HomeMy WebLinkAboutS-29000Bi—
0 -
0-
C J
IL LU
a
® a:
0 c
Q o
z j
U
z U
O c
Q Y
a.
2
al
a
< o
0 3
r � �
E-
Alk AL W a'
rn
m
A rn
i C
v
n_
0
SECTION 21, TWP. 23 N., RGE. 5 E., W.M.
460 VAC 3 PHASE 60 HZ
3 WIRE SERVICE 1 N
G 1 �LI IL2 L31 BK \ / W
TJ 1CB 1M'--^��, lUL 1T3 G RUN LIGHT
IT2 PUMP #1 RTM RUN TIME METER
MI 10 HP H ❑ A
1T1 TH1 IOL
40 41 1M PUMP #1 STARTER
(15A) SIZE 0 RED /HK � OR PUR
7.4 FLA BR � \ /
Li3 2M 20L 2T3 PER MOTOR O� G RUN LIGHT
a
H2T>2 P1 0PH#2 O RTM RUN TIME METER
H A
2 TH2 20- L
YL /BK 42 43 PK GRAY 2M PUMP #2 STARTER
(ISA) SIZE 0
BL
\ / HIGH LEVEL
R ALARM LIGHT
NON- INTRINSICALLY / \
SAFE WIRING BK /YL HIGH LEVEL
150 VA I HLR ALARM RELAY
TRANSFORMER
(2A) ND NO NC NC
N ND ND NC NC NO NO NC NC ND ND NC NC ND C NC
- _ 1 CHANNEL I CHANNEL 2 CHANNEL 3 CHANNEL 4 CHANNEL 3/4
\ CONTROL — ALARM DUPLEX
J (10A) WARRICK 67A1AOD
TNTRINSICALLY SAFE
U CHI CH2 CH3 CH4 L2
BK w o v� DIP ALTERNATOR
1 N
LED L�D L�D LED SWITCH G CONTROLLER
�G LSI F� E� Hs- 10 E4 9 Ed E1 LJ sIL - DIP SWITCH
NOTES:
CONTROL PANEL SHALL BEAR SERIALIZED U.L. 508 -14 LABEL.
x FLOAT TYPE LEVEL SENSING SWITCH IN SANITARY WETWELL, CABLE LENGTH FROM WIRING TERMINALS
TO SWITCH MUST BE LESS THAN 250 FEET, OR A MAXIMUM OF ,015uF CAPACITANCE AND .05mH INDUCTANCE.
ALL INTRINSICALLY SAFE CIRCUITS MUST BE PHYSICALLY SEPARATED BY AT LEAST 2 INCHES FROM
WIRING OF ALL OTHER CIRCUITS THAT ARE NON- INTRINSICALLY SAFE. ALL INTRINSICALLY SAFE
CIRCUITS MUST BE RUN IN SEPARATE CONDUIT OR RACEWAYC. NEC 504
WIRING FROM GROUND TERMINAL MUST BE TO GOOD EARTHING MEMBER IN JON- HAZARDOUS AREA
OF PANEL AND LESS THAN 1 OHM RESISTANCE. EARTH GROUNDING MUST BE IN 2 PLACES. NEC 250
WARNING,
SUBSTITUTION OF COMPONENTS MAY IMPAIR THE INTRINSIC SAFETY.
LT, BL I LT. BL I LT. BL I I I LT. BL
STOP
PUMPS
x
1
LAG
U
INTRINSICALLY SAFE
WIRING TERMINALS NON- HAZARDOUS AREA
HAZARDOUS AREA.
uw uw
LEA AR T D INTRINSICALLY
ST SAFE CIRCUIT
�.
H. CONTROL VOLTAGE SHALL BE 120 VAC AND MAY BE ACCOMPLISHED BY THE MEANS OF
A TRANSFORMER OR AVAILABLE LINE VOLTAGE. A CONTROL FUSE AND ON /OFF SWITCH
SHALL PROTECT AND ISOLATE THE CONTROL VOLTAGE FROM THE LINE.
I. WIRE TIES SHALL BE USED TO MAINTAIN PANEL WIRING IN NEAT BUNDLES FOR
MAINTENANCE AND TO PREVENT INTERFERENCE WITH OPERATING DEVICES. ALL WIRING
SHALL BE COLOR -CODED TO FACILITATE MAINTENANCE AND REPAIR OF THE CONTROL
PANEL. WHERE A COLOR IS REPEATED, NUMBER CODING SHALL BE ADDED. A
SCHEMATIC SHALL BE PERMANENTLY ATTACHED TO THE INSIDE SURFACE OF THE FRONT
DOOR.
J. ALL GROUND CONNECTIONS SHALL BE MADE WITH RING TONGUE TERMINALS AND STAR
WASHERS TO ASSURE PROPER GROUND.
K. A DUPLEX PUMP CONTROLLER SHALL BE PROVIDED FOR CONTROL LOGIC. PUMP
CONTROLLER SHALL BE SOLID STATE UTILIZING A PRINTED CIRCUIT BOARD TO AVOID
CONVENTIONAL WIRING. THE PRINTED CIRCUIT BOARD OF THE PUMP CONTROLLER
SHALL BE MADE OF U.L. LISTED MATERIALS.
L. THE PUMP CONTROLLER SHALL INDICATE FLOAT CIRCUIT OPERATIONS UTILIZING RED
AMBER LED INDICATOR LIGHTS. LED INDICATOR LIGHTS SHALL PROVIDE ADEQUATE
INFORMATION SO THAT THEY CAN BE USED FOR DIAGNOSIS IN TROUBLESHOOTING
PROBLEMS LOCATED IN THE FLOAT CIRCUITS. EACH LED SHALL BE PERMANENTLY
LABELED ON THE PUMP CONTROLLER AS TO FUNCTON.
M. PUMP CONTROLLER SHALL HAVE PROVISIONS FOR CONNECTING FLOAT LEVEL
CONTROLS AND HEAT SENSOR MONITORS, WHERE APPLICABLE, TO BOX TYPE LUG
CONNECTORS.
N. BOX TYPE LUG CONNECTORS SHALL BE MADE OF POLYAMIDE THERMOPLASTIC TO
EXCLUDE AGING DUE TO HEAT INFLUENCES. PHENOLIC TYPE TERMINAL BLOCKS ON THE
PUMP CONTROLLER SHALL NOT BE ACCEPTABLE. EACH TERMINAL BLOCK SHALL BE
PROPERLY AND PERMANENTLY LABELED ON THE PUMP CONTROLLER AS TO ITS
PURPOSE.
0. WIRING OF HAND -OFF -AUTO SWITCH, RUN LIGHT, CONTACTOR, AND OVERLOAD TO THE
PUMP CONTROLLER SHALL BE ACCOMPLISHED BY MEANS OF PLUG CONNECTORS. THE
PUMP CONTROLLER SHALL HAVE MALE HEADER ASSEMBLIES FROM THE
CORRESPONDING DEVICES LABELED ON THE PUMP CONTROLLER FOR THAT MALE
HEADER ASSEMBLY. HEADER ASSEMBLIES SHALL BE CONSTRUCTED OF A CORROSION -
RESISTANT THERMOPLASTIC MATERIAL HAVING A TEMPERATURE RANGE OR -55
DEGREES C TO 105 DEGREES C AND COPPER ALLOY, BRIGHT ACID TIN OVER NICKEL -
PLATING CONTACTS. THERE SHALL BE NO EXTERNAL LIGHTS ON THE PUMP CONTROL
PANEL.
CLASS 1 GROUPS C &D
ALARM
HORN
TELEMETRY CONTACTS
HLR HLR.
70 I: a) I x r ^c� HIGH LEVEL
ALARM
LIGHT
o
3
OUTER DOOR OR SHOWN NOT SHOWN
NAMEPLATE LEGEND
DUPLEX "Q" CONTROL PANEL
1. PUMP 1
INNER 2,PUMP 2
_DEVF_L QPER; s ,
ROGER NIX
PAGEANTRY COMMUNITIES �� vs
DOOR 3, CONTROL
4•PUMP 1 RTM
1.01 GENERAL
0 Al
SEE AS -BUILT
8SEAL 1 FAIL
A. CONTRACTOR SHALL FURNISH ALL LABOR, MATERIALS, EQUIPMENT AND INCIDENTALS
z
of
o
REQUIRED TO PROVIDE DUPLEX MOTOR CONTROL PANEL AS SPECIFIED HEREIN.
KENT, WA *�
B. THE MOTOR CONTROL PANEL SHALL BE ASSEMBLED AND TESTED BY A SHOP MEETING
"
(425)251 -8782 FAX
U.S. STANDARD 508 FOR INDUSTRIAL CONTROLS. THE MOTOR AND CONTROL PANEL
SHALL BE ASSEMBLED AND TESTED BY THE SAME MANUFACTURER SUPPLYING THE PUMP
SO AS TO INSURE SUITABILITY AND ASSURANCE OF EXPERIENCE IN MATCHING
DEPARTMENT QP PUBLIC WORK8
s
to
a
AND WIRING DIAGRAM
CONTROLS TO MOTORS AND TO INSURE SINGLE SOURCE RESPONSIBILITY FOR THE
I
p 260 �@
OES"NED TS DA7L' 6/62000 ME NO.
DRAWN DWW
ONALIE ENG\a�
EQUIPMENT.
2ES 2 5 OZ
App"C'VM t cl DIRECTOR DT PU9UC FVRR3 �r�
C. THE CONTROL PANEL SHALL COMPLY WITH THE NEC REGULATIONS AND HAVE A UL
o
g
LABEL. THE PANEL SHALL CONTAIN ALL COMPONENTS REQUIRED BY THE PUMP
to
MANUFACTURER FOR STARTING AND PROTECTION OF THE MOTOR. ANY FEATURES
REQUIRED BY THE PUMP MANUFACTURER FOR WARRANTY OF THE PUMP SHALL BE
w
3
INCLUDED IN THE CONTROL PANFi_
2.01 CONSTRUCTION
¢I
a !
ml
a
A. THE CONTROLS FOR THE PUMP SHALL BE CONTAINED IN A STEEL ENCLOSURE MEETING
NEMA 3R REQUIREMENTS WITH A HINGED DOOR AND NEOPRENE GASKET.
C)
o
¢
B. THE ENCLOSURE SHALL HAVE PROVISIONS FOR PADLOCKING. A NAMEPLATE SHALL BE
SIN
p
PERMANENTLY AFFIXED TO THE PANEL AND INCLUDE THE MODEL NUMBER, VOLTAGE,
_
PHASE, HERTZ, AMPERE RATING AND HORSEPOWER RATING. A WARNING LABEL AGAINST
ELECTRIC SHOCK SHALL BE PERMANENTLY AFFIXED TO THE OUTER DOOR.
N N
- r
N
F
m
m
C. A STEEL BACK PANEL WITH ELECTROPLATED BRIGHT ZINC AND CLEAR CHROMATE FINISH
SHALL BE PROVIDED. A PAINTED STEEL BACK PANEL WILL NOT BE ACCEPTABLE.
_4___
j z
z I
D. RUN LIGHTS AND HAND-OFF-AUTO SWITCHES SHALL BE PROVIDED. RUN LIGHT AND
L)
O
!
HAND - OFF -AUTO SWITCH SHALL BE MOUNTED ON AN ELECTROPLATED BRIGHT ZINC WITH
vi
.55 I
CLEAR CHROMATE FINISH STEEL BRACKET. THE RUN LIGHT AND HAND -OFF -AUTO
SWITCH SHALL BE PROPERLY LABELED AS TO FUNCTION. THE HAND -OFF -AUTO SWITCH
fif
o
N
SHALL BE ROCKER TYPE WITH AN ELECTRICAL LIFE OF 50,000 OPERATIONS. THE RUN
z
Iz
z
LIGHT SHALL MATCH THE HAND -OFF -AUTO SWITCH IN APPEARANCE AND HAVE AN
IL
k :W2
w
ELECTRICAL LIFE OF 5,000 HOURS. RUN LIGHT SHALL BE RED.
it
p
E. THE INCOMING POWER SHALL BE 460 VOLTS, 3 PHASE, 60- HERTZ SERVICE. TER`1!NAL
w
F_
;w
I F_
U
BLOCKS WITH BOX TYPE LUGS SHALL BE SUPPLIED TO TERMINATE ALL WIRING FOR
Fo
�n
z
O
FLOATS AND HEAT AND SEAL SENSORS FOR THE PUMP, IF REQUIRED. THE PUMP LEADS
p
p
L)
Ln
SHALL BE TERMINATED AT THE OVERLOAD RELAY OR AT BOX TYPE TERMINAL BLOCKS.
THE TERMINAL BLOCKS FOR THE FLAT CONNECTIONS SHALL BE ON THE PUMP
<j<
o i �j
CONTROLLER.
(n
z
co
z 1 [if
�'
F. A CIRCUIT BREAKER SHALL BE USED TO PROTECT FROM LINE FAULTS AND TO
w
,z
w
a
z
DISCONNECT THE PUMP FROM THE INCOMING POWER. CIRCUIT BREAKER SHALL BE
THERMAL MAGNETIC AND SIZED TO MEET NEC REQUIREMENTS FOR MOTOR CONTROLS.
to
0!0
to
¢
G. THE MAGNETIC STARTERS SHALL INCLUDE A CONTACTOR WITH A MINIMUM MECHANICAL
LIFE OF 3,000,000 OPERATIONS AND A MINIMUM CONTACT LIFE OF 1,000,000 OPERATIONS.
v
v Iv
A DEFINITE PURPOSE CONTACTOR SHALL NOT BE ACCEPTABLE. THE MAGNETIC STARTER
SHALL INCLUDE AN OVERLOAD RELAY, WHICH IS AMBIENT TEMPERATURE COMPENSATED
W
��r
ww
w,G
AND BIMETALLIC. THE OVERLOAD RELAY SHALL HAVE TEST AND RESET BUTTONS. THE
-
OVERLOAD RELAY SHALL BE CAPABLE OF BEING SET IN EITHER MANUAL OR AUTOMATIC
--
- - --
RESET MODE. IN THE MANUAL MODE, ONLY THE OPERATOR SHALL ACCOMPLISH RESET.
AT 6 TIMES FULL LOAD AMPS THE OVERLOAD RELAY SHALL TRIP WITHIN 10 SECONDS OR
rl
cvi
O
CLASS 10 RATED OVERLOAD RELAYS SHALL BE REQUIRED.
]
LT, BL I LT. BL I LT. BL I I I LT. BL
STOP
PUMPS
x
1
LAG
U
INTRINSICALLY SAFE
WIRING TERMINALS NON- HAZARDOUS AREA
HAZARDOUS AREA.
uw uw
LEA AR T D INTRINSICALLY
ST SAFE CIRCUIT
�.
H. CONTROL VOLTAGE SHALL BE 120 VAC AND MAY BE ACCOMPLISHED BY THE MEANS OF
A TRANSFORMER OR AVAILABLE LINE VOLTAGE. A CONTROL FUSE AND ON /OFF SWITCH
SHALL PROTECT AND ISOLATE THE CONTROL VOLTAGE FROM THE LINE.
I. WIRE TIES SHALL BE USED TO MAINTAIN PANEL WIRING IN NEAT BUNDLES FOR
MAINTENANCE AND TO PREVENT INTERFERENCE WITH OPERATING DEVICES. ALL WIRING
SHALL BE COLOR -CODED TO FACILITATE MAINTENANCE AND REPAIR OF THE CONTROL
PANEL. WHERE A COLOR IS REPEATED, NUMBER CODING SHALL BE ADDED. A
SCHEMATIC SHALL BE PERMANENTLY ATTACHED TO THE INSIDE SURFACE OF THE FRONT
DOOR.
J. ALL GROUND CONNECTIONS SHALL BE MADE WITH RING TONGUE TERMINALS AND STAR
WASHERS TO ASSURE PROPER GROUND.
K. A DUPLEX PUMP CONTROLLER SHALL BE PROVIDED FOR CONTROL LOGIC. PUMP
CONTROLLER SHALL BE SOLID STATE UTILIZING A PRINTED CIRCUIT BOARD TO AVOID
CONVENTIONAL WIRING. THE PRINTED CIRCUIT BOARD OF THE PUMP CONTROLLER
SHALL BE MADE OF U.L. LISTED MATERIALS.
L. THE PUMP CONTROLLER SHALL INDICATE FLOAT CIRCUIT OPERATIONS UTILIZING RED
AMBER LED INDICATOR LIGHTS. LED INDICATOR LIGHTS SHALL PROVIDE ADEQUATE
INFORMATION SO THAT THEY CAN BE USED FOR DIAGNOSIS IN TROUBLESHOOTING
PROBLEMS LOCATED IN THE FLOAT CIRCUITS. EACH LED SHALL BE PERMANENTLY
LABELED ON THE PUMP CONTROLLER AS TO FUNCTON.
M. PUMP CONTROLLER SHALL HAVE PROVISIONS FOR CONNECTING FLOAT LEVEL
CONTROLS AND HEAT SENSOR MONITORS, WHERE APPLICABLE, TO BOX TYPE LUG
CONNECTORS.
N. BOX TYPE LUG CONNECTORS SHALL BE MADE OF POLYAMIDE THERMOPLASTIC TO
EXCLUDE AGING DUE TO HEAT INFLUENCES. PHENOLIC TYPE TERMINAL BLOCKS ON THE
PUMP CONTROLLER SHALL NOT BE ACCEPTABLE. EACH TERMINAL BLOCK SHALL BE
PROPERLY AND PERMANENTLY LABELED ON THE PUMP CONTROLLER AS TO ITS
PURPOSE.
0. WIRING OF HAND -OFF -AUTO SWITCH, RUN LIGHT, CONTACTOR, AND OVERLOAD TO THE
PUMP CONTROLLER SHALL BE ACCOMPLISHED BY MEANS OF PLUG CONNECTORS. THE
PUMP CONTROLLER SHALL HAVE MALE HEADER ASSEMBLIES FROM THE
CORRESPONDING DEVICES LABELED ON THE PUMP CONTROLLER FOR THAT MALE
HEADER ASSEMBLY. HEADER ASSEMBLIES SHALL BE CONSTRUCTED OF A CORROSION -
RESISTANT THERMOPLASTIC MATERIAL HAVING A TEMPERATURE RANGE OR -55
DEGREES C TO 105 DEGREES C AND COPPER ALLOY, BRIGHT ACID TIN OVER NICKEL -
PLATING CONTACTS. THERE SHALL BE NO EXTERNAL LIGHTS ON THE PUMP CONTROL
PANEL.
CLASS 1 GROUPS C &D
ALARM
HORN
TELEMETRY CONTACTS
HLR HLR.
70 I: a) I x r ^c� HIGH LEVEL
ALARM
LIGHT
o
3
OUTER DOOR OR SHOWN NOT SHOWN
NAMEPLATE LEGEND
By Date
1. PUMP 1
INNER 2,PUMP 2
_DEVF_L QPER; s ,
ROGER NIX
PAGEANTRY COMMUNITIES �� vs
DOOR 3, CONTROL
4•PUMP 1 RTM
2936 KENNEWICK PUCE N.E. �.
RENTON, WA 98056 M
0 Al
SEE AS -BUILT
8SEAL 1 FAIL
(425) 235 --1394 FAX m 4
9•• SEAL 2 FAIL
10, ALARM SILENCE
FOR LIFT STATION
®=
18215 72ND AVENUE SOUTH y0 g
KENT, WA *�
(4 5 251 -62222 MC EN(io*
OVERLOAD
(425)251 -8782 FAX
RRESETSe
DEPARTMENT QP PUBLIC WORK8
s
to
a
PUMP #1
SEAL FAIL
PUMP #2
SEAL FAIL
EXTERNAL
ALARM LIGHT
EXTERNAL
ALARM HORN
ALARM SILENCE
RELAY
NEMA 3R ENCLOSURE
36'H x x
5om,290008
OUTER DOOR OR SHOWN NOT SHOWN
NAMEPLATE LEGEND
By Date
1. PUMP 1
INNER 2,PUMP 2
_DEVF_L QPER; s ,
ROGER NIX
PAGEANTRY COMMUNITIES �� vs
DOOR 3, CONTROL
4•PUMP 1 RTM
2936 KENNEWICK PUCE N.E. �.
RENTON, WA 98056 M
6.PUMP 1 RUN
7. PUMP c RUN
SEE AS -BUILT
8SEAL 1 FAIL
(425) 235 --1394 FAX m 4
9•• SEAL 2 FAIL
10, ALARM SILENCE
FOR LIFT STATION
3.01 OPTIONS
A. PANEL SHALL BE EQUIPPED WITH THE FOLLOWING ADDITIONAL FEATURES.
--U.L. 913 LABELED WITH INTRINSICALLY SAFE CIRCUIT EXTENSIONS FOR FLOATS, HEAT
SENSOR AND SEAL SENSOR CIRCUITRY (EXPLOSION PROOF PUMPS ONLY)
- HIGH -LEVEL ALARM LIGHT (FLASHING) (NON- FLASHING)
-DRY CONTACTS FOR TELEMETRY OF ALARM CONDITIONS
- REDUNDANT OFF FLOAT SWITCH
- ELAPSED TIME METER (PER PUMP)
-SEAL FAILURE LIGHT
-ANTI- CONDENSATE HEATER (50 WATT) WITH THERMOSTAT
-HEAT SENSOR - MANUAL RESET
-PHASE FAILURE PROTECTION (3 PHASE ONLY)
-LEAD PUMP SELECTOR SWITCH
- LIGHTNING SUPPRESSOR
-24 -HOUR TIME CLOCK, ADJUSTABLE TO 15- MINUTE INTERVALS TO CONTROL PUMP
OPERATION
- 110 -VOLT CONVENIENCE OUTLET
-CYCLE COUNTER
-SWING DEAD FRONT DOOR WITH FUSED DISCONNECT
6 Y
CID. S-zy'"'. !3
I m
a
V
`w
X
d
C,
a
I�
0
a
a
v
E
Z)
U
N
�1
U4
Im
AWoved
By Date
_DEVF_L QPER; s ,
ROGER NIX
PAGEANTRY COMMUNITIES �� vs
2936 KENNEWICK PUCE N.E. �.
RENTON, WA 98056 M
{425) 235 -0744
(425) 235 --1394 FAX m 4
EdG1dF.EH o'
18215 72ND AVENUE SOUTH y0 g
KENT, WA *�
(4 5 251 -62222 MC EN(io*
(425)251 -8782 FAX
CITY OF RENTON
DEPARTMENT QP PUBLIC WORK8
. ARt,ST
I�E WAS
/I
PUMP STATION CON'T'ROL PANEL
AND WIRING DIAGRAM
KenaIn ton Crag COndominl nla
p 260 �@
OES"NED TS DA7L' 6/62000 ME NO.
DRAWN DWW
ONALIE ENG\a�
CFIECKED RJA 6OALE N A pLLgO MO _�4
2ES 2 5 OZ
App"C'VM t cl DIRECTOR DT PU9UC FVRR3 �r�
CID. S-zy'"'. !3
I m
a
V
`w
X
d
C,
a
I�
0
a
a
v
E
Z)
U
N
�1
U4
Im