HomeMy WebLinkAboutWTR2702210(10) W-2210 Highlands 565 . 75 Mg Tank Int. Painting-submittals I+
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FILE TITLE
565
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General Recommendation
Highlands Standpipe
City of Renton, WA
7
FOR
THE LINING OF A STEEL POTABLE
WATER TANK
- ASTM Type V, Solventless
Elastomeric Urethane
- ANSI/NSF Standard 61
M
Surfa:e Preparation -- Application -- Repair
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INSTALLATION OF AN ELASTOMERIC
POLYURETHANE LINING SYSTEM TO
CARBON STEEL SURFACES
TABLE OF CONTENTS
i
1.0 General................................................................ 1
2.0 Surface Preparation........................................... 1
3.0 Polyurethane Coating ..................................... 2
4.0 Controlled Environment ................................... 3
5.0 Treatment of Perforations.............................. 4
6.0 Treatment of Gaps or Voids........................... 4
I
7.0 Inspection of Carbon Steel............................... 4
8.0 Patching and Repairs........................................ 5
9.0 Regulations and Standards...........................
OVI"7
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INSTALLATION OF A SOLVENTLESS ELASTOMERIC POLYURETHANE LINING SYSTEM ONTO
CARBON STEEL SURFACES IN POTABLE WATER STORAGE TANKS
_ 1. GENERAL
1.1 SCOPE
The purpose of these recommendations is to provide general guidelines regarding the installation of a spray.applied
_ elastomeric polyurethane lining system onto carbon sisal surfaces in potable water storage tanks.Unless indicated,
application to any other substrate is not intended.These recommendations principally cover the following system'
Cost No. System Div Film Thickness
1 POLIBRID 705 Solventless Elaslomeno Polyurethane 25 Mlle(0.025')
Total System 25 Mils f0.025'1
_- 1.2 REFERENCED STANDARDS
ASTM E-337 Test Method for Measuring Humidity with a Psychioni
ASTM D-4414 Method for Measurement of Wet Film Thickness by Notch Gages
ASTM D-4417 Method for Measurement of Surface Profile o1 Abrasive Blast Cleaned Steel Sur.
faces
ASTM D-1166 Method for Non-Deotructive Measure-ant of Dry Film Thickness of Non-magnetic
Coalinga Applied to a Ferrous Bass
ASTM D-5162 Standard Practice for Discontinuity(Holiday)Testing of Non-Conductive Protective
Coating on Metallic Substrates
SSPC-VIS 1 Visual Standard for Abrasive Blast Cleaned Steel
SSPC SP-1 Surface Preparation Specification,Sol"M Cleaning
SSPC SP-7 Surface Preparation Swilication,Brash-Off Blast Cleaning
SSPC SP-10 Surface Preparation Specification,Near White Blast Cleaning
ANSIINSF 6, Drinking Water System Components-Hualth Effects
AWWA C652.92 Disinfection Specification
2. SURFACE PREPARATION
2.1 RIGGING AND SCAFFOLDING
Rigging and/or scaffolding,If required,shall be set up to permit ease of operation of surface preparation and appkca.
bon equipment,and shall provide safe and clear aaess to all surfaces to be coated.
2.2 PROTECTION OF SURFACES NOT TO BE COATED
During surface preparation and application of the materials,nearby installations,equipment,vehicles,struck ties,etc. -
shall be protected from blasting grit,dust and overepraysd,dropped or spilled materials.Surfaces not to be coated.
1 — but adjacent to a proposed leading edge of coating application,shall be neatly taped-off or otherwise protected.
t 2.3 DECONTAMINATION
_. Before abrasive cleaning,all oil,grease,din,loose matter and other surface contaminants shell be removed to satisfy
SSPC SP-1,by high-pressure water blest at 3.000 to 5,000 psi,steam cleaning,or by any other acceptable method.
Environmentally acceptable.bio-degradable detergents may be used.however,they shall be completely nnaed off with
plenty of fresh,clean water before abrasive cleaning.
02/1397
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INSTALLATION OF A SOLVENTLESS ELASTOMERIC POLYURETHANE LINING SYSTEM
ONTO CARBON STEEL SURFACES IN POTABLE WATER TANKS
2.4 REMOVMAL OF EXISTING COATINGS
Existing coatings shall be removed by abrasive cleaning or any acceptable method.Only small sections of existing
coatings Mai are very firmly adhered and greaty resist removal may remain,however,the"sections shall be abrasive
blasted or mechanically abraded to provide a roughened surface.
2.5 ABRASIVE CLEANING
Abras-,re cleaning shall Satisfy SSPC SP•10 requirements,producing an angular,nominal 3%mil(88 micron)surface
profile.All sharp edges shall be rounded or trimmed by chipping,wire brushing or any other acceptable method.If
flash rust develops,all traces shall be removed per SSPC SP•7.
Based on the abrasivo used and the generic type of lining removed,it may be difficult to achieve the appearance of an
SSPC SP-10 Near White Metal Blast As long as each square inch Is exposed to the abrasive and all due diligence to
remove fihnly adhered coatings within the profile pits is exercised,Men areas of stain will be allowed to remain pro-
vided surface profile is found to be a minimum of 4,0 mils.
2.5 REPAIR OF CAVITIES
Large gaps between plates,skip-welded structures,deep pits,or any other cavities that are impossible or impractical
to bridge or cover with the polyurethane coating,shall be filled with SEMCRETE 826,a solvent-free,thaotropic epoxy
gel,manufactured by Sentry Polymers,Inc of Freeport,TX.
2.7 FINAL CLEANING
After abrasive cleaning is completed,nearby surfaces,not to be costed,shall be cleaned to prevent wind-blown con•
lamination of the prepared substrate or freshly applied coatings.Surfaces shall be free of flash rust,dust and moisture
pnor to cos:bnn.
3. POLYURETHANE COATING
3.1 MATERIAL
POLIBRID 705,manufactured by Polibdd Coatings,Inc,of Brownsville,TX.It shall bean ASTM D-16 Type V,chemi-
cal cure,100%solids,elastomedc,arornatic polyurethane with no Send fillers or extenders added.it shall be a two
component system in a 2 parts main(Part A)to 1 pan catalyst(Part B)ratio by volume,capable of being spray applied
at the specified thickness in a single application.It shall be a monall hic,flexible membrane that is conosion.abrasion,
and impact resistant with Shore'0'hardness of 61 to 65 at 78°F(26°C)12.878 psi tensile strength and 52%elon-
gation per ASTM D-412;abrasion resistance as messumd by waight loss of 37 mg per ASTM D-4060(CS-17.1 kg x
1,000 cycles);and water vapor transmission rate(W VT R)of no more than 0.016 grams per 100 in-per 24 hours at 75
mile and 731F with 100%PH,psi ASTM F•1249.90.Resin component(Pan A)shall be white,catalyst component
(Part B)dark brown and the final mixed color shall be tan.The polyurethane coating shall be classified In accordance
with ANSVNSF Standard 61 and shall be suitable for direct contact with drinking water.
3.2 HANDLING AND STORAGE
Materials+hall be delivered in onginal unopened Steel dmm.s wl;h labels intact.Drums shall be stored indoors in cool,
dry conditions,on wooden pallets,off the floor,and protected against v, %ivs moisture,heat or freezing.
3.3 PRELIMINARY MIXING
Polyurethane resin(Part A)shall bs thoroughly mixed with drum mounted air-cinven agitator for 30 minutes immediatel.
y before each use.Agnation of catalyst(PM B)Is not required.
3.4 APPLICATORS AND EQUIPMENT
Polyurethane abating shall be m-xed and sprayed by factory qualified technicians,using spray equipment approved by
Polibad Coatings,Inc.which shall be a specially designed,plural-component,high-pressure airless spray machine that
shall automatically proportion components,blend them via in-line static mixers and aidess spray them at a fluid pres-
sure of 2.500 par.
ae (215) a,
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1
INSTALLATION Or A SOLVENTLESS ELASTOMERIC POLYURETHANE LINING SYSTEM
1 — ON70 CARBON STEEL SURFACES IN POTABLE WATER TANKS
3.5 APPLICATION
Polyurethane coaling shall be spray applied at the specified thickness In a single application which may consist of
several increments,accomplished by one or more passes of the spray gun,all applied within recommended namat
times to a specific area.High profile are"such as weld beads.bolls,rivet hearts,etc.shall be coated using 4-way
paases of uta spray gun to ensure that all surfaces receive the specified film thickness.Narrow gaps between surfaces
being posted.Such as those typically found in skip-welded stnlctures,shall be treated as described in section 6 of this
specification.
Polyurethane coating shall be applied over all weld seams,plate and trusses at a nominal film thickness of 25 mils
with no le"than 20 mils being acceptable. Areas where Ice flow may be a concem shall receive no le"than 40 mils.
3.5 RECOATING
Fresh polyurethane coating shall be splayed over previously applied polyurethane mating as long as the undercoat
remains wet or tacky to the touch or has not exceeded 4 hours at 70'r(211C)Since application.Higher temperatures
accelerate the cure of the mating and shorten the most window,and conversely,wider temperatures retard core and
extend the Spoof window.If.Soper time is exceeded,applied mating Mall be abrasive brush blasted to remove all
gloss,then solvent wiped and allowed to dry before epplimlion of additional mats.
3.7 TRANSITIONS
For overlapping transitions between sections of polyurethane coating applied on different days,a minimum IS inch.
wide strip(46 cm)along the leading edge or the previously applied sections shall be abrasive brush blasted to remove
all gloss,then Solvent wiped and allowed to dry before application of fresh coating.Fresh mating material shall be
feathered at least 6 Inches(15 cm)Into the prepared,scuffed area,avoiding application to glossy or untreated sac-
tons of Me existing costing,making sure there is plain evidence of scuffed surfaces beyond the edges of the freshly
epp'sd posting.If fresh coatings are applied to unprepared,glossy surfaces of the existing coating,they shall be re-
moved immediately.
_ 3.8 TEMPERATURE PARAMETERS
During application,polyurethens coating materials shall be maintained between SO'and 90'F(27'to 32'C).Ambient
temperatures shall be between 40'and 120-F IS-to 49'C)and substrate temperatures shall be above 40'F(5'C)and
at least 5-F(3-C)above dew point in work area,and rising.Relative humidity(RH)shall not exceed 95%.Application
shall be suspended if conditions are not within recommended parameters,or when snowing,raining,foggy or when
Precipitation is imminent.
_ 3.9 SERVICE
The posting or lining system may be placed in Service after it has been satisfactorily inspected par project re-
quirements.Minimum cure times prior to placing in non-abrasive,immersion service shall be 1 hour at 85'F(20'C),2
hours at 72-F f22'C),or 4 hours at 60°F(16'C).An overnight cure shad be allowed for foot traffic or light atoll pion
Service.
3.10 POTABLE WATER SERVICE
The lining system may be placed in potable water service immediately after passing inspection per project require-
ments and vessel has been disinfected to satisfy AW WA Specification C652-92.
4. CONTROLLED ENVIRONMENT
{ 4.1 DEHUMIDIFICATION
To prevent delays or unselisfactory results in the application of the coatings due to inclement weather or adverse mn-
_ ditions producing excessive a nouns of moisture or condensation,the Applicator shall be fully equipped and prepared
to provide a suitable dehumiodoatlon system.Dehumidification shall produce an environment conducive to application
of the coatings within the recommended parameters.Heeling alone shall riot be a substitute for dehumidification.
4.2 HEATING
To prevent delays in the application or are of the coatings when the substrate Is excessively cold,the Applicator shall
be equipped and prepared to provide explosion-prof heating to elevate substrate temperatures to meet the recom-
mended parameters.When heating is employed for this purpose,all precautions shah be taken to prevent the for.
mation of dew or condensation on surfaces to receive the polyurethane coating.
(3/5)
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INSTALLATION OF A SOLVENTLESS ELASTOMERIC POLYURETHANE LINING SYSTEM
ONTO CARBON STEEL gURFACES IN POTABLE WATER TANKS
S. TREATMENT OF PERFORATIONS
-_ 5.1 APPLICATION
Areas with thmugh-the-well Perforations no larger than 11W(32 mm),shall be sealed with the polyurethane
coating.A basscoat of polyurethane coating shall be applied at an approximate thickness of 40 to 60 mils(1,000 to 1.500 microns).While base-coat remains in a semi-fluid condition,repair material shall be pressed into the pits
surrounding the perforations with a trowel or putty knife,thereby filling the pits and sealing the perforations in one
operation.Additional polyurethane coating shall be applied as needed to produce the specified film thickness.All
coating increments applied for this purpose to a given area shall be applied the same day and within Wom-
mended recoat times.
6. TREATMENT OF GAPS OR VOIDS
6.1 DESCRIPTION
Gaps,voids,and other discontinuities are hereby desc,ibetl as,but not limited to,areas where movement is an-
ticipated,crevices which are 1/8"wide and/or deep,and the chime area.
6.2 APPLICATION OF BASE COAT
Apply 20 to 3C mile of polyurethane coating as a hose coat.
6.3 INSTALLATION OF GEOTEXTILE REINFORCEMENT
While basis coat remains in a liquid state,a 1-inch 05 cm)wide strip of geotextile fabric shall be centered
lengthwise over the gap or void,than pressed with a trowel or non-stick roller so that it becomes firmly embedded
into the bass-cost.The geotextile fabric shall be installed with its'heabseP side facing out,The geotextile shall
be FX-80HS,manufactured by Carthage Mills of Cincinnati,OH,a non-woven,needlepunched,heat-se,.poly-
propylene fabric,weighing approximately 8 oz.per square yard.
7. INSPECTION OF CARBON STEEL
7.1 SURFACE PREPARATION
Inspection shall verity that the degree of cleanliness meets specifications when compared to SSPC-VIS 1 visua'stan.
dards.Depth of surface profile shall be measured per ASTM D-4417,using X-Coarse replica tape or an Elcometer 123
surface roughness gauge.Surface shall be inspected to verify the lack of flash rust,moisture,condensation,dust and
contaminants before coatings application.
72 AMBIENT CONDITIONS
Ambient conditions shall be monitored during coatings application and maintained within apprcation parameters.
Dow points shall be monitored Per ASTM E-337,using a sling psychrometer to measure dry and wet-bulb tem-
peratures.Thermometers shall be used to measure temperatures of the coatings during application and of sur-
faces to be coated.
7.3 POLYURETHANE COATING
Inspegmn shall verity that the spray equipment meets the polyurethane coating manufacturer's recommendations,
monitoring its operation to verty that the Polyurethane coating components are being mixed and blended at their
proper volume ratio,with no evidence of streaks or uneven coloring.
During application,the film thickness cl the Polyurethane coating shell be inspected using wet-film notch gages per
ASTM D-4414 and dry film thickness shall be inspected with magnetic or electronic mil gauges per ASTM D-1186.
Film thickness of the polyurethane coating may also be verified by logging the volume of materials applied to pre.
measured areas,using a machine mounted,mechanical'stroke-counter'that Iscolds number of pump strokes applied
to a Particular area.
Retesting of the Polyurethane coating,as in the case of overlaps or transitions,shall be inspected to verity twat such
recoating is done well within the recoat time of the base-coat.Inspection shall also verity that no new coating is ap-
plied over unprepared,existing coatings and that theta is plain evidence of scuffed surfaces wall beyond the leafing
edge of the newly applied coatings.Inspection shall verity that coatings applied beyond prepared areas of the existing
coating
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(4/51
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INSTALiATION OF A SOLVENTLESS ELASTOMERIC POLYURETHANE LINING SYSTEM
ONTO CARBON STEEL SURFACES IN POTABLE WATER TANKS
are completely removed before placing the eoatirlg in service.The applied coating system shall be visually inspected
for evidence of blisters,poor adhesion,or improper cure.
7.4 HOLIDAY DETECTION
Coaled surfaces atoll be inspected for holidays per ASTM f3-5162,using high-voltage spark testing equipment with
variable sahings.Test voltage shall be set at 100 vo8s PSI mil(25 microns)of the specified film thickness. DateMed
holidays shall be marked and repaired per costirig manufacturer's recommendations.
S. PATCHING AND REPAIRS
6.1 SURFACE PREPARATION
Repo r area shall be thoroughly decontaminated.Deficient coating sections shall be removed until property applied,
firmly adhered coating materials are reached.Exposed wustrate shall be treated to satisfy applicable surface re-
quirements.rihnly adhered mating materials surrounding the repair a,"shall be abraded or otherwise scuffed to re-
move all gloss•then advent wiped and allowed to dry prior to application of any repair materials.The extent of the
abraded,or Yaath,reT area shall vary depending on whether the repair materials are sprayed or applied by hand but,
in ether cue,no new coatings shall be applied beyond the feathered areas
8.2 MATERIAL AND APPLICATION
A maximum 1?6.oz.(350 ml)of Polibrid 705 polyurethane coaling material shall be hand m'xed in a 2A:1 B volume
ratio,then quickly and evenly applied by brush or patty knife.covering the repair area.Do rat extend fresh costing be-
yond the abraded area.If fresh coating is aPPlied to gloay,untreated areas it shall be wiped Iiff or otherwise removed
immediately.Larger repairs may require spray application.
It Is recommended that patching be done utilizing the products and measurements found in the Poll Ind 705 touch-up
lift.
8.3 DISINFECTION
Before placing any containment vessel in Potable water service,surfaces r cost be tho.oughay disinfected to satisy
A W WA Specification C652-92.
9. PEGULATIONS ANn STANDARDS
9.1 HEALTH AND SAFETY REGULATIONS ._, _,..-•
All Pertinent CFR Title 29 OSHA regulations and standards conceming the use of industrial paints and coatings
shall be observed and shall supersede any guidelines described herein.Material Seferty Data Sheets tMSDS)
shall be made available at job-site to all workers who may come in contact with materials used.These,and any
other Pertinent CFR Title 29 OSHA standards,shall apply:1916.24,Painting;1915.25 6)910.106,Flammable or
Combustible Liquids;1910.533,Eye Protection;1910.135,Head Protection;1910.146,Working in Enclosed or
Confined Spaces;1915.82 8 1910.134,Respiratory Protection;1910.94,Ventilation;1910.28,Scaffolding. k
9.2 ENVIRONMENTAL REGULATIONS
Observe all pertinent CFR Title 40 EPA,state,local and in-house regulations and standards concerning air and
water quality,the emission of VOC's,dusts,blasting residues and paint particulatea,and the containment,han-
dling and d:sposal of hazardous or toxic substances or wastes.
(5/5)
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POLIBRID" 705
TECHNICAL DATA
"�. SOLVENTLESS ELASTOMERIC POLYURETHANE
PROTECTIVE COATINGS AND LININGS
GENERIC TYPE yp1-11ree tl,nP„ear-EoNmwhwr
_ POLJIRID 7061s a tough.flexible area resilient aWtomer ArowMM.LMIT"cw•.ASTM Title V
used as a protective coating or ImEng ow concrete.steel COLOR• Tr
or other surfaces It is aubss-apay,applied at ambient tem-
peratures at wrtoally airy film thickness In one appllc:lion, SOLIDS CONTENT Im%
awn on w tical or Iowned surfaces. VOC CONTENT Zvi.
POUBRID 705's unlimited-bmld Capabilities Allow the
engineer to specify different film thicknesses within the MAXIMUM BUILD Uniwa•a
name application, from 20 rolls to 250 mils or higher, as FILM SHRINKAGE ZerWe DITU
^ actually requred by particular sarwce demands or differing
surface Conditions. The degrea of protection Is no longer TENSILE STRENGTH ZAe FM IAsTMwm
limited to the maximum film-build of multiple coats of ELONGATION M%AM 04121
Conventional. solvented Coating products. It can fully HARDNESS 91m•m'1Tls®lTs psn:l
' encap"Jens nwts, bolts, edges and rough welds In lust Sh's", O33a1
J one coat, and early produces the high film thicknesses
(AMneeded to provide monolithic protection over naturally FLEXIBILITY Err•NTMNMM Mra•on IW IIYRIre•r
17 rough concrete surfaces nI•rlsM®00 ear Ns1M D47J11
POLIBRID 705 Is a premlum-qualrty, thermosetting ABRASION A!".wale eve
elastomer that meets all known VOC regulations and Is RESISTANCEyNtu Trr ArrwwCSliwmee:1.0a0 rsMe ,.
Tallow IIIr MStM Plod I I
^ Grath y odorless during and o slier application It alinninates,producing y "k
J creation of pinholes tlw[o solvent aveporAllon, producing TEAR RESISTANCE OaTot IASTM0.a2.1
a dense monolithic membrane. It Is sufficiently elastic to
COMPRESSIVE skw Irl lAsiM DJIl1 �'s" �`
suMve normal shrinkage cracks in concrete without break- ,•, ` ' +
STRENGTH Fus nc•wry when br Yrrxewd Is
Ing, An Ideal Immeraion kmnp, it Is abrasion-resstant.
chenucal+eslstant.highly W Imparmese and can be pieced IMPACT eo.61m•-o.es Rea;w. •�$• ,
_ in "Mcs within hours of application. Easy to repair itRE8ISTANCE lsJO miN am aMrin. ,4
It IMY-eaDRa,'.
Muted.
IAaTM Oriel
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WATER VAPOR MINE ear-0,016 ,NMT Msrs2 T.,
w' POLIBRR)706 provides the ultimate m corrosion PFOteC- TRANSMISSION 3s.aolml %RH n IE Q3CI "
RATES IWYTRI (AT fUVtIMII 33Y 13SC1
� tion for Concrete and/or stool surfaces subjected to severe gsTM v.RMeoI `r
service conditions In a Wide range of Industrial application. I.ktiNtw nw 1.1 P••AM EFW
Particularly effemys for protection against mlcroblologl- M.m^a.'A'69w
tally Induced corrosion(MICE In domestic or industrial wes- CATHODIC Peres ASFM Ge
•"} tewater collection.pumping and treatment systems,and as DISSONDING
a UV resistant,flexible membrane liner(FML)for primary or
secondary containment of manly TOXIC Or hetaidOUe liquids. SERVICE Da
TEMPERATURE QUImueus-.20-F IP IWF I2 ' ONCI;
Frequently used in RESISTANCE •• MM.Sung GM'f IlUMI `$
• PotsPC.Water Tanks,Re.ervot.and Pipelines ntras
Inl iw•e�i•nEa: IbY lac'C1 Mu.
• Wastewater Treatment 6 Collection Structures NonMmlmn Tanker Aube t
• Secondary Containment Installations
�1 wear,.ill•IaM rnrNErlann,Fewla Tga.r raarwl.rrw lrk.n I
I • Hydroelectric Penstocks 6 Dam Gates w viler Mr•.Pwu••Io w MpM Fa.lmu••E,a4y MIk,Eyyrie 7a1 l
•J • Tank Lining,6 BoTtors IryMbeoeMN mal•n Ypwx alYnuaYlalrMMadar sllsllrtlab•.
• Mining 6 Metallurgical Plants 11Bn rlr M°�I s4s1�'TrW'•�•M
twee liens++wwr.wraMr.k.a6rseawwearw.ear..
MarIM Vessels i ORelwn Structures
�• DRINKING.WATER COMPONENTS
Q CLASSIFIED ay Not recomrMMW for extended exposure to mr xirttnated
11 u.oEMwa It is LAsoa.lORASI.ce acids, aromatic hydrocarbons. ketones or Chlorinated ao1-
T w AcUE ANSUMI wnN Consult Po b d Coat os.-pg,Defoe ag9G fy nag
sr IN Al "'A"O" U T19r vent. n It tin In l r I I I
r8 CONTROL MUMMER/LSk
ANSI I AW'WA C210-92 Pipe Inside/Outside
M
r Manuracfured SIT palrstaits By
POLIBRID COATINGS.INC. CARBOLINE COMPANY `
61,00 F M 002,6rsMsvE6.TX 7Bs21 050 WnMy ITM11shW Ct S1.Llxlm,MO WI"IS99
t TM (210)831-7816,FM(210)6D1.7610 TN(I1/)aae100D,FM(eta)5MNl I
+.r•�wwwas��•wwr.•rw.�+.��.
Tp-I055% '-
POLIBRID 705 POLIBRID COATINGS, INC.
EQUIPMENT REQUIREMENTS S APPLICATION CHARACTERISTICS
Spray Equipment Seecia aes,gneo. plural-com Thandrehc Coverage t Stia ape K gal .t 1 mA Dr T -
point nlgh�wari 1I~ spay mracrne GRACO` "Hyde. 1 My sat 1 men 140 M-at 2Sp
Car 451 fluid to art mar,Keg W mWory arm rpiea boieth on a (CO-gap MY very wars de
2A I band-volume nano Standard pWrnent rylsblky eolrlr Pmdk,g mytb oddbwmsl
heated rrors drum harts,auction teed from 50 pal stool dnnns Ambient Moisture 96%R H.mWmrm
triad pumps not '"used in moat crea), recacu~ system. Full Cure 7 day.d ITF(2YC)
GRACO- R A-C III or IV spay ups from 0 019-to 0 03W,atroke 3 days M 12D-F WC)
counter ana automatic high-p,.UM 011I stealth Other ra- Flesh Point Bar 5OWF(2111(COC)
Ups may be,ecommendetl ana many,optima evelrra CMdIMt 23O'F IT larC)(CC)
The Abdicator and me Adricater'a EM g m TJN EE E2 Specific Weight Bar 551MIpd(1 02 kgA) .-
proved gy Pbbb Ccarnos.nnc CaWyst 10 k•Ipal It 2 kliff)
Mix Rage by Volume 2A 18 (Two fo Om) Mead 91MIgal t1 08 kills) -.
Pot LNe 5 m B msmmAes Flush Solvents Mariana Spar
Dry to Touch @72-F 20 me,-50 imnbs Cleaning Solvents MEK,La".Th.
125 milt-15.e 50 gyyr real drum.
Recommended Thick".. Steel 20b125nuIs DFT packaging
Concrete BOB 125 nub DFT SMN Lie Bra 2 yeare
C 1 year Is kilt dry
Cure Find,to Imm on ern 2 hours orgorse,ar 72'F(2TC) g
kW,ur,opamd cmbeerat
Minimum Cure Temperature 2S'F IJ'C) M1iNip ant.Storage QQ BQI STORE WITH FOOD -.
Ambient Temp.rnure WE b 120-F(erC W e9'Cl PRODUCTS' aU QR' Qg OB glggF 90M §9ISh grit
Materials Temperature Batwaan MrF(27rC)and WE cmcrs,gal sartin,kap an by d wood slate M PM Avoid beer
(32'C)dung aOr"MArOarm ug Do hot aped unit ready W use Before me"sucuon tube
Substrate Temperature Minimum W F(WC), Into Bar(Sals A)drum.peaR for at Nast thmy 130)m ar _..
Mazsnum 140-F(SWC) and roll sawaysen is achieved Rotate Bass(Skis A)drums 1.
SF tXC).have Dew Point 9ounr d sawed for long term Cstetyst t Side Bl r"Uses no mmng
SURFACE PREPARATION .
CONCRETE Mlaw 23 day cure tw new concrete CNM a ifs AVOIQ WN CONTACT I
cmtemlMte amalKw es leaded Arieuve Gast CNM lo ranrera WEALTH 5 SAFETY WMr chemical gonotea es mnerrm"ll
India.connate and emmg oblongs If an" rasuNing m.aurfbl potecbon use,paimsecas genes and cover aA rmoeed akn Do
poNs aimllar To coarr•uTdpapr W ate-trasbng alone la hire K- not drew contam natad clothing to cm12Kt akin Use pddedy Toted
censors Acia arohirg is it recommended Raper acbve leaks M organic vapor ,espirarors and adequate venNate n Wash hands
directed by Engineer and dmmmate standing vises, Emesd Fier- boars rip among or using washroom Follow precautions in r
guns screen reinforcement wNsn oblong to ridge open Caviesa M, CFR T10s 29 (OSHA) ere all partrent Loch State S Faderei
d necrsery resurface wed a high-strrmghm repdcvnng r harper, @eery and Mrvinmmentel regWesaha Red. unWrstentl
srmnkage tarmnbndu."rout and rFbWt baton cblnng Cordeb !Eg Wk certain, 'm raddmmmmM@nos rmasy, m Mabnal Witt
must be dry der ASTM D 4253('"Mtn sheet'fast nee,ad)Mend Q.BtiI Sheste(MSDSt Iud tun mdvgwl cogent cons m—
drat-free before pabg NOTE; N appmob W mwe\by d@Ip CONFINED SPACES Provide forced ear ranbl.bon Work"
concrete surfaces a centered, Ctl1MCt PtiWld CoabrI ks:_ AN must ux carbon nlpelnds tire,readsrg ear-Ili rrprebrs N
r mo,4.W.Cat PabWM870SpMypl 0 Nammeble vapors are present. use only nun-sperks,p tools .Id
CARBON STEEL: DKronUth Mrbm r tlseded. Abraaisa esu,pma d COMPLY Y1M PERTINENT LOC AND$Sat RL-
cNM per SSPC SP-10(Near Whiles Mad Brat Ckareg),b a 5X �ULATIONS RELATIVE TQ WORK Vi CCNFINEO PA
1n 5 nil(87 5 b 125 P).uner:e ladNe Sw'M>-b"t all nets 9W T T AID SqN CON7ACi for m berwp'•p wed pNmy 01 --
develop fled,rust befr...III Steel must be dry and dust-hire eOep end ware, EVE CON7ACi ImmedeN.r flush wed fresh
,stare coding Application, to wet steel Is ngt recommended clean wait M at Nest Nissan(15)msgtes arM get s WW and m-
NOTE: Wlreh she recommended .I.probe is impossible M prod shernoh prompNY INHALATION Remove to fresh ear and
morbidities b achave,M M eklanded arm prod la dewed OF provide 1,W INGESj(QB ImmadeMY ble a physc.or b0i
tweed abres,w CNMmng tint,costing,the use of Pound SM ePMn tan cantrd tenter QQ NNT IPA= VOMITING'
printer my W deaeeble. Correct Pdbre Cblbnge, bo Ira T
commrMatiom _ _
THESE MATERIALS ARE FOR INDUSTRIAL USE BY FACTORY-TRAINED QUALIFIED TECHNICIANS ONLY 1
CONSULT POLIBRID COATINGS.IBC.BEFORE SPECIFYING I
M POLIBRID is a aeP««.J Trader Mvk M Pbiend Co•,mp•.men.
e oRACO betrMartl Terkredom.M km[
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k@TATgMaerO *MTNOtee. Tr.aMYeraseMMMri@aa,eKaaNIeMMMdYaM,Irrar Nw dp+Ma.swat du.wa,ileNNVMN,E k. k�
lrpreMe,trrwr,a,dmarw MaNMeererrrlplesr+snay.Or¢YiMMI,riNadeasaNedisaa,orb sat m,aaMr ale ea reresrrda sear
I,n.le.wwdr.eax.Iinr Yrrrr s,wawar wedsY aawlwayarw Mr•raeM@yrm rP.mrrg,Mrrbkpked rNw drew `..-..
CPaleea.went. Sna.mMNAale wallabiesWTHM aaadott Onmg'rea mpoAl SANDM kNIL"err MUSE.. WMUAHTv.OK ,MACCNP D
as
IS kksOE('oncERNIN4 THE USE OF I'11gsl M1gg11C qR tMgOPSRMT10WAlO NO W1SRY PGR MWU3E.d1 EMSNIh TO W,NACpIIED. _.
iae man,swm««•sd«Is.FwalpAtrlrrYMlaanwN ad dteMrdwMMb.agNMMk sad aMNeM NM.r.,a iln,e.a rMr amwnaw MbaeW sews
mwmd fan that«tau a�cbee try MMNCMrM.•r..The MaiaMdw,rM.Msrryslba,alsralrer.wl,rd pw4r wrewluYsty
I
i POLIBRIDO 705 REPAIR KIT
TECI4NICAL DATA &
APPLICATION INSTRUCTIONS
13M
GENERAL GENERIC TYPE SolvreW Easstrrrdc Pdyure0rn l
POLIBRID 705 REPAIR KITS are designed for hand Aromaaq Charmer CurO.ASTM Typo
patching relatively small areas of previously applied Poll- FINMH COLOR Ten(SOO A While I aids B.Brawl)
bred 705 mating or lining systems Except for slightly ex-
tended workability, as compared to standard spray-grade SOLIDS CONTENT IW%(Zro VOC)
Pohbrid 705, the products are identical. Consult Pollbrid MIX RATIO 7A1B (Two b One by Vokrno)
- 705 Technical Date Sheets or call Polibrld Coatings, Inc
for detailed product information or specific recommend- POTLIFE 51a1011hxsse(l2oz.1380mi)
all stions These mrenats any 0g racanmended ra the its.
pair of large areas of Polend 705 mating M Ming systems MINIMUM CURE 25-F(-PC)
.� road may require respraying,a for use in testing to deter- yTERNLS TEMP Betaaon 80'F(2TC)wed W F(32'C)
mine one sudeoiNy of an errbss spray applied membrane during eppkosson
SURFACE PREPARATION SUBSTRATE TEMP x40'F(S'C)and 51 F(3'C)Oeow ,
dew plane .. ..
Remove Repro Remove defl PACKAGM Told 3 0M.in 1 Ot Screw top an parr,
_ aent coatings until sound,well adhered teat-
ings remain.Decontaminate repro area by any acceptable ?°
- maroon remove on n in e, greases. dirt "r other APPLICATION
"ants.Clean exposed steel per SSPC Standards No. SP-3 _
-- "Power Tool Cleaning"or SP-5'WhOs Motel Blast Clean- Using a small brush or putty knife, quickly and evenly $
ing". Clean exposed concrete per SSPC Standards No spread the mind mating matenal over the repair area and
SP-3 "Povi Tool Clear.•1g" or SP-7 "Brush-OS Blast feather into the surrounding scuffed areas. It applied to
Clain Abrade sections of the existing coating or tiro glossy, untreated areas, remove Immediately Use mixed
ing, surrounding the repair arse,to remove all gloss and coating material until it can no longer be neatly and easily
produce a well-scuffed surface. Ten solvent wipe and/or spread and discard remainder appropriately.
power vacuum to remove all dust and contaminants just
prior to application of patching materials. PRECAUTIONS
Pahole Repair AVOID SKIN CONTACT Liquid mating may cause skin
Decontaminate repair area by any acceptable method to sensitutation. Cove,all pans of exposed skin,protect eyes
and wear Impermeable gloves Do not allow contaminated
remove erns, greases. din ti goer linicontng
a menla Abrade clothing to contact skin Mixing of coating components in
w{ (actions ) n existing coating or lining a minimum of 1' quantities larger than 12 or (300 mq can produce exother-
J (2 54 cm) in tllemrer, ImmaOiatery surrounding the pin- min reactions which can cause minor bums if handled
hole,to remove all goss and produce a well-scuffed sun- without insulative glovas. Avoid breathing vapor or mist
1 face than solvent wipe to remove all dust or contaminants Use with adequate ventilation and comply win all precau-
just pnor to application of patching materials. A hand hold tions in CFR Tale 29 (OSHA) and pertinent health and
J gnnder with a conical tool may be used to countersink safety standards. Comply with all Local, State S Federal
each pinhole,possibly speeding up the repair process environmental regulations Request Material Safety Data
MIXING Sheets(MSDS)for all mating components
Agitate contents of resin mmaomr prior to use Measure 8 F 1 R S T-A I D
oz (240 out of resin(Side A)and 4 oz (120 hall of cata- SKIN CONTACT Wash with plenty of soap and water.
rlyst(Side B)to produce 12 oz. (360 dill volume of mixed EYE CONTACT Immediately Bush with plenty of water for
coating Pour prsmeasured components into clean 16 oz. at least fifteen (15)minutes and get specialized medical
(480 m)slyrofoam cup. Hand-stir vigorously with wooden attention promptly INHALATION Remove to fresh air end
mixer or tongue depressor until bland of uniform color is Provide oxygen WGFSTK)N. Immediately call phyFician
produced Use immediately once blended (Mixing greater or poison control center. 00 NOT INDUCE VOMITING,
amounts will substantially reduce workabiby add may
produce uneven mixing and unsatisfactory results)
I
J- KEEP AWAY FROM CHILDREN,THESE MATERIALS ARE FOR INDUSTRIAL USE ONLYI
' �`� ®POIIBRIDaaRpWa,N Tnsasaula PdYrq Cowrea,M.
ire
MamufeRIOCder Disma led By
67MPOL F MI8 COATINGS,INC' CARBOLINE COMPANY
a700 F M B02.ammaWa.T% 7652t 350 HrasY Indi�trW CI.at.Lour.MO 6314415a9
Tat 1210)Wl- Ia.Fits(210)a31-7810 TN(114)54410001Fax(314)a444a17
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TYPICAL POLIBBID a
EXPANSION JOINT DETAIL
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Potbdd UnkV(Twoot 6 Prlmerj
_ Bond Brealdrg Tape >s y
Expan nJolntSs1Wa n
7
Baddng Rod
I _
Flat Surfaces
Not to sale. Cail PoUbM Ccatinps, Inc.for recommerdatioos before specifying.
Tat(210)e31-7ete i Fax(210)831-7e10
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I
CITY OF RENTON
HIGHLANDS 565 ZONE RESERVOIR
-- INTERIOR COATING PROJECT
EXPERIENCE STATEMENT
9
NOTE: Submitted by the three apparent low bidders within seven days after opening of
the bids.
The following is an outline of the bidder's experience in construction similar in magnitude and
character to that contemplated under this Contract. Additional numbered pages outlining this
portion of the proposal may be attached to this page. Each page shall be headed
EXPERIENCE STATEMENT and shall be signed by the bidder. A minimum of five
references shall be provided by the Contractor. The City will contact the references listed.
i
Y
The rcfer�nces listed below shall enable the City to judge the bidder's experience, skill,
business standing,and ability to conduct the work as completely and rapidly as required under
the terms of this Contract. The references shall demonstrate that the Contractor is experiem.ed
..i and competent in the surface preparation methods and coating materials and application -
methods specified under this Contract. Experience shall include work on submerged surfaces in
-+ existing coated steel water tanks. The references listed shall be for work performed within the
�j last five years.
NAME OF PROJECT CONTACT PERSON CONTACT TELEPHONE
J
SEE ATTACHED LISTING OF PBOJUT BY TANG PAINTING COMPANY
7
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''" ignaw Bidder
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INTERNAL TANK LINING
By
LONG PAINTING COMPANY
250'Diameter Storage Tank - British Petroleum(now Tosco)Refinery $344 Soy
contact: Frank Sanchez 2061384-8388
Painted exterior roof; relined interior with vinyl ester coating.
Femdale, WA,
USS Nimitz E.D.S.RA,-US Nary $215 287
Contact: Pacific Ship Repair and Fabrication-Larry McTavish 2061674-2480
Removed existing coatings containing lead,chromates,and cadmium compounds from
the interior of various storage tanks,voids,and sponson areas. Blasted the surface to an
SP-10 near white metal using chilled steel grit with a recovery and recycle system.
Applied a primer and two coats of epoxy to the surface.
Paxton Reservoir • City of Kelso,Washington $25 542
Contact: Hal Dryer 509/423.6590
Blasted interior surface to SP-10 near white metal and installed two coats of epoxy.
Kelso,Washington
Firewater Tank at Bldg. 17.79-The Boeing Company $88 577
Contact: Poe Construction-Bob Westgard 206/5754283
Painted interior and exterior of 2 new steel firewater tanks. Interior was blasted to an SP-
10 near white metal and coated with Amedock 400, t
Auburn,Washington
Fuel Tanks for Cogeneration Plant•Georgia Pacific Corporation $138 340
Contact: Ebasco Construction-Buz Powell 2061671.3770
Painted the interior and exterior of four new steel fuel tanks. Interior was blasted to an
SP-10 near while metal and coated with two coats of epoxy.
Bellingham,Washington
Aoua Media Tanks•Intel Corporation $25 700
Contact: Hoffman Construction-Tooy Piwinski 5C31642-8606 -
Blasted the interor surface of these four steel filter tanks and coated them with 45 mils of r.
Plasite 4006 HAR vinyl ester coating.
Aloha,Oregon
Barge'Penwalt Tyee" • Elf Atochem North America $84 500
Contact: David Zook 206lSS.-6828
Blasted interior surface to SP-5 white metal and installed Plasite 4007 vinyl ester inside
three product tanks aboard the barge'Penwalt Tyee•
! Tacoma,Washingtcn
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Ertl b er.me ro 91nim —1 RW Carr
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Pg(Av Gran __ __�..- RW$p44.n
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FU"rr Mbow ], - PpEtwn Mlr E,t
_ pwchm MFuotiPiltlb R+wler _T.i 4_� ralbw INMMRFrM
9rYb Frl mStY — _. } — — enp Frr b 9e
Ron Stipek .--
1010 . $re¢aOPMeLw'1Q eae.a we,P.rym
Lalbr ham fAFdecn cMmr�l tl Ram brtw RW GgsR ChWTj
1 d —A„CareM P.G WNUmp...
fMMa��Q R1eMw narceaAwra
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iW In"W W 11 -fY e1M1 WMk
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1M, T IOFRr I MM
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11e6 I pof Tw*
'eMft�OdMWta�bi �_......... . ........._...._._. ._. ...._.........4: ..a..— .._._. -nillM�tltlbuW Co
1 140D A ' CMlWc PrclWgn Aro 6 C_1 RI Cmh Pro
N10 RWew MtlIFIWbP-VIuyF 1 __R-"InMaCb P"R
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FKiY-27-1996 14:19 FRODS71011 FINISHING INC P,01 f
, r I
PRODUCTION FINISHING, INC.
1645 So.310th ST.SUITE A
FEDERAL WAY,WA 98003
FAX TRANSMITTAL
ATTENTION: LAqj DATE: 5 21'9 d
COMPANY: C: 4
FAX: (266 ) 23c 541
FROM: S4�locz
FAX: (206)839-7679
NUMBER OF PAGES INCLUDING THIS COVER SHEET: Ak §S
r
1 1.
a
COPY OF FAX TO BE MAILED: YES I ] NO K
PLEASE CALL THE PHONE NUMBER LISTED AT THE BOTTOM OF
THIS PAGE IF THERE ARE ANY PROBLEMS WITH THIS
TRANSMISSION. THANK YOUll
1643 So.3101E St.Suitt NA,Federal Way,WA 9t003,(I06)839.7950 Fu(2%)t39-7679
MAY-27-19% 14:19 PRODUCTION FINISHING INC P.82 f
TRANSMITTAL OF CONTRACTOR'S SUBMITTAL oATe S- Z1'9d
(ATTACH TO EACH SUBMITTAL)
TO:_ SUBMITTAL W.: Z
cww WILL. Mc. _.
�Nlw WWIRAL ORaaYaMITTAI
[Z LT..IL'1 DLp, nAc _ PREvIDUt SUaMBTAL NOS
FROM: Rad•• rya... � .....�(�5.. rRaECT: 4L'W.�.-J. lG 7w.n Qw. ..lw...
ww�w.erall PROJECT NO.: w' a 27-2410
YECIFICATION SECTION NO.:
ICOvER ONLY ONE SECTION RI TH fACN 7RAMfMI1TALl
1
SUBMITTAL FOR. 0SHOP DRAWHOS ❑MATERIAL DATA ❑EAMPLES 10110"M MANUAL INFORMATION
❑PROPOSED SUBSTITUTION DOTHIPI
THE FOLLOWAfO ITEMS ARE HEREBY SUBMITTEO FOR REwfW AND ACTION
MPO.OR COMTR.CAT.,
pE 5, OF ITEM SUBMITTED DIIAwIIq DA N0. OF ePS
(TYPE.
�� MODEL NUMIER, fTU aROCNUR! NO. C0►1!a ace NO.
i
1 cartify,Nat the above submitted items have re bm Fwiewed in detail and a cocrW and in strict canferm e
with the Contract drawing and sWiRcations except a otherwise stated,am SWtlpad aOUEdi!glIT —
n.H%Or
isErs roll
1 q.11 FWIM i1a
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my-24-1.996 14:19 PRODLKTIGN FINISHING IK P.03
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PRODUCTION FINISHING, INC.
CONFINED SPACE ENTRY PROGRAM !
6
4�15p1 `
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41-27-1996 14120 PRODl1CT10N FINISHING INC
P.54
i
TA1L1 Of CONTLIITS
0
d I, OtN1LAL I11VOLt1AT10N
it. ATMOStllll lASA1DS Y
r
I11. CLN II AL ti0ClDUl It VOL LNTIT AND Ot liAT1O
IT. TLAINING OVTLINL
a Af►tM DIL 1
� Al.
Let of Inspections and to ate for eeallaed grace entry
Ai. Versed venttl"lon diagram
® A section $169-5160 confined spaces .,
m OPergtlet Instruction, for bid SYstem
At.
personal "nitors Yodel 3100, 3100r 7300
AS. N,ttonal Nice Service company model
LD iiT
LLL Combustible ps Monitor
ID
a
9
9
"iv-27-19% 14:20 PRODUCTION FINISHING INC .05
i
I. GENERAL INFORMATION
A. SCOPE
The procedures outlined in this manual are intended to prescribe
minimum standards for preventing employee exposure to dangerous air
contamination and/or oxygen deficiency within confined spaces and/or 7 -
subsurface structures.
B. POLICY
1. In the interest of human Safety, all confined spacesl
substructures shall be considered unsuitable to support life
unless proven safe by tests. Procedures outlined herein for
the detection and control of hazardous conditions shall be
followed in all structures to which they apply.
2. All P.F.I. employees shall be familiar with Article 108 of the r `s
General Industry Safety Order prior to entering or performing a i!
work task in a confined space. (Note: A copy is contained in _
Appendix.)
3. Only P.F.I. employees who ha%t received physicals and training
for confined space entry procedures and respSratory protection
usage, and have been provided with approved safety equipment
and clothing may enter a confined space. -
a. Finally, a buddy system and use of a standty person will always E
be required prior to entering a confined Ipace. The employee
topside will be trained in first aid .ind cardiopulmonary
resuscitation (C.P.R.).
E
E
E
E
MAY-27-19% 14:22 PRODXTION FINISHING IN: �.a6
i Ill. GENERAL OPEPATING PROCEDURES FOR CONFINED SPACES/SUBSTRUCTURES
A. PRE-ENTRY 6 OPE .ATION
Prior to entering any confined space/substructure, the atmosphere
shall be tested with an appropriate detect-on instrument -to
determine whether dangerous explosive or flammable gas concentra-
record of tten
tions and/or oxygen
xtest results shall be maintained and kept at A the work
site Order neral
for
rethe
duration
quire that lfthe
monitoring results brk. Note: e recorded Industry Safety
B. MONITORING k
1. Note: P.F.I. has selected National Mine Service Company, Model
LD 222 combustible gas monitor. (Instructions contained in
Appendix.)
2, The initial monitoring shall be conducted of the undisturbed
atmosphere within the confined space/substructure prior to
introducing forced ventilation. i
3. Should A gas concentration of 1% or greater by volume (20% LEL)
be detected and reconfirmed by subsequent monitoring, secure
the confined space/substructure, and report the condition and
location details to the respective supervisor. Once the super-
visor is notified, the 'Log of Inspections and Tests for
Confined Spaces" -m R-P10-80 shall be completed by a
trained employee.
deteine
oper
4. methods trained
ensureo that wthe LEL ill next
aintainedr below ventilating The 20% LEL by
purging with inert material or forced ventilation.
5. Secondary monitoring procedures shall be accomplished after
this ree of
gaseous contamination If and the atmosphere is
icontent prove f s to be
S! adequate (not less than 19.55), proceed with entry and overall
s monitoring ed space/
substructure.prothroughout h
bstructure. Special emphasis shall be taken n to monitor
corner and pocket areas.
s 6. If combustible gas, oxygen deficiency (less than 19.55), or
toxic fumes are detected during the overall monitoring
L�
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i • MRY-27-1996 14:21 PRODUCTION FINISHING INC *
F 0-
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procedures throughout the confined space/substructure, or if _
any of these conditions becomes apparent by periodic Monitoring
during the performance of work within the confined space, all
Personnel shall exit the structure immediately and notify the
respective supervisor.
7. OSHA General Industry Safety Orders require that monitoring
procedures as outlined in paragraphs 1 through 3 above be con-
ducted periodically during the stay within a confined space/
substructure and logged accordingly to ensure a continuing
Presence of a safe atmosphere. Test information shall be 1
logged on R-P Form No. 10-86 for Confined Spaces/Substructures f
(.ample in Appendix), to provide a record of testing, frequency
and results in accordance with OSHA requirements. The -log (
+ forms shall be maintained by work crews as'a matter of record of
work entry activities on a daily basis. The log forms are to be
forwarded to the respective foreman for review and certifi-
cation of pre-entry testing Field foreman shall establish and
maintain a suspense file of the log forms for a minimum period
of one year, t
8. In all cases, every structure, including those with fixed `
ventilation, shall be force ventilated to provide a minimum of
twenty (20) air changes prior to entry, and continuously while I !
( work is being performed 'in the structure. The blower and the
air sock shall be properly placed to ensure adequate air circu. 1
lation throughout the space (see diagrams in Appendix). The
blower shall be located in a proper position to preclude the
intake of exhaust fumes from maintenance vehicles.
9. . Smoking or sources of ignition %hall not be permitted in any !�
structure or within ten (10) feet of the structure entrance.
10. The monitor instruments shall be maintained in a ready status.
Instruments shall be inspected and calibrated daily to ensure
accurate and reliable service (see operating manuals in
Appendix). Inspection and monitoring calibration shall be F
recorded.
11. Information to be recorded shall include instrument numbers. • .
date and name of person calibrating the explosive atmosphere
and oxygen deficiency instruments.
y�
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"jai 996 1a:22 F''.- .�tiOH NIS�IaG 'n�� P.OB
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G Iv. TRAINING OUTLINE I I
9 The very nature of the hazards encountered in a confined space.i S•of I `[
paramount importance in structuring an effective training,program which }
will provide for safe work practices and techniques. This training Ili
8 program is based on the specific hazards to be encountered, and ties been
presented to the undersigned individuals who will perform the work or may
be assigned as standby or rescue persons.
A. Type(s) of confined spaces associated with the industrial activity j
B. Hazards involved - { .
1. Chemical
2. Physical
C. Work practices and techniques
l A
Ii D. Testing requirement;, PEIs, etc.
1 E. Safety equipment j
i
1. Respirators
2. Clothing
9 3. Dt�er protection (shields, helmets, etc.)
F. Rescue procedures
G. Knowledge of applicable federal, state, and local regulations l
H. Evaluation and test methods '
� I
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MY-2�-1996 14:22 PRODUCTION F114I5NINO INC
Hydrogen Sulfide Is a hazard In many Industries net only because of Its
use In menuf eturing, but 91*0 because Of its seeldenlai Occurrence. It
is recognized as a major hazard In the oil raflelnt Industry, in Sewage
treatment and whatever organic matter containing Sulfur 40eempeSOS.
Another Irritant, Sulfur dlealde (10 ), to a widely used industvlal
substance Particularly to th* Platte; and paper Industries. Ltke.Rig,
its, production as as Industrial by-product Is•esermoue.
The mat toxic Of the nitrogen etspousds 1s nitrogen dloxlde (n01). Its
primary offset is an the resptratory tract. Once Ogalh,.tho vec Of
ultregw compounds in industry Is widespread and tar We they
often constitute a hazard is those envlroamosts.
In sammary, when entering a scnilned area, assume tbot•there my be an
atmosphere with an oxygen deficiency, combustible Rases-and/or lotto
substances. In order to prevent immediate or cumulative bodily Injury or
a threat to life, each environmental atmosphere should be tested tot those
dangers b*fort entering.
Hazardous stmospheres encountered underground can be classified as
flammable, poisonous, or Suffocating.
The explosion hazard of flammable gases to generally understood. Recover,
It is important to keep in mind that such gases are combustible throughout
a range of air mlxtures, which start at the lowers explosive (flammable:
limit (LEL) with just enough gar ptasent to support combustion one range
upward to the upper explosive limit CULL), above which Aber i• so longer
enough str for combustion. This M-1311, range-(in per ant by vsittm)
varies with the gas, and that* having a wldt range--hydrogen for
Instance--ore the mat hazardous. because the Usual portable combustible
gas Indicators do not differential* Wtwsen 94009--tb*y indicate r lst-Iva
combustibility only and show hew the ssmpl• compares with a suitable
standard--the precautions described here pertain to all flammable gases.
poisonous gases, some of which have no odor, may be fatal In vary low
concentrations in air. Carbon monoxide may be rate% at 1/10 of she per
cent, and it is even dangerous ot 11/100 of One paroent, because it
accumulates within the body with continued ONPOOur*. Certain types at
poisonous gaa--m* Is hydrogen seltido--Awe paralysing effects on the
son** of Smell after the Initial exposure. ?hie makes total
wneencratloa uodeteetable by choir odor. Therefore, prescribed testing
methods are the only safe Preetutlon.
The presence of suffocating gases or vapor• may Neselt 'la Oxygen �#
deficiency--a concentration below the limit necessary to support life.
Normal air has tl percent Oxygen, snd 11./ percent to the Owasent"t"'"t
generally accepted a the minimum for sate working aeadltleas.
Although that* are gages that ate lighter then air, many vapor* ate
heavier--like but an*, propane, and those of other \ydreearebons. loch
gases remain In ground depressions and flow into low points Such as
underground structures, where they Present a hazard that 1a difficult to
remove.
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MAY-27-19% 14:23 PRODUCTION FINISHING INC P.10
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!
11 ?BE MAEAROr
The cardinal rule for anyone planning to enter a confined area le„aNevor ,
Trust Your Senses.' What may appear to be a harmless altuatlen.may Indeed
be a potential threat. What may Small strange at first can Impair the
sense of Small And mace you careless. Indeed, some at the deadliest.Bass$
and vapor* hove no odor at all. -
Three at the met Conenon atmeph*rle Condition* that Cosetltttta hazards 'h
Ares
1. Oxygen r•ticlenry - atmospheres containing Lao than 11.6 '`I
percent an. Normal fresh air contains 20.0 percent oxygen. !I
S. CaMuau.o., games and vapors - atmospheres which any axplod* or
Ignite it a source of ignition to present In of Introduced into
the environment.Toxic gases and vapors - atmospheres containing eentemlnents
that Avon In low concentration can cause serious Injuryor �
death. This category Includes asphyxiants and Irritants. j
One should always anticipate that any one or a combination of the above • !
atwosphoric conditions might exist.
OXYGEN DEFICIENCY
Life ceases Quickly without oxygen. Otter the oxygen content In the air
an become fatally low In a brief period of t1me. The particular danger
of asphyxiation Is the Inability to detect and diagnose the problem, with II
m oxygen level below is paesent a person begins to feel drowsy and Is
unable to think clearly. Be will usually feel some slight difficulty In
breathing and his ears way begin to ring. but none of those Symptom* la I;
likely to alarm him. More serious symptoms will follow. Euphoria ( a �I
false none* of well-being) develop* and he Is lulled Into Inactivity. It
the pereeategs goes below 12 percent, he will rapidly lose ,eonsoleusnesa
and die.
Oxygen deficiency occurs Ii, confined spaces where the level of oxygen has
bacon reduced below the limit to support life. some of the more common I.
causes of this problem are oxidation of metals, bacterial action,
combustion Cad displacement by other games.
COMBUSTIBLE GASES AND VAPORS i
'I
This category of atmospheric hazards Include• naturally memo rflag gases
• and the vapors of a large group of lieu do which are used �S'fuels and it
Solvents. Sono of these liquids vaporize esally. bath ease an4'vapore
when mixed with the required annual of air and a source of 'Ignition, burn •i
or explode. They range from simple elements to Complex eompeundo. i
li
Bane types of bacteria (anaerobic) produce mnthsne gas.: Nothans Is the
chief constituent of natural gel and Is extremely explosive. ' It Is
nontoxic but may reduce the exy[an content of an -tmsphere causing
1�
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�- _...�.,...«..cow-
nRr-27-19% 14:23 PROWCTIDN FINISHING INC 9.11
asphyxiation. Methane to often found In the vicinity of swamps, bets,
marshes or sanitary landfills. It to lighter than air end taadskle
accumulate in high spots or pockets. This can present a daRWID116
situation in storage Stake or severe where access la aerNllt�p7eadf at Ittt
the top of the confined area. I
Besides the fire potential, many of these gases and vapors err also tents, `!t
Irritants or asphyxiants. Is many situations a Dentinal 0051 43119 st rth0
atmosphere Is reemwuended to test tar flammability, orygea deficiency sad
toxicity.
TOXIC ATMOSpHgtSS
Toxic substance& are eortmonly found in Industry " mall as being geasrat*d
by natural processes. included are all toes and vapor• which are too"
to produce dlesese, acute dlacrtfort, bodily Injury ar,death. Thera are
two major closes of toxic Sees$ that are found seat often In sonfiaed
area, Irritants and asphyxiants.
Asphyxiants - Any gas am "use asphyxiation by displacing the oxygen In
the atmosphere. Those gases that are physiologically Inert (preduefteo
affect an the body) and are present in sufficient quantity to exclude "
adequate oxygen supply are called simple esphysiants. Methane becomes a
j Dimple asphyxiant In high concentrations and is often encountered In
!_ %aware, Stores* bins or grain elevator&, caves, old wsl_1s and sine
tunnels.
Carbon monoxide (00) Is "* of the moot cmtwon 9SPhYxiants one"nterad In
industry. It Is formed by Incomplete combustlon whenever fuel containing
carbon to burned. In addition to Its being a by-product of many
industrial operations, it is produced In large amounts by iattrxal
eombuntion engines such as automobiles, and fork lifts.
Substances which render tho body Incapable of uIIIStng an adequate oxygen
supply are called chemical asphyxlonts. Carbon monoxide B111t'by f
ehmoieelly combining with hemoglobin In red blood e*lla. '?hit 6rS6111
reduces the ability of the blood to carry "ygen to the bedytlatae�, tad
brain. Death occurs due to chemical asphyxiation. „
Irritants - game Sesery In very lew concentrations, are mildly Irritating f
to the respiratory and nervous systems. At hither level@, they may ague*
death. -
Hydrogen sulfide (il Ss) is &van more toxic then carbon monoxide. Air
eonistntng as little as 100 petit per million (ppm) or 0.01% ■f g, may
" p
use death In a row hours. Death Is due to ashyxlSlien rdsultl ag'from
paralysis at the muscles which control breathing. to low ena0*ntr4ti&n9
It to classified at at Irritant because it laflem&s the mucous membranes
and results In the lungs flillag with fluid. This colorless gas ben a
charge%% Istle rotten egg odor. lines the got renders the'elfeetery
serves (whlch'oontrel the ' •oa of small) ineffective, a'porker may be t
lulled into a false @or at security net reallaing`that a toxic
concentration of the go$ may be yf"eat, ,
,
car
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MAY- -1996 14:24 PRODUCTION FINISHING INC P.12
11 �eh
1
' other 946e5, iene»led D7 dscytn[ Valetatlon er nn in casl on ter, find their
say
oai[sato andhcontainuch games or*variln[ smounts usually
of Mothan�e [smeellhedhidreian
rm
eulflde, my become eemDustlhle JSY hen ire daep,,,a Deeas� thsrSo s lack {
i e,nauetlbI1 mlSturS. trlmarlly, sn deTlellaei mt7 also be eaeead
wftlelsnt Oxygen to Support ltte Oat[
sufficient
preset Oxyg es:to absorption 07 earth straty by oaldatton of esetala
i enclosed treat, sr b7 the dilution or
or arbor materials In damp .
igpIsccindicat d by�f airtelli othetoy r gas".
toruaeapls Cleo [aauen is usually
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_IMrY-27-1996 14:24 PRCO,KTION FWISHING INC P.13
SOME OF THE HAZARDOUS GASES FOUND IN CONFINED AREAS
fF�tCT;
TYPE DANGEROUSPROPER7Y
Arbon Mono■idt,Hydrogn 'Tfrk M10,fmok"
Manufactured Gas
mixture o'Manufactured Carbon Monoxide,Hydrogen,
Toak and Explasea
and Natura'Ges and Natural Gas
Suffocating and Eaplociee
Natural and petroleum GasMethens.Eshane.Ethylene. .
Propane,futon,and Hexane
Suffocating and Exploeiva
Moll-amNatural Gin
Carbon Dioxide
SuHacating
Cerbon Dioxide _
methane
Gas Suffocating and Explasvt
Sulphur Dioxide
Irritating
SYIphYf D�pxlde Y
Irritating and Explosive j
Ammonia
Ammonia
Bu adhne
Exploslve and I"hating
ouudhne
Hydrogen Sulphide
HydroPn Sulphide Toxic and Exploalvt •w
Toxic and Exp10M
Furnas
Gasoline
Toxic and Explosive
Fumes
Bentot `[
Toxic and CambuesibIll
Fuel Oils
Fuens
7xygen Deficiency Lack of Oxygen
Suffocating
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MAY- -19% 14:25 1ROOLICTION FINISHING INC P.14
1
GENERAL INDUSTRY SAFETY ORDERS
1
` Confined Spaces
i 5156. Scope and Definitions.
(a) Scope. This prescribes minimum standards for preventing 0010ye!
exposure to dangerous air contamination and/or oxygen deficiency within such
. spaces as silos, tanks, vats, vessels, boilers, compartments,.duct$..= t.
pipelines, vaults, bins, tubs, and pits.
NOTE: This does not apply to underwater operations conducteo in diving bells
or other underwater devices or to supervised hyperbaric facilities.
(b) Definitions.
(1) Confined Space. A space defined by the concurrent existence of,the
follow g conditions:
(A) Existing ventilation is insufficient to remove dangerous air contami-
nation and/or oxygen deficiency which may exist or develop..•
(B) Ready access or egress for the removal of a suddenly disabled employee
is,d4fficult due to the location and/or size of the opening(s): '
(2) Dangerous Air Contamination. , An atmosphere. presenting a threat of
causing death, injury, acute illness, or disablement due to the presence-of
flammable and/or explosive, toxic, or otherwise %juri0u$,or incspacitating .
substances.
(A) Dangerous air contaminatlon due to the flammability of a gas or vapor
is defined as an atmosphere containing the gas or vapor at a concentration
greater than 2D percent of its lower explosive (lower flammable) lim
(6) Dangerous air contamination due to a combustible particulate is defined
as a concentration greater than ZO percent of the minimum explosive concentra-
tion of the particulate.
.J (C) Dangerous air contamination due to the toxicity of a substance is
defined as the atmospheric concentration immediately hazardous to life or
health.
�. NOTE: This definition of dangerous air contamination due to the tosieity Of a
substance does not preclude the requirement to control 'harmful.0100Suresm'to
toxic substances at concentrations less than those. immediately.hasardws t0
life or health.
(3) Oxygen Deficiency. An atmosphere containing oxygea.;at,a eoneentratfen.
of less than 19.5 percent by volume. : �!
6 5157. Operating Procedures and Employee Training.
The employer shall implement the provisions of -this,:,seCLioml1 Oefw*, any
ie employee is permitted to enter a confined space. , ,,;: ,., 1•,�.. „i.;. , .
(a) Operating Procedures. 1 .
a. (1) Written, understandable operating and rescue. _.rproeed-W,",LVa1.1 0.e_ I
i decloped and shall be provided to affected employees :
(2) Operating procedures shall conform to the applicable rsquirmments of
this Article and shall include provision for the surveillance of.the surround-
ing area to avoid hazards such as drifting vapors from tanks,' piping and
sewers.
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MAY-27-1996 14:25 PRODUCTION FINISHING IK P.15
(b) Employee Training. Employees, including standby persons, shall be
trained in the operating and rescue procedures, including instructions as to
the hazards they may encounter,
51-,8. Pre-entry,
The applicable provisions of this section shall be Implemented before entry
into a confined space. •,. ;,, • _.
(a) Lines which may convey flammable, injurious...or l incapacitating
substances into the space shall be disconnected, blinded,+or blocked off by
other positive means to prevent the development of dangerous•air contamination
and/or oxygen deficiency within the space. The disconnection or blind s*ail be
so located or done In such a manner that inadvertent reeonneetion!oU the line.•
or removal of the blind are effectively prevented.
EXCEPTION: This subsection does not zpply to public utility. gas distribution
systems. - .. ..
NOTE: This subsection does not require blocking of all laterals to.aewers on .
storm drains. Where experience'or knowledge of Industrial .990 indicates
materials resulting in dangerous air contamination:maybe dumpop,_into an
occupied sewer, all such laterals shall be blocked, '} ••-•,••-
(b) The space shall be emptied, flushed, or otherwise.purged,of,flammable,
inj, •ious or incapacitating substances to the extent feasible.• li
-
(c) The air shall be tested with an appropriate device on•r •hod -to-
-
determine whether dangerous air contamine,.ion and/or an oxygen dericiency
exists and a written record of such testing results shall be made and kept at
the work site for the duration of the work, affected employees and/or their
representative shall be afforded an opportunity to review and recordthe
testing results.
(d) where interconnected spaces are blinded off as a unit, each space shall
be tested and the results recorded, and the most hazardous condition so found
shall govern procedures to be followed.
(a) If dangerous air contamination and/or oxygen deficiency does not exist
rithin the' space, as demonstrated by tests performed, entry-into and work
within the'space may proceed subject to the following provisions.
(1) Testing shall be conducted with sufficient frequency to ensure that the
development of dangerous air contamination and/or oxygen deficiency does not
occur during the Performance of any operation.
(2) If the development of dangerous air contamination-and/or an oxygen
. deficiency is imminent, the requirements prescribed shall apply.
(f) Where the existence of- dangerous air contamination and/or oxygen
deficiency is demonstrated by Qsts performed, existing ventilation shall be
augmented by appropriate means.
(g) When additional ventilation provided in accordance with Section
5158(f) has removed dangerous 'air contamination and/or oxygen deficiency. 'as
demonstrated by additional testing conducted (and recordea), entry into and
work within the space may proceed subject to the .provisions of Section
5158(e)(1) and (2). y
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rlW-27-1996 14:26 PRODUCTION FINISHING INC
R.16
(
1
(h) No source of ignition shall be introduced until the Implementation of
appropriate provisions of this section have ensured that dangerous air contam-
ination due to flammable and/or explosive substances dbes'not exist.' . 1
(1) Whenever oxygen-consuming equipment such as' salamanders,. plumbers' i
I torches or• furnaces, and the like, are to be u.ed, axtasures'shall be taken'to
ensure adequate combustion air and exhaust gas vznting. - j- r•1�' t
Q) To the extent feasible, provision shall be made to permit ready entry 1
I and exit. " - y
(k) Where it is not feasible to provide for ready exit from spaces equipped !
with automatic fire suppression systems employing harmful design concentra-
tions of toxic or oxygen-displacing gases, or total foam flooding, such systems
shall be deactivated. Where it Is not practical or safe to deactivate such
systems, provisions re ated to the use of respiratory protective equipment
I shall apply during entry into and work within such spaces.
5159. Confined Space Operations.
i (a) Entry into and Work Within Confined Spaces. The requirements of this
.subsection apply to entry into and work within a confined•space whenever an
atmosphere free of dangerous air contamination and/or oxygen deficiency cannot
I be ensured through the implementation of the applicable provisions, or
whenever, due to the existence of an emergency, it is not feasible to ensure u�
the removal of dangerous air contamination and/or an oxygen deficiency through;
I the implementation of the applicable provisions. +I
(1) Tanks, vessels, or other confined spaces with side and top openings
shall be entered from side openings when practicable.
I NOTE: For the purposes of this Order, side openings are those within 3-1/?
feet of the bottom.
( (2) Appropriate, approved respiratory protective equipment shall be
provided and worn.
,f
(3) An approved safety belt with an attached line shall be used. The free
( end of the line shall be secured outside the entry opening. The line shall be "I
at least 1/2-inch diameter and 2,000-pounds test. x,I _
EXCEPTION: Where it can be shown that a safety belt and attached line would
further endanger the life of the employee. I
(4) At least one employee shall stand by on the outside of the confined
space, raaJy to give assistance in case of emergency. At least one additional j
employee who may have other duties shall be within sight or call of the standby
employee(s).
(A) The standby employee(s) shall have appropriate, approved, respiratory
protective equipment, including an independent source of breathing air which
is available for immediate use.
(e) A standby employee (or employees) protected as prescribed may enter the
confined space, but only in cast of emergency and only after alerting at least k�
_ one additional employee outside of the confined space of the existence of an
' emergency and of the standby employee's Intent to enter the confined space.
(5) When entry must be made through a top opening, the following require-
, ments shall also apply.
I
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MRv-27-19136 14:2- PROOOCTION FINISHING INC P.17
(A) The safety belt shall be of the harness type that suspends a person 1n
an up, ght position.
(B) A hoisting device or other effective means shall be ,providedifor
lifting employees out of tN_ space.
(6) Work involving the use of flame, arc, spark, or other source of
ignition is prohibited within a confined space (or any adojacent space having
common walls, floor, or ceiling with the confined space) which contains, or is
likely to develop, dangerous air contamination due to flammable and/or
explosive substances.
(7) Whenever gases such as nitrogen are used to provide an inert atmosphere
for preventing the ignition of flammable gases or vapors, no flame, arc, spark,
or other source of ignition shall be perriitted unless the oxygen concentration
is maintained at less than 20 percent of the concentration.which will support
combustion.
(n) Testing of the oxygen content shall be conducted with sufficient
frequency to ensure conformance with this paragraph.
(6) A written record of the results of such testing shall be made and kept
at the work site for the duration of the work. I -
(C) Affected employees and/or'their representative 1 shall be.provlded an
opportunity to review and record the testing results. .1, •-, � �!
(8) Only approved lighting and electrical equipment, in accordance with the +f
Low-Voltage Electrical Safety orders, shall be used•in confined•SPAces subject 9
to dangerous air contamination by flammable and/or explosive substances.
(9) Employees working in confined spaces which have last contained
substance: corrosive to the skin or substances which can be absorbed through
the skin a all be provided with, and shall be required to .wear, appropriate
personal pr tective clothing or devices.
(b) Precautions for Emergencies Involving Work in Confined Spaces.
(1) At least one person trained in first aid and cardiopulmonary resusci-
tation (CPR) shall be immediately available whenever the use of respiratory E
protective equipment is required by Section 5159(a). Standards for-CPR
training shall follow the principles of the American Heart Association or.the
American Red Cross. '
•
(2) An effective means of communication between employees inside a confined
space and a standby employee shall be provided and used whenever the provisions C
require the use of respiratory lrotective equipment or ,whenever employees 4
inside a confined space are out of sight of the standby employee(s). • All
■ffectea employees shall be trained in the use of such communication system and C
the system shall be tested before each use to confirm its effective operation. C
6
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PRODUCTION FINISHING INC P.18 �.
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1 i
IT TRAINING OUTLINE
The very nature of the boaerds encountered 1n a confined Spec* Is *f
paramount importance in structuring an effective tralnbg progress wkI4b
will provide for safe work prsntleev and techniques. �Th1a training �I program Is based an She sP*eftle ►asards to be aaeoustsrad, Sad has ►see
presented by rod-Toe Associates to I. • anderatteed ladlvlaaals who will
L.p perform the work or say be asalgeod a standby *r e*seae Per&*&.
! 1. Type(]) of confined spaces associated with the Industrial
activity.
l
E. ■asatds involved rl
,�.." •. I
• � A. Chemical
R. physical h�l
! y. Mork practices and techniques
a. Testing requirements, TEL's etc. 'I
S. Safety equipment it
L1
A. Respirators
a. Clothing
r
C. Other protection (Phi*lds, helmets, *ta.)
3` +1' a. rescue procedures
-+ T. gnowledg* of applicable Taderal, state, and local regulations
a. Evaluation and test methods
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1
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I�wv-27-1996 14:28 PRODUCTION FINISHING INC . . .
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.. -.�. ,4:23 PRCDJCi ION FINISHING INC p,20
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Ventilator mart In 10 fort from manhole
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mw 7l-19% 14:28 PRODUCTION FINISIINO INC ._.
1
LEARN MANHOLE VENTILATION
RIGHT
COMPLETE VENTILATION
VenliIator must be W fiat from MMI101e -
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MRY-27-1996 14:29 _ PRODUCTION FINISHING INC p,22
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a
TITLE 8 UCNYMAL IM)MT tY SAI i7Y (MUF.RS (S157
q uog;nnu ea. (p u2fftO.lS1
Article I08. Confined spaces
3136. Stop,and Definitions. .
a '41 S.,pe. n-is Article prescribes minimum standards for preventing am•
rJoyee exposure to dangerous air contamination andlor oxygen daAciency,as
definr? by Section 5156(b),within such spam as silos, tart!&, vats, vessel, -
bouers,compartments,dus%sewers,pipelines,vaults,bins;tubs,and pits.
NOT! Thu Anrele don rew apply to w4erwatet operatwru rardwnod in&ring bogs
or other underwater dencn or to supervised hyperbane fatilit ew.tl . t r
(b) Definitions. .4
(1) Confined Space_ A space defined by the concurrent entente of the
following conditions
*' - L
(A) Fasting ventilation is vuuf5citnt to remove dangerous air evntamins•
tion andlor oxygen deficiency which may emit or devt.op. "e"
(Bl Ready access or egress for the removal are suddenly disabled employee
is iRculi due to the location andlor size of the isrpepresentinglil)."'. "
(2) Dangerous Air Cantaminarion: An arrstosphere presenting a threat of
causing death, injury, acute Illness, or disablement due to the presence of
flammable andlor explosive,toxic,or otherwise injurious or incapaciu tin g sul>
stances.
(A) Dangerous air contamunaton due to the flammability of a gar or vapor _
it defined as an atmosphere containing the gas or vapor at a concesstramon
greater than 20 pettent of its lower explosive (lower Rarrmuable) Whit.
(B) Dangerout air contamination due to a combustible particulate is defined
as a concentration greater than 20 percent of the minimum explosive concen•
station of the particulate.
(C) Dangerous air contaminstion due to the toxicity are milstancesidelined
IS the atmospheric concentration immediately hazardous to We or health.
NOTL This delims.n of du,g.,ow w eenwnvwb.,d,w so the isse iry of a aubtanre
does not preclude\b.r.Rw,emeni to lwnmol hamlfyl erpmu ,ends,the plOMnow
of Aetlelr 107.10 toot subwnee al totrtlnr•poses lose th.m these immadiatalr lwaardw,
e� to life w,health.
171 Oxygen Deficiency. An etmosphere containing oxygen at a concentra•
bon of lest than 195 percent by volume.
NOTE Authority osed Swrbon 143,Labor Cade.
NLSTORY: s;
1. New Arook Id(Soeeerw al%Jlaat Rlad>I>Ta,effntln IkYYaM rweaRer
(Regain Ta,No,xr:. •..
S1S7. .Opersting pratedurs aml Employet Training. .
The employer thall implement the provisions of this section before any em.
pbyte Is pernutted to enter a confined:pace.
(a) Operating ProcadUm.
(1) Written,wdentandableis eking and rescauepritedtizashallbedmel•
oped and shall be provided to affected employees. . .5 ' .''
(2) Operating procedures shall conform to the applicable requirements of
this Article and shall include provision for the surveillance of the surrounding
ores to avoid hazards each as drifting vapon from tanks,piping and aewem
27-19% 14:29 PRODUCTION FINISHING INC -
TITLE S GENCNAI.INDVSTILI sAFLTY ORDERS. {SISS
jaw...M o.a-a►s (p �1447I)
W Employee Trainin` Empleytes. Includln.g standby perm,, nqquued
Ly Sect.wl$1591a)(a).Shall be mined m the operating and reaetse Swateiur" !
Including Wtrucisons u to the hazards they may eneounlet.
Ne1TL' AMbwwy ewwl aeer�a.leaf taJwr tdr.Itr6reraw:aaelYa I W{aYarCAIM
t..
IIISTUM �✓ - I
1 Amrl.JnwMdu.4reewY1 la11a1GW ay11.e14euve drut6lhLy111a1wMaHM{• �
Tarr 7tc M. Y1
S1Sa. M•entryry.
The appl"I.,r peovisium of this section shall be implemented before entry
fail,,a confined space.
(2)-Linn which may eaevey flammable. Injurious. or incapaeltaling sub•
ti,,K'e into the space shall be dis unnected,blinded.or blocked off by other
ry.eillvr meant to prevenl de development of dangerous air contamination
and/or otygen deficien�Y within the space.The doeonneetion of blind hall be
• an Iricale or dine in such a manner that inad.ertent reconnection of the line
is, remnral of the blind are elftclirely pre•entvi `
Y\I'.FITINN TN.NAaeo..,N,1.d 81Wlr a.P.W.YIILIy Its,dWrr`ut.M araemr
%I)Ty-TtN.Na.r.'1•n\d..'!MN.-Iuo,Mark...g ol.II 61r1.L W Ywna el"arm J.a..0
tMKlr•qa ... Mk.wPt.da•^II.gLY1r4I YY.rMIKrlrl maler.aY reWhlnt In Jlrgrr
ntanmul.w mar I.IlumtwJ min!n uwpnd w.r,ap such 6Ln4 doll►.
pit The slutr shall be empned,Gushed air.\ther.iw purged of flammable,
mp.nmai nr m incapdating subsances to the extent Ifa t le.� -
let Tlw at, shall be tested with an apprupnate JI vity er method to deer
main?whedwr Jangrinu+art contaminal.on atal.nr an oxygen deficiency,ta6ts '
and a wnuen recmJ of weh trflu�{{{{rnuirt th.11 br made sod kept al the work �
sit, 6w the dur.t.wi of 16e.ark Alfect,d employees and/w their represents• 1
eivr .halt Is, n all.wJ.J a uptx.rtu,ity to review and record the testing tes,,lt:
b11 Ntwrr intcpnannirJ spaces are blinded off as a unit,each sn'hail
j la•Iet1,J 1wI the :,suits recorded,in acondanre with Section 51SAI lepa and the
RNYt haaardmis v.mdutnw n found shall uvern lorlures to be followed j
{r) II dingriou'Sit L,,,wam.nation and w..
/or natTrn clef at dues o fai'1
wit bu.the%pat,,as dr m..mtrated by tests PerfmriteJ in accordanoe with Sec-
klim sl%tt9,entry inw atal work within the""may prosred subject to the'.
614I.nmg pruvispots r
sit Testing. in scoir6mv with Section 515a(e), shall be conducted with ,
.uff.cwnl(reyuency to ensure that the development of dangerous air conami ' I
uauyn mj14 r oxygen defwirncy does not occur during the performance of any
r.l a•ra1MY\ �
13l If Ifw development of Jangerous,air mntamioallon and/or an oavgen
.., d.lawntyrimmtrwltl.Il,e rfywsemenls prsseri4rd by�ettfon 3139 shall_abo
•{lit` .. .,tn• i i
IU Wlwry the ramenee of dangerousa
air ennmitallan and/wuaygendvhN: •? �
crra-)u d,mQn sratrJ by tests prrformed sex accurdaluv with Section S154(e), •r�
existing.rnULt.m.shall be au mented by all roprlate means'r fr'
Ig) When aJJnh.n.l venuEtion pro.ided in aeeordancir with.5fetionl •`. e'
SISh(fl ha>mnu.ved Jaagaroas air contamination and/or oxygen deficiency u. .
dem.aaltalnl by additinnal leuml;conducted (and recorded) in accordance•
%ills Sectam SISRIOI.entry ai.lu and war►within the space may proceed subject` "
b.Ihw pro.antn of Section 515a(el II) a,,d (3), '
1
� .. .. ,"�7y7 'f""I''4�'Y ',•t i:`+un l Ynf �Y� d� �y'# i'�"V'dE�l
MAY-27-1996 14:30 _PRDDLCT,DN FINISHING INC P.24 f
iZ
A SIS9 GENCRAL INDUSTRY SAtTTT UKDEM T1T7E 9
(p CUM) re.ew..w r.at—ertr
(hl No Source of ignition shall be introduced until the Implementation of
appropriate provisions of this section have ensured that dangerous ale comismi.
nation due to flammable and/or eaplosive substances does not aaist'
torches or furrus"L and the like.are gtopbetused,measures shelf be Laken eto -
ensure adequate combustion air and exhaust gas venting
(I) To the extent feasible,provision shell be made to permit ready entry aced
(k) Where it is not feasible le provide for ready alit form spaces equipped -
+�. with automatic fire suppression systems employing harmful design eon antra.
lions of toxic or oaygendisplacing gases,or total foam flooding Such"am ;a
shall be deactivated Where it is not practical of isle todeactivale Wen SystemL
the provisions of Section 5I59 related to the use ofteipirstory praaetive p.oqui t ,.
Vital shall apply d"ring entry into and work within such spaces.,
6I59. Confined Space Operations . - to
(a) Entry Into and Work Within Confined Spaces The requirements of •t w
this subsection apply Ioentry tnsa and work within a confined space.whenever ;.et
an atmosphere hoe of dangerous air contamination and/or as on deficiency
Omni be ensured throgh the implementation of the applicable provisiom of
Sretton SIM. or whenever, due to she ciatence of an emergency, 0 is an[
feasible to ensure the temnval of dangerous air contamination and/or an oty. !
grit deficiency through she implementation of the applicable provisions of
herrwn SISM ,
III Tanks,vessels,or other confined spaces with side and top ape stings shall
l; enured from aide openings when practicable. . .
NUTC e'en the purpau s of this U.Mr.wire"woinge are thee, wtMtt 3'4 fees at she
.� l3) Appropriate,approved respiratory protective ejuipment.in seccrut dcit
.ith Section Slaa, shall be provided and worn
13) An appio.ed Safety brli with anattached by shall be used The hat end
al for line shall k r secured outside the entry open,mX The line Shull be at Iraq
a+vQ 'A-irwh diameter and 2.=pounds test. '
F A CL►TIUN vsaw.e a nit be shev a the,a ew,belt..A wearied Iw.ixild lrrthat
.s.l.npr she Ida d site etnphsyee
(al At least arse employee Shall stand by on the nwaide.of she confined space
ready to give assistance in case of emergency At leav one additional employee
who may have ether duties shall be within sigh, or tall of the standby rem- '
ployee(s). .
(A) The standby employee shall have approprta(e. approved'respratory
tuoiective equipment.including an independent source did bbreathiog av whrAb
eonfnims with Section Slaa(e),available for immediate
(A) A standby empoyee (or emp1 tes) praeeted as geaeribed by SesYion
5159(a)N)(Al maytntc he conhnedyspa"but only in ear oftmargericY d
usily &her slerting at least one additional ern layer outside of the "MMed
spare of the taulettre of an emergency and of the Standby employee i Intent
to toter the confined sp."
151 When entry most be made throtigh atop opening the following tequat.
menu Shall also apply.
J
1
.._ 14:31 PRODUCTION FINISHING INC P,25
TIFTLE a DIVISION of INDUSTSIAL SAFM 43LV7_I
GENERAL INDUTMY SAMY ORDERS
xNalaw"Is 06.71-6 101111
(A) The safety belt shall be of the harness type that suspends a
per loft in N upin ht posstjon.
(ti) A Twisting ddevics or other effective means sha tat pf"*d,
for IJtung ampioyses OYI o<the space.
(6) Work Invat ving the use of Ifa:rse,arc,Bart,or other source of
ignition is prohibited within a confined space (or any adjacent space
having common walls. floor. or-ceilin with the ton ed space),
which centalns,or likely to develop,dangerous air contamination
due to flammable and/or explosive substances-
(7) cnever gases such as nitrogen are used to provide on Inert
atmosphere for preventing the ignition of flammable{{sus or vappoors
no Items. are, Is or ether source of ignition shag bape rmltte�
urJess the oxygen to is maintained at less than�O percent
of the concenlrstion which will support combustion.'•t3 - '
(A) Testing of the oxygen content shall be conducted with sum-.
cient frequency to ensure conformance with this paragraph.
(9) A written record of the results of such testing shall be made
and kept at the work site for the dwation of the work.
(C) Affected emp^gees and/or their representative shall be
provided an epiA+rrunity to review and record the testing results.
(a) Only spDproved lighting and electrical equipment. In accord-
anee with the Iyiv-Voltage Electrical Safety Orders,shall be used in
confined spaces subject todangerousair contamination by flammable
and/or explosive substances.
(9) Employees working in confined spaces which have last con•
tained substances corrollve to the sS:n •:• substances which car. be
absorbed through the skin shall be P:uvtded with, and shall be re-
quired to wear,appropriate perrona. protective clothing or d•v¢es
in accordance with Article 1f1.
(b) Precautions for Emergencies Involving Work1. Confined
Spaces. (1) At least one person trained in first aid and cardiopulmo• _
nary resuscitation (CPR) shall be immediately available whenever
the use of respandairatory Qrotective equipment is required byY Section
51%(a).Strds for CPR training shall folio.the(principles of the
American Heart Association or the Amtrican Red Ctoa.- ;
In-
(2) An effective means of c....smunicatron between ample cgs and
side a confined spare and a at►ndb employ"Owl beprovided and
used whenever the provid+^msnt ornw'hrnle 9er)emplollract insideoa
.respiratory protective eq p
confined space are out of sight of the standby employee a).All affect-"
ed employees shall be trained in the use of such communication '
system and the system shall be tested before each use to confirm its
effective operation.
J
1
MAY-27-1996 14:32 PRODUCTION FINISHING INC
_ P.26
II
i
OPERA71N0 INSTRUCTIONI ►ON
■IOSYSTRMS PERSONAL MONITORS
MODEL 3300, 2200, 3300
CXAPTLR 1. OPERATION
A. SAFETY PIRCAUTIONS
j
3. The battery stoat be Mated bale@* rains the monitor. If the
battery needs rplatNeasnt, the message LID SAT will appear an the .
i display. The Instrument may be eactin ously Operated mesas the �
battery eliminator as a source of 00110
t 3. The Calibration Of tba melt must be toted'before each day'S
wee. To check the fresh Mir accuracy,
:rash art and Meek Ult the resdlmg on the digital display le
. 30.0a 03 or 600 ;,Pe To adjust the reading, ae'$ke japan'pet,on a'
t►o 3100 or the sero pat en the 3200 or 3300.:Te.adjust the, y
4W of the CD and MSS instrument, the uusor'mat'be eapeses ie,
i a known ueneeatrstion of gas. Use the Plnsyotems calibration
kit and flow through adaptor to pus the callbratlon'Sss over
the censer face and adjust the span Pat' until the correct �
reading Is s, •
S. CONTROLS AND I t
Look at the front at yo., .tc.. The liquid crystal display is ■ 3 1/2
digit (0-1980 dwlct with ciatem menages, The display provides precise
lefermetlen on ps levels and shows when the battery ands reeharsing. "?
The scale is 5-01000 ppm CO. 0-100 ppm 133,.or 1.0-100.0 X 03..
A Slide ON-OFF switch controls Personal Monitor operation. lee,ased
! calibration pots which require the use of a small sar�wdrfver for.
adJustment are located on the front of the Instrument., The,battery,.
cunpartment Is built Into the back of the instrument. A Roseate Outrut-
! connector 1s available an special order to connect the options, ter a i
recorder output.
' C. SST Ur
before putting a personal mnitar into i service, test operation as fellows.
1. Turn the unit on. Nall a few @*condo for the @*sdlass to
stablUss.
i �
3. Check that the LO SAT display is not shewlas an the liquid crystal 1111
display, Replace the battery If necessary. U@* ■ 0 volt alkalies �I
! bettsry.
3. Perform a eallbrstlen check. In fresh air the instrument readingI
! Should be 000 pDm CO or tti or 20.9% 03, �
i
aim
a
.� J
MAY-2'1-1996 14132 PRODUCTION FINISHING INC P.27
t
I
d. Check the alarm level on the 3100 by adjusting the water to a value
lower than the set point (normally 18.6a) and checking that the
alarm activates. To check the 3200 or 9300, espote the sensor to a
tXl er H D son nntrstlon higher than the alarm sat point, Using
the calibratlea kit.
S. For manual aamplo drawing, attach the ample draw kit. • Test for
tightness by placing your thumb over the demple talet-and aproeting
the bulb. The bulb should remain deflated for At'least '16 seaoada.
D. STORA09
2. The caudal 2S00 ar 3300 sensor continuously draw a very Ism current
even when the unit is turned OFF, To manila/N'DSttery life, the
Instrument's battery eliminator should be Naleatad'mbaa the aatt
to being stored. .
ALARM CONDITIONS .
} the Personal monitors continuously monitor gas level and'a battery
voltage. It the gas level rises above Its preset levels the'audlble alarm
will -be salivated. If the battery needs replacement (below S.Ov), the
- seateagw LO SAT appea on the display, but the audible alarm is not
activated. Depending upon how the instrument is eaedflt'say not be
desirable to have the audible alarm activated. It Is possible to
deactivate the alarm by means of a switch an the circuit board. e
I �
C•C
1
A
,
• 1
I
.. 1
L�
Y
1•
33 PROpU[TIGN y. •; ����
MAY-27-1996 14: FINISHING INC -.
P.26 r
� i
• � CHAPTER g- MAINTENANCE
BATTERY REPLACEMENT
The Parllnaal Monitors use a g volt alkaline battery. A fresh battery will
give Over one hundred hours east famous use. Sufficient voltage-can:_be
'9 Oheekad�using the instrument display. The LO RAT message should sot be
'P Ignored, even though the Instrument appears to be functioning ptopetly.
To replace the batterys slide the battery door eutLK the back of the
case. Carefully lift the battery, *cap the connector Out *f the battery
compartment and Install a fr+sh battery. Be ours that ibo:smaneoter shape
are tight. - -.. .
SENSOR REPLACEMENT
When a sensor Is no longer able to be esllbratedp it must be replaced.
For built-in sensoras open the instrument cue assembly by removing the
three slotted screw$, exposing the sensor assembly. Loch' sensor Us*$
push-on electrical connectors and I$ hold in place by a locking flat.
Disconnect the ring. Slide the sensor out and dteeonneet the Oleetrlesl
eonnectlae$. Replace the sensor, connect the sensor eabl sand, reasonable
the housing.
For remote sensors, it to necessary Only to unscrew the sensor eanaeetat
and connect the new sensor.
ALARM ADJUSTMENT
Open the cue by removing the three •fatted screw$. On the circuit beard
you will see a small slide $wlteh on the left hand side if you with to
disable the alarm, slide this switch of OFF.
To adjust the alarm met the meter rud!ng to the dealred act point. For
the 3100, use th* span pot. g For the 3200 or'3300s first pass a
calibration gaa with a CO or R S concentration higher than the alarm
point ever the sensor face using the calibration kit and adjust the ester
reading to the alarm point wing the $pan pot OR the treat Of'the
_ Instrument.
Adju*e the slam set pot an the right hand aide at the'htrgh elroult board
until the slum Is herd to activate. Rec*I1bra1Oah0 persons' msaltor.
1�
. « r
NRV-27-1996 14:33 PRODUCTION FINISHINL INC `
3
is W etas,IL•0-D81-001 6.trvena 111 P0311-001
►ye 2 at 33 1. tap i or 23
CZRXA.L IWOMIATION press Apt, tl.etery 00 at 201 fiLI,-Th,s]erch h m-
suatly.a.We the 0w0p►q...aces 7t W aes 1,0e1
LL hiLSd Gam-0 Wking at%,dlspi.y.'.:+• 1t
1.1.3 The ales,Will tie spud.►a LN,MeseTaanl -_
A mieur,of dr Ited a Ombustible ry will support the has ah.uated its battery p0.et a.ha a schtees be,
propag.then of a flame a..y tram a soarer d ighida .4114. (mead, gar s 10".wam.the displsy Will be
only wba W eaet.atralla d Su as a pveat of the ►tart)accept far a 4"1 a W W ldt.-The display r
WW.dacha d tach the lniatura 1s Within the Asable rage. Sv Is.bbh=7 w1U be W apse.with the addldis la a
A.air/am stiaMz,In which the Dsaaatr.tia of gas cult arrow PaLchbg a we phrses WE BArnmy a as
i bah,.the nappshl.ev,g,.ill be to has b prop.- fsesplate. ` " !.', •.
gate cwmbusNnn. The Attachable range bet a bracer 1.2.a T►a swiMh a the eigM-band aid*of the lea
limn.ed ace upper bait; I....i►e war flmchable Y th
Used he wei11(ht, s display W has
A teMag eWtlmp
mu 6YL) hid Ro. a n.cr plah.AW ILZLI we le pa.rly ht eras. '-
aquhdam. as we•upper fla,apahie lieu'and sapper - 1.2.3 The AWN Audi Arinr,no p/a 1110-OIaI.
eaplasi.t lipu•. Th.LD222 infer ument dlspia,the provide,as"19W a a 0espbae es headset In high
ma sac tmbanble gas eene,asY a i,.reenl adca the Is., ambient aa spplietlea. The AD2,0 is a,,cc W W the
aplalr.lien 1{L211. bat.d the Ln212;•W OOvl aced ay Yee the WW
lyS runctim, chat alum ssunda.e `"'�!1{: n J 1
t ,
1.2.1 The L0221 ID eentinue is out)combustible gas The AO300 arIU s.ued/w 1a y s0etlmds adds,a.,the
mcat0r. A 3 1/2 dtrit liquid crystal display she..the b.ch L2htlne @.itch a the dgM 01a d the iastrsmen,
percent of lo.er aplaw.umfl (12L1 ad eMb.,Ubl, i.depressed. This 0enes a•,aced or proper AD300
Bases prase,,.
3.2.2 An.l.rm bw,.r i the LD222 wiD aeuad 1•wern �•
it mev if the oar.:.,t 1_'.of c matoto lbles...ad.a
hatructis. 1110-0511-003 Innrurwn 1610-0311-003
Page a of 37 Pale S of 33
2.3 MLFI CATI ON'5 1.3.2 Pedprmsnce
CembustJble Mnrurfna h.nsr 01 LA is 10011.11
C., Stainln.fuel. dust tight, and.Phan The thstmtesant man ha rse.11hr led after displyin
re.istaw .eembu dbl.gas paat4ati„abov,ss{Lf L.
Dimensiear 331 mm%TO ram%71 mm A. 74 uatmmsnt must bt acll►acted an the
ta.IS X 3.IS X I-I lnehal same,gas that is be.ng chea0ured.fa AMU..rag)
Wei a $05 grme 121 Donets) _31 LLL i the rage N 0-30%LEL
nsv. C,Wytic.ditluslaa type - 101 of&Mal aAcalratie 1,the rap 30-100{
Power SUpulu: t.a.du In enin )).750 MA hcw Typical se.peeae TWe a0{d,alue in 30 stand
ral.arg..ble,casket admi. Ise ieresaig Wlaua,: Dh.ag,I s0%M r
battery P.ch Isa tbae 01 LXL W la.Is"00 esea,d..
A.Dlev-. 31/3 dtglt ligWd-reel 1.3.3 ln.irvnmen4l Tact...
Audi,AlatmUS- 111rb a,mhumbles.W Mtuq. Temperature hsaj% -Is-as,40-C with less IL,'
alb*a..f.uur. I •1{LG.am shin
M m�l61tYltena,: dh100{Dch,,.m-�do.thg
a0ery Life a bases,minimum. Alter 14 hart '
"eb.rg,S ,15 A. Mar,thee 1000 Splash Poesielahl
eharg./dischage eyela,typtwl. Llaht eeeu hr1gM suaehipe m clerk luerir
v
L
..s •.N.",, J
MAY-27-199F 14:34 PRODUCTION FINISHING IW P.30
t
4
Ipewcuon 711 D
Mw aeUon IIPage)6 of 3) papgo I of 23
17
DAL wARigN AM S&UntyN ART,tTyy+tMCNT] Wn gnt."availabWdbvmd es Meore et Chduvlhuts e.1e
don oodlda s s teaun to eb.an.ewWn SOia"e1 Mile,d Wits"Mut ta.M,02apony padlm,s•
Canal.epos• [ 1d a ssle reds, faAead by o d.OlUung
See.Ysry prsedurn NV Mpeb Me perfo,aun d 1.1.0 Anl rapid Y ["adisig Or reading —thv 100%LES•Way
Me uswva.tt. T►".we otitllad Some.to N read�/ ce Mu w a renew�Nen b4•d ue role d We
ude sod by MY pap•°•using ilia u6swwt. Mom. plAsr ais tmdi.te eseered aalw a'
..0 DAYS"ddlelet.W..pDerr will eeua.rrrsueua eLwlnale time paternalist attend ar wludr..been It.
1^.T Riedind•that en either N(.d..as Bnater ohm
um/eierdswtlm or Me oomOwtlbin pwlont ad the 100%LEL.1 IA/Is06 d wplwht,mawtndw.
�• intexhscr _
Lit DAy[e" d aweaphen•wW nu.,emnew. TDen n.dul.aq.lea Idl ato Ww At ill
Ytb/elnaustlsM d the sgDw,thla onions d N. ante r,.vcuubw_nitill-la. Thew Sumo samat be
�.1 "SoUbr.UW of unwant u required •p j The
"..hers the a�bulmble Its aracowwUon hu"end• wl In NSh'nWs unOtg,mg may�nu�m7)aal Mbeer
A➢100 Ault Drleinir/
ed 10\LG.- ad ("kis PIN 1310-07U7 th aarduncuon with hod►Dane,s
e eel Stliemr eompeurd V.par•and ouYur nrnpw 1
apes.will eAw.dea.nelUrauen of the eabuttibleo ..'phone.to Ma.ttrs,a.
onsw end Mw caws.rronew.mew d.tare)^.uon.. 1.C m0 TM catalytic eetmbu.tlble seas Ma a*halfAen
V."fy Me aaut.'Wen d en instrument that he, been at l in n..in year.whw.twd In•Olean s,awp
used w►ors Ma..aWS 0,r*proem better Mat .,,ampemm�s b<,�een-SO•C n0 3)•C.
uevuarm Is gaud upon 1w.".rot.au.uremmu Dr/n.wtN the p bw•Al"Libra the n wmeM until Nman or the LDZ23 ets mas-
Kepl.c,the.enter U th.Instrument Cannot be S.UCI.ted.
I.,.E Tit.Mitrtlan,should be receUba.tod viu•�\ this an..)will p orue red s.of the�16 w'hiOh igghr wpbpicaal b
Inetrueuoa 1210-0611-001
u.trvcuon 1610.0)11.00) pelf 6 of]]
Pap a d 7)
vllbr.tmn sous.rwn6 0.MN it a"paid,down
7.0 QPrR�TmQ� andrnl3htn M.knurled adlu. The Wlnwent 16
i.l �yttj.1 - now ready 1e1 ue.
U,p.ek and visually,nepeat Me in for phytc.l
dargws, when rnuved,the W327 eNppinf cu,on With the knurled settler uncrewd.Me oellierWan tet.ar
should ronW"tAne>tah'' msy at moved uid•,o allow wren.1.Me W.Sloont
p.t.ntumnrn inside the M.tiunent. The an SdI.S%-
I.LD711 Gas l"osvring lne:rument (11110-05111 m.nt 1.on Me).it.,or the strap awnitng pa,. The
1-Model LD771 Insvucuoo Sunv.1 span sdlus mnt to aecood through the►elo.e the rilhl.
1-CrUbr.Uen Cup wjRmw. (17D0-603)m ]u Figure 1. -
1 )-I11S Rag K., 11700-17741
1- 13l64 it.Ray 11700-714T1 After e•Unrattng the M.truent •Spin M•eallbreden
l•Servdn.v /1100•36971 .d,}n.w ens. Tgni,,.dome the loitrl cl MUv.oTlea.
Mstru
t Arrwn,for each of dn.host brier.M.carman is it,-' not is no.rndy for man. 710 i"a/wt unW mtlnvwaty
S display Mr pereesl LU protest.
iscal it '
ntyd. V tha tharumot a tame[e0.ea�un either Me •.
>•a uur et Nations,Mine Struts.Ceap,ny 0.6
deiwtloo tytrumevu.Y: NwUwei hurt 6a.lee Carp")• BEFORE PROCEEDING TO WE TINE INSTRUMENT'CHARGE
} loduowtal o.•try D ula'.n.fTkdale.pA 1"?1 0,eeU THE BATTERIES.AND CALMRATZ TIRE WSTRUMENT.
I-SO>DM IS. CPA rwidonu wet these aiWes We
Ly"tuwW 0.b.,eW (ell)10/•6337.1
].] Cbv M Me Ban. o
' NOTE. In.wcnt 6wn N stead e➢adore ehagfM
To imam the LD271 en."";s��as F`set If rr�atiop
Th.LD311 i"utrse.eaneunt 13 SVUMnpn.Charging
.sin.crap c ouaDn[p•• will bg A eted by 1 y intuit
Of
bgtn#•full le nut
S sternal antreln. The eel'brdtn ear er may now b will br record by lr Awn of Chsrging A tMgl<Dnll
T ... .._�._ _...•_..._.-�.... root.the -
.1
f
tRY-27-1996 14:34 PRODUCTION FINISNI NO INC P.31 t ".
P.31
ti
In.IrV anti)Ito-osl l-oo) sn.1.Y.um 11I D-03❑-00)
Feet IS of 23 rye 11 at 22
• (P/N I110-0123)an avW.blt trade Me Meg distributer
O� w. at MtianJ 11Me praket Company►roduer:tTh.n to
L,�th as dander of Nerebarging the batteries when aging
al-.he,Of the abase NW 200 Barka Ca Commit
�1R 0t'i!Lira 4Utry Cbarpg. .t. - ... .� paean- .
our ....
Appar.rded ruetiono In battery espy stay
eiy result fr
L�.nu.ir Lit,, rtpeUtive we potters. A:kUy charged battery Wet
ao' .wide at lest•I lemers antMWPua thaltering they
�pa� u. • le.ve d.valaped a•eesimT'0 MLWD. Booth 1.2
gives a pmvdurf(a ramvlmg the ampanity of the
battery pace. 'Me'atomary•fltel awn be Avoided by i..
Yting the LONE a Wet We bwutry to•igaharged M
v.-yirg depth*: t '
d th 2.2 Bea! OtNmte to smmea.Mblt • ..
u.rutttr Th.LD222 I.eallbratW an lessen..'the factory. Th.�t..Wm• loslNmenl they he eaublalad M ah.r LmI maMCI.per: !q
emtaa.r er,it can M a.ed alul*eQib°Ifd la benant,SO thaanun :...: .. ...... ..
"e. .emousliblo gees. Who.using the canveralmn
graph. the renponae than Only be tesaidered typical.
Rater 1.Figs.2: Typical lb.pm'..at ,,ID222 (eats-
. br.ted.n it"..) M tansan tr*bY.M►IO g...g. yer
I.I..�r e• Ln.YYo (nose.o Lae.tran .a.mple.an LD222 ftallbr.led an bg.Mel Y bang awed i
Insuuetlen INo-05II-DO3 Inamsuen 11:0-e511.002 :�
Page 12 of 23 hp 13 al 13
In an.re.there It is bnarn Ott then is a.heran*but
..,,� v,here methane has Men dfleeled. The W*trua'em V
ea Yatd to take.......Oman'. The dmpley Is I 1JEL.
s By Le.ting We Palm a Mt typical ant for:.Mane
y that torre.p.nds it a display n.Jang of p\la.,it che
be date deed Met We actual percent ILL is apprsWly'
30% : ether a....Me ust at Me papb i*the •Q1
E •. =. N. , the■nph I*Typical'adWe duactor
racterl. ..end It I. r. ended that M.M.MYment
at
en.
t1� M na eal3bl Is Com the buae or ble gas es&f sot. later
es by the ewer.
i
E .e 2.1 nve ai. Nalnwlaalt !
W . a
I. The nthgngraPh.21gun 3,in Its be mead ob n inn LD222
j es hag been ca ler*ted he One gag but yes wish b wa 11 W
thfrure the aathlnal esa.aer.um f A dwarent Ism.
m !) placing•Ival(hl edg.6e MO ga.'pi a►lele 11 u q
g hbr:fed trlght-band eralq bI M.gas aYe$,!mu ated t
th.run lift-lead PaIQ..The Palo%Y'alele�Me owAll
ACTIth1 Pot CENT LR edge ua.en the elver Lae W the pies.pfat., rho.yawl.
beve taken a reading, panda tht th.a esNMg en th.
FIGURE 2—TTP'CAL R(SPONK OF AN L0221 lilt-htnd.cal.and run thf straight edge W..Sh M.
Y
(CALIBRATED ON 1( NE)TO ' Pint back to We right-hand wl.. TWO a,,be,en Loll
COMBUSTIBLE CASES right-herd Real.I°Me actual aamcenv.Uhn aW,h yw la
....Yla.
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MAY-27-1996 14:35 PRODJCTION FINISHING INC P.32
Page 11 of 33 —'--__•-•Fagg if a 7!
Ce«k the epsesua ad Ne wae(npb b7.W(tbe
FILM
.km bUs.io(simple: The Wteuwat is eW sot in
prop.^and rout wish as aerttn Wt Molhae ttteeea•
Voice in air. A Fertile,Odle Ltd bruO Ye pnpeae
.ailing r the ri(bi-y.d age had the rce►eai wulds
td r�w.aii:•s .l11•..R.Y.aa an the Idt-head whit,Oaaeea Ye ph!IVe at
epprawastaly 43(Place past). Y Isa WtreMeat reedic
get a0 leer you an M1rur%e(artbau.s,beat lbrage
ounce\ 1•R c the plea Pant fro 40 in The Idt cable sed caw•U:
sense .,
'e road 31 r the rilbt-bed sea ;,Rub 3'•tbs ypraast'
caneeaacelea of Mwha(a in ace.'
l\a..[ RUR.{.
4'
Ma.R.Ia�•1t1t � • eliw�� :.�. ..
a ila.Y'f.u. b e\..1 e..'. M .. • noon - I
Nl\yI
• ., �•"•:u The newo . Re be Th«Lds wpLo lac Is Wow pre►er I
' aMR-.c• <auer•nen. Wse r(eatlae{.3fr W1braYw 1
..
ti.:.ii \0 T«educe. - I
u , a 3_3 THE �q►lEAT1ON
I
w
. ).l sensor rl'1 treyltr 1
1 . .•s.oct. .e
TM comb.subin.rein/eletcent d the I0137 a tiered
In an aluminum black attached w its brelad eulfKe i
an the beck of.he leatrutcent our. Nadel ID211's gee
d,.m g censer tmneLls of lee daenw,each of ehich
Instruction I110.0311•1103
1"weua 1110-0311.00) gee(.17 of 33
Pqe 16 of 33
ie a specialty Bead Nabnvn curt Mil tuned With a Inetrut•en'canna be r,nUbwatad. Th"e A-N"ce1W 1
sea indicated by the d"piay ping blvik incept fw
porws rdr•t+.ry watwi•I• ^•ad the demru L er'ed I the digi\ 1 a the left) cad the wdlhl.blsea bile(
aU•uulpt to sake U tali• ddidng cambuWhb triggered. The anew L replaced r e unit leader U) ,
per. TT.e ether blart is soul,, .ith miser dad that S.Cum 4 3) and far Yrrdy hastened•n%M alYnloue i
.ill net blktc U i-a%glade(We but.111 alien'N to respond black. All of the alwlrale drmley.Ldudin(the
w etcbient andleas ad temp.rawre and hYmldiq. Two b0ad eryutl display.Is contained be a anl)e genial'1
tamed blaent to u'ds as a reference, circuit heard Wt us Winds to W ib'waent wee. i
1. ,a circuitry of the tD711.the Mae danento ad the 3 Audi 700- tt01
..new mpes.bar bell d.balanced bridge cir 7_
ault. -�1��
. Vha the laso- out L upsetting, surer'base.Car TN lD331 is"Pahl.at ase used elal the u d danger, lee
a.lse blM.aw L..A .w aMe ase we prernt, .0 Wt...y.,rTmer lrn asdlTia are.. ea 8 ge Tha
r ar V
adrl(se aLNrr.dims lab the.r.er Thatcher and the Irking.1 1M i-.waat d1npLT'ThL to Oaca-..
,r,er7ated U.aeru.. AlUmush tale.Ice is.,ham ci`May pU.hed by the ruedleg d.ban.WI IT stembed w
set►e aluL see ne enabL rrn.the"wy. Na bev.led auefta d the Mae beds. per high sad se
!etwe adaat wudi•r the lee-Wt'"Met"'ref"' ,ppU"nenf•r stipend be headset May be"*it with
adibe slaeat: The d a d.ui ar the MMture Cle a Ue ANw Audi-Driver Aweasela,g1LS rival0t 7411.
%.under L Ye 1steperadr.a W an. IM.1 that L -
prupwtlaal tithe aaam,a aebusuON sac us she W. 1 e4.0 RMUIUE wgff wCzfA� ter.,.
The tdoraw al® r ont de ea Cause aidauea and at .. �..�.�:.,,:.•i�k•..
Iapentyre inenue incur.a u. A.Ue lenPlraturo I The Lmumml rqulrr as shout tithe Nblweaeaw eller
•We eel:IT slant increase'. de Time Its nstetaee' then reguly caUbeaUa add rwjw&g a the b.nerim.
•r".ltnt bridge un3am'.prep'...a ugeal PleP•t' Ur.ml,deli.w cilia my dirt.ail.Madinat.,ar f.Ngn
seal w W gas eaLeniranr in the ay. Ands[le dipul tc.tarla fl.the In'rutcrt. _
' -..-.'.� J...dry.tin..br.•M .(.s n nereenl of
1
.I
.+f•. '..nM..nwe. u.. ....le„.e-.tSW..'--w..:w;`:...�rn.�..:..•�.Md nn caw.. .Yram1... _.
4
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MAY-27-1996 4:1 36 PROnl1CTIa FINISHING INC
will
Isill
t�
f
ianrveum Page 111-001
� Page]I of 37 IsetruNm 1910-O511-001
Pose It.111
syl Sermon❑e�ntn(W�d Rrplocanmt U ^1
SWNms steel nears we used to Protect Me eligible —lba�.eu�lt.a rt�na_u^
ales and iLe entetsr from dY.el impact. Tbe sreens n Y.>{e Ouetr
caws be rtmwcl by taking out the lirao marww.which bead �'►x �1 I car alame
the beaN mw the bweled surface of the Assnnn.t. -ate
On"rs ed.the eertma emt M Cleared by.baking i-t
them ar With troed ay. gallants should,Lot be u.rd sss..m
Ngea they may letrfam.With the dttestr. •'^avw•
1 a 91.1teusi mace
Iy0 Calibrotion ProcedyL y ��
4.2.1 e=hL,%jj7 n.lectr Cillbt.um
Before Calibrating the LD37r, writeh oc the lasarument end
ou..th...."I m w.up tar 11 vlm.tee. In clean W. >?
edlutt the aim p 00...meta+ Se,Figure
e I fern Lbded Js m�estua �
•mm c obtain•Ppg rudest. Sac rigun 1 for amnvel
� lsamums.
Use the Calibration cup INNS PIK 1700.49131 Ia apply 30%
11L eWbratim,as.Iv the 1n.trvmmt. Sce rip'.e.
The gat used for calibration should. U possible.be Una
or.gas that is as be messured when the lnstrvmmt Is An
f3aOLl
0 The rate N gas no.shwid he a.5 (•.05) Liters par trua.vt.e.an.ee..n,a te..m]m S.atts IW.esan
suss. Use the spar Potentiometer (thre high thaw bale
thsvucuon 1110.0511.0O3 lnotrmemm Ill"5I1-003
Page 20 a(13 rag.21 of]]
labeled ) to let ahe readout to 50\. \'an. of could.erioss erfearce of th W m
ly Impair the prmaw lrumt.
rst the now e will n m cause aGeunte Wre lbuo.of the
jaswwamnt. Renave the ten got ard wait for opproai- The n.e top of W LD322 must be renewed is gram the '7
mstdy ant minute for the gas a S. '.P1.1ely di.pu%.e aLnn rated/PasmlmnNr.'RNr m Saetlm.61.1.1 fr
Cheek that the instrument rtadocl returns IS p00. Plat. in.vueuma me remaeiag Ilu Cent rep
the Potentiometer acess.veersson In its operating pu -
awed ubhten the knurled collar. - The dean selling plm•:wnelu Is P]poor the emits,a[
the ba.rd Not Figure 5). It to rased I.plaeo with a e
If the instrument carnet be calibrated. the.par Pae.ue• spot or alyptel.'This Wul peak tram With the lint Wealeg i
Wet, nay be.1 such a lam.stung that the Inawomt a the Paurlometr.
eortot lea Pond proprly. Turn the.Pm pumtiometu •-^t 'c'••/•...... . ..t_. .
apprmim•t.1y 15 urn.munitreleeRW sae one th.n repeat To rent the ambu"bim oberm;►oomby tare/ag►atm-'j
tp 1.I111ortlan prasdull derttbed abbe.. Rote Met Use,...r P]fully eloebWYg.:'Dm We GPM yybrWm.t 1-
She tabbr.tion procedure exits for thaw adJusmtnl of the Potentiometer W N+w up the esbusUb/r esadwt"Ul o
sera pmmuasuer feat. The.Pon Petarudm.ler utruld It display.the reading arrmpmdlag to W doolged.ea.It
eat le,rtadju.tsd uNU to.Sera petmumeter ts Properly alum IwN. Rmmrt W b time tame slSrm.00muq tames 1
Wet. be higher thenrF
10t 1K higlk�il,�,;�nr1i! d .
16
m L 2.2 Ei.0 Adiusmmte to Alm gem mialL With the nadwt dlop4ylag OM doldrag Wear Mt Pslbl. S
Neely te.►stmci4n~Pg awrlaalmhWlee. Th* 'tY
Th.LD]]]Is aLlpl-vd with the alarm Iwal facbry set buss.,WUl wmtmoUy awed 8 gleWly pm P]back end
at 20%LEL. Th.most may than/.this setting If attired. OOM IS set It as PrsOsely as Possible as W Point has}^
1 The alum I.adjustable In the range 0 ge 50%LEL. the bu...r it Just to the thrsshNd bttwtes aau4isg an j
�. not.oun4in1.
lu.m.nt of the alum teed should be mode only by a
.oLned,Coro technician lbsodlusment of two Control 101 P1 in ol..•he am 1..a A.... a..,.-..-...--
r
NRY-77-1996 14:36 PRODUCTION FINISHING INC P.34
lnavueuon IIIO-0)lt•007 iomirnNen 11/0.0l11-001
Page 72 of 73 ►spa 23.413
dA«is.4 pr«.al meeidenve!0aeaim"t of Ye.tars
.0ur'. The sa.bo.ti►las rimed—t Salaam►o Silly
rtcakbntd Hare the Isavue.«t to Sed:,NRdu W
Lmleo I.7.11w OW"ISUa Fitmo.dut�.
Rmlaaytmt er ra1Q f7swpmeaM
®ynewy The LD777 Owau.Ul rsqulrt aetaalon.l r'LCaeent
0 A•-yl®® ein«h.Ill mpuisn"a a,d aa
oal leas d Ppeao.rlth
p Ity tlwe. A delettar My Shia bOn spy a—it"alaaea/.
.hill viU aamea the tOaw t 0 N lave a me"O edoa
p
eeadiu., The.miss«ob.sam►a PgltltO gib►Y a
..ww.....ws • pWDd repair twh&kama. ..��..,
Th.blurry pack of the 3D333 wq«es tm&UY esquire
1 npbc.•.ent. Th.Pack.W ppICSUY St�a S atamru•d '
Z:: O loco eNr(e/afec Serp.Yal«. - 1
.. WARNING. USE Of ANY PACK O1HLA THAN NATIONAL
MINE SERVICE COMPANY.PIN 1701.0670.
ase a.r MAY DAMAGE THE INSTRUMEA•T AND WILL
tee INVALIDATE ALL APPROVALS. 1
,,no 6a 11em
w.a a
lemirv<Ilen 1110- inC.cbee 1
Pagr 24.133 vhg.35.133
5.133
i
Appore !lduclaena in battery Oapectty may be the r«ult 1.3 11.13 To..aid p«MNe dam.ge to the d«cmmc.
of repeatedly using the instrusenl for a Mort period remove the battery.ohage trot the PC baud by
and then recksrgin(. A 14119 ch.rW limitary that does unselderinG Sam end of J1 O...r Idt Send saner Of
veal louver go..,for nine hears of C. Uh.oua saonitum( the at..printed cireult board). S«F4vf' 0. Die'
.my be.*dweteped a'memer Y'eendintm. To wereem. M...Cung We Ju.pu mill man.11 W Ibs Mt.
this. the battery should ba disehor(d to 4.0 VDC and
than fully recharged. This.hould W repeated at.erd
e.)_} 1 Rare.the three aae.e hddang Iat printed
Lko«. U mine heure ol mpanuen Dona W obtunad.Olen etrcuu boesd Dote the 1mWnmt Maekata. Tb.Eaud
replace Mi.battery pack. Bill awing rout 1.V.let,b.weal the««.Will in the .I
a«.bons.. Do aot Dv or va..th. 1
'ya....h the aanaor tar the bmiury pack. the ane rusmt n.t able tWt models iM pelNad dWe'll board u the
meetien.
su.t Se partially diaaaeembid. Refer or rigure 3. AU
�
rePl.eaatt proced em ures shld b.tin as doovlbed to We
Afterprelbnlnary disassembly.Polar 0 the 4,7.1 SCOB"R.elses0Oa1
apnetfie see,—swaramt We masas►ly that is Sting
rept.ed. A reDLoe..nt warm►u.etblee seaaar.NIL)!M 1101-6131,
' .my be abtdSM fates We local damvUavtu sr"glees,
1.3.1.1 Uar the!/61 het key prwidd.tth the lnatrume hseneb of Notice.,Mine Lrl t.CrpaaY. his ahlpped
sqs«a W.1-33 more..on either tide I t!r Inew. m s ed ta ent. me a spl.lt go. bly,ny am b.IS011ed iD W
0
Lek an Lame knurled knob of W map amo..01y at far am.tu0anl,
•a as Posalbls.' a mart marl'.v«to tmaerev she center
«t
p d W.'vapS►uemomskly. Tb.a«top.Ill n..Wt en 0.3.7.1 poise tw area Wall heldW base]oar
Y.lnatrusoet, the►.Weiselau dt at We ell.►etves wd e IM 0.
t kesei. Mete Nu the
Nis prat atm ob eetiva en dar Wl Se«I
e7 fall free vban the ball M rew.d =`
i
•1
�IX..
MY-27-1996 14:37 PRODUCTION FINISNIN'O INC
bsvucda Ills-PS11-/01
b.VYCDm U .bga 71 Of77
page
zo 2.at d 33 11
t.7.2.1 Adv as Section t.L a lot I..wt000 s
4.7.2.2 UnWdr Ute red.bb.end Waite.tree Or the peu. zibu./W In.tr0610-1.
embrtatible.San$-fnn eyelet.A. D And 1,nspatUve-
ly.at N.b.isr driver tvl.lnal beard. Rdr,b Tiew.1. 4..3 Ro[ury PKk aMi.cmeor .
1.1.2.3 The aossar Is Oounted b the ifstrltwDol trio by CAUTION; DAMAGE IL&Y OCCUR TO 771E B(STRUIE"
tea.er*.s. Two.we N.•tee ore..installed.Ith IF COMPONENTS All SROLTED DURING TW
l.ck.aahv*. Rmwbg the"0 aereW..ill free We POI3.OWW0 STEPS. -
eld ae ar- Take we Dot to WPI.e.the mall gasket
fount beta. In.aaov add the Dose Add a.v*Ns 4.3.3.1 Ussdder Nt red Nnry lded tier 4Aet
srro rs tor reassembly• an,0.buster cove and Na block babry Ire freDo
,,Jet K.*I DO the bu..or swv(mar Pain 1).
4.3� Sold"a the tree vireo d . a sm.r 1Mo R
. Ns Board ewv uraiaa bard. Rder r rlgun 1. CAtJTION, pAMAOE MAY OCCUR 70.71E RISTRUIIENT
The . t/oar b*Yale,A.the WHITE.t•. {ae b IF THE BATTERY LEADS ARE ALLOWED TO
eyeleli Add the D_LU .ire Ex.heeyelet D Naca TOUCH THE pRINM CIRCUIT BOARDS.
Um unaar -Ne beeo d ssirfete of the ease, making
awe tNI the gasket is Properly pesivad ba..aen the 4.1 1 7 Rems.e the 1.9 merdr holding the►.saw awr
.en..r and the cue. Armen the..near u.1nl tn.I... n hte in......IOUs. See y4are 1. prAWDy rove 1N
wanting s=a.a and IoekovMn Ike,.ere..rarld butte, ewer dear Of the►arrY Park.
dump aDoser finevsl.
1 1y2.S LAY the set..n wet N.ep*nrn/en the brvelyd 1.1__1.3 The battery pack is held 1n N..a.by dwbM-
-'-rfac.. Lay the beeal o.er Nt ser..n and foam N. Deck fo.m dhub.. Cue ova so taken not re&--go
'1 rith Its tee mea,.c ten.., the arphae eenur:,.1.Ire....bdnm or di.tort the
Co...hit.rmeva{N.dam.l.d battery pock. Using a
InaVocDen 1110-0111-001 him.cUDo 1910-0511.01
Pate 11 of 10 Page 27 of 7
sveadrivv. SmUy Pry the Pock out of the..s.boelw conneeunns.
4 S.7.a Any teen Ian In the t...Dontm mu be removed t 1 .1 Rater to Section d.1.a for l.ao-uclims on
b.fee.nn.lhng in.ne. battery pack. y.uluo to de<a nu..infUng No Instrvwu.t.
may wake lb,tottery pack be high and Interlue.IN
the wethv how d. 4 3 1 Peuumblr?-f rf I..tnm.nt . 1
/.3.1.5 Romwe the Prereative eever from In.adneuve I RepL a en eo the P.C. board the Was wwnW/�
lam an tha Nttan of the nor battery Pack. Cantu Uy Dry 4eb.ben/evdW oat b ersuo OrdtY.a{e the
Plate the battery peck In the U.benom. at...tun trial net rlbaen able. Do not Ire.tar bard do.n. U..'
the►arlory,1s po.iWs d se d,st it does dot Wterfvo With in.them aeuAUag sense to rearsek the P C. board
me b.a.v ewtt P.C.Dowd. uaemby t.tM We b*ttm..Laan�tt lumyef ll. '.'1
1.7.1. RasnaL Ne Omav aver. 4.7./.7 pl.N tkt ea.by rib be Idswueent.skin/)
site.that it 1.Properly aMail W.raYnd In N./aka
�2.7 NOT"he'Ne leads d the no.Mlt.ey Pack Be..rs(W U,b Nt v anor the net ribbon..ble.F,
b teeth each ether v to bueh ary parYa or N.►Anted Fast..W ear bi•lh•r WIN N.too t72 avowo.M1
Weuit Dowd.obit.aldorld{the lad.th"Ples" oV.p asimucurtg Past- 'flint.^the Drop kn aetUng pass
Solder the I&battery We to<Yet.'y and N.tl&ry sun•S/1/tut deter►e(ro ser.rrb{.W knurlad
bw vy•ire r*Yalst K. both an hour Dover beard. iae mumbacklAb plea.'... t' •�'•.
ytg vo T.
Na the'elms.a PC 1 1_�1.1 Tie I.. ,. ou wenl should be bu ..
r r .11vstM
1.1 ].1 Us.o-olve-Iff to s m boor.d... We is S.cUa AS ter aI►gala ;
' �w Srd I b PeatVve.Ir ..portrrp.p to PC board eyelet EI procedures.
ibb....m.). See figure e. U a u net. .^my nv
von made. Rdu to_tenon 1.1.1.t Iv No grayer.ufnl
MRv-27-1996 46 PRODUCTION FINISHING INC p.0.
PRODUCTION FINISHING,INC.
1645 So.310th ST.SUI?E A
FEDERAL WAY,WA 98003
FAX TRANSMITTAL
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1645 SO.310th Sl SuiM 8A,FedcMt WAY,WA"003,(706)839-7950 Fu(306)839-76 i 9
MAY-27-1996 13:46 PRODUCTION FINISHING INC P.02
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1rAINT SYSTEM DATA Sil_F.ET
Anached products' Technical Data Sheet (if applicable) to this shect for each paint system
submittal.
Paint System Number(from Spec.) i a..d 1
Paint System Title from Spec):TanK 14er.er-",47"k P.Ned Aresj
C"aringsSUPPlicr AAod:eon CtSew;,:-1 kcki0+iet. Inc.
Representative: Kowo.r rtred _
Surface Pms aration: a43�y� alns� Spy
Product NaviefNamber
Paint Material (Generic) Pro de ) Min. Coats Cq"rU
F }r ble �r 100 J.arr6reAti; It PLJ 11rc 20 AACIFT
Pol urekcwe. Cs 4o ,
' 8ul.netu:btu f�aMro llrwna
❑ Yoplo j
wvle� .rnl;Mr Dm.utl ruin+.`•H1 tmh..n
N P¢P.'tr rt n' ^ in tl'un)
❑ p.yDery..F..ud
Fv
i �Ded..tLa.w ,6(/i/96
Special Provisions
Page 20
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• �••••^a xn e,b rah Ill 1206879ti79- P.011132
Madison Chemical
Industries Ine.
■ - •
THE PRQOUCT AND IT'S USES
Cerr-tole II PW tt a trn WmPonem.Oulca'"Ing. 100%5011W D01YureNano,OarelOpeE l0 Protect p0lade w[er
lanky IRm M;amtl WrRabn and alxaslpn. [-Precut,It PW WRa to f •Iupn,durable nOMpgc poll We
lath to IRe only of IM took}CorRmt�II PW b arW�abl n t,.seR o Gmu.fast Sell Oe4Ynitla SRC a"
CanvWle II PW,Wq sal.Can M sproYlN IO any dea4"tnn:aReas in a tingle ple applical)an al MY ambient
tamperal-r,to enida fast arq lmudo-lRe applia0on. Winp Cort,Wte II PW c+Aa costa by imPOrirq a-yuplr�tY
and iricreasinp Nmtgngd. CorRcple II PW if uMOW by NSF odemM.nal Odrmarh Natlonel SMtelron
rouMati-n)to meet ANSVNSF Sttlgard 31 and exceeds a0 major ins malbn,l ntlpards. Ue4yep set can CA
bui0 uP to 20 reds ee:muKPaa W .
TECHNICAL.INFORMATION
PROPERTY
TEST DESCRIPTION RESULTS
■ Applinatpn T4mperalurcs................WA ....
■ Initial SB■tlp Tima.._......... _......................................WC(-40•F7 to-65-C(t1 S0'F)
-............i mmules(Fast Sat)
■ Cure Tlme Beian Hattd _ 15 minuses(De!aYep SIR)
■ (OlMlale Cufe............... �..�.... «..G70'F/30'C............._._S Io E mMNe3 Vast SeU:l trout(delayed set)
■ Recoat•'mR(over aselU ....�TO•F/2D•C ...up io 45 mendef last.... . 48 xon
■ Rel:oat Time(oval PW T■RAtp)._. ( Sao) 1.5 2 hours(delayed sat)
■ So6ds COmenl . . - ...... .....UP to 24 hours I
VOCOLIS ,,,,,•_
a_....._...................................__ .._..7 W%
ge...............».... ._.......1B03 RV(IS Wat....._.._.»...................... Offi.•••.....• 9 Ad=o ""'........•..••-.•ElOonlpar MNesbn Tatlal(SSPC.B►Haidn• oo ConQete) il,cob...........as......_...................»._.._�ASTM 0.2240................ ............_.>oo(nsi-fladW4Y AT1A 0.22.._.....Abrasion R 013easlance...........»._........ASTN D•4 . . ........._... ta0' bs P,rtnea0ild7 _-.........„._...ASTM E•M7 abarCb __...__.._. ffi.. rr■ 10p :Les
■ CD Reastann.............._. .._........ASTM QV- 2(r 15 TP,13 .........__...5■ft■aaElalp)0.Op2P ba
■ [Mmral Resistance........ ASTM GO-72 I®!6'C,23 daYfl.•««„« ._,.lx,aM(<15, ra.—I
■ Wtler Absm _......_,...Amu 0.347...................».._»._.... ..Weenarmral( .dklj
1»wn............................ASTM L•C'... .. ..., rg1■anG alas
■ Impaa Resistance__.........
.. •............».».......a3100■1■aatpbon babes eg
• Snrvlc�Tamparalurc ..........•..GN01nM �OITaaYf_...................................
■ C01er AradepH praU........__..ASTM O-ai0..........». ..._.........}40 m.10a.
y.............................. ...._.................._.....�fl 0•C I-140f0WC
NOTE All tlatem,ns,ledrnictl InfOrmatron and Rceffer anded"s "'law trcrain an -
lrrlaer tab"0r••W rrdn(Ms and ar,trot Intended to be used 0,WIIaiQ typical of nrwlts blalfled aPaMtl110n5.
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PPY-23-19% 17:06 PRaX)C-:[N FINISH:eG IW .`P.0S _....
APPLICATION INSTRUCTIONS
awe DVWfDOSTR tt ON APR T,111 CCMIwc,,f:DNTACTYMPIWOladn gEsnFSENTAihvE
A, SURFACL PREPARATION
t) Ensure,Yffaee is clean.dry and unrnmamhnNee.Oa not pmded it I.mOanlure is nH din ppat or
rnabvo humAlRy Is above Os%.
2) Sandblast using an argWor medium to a Naar While GI•sr ISSPC-SPID; NACE 2, SA 2.51 voln a
minunum 2.5 foot(es miaonsl surface pMae
B. APPUCATION OF COATING
1) Roll or agitate individual CCMPOnpds thoroughly before use to disperse Pigments and asarae
homogeneity. Do not thin.Do era Mot Wood'1111'resins together.
2) Fray apply wining using a Iw er,
o oompon , 1�.1 mla.>Uo.heated odes,spay und.
J) nlinnten him .hiomess con be achieved in a!drgle w rL mut4pasa oWn Aden. using one Of severed
Iachniques. Mm:mum apoled 1hifYmesS is 1B foes f400 rrdPmcs).
.$) M surface w01 ben second in May the applied over the runs, ad nhanao Iwg as R IsNrion der rawat ome.O elteees roughenhhg
51 necessary to eM ure good inithoom adh .
l.eamol Opat.gany reach d fuR grre.bn,. ""No putting into" I've"'then to'"terse dNcomanenNhdn Procedure to
ve wn erne
C. CLIEAN-Up AND STORAGE
l) Calroode 11 PW"if Meet"In humidity and moisture.Keep coniterrws tightly"A",store Iota down.
For dvamup, use Madison VR-1 VOCOLy Red..MEK or a So
Novid of MEK and Xylol. morn
,oh" i may read mth Cc ord;p 11 PW.
y Stove Oatween 507110'C and 60'FR7•C. DO NO-FREEZE the product woven a months or reeaving.
HEALTH AND SAFETY
Conoeots It PW is imwW*d for industrial one only. R Cpmains no morromenc isoeyaNa but may heveer.a'
cause respalory d1Rmss in wmv People_ Provide ample verhotien.Wait,a fresh If Mapin ov when oir
CanfmW as oh when spraylnp. If INIOnowed,dd NOT induce volusingas the wit rhl
inflation.Care physdan. If Splashed on Skin.remove lmmedrately wen ruhbhp aleohw and Nan Nash wnntsva,:
Ihy water. If splashed In eye,.wash Iibarelly With dean Iveff and epmar'eyes nay fast Several days. Cwn.ins no kNown Or Wspseaed Caro Phyinagot temporary Irriralbn 01
oidafea mat amlltltors wear Ribber glovers,"fey goggles and rwpena«muageM. lrowaver, prrvdshee
Sae MSOS for Mort Mfwmalion The finished p oo,a toady in and nil". Rae",One rrad wlven cured
LIMITED TWO'YEAR WARRANTY
Maelsen win replace,any pmdud which in seeki"rot V Nch R is suitable.hells to meet specipudon,wthin tyro
years of sale ant Ivldch iplss 0o vessn to W tleractive When aopiad in a petesdOnM manner according to
h�'Mkg` Mhn aw PursmhMy w"&Wry fd:cords Qu•miai damage,in w
w neplganw. TPus Prot' wnli
t mplacemem vNMMy N In dfu of any other nght,vroff" tho rarntee ormismdtlpn,
puaft or othao�u ea"I"I'o or impked,whether ss to mnesa for a pammllal rrdse. Phapose or as to meRlartaye
The inlonnahon contained fttrern s Odlevad 1u be OCOurahe as of the dale of pu0tlption Medden,reservas me
MOM to charge product specAcallons without notice.
Marts lass
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' tN"-23-:99G .^:(3" PRODUC-:CN F:N:S1:w !K P.06
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PAINT SYSTEM DATA Mjj ET
"arched products' lechnical Data Sheet (if applicable) to tha sheet for each paint system
submittal.
Paint System Number jfmm Spec.): 5
Paint S mcm Title from S c.): —r,,V Ei.4e = eUcy `
Coatings Supplier: m%1&L Co^oan
Representative: See44- MCConnell
Surfecc tion: lr a ,k or Power Too C SPI er SP2
Product NameNumber
Paint Material (Generic) (Proprietary) Min. Coats Coven e
Polya,.t:de A+p;-Cetror..e 'See,oa 65 PeK, a 1[op{ y Aft FT
PM . a.4 ne Ene el Sar:eSICE+ckresSlr:atd 1Cos.} 3 At
auCm�eW hse ahap t`...ma
.�nee a m:h Arc ftle Vu. «I"t
' � CoMr.el tbeimtna
nrYRUVEJ �fm IEmepe.[UL in tw Kure v
❑ ADnm•al e.AupruvM �i,.
�AYW"+d w Auw t.
t ' ntcavr•:ot kC. InwvAmuW Rw to"1
•� D hew t �t�
r? Ole to -vat 0 A v 1
f,•.n•rJ.e ,Jet c n k 1 r N,• . ..n 7. ,.•
. W 4w •/r 1. D SY4 Rt .nF P
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MIY-23-1996 17:07 PRODUCTION FINIS :Na It1C
SERIES 65 PDXIPRIME
EPDXY-POLYAMIDE PRIMER
COATING PROFILE
DESCIUPTMN Rual4nfuvs Prbler for steel with good cllelacal ale
PDXWme has saceeerlt aahesiw to plopedy Prepay Alsoo w� P t�
degree of Pmleclial spinal abraron,RXAXdUTA OWMashe fort high
a!e rJlelPMI"e mtwj
TYPICAL USE Costing 51"u0nXill sisal,Ink eKleriors,Npee,machinery lire egulprlle, of by ferrous
subs. Ve tltal has head fa A Net LNibilhe.ddrroDldrvmsltlnt
S PPsliny
^ TOPCOATS Sense 2H N{BuIM Tne rafGk ss,Be,23 E gnyslai 1.46H4113 Hi Build TryrrlpTa.Sena
�ewwe. 66 HFBuIa EIXOOIRs,Sense 70 A 71 Endunk6Melo,Serbs 73 LndumSueld IN,San"
vI 74 EnoureSNOW IV,Series M® T wXnwHGad,Sedas m Grmlcn II,Sena"104 H.S.EPDXY or Serb" 111.112 A 113 TnenrTVlcoat. ,
Rehr b applic"bpootl IIW s1ae1 for se'a teak, y ud sdaflantl Irnbintlbs
jn Sodas 65 elan sspnsy ford seat"a larger mqui a a EPDXY Inler"mdimo ocat r
to aaHfleagen Pda b bP�bg whh SOON 2H 1a8uld ThanaGloa,Sense 26 L-Nk e
$ Ions,Sad"70 A 71 EndlssyyaM a Sod"so7arrrsGa(Rehr IsappBOsple product
E dale shad la a600*nd bbnadrrs
SURFACE PREPARATION Preps"sudaces by pltlllOp suitable for ctne,u,are eoMu.
STFEL Non4mmersen Serv,O@—COmmerda Russ,Claming(SSPC6Pe)GALVANIZED STEEL AND NONFERROUS METALS:1,10,,! si.n Service—$.Kent
Clening(SSPCSM)b Wine-SONUe conlaui wt&Resrr.vo Ineoluble N N an c.nWnbaas Ist.white "1,e•c.)by hand or power t.ol coning(SSPC SP2 a SP3)Or BlwhGp Real If �4r Clawing(3SPG$P7)
ALL SURFACES must ba dry and clew.
COLOR 65.1211 Red
`— Epeslas chalk with"landed impOalr•to sunai
FINISH LOW G;ost
SOLIDS BY VOLUME 56.012.0%(Mised)
VOLATILE
COMPOUNDS ORGANIC UNTHINNED THINNED 10%(NO 4 Thinnep •(VO C) GranrslLlter LtsAia. GrataAlla L1MAia.
374 312 415
346
THEORETICAL COVERAGE e82 r,tll sad.II.per pabn
DRY FILM THICKNESS LO to 3.0 mils per coal
CURING lie%—AT 76 F. To lou th.2 hours To Meddle:6 10 A hmm To teoal:12 hours
TEhI?ERATIe'RESISTANCE (UY)Continuous,250 F. Inletmltlwt 275 F.
NO RATIO BY volontli(Pad AI to One(Pat B)
SPECIAL QUALIFICATIONS This product male the Nguinnhents of the Urdbd Slslae DepaOnenl a AgrlPrrbse la use In ledprtly Inspected met ere poultry pmced ft pints.
CHEMICAL RESISTANCE FRTOUENT CONTACT OCCASIONAL CONTACT
ANall Solution. MinsM Acida
Ketones Organic Acids
Vegetable 0.18
Waste Ws:a
Alcohols
Aliphatic Hydrocarbons
MIMrw Chi,
Ammapc Hydrocarbons
O 19As,Tnarac CcmWy,Ina Page 1 c•4 ,
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I MY-M-19% 17:08 PRODUCTION FINISHING INC P.08
1
SERIES 65 PDXIPRIME
PERFORMANCE CRITERIA J r
Splenle Ilaledul meet er lacecd the IdksMnp Ipl nxlubenenU egeWiaixd la Val CPablg
ABRA51ON MefMd:ASTM D epeo•CS-17 WMN.1.ODO gwma lam. ,q
!61 OrMCAf Pose cued DO dm at 75 F
Regullcnerrt No 1MIa than f30 nip INS altef 1,ODD C7uea
ADHESION Method.-A87M D eUI.Cooing"IMS APPlled to mnoUwI d goal panels and and 30 drys g 77 F.
SYS'M:65-1 O"S'"t PpalPMM CPfeO 1S dap at r5 F.
RS`Pu' n-Not NIS Veen 90D Pal pull,mewga of In.tells-
SALT SPRAY(FOG) Meoho:ASTM 8 117
Spam:461 Gn*4:0 l PoalPdme coved 7 dap a!75 F.
R"I'a merHt No CmCking or dggmMilPn of Dan.No
Wm Than 1/32 in.rug pnepage - `
M wdw after SOD hams MpWum.
Splem,W2 T.94C49 Puxlpdme
RseuirenHmfa•No blistering.cwckinD,lusting a delanarullon of film.No man than IAW
. i lust C"Pepa 9 WISPS Stter 1,500 haun*.P.M.
SNIPPING III STOPCCE
NUMBFA OF COMPONENTS Tr -Pad A and Put 8
PACIUGEO IN 5 gallon pails" 1 gallon cane-All Sires mug be onlsnd In muldpq vl 2
NET WEIGHT PER GALLON Swiss AS;MP d 12.18,01510,L
STORAGE TEMP His ..:. ..•.ERATURE Minimum 20 F. Mulmum 110 F.
' SHELF LIFE 12 monlM w niCOMI arced gorage Umpenlun
FLASH POINT-SETA Serwa M Pad A St F.-Pert 8 70 F.
SM Page 2 cf a
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PRODUCT:W F:II:4:1,13 ,rIC P.09
i vA SERIES 65 PDXIPRIME
APPLICATION INFORMATION
.HYING Ul,,power mbw to allr contentt,of haeh od wlainar,melons sure W Moment I0 fp q:
Oh the bottom.PwF a rr iu ed arremnt of Pn a Into a clan uOntrnef tap enm h
ton both nmrporrnla.dd n aquJ Volume of Peal A to Pen 0 while udder
meet" agltatbn IarNl;lee ero comPcrnrb ti OenYughly muted.Do W Use nryiew,
meet"
_ ceYortl pot Ills Ilmile.
NOIL• betrrehn W F.b W F,bar Mnperm (WI 1 A I"should be
.oche W F.Mar b rlWrE.AIloN ml.ed MSWW 10 aYnd V*tY(Si,nlieN•bill=
apparaWra resgr belpe uabrg. .
SPREADING RATE Dq Mill Wet Mils Sq.rllGaf.
Sugg"ma 20 3.5 Nl
Minimum 20 35 N1
Mulch. 30 55 094
Aloes for on,,MY end surfae,Im igulntiea.Flip boohoo,,le bests on clothed OS ma.
ACPII0111L.,of 004irp Wow minimum or Move m'prilwam dry mil MlrJv ess leC,-rlmeMW
mW a0orssY affect Coating perfannancn
T'gNNING L48 No,a Theses.For alrlata spay,mlbr w brush thin up to 5%.for or spre,thin up a,<
10 10...
PDT LIFE 20 hppa at 50 F. 10 hours at 2T F. s hours at 100 F.
SURFACE TEMPERATURE Minimum 50 F. Maaimum 120 F.
Thh wdaw etwuld be dry rb s feasl 5 F..bore the dew Point.CVulmg will not ire
below minimum Md.lammat".
APPLICATION EQUIPMENT Air array,aidew spoy,bNen or mile-
Air$wry Suggested equipment or,equal:
Gun Fluid Tip Air Cap Mr Hose Ma(•I Hone AtOmlanp pot
_ ID IC Fmtaue Pressure
OeV11Wat E M5 y16• YB• Ib—Ipp 10-20
M0C or JGA or TS or Ww trz• psi pea
i
low temphrsura.w bnpar naaw require higher pot pnresun.
Alne"Spey
lip Atomizing Mail Howe Mnuom
Onfice — Preen. ID filter -'
OD15• loop—Woo Sg
10,019,
Pai p 3W mNA ,
Uae ppo"t,Np and atomizing Pressure to,hqulpront applicator IeehNque red
whatler conditions.
Roller feller application opubns when WAronnrglal restriction.do not Wow ame qng.Use,
3w•or 112•nap rymMlo co+wn tech w FZ Psn1r Pruel or equWhlent.
CLEAN UP INSTRUCTIONS Clown n nI Wchnt ImmedIMNY alley use with the.commended INmer m a c pl
mat a material
"well m Methyl EIhYI Ketose(MEIQ Flush,who elen'pray eWlpmnl hebe
mans wo up.
Page 3 of l
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rvpv-23-'qae = �_ -�C;i.r_-:31 r'.1.:3.:',:. :•e: P.10
SERIES 65 POMPRIME
' SAFETY DATA '� y
SAFETY INFORMATION This produci land any re^anniended thi, ,W slh@ ssl" ts aWor other ohsh a"
Ingredients.Adequaln nosh and safety pr-.mion,shorted W observed during storage,
hardlrlg,eppicllon end cudnG For inlolrnry o ngawrg see paadal huatla associated
with this pmtimt.peas after to th conlauner I"or regl.eet a MaterlW Safety Dee
Shoal from Tanec Compary,ln�at the address noted In this 0a1a Sheet.Plasse dllaci
ywr Inquiries to aN attention o:our Safety Dlrectw.
WARRANTY & LIlki OF SELLER'S LIABILITY:Tnemec i ortnpeny,Ind,warrants only that Its
Coatings represented herein meat b.I lormulatlon standards of Tnea ec Comparry,Ina
I HE WARRANTY DESCRIBED IN THE ABOVE PARAGRAPH TNL LOSS)SHALL BE AVAILAB.E TO THE L NER The sole
SHALL BE IN LIEU OF ANY OTHER WARF:BNIY, EX- ptapose of this excleaye IN owl be W provide buyer �y
PRESSED OR IMPLIED.INCLUDING BUT NOT LIMITED TO, with nplecement of the prodmi p my MIDI In materials H
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR found to east.This amivalSe amsedy,Mall rrot be it"
FITNESS FOR A PARTICULAR PURPOSE.THERE ARE NO to have failed Its~tla purpose a ana a Thames:cpt
WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION perry,ft.B wasp end able to replant ce deism"mllRlas.
ON THE FACE HEREOF. TKMkal are application Information Main Is provided for
The barites sole and etal Iarrdy panel Truth Corm 00 purpose of eta lishirp a fish"people of the costly, 3
Perry,Mu shall he far nplaaant of to pndoo: In its event and proper cnating spill' procedu Too porfifirr s
thet a deedless candUlon of UN poo ict shouts be buts b RUM were oplalned In a corardlM 0 go t ed Th
exist.NO OTHER REMEDY IINCLUDING,BUT NOT UMI— Company makes no Clem tfW these tests a any other talc,
TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES Fin nw-slay epeSenteserMlddatnta.As appllcaon.emles.
LOST PROFITS, LOST SALES, INJURY TO PERSON OR mentor and Poslgn Motae can vary 3WIllcatlly,dus care
PROPERTY,OR ANY OTHER INCIDENTAL OR CONSEOIJM a her ld by?xercised b Use selection and use a the pesling.
J
PUBLISHED Y TECHNICAL DATA EANDSE INSTRUCTIONS ARE SUBJECT IC CHANAE WITHOUT NOTICE.
I� CONTACT YOUR TNEMFO REPRESENTATIVE FOR CURRENT TECHNICAL DATA AND INSTRUCTIONS.
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• eWl�l.{aal�Y�`A'rAfWLVR1 Ye 1111(r:1 •... •:.,.• ••.s• '
Pon Odra so.41170 Penis i
FOR INDUSTRIAL USE ONLY kc_Mo.eta-leap 1lanatll City.et'sadd ✓
ten%aB'r wo seek .MYylaq
FAv_(010 a 141 Compton,Cap or a
S46 Page a of a OctAQ
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SERIES 70 AND 71 ENDIFRA-SHIELD
ALIPHATIC POLYESTLR POLYURETHANE ENAMELS t
(Serha TO—Glosa;Senea 7h Famngbs3) ,;
COATING PROFILE
DESCRIPTION Highly mmistwt to aaaebn,wet oorsluiena,d:arloeM lurrroa a:n �^Iod contact •
'I Outstadlnp releMbn of Inhiai miw Gird glees an",AIM wwttsI Goplaae.
TYPICAL USE Coatlq steel trek wMlic,epulprant nrd somdums,gelninusl shoe.nowhlola melala, ',1
cotK+ete mhhd maeauy III highly c'orhaave snsaormanh a for pM,,, d wlrtar emgwWa ' .l
1 PRIMERS STEEL.Serf 20 poa,.% ,5(f=pofylaapdme,6e W•w fbmlpd a 9r ee M X4BWq
rm-ch- Sells ST C WMfol,If,Sens gD Tmm*Zft p"M,M,Seth.104 M,S.Epory.
Senn 135 Cnares"M and Series IV 7bhPom II.Berlin 06 JOW-meAMs aced b e a. ml SDJJD P*AV* dm ana Slat �hTTbles go Tmunwalm war.
(3) GALVANIZED STEEL AND NON-FEAADUlS METAL Sa:w BB Hi• uhd Epaeelln,.
® CONCRETE 8a1M 70 Pot fti,Saris N HhArIM EDuwllns.Sda1w m OerrNon IL Sat
104 H.S.Epoxy w Sedn 139 PnrsPi,. 11.
LIGHTWEIGHT SLDCK:54MI M1d1f4d EPoxy Masonry Filler,S1L00 FPory-PoNmMe
Masonry Filter,Bolles S''-itembn 11 or Series IN H S.Euo3Y.Salsa 06 Inladmedah
eaOf is MW dsdpy~34M Modified FPoay MI.M FObr.
Appry ran IrXmrtn KISM Iva of a Tiwmpc apuxy or scatty Oa euHew of ell ewerpe
u 71°IEnAa*Shl 1G Brush J naeke a bhper sets,to tappnaang with See 70 S
Fa rma331dnhm Mich oest��whh Srhe osdasM b b pnlemd nhellhad M ealials,"m
coal �M Ede Preaadli awl edWWd be ea jams aelr"She OOYh
SURFACE PREPARATION Pm am surfaces by method suitable far�xposum AW eer3lw.(Sae Planet PMducy Data
Sheets To. Surface preperatbn mParhmendalwsl
OLD ALIPHATIC POLYURETHANM- PE(Serbs 70.71 and 72).Harrel w power fool clean
IGiIrG areas(SSPCSP2 or SPA she,pal prime.
ALL SURFACES must bo dry ard tier.
COLORS Refer to Trame:CHROMACOLORS.Certain colon mail reouln Iwo co31a deperhdirq on
method of applbabn and robr of the Prime or interinedlate cat.
FINISHES Series 70—Goes Serb;;71 - Same glos3
SOLIDS BY VOLUME 5"12.0%(MIx1d)
VOLATILE ORGANIC UNTHINNED THINNED 20%(No.18 or No.22 Thinw0
COMPOUNDS(VOC) GraraelT,ited Lbslul Grmuuts, LW/Gal.
417457 3.411,161 508510 42"SI
THEORETICAL COVERAGE' BIG mil W.ft.Par gallon
DRY FILM THICKNESS 15 to 2.5 mile per coat
CURING TIME—AT 75 F. To louoh:2 hour To handle;10 hou,, To reseal:IS hour
TEMPERATURF RESISTANCE (Dry)Gonununue 250 F. Intamhitlent 275 F.
MOUNG RATIO By 9alume—Two(Pat A)to One fpal B)
CHEMICAL RESISTANCE FREQUENT CONTACT
Orymnic Ac1d3 Alcands Fnsh Weler
Mineral Acids Aliphatic Hydmaerb" Waste WWer
Oxidizing Agents Ammatic rely Vit above mineral Oils 1
Alkali Solution, Ketoras Vegetable Oft ;
Sall Sdutions
SPECIAL OUAURCATIONS Conaln colon meet Ire nQuirYahenn Oh the UdM Stales Deprbnenl of ApdgdMe Ia
use in fedenhy aaPoCIW meal and poultry Po sing plants.
'Values MAY vary with core,
O 19S8.Trolls,Canpany,Ant Pepe 1 01 4 S70•Tt
i
I
ion
i
W-2210 Highlands 565 . 75 Mg. Tank Interior Painting-submittals 2
R
1 [
MY-23-19% 17111 PRMUCTICN FIN191:Ni 1NC P.12 - -
SERIES 70 AND 71 ENDURA•SHIELD
PERFORMANCE CRITERIA
Ths eoduct wq MW aAYcedd the fni w ng test m0ulrantmb eV aNal*d for tM costing
systems listed.
ABRASION Method:ASTM D 4060,(Sl7 WMtI,1,000 grams load
System:MI Seri"BB HiBuld Ep"olinaEMunsShNd
Re"uq mult No man then 10 mg Ion dte 1,000 cyc:",average cf th"dab.
ADHESION McMod:ASTM D 1511.Cotl n syarem"Wino to AOr"Ive blasted steel oa*u and cna,W a minimum d WW Mp al 77 F.
Syshsm:7D1 SArk{N ffiglfa EpoYdinla'ErdursSh*d
Rpuaenml:Not le"Mnarn 1,000 Pill pull,w wwe of 111ree stab.
EXTERIOR EXPOSURE Merhod:Coating""Non
""*I a{lve M"led steal panel%cumd for s minanum Of
11 tlgs M n F.arld&:Posed at U degm"lacing South.
l.a�llm:Bpum Flelda rnatlM e.Poaurc
SYsfem:MI Ss1W"Hi.BWId F�pvalnAlEndursShbd
of ongk N gloss
Nv twIS p, the eM a debmiration of film.No less than 85�Aly„1
OI Or1gIrN1 q0a{eflM 18 mdnllla QYPpaVre. � ...
7
HARDNESS Mofhod.'ASTM D 30BT(f4ncl0 i
SYahm:761 Serf 66 H69uiltl Epezolbe�EndunSnbd
Reoulram¢ne Mwl pAff IH IGoupe} �^R
HUMIDITY Mt11,00 ASIT"
TM D IyRS Contmlled C.O nsdbn
i SRysrem:]SI Seri"SS HFEuld EpotolirwlEndyraShbld Iculsd 00 days prior to t"tinq,
posure. 1.NO b4616dMf,dryCMing,Nlting dr dalany4iM of film aRw 1,000 IgNf J `ezpoaure.
SALT SPRAY(FOG) MaMod:ASTM B 117
SYarem.7D7 Seri"y5 N4Bu0d Ep"olinaEndm{Shbld Icumd JD dais&Mot to baingl.
Rpuatmenls:No dlatMnO,crac*ng,spNming Of dshj l Ntion d film.No more then
11t61n,mat craepeq al ac.'ll)e lyd M mom Ilan B
noun avposae. Demom nu{fing al edge!&Mar t,000
GRAFFITI RESISTANCE Method Fed.TKI Melhed ITCdgOC IA53 ad 11.5.0
Soil MaNurrt$pay Dynta-acrygp,{Redd a ePOYY<ataS k*pet orayda IPatkk tvW 9
m w Placed on coitim,system mid Ylvwed M dry for one vrceh.
SYafem:761 Sara" 8u110 EpalOhnUEntlura5hbd
ReoWmntnh Ccmgeto ntl easy mnwvel of listed medle using Nylons or MwW Ethyl
AetvM(MEX)old no dulling of the stud".
SURFACE BURNING Method:ASTM E M
i CHARACTERISTICS Speclmen:System Mi.Sari""HM111d Epovonod-nd ra;Mbd
H[pulnrmmt Ran*SPmal-S Fuel Contdw d-0 Srdke DR^sity-G
STO B 71
Papa 2 01 C
e
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PRODUCTION FINI94:16 INC
SERIES 70 AND 71 ENDURA-SHIELD
— -_-- -_— APPLICATION INFORMATION
MOUNG Sur Contents of each Conlairmr,mskmg sure no PWnwrlt--A!-on 1ti bOOain.Pour
two plat.Of Part A Into a clean wnllir wr large enough 10 h0W hdh CompoMnls.Add
one part or Part a to Part A while under agilMIM Genet"?agitation until She,IWO sum
ponems We thoroughly mlaed Do.1 use mlaed mgeW CW,,W pot Oh IIMLL Pall0
is rwlelunawnelllve Vd will eats with almeaprariC hasslure.Unused national must be
kept lightly Closed AS all lines
SPREADING RATE- On, IN WN Mlle So 5"FIJGV
M
Suggested 1.5 S0 577
Mlnlmum 1.5 3.0
Masimurn 2S as 040
Allow for cvmpray end sudaae Wegularltles.Film tiNCknes,Is based oh dowse 0511111
Applcallm d waling below mllann rn or and a nlaelmum dly rhil g9durws"Con"herdad
test'a&V*wy at%d waling pr/rm rnce.
THINNING For Wr or Wdere spry.thin 15%to 20%with No.16 lhinne r�ef,thin 10%
For
2V%Ynin No.22 Thinner.Thinning Is required for proper spay , .
brush thin up to 10%with NO 22 ThMner.CAUTIONS 00 net 30 Thertr,N"Magna Iles^
Shiny S2b1 mwwa hats elspeed after hddn0
PGT LIFE 7 hours at 80 F. a hours at 71 F. 2 lours W 100 F.
fWRPACE TEMPERATURE Minlmure W F. Madmum 135 F.
The Duda,,Would be dry and al leas15 F.Wee t dew Phil-This product le moNlen
asesniWe unlit Cure.AppIkAriffn of me Coaling Iff"ws 1M,rrsaknlpn retannWWsd ckv -
tell IldCkiws-SY Cause WW"1h form In the cured film.
Core lets,heceaeey So re shil direct wend wife moisture et'mitst"tempenles:
40 F.: 12 to la hours ISO F. S to 9 hours 70 F.: a to 7 noun
90 F, a to 5 roan too F. 2w to 0 hours curs palrhslen an final,dull
If the Coaling is eapeaed to moWun harts?"PhICsdmg
a hat 9ppwring areas may develop.
APPLICATION EQUIPMENT nXr or arie"1141 Chief,or niter.Certain wlhod of pollution end cob,of it"pnnwl or intemndlal9 Cost pets depand�np on
Air Spray Suggested equlPmshl.a equal:
tChefUl Pat
Gun Fluid Tip Air Cap AP D Mat Ho"hbae Reewnawes H
pnViples E is wAr 3w
Mac: a CIS" Or 117'
Low tempenturw or kmpe noaas requke Ngw Pv pewee•Phvpar Whitliwibn\
haceanary to ouiGM a rtgoth nnish.
AIMae SpsY Tip Alaoleum MOONone Manllutd
i,
Ghtlal piNWrs IO Flhr —.
0009' 27gp—.11pp 1N" 100
10 0011" poi
CAUTIONS Use 100 mesh maMfOW lilt'?end gun with 100 mend UP'I--Use appr0 i
Press tip and Worn ss ixing preure fore9uiprllehL spplkala tacMgw and wedMr
Conditions.
Rini" Ilse a 1w.Iwp syMMtb writ,such mean FZ Paii(halal Of equwaf L Do not use
m edium a tong had roller Coves,it h,,W bubbles tam in tnalrW thinned 10%.adding
10%non No.22 Thinner IOr a but 01 20%will normally"OhwWe niter buboes v
mer of R CVrhPAf
CLEAN UP INbTRJCT10N5 Clean iner,alp a��idely berry,KlCCin,MElq.Fl and Clash sphn, rourpermlt before s
mMarW sets UP.
-VWuss may r9ry with color,
7l
aP
P Stitt 'raga i
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PRODUCTION FINISX:NG INC P.1n
I .
SERIES 70 AND 71 ENDURA•SHIELD
SHIPPING, STORAGE a SAFETY DATA 'J
NUMBER OF COMPONENTS Iwo—Pan A and Pan B
PACJURGED IN 1 pylon oay—AII ekes must be omando in mulli,ISS of D.M sans of Past A;
I can of Part B)
NET WEIGHT PEA GALLON* Mixed: 10.60s025 loa i
STORAGE TEMPERATURE Minimum 20 F. laaximum 110 F.
SHELF LIFE 12 n,pnlha at n..whaeed cloraps I"PNMYM
FLASH POINT—SETA Pan A BO F. Pan B 91 F.
SAFETY INFORMATION Ihis p AM("my rem nlsnT of thinnasl cootyns solvenh u w other ahamka
Inprylenla.AdpuaM heaeh end 6, MY Precauhuns Npeld oe obsln M euing McKeehen ,n's4 aPPOO son and Whp Far I lbmatlon r*OWIp she pptenlw haunp avayleo
Shsel is Product.TM�Isla to in,contai LM n N or Meu nt a Msma,SaNly Oslo
Company Inc.■the abreeS noted!In this data short.Please dmcl
roar wRulrha m the atsntlon OIL Se1e4 Dimet0,.
'Value-1 nay vary.01 color. -
WARRANTY a LIMITATION OF SELLER'S LIABILITY: Tnerrw Compaiy,Inc.wMfaRta only Moat its
coatlnpS mpmaanted hemp R eat the fonnuiatlon BlalpaTda of Tnwnep Company,Inn. 1 i
THE WARRANTY IFU OF
BED ANIII THE ABOVE PARAGRAPH TIAL LOU)SHALL BE AVAILABLE TO THE BUYER The sole `•J
SNgll BE IN LIFO OF ANY OI HER WARRANTY, a- W9oss of this eacWetve Moody,VIYI W to p,w10e Botts,
low
ANY
OR IMPLFD.INCLUDING 811T NOT UMITED TO. "h teDlswtrnini of Ins p,oduol Ir any dNepl In naaWa Is
FITHE ANY ISS
MPUED WARRANTY OF MERCHANTABILITY OR found to Inlet.This exduslw rMMdy mill hot be slow
WARRANTIES THATHTICULAR PURPOSE.TmrRE ARE NO EXTEND PEYONO THE DESCRIPTION to ha,a talked.Is"WhIs Darlene W lore as Tromso Cam
ON THE FACE HFAEOF. Pary,tnc,h wllling a1d aolo m Mplp Ito defadna maafaa
TM buye S Soh Old mclueh,remedy aWn,l T,amep Corn ITT hnical andapP', "'I"1nlgTnahn haMln la pmvkMd Iw
P".I a mail be for MDlaan cohd el the godct In this event h"WnAs"of estSOUAN'n a 90M 01o11h d the ooMhrp
thN a dehefM Pmoer costing appllcssion ieoem una Tell palpm,anr
CorEMED of the piodud 011oYM be leave m ms:Ate r�M 1Mained In a oomrOhsj envBpiyriae erM Tlopap
TO, INCIDENTAL
REMEDY LONSCLU NTI -BUT NOT LIMITED Go ,wy mµas no clym that inge tnta or ary id Trarya
TO, INCIDENTAL OR WNSEOUENNAL DAMAGES FOR l
a:curatey mpmeenl allemlrpntlnlS.bapp141Wn.er,reon.
LOST PROFITS, LOOT ER INCIDENTAL me
INJURY TO POISON OR nMt and di lgn �lo can rs very dM c
ypnlflcantlY, lose,PROPER".pq ANY OTHER DENTAL OR CONSEOUt:N Should be exercised in IRA MlxYbn aid oas of IRA 0owng.
PUBLISHED TECHNICAL DATA AND INSTRUCTIONS ARE SUWECT TO CHANGE WITHOUT NOTICE
CONTACT YOUR TNEMEC REMMNTATIVE FOR CURR_N TECHNICAL DATA AND INSTRUCTIONS.
FORA
FOR INDUSTRIAL USE ONLY 1LF Mo.all t-1Ns m.clry..
FAIL(a Q •J
CaniDten. Mur11a
STD a 71 Page 4 0l<
feleM
TOTE P.la
1_:
F
RECD CH2M SEA .lut 1 o 1996
N1=1 Production Finishing Inn.
M,vfm 6 InduttrOt Pamnng COn XtOr Specuay ConrrMla D M B f Cemnee Conrr,xror
June 6, 1996 - - —�--�
Tom Malphrus - -
City of Renton
200 Mill Avenue South X _
Renton,WA 96055
Dear Mr. Malphrus.
Regarding: Dewatering Plan -
Highland 565 Zone Reservoir --
Production Finishing, Inc (Prl)will take the'ollowing_step.titd aft.m!
I Give Ray Sled,of the City of Renton,at least 7 calendar days notice of the date in
which PFI needs the tank to be empty(e g,dewatered).
2. Ray Sled will approve of such date and inform PFI of the date approved,within 2
calendar days of the notice from PFI
I
3. PFI will open the lower hatch of the stand pipe slowly to release remaining water in
stand pipe to the ground, with the presence of Ray Sled or one of his personnel,after
the tank has been emptied.
I
4. Ron Stipek,Tom Malphrus,and others will make an inspection of the interior of the
tank
5. If there is water in the belly of the tank,then PFI will pump the water to the stand pipe
and allow the water to exit onto the ground.
6. /Thee remaining water at the bottom of the stand pipe will be pumped onto the ground.
Sinter J—17`
4
Ronald J. Stipek
CFO
cc Gerald Duppong a
/tam 606A r
c
P 0 Box 2W70 • 1645 S 310th Suue A Federal Way.Wa 96003-2367 • PM)M79W • Fax(206)M7679
11 c
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AMA
Chemical Industries Inc.
Y , 'pecmlmng in InhoslrutMol cmhngs"
Transmit via Fax
1 t20at 235-2541
original to follow
via mail
July 2, 1996
Renton Water Utility
Renton, WA 98055
Attn. Mr. Tom Maithrus
Dear Tom
As per our telephone conversation of today, I am pleased to confirm that Mike
Stephens of Paragon Painting has completed the Madison Approved Applicator
training.As such, according to the terms and conditions of the Madison Approved
1 Applicator Program, Paragon Painting and Production Finishing are capable of
completing the coating of your water tank.
1 trust that this information is satisfactory and I look forward to meeting you later in July.
If you have any other questions. please call.
Yours truly,
1,t, k
y'
Feiel Sul lwa tc
Business Development Manager
CC Howard Kennedy. Business Development Manager
PS.office womwinliQ u ldatallointig51sales.msclrenton.001
490 Mcoeach8=Drive.MiBon,ontom.Conoda L9i 3Y5 Plane 19051 87 8-880 fax i90S1 878.1449
Warehouse and5des Ofkr throughout hhe U 5 A orxf the V,,Idle East
I
I
�..,�,�,. amr>u1n 109 I Uaarlp�IlnharAlrt��
L� J
I�s ,
IA1
W �I
�fl
:k1Ri.��.a. ♦ . t..,,- ,..._ -nm.. ... .. n�.eBpMM�llllrys. --
141ee UT 14-26 FAX 714 250 1547 ar\TERS MCS MT COAST ... MCS SEATTIE �00�❑
It YIu. !
t py�• y ^ �� spat-11�YinU U� •tip^i'r'MJIrMnq�,�j.
V
YI
r
Tebruary :4. 1993
Mr Michael 1 BrOwn, Engmeenng 5upervk0r
Halis Water D%,rrici
!Sill linivetsug Avenue
La Me<r -A 'i71.44
In.
"1• ,at is written at the request of Mr. Roland Ressby of Mtmteia Moisture Cx
aces. Munters Cargoeaire is a sister company to Moisture Control Services.
Mutters U.S. Corporation. "
Mowers is it world respected manufacturer of desiccant based dehumidifters and I • aaeo
I:r 1• ..11a,g equipment. We have been in this business since 1939. We manutact.�re all
'„• it,-desccant dehurnidiften used by MCS
ron3 ^c,:
eti.Itt.,:ant proposed for use on your job is our model number IC-6500 DG` Thit t
a SSgO SCt1t(standard cubic fen per minute)sittd unit with direct fired gas re...'.. %lien
energy entree. We are supplying the direct fired burners to MCS for iruorporatton m t1 etC
HC-V oil basic units.
it a. .t..:hanlcMllr of
1 a
d the ehctrte y
suit include 1 M l the
The\.
b CS
it y
the v OP. gas reacllvatbn subassembly.
11. ain „designed to applicable A.NS.I.standards for burners tip to 400,0W Br'r
The xlectrical componentry and wiring comply with the latest edition of the 'ar
Electric Code(NEC). The burner xvmponenti Are recot.deed by A.G.A. The controls are
A.G.A. design certified to applicable AN S I standards
Although we have not actually tested the tan sound pressure level at 100 feet, we are
confident the unit will not exceed 60 dBA at 100 feet from the reactivation blower. The
program that u•e use to predict suum' ^c::are level indicates approximately Sn d11A
,
L ,
1
03�11,96 TCE 14729 FAX 714 250 134T _ Mt'XTERSMCS IEST OAST --- MCS SEATTLE fd 002
CAk_4CAIRE ENGINEERING CORPORA�ON
02/10/93
: 9.4 Release '
non•vcombe Dehumidifier TeChnic4l Data Sheet. Si
MODEL NUMBER HC-45OO - DOA
PROCESS AIR CONDITIONS REACTIVATION AIR CONDITIONS
VOLUME: 4500 SCFM VOLUME: 1221 SCFM
INLET INLET
Temp, 39.0 F Temp. 39.0 F
1 Moisture: 35 Gr/Lb Moisture: 35 GI/Lb
OUTLET
OUTLET Temp. t 120.0 F
Temp - 74.3 F
Moisture: 6.0 Gr/Lb moisture: 178 Gr/LU
DESIGN MANOMETER 1.52 In WC DESIGN MANOMETER 1 .65 In WC
UNIT PRESS. DROP 2.96 In WC UNIT PRESS. DROP : 3.67 In WC
EXTERNAL STATIC 3.34 Tn WC EXTERNAL STATIC 2.66 In WC
REACTIVATION ENERGY DATA
TEMP OUT: 250.0 F
TYPE : D.F. Gas ,
BURNER MODEL : X-OF-400 PART a: D4336O-01 SERVICE : INDOOR
REQUIRED BTUH' 278344 INPUT : 3O2S48 OUTPUT 278344
REACTIVATION FAN DATA I +'
y
FAN SIIE : 12-1/4 FAN RPM : 3450 DISCHARGE UP Brest
a MOTOR HP 3 MOTOR RPM 3450 M,D TOR rvoC: rFFC
ROTATION CW
s•n PROCESS FAN DATA
)i.
FAN SIZE : 16-1/2 FAN RPM 2700 DISCHARGE : 7E B1At"
MOTOR HP 7.S MOTOR RPM : 2725 MOTOR TYPE: TEFC
7+ ROTATION CW
UNIT DATA - -
MODEL MC-4SO0 - OGA MOISTURE REMOVAL (Lbs/Hr ) : 83.9
FREQUENCY
VOLTAGE - 460 PH6O hz
SE
PHASE 3 i
: Unit FLA 18.6
"
. 05/14M TPB 14:24 FAX 714 250 1341_ _IR'AF,RS IC5 WEST COAST ... KS SETTLE ®003
CAK_4CA1RE ENGINEERING CORPORAI'I ON
02/10/93
hoMY0Ombe Dehumidifier Technical Data sheet Rsleese: 9.4
Si
"5
MODEL NUMBER HC-4500 - DGA
PROCESS AIR CONDITIONS REACTIVATION AIR CONDITIONS
VOLUME: 4290 SUM VOLUME! 1299 SCFM
INLET INLET
Temp. 55.0 F Temp 55.0 F
Moisture: 64 Gr/Lb MOIeLu*e: 64 G*/Lb 1
OUTLET OUTLET
11 GNLP Temp. 120.0 F
Moisture:
Temp. c 3 .5 F MOiSture: 283 Or/Lb
DESIGN MANOMETER - 1.59 In WC DESIGN MANOMETER : 1 .86 In WC
UNIT PRESS. DROP 2.99 In WC UNIT PRESS. DROP 4.23 In WC
EXTERNAL STATIC - 2 75 In WC EXTERNAL STATIC 2.16 In WC
REACTIVATION ENERGY DATA
TEMP OUT: 300.0 F
TYPE : D.F . Gee
BURNER MODEL : RX-D�-400 PART a: D43360-01 SERVICE : OUTDOOR
REQUIRED BTUM: 343649 INPUT 373532
OUTPUT 3436a9
REACTIVATION FAN DATA „� •`
FAN SIZE : 12-1/4 FAN RPM : 3450 DISCHARGE : UP 616st
MOTOR HP 3 MOTOR RPM : 3450 MOTOR TYPE: TEFC
ROTATION CW
PROCESS FAN DATA
ro -
FAN SIZE 16-1/2 FAN RPM : 2700 OISCHARGE : MPriz.
MOTOR HP 7.5 MOTOR RPM : 1725 MOTOR TYPE- TEFC
ROTATION CW
UNIT DATA
MODEL HC-4500 - DGA MOISTURE REMOVAL (Lbe/Hr ) 149.2
FREOUENCY 60 he
VOLTAGE 460
PHASE 3
Unit FLA 18.6 : ,(
1
I
1
_ 03/14i9E TPE I4:20 FAX IM 2SO 1331 HINTERS W(S WEST (OAST ... NCS SEATRE 0004
02r2441 y1Ll5 aw
i �.. C1Mc0(FIR _ .`•:'. .
`nj�(�0 Ot CUE9 CORAONaT:ON
DESINN 34 SISu LOW AIRFOIL CENTRIFUGAL DIRECT DRIVE FAN a:»o. 2'O4dJ43
3" 1faaoP Kt1t W1TEA DI5•RicI
NWfWfyncW' MC-a500-00I•
SELEPTI)N PARANOTERL FAN tt"VIONL
1 velume .____..•..•1200 CFN 5i:a 1^..25 .
I! 5t.tia Pressure f.30 in AG TrN WeW
DenaltY O.Oe9 It/cu.fL WPM 1450
DNP 2.11
i e.Poeture 120 099 F. 0, 130
Altltud0 SAA lRvd SE t ae
1 Rs1 Nyliltlib 0.0 t 11... Lou 3a00
HK OTAvt IY 1 me r.I.*a 00 a20D
cle*+ NA
1Na PP..
SeurW oowr level data for PP*a inlet or out Ut.
End r*flectloY d*aNOtion me Aet WAAn toaaa
Fan 5yuna PONr WY DctGvv do. at 100 1."
Sat*/TYOe RPM 1 2 3 a S • f 0 nee F1*10
-E50W 3450 93 9A 09 ea fa f* 72 12 50.a
.11 at. +•* ba*ed en toots Oad* 1n AccarOence N10 AMLN .rA 210.
r•I1 $.Io, .Jne are t0 LM 110hL Of PNk So.
rR 512E: 12.25500 RPY; NSI RP
B.DU 4.07
e, RP 1F0
I t.20
6.W
!.2
7.60 I 2.1
4.60 2 1
7.90 lie
9.10 i.2
1.6o n.1
0 �0 10 10 120 60 200 24C 71C 720 360 4001.0
CFO 1 10
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JUN-21-19% 09;52 PRODUCTION FINISHING INC
waTaela S S WELDING, INC.
.uuccww7ru
•PttaalbOY traurc
.allCnoticTYpaf f0N•. Telephone:RDaI A}Ltt
."I"" Fee:C"iF 41M
•Ut.rtYOMU LSTaralf=
•91"600 ALtTYRt
•YtA"iOru.wath
•tUOVOWTALSASP UYtft
SfOUIla 3srwrr(x NNW
Wit INMT, NIYtE^a51 P.D.F DA3 I'ffis 10Ygef
wrR-z7-azio 6-z1-9b '
S&S WELDING,INC. PFi RESEvoIR TANK
SrES JOR NO. 109+0
raRrND. QaImY s4e7e VpIum 12mmm
14MORM 1 / / 6'x6'
LADDER I / 1 7°r"lee Ks*,
C-AeE ExTFusl / I s'
IDS__ LOT LOT LoT ss •,�
1cA7��V5 Ialamt: FlvrslDN ND.I
AJy 10'74jf—I CtEV II�.X Dt.l WhOJ L+U.O(RS sTtC� Was up,(*
$11N'D O&WLO 0110 fla-, ^eo W rTM Talc.+,tt. (a(. its Mt 64.t O tPDrouw
µµ-.7 + e� S pi-T RT /0"M3• 6lC&PS WCAL ,NSP�TCD PRLaR TO SN•r06'
AND P*,NT.
Fat l�'!a6
iiCPSM MUMN 9Y SUPPL= ._
S:.IGUZIM t l7'Y` titDamn
�C'• 1 b-II % acI 6_ q6
Post-It`brand lax trantmMal m0=7E71 •NMI. 0�1 .
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�w B & P LABORATORIES, Inc.
56M DdtfdlV WNy S.W. Saaale WA 99106
CA*937-3644
x3m 8mhoml Tedmolo0iw,INC. Auyaf 7.10t06 -e
Am: Bob Obxm S"**DNt Vim c
734 OuB W Daft Amb mL WIMI
. SaNWw,Wh 9a1W i° .�
PO 97 I
' TUT R3WORT: TCUI analyse fM pmduaioa lioish-Rmtoe tank t
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i�1H(>n6
7M tAlawft an 0ts results of uslyw wfny EPA 1311 fir what prevbugy wU
oalld the teaYOa"i pssxwdme fm the mpust ^of am watt sma*" (Em. for
daaattdetl{oi of DWVolatl4 taotsmleNLLm. no TCLP "f ir"M is "1hw Fading
� V M ,
o. 6 Rglatrt, W. fl, N 11 .110711906, Rule and Ra(ttlatiptt,• App. 1 b M I _
r r ` Ull-7C1P.pp. 4043 ff. 7!p wile PVwadoq "pmi9ue dmwmn the Nrtlp
r SCOW to which wAV-41 la a wild war!I Tilt would be wAjea, i
t Pt" s of sb I ,+' t'� �is uad a datsemias whahtr a6wetim tivid No. l(mYl,
9.7 mL BOAC + 64.3 ml IN NNW[in I L Dl water, PU 4.93) if the vp opde" �
mlutift(ant taM*PH <3.0). Afb tie um*is sU and m boMge" I00 gfL r •.�
Of tM atartial An NshNcwd wM two htsn Of EPIL The exhwUm m dal by
ISNIft for 10 + 2 mars at DC sod pH of 5.0 + 0.7, thm fiberinf y„ogh an
00ii wtitia6 M7tstatNa OP1P Mtn. TM ngttiad metsla ate amlyasd by abmio
41111111PICS R C*vpbotWWx• ExUacbm aad amlysb of ampie is owov d wilder
100 diva to mad Gd"d Quality usawaam tapdraemu.
1' 7b Nbmk abwmptim iaa rmw attA udmigues wed mat 0w ngtt rMMM "t by
' 40 CM Ch. 1. Sub& 1 and em bawd m wuhods pubU*M by the Ew#i;=m*mW
PtuWJAa Aiwary m '1M Mattis far Rvaluteiny Solid Waste,- SW046 aid
•Modwda Of Cheminl AMIYU&- h7A WIO, to daamim toxicity, haturdt ad ,. .. ..
darslf•Cad" of lodawaial waft ®Wlals. T*y also mm au nquucto=s for
semli 1110b lsbW by Wa*94100 stale In tMw dat%prws waft mgWadom,C'bpror•h
TOTPL P.07
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-8 LABORATORIES, Inc.5635 Dwrifte way S.W. Smirk WA"106
'
ROO 937 3666
' Ann. Bob ob,, T odwwopM.Qr'C Au8wt 7. 1996
Sande,WA 98109 Uate Analyaad: 8nl%
QA Data
{p
Matrix$Pik,R w"..
Eemem
Araemc Amowrtle1 spike Spiky % ^;
barium <0.05 1.00 03 1
I Crdmium 1.74 10.00 ]Ls
Cbrormum 0.02 1.00 1.09
40
.05 I.prJ 107%
Mw OX 2.00 0.98 98%
8de M C0.01 1.00 215 106%
Silva .
<0.05 1.00 90%
<O.Oi 1.00 0.01 91%
0.98 98%
l @ P Labun10601,Ia,,
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aw-0'r-t9VS tare
,w�4e96 14..M.. _ nrli
_. PRoouc-ta+ vtNts+Iw INC71
�_..'..�..,,••., �'
.-..—..w vuw+ rw+ � •ru v uta�a�liY t 7M 917 �W V.7
7 ?Arb'uuwg4l Taehudgie.,lec Pain 1 As"Tr In$ i
RXGULTS
TQP Batas:Rwulta
i
Blummt limit Pm&bctim Finish
ROOM hats
Aaeaia 5.0 ppm <0.05
Barium 100 ppm 1.74 l
cadmium 1.0 ppm 0.02
C3romimn 3.0 ppm <0.05
Ird 5.0 ppm 0.W I
Mnavy 0.2 pptn <0.01
I sahmah m 1.0 ppm <0.05
I sale 5.0 ppm <0.01
I
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PRODLCT:Ot1 FINISHNO :rY- .__.....,�,,,,,...,ewww.......•. :f
rl
Mean Environmontel Tochnologlos, Inc.
Environmental Health Standards fcr TCLP,Soluble and Total Thr♦ohold Llmlt
Concentrations for Regulated Metals
Fmv CWwnY Tar lY Fret U281.2ge"
(SrbebrreaJ 3'3�' t" TCLP TLC MC red Less oieaNr
nOa "hN NIP" Than Tired y
? AaOrny "? o fa a" 1A�•ti.'
AneNs Oe d.o a"
i Aeaesres rbtu;.;�;y m"O wain f.0"%
lleduA _m. in f" fall"
WyAan wewo 0.75 Ts
Csafwlw ` till f.0 f"
pMasrasw(sQ RO L0 "0
Chromanrr till .rm ^, a" Lao!
C~ c nerve " I.e" i
CoPor wane Is La"
PlrtaMa Sett t, nato 1" move
Lwd KO
afrrwrT 0.8 0.2 to
MMlOdeasw ;� flMa !S0 a,a00
{ to" ' _ none 20 Le" '
1 SMeNenr f.0 I.C. r"
SNvr Le a.0 6"
7Na10um 7_a,x.� nerte 7.0 7"
Varraetaer ,ya• �� wore tf l,MO ,.
lace � � w.m !se Le" * ..
STLC 7TLC taawe are rfaaerwon ar Or owww*aftm arele ebmes, 1
USEPA IRCnAI Hatemous Worts o Caetemia Me us YYaew(eal-M4
O CaubmlerWestrl"ten Recycling Eadudan ❑ NonAstardous Materiel
Rsvlared by: /
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& P LABORATORIES, Inc.
5635 Delridge Way S.W. Seattle WA 98106
+w (206)937-3644
Kleen Environmental Technologies,INC July 10. 1996
Attn: Bob Olsen Samplc Date July 8, 1996
754 Garfield Date Analyzed: 7/10196
Seattle,WA 98109
PO 01094
TEST REPORT: TCLP am yti ii for Renton Water Tank k 66841 -
M MODS
The following are the results of analysis using EPA 1311 for what previously was
called the extraction procedure for the preparation of solid waste samples (EPT), for -
determination of non-volatile contamination. The TCLP reference is in the Federal
Register, Vol. 51, No. 216, 11/07/1986. "Rules and Regulations,' App. I to Part
268-TCLP, pp. 4043 ff. This sample preparation technique simulates the leaching
action to which material in a solid waste landfill would be subject.
Five grams of the sample is used to determine whether extraction fluid No. I (EFNI,
5.7 mis HOAc + 64.3 ml IN NaOH in 1 L DI water, pH 4.93) is the appropriate
solution (test sample pH <5.0). After the sample is stirred to homogeneity 100 grams
Of the material are extracted with two liters of EFNI. The extraction is dune by
agitating for 18 + 2 hours at 23C and pH of 5.0 + 0.2, then filtering through an
acid-washed Whatman GF/F filter. The required metals are analyzed by atomic
absorption spectrophotomeler. Extraction and analysis of samples is completed within
180 days to meet federal quality assurance requirements.
The atomic absorption instrument and techniques used meet the requirements set by
40 CFR, Ch. 1, Subch. I and are based on methods published by the Environmental _
Protection Agency in "Test Methods for Evaluating Solid Waste," SW846 and
'Methods of Chemical Analysis,' EPA 6010, to determine toxicity, hazards and
classification of industrial waste materials. They also mat all requirements for
accuracy established by Washington state in their dangerous waste regulations, Chapter
173-303 WAC.
Mike, ms
».«w.mxarrra..e,e
ash o
1' t t t vT"m I
7
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/- 28PH FROM B AND P LASUPATORIES 1 206 937 1348
Kleen Environmental Technologies,Inc. Page 2 July la I"G
TCLP
RESULTS
TCLP Extract Results
Element Limit Renton Water Tank
6685
Arsenic 5.0 ppm <0.05
Barium 100 ppm 1,71
Cadmium 1.0 ppm 0.06
Chromium 5.0 ppm <0.05
l Lead 5.0 ppm 0.10
Mercury 0.2 ppm <0.01
Selenium 1 A ppm 0.47
Silver 5.0 ppm <0.01
B& P Laboratories,Inc.
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Kleen Environmental Technologies, Inc.
Environmental Health Standards for TCLP, Soluble and Total Thrgshold Limit
Concentrations for Regulated Metals
From California Title 22 part 66261.2e(a)(2)
[Substance] Lab $TLC T:LC wet . a Grwhr
Values mg0 m080 _ Than
Antimony 15 500
•tea <t),05, 1.0 So0
AsAsis ate a none 1.0 as%
IidOm - •-7 r !' 100 10,000
Begdllun r
'� 0.75 75
.71.0 too
75.0 Soo 560 2,500
ii1410 80 8,000
'nOna 2b 2,500
180 18,000
Lead b.0 1,000 K
Mercury f I .'1 0.2 20
Molybdenum Inami 250 2,500
Nickel o 2100
-SNentum � a fA f.0 100
-s'ar .-&a to S00
Thallium ,onone 7.0 700
Vanadium n ' 21 2,800
Zinc n 250 5,000
STLC and TTLC values are calculated is,the co0ceMretions of the elements, not the compounds.
❑ USEPA (RCRA)Hazardous Waste U California Hazardous Waste(caMaz)
❑ California/Washington Recyciing Exclusion U Non-Hazardous Material
Oregon
Revlewa0 by:
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let No.2062859686 Jul 8.9G 19 G9 No.Gi1 P.02 '
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a 2.21 A997 13:37 206-768-9580 WIE 02
LONG PAINTING COMPANY
Polibrid References
Nox Rad Floating Dock S26,312
Contact Heidi Sidelhuber-Sidelhuber Iron and Bronze
The exterior of this helicopter landing pad (28'6"x 32)was blasted to an
SP-10 condition and coated with 3 mils of Polibrid primer and 40 mils of
Polibrid 705. The structure was made of 48'diameter steel Floats held
together with 18"diameter tubular steel
Oak Grow Hydro•Portland General Electric 5377,d99
Contact Vic Deslefenis 5031464-8174
Blasted and coated 1.300 LF of the interior and 200 LF of the exterior of a 9'
diameter steer water pipe. Installed 80 mils of Polibrid 705, a 100%solids two
component elestomeric polyurethane.
Eugene Wet Wells -City of Eugene 543,17i y ?
Contact Todd Anderson 5OM84-8638
{ Blasted and coated the walls of 4 wet wells(12'W x 301 x 20'H)at Eugene's
Waste Water Treatment Plant. The concrete walls were blasted with copper 5
slag and then vacuumed clean. 120 mils of Polibrid 705 was then applied to the tier
wall over a nylon mat.
Faraday and Bull Run Penstocks S229,695
Owner Portland General Electric, Portland, OR
Contact : Vic Destefanis 5031464-8174
This job involved penstocks at 2 sites.At the Faraday site we sandblasted the
interior surface of the 14' ID penstock to an SP-5 condition and then applied 60
mils of Polybnd 705. a 100%solids plural component polyurethane coating This
section of pipe is 251' long and is on a 32 degree incline.At the Bull Run site the ux,
pipe ranges in size from 54"to 60'ID and is inside the powerhouse.We prepared
the interior surface by sandblasting and the exterior was prepared with power tools.
The interior was lined with 60 mils of the Polybnd 705 and the exterior was coated
with 8 mils of Tnemec epoxies. The old coating was lead based which meant we
had to take precautions to contain the dust to protect our workers and the
environment. Near Portland.
12et 6«tal G 1a�l:n� eZ.�. CMG) 392.- 1676
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150 Menh5'^ S WCi 'SL LOak MC aTM 9M•sw•dee•FA7t7Y a.•.sn .• o•Y4 ra,,,,,,
lit'".
Fobneary 13,1097
Mr.Chuck Wickham
Loup PaftW Company
1426 Alaberrw Suite F
Lonprlew,WA NOW
r + n: Certlllmtion as en Approved Pollbrid Applicator
71
*" Dear Mr.Wckhem: P•,
Your company is an approved Polbrfd applrrntor. This moans you have met our
mQulremeMs as outlined In Reaurements for&camino a Pdlbnd Acallicalor Bulletin
FM 004-7.
n " • Your company is on our master RM of approved
r• pa YSomnp jbcW vvors, This mesas you my order
produce rn an urraeMttad bash and Pedortn proJscb wlCtoelt epecYe technical service
r personnel On site. It Will remain,as always,your oombanale,fesponsibllay to prepare
_ substralea Arid install tha products properly.
b ,l hiR
N you have any questions or Coo:merts,please do not heskate to contact me at(314% i
644-I WO.AM.2334. u
Chit Monde
Pollbnd Product Specialist
su.rwt
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- MAR-U-1997 17:07 FPCM LPC MAR/IND (2e6)767-38% 70 52541 P,02
OM001Ine Compmy eaiUNlw�
2M 262'P4u SPA-1 Ean. Vaevrh,WA,99029.2W3e2-1176.fax:20&392,7781
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MPF-04-1997 17:03 FROM LPC n IIND (206)7E7-3893 TO 2352541 P.04
NaTAUATION OF A OOUIEaM MOa RMTOMER)C WX7U4
ETTMNE U OM►O CARaON STEEL SURFACFa IN POTAKE WATER TAN" aTG7LM
C MATMENT OF PERFORATIONS
Ll APPUCAr"
AelOIAM ka appk�0 al an).aM�kauWtl rtl,tna ay�brn
Petf.+raPrana __ffocmft P
a0aw0sa A�tl p ndq ba appose �_ a�9 r.P.60VIO i m era
wm!"1•1�s. M,ho Oar70•a b a pbfn WOO IhJ be mDW d Os sa ft me�w d y*N' r A0
l TAEATMEMTOF"ORVOIDS
ski onom"Im
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u<'�fa,a4 awwms Nllk"ew,if"Nita arwo asap,ary ti Chop "Yn..d b.awes.�
A.! APK"TTCN Or'""COAT
A0*10le 70 ells d PsNU"W%M"ri fa a base mat
63 M&TAU ym*OF alorgv A R{MPO11Com.,
WIAs aYPfOAt waaaY N•ATWf asy.a,•iryy,(,a qn)wee ab d 0aataoY was.Ma M Cryrad
wNP•,r awr Pr 0aP ar aeld,fsa prssaaa Nkh a aaNw a papanaa an.N/.aaaadRwd J eb Na kaaeco•t.Ths feaftw%hkrk d,W m N.dlyd+M aa �,p but TM 9aalamla anau
paP�Tw' Ofo4 Naa�ro y by Cwftp aQ W p�'Old a ron•ro,u•,.„aayYW,ntl,.d.hW.@K psi,.
N
f. *"E*TION OF CMWN WELL
7.1 WWAM PwAurft
+waoaw,oa��„ti.a...`Y`..e« ,`000t4 °°wm When�„ Ysaac-w,..u.late.
mftmw*boors W4.Z'Y"•,rP.d.O Y,fwy aN 66 w faa+"p r"ywy m"a ���
72 AusimOONORIONa
aMMbeer R.W dit matFrpa appauWnaM rna.a.m.O NN,in
4tw b��"aws";Da Watl YEIIYYUH aNnpa•atyM d�VM�COard un yy 'a '.
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7.f FOL7WP}iysy OOATwo
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APDpraa,�1ia1a1�w0"banm lard.-0,hp owdaw to W`.a.ar"�O d'i�.0"Naryaa vfWr
ftwon of we
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02/20/1997 Se:40 13146446893 CARtIA V& IL@ 'A; -'Ali! 8'6`
)
CARSOLINE CO. MATERIAL SAFETY DATA SHEET PAGE 1 of 3
SECTION I - PRODUCT: POLIBRI- � PART B (08758INL1
Data: 12/29/Vo Replaces 06/07/95
CHEMTREC TRANSPORTATION EMERGENCY PHONE NO.: 800-424-9300
PITT58URGH POISON CONTROL CENTER HEALTH E4RRGEMCY NO.: 412-681-6669
SECTION II - HAZAR➢OOS INGREOIEMf3 EXPOSURE LIMITS
CHEMICAL NAME W (8) (C) (D) (E)
AROMATIC ISOCTANTB 101-66-8 60% 0.005pm 0.03cm HE
POLYMERIC MDI 9016-87-9 65% O,OOSPBN M 0.02PPMC
HAZARDOUS INGREDIENTS ADDITIONAL DATA
CHEMICAL NANO (F) (a)
AROMATIC ISOCYANTE NE NO/NO .
NE
POLYMERIC MD1 NOT AVAILABLE NO/NO
SABLE (A) CAB NUMBER (8) LESS THAN WG tC) TLV-TWA (D) $TEL (E) CEILING IF)
TOIICITT DATA (LD50/Route,LC50/Route'r (G) SARA 302/SARA 313/ SARA 311-312
CATEGORIES/CGRCLA. ME - not established, MR - not required, NO - no. Color
Pigmnr Mixture my amtain iron Oxides, Titanium Dioxide, Carbon Black,
and other particulates not otherwise regulator' in varying amounts depending
m color of product.
MINIS CLASSIFIGTION: 02A
EMIS/NFPA CLASSIFICATION, HEALTH 3, FLAMMABILITY 1, REACTIVITY 0.
PER90NAL PROTECTION CODE G. NFPA FIRE FIrdTING PHASE a
SECTION III - PHYSICAL DATA:
------------------------ ----------------------------------------------------
BOILING RANGE, N/A. VAPOR DENSITY: N/A EVAPORATION RATE: N/A VOLATILE BY
WEIGHT 0 1. VOLATILE By VOLUME: 0 e. PRODUCT WT/GAL: 10.3 LBS/U.S.GAL.
L.23 sp qr.
SECTION IV - FIRE AND EXPLOSION HAZARD DATA:
PLAMa18ILYTT Ct.ASStP'GTION: FASH POINT: 2J1 FI130C) i9ataflaeF.) I.EL: N(A
UEL: N/A
OSHA-COMBUSTIBLE LIQUID/CLASS-1--B, DO?-PAINT, NOT REGULATED, CANADIAN TOGA-
NOT REGULATED
EXTTNGUTSHTNG MEDIA: Dry cheaical, Foss, Carbon Dioxide, Water Fog.
ON0SUAL FIRE AND EXPLOSION HAZARDS: None
SECTION V - HEALTH HAZARD DATAt
..______-.______________________________--_--_.____-----____-_________________
INKALATION1 Contains MDI BASED ISOCYANATE which my cause allergic
respiratory reaction. effects my be pev. mnt. May cause nose and throat
irritation. May cause Tung irritation.
CONTACT: May cause eye irritation. May cause skin rritatton. May cause
allergic skin reaction.
MEDICAL CONDITIONS PRONE TO AGGRAVATION BY EXPOSURE: II sensitized to
(12 c0,1997 0c:40 IS1464,1EAK G-PE0.lEE TECH SYC. SAGE 07
CARBOLINE CO. MATERIAL SAFETY DATA 9NEET PAGE g of 3
PRODUCT; POLtSRD 705 PART B (O875E1NL)
Date: 12/29/95 Replaces 06/07/95
lsocyanates or other chemicals do not use. See a physician it a meiical
Condition wrists.
PRIMARY SUMS) OF ENTRY: ZMalat:on, Dermal, Ingestion.
VMkM CT FIRST AID PROCEDURES: When exposed always get medical attention.
- EYE CONTACT: Flush with water for 15 minutes.
" CORrACTi Wash with soup and water. Remove contaminated clothing and
clean before reu".
IIiiAIATION: Remove to fresh air. provide oxygen it breathing is difficult.
Des artificial respiration if not breathing. Get medical attention.
IF EWALLOL®i DO NOT INDUCE VONITINGII tiways get medical attention.
* SECTION VI - REACTIVITY DATA:
-------------------------------------_---------------------------------------
CONDITIONS TO AVOID: None
STABILITY: This product is stable under normal storage condition.
i HAZARDOUS PCLYNERIZATION: Will cat occur under normal conditions.
HAZARDOOS DECOMPOSITION PRODUCTS: Carbon mon"Ide and unidentified organic
compounds.
INCOMPATIBILITY: None
SECTION VI: - SPILL OR LEAK PROCEDURES:
----- -----------------------------------------------------------------------
STEPS TO BE TAKEN IN CASE OF SPILL: Eliminate all iggnnition sources.
Handling equipment must be grounded to praveor sparkiag. Evacuate the area
of unprotected personne-'. Wear appropriate personal protection clothing and
equipment. Fo:.ow safe handling and use guidelines in Section VIII. Contain
and soak up residual with an absorbent Iclay or sand). Taste up absorbent
material and seal tightly for proper disposal. Dispose of In accordance with :'at
local, state and federal regulations. Refer to Section II for Sara Title III
and CERCId information.
SECTION VIII - SAFE MMLI14G AND USE INFORMATION:
----------------------------- _._.. .______-----------____---____-_________-- -. ...
RESPIRATORY PROTECTION: Use only with ventilation to keep levels below
exposure guidelines. (Secrion II)• User should test and monitor exposure
levels to insure all personnel are balm guidelines. If not sure or if not
able to monitor use MS&1/NIDSH approved air-purifying respirator.
VENfILATIONi Use ecplasion-proof ventilation when required to keep below
health etposurs guidelines and Lower Exploslop Limit ILEL)• -
SKIN AND EYE PROTECTION: Racommand ispervlous gloves, clothing and safety
glasses wits •ide shields or chemical goggles to avoid skin and or contact.
If material penetrates to skin, change gloves and clothing.
HYGIENIC PRACTICES: Wash with soup and "ter before sating, drinking,
applying coasatics, or using toilet facilities. Use of a hand cleaner is
recommended. Launder contaminated clothing before reuse. Leather shoes can -
absorb and pass through hazardous materials. Check shoes carefully after
soaking before resume.
r. 1
mamma
I
D2/2a/1997 06:40 13146446883 CAREOLIW TECH SIC -AGE 08 ,
CARSOLINC W. NATERIAI. SAFETY DATA SHEET PAGE 3 of 3
PROWM: POLIBRID 705 PART B (0875E1NL)
Dates 12/29/95 Replaces 05/07/95
SECTION 11 - SPECIAL PIIECACTIONS:
---------------------------------------------
PRECAUTIONS TO BE TAM IN HANDLING AND STORAGE: Keep away from heat,
sparks, open flew, and strong osidlsieg agents. Keay Containers closed.
Store in cool, dry place with adequate ventilation. If pouring or I
transferring materials, ground all containers and tools.
OTHER PRECAUTIONS: Do not weld, heat, cut or drill on full or empty
containers.
The information contained herein is, to the beat of our knowledge and belief _
accurate. However, since the conditions of handling and we are beyond our
control, w mks no guarantee of rowlts, and assume an liability for damages
incurred by we of this material. It Is the responsibility of the user to
comply with all applicable federal, state, and local Laws and regulations. _
Carboline Company 350 Hanley Ind. Ct. St. Louis, NO 631"
PHONE NO. 314-644-1000 FOR MUSTRIAL USE ONLY
y
U-_','20/199; 0f:41) 131464463i3 rVECI[rE TECH 5`/C 'AGE 02
CARBOLINE CO. MAT°RIAL SAFETY DATA SHEL. PAOE 1 of 3
SECTION I - PRODUCT: POLIBRID 700 PART A (0875A1NL)
Date, 12/79/95 Hopi Bees 11/10/94
CHENTREC TRANSPORTATION EMERGRNCY PHONE NO., $00-424-9300
PITTSBURGH POISON CONTROL CENTER HEALTH SMERCENCY NO.: 412-681-6669
SECTION II - HAZARDOUS INGREDIRRS EXPOSM LIMITS
-----------------------------------------------------------------------------
CHEMICAL NAME (A) (a) (C) (D) (E)
COLOR PIGVA= MIXTURE 10t 3.%WM HE ME
CYCLQALIMTIC AMINE BLEND 54 ME MR ME
HAZARDOUS INOPEDIE7NTS ADDITIONAL DATA
CHEMICAL NAME (F) (G)
COLOR PIGMENT NOT AVAILABLE NO/NO
CTCIAALIPNATIC AMINE NCT AVAILABLE NO/NO/1,2
TABLE (A) CAB NUMBER (B) LESS THAN MT (C) TLV-TWA (D) STEL (E) CEILING (f)
TOXICITY DATA (:.D5O/Route.LC5O/Route) (G) SARA 302/SARA 313/ SARA 311-312
CATEatE M/CIItCA. NB - not sstabliabed, MR • not required, NO - M. Color
Pigment Mixture may contain Iron Oxides, Titanium Dioxide, Carbon Black,
and other partic4lates not otherwise regulated in varying amounts depending
on �vlor of product.
WNHIS CTASSIFICATION, D2B
HM1S/NFPA CLASSIFICATION: HEALTH 2, FLAMMABILITY 1, REACfIVITY 1,
PERSONAL PROTECTION CODE 0, NFPA FIRE FIGBTINO PHASE 4
SECTION III - PHYSICAL DATA:
..-------------------------------------------._---__-----__--------_.__-------
BOILINO RANGZ, N/A. VAPOR DIMITY: N/A EVAPORATION RATE, N/A VOLATILE BY
HEIGHT 0 t. VOLATILE BY VOLUME: 0 e. PRODUCT WT/GALz 8.5 LBSAi.S.GAL.
1.02 sp gr. VOC (MIXED PRODUCT TRIMMED TO MAXIMUM LEVEL): 0.0 60B/O.S.GAL.
0 gm/lr.
SECTION IV - FIRE AND EXPLOSION HAZARD DATA,
-----------------------------------------------------------------------------
FLAMIABILITY CLASSIFICATIONz FLASH POINT, 500 F(260C) ISetaflash) LEL: N/A
DEL, N/A
OSHA-COMBUSTIBLE LIQUID/CLASS-IIIB, DOT-PAINT, HOT R&AYLATED, CANADIAN TDGA:
NOT REaUL.ATED
EXTINGUISHING MEDIA: Dry chemical, Foam. Carbon Dioxide, Water Fag.
UNUSUAL FIRE AND EXPLOSION HAZARDS, Mane
SECTION V - HEALTH HAZARD DATA:
------------------------------------------------------------------' -
INHAIATION, Overexposure will be irritating to mucous mesbrines.
CDMTACTz May cause eye burns. May cause skin burnt. Nay oause allergic
skin reaction.
MEDICAL CONDITIONS PRONE TO AGGRAVATION BY EXPOSURE: If sensitised to
mains, epoxies or other chemicals do not use. See a physician if a medical
condition exists.
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BE:AO 13146.146053 CARECLINE TECH Sin: 'AGE 03
0^./20/1557
CARBOLin CO. MATERIAL SAFETY DATA MEET PAGE 2 of 3
PRODUCT: POLIERID 700 PART A (0875A1ML)
Date: 12/29/95 Replaces 11/10/94
pRINAHY ROM(S) OF EIVTRTx Inhalation, Dermal, Ingestion.
gMGBNLY FIRS? AID PROCEDURES: When exposed always get medical attention.
i M CINTACTx Flush with water for 15 minutes.
SKIN CONTACT: Mash with step and water. Remove contaminated clothing and
clean before reuse.
INHALATION: Remove to fresh air. provide oxygen if breathing is difficult.
use artificial respiration if not breathing. Get medical attention.
IF SWALLOWED: DO NOT IMUCE VOMITIN0:1 Always get medical attention.
SECTION VI - REACTIVITY DATA:
-----------------------------------------------------------------------------
CONDTIJOW TO AVOID: None
STAB. ITT: This product 1s stable under normal storage conditions.
HAZARDOUS POLYMERIZATICV: Will not occur under normal conditions.
HAZARDOUS DECOMPOSITION PRODUCTS: Carbon monoxide and unidentified organic
compounds.
INCr)MATIBTLITY: None
SECTION VII - SPILL OR LEM Pax
--------------------------------------------------------------------------.._-
STEPS TO BE TAM IN CASE OF SPILLx e11mi ate all ignition sources.
Bardling equipment moat be grounded to prevent sparking. Evacuate the area
of unprotected personnel. Wear appropriate personal protection clothing and
equipment. Follow safe handling and use guidelines in Ssetlw VIII. .oauln
end soak up residua'_ with an absorbent tclay or sand). Take up absorbent
Mtetial and seal tightly for proper disposal. Dispose of in accordancm with
local, state and federal regulations. Refer to Section II for Sara Title III
and CERCIA information.
SECT'.ON VIII - SAFE HANDLING AND USE INFORMATION:
-------------_---------------------------------------------------------------
RESP-MATORY PROTECTION: Use only with ventilatlon to keep levels below
mtpomm guidelines. (Section 11). User should test and monitor exposure
levels to insure all personnel are below guidelines. If not sure or if not
able to monitor use VSHA/NIOSIR approved air-purifying respirator.
VENTILATION: Use explosion-proof ventilatlon when r«uired to keep below
health exposure guldelines and Lower Explosion Limit (LEL)•
SKIN AND EYE PROTECTION: Re,oxmiend impervious gloves, clothing and safety
glasses with side shields or chemica: gogglas to avoid skin and eye contact.
If material penetrates to skin, clwxge gloves ant clothing.
HYGIENIC PRACTICES: Mash with soap and water before eat ng, drinking,
applying cosmetics, or using toilet facilities. Use of a hand cleaner is
tecas®nded. Launder contamjn&md clothing before reuse. Leather shoes can
absorb and pass through hazardous materials. Check shoee carefully after
@eking before reuse.
SECTION IZ - SPECIAL PRECAUTIONS:
---___--- .____. .__ -----------------------------------------------------
PRECAUTIONS TO BE TAKEN IN HANDLING AND STORAGE: Keep away from heat,
J
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�1 02:20%1997 BE:aO 131dFSdFB i3
rJW101trE TECH SY" -ACE q"
CAP (LINE CD. NATMM SAPEIR DATA SHEET PPM 3 of 3
PRODUCT: POLIBRID 700 ?ART A (0975A114L)
Datex 12/29/95 Replaces 11/10/94
sparks, open flame, and strong oxidising agents. Keep containers closed.
store in cool, dry place with adequate ventllation. If pouring or
tr-raferring materials, ground all containers and tools.
OTx3mt PREC U?IONS1 Do not weld, beat, cut or drill on full or empty
containers.
The Information contained herein is, to the bast of our knowledge and belief
rocurate. Rowswr, aince the conditions of haxmlling and use are beyond our
control, we sake m guarantee of results, and assume no liability for daam7as
incurred by use of this material. It is the responsibility of the user tc.
^i. comply with all applicable federal, state, and local law and regulations.
Carbollne Company 350 Hanley Ind. Ct, St. Louis, NO 631"
PHONE NO. 314-644-1000 FOR INDUSRIAL USE ONL1
1
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rsr-.a6-1q9" 14:7e rum tFc PwP.Irr` (206)"67-7B% TO 4(2c r- P.J
PAINT SMEM DATA SHEET
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Special Provisions C
Page 20
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General Recommendation
Highlands Standpipe
City of Renton, WA
N
FOR
THE LINING OF STEEL POTABLE
WATER TANK
ASTM Type V, Solventless
Elastomeric Urethane
ANSUNSF Standard 61
rSurface Preparation -- Application -- Repair '
r � :
5
INSTALLATION OF AN ELASTOMERIC
POLYURETHANE LINING SYSTEM TO
CARBON STEEL SURFACES
TABLE OF CONTENTS
1.0 General................................................................ 1
2.0 Surface Preparation........................................... 1
3.0 Polyurethane Coating ..................................... 2
4.0 Controlled Environment ................................... 3
5.0 Treatment of Perforations.............................. 4
8.0 Treatment of Gaps or Voids........................... 4
7.0 Inspection of Carbon Steel............................... 4
8.0 Patching and Repairs........................................ 5
9.0 Regulations and Standards........................... 5
02/13/97
®� f
7
Mkt
INSTALLATION OF A SOLVENTLESS ELASTOMERIC POLYURETHANE LINING SYSTEM ONTO
CARBON STEEL SURFACES IN POTABLE WATER STORAGE TANKS
1. GENERAL
1.1 SCOPE
The purpose of these recommendations is tc 7rovide general guidelines regarding the installation of a spray-applied
slastomaric polyurethane lining system onto carton steel surfaces in potable water storage tanks.Unless indicated.
application to any other substrate is not intended.These recommendations principally cover the following system:
Coal No. System Or,Film Thickness '{
1 POLIBRID 705 Solvents"Elastomenc Polyurethane 2;Mile(0.025')
Total System 25 M'h 10 025"1
1.2 REFERENCEr1 STANDARDS
ASTM E-337 Test Method for Measuring Humidity with a Psychrometer
ASTM D-4414 Method for Measurement of Wet Film Thickness by Notch Gages
ASTM D-4477 Method for Measurement of Surface Profile of Abrasive Blast Cleaned Steel Sur.
faces
ASTM D-1186 Method for Non-Destructive Measurement of Dry Film Thickness of Non-magnetic
Coatings Applied to a Ferrous Baas
ASTM D-5162 Standard Practice for Discontinuity(Holiday)Testing of Non-Condoctive Protective
Coating on Metallic Substrates
SSPC-VIS 1 Visual Standard for Abrasive Blast Cleaned Steel
SSPC SP-1 Surface Preparation Specification,Solvent Cleaning
SSPC SP-7 Surface Preparation Specification,Brush-Off Blast Cleaning
SSPC SP-10 Surface Preparation Specification,Near White Blast Cleaning
ANSUNSF 61 Drinking Water System Components-Health Effects
AWWA C652.92 Disinfection Specification
2. SURFACE PREPARATION
2.1 RIGGING AND SCAFFOLDING
Rigging andlor scaffolding,if required,shall be set up to permit ease of operation of surface preparation and applica-
lion equipment,and shall provide safe and clear access 10 all surfaces to be coated,
2.2 PROTECTION OF SURFACES NOT TO BE COATED -
During surface preparation and application of the materials,nearby installations,equipment,vehicles,structures,etc
shall be protected from blasting grit,dust,and cversprayed,dropped or spilled materials.Surfaces not to be Coated,
but adjacent to a p,oposed leading edge of coaling application,shall be neatly taped-off or ctherwiss protected.
2.3 DECONTAMINATION
Before abrasive cleaning,all oil,grease,dirt,loose matter and other surface contaminants shall be removed to satisfy
SSPC SP•1,by high-pressure water blast at 3,000 to 5,000 psi,steam cleaning,or by any other acceptable method.
Environmentally acceptable,bio-degradable detergents may be used,however,they shall be completely rinsed o6 with
plenty of fresh,clean water before abrasive cleaning.
'I
02/13lg,
elf
J
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INSTALLATION OF A SOLVENTLESS ELASTOMERIC POLYURETHANE LINING SYSTEM
ONTO CARBON STEEL SURFACES IN POTABLE WATER TANKS
2.4 REMOVMAL OF EXISTING COATINGS
Existing coatings shall be removed by abrasive cleaning or any acceptable method.Only small sections of existing
coatings that are very firmly adhered and greatly resist removal may remain,however,these sections shall be abrasive
blasted or mechanically abraded to provide a roughened surface.
2.5 ABRASIVE CLEANING
Abrasive cleaning shall sabsty,SSPC SP-10 requirements,producing an angular,nominal 31t,mil(88 micron)surface
profile.All sharp edges shall be rounded or trimmed by chipping,wire brushing or any other acceptable method.It
flash rust develops,all traces shall be removed per SSPC SP-7.
Based on the abrasive used and the genadc type of lining removed,it may be difficult to achieve the appearance of an
SSPC SP-10 Near White Metal Blasi. As long as each square inch is exposed to the abrasive and all due diligence to
remove firmly adhered coatings within the profile pits is exercised,then areas of stain will be allowed to remain pro-
vided surface profile is found to be a minimum of 4.0 mils.
2.6 REPAIR OF CAVITIES
Large gaps between plates,skip-welded structures,deep pits,or any other cavities that are impossible or impractical
to bridge or cover with the polyurethane coating,shay filled with SEMCRETE 826,a solvent-free,thixotropic epoxy l
gel,manufactured by Sentry Polymers,Inc.of Freeport,TX.
2.7 FINAL CLEANING
After abrasive cleaning is completed,nearby surfaces,not to be coated,shall be cleaned to prevent wind-blown con- i tamination of the prepared substrate or freshly applied coatings.Surfaces shall be free of flash rust,dust and moisture
prior to coating.
3. POLYURETHANE COATING
3.1 MATERIAL
POLIBRID 705,manufactured by Polibrid Coatings,Inc.,of Brownsville,TX.It shall bean ASTM 0-16 Type V,chemi-
cal cure.100%solids,elestomerfc,aromatic polyurethane with no sand fillers or extenders added.It shall be a two
component system in a 2 parts resin(Part A)to t part catalyst(Part B)ratio by volume,capable of being spray applied
at the specified thickness in a single application.It shall be a monolithic,flexible membrane that is corrosion,abrasion,
and impact resistant,with Shore"0'hardness of 61 to 65 at 78°F(26°C);2.878 psi tensile strength and 52%slon-
gation per ASTM D-412;abrasion resistance as measured by weight lose of 37 mg per ASTM D4060(CS-17,1 kg x
1,000 cycles);and water vapor transmission rate(WVTR)of no more than 0.016 grams per 100 inr per 24 hours at 75
mils and 73'F with IWI.RH,per ASTM F-1249-90.Resin component(Part A)shall be white,catalyst component
(Part B)r' is brown and the find mixed color shall be tan.The polyurethane coating shall be classified in accordance
with ANb✓NSF Standard 61 and shall be suitable for direct contact with drinking water.
3.2 HANDLING AND STORAGE '
Materials shall be delivered in original unopened steel drums with labels intact.Drums shall be stored indoors in cool,
dry conditions,on wooden pallets,off the floor,and protected against excessive moisture,heat or freezing.
3.3 PRELIMINARY MIXING
Polyurethane resin(Part A)shall be thoroughly mixed with drum mounted air-driven agitator for 30 minutes immediatel.
y before each use.Agitation of catalyst(Part B)is not required. e
3.4 APPLICATORS AND EQUIPMENT
Polyurethane coating shall be mixed and sprayed by factory qualified technicians,using spray equipment approved by
Polibrid Coatings,Inc.which shall be a specially designed,plural-component,high-pressure aidess spray mr:hine that
shall automatically proportion components,blend them via In-line static mixers and airless spray them at a fluid pres-
sure of 2,500 psi.
(2 1 5)
{
{� ,:,,
I
INSTALLATION OF A SOLVENTLESS
CARBON STEEL SURFACES E IN WATER TANKS LINING SYSTEM
i•�
3.6 APPLICATION
Polyuremana coating shall be spray applied at the specified thickness in a single application which may consist of
several increments,accomplished by one or more passes of me spray Bun,all applied within recommended recoat
times to a specRic area High
tolgensurele areas such as weld hat all surfaces receive the spe ied film thickness.shallads,bolts mrat heads.etc. be
gap,betw coated een surfaces
passes of the spray g
being coated,such as those typically found in skip-welded 31nicturea,shell be seated as described in section 6 0l this
Specification.
Polyurethane coating shall be applied over all weld seams,plate and trusses at nominal film thickness no les of mils
with no less than 20 mils being acceptable. Areas where ice flow may be a concern shall receive no less maan a0 mils.3.6 RECOATING
Fresh poyulethane coating shrill be sprayed over previously applied polyurethane coating as long as the undercoat
remains wet or tacky to the touch or has not exceeded 4 hours at 70'F(21'C)since application.Higher temperatures
accelerate the Cure of the mating and shorten the recoat window,oow84and con be ely cold brush berated toer temperatures rremrove dcure nd
extend the recoat window.It recoat time is exceeded,applied0
gloss,men solvent wiped and allowed to dry before application of additional mats.
3.7 TRANSITIONS
For overlapping transitions between sections of polyurethane coating applied on different days,a minimum 16 inch-
wide strip(46 cm)along the leading edge of the previously applied sections shall be abrasive brush blasted to r be
emove
all gloss,then solvent wiped and allowed to dry before application or fresh meting tion aresh matirig ssy or untreated shall
secfeathered at;east 6 inches(15 cm)into the prepared,scuffed area,avoiding application 9
tans of the existing coating,making Sure there is plain evidence
bssf surfaces of the ez scuffed surfaces Dstlnq coatingond the ,they shall freshly
applied coating.If fresh coatings are applied to unprepared,glossy
moved immediately.
3.8 TEMPERATURE PARAMETERS
Duing application.polyurethane coating materials shall be maintained bstwaen 80'and 90-F(27'to 32'C).Ambient
temperatures shall be between 40'and 120°F(5-to 49-C)and substrate temperatures shall be above 40'F(5'C)and
at least 5'F(3'C)above dew point in work area,and rising.Relative humidity(RH)shall not exceed 95% Application
shall be suspended if conditions are not within recommended parameters,or when snowing.raining,foggy or when
precipitation ie imminent.
3.9 SERVICE
The mating or lining system may be placed in service after it has been satisfactorily inspected per probed F(
) immersion service
quirments.Minimum cure limes prior to placing in hours at 2-F(22'C),or 4 hours at 60-F(16'C).An overflight cure hall be allowed tole fooall t traffic or light abrasion
) 2
service.
pppp 3.10 POTABLE WATER SERVICE
�rl mservice imm
antis ing System
may has be placed
died in potable
to water
atisfyAW WA Sped tcat ciatelyn C652.92sinp inspection per prolaCt ror♦uire-
NN 4. CONTROLLED ENVIRONMENT
p 4.1 DEHUMIDIFICATION
To prevent delays or unsatisfactory results In the application of the coatings due to inclement weather or adverse con-
ditions producing excessive amounts of moisture or condensation,the Applicator shall be fully equipped and prepared
to provide a suitable dahumiditicstion system.Dehu:oidification shall produce an environment conducive to application
of the coatings within the recommended parameters.Heating aloes ,shall not be a substitute for dehumidification.
43 HEATING
To prevent delays in the application or cure of the coatings when the substrate is excessively cold,me Applicator shell s
be equipped and prepared to provide explosion-proof heating to elevate substrate temperatures to meat the o- I�$
mended parameters.Men heating is employed lot this purpose,all precautions shall be taken to prevent thee t tor-
motion of dew or condensation on surfaces to receive the polyurethane coating.
(3/5)
Y
)
I
INSTALLATION OF A SOLVENTLESS ELASTOMERIC POLYURETHANE LINING SYSTEM
ONTO CARBON STEEL SURFACES IN POTABLE WATER TANKS
5. TREATMENT OF PERFORATIONS
SA APPLICATION
Areas with through-the-wall perforations no larger than 1/8'(3.2 mm),shall be sealed with the polyurethane
coating.A base-coat of polyurethane coating shall be applied at an approximate thickness of 40 to 60 mils(1,000
to 1,500 microns).While base-coat remains in a semi-fluid condition,repair material shall be pressed into the pits
surrounding the perforations with a trowel or putty knife,thereby filling the pits and sealing the perforations in one
operation.Additional polyurethane coating shall be applied as needed to produce the specified film thickness.All
coating increments applied for this purpose to a given area sha'I be applied the same day and within recom-
mended recoat times.
S. TREATMENT OF GAPS OR VOIDS
6.1 DESCRIPTION
Gaps,voids,and other discontinuities are hereby described as,but not limited to,areas where movement is an-
ticipated,crevices which are 1/8'wide and/or deep,and the chime area.
6.2 APPLICATION OF BASE COAT
Apply 20 to 30 mils of polyurethane coating as a base coal
6.3 INSTALLATION OF GEOTEXTILE REINFORCEMENT
While base-coat remains in a liquid state,a 1-inch(15 cm)wide strip Of geotextile fabric shall be centered
lengthwise over the gap or void,then pressed with a trowel or non-slick roller so that it becomes firmly embedded
into the base-coat.The geolextile fabric shall be installed with its"heal-set*side facing out.The geotextile shall
be FX-80HS,manufactured by Carthage Mills of Cincinnati,OH,a non-woven,needlepunched,heat-set,POIy-
propylene fabric,weighing approximately 6 oz.per square yard.
7. INSPECTION OF CARBON STEEL
7.1 SURFACE PREPARATION
Inspection shell verify that the degree of cleanliness meets specilicalions when compared to SSPC-VIS 1 visual atan-
dards.Depth of surface profile shall be measured oar ASTM D-4417,using X-Coarse replica tape or an Eleometer 123
surface roughness gauge.Surface shall be inspected to verify the lack of flesh rust,moisture,condensation,dust and
contaminants before coatings application.
7.2 AMBIENT CONDITIONS
Ambient conditions shall be monitored fluting coatings application and maintained within application parameters.
Dew points shall be monitored per ASTM E-337,using a sling psychrometer to measure dry and wet-bulb tem-
peratures.Thermometers shall be used to measure temperatures of the Coatings during application and of sur.
faces to be coated.
7.3 POLYURETHANE COATING
Inspection shall verify that the spray equipment meets the polyurethane coating manufacturers recommendations,
monitoring its operation to very that the polyurethane coaling components are being mixed and blended at their
proper volume ratio,with no evidence of streaks or uneven coloring.
During application,the film thickness Of the polyurethane coating shall be inspected using wet-film notch g
ASTM D-4414 and dry film thickness shall be inspected with magnetic or electronic mil gauge per
s per ASTM ages ages p
Film thickness of the polyurethane coaling may also be verified by logging the volume of mate .
rials applietl to pre-
measured areas,using a machine mounted,mechanical'stroke-counter"that records number a pump strokes applied
to a particular area.
Recoating of the polyurethane coating,as in the case of overlaps or transitions,shall be inspected to verify that such
recasting is done well within the recoat time of the base-coat.Inspection shall also very that no new coating is so-
plled ove-unprepared,existing coatings and that there is plain evidence of scuffed surfaces well beyond the leading
edge Of the newly applied coatings.Inspection shall verify that coatings applied beyond prepared areas of the existing
coeung
(4/5)
I
i
i
AINSTALLATION OF A SOLVENTLESS ELASTOMERIC POLYURETHANE LINING SYSTEM
ONTO CARBON STEEL SURFACES IN POTABLE WATER TANKS r
are completely removed before placing the coating in service.The applied coating system shall be visually inspected
for evidence of blisters,poor adhesion,or improper cure.
® 7.4 HOLIDAY DETECTION
Coated surfaces shall be Inspected for holidays per ASTM D-5162,using high-voltage spark testing equipment with
variable settings.Test voltage shall be set at 100 volts per mil(25 microns)of the specified film thickness. Detected
holidays shall be marked and repaired per coating manufacturers recommendations.
8. PATCHING AND REPAIRS
6.1 SURFACE PREPARATION
Repair area shall be thoroughly decontaminated.Deficient coating sections shall be removed until property applied,
firmly adhered mating materials are reached.Exposed substrate shall be treated to satisfy applicable surface re-
quirements.Firmly adhered mating materials surrounding the repair area shall be abraded or otherwise scuffed to re-
move all gloss,then solvent wiped and allowed to dry prior to application of any repair materials.The extent of the
abraded,or 9eathered'area shall vary depending on whether the repair materials are sprayed or applied by hand but,
in either case,no new coatings shall be applied beyond the feathered arena.
8.2 MATERIAL AND APPLICATION
A maximum 121,oz.1350 mq of Polibrid 705 polyurethane coating material shall be hand-mixed in a 2A:1 B volume
ratio,then quickly and evenly applied by brush or putty knife,covering the repair area.Do not extend fresh coating be-
yond the abraded area.If fresh coating is applied to glossy,untreated areas,It shall be wiped off or otherwise removed
immediately.Larger repairs may require spray application.
It is recommended that patching be done utilizing the products and measurements found in the Polibrid 705 touch-up
kit.
8.3 DISINFECTION
Before placing any containment vessel in potable water service,surfaces must be thoroughly disinfected to satisfy
AWWA Specification 0652-92.
9. REGULATIONS AND STANDARDS
9.1 HEALTH AND SAFETY REGULATIONS
i� All pertinent CFR Title 29 OSHA regulations and standards concerning the use of industrial paints and coatings
shall be observed and shall supersede any guidelines described hsrein.Material Safety Data Shoats(MSDS)
shall be made available at job-site to all workers who may come in contact with materials used.Thetis,and any
other ertinent CFR Title 29 OSHA standards,shall apply:1915.24,Painting;1915.25 8 1910.106.Flammable or
Combustible Liquids;1910.133,Eye Protection;1910.135,Head Protection;1910.146.Working in Encloaed or
Confined Spaces;1915.82 6 1910.134,Respiratory Protection;1910.94,Ventilation;1910.28,Scaffolding.
9.2 ENVIRONMENTAL REGULATIONS
Observe all pertinent CFA Title 40 EPA,state,IOWI and in-house regulations and standards concerning air and r
water quality,the emission of VOC's,dusts,blasting residues and paint particulates,and the containment,han-
dling and disposal of hazardous or toxic substances or wastes.
f
4
1
POLIBRID® 705
TECHNICAL DATA
SOLVENTLESS ELASTOMERIC POLYURETHANE
PROTECTIVE COATINGS AND LININGS
.""' �.� sPN•mi•M ENnomox vnry•amw
POLIBRID 705 is a tough,flexible and resilient alastomer GENERIC TYPE Aromtls,ChW I C.A.ASTM iyp V
used as a protective coating or lining over concrete, steel COLOR• Tan
or other surfaces.IT*aeless-apray applied at ambient tem. i
peratures at virtually any film thickness in one application, SOLIDS CONTENT 10N
even on vertical or Inverted surfaces. VOC CONTENT Zero I
rOLIBRID T06's unlimited-build capabilities allow the i
engineer to s MAXIMUM BUILD Unknk•d
en gi specify different film thicknesses within Me
same application, from 20 mils to 250 mile or Lgher, as FILM SHRINKAGE ZINO"AT AP ON)
actually required by particular senate demands or differing
surface Conditions. The degree of protection is no longer TENSILE STRENGTH 1.AB p IASTM Da121 -
limited t0 the maximum fltm-bulld of multiple Coats Of ELONGATION W%IASTMDA12)
conventional• solvented coating products. It can fully
encapsulate rivets, bolls, edges and rough welds in lust HARDNESS Sher. Pdbe5 a 77tF I25°CI
one coal, and easily produces the high film Ihickneisa5 IASTM 0.22W1
needed to provide monolithic protection Over naturally FLEXIBILITY PAWsmuRaH bride nnlBdlamM•r
rough concrete surfaces mSWrN O X mf IASTM D 1737)
POLIBRID 705 is a pnmlum-quahty, thermosetting ABRASION a".w•eMlos
elastomer that meats all known VOC regulations and is RESISTANCE TSW AJxWW W+CS17 WNWNI Ip00nv:
virtually odorless during and after application. It eliminates LWO or Gall IASTM 040441
creation of pinholes due to solvent evaporation, producing TEAR RESISTANCE A2 p IASTM 0b241
a dense monolithic membrane It is sufficiently elastic to COMPRESSIVE >4,50(l p(ASW 0.Wl
Survive normal shrinkage cracks in concrete without break- STRENGTH TO racowry whin bad isr•movaa.
mg. An ideal Immsslon lining, it Ia abrasion-resistant,
chemical-resistant. highly Impermeable and can be placed IMPACT 40�45.ft 0.96 RIM'k.
in serwce within hours of application, Easy to repair if RESISTANCE 75-80 mb-D.7n aIM�b.
110m1% OdE aIM k.
needed. IASTM D-M)
NOW,, r,. WATER VAPOR 10-45m -OM PART)RCMa7
POLIBRID 705 provides the ultimate in corrosion p c,e- TRANSMISSION n w.ft 01116,0100.111
Oct,for concrete and/or steel surfaces subjected to severe RATES IVyV1AI uhoN 20 N) IJF 12YO1
bl IASrsQ R)O%R r
3eraCa Condition m a wide range Of industrial applications Ton M,rpr mRaw1e ,pr AS7M E-911
Particularly aHe•tive for protection against mlcroblomgr Mau 'A'bVW. i
ally induced concsion(MIC)In domestic or Industrial war CATHODIC FARM ASII
tewater collection,pumping slid treatment systems,acd as DISSONDING
a UV resistant.Naxible mombran. net(FAQ)for pmnary or
secondary containment of man toxic or or hazardous h olds. SERVICE
Y q TEMPERANRE Condnvow"tCFro laO'F 129'CNa2'C17
Frequently used in RESISTANCE•• AMA Seraa:2aDS i11K1
• Potable Water Tanks,ReservoirT and Pipelirss I,�i
Is. I Tsnb: ta0'F IaDCI Ms.
• Wastewater Treatment 6 Collection Slrlmtures NOR 1.1o"Tanb: AaIDNnI
Secondary Containment lnstellatlons Dueb ns a,wnek oomeoaabn.PnaIxN M0 NlbronMW or all
• Elydroeleetrie Penstocks 6 Dam Gatos cobs an.,et--.is W nand. Far•utlu-NM,likes,mesh Pol 705
• Tank Linings 6 Bottoms m+y••1oao.led wind AnensrMcllorlwwSSII•M lM mkr olyour PSob•
• Mining 6 Metallurgical Plants• R W.I«R olxlWn aN•1•sas•4 Tn.N,WFartlun I•alWnaa Iv u•
xa mar 5.w5MasNryaslwNa feu.ah.miw mnwowon 0lnr.owls,
Marine VaaaaDRIN OBeMn StruarKING WATER COMPO ENTS
1 nasslFrto n Not recommantled for extended exposure to concentrated a'
y`�La ,NOERWRnEM LMORATMKS INCa
Y STAIN ACCORDANCE WITH
acids. um 0ab0 hydrocarbons, ketones or chlorinated so'
HEARD ANSIAISF 61AIMS vents j'on i[PollWld Coatings.fog,Mfore Troaci
CONTROL AUMe26 ZEU
k
ANSI,AWAA C21092 P:oe im:de 70uomr
ManuhcNrW By DM#Mad By ...
POLIBRID COATINGS,INC. CAMOLOW COMPANY
67W F M.802,0rownevYN,TX 78521 350 MIN"alelsDY Ct.,SL L".MO.OtM1BW
TN(210)8D1.7BI8.Fp(21 O)WI-78I0 TM(s1q BK10001 FM 1a1N BMM9
F
EMIL
POLIBRID 705' POLIBRID COATINGS, INC.
EQUIPMENT REQUIREMENTS.& APPLICATION'CHAIk
Spray Equitation, SWUI deslgrled, plunbcom- Theoretic Coverage •
Poem high-pressure airless spray machine GRACO- •HYdn 9 1,60f p it W M 1 Illl DFT
Car,451 fluid to air nano. 10ng air motor wed orgb%Eotbm on a 1 Mbl B.at 1 mm.140 Ma M 250
2A 1B.fow.vdume ratio Standard anwPment tyPiuly Muds, (C-090 hi vary oadoly, der-
"reade t hos,drum hers,suction food 4o1 50 9W .teal dram M
a WK q on Yob )
(food Pumps rat requeed in most ass«), recireulabon system, Amtilent Mo:swre _. ._...95%RH ma%Yrsen
GRACOi R A-C III or IV spray tips rom 001W to 0035, word" Full Cum - 7 days Is72-F(22-C)
CwMw and automatic t gh-0ressum ar hff system Omer,sap 3 days at 120•F(49•C)
upa may by modmnwntled and many options a.el Flesh Paint Ba«.500•F(2B0•C)(COC)
TIh Appl,,nor and tl_gl law eDnv A n must p�gi BeWyaL 23p'F(110'C)(CC)
ed U Pd,ti Coahnns Inc. SPA-mc Weight Be" 85 3WF(Iill 1(rC)(02 C
Mix Ratio by Vobme 2A 18 (Two b Orw) CatWyat.10lbelgW(13 kgi
Pot LAN, to 8 minutes Mood.91b1 1 DO is ( )to Touch072'F 20 mils-$0 minute Flush Solvents Muwnl s SarN
125 mils-15 minutes Cleaning Solvents MEK Lowux TNnrrs
Recommended Tribunes. _....Steel 20 to 125 me,DFT Packaging _. 50 glom steel drum"
Concrete 80 to 125 mils DFT Shelf Life Basis.2 years
Cure prior to Immersion 2 heUm at 72'F 122'C) COWYst:1 year W kast dry in
Minimum Cure Temperalum . ..25'F(A-C) angarol,Labia rod containers)
Ambient Temperature .. 40•F to 120-F(A'C b 49-C) Mixing and Storage 29 NOT STORE WITH FOOD
..._..BNvwan BD'F(27•C)and 90•F PRODUCTS, 29 y� Wm � imay � 1 Materials Temperature KEEP 2RRr
(3TC)cluing spry,application. w i Z�.`,keep on top of wtod IIIa pelMh Avod III
SubiHate Temperature ....Minimum AO•F 5•C Fill DO tied 00on"ts reedy to am Bofors loathing auction teed
( ) Into Sam(Side A)drum,sgiMte fig at I«st thirty(30)minutes or
Maamum 140•F(WC) uml IOW suopanrim w achieved. Robs,Basis(Side A)drums ra.
S-F(3'C)abma 0.Pam guody d shed far Wig perrn. Cahlyrt(Side B)rsgllF«w^mM.
SURFACE PREPARATION
CONCRETE f.l28 day cure top mw concrete Clesn or u-
w I nbminate surtac.es as Aeaaae else,clean b AVOID SKIN CONTACT romovo -
loose concrete and a% edati HEALTH&SAFETY Wear chemical-ar 'wsan tips(K any).msubng Ie a lot ii 9oagbs as minimum eye
profile is Ac l coals,endpaper. Water-bla.Onp slops b not a s a°tK� use hime maabte gbves and tMinh-Al-WI e-Plo skin Do
uFbde y Engineer
n not rxorrrplenndin Rapes acbve Ial Riper.
as na inic conbmmobd celand to Conact akin w pro«cry fiKod
glass-eal by Engineer eM yeth'iata standing dew Embed fiWr, adom vapor rosantaa and g..h, vonda ll Wash preps
0naa ocroon ToalfurConlant within bating b brdps rd-c cavles a, baforo isle 2 fmdmg«using we.rewm. Fellow rt. & rea In
d neus«ry, reouface wed s hrgh.syrym. rsating Calibrate brat- CFR .sa 29 (OSHA) and WI l regurH Local, Sorb 5 cedars(
mustsmn-bye ry por Awn grout and roost Mfao Outingodlam hehh. safety and envinmmenbl regulatims Read. y e ses
must r e dry tie del D NOTE:
(-posh,apt sheer test do,MW l and flE2 f w WEDS
`S . ^r l brie in Mat, safety
Pwbhee DeMo a as NOTE: K appliutim to mast or damp tFINEO (PACs)swaW fir ,cubnt rrol Workers
caanb sur/anw w desired. Contact Pdibrd Coatings. Inc. fa CONFINED SPACES ProNM harcop air vonWnon. Workers
reaawrwnWpona m Pdlbnd 670-S sp..y pnmx. must use cartoon mwoode Method pnathnlg rr-kne respiration K
CARBON STEEL: Deamtemkleb sunabss as needed Abnawe flammable vapor M q«erq, ass only nor-spnkmp two snd
eMtn Px SSPC SP-10(Near WMo Motel oust Cbamng),to s 3% "u4ap"nt COMPLY WITH PERTtNrNT LOCAL 6U OSHA to 5 mil(87.5 to 125 P)surfau profit Sweop-bbat all arwas that GULATIONS RELATIVE S WORK IN FIN pS ACFS.
davabP Assn rust been cmbng Steel must M dry and dust-h« FIRST AI SKIN CONTACT-Whin thoroughly wed plenty of
boon 0-adng. Appkcation To wet at" a no rxanmeMed soap and wWx EYE CONTACT Immadorl flush wed irsdr
TOTE: Worn the ma ml e u nded sur(a profit is Imposvbla or cban weed M at boot flReen(15)r,11DN«and get.pecagmd rigor
brass"-w b wcMae. a an all",th time 0 Plead Is 6w ors- dllbl oriental Prarp6Y INHALATION Remove b Mesh arc and
Maria y be deanmg and Gating,tilt u«d Pdlbrd 6B0 awry provide ooygon INGESTION Immediately utl a physidsn a
planar may M d«irabb. Cone"i Pola d Coatings, Inc. fa pa son wnoci arrow. {g NOr INC),jC ITING r w
CanrwnGtiaw.
THESE MATERIALS ARE FOR INDUSTRIAL USE BY FACTORY-TRAINED QUALIFIED TECHNICIANS ONLY 1
CONSULTPOL'BRID COATINGS,1111C.BEFORE SPECIFYING 1
®POU6RID is.Rplabretl T,.de Man d P ,bp d Cwpnpa,Inc.
®GRACO u.R,II 1N d Trad.Mvl d Oracc Inc
LANTATpNS A IMPORTANT NOTES This dale shoo cunN. N—ar-accuralA la IM Mar of our LnwNeda.al pm.d prmlinp Svcp dab n supl.cl rD wMn
I.MN.Iq.b,pones.'.irN Tual M cnnvow..As a.Mnl euidelrM.-1, Com..... mip
mull M eI —ad Li IM tpecrrlp.We IF rN auaram.w IM resuea le M npra.nod Polar epec?awes,aclwl lop eggllpna gird IM puyeY.viycrtc neeU.
^merge.pK sulp mMliWn.rid coMiion.d aPPlrcilnn.ra Is.pria ooi wnlrol p M nlMis onleas y�a.F."y dew so.rr xrilIN.N an iulnmtel ofrlca,of ool,prw
ISMAOE CONCERNING THE USE OF THESE PRODUCTS OR RECOMENDAT10N5 AND NOaLIABILITV FOR MMpm NO WARRANTY.EXPRESS OR IMPLIED
TM^w"id+durM..d.rtwnalMMrw corm.nwme ae dei«cp drwr"n THER USE.OR INABILITY TO USE IS ACCEPTED.
IMnI d IM malwrlwh au1WINd pY Pdidid Cealrrpa,NC TM INiodh Al.r N'"plpanci,[InC11udIM or dMrvga,a Nmead In Ina ryrcn.se Ori<e Ind or rwd.a.nawrwa IM rq"I to mcdRy Ip.data mlMul dwrloua ndrtw of Mdllry
r
f-
N POLIBRIDe 705 REPAIR KIT
TECHNICAL DATA &
APPLICATION INSTRUCTIONS
IN 12M
GENERAL GENERIC TYPE Sdvntless Elessarwri c Pay-ot—
POUBRID 705 REPAIR KITS are designed for hand Aranak,Clerical Curs,ASTM Type V
patching relatovery small areas of previously applied Poli- FINISX COLOn Tan(Side A:WNM/5x1s B:Brown)
find 705 coating or lining systems Except for slightly ex-
tended workability, as compared to standard spray-grade SOLIDS CONTENT 101y%(Zero VOC)
Polibrid 705. the products are identical Consult Polibnd MIX RATIO ?A1B (Twob One by Vauma)
705 Technical Data Sheds or call Polibrid Coatings, Inc.
for detailed product information or specific recommend- POT LIFE 5 b 10 Ma1Ws(12 ox.1360 m)
.lions. These materials are D4f recommanded for the re-
psir of large areas of Pofbrid 705 coating or caning systems MINIMUM CURE 25"F(-PC)
that may require re-spajimg,a for use in testing to deter MATERIALS TEMP Between WF(27-C)and 90"F(32"C)
mine the sudabAly,of an ainess spray applied membrane during appeaser.
SURFACE PREPARATION SUBSTRATE TEMP > TF(5"C)and 5-F(3-C)above
dew part
General Repair PACKAGING Totl 3 Gb.k11 a Saes sop en aria.
Remove deficient coatings until sound,wall adhered coat- _ .
Ingo remain.Decontaminate repair area by any acceptable
method to remove oils, greases, dirt or other coMami- APPLICATION
nants.Clean exposed steel per SSPC Standards No,SP-3 Using a small brush or putty knife, quickly and evenly
"Power Tool Cleaning"or SP-5"While Metal Blest Clean- spread the mlxatl coating material over the report area and
mq'. Clean exposed concrete per P-7SSP" rush-Offs No. feather into the surrounding scuffed afees. If applied to
Cleo "Power Tool Gleaning" the
SP-7 "Brush-Off Blast glossy, untreated areas, remove immediately. Use mixed -
ing, s rig". Abrade sections.f the existing coating or tin- coating material until 8 an no longer be neslly end easily
ing, surrounding the repair area,to remove all gloss and spread and discard remainder appropriately.
produce swell-scuffed surtace, ran solvent wipe anNor
power vacuum to remove all dust and contaminants just PRECAUTIONS
prior to application of patching materials.
Pinhole Reoalr AVOID SKIN CONTACT. Liquid...tong may muse skin
Pinhol Repate repair area b method to sensitization. Cover all parts of exposed akin,protect eyes
ep Y and wear impermeable gloves. Do not allow contaminated
remove oils, greases, dirt or o Ms. Abrade clothing to contact skin Mixing of coating components in
sections of the existing coating o. +Imum of 1" quantities larger than 12 oz.(360 ml)an produce exother-
(2.54 am) in diameter, immediately . -adding the pin- mic reactions which an cause minor bums if handled
hole.to remove all gloss and Froduce a well-scuffed sur- wlthcut insulative gloves. Avoid breathing vapor or mist.
face,then solvent wipe to remove all dust or contaminants Use with adequate ventilation and comply with all precau-
just prior to application of patching mate•,als. A hand held Pons In CFR Title 29 (OSHA) and pertinent heath and
grinder with a conical tool may be used to countersink safety standards. Comply with all Local, State S Federal
"on pinhole,possibly speeding up the repair process environmental regulations. Request Material Safety Data
Sheets(MSDS)for all coating components.
MIXING
Agitate contents of resin container prior to use. Measure 8 FIRST-AID
oz. (240 ml)of resin(Side A)and 4 oz. (120 m)of cats- SKIN CONTACT Wash with plenty f bap and water.
lyst(Side B)to produce 12 or, (360 ml)volume of mixed EYE CONTACT'Immedalely gush will.„�enty of warm for
coating.Pour pre-measured components into clean 16 oz. at least fifteen(15)minutes and get specialised medial
(460 mil styrofcam cup.Hand-stir vigorously with wooden attention promptly.INHALATION:Remove to hash air and
mixer or tongue depressor until blend of uniform color is provide oxygen INGESTION: Immediately call physician
produced. Use immediately ono blended.(Mixing greater or poison control center.DO NOT INDUCE VOMITING I
amounts will substantially reduce workability and mey
produce uneven mixing and unsatisfactory results)
KEEP AWAY FROM CHILDREN,THESE MATERIALS ARE FOR INDUSTRIAL USE ONLYI
•PODBRID Ica RaaWrW TrW xYrxtledY.w.eceng+,Inc.
ManufaauM By 1)elllautad By iI
POLIBRID COATINGS,INC. CARBOLINE COMPANY
6700 FM 802,Bramerllle.TX 78521 350 XsnMy IndWIW CI.,St,Loins,MO.031K1599 1
Tel (210)831-7818,Fax(210)831-7810 Tel(1111)e14-10001 Fax(314)611 �
r
i, ` J
i
I
TYPICAL POLIBRID
EXPANSION JOINT DETAIL
I,
x 1 'Aw
y�.t
pomdd urdre g pcoe g Pftar) r I
Bond&@eking Tape
Eparslon Joh1t Sealant
Baz9drng Rod �
Flat surfaces
Not m smie. Call NOW Coatings, Inc,for recommendations before spe6 ing.
Td(2:0)831-781e i Fa(21 O)Ml-let e
J
(_ J
.` .4"" •gr y 1 ��
4
r -
84/01/1997 06:55 286-7EB-95B0 PAGE 01 ,
FILM :CwleellK• falofMate. 31. a.. laM Tom. 111rI.e3-31 1e:e5 en. P.01/81 �•.
..a
oa�fbolln�
&,L +Madera .l
�tr.tooaw
i M a►srAMB ,
To: MP Ble.enmh
Caemseyt Iaq PamtlK Coepa7
Prat GM 7044"
Plc CM 767-Aft
Data: YSV97
Told Pais:
Prom, Chrlt MaaW•Martatmg Deparment
Af88SAGfi:
Renfurr HVh6vtd Reservoir
CA"and voids greeter der ifs"In the ovrlapping a"plates for the
aboverefareneed pro)ectshould be addressed ssfollows:
Insert dosed cell backer rod of auMoferd dlarretr to fill yap. Allow
at Out W of the surface ruilus to pr.'vda out of the W. 9prey
apply 95-30 mile of Polibrid 706 directly over the Closed cell backer t
rod.
G
if you have any questions or need"additional intormabor%pies"do not
heafteae to contact ms at(314)W-10o0.tbtt 2394.
filnoaesly,
Chris mantis
Poilbrld Product Ypeciallet ...
POW14V Fax Note 7671 iN. _
TM r.on
CC; Dow Well
`O Lo P
s Z ..
t
MADISON CHEMICAL REQUIREMENTS
t. Quality Control Madison will provide the Quality Assurance program and
rep rting forms.
2 Equipment -Madison will sell, Jesse or rent application equipment at a
reasonable cost.
J. Training -Madison willsupplyall necessary training cis reasonable cost - -
-Madison will supply complete equipment and application
manuals. ':
o. Warranty -Madison will provide a two year warranty as indicated on the -
technical day sheets.
P
5. Promotion -Madison will promote the Approved Applicator Program to
speciners owner nationally through trade magazines, trade
shcws (AWWA, SSPC, NACE)and mailings.
-Madison will complete an annual mailing on the applicator's
behalf(first 100 names at no charge,balance on a 50160 basis).
-Madison will participate with the Approved Applicator in lout
promotions (mailings, AWWA section meetings, etc.) where
possible.
a Pdcir; -Approved Applicators will receive an Approved Applicator
discount off the published list prices plus further volume
discounts(see Corsocote price list for rlateilsJ.
Z Technical Support -Madison will supply all required technics! euofOrt at a
reasonable cost
0.Distribution -Madison wit/limit the number of Approved Applicaoa-s in a
region.
e e � authorized representative of G..Z >"-,. 74 r o.
I agree ro meet and maintain the above requirements and become
an Approved Applicator for the Madison Chemical systems.
i
authorized representative of Madison Chemical
kxtratrtea Ifie., agr"to wcept the above applicator as an Approved Applicator.
Oise 9- Lf- 9i
u.k 4
t
e.
EFY Production Finishing Inc.
HOW
i
M�nrx.+6 InauRn,a P.unbng CmrrMrw . 5pn-uray QintrMtw O M B F CMfx,Ca rarror !
t'
April 5, 1996
Tom Malphrus r w
Water Utility
City of Renton
Planning/Building/Public Works Department
i 200 Mill Avenue South
Renton,WA 98055
SUBJECT: EXPERIENCE STATEMENT& LETTER OF %PPROVAL
i
Dear Mr.Malphrus.
Production Finishing,Inc(PFI)will be the general contractor for the City of Renton's r
Highlands 565 Zone Reservoir Interior Recoating Project. Paragon Painting(Paragon)
will apply the Madison Chemical Industries Inc., 100%solids polyurethane coating,as a
sub-contractor to PFI.
1 have included with this letter.
I Experience Statement from PFI;
2 Experience Statement from Paragon,and
3. A letter from Madison Chemical that Paragon and PH are to be approved
applicators. a
Sincere
Ronald J. Stipek
CFO/Estimator
n�!maax
i
P O.Box 73M70 • 1( 10 S 310tn Suile A • Federal Way.Wa^W03-2367 • (2,06)839-7950 . Fax(206)839-7679
z