For detailed information refer to Installation on page 16. Flow direction Forward and reverse. Arrow on flow sensor indicates positive flow direction. Inlet run >_5 DN (without disturbing flow,after a single 90°bend) >10 DN (after a double bend 2x 90°) >10 DN (behind a control valve) Outlet run >2 DN Dimensions and weights For detailed information refer to Dimensions and weights on page 13. Materials Sensor housing DN2.5...15:stainless steel 1.4408 DN25...100:stainless steel 1.4306 Measuring tube Ceramic Connection box Standard: (remote versions only) Polyurethane coated die-cast aluminium Option: Stainless steel Grounding rings Standard: Stainless steel Option: Hastelloye C,titanium,tantalum Other materials on request. Grounding rings can be omitted with virtual reference option for the IFC 300 converter. Stud bolts and nuts Standard: Steel Option: Stainless steel, rubber centering sleeves Gaskets FPM/FKM,Gylon, EPDM, Kalrez, PTFE-PF 29, Chemotherm Other materials on request. Measuring electrodes DN2.5...15:Cermet DN25...100: Platinum 10/2011-4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 9 p TECHNICAL DATA Process connections EN 1092-1 Standard: DN100: PN 16 DN2.5...80: PN 40 Option: DN100: PN 25 ASME Standard: 1/10...4": 150 lb Option: 1/10...4":300 lb JIS DN2.5...100: 10...20 K Electrical connections Signal cable Only for remote systems. Type A Standard cable,double shielded. Max. Length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. Type B Optional cable,triple shielded. Max. Length:600 m/1950 ft(dep.on electrical conductivity and measuring sensor).See documentation of the converter for more information. 10 www.krohne.com 10/2011-4000525402-TD OPTIFLUX 5000 SW R05 en TECHNICAL DATA Approvals and certifications CE This device fulfills the statutory requirements of the EC directives.The manufacturer certifies successful testing of the product by applying the CE mark. Electromagnetic Directive: 2004/108/EC and A1,A2 NAMUR NE21/04 compatibility Harmonized standard: EN 61326-1 :2006 Low Voltage Directive Directive: 2006/95/EC Harmonized standard: EN 61010 : 2001 Pressure Equipment Directive: 97/23/EC Directive Category I, II or SEP Fluid group 1 Production module H Other approvals and standards Non-ex Standard Hazardous areas ATEX KEMA 04 ATEX 2126 X ATEX II 2 GD EEx me is IIC ATEX II 2 GD EEx de is IIC T6...T3 For more details,see Ex documentation of sensor and converter. FM Class I, Div 2,groups A, B,C and D Class II, Div 2,groups F and G Class III, Div 2,groups F and G CSA Class I, Div 2,groups A, B, C and D Class II, Div 2, groups F and G IEC-Ex pending NEPSI GYJ05240 Ex me is IIC T6...T3 Ex de is IIC T6...T3 Custody transfer Standard: Without verification Option: MI-001 type examination for DN25...100 Only in combination with IFC 300 converter. Protection category acc. Standard: to IEC 529/EN 60529 IP 66/67(NEMA 4/4X/6) Option: IP 68(NEMA 6P) IP 68 is only available for separate design and with a stainless steel connection box. Hygiene Ceramic measuring tube is FDA approved. Vibration resistance IEC 68-2-6 10/2011-4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 11 © TECHNICAL DATA 2.2 Measuring accuracy Each flowmeter is standard wet calibrated under reference conditions by direct volume comparison before leaving the factory. Reference conditions • Medium: water • Temperature: 20°C/68°F • Pressure: 1 bar/ 14.5 psi Y N 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 U 1 2 3 4 5 6 7 8 9 10 11 12 X [m/s] Figure 2-1: X[m/s]:flow velocity Y[%]: deviation from the actual measured value[mv) In combination with the IFC 300 Accuracy 00 Curve DN2.5...6/1/10...1/4" 0.3%of my+2 mm/s 03 DN10...100/3/8...4" 0.15%of my+ 1 mm/s 1� In combination with the IFC 100 Accuracy DN2.5...6/1/10...1/4" 0.4%ofmv+ 1 mm/s As(2)+0.1% DN10...100/3/8...4" 0.3%of my+ 1 mm/s (2) 12 www.krohne.com 10/2011-4000525402-To OPTIFLUX 5000 SW R05 en TECHNICAL DATA 2.3 Dimensions and weights Remote version a=77 mm/3.1" b c b= 139mm/5.5" 1Q c= 106mm/4.2" a Total height= H+a H Lx� W Compact version with b c a= 155 mm/6.1" IFC300 b=230mm/9.1" 1Q a O c=260 mm/10.2" Total height= H+a H L W Compact version with a=82 mm/3.2" IFC 100 101 c b b= 161 mm/6.3" a o;o O c=257mm/10.1' 1Q Total height= H+a -- - - H Lt W Compact version with b c a= 186 mm/7.3" IFC 100(450) b= 161 mm/6.3" a c= 184mm/2.7" 1Q Total height= H+a -- - - - H L W 10 The value may vary depending on the used cable glands. 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 13 p TECHNICAL DATA � t oEli .0 D 65 Figure 2-2:Contruction details DN2.5...15 1) 0-ring 2Z Grounding ring m � ED ..... — O D +o.a +0.8 . L-0.4 . L-0.4 Figure 2-3:Construction details DN25...100 1T Situation without grounding rings 2Z Gasket • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor. • Note that for other pressure ratings than mentioned, the dimensions maybe different. • For full information on converter dimensions see relevant documentation. 14 www.krohne.com 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en = TECHNICAL DATA 19 Nominal Dimensions [mm] Approx. size weight [kg] DN L H W D Odl Odd4 2.5 65 92 123 44 1.6 4 65 10 123 44 - - 1.6 6 65 12 123 44 - - 1.6 10 65 92 123 44 - - 1.6 15 65 12 123 44 - - 1.6 25 582 116 68 20 26 46 1.6 40 83(Z 131 83 30 39 62 2.4 50 103(Z 149 101 40 51 74 2.9 80 153 22 181 133 60 80 106 6.4 100 203(2) 206 158 80 101 133 8.8 12 Total fitting length of flowmeter with integrated rings:dimension L+2 x gasket thickness. © Total fitting length of flowmeter without rings:dimension L only. Nominal Dimensions [inches] Approx. size weight [lbl ASME L H W D 0dl OJd4 1/10" 2.56 10 4.84 1.73 - - 3.53 1/8" 2.56 12 4.84 1.73 - - 3.53 '/4" 2.56 12 4.84 1.73 - - 3.53 3/8" 2.56 10 4.84 1.73 - - 3.53 '/2" 2.56 12 4.84 1.73 - - 3.53 1" 2.282 4.57 2.68 0.79 1.02 1.81 3.53 1'/2" 3.27 Q 5.16 3.27 1.18 1.54 2.44 5.29 2" 4.06 22 5.87 3.98 1.57 2.01 2.91 6.39 3" 6.02(Z 7.13 5.24 2.36 3.15 4.17 14.11 4" 7.99 Q 8.11 6.22 3.15 3.98 5.24 19.40 12 Total fitting length of flowmeter with integrated rings:dimension L+2 x gasket thickness. 22 Total fitting length of flowmeter without rings:dimension L only. • Pressures at 20'C168'F. • For higher temperatures, the pressure and temperature ratings areas per ASME S 76.5. 10/2011-4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 15 p INSTALLATION OPTIFLUX 5000 3.1 Notes on installation Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. Check the packing list to check if you received completely all that you ordered. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.2 Intended use The OPTIFLUX 5000 SW flowmeter measures the volumetric flow rate of electrically conductive Liquids, acids, alkaline solutions, pastes and slurries, also with very high solid contents. 3.3 Installation conditions 3.3.1 Inlet and outlet 10 20 Figure 3-1:Recommended inlet and outlet 1� >_5DN 2Z >_2DN 3.3.2 Mounting position Figure 3-2:Mounting position 16 www.krohne.com 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en INSTALLATION 3.3.3 Flange deviation Max.permissible deviation of pipe flange faces: Amax-Amin s 0.5 mm/0.02" 10 - -------------------------------------- --- ---------------- Figure 3-3:Flange deviation a) Amax © Amin 3.3.4 T-section 10 Figure 3-4:Distance after T-sections 1� >_10 DN 3.3.5 Vibration Figure 3-5:Avoid vibrations 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 17 INSTALLATION 3.3.6 Magnetic field Figure 3-6:Avoid magnetic fields 3.3.7 Bends V-1 I Figure 3-7:Installation in bending pipes Yo Figure 3-8:Installation in bending pipes 18 www.krohne.com 10/2011-4000525402-TD OPTIFLUX 5000 SW R05 en INSTALLATION 3.3.8 Open discharge Figure 3-9:Installation before an open discharge 3.3.9 Control valve 01 �7 Figure 3-10:Installation before control valve 3.3.10 Air venting 02 10 Figure 3-11:Air venting 1Q >_5m ® Air ventilation point 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 19 INSTALLATION 3.3.11 Pump F17 4 x Figure 3-12:Installation after pump 20 www.krohne.com 10/2011-4000525402-TD OPTIFLUX 5000 SW R05 en I ELECTRICAL CONNECTIONS p 4.1 Safety instructions All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! Observe the national regulations for electrical installations! For devices used in hazardous areas, additional safety notes apply,please refer to the Ex documentation. Observe without fail the local occupational health and safety regulations.Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 4.2 Grounding The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. 10 02 E__ Figure 4-1:Grounding 1� Metal pipelines,not internally coated.Grounding without grounding rings! 2Z Metal pipelines with internal coating and non-conductive pipelines.Grounding with grounding rings! r: 0 Figure 4-2:Grounding ring number 1 Grounding ring number 1 (Optional for DN25...100): • 3 mm/0.1" thick (tantalum: 0.5 mm/0.11 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 21 0 ELECTRICAL CONNECTIONS 4.3 Virtual reference for IFC 300 (C, W and F version) The virtual reference option on the IFC 300 flow converter provides complete isolation of the measurement circuit. The benefits of virtual reference are that grounding rings or grounding electrodes can be omitted, safety increases by reducing the number of potential leakage points and the installation of the flowmeters is much easier. Figure 4-3:Virtual reference Possible if: • >_ DN10 • Electrical conductivity>_ 200 pS/cm • Electrode cable max. 50 m/ 164 ft, type DS 22 www.krohne.com 10/2011 -4000525402-TD OPTIFLUX 5000 SW R05 en NOTES j 10/2011-4000525402-TD OPTIFLUX 5000 SW R05 en www.krohne.com 23 x KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters 3 • Vortex flowmeters • Flow controllers 0 • Level meters • Temperature meters • Pressure meters 0 • Analysis products • Measuring systems for the oil and gas industry 0 • Measuring systems for sea-going tankers X J LL H 0 0 0 Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 D-47058 Duisburg (Germany) 0 Tel.:+49 (0)203 301 0 Fax:+49 (0)203 301 10389 Z infofdkrohne.de & The current list of all KROHNE contacts and addresses can be found at: KR(3HNE Y o www.krohne.com