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HomeMy WebLinkAboutWTR2700098 1. S MG RESERVIOIR IN HIGHLANDS W-98 Specifications 2.11 SITE WORK 2.10 Scope The work covered by this section includes the procurement, hauling, place- ment and compaction of suitable borrow materials for construction of an access ramp to thn ;Nest side of the reservoir berm and for flattening the slope of the existink embankment from 1:2 to 1:4, rn the perimeter of the two reservoirs as shown on the site plan. Th.a site work shall also include minor repairs to the existing curb wall, with cement concrete. 1 2.20 Fill Tt^ corstruc tion of the access ramp and the additional fill around the existing emhankment shall be made with materials from approved borrow sources. Borrow - -+al is not available at the site but is obtainable within a two mil :..ius, or less. To be suitable, a sand containing sufficient fines or clay for good compaction is best. Excessive clay or organic material will not be accepts. U-. Rocks over 4 inches in diameter and F woody material shall be removed. The fill shall L placed in layers individually compacted by machine travel. Moisture shall be controlled for maximum density within practicable lin;t s. All surfaces shall be trimmed to smooth, straight planes of the proper slope. m i 7 5312-D ii CITY OF RENTON ROOF FOR EXISTING 1..� M.G. RESERVOIR PROJECT W-98 Table of Contents 6.0 STRUCMRAL STEEL AND ROOF .FOISTS 6.10 Materials 6.20 Fabrication 6.30 Erection 7.0 ROOFING AND SIDING 7.10 Materials 7.20 Fabrication and Installation 8.0 MISCELLANEOUS 8.10 Hollow Metal Doors - 8.20 Concrete Catch Basin s� ;I 8.30 Concrete Pipe - 8.40 Asphaltic Concrete Paving Y 9.0 MEASUREMENT AND PAYMENT _ m 9.01 Site Work 9.02 Formed Iieinforced Concrete ; 9.03 Precast Concrete Units 9.04 Prestressed Concrete Girderi` 9.05 Structural .Steel 9.06 Roof Joists 9.07 Aluminum Siding and Roofing ^ 9.08 Hollow Metal Door - 9.09 Concrete Catch Basin 9.10 Furnish and Install 6" Concrete Pipe 9.11 Asphaltic Concrete Paving yT y 5312-D i CITY OF RENTON RO"'4 FOR MSTING 1.3 M.G. RESERVOIR PROJECT W-9S a Table of Contents Instructions to Bidders Bid Proposal General Conditions Specifications: 1. 1.0 SPECIAL CONDITIONS 1.10 Scope of Work DA i 1.20 Time of Completion itx 'i,.iY 1.30 Protection of Existing Structures 1.40 Cleanup 2.0 SITE WORK 2.10 Scope 2.20 Fill - 3.0 REINFORCED CONCRETE 3.10 Scope 3.20 Materials 3.30 Placing and Finishing Concrete 3.40 Miscellaneous Labeddcd Steel Items 4.0 PRECASr CONCRETE UNITS 4.10 Scope 4.20 Details 4.30 Curing 4.40 Identification and Marking 4.50 Erection and Joining 5.0 PRESTRESSED CONCRETE GIRDERS 5.10 Materials 5.20 Fabrication 5.30 Identification and Marking 5.40 Frection and joining <- 5312—D 8I1) PROPOSAL ROOF FOR EXISTING 1.5 M.G. RESERVOIR PROJZCT W-98 Unit It_m �antit Unit Deseri tion Price Amount 9 21,700 Sq.ft. Aluminum Siding and Roofing y lU 2 ea. Hollow Metal Door with :raw "'` ■ 11 1 ea.. Precast Concrete Catch Basin �- 12 25 l.f. Furnish and Install 6" Concrete Pipe 13 160 s.y. Asphaltic Concrete Paving _ SUB TOTAL S � State Sales Tax, 4% TOTAL BID If awarded the contract, I agree to start work within calendar days and to complete the work within calendar days from date of the contract. Attached hereto is for S payable to the Treas.:rer, City of Renton, which amount is Amore of the bid above. Address of Bidder; Signed (Title) Phonc Date 5312-D 61D PROPOSAL ROOF FOR ERIbTIKG 1.5 M.G. RESIiRVOLi !� PROJECT W-98 Ttte Honorable Mayor and Council City of Renton Washington ■ Gentlemen: The undersign+d hereby certifies that he has examined the site of the proposed work and that he has read and thoroughly understa:.ds the plans, specifications, and contract governing the work. It is further understood that the Contractor is to furnish the materials, labor and equipment necessary for the construction Of a complete structure except as otherwise specifically stated in the plans and specifications, and that the costs of the same are included in the prices quoted hereafter. Accordingly, the undersigned proposes and agrees to undertake and complete the work as set forth, in the time and at the prices quoted as follows: Unit Item Quantity Unit Descri lion erg. _ Price Amount 1 1 l.s. Site work S � 2 75 e.y. Formed reinforced concrete 3 8 e.a. Precast Concrete Columns, 16" x 20" in place �- 4 4 ea. Precast Concrete Struts 10" x 20" in place —� 5 6 ea. Precast Concrete Struts, 10" x 16" in place 6 12 ea. Prestressed Concretep pp Girder, in place 7 3,900 lb. Structural Steel l� Open Web Roof Joists 3312-D �. k 410 BEGINNING OF FILE TITLE PAV y 1,. �1 t4 � a L J 1 v r f ENDING OF FILE II FILE TITLE OL . t i r' r M r V 1 ' Specifications 9.08 Hollow Metal Door (Bid Item 10) The bid price f,�r tae hollow metal door shall include all costs of labor, materials and equipment necessary fo: the fabrication anc installation of the doors. It shall include the hardware and the printing. The basis for payment will be the numcer o` doors installed. � 9.09 Concrete Catch Basin (Bid Item 11) ■ The bid price for precast concrete catch basin shall include the cost of all labor, materials and equipment for furnishing and installing a concrete catch basin with cast iron frame and grate conforming to the plans and specitieationa. It shall includ,, the excavation a-,d baekfill as required and the connection of the drain line. The basis for payment will be the number of catch basins installed. 9.1C Furnish z.d Install 6-inch Concrete Pipe (Bid Item 12i The bid price for 6-inch concrete pipe shall include the cost of furnishing, placing and jointing the p..,)e and fittings, the connection to the existing drain, trenching and backf+.11ing and any other incident- al work necessary for the construction of the new drain line as shown on the plans. The basis for payment will be the lineal feet of concrete pipe measured .., place. 9.11 Asphaltic Concrete fav�ng (Bid Item 13) The bid price for asphaltic concrete paving shall incl,- te the c^st of grading the existing berm, the sterilization of the area to be paved and the furnishing and placing of the hot mixed asphaltic con- crete. The basis for payment will be the square yards of paving actually placed. 5312-D Specifications 9.04 Prestressed Concrete Gird,-r (Dial Item 6) The bid price for prestressed concrete girders shall include the cost of all labor, materials and equipment for the fabrication and erection of the girders, including steel inserts, bearing pads, and reinforcing steel connections. It shall also include the additional reinforcemer' ar.d cast-in-place concrete at the joints with the cclumn s. The basis for payment will be the number of girders in place and permanently joined. 9.05 Structural Steel (Bid Item 7) The bid price for the structural steel shall include the cost of all labor material and equipment for the fabrication and erection of the steel members usher than the open web roof joists. It shall include shot, and field welding, galvanizing, anchor setting and grouting as required. The basis for payment will be the calculated weliht in pounds of steel in place conforming to the plans and specifications. 9.06 Roof Joists (Bid Item 8) The lump sun bid for the open web roof joists shall include the cost of all labor, material and equipment for the fabrication and erection of the joists. It shall include shop and field welding, galvanizing, outriggers, bridging and all accessories necessary to complete the joists erection. It shall also include the cc ncrete supports and bearing plates on the center span girders. The basis for payment will be the lump sun bid for open web roof joists in place conforming to the plans and specifications. 9.07 Aluminum Siding and Roofing (Aid Item 9) The bid price for aluminum siding and roofing shall include the cost of all labor, ma ierials and equipment fur the fabrication and installation. It shall include flashing, fasteners, closures, painting, caulking and (very other accessory necessary to complete the job in a workmanlike and satisfactory way. The basis for payment will be the computed square feet of aluminum siding and roofing measured in place. 5M-D r v Specifications 9.0 MEASUREMEFT AND PAYMENT 9.01 Site Work (Bid Item 1) The lump :ium bid for site work shall include the cost of all labor, materials and equipment for procurement, hauling, plac.ment, rnmpaction of borrowed materials, and fine grading, for the construction of the access ramp and for flattening the slope of the existing embankment. It shall also inc Jude minor repairs to the exist:ng concrete curb wall ■ and any other work incidental to the completion of the job not speci- ■ fically included in other bid items. The basis for payment will be the lump sum bid for .site work. 9.02 Formed Reinfor-ed Concrete (Did Item 2) The bid trice for formed reinforced concrete shall include the costs of breaking existing concrete work as required, excavation, form work, reinforcing steel, concrete, stripping, finishing, curing, backfill and protection and every other accessory necessary to complete the concrete wo-k in a workmanlike and satisfactory way. It shall specifically include the furnishing and setting of miscellaneous embedded steel items, dowels and bolts, the construction of expansion joints, the roughening of the existing concrete surfaces and the connection of the new work to the exi-ling struct•re. It shall also include the replacement of joint sealing cumpound and the repair of the existing concrete work where removed or damaged because of the new construction.. The basis for payn.-nt will be the computed cubic yards of concrete in place to the dimensions shown on the plans or subsequent modifications thereof. 9.03 Precast Concrete Units (bid Items 3, 40 5) The bid prices for precast concrete column and struts shall include the cost of all labor, materials and equipment for the fabrication and erection of the preca•:t members, including steel inserts, bolts and dowels, temporary shoring and bracing and reinforcing steel connections. The r-ice for the column shall also include the grouting, the rein- forcement and cast-in-place concrete collar at the joint wi-:h the spread footing. The price for the 10-inch by 20-inch strut shall also include the additional reinforcement, the cast-in-place concrete and the welding at the joint with the abutment. The basis for payment will be the number of columns and struts in place and permanently joined. 537.2-D a Jpecifications 8.40 Asphaltic Concrete Paving The existing berm shall be graded and sloped to a 3•foot gutter and paved with 2 inches of hot mixed, hot lai.l asphaitic concrete as saown on the plans. The North side gutters shall slope to the existing paved area, and the South side gutter shall slope to a concrete catch basin. The asphaltic concrete mixture, and placing, shall conform ti State Highway Department Specifications for Type I-1. The material shall be ■ compacted by rolling while hot, with addition or removal of material as necessary to obtain a smooth draining surface. The areas to be paved shall be sterilized with a permanent poison, "Pentex" or equal, before laying the asphaltic concrete paving. 5312-d Specifications 6.0 MI SC-1d.uVJFA)W 8.10 Hollow Metal Doors A 6-foot by 4-foot, 1-3/4-inch hollow metal swing double door, flush type, shall be installed at each end wall of the reservoir as shown in the drawings. The doors shall be as manufactured by Fenestra, Inc. , Detroit, Michigan, ■ or equal. ■ Hardware shall be bronze US26D fir:.;�, and shall include 1-1/2 pair 5-inch by 4-1/2-inch hinges per leaf, tvp and bottom bolts for inactive leaf, tee latch and padlock hash. Doors shall receive one shop clat of baked-on metallic primer and two finish coats of oil paint. D, Ors shall be set plumb, square and true, and adjusted to operate perfectly. 8.20 Concrete Catch Basin A precast concrete catch basin, 2-feet by 2-feet approximately, with cast iron frame and grate shall be installed on the existing reservoir embankner# : the location shown on the drawings. 8.30 Concrete Pipe The drain line from the embankment catch basin shall be constructed of 6-inch concrete pipe. The concrete pipe and fittings shall be of dense, impervious, high strength concrete materials, well-vibrated and with a smooth interior unreinforced and shall conform to latest ASTM - C 14. Joints for the concrete pipe shall he made with cement mortar. Trench shall have a uniform grade to provide support alung the barrel of the pipe. Bell holes shall be provided. Trench shall be free of water until b.ackfilled. Selected soil, free of large rorl.s, shall be tamped under the pipe up to the springline and the pipe covered with 12 inches of selected backfill before the remainder of the backfill is placed. If moisture conditions make good compaction for support impossible to the Contractor shall provide pit-run sand backfill to the middle of the pipe. Backfilling of concrete pipe shall nut be permitted until cement in pipe joints has completely set. Connections to the existing 10-inch concrete pipe drain line shall be made in a neat workmanlike manner. 3312-D I M - Specifications 7.0 ROOFING AND S101'VG 7.10 Materials Aluminum roofing and siding shall be .ilcoa V-3eam 4-7/6-inch pitch by i-.,/4-inch depth by 41-1/8-inch width, 0.040-inch thick, stccro finish, natural color. Flasbine shall be formes .:itn flat industrial aluminum Sheets 0.040-inch thick, stucco finish, natural color. Perforated flashing shall be formed with aluminum perforated sheets, 0.024-inch thick, stucco finish, natural color. Closures shall be aluminum or preformed rubber as manufactured by Fabricated 7roducts Company, 'Nest Newton, Pennsylvania, or approved equal. Fasteners for securing aluminum roofing and siding to the structural supports shall be c 305 stainless steel self-tapping screws, No. 14 by 1 inch with hexagonal head Type "B" and 5/8-inch O.D. composite aluminum and neoprene washer. Fasteners for side laps and for securing flashing shall be aluminum sheet metal screws No. 12 by 3/4-inch, slotted panhead Type "A". Where fastening to concrete is required, expansion shields shall be used. All materials shall be subject to the Engineer's approval. 7.20 Fabricati,m and Installation Shop drawings giving all necessary information for the fabrication and erection of the roofing, siding and flashing shall be submitted for approval. and laps for roofing shall be 9-inch; side laps shall to one corrugation. Flashing side Iaps shall be 4 inches minimum. Fasteners to structural supports shall be at every valley for sheet end supports and at every other V valley for intermediate supports. Siding and flashing fasteners shall be at 12-inch maximum spacing. Formed flashing sha.l have a minimum bend radius of 1/16 inch. All aluminum surfaces in contact with concrete shag: be back painted with a heavy coat of bituminous paint. Keep aluminum from direct contact with ungalvaniaed structural steel by means of an asphalt impregnated tape. Closures shall be installed wherever required to prevent oirds and animals from entering the reservoir. dluminc,a sheets shall be stored on end in a dry place to avoid condensation. They shall be kept clean of materials whit! might cause staining such as mud, concrete, cement, lime and strong chemicals. 5312-D L�wgwr .. .'Y.w.. .. ...hn �✓`- Specifications 6.0 STRUCTURAL STEEL AND ROOF JOISTS 6.10 Materials All structural steel shall conform to nSTM-A7 for structural grade. Gpen web roof joists shall be Bethlehem "S" series as fabricated by ,rc Melding Manufacturing Co., Seattle, or approved equal, and shall conform to the Steel joist Institute requirements and have current approval of the Steel Joist Institute. The Contractor shall furnish evidence of such approval, if rtquired. Arc welding electrodes shall conform to the American Welding Society Specification's latest edition. 6.20 Fabrication Shop drawings shall be submitted for t.,e approval of the Engiueer. Shop drawings shall give all the necessary information and details for the fabrication, erection, and finishing of the structural steel members and roof joists and shall be based on A.I.S.C. Specifica.ions. Shop connections shall be welded. Structural steel units, roof joists and accessories shall be hot dip zinc galvanized after fabrication as per Seattle City Light Company stanuards. Materisl and workmanship at all times shall he subject, tc the inspection of the Engineer. The Contractor shall allow full facilities for shop inspection. 6.30 Erection Handling and erection shall conform to the A.I.S.C. specifications and code of standard practice for the structural steel members ann to the Steel loibt Institute requirements for the open web .foists. iRoo. oists shall be connected to the steel bearing plates at the supports by two 1/2-inch stud bulls. Bridging shall consist of continuous horizontal 1/2-inch round bars, one bar at top chord and one bar at bottom chord, attached by welding, or W equal mechanical means at the locations shown on the drawings. Touch up all abrasions of galvanized surfaces with approved zinc chromate primer and paint. 5312-D y Specifications 5.20 Fabrication (contd.) All pertinent provisions of ;;ection 3.0 of these specifications shall apply to the prestressed girders. Inspection by the Engineer of the plant, materials and workmanship, before and during fabrication of the girders is required. The Contrac- tor shall give proper notice and allow full facilities for this inspec- tion. 5.30 Identification and Marking All prestressed girders shall be plainly marked to indicate their '':cation and orientation in the structure. Identification marks shall be duplicated on the planing plan. c 5.40 Erection and joining - Prestressed girders shall be kept in an upright position at all times }. and lifted by means of the lifting loops. After installation on the `1 bearing pads the girders shall be positioned true to line and PILMb. q E The top reinforcement at the column joints shall be connected by well- 1 ing with backup steel angles to secure continuity in the joined girders. The ,joint shall be completed with cast-in-place concrete as specified in paragraph 4.50. ' f _,t'i `M *V `S r« j; r i 5312-D .-. •. '. _,fir - , ��,�., ,. y specifications 5.0 PRESTRESSED CONCRETE. GIRDERS 5.10 Materials Prestressed concrete shall have a minimum compressive strength of 6000 psi at 28 days and of 4800 psi at the time of transfer of stresses. Pretension steel shall be 3/8-inch seven-wire strands, uncoated and stress-relieved, conforming to ASTM A416.57T. Post-tendon steel shall be uncoated, stress-relieved, high-carbon round wires conforming to i ASTM A421.58T. Unprestre:sed reinforcing steel shall be intermediate or hard grade bars deformed ii accordance with ASTM A305. Concrete and grout admixtures shall be approved by the Engineer. Calcium chloride admixtures shall not be permitted. 1 The bearing pads for the end supports shall be neoprene rubber, 5/8-inch thick minimum of the dimensions shown on the drawings. 5.20 Fabrication The girders shall be fabricated in a plant having previous experience on comparable structures and approved by the Engineer. Fabri ition drawings shall he submitted for approval. The drawings shall show all the structural features of the girders, the method of Drestresa- ing, and post-tensioning, the strand release sequence, the steel inserts and the lifting loops. 'they shall also show the size, location and number of strands and wires. The manufacturer shall submit to the Engineer certified copies of tests on each day's concrete and on each lot of steel used for the girders' fabrication. The manufacturer shall also furnish certificates on all prestressing operations including tension and elongation of steel. The size of the gird-,rs shall be as shown in the drawings with steel location tolerance t1/4 inch, cross section dimer„ional tolerances of :1/8 inch, lenath tolerance =1/4 inch. Add 0.008 inch per foot of p length of the girders to compensate for the shortening due to prestress C and shrinkage. Steel plates 1/2 inch thick, or dowels for support of roof joists shall be set on the girder extrados as shun on the drawings. `p Lifting lcops provided at the ends of the girders shall be of the same 4 size, material and strength as prestressing strands. They shall have a lifting angle of 4.io minimum and shall extend to within 3 inches clear of the bottom of the girder. The ends of the prestressing steel shall be recessed in the girder, and the recess filled with a waterproof compound and covere,, with mortar. 5312-D Specifications 4.0 PRECAST CONCRETE (.NITS 4.10 Scope The work covered by this section includes the fabrication an,. installation of precast concrete columns and struts. All provisions of Section 3.0 of these specifications shall apply to precast concrete except as specified hereafter. 4.20 Details Fabrication and placing drawings shall be submitted for approval. All urtails of jointing, inserts and anchors shall be as shown on the plans. f Fabrication tolerances shall be; main reinforcement location '- 1/4-inch. - cross section t 1/8-inch, length ~ 1/4-inch. 4.30 Curing 'AM Curing by steam or other accepted process may be employed to accelerate the srhardening of tileconcrete andto reduce the required time of curing "provided that the compressive strength ,d the concrete at the time of r „�! erection be at least 2,500 pni. - 4.40 Identification and Marking All precast concrete units shall be plainly marked to indicate the top of the member and its location and orientation in the structure. Identification mart.: shall be duplicated on the placing plan. 4.50 Erection and Joining a ,: rA' l y{ S u Precast units shall be so stored, transported and placed that they will not ,„t tw ;•. �i S be over or f.am aged. Precast concrete members shall be braced and supported during erection to insure proper alignment and safely, and Such " bracing and support shall be maintained until there are adequate permanent connections. The top rein` -ement The top reinfc-cement shall be connected by welding as detailed on the drawings. All welding of reinforcing bars shall : e perf xmed by webers qualified by tests as prescribed by the American Welding Society. Each cospleted connection shall be inspected and approved by the Engineer before filling the joint with cast-in-place concret-. i f t The size of aggregate for the cast-in-place joints shall be 3/4-such a maximum ind the slump 3-inch maximum.. p f The roughened surfaces cf the precast members shall be coated with cement slurry immediately before placing the fresh concrete for the joint. 4 C I 5312-D Ink �' z�� F`r����+d 5",G'3`WIN i i Specifications _ .30 Placing and Finishing Concrete (contd.) Expansion joints shall be made of 3/4 preformed expansion joint filler sealed with hot poured asphaltic compound similar to the existing joints sealer. Roughening of the existing concrete slabs where required shall as accomplish- ed by chipping hammer. The roughened surfaces shall have undulations approximately 1/4-inch in de,th. The chemical compound for bonding tt, new concrete steps to the •xisting slope slabs shall be Chem Seal C5 2707 as manufactured by the (]rem Seal Ce:.:oration of ,;merica. The bonding compound shall be mixed and appliec st.ictly according to the manufacturer's recorsmendat ions. 3.40 Mis .ellaneous Embedded Steel Items Steel plates 81' x 81' x 1/2" thick with 1/2-inch round bar anchors shall be set at the top of the end walls for supporting and connecting the roof joists as shown in the drawings. Door frames set in the concrete wall shall be made of 8-inch steel channel with 1/2-inch anchors at 2 feet o.c. and l" x 5/8" steel door stop. All exposed surfaces of the steel items shall be painted with 1 coat of red lead-linseed oil primer and 2 finish coats of oil paint. E 5312-D li f specifications 3.0 REINFORCED CONCRETE 3.10 Scope The work covered by this section includes all cast-in place core rete for column footings, girder supports at curb, abutments, end walls and con- crete steps. Miscellaneous embedded steel items are also included, a Q 1.20 Materials Con rete: Portland cement concrete shall be proportioned with not less t than 5-1/2 sacks of cement per cubic yard. a Aggregates shall be clean, hard and free of weak or deleterious particles. C.arse and fine aggregates shall be proportioned to secure a plastic ta. -kable mix with 4-iach slump maximum. The concrete shall have a cc..ipressivc strength of not less than 3,000 psi at 28 days. One set of three cylinders will be taken by the Engineer from each days, pour for testing conformance to these requirements. Any concrete found deficient shall be removed and replaced without cost to the City. , Reinf��orcin : The reinforcing steel shall be intermediate or hard grade bar�rmed in accordance with ASTM-A 305. Minimum lap for reinforcing bars shall be 24 diameters but not less than 12 inches. Bars shall be securely fastened in place and at the designated spacing. The Contractor shall submit placing drawings for the reinforcing steel showing dimensions, bar schedules and bending details for the approval of the Engineer. ' Details shall be in accordance with the A.C.I. Code. 3.30 Placing and Finishing Concrete Forms shall be of strong material firmly braced and supported, true to line and grade as slump in the drawings and tight to prevent loss of grout. Surfaces that will be permanently exposed shall be formed with 3/4- - inch waterproof plywood. Chamfer all corners with beveled strips. Any excess excavation underneath footings -hall be filled with lean concrete to the proper grade. All water shall be removed from the excavation before placing concrete. Forms shall be clean and reinforcing steel shall be free from rust, scale and oil. ur No concrete shall be placed without prior approval of the forms and of the reinforcing by the Engineer. Concrete shall be placed in forms without segregation and vibrated wit, mechanical vib=ators. Newly placed concrete shall be prot- -te6 apv and properly cured. Remove forms after concrete has properly c below grade forms be- fore bac::filling. Cut ties 1 inch back uf d surfaces and fill, patch and finish surface pits, gravel pock^t *••.- ..,.: an/ other defect as directed by the Engineer. Construction joints shall be located as shown or the drawings. ::onstruction joints in the end walls shall have shear keys and he finished with V edges. The construction joints in the new walls shall match the existing curb joint. 5312-D I - r�