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HomeMy WebLinkAboutRAM 001 00 - Dewatering Plan - ResponseRequest for Approval of Material Contract Number FA Number SR Date Section / Title of Project County Contractor Subcontractor For assistance in completing, see Instructions and Example Bid Item No. Material or Product/Type Name and Location of Fabricator, Manufacturer or Pit Number Specification Reference PE/QPL Code Hdqtr./QPL Code Acceptance Action Codes for use by Project Engineer and State Materials Laboratory 1. Acceptance Criteria: 2. Acceptance Criteria: 3. Acceptance Criteria: 4. Acceptance Criteria: 5. Acceptance Criteria: 6. Acceptance Criteria: 7. Acceptance Criteria: 8. Source Approved: Acceptance based upon 'Satisfactory' Test Report for samples of materials to be incorporated into project. Mfg. Cert. of Compliance for 'Acceptance' prior to use of material. Catalog Cuts for 'Acceptance' prior to use of material. Submit Shop Drawings for 'Approval' prior to fabrication of material. Only 'Approved for Shipment', 'WSDOT Inspected' or 'Fabrication Approved Decal' material shall be used. Submit Certificate of Materials Origin to Project Engineer Office. Request Transmitted to State Materials Laboratory for Approval Action. 9. Approval Withheld: 10. Approval Withheld: 11. Miscellaneous Acceptance Criteria. Remarks: Submit samples for preliminary evaluation. Project Engineer Distribution State Materials Engineer Distribution General FileContractor DOT Form 350-071 EF Revised 12/2012 Project Engineer Date State Materials Engineer Date RAM # Region Operations Engineer Region Materials State Materials Lab Fabrication Inspection Signing Inspection Other For WSDOT Use Only M/S 47365 This form shall be completed prior to submittal. If this form is not complete at time of submittal it may be returned for information that was omitted. Catalog Cut Approved Yes No CAG-15-134 STPUL-1131(002) Logan Ave N - Airport Way to N 6th Street - Project King Johansen Excavating, Inc. 7-08SPDesigned Groundwater Services 10/13/2015 Designed Groundwater Services 001.00 B10 Dewatering Plan Designed Groundwater Services 7-08SP C6 Dewatering Plan Designed Groundwater Services 7-08SP Dewatering PlanA47 Please see the below remarks. Widener & Associates reviewed RAM #1 and made the following comments: Based on ground water test results, ground water cannot be discharged to waters of the state and must be discharged to the sanitary sewer system. This will require a tank to filter settleable solids. The dewatering operation will be adapted to project conditions as needed to stay within the flow limits of the discharge permit. W&A will periodically sample the ground water during dewatering operations and advise if the sample results indicate changes may be made to the dewatering system. The dewatering system shall be shut off when it is no longer needed. 8 8 8 Justin Sencer 11/23/15 1109 First Avenue, Suite 501, Seattle, Washington 98101 Phone: (206) 588.8200 Fax: (206) 588.8201 13Oct15 #MJA 4222.73 To: Gary Fors, Designed Groundwater Services LLC CC: Jamie Mitchell, Designed Groundwater Services LLC From: Frank Pita, PE, LHG RE: Submittal for Temporary External Dewatering of a Portion of the Logan Ave. N. Project, Renton, WA Background & Conclusions At the request of Designed Groundwater Services (DGS) management, McMillen Jacobs Associates (MJA) is preparing this dewatering submittal to externally dewater specific portions of the pipeline project in Logan Ave. N. To arrive at this design of the external dewatering system; both DGS and MJA used the drawing profiles on contract sheets and the geotechnical data in the project’s geotechnical report #2013-063-21 Task 200 by HWA GeoSciences, Inc. (HWA). The report was dated 8Jan15. The investigation advanced seven borings over the project site; all to a depth of 21.5 feet each. Two of the borings were completed as monitoring wells. The geotechnical data used for the dewatering system design, obtained from the report is as follows;  The upper 2.5 to 7.5 feet of the soil column is FILL consisting of clean to slighty silt SAND with occasional gravel, and  The remainder of the soil column is interbedded layers of clean or silty SAND and organic or elastic SILT. From a dewatering design standpoint; the boring logs indicate that the dominate soil material that will produce water flow to the trench is an SP to SM type material. The groundwater level in Figure 4 of the geotechnical report starting in October and going through May is about the level of 4.5 to 6.5 feet. Therefore, a depth of 5 feet will be used in the design model. The pipe depths that require external groundwater control are between 7 and 10 feet in depth and discussions between the General Contractor and DGS have estimated that approximately,  800 lineal feet of stormwater pipe and  500 lineal feet of waterline fits this case. 1109 First Avenue, Suite 501, Seattle, Washington 98101 Phone: (206) 588.8200 Fax: (206) 588.8201 The approximate location of this external dewatering is shown on the marked up contract drawings shown in Appendix A. Other portions of the trenches that are only 2 feet or less below the water table will control the water using sumps if necessary. As a result, DGS and MJA have concluded that a vacuum well dewatering system is the proper external groundwater control approach for these variable soil conditions. As a note, DGS has previously installed and operated vacuum dewatering systems in this area for Boeing, the new Hotel near the Lake, and for the Renton Landing development with good success, so therefore this system is proven to perform well in this area. Vacuum System Discussion A vacuum dewatering system uses a combination of gravity and the vacuum to move or lower the water to the closest suction well. Typically each well can remove up to 35 gallons per minute (gpm) depending on diameter, length and setup. The amount of water per well is dependent on the soil type and the nearness of the recharge source. From MJA’s experience in this type of soil, the vacuum wells need to be 10 horizontal feet apart or less and extend approximately 8 to 10 feet below the bottom of the excavation at this spacing. If the wells are closer, then the well can be less than 8 feet below the proposed construction. The key to the design is the slope of drawdown curve in the aquifer material. The finer the material the steeper and more localized the curve. The vacuum level that can be generated by the pump and the head loss in the system that the water is moving through controls the vertical distance a vacuum pump can lift. Most existing older textbooks indicate that approximately 16 feet vertical is the maximum vertical draw of water due to the majority of the pumps available on the market at the time the book was written. This vertical lift was and is true until the Thompson Pump Company began to market their high air handling, large water volume and high vacuum capability pump that can move up to 2,000 gallons per minute (gpm) of water while generating up to 29 inches of Mercury (Hg) vacuum. McMillen Jacobs Associates (MJA) has measured water being lifted over 24 feet on projects in the Seattle area. Other pumps will not do this. Therefore, this design requires that a properly functioning Thompson pump be generating the vacuum. On this project, it is recommended that the suction wells be installed by jetting them into place. The jet water washes the fines from the area where the screen is to be placed and therefore improves the well characteristics by developing the filter pack around the screen. If a void is present around the jetted hole, then Colorado Round sand is poured in to seal the area and to create a filter above the screen. The well screen slot size is 20, which matches the package filter sand material exactly. The top of the hole is sealed with bentonite. The State of Washington (WAC 173-160) regulations require that all suction wells be installed and abandoned by a licensed water well driller. Therefore, a licensed water well driller must be onsite to oversee or perform the work at installation and abandonment. 1109 First Avenue, Suite 501, Seattle, Washington 98101 Phone: (206) 588.8200 Fax: (206) 588.8201 Model Analyses To further evaluate the spacing and depth of the wells, MJA used a European developed computer program that allows the modeling of a vacuum system (please note that all units are in metric). Details about the program are presented just after the model results. MJA’s approach is to assume the entire soil column is this higher permeability soil and to design for this highest probable permeability at the deepest portion of the trench (most drawdown and vertical lift needed). The amount of water removed per point is fixed at a safe level for a typically installed point. From the HWA geotechnical and hydrological data available, MJA concluded that the worst case hydrologic profile to be analyzed will be a system consisting mostly of SP material. Therefore, we use the highest typical value for the range. Then, other less permeable material, like SM & GM, should also be dewatered as well. Therefore, from the following table, MJA obtained the permeability range for an SP type material, which has the highest rate of 2x10-3 meters / second (m/sec). Hydrogeology Model Case / A Portion of the Trench The modelled case is for a fine clean SAND (SP). The parameters entered are as follows;  Spacing = 10 feet (3 meters),  Well depth = 22 feet (7.0 meters) (note: a well point set up is a 2” (50mm) diameter point that is 3 foot long (1 meter) and attached to a 1.5” diameter riser pipe to surface. The 3 foot long section has the slots in it that let in the water into the system. The design has the bottom of the point at approximately 20 feet below surface. The maximum drawdown that can occur at the point is almost 20 feet, (the bottom of the point because it has drawtube to the bottom of the slotted point.)  Well diameter = 2 inches (50.0 mm)  Pumping rate = 9 gpm (0.25 liters/sec.)  Groundwater level = 5 feet (1.67 meters)  Max Trench depth = 15 feet max (4.6 meters) From Powers etal / 2007 1109 First Avenue, Suite 501, Seattle, Washington 98101 Phone: (206) 588.8200 Fax: (206) 588.8201  Permeability (assumed) for variable soils = 2 x 10-3 m/sec, which is at the upper range given in the table above. This builds in a factor of safety due to some of the soil being an SM material. Model Results: the analysis results show that the drawdown contours are below the level of the bottom of a hypothetical 15 foot deep trench while each well is pumped at 9 gpm. If the wells are pumped at 12 gpm, the water drops an additional 3 feet at the trench, so the system, as designed, has the enough capacity to account for variability in the aquifer parameters. Because of the layering of the soils, there still may be seepage into the excavation from the perched layer of SP material that is above the SM material even with the dewatering, especially if one side is left open for access. Therefore, the contractor should be prepared for some sumping. Also, if the soil is more permeable, than the pumping rate from each point will be a little more, but in the current design the points have more capacity, so this approach should be satisfactory. If the soils are not this permeable or if the water table is lower, then the drawdown away from the point will be greater and the amount of water from each point can be reduced so that drawdown at the point is less and the screen stays submerged. Because of the layering of the soils, there still may be seepage into the excavation from these layers even with the dewatering, especially if it is only done on one side. MJA prefers vacuum systems because the closeness of the spacing and the adjustment of the pumping rate from each well allows for more variability in the soil. Conclusions / Recommendations Since we have limited hydrogeologic data on the subsurface conditions, it may become apparent during the installation and early operation that some modifications could be made to the layout to improve its performance, but this is our first approach based on the data we have available. This design is designed such that it has enough vacuum power to remove the water down to bottom level of the wells and if they pump for several days they will remove all the nearby water faster than in can seep back into the area. The following is our recommended approach with the locations shown on the marked up figures at the end.  The suction wells shall be 2.0-inch diameter, 3 feet long, 20 slot screen and jetted on approximately 10-foot centers, so the bottom of the point is approximately 21 to 22 feet below the header elevation.  Some water entering the excavation can be removed by vacuuming the water through a filtering technique (fabric, gravel around a bucket) into the vacuum system. Note that the tip of the vacuum system must be submerged so that the system does not allow air to enter. This can be accomplished by valving down the sumping system.  No filter material will be used because of the jetting into place of the suction wells, so no certifications will be provided. Colorado Round should be poured 1109 First Avenue, Suite 501, Seattle, Washington 98101 Phone: (206) 588.8200 Fax: (206) 588.8201 around the jetted in suction wells to fill the void and allow the upper lenses to be dewatered.  The dewatering will generally proceed as follows: 1. Hubs or paint marks will be laid out on approximately 10 centers after the general contractor lays out the excavation. 2. A jet pipe, water truck and a means to extend and hold it up in the air (crane or track excavator) will be used to advance a hole into the ground to the proper depth. 3. The jet pipe will run for up to a minute after depth is achieved to wash out the fines. Then the metal pipe is removed. 4. The slotted well point(s) attached to plastic riser pipes is pushed into the hole immediately. 5. Typically the hole caves, however some sand may be placed to fill the void. Bentonite is placed at the top to seal the intake from air is done before the end of the day. 6. Then the process is repeated many times. 7. After numerous points are in place, the header pipe is laid out and the points are attached to the headed collection pipe using a plastic flexible hose. 8. The single vacuum pump is placed at the end of the header and turned on. 9. Some points, where little water is present in the ground, will have the water removed quickly and could allow air to enter the system, so ‘tuning’ will have to take place by turning off the valve to each well point. The key is to have the well pump its maximum water without letting air in. 10. Wells will be abandoned per the WAC regulations. They will each be filled with bentonite grout and cut off below the surface grade at the direction of a licensed water well driller. Each vacuum well pumping rate will vary because the soils vary within each site and between sites. Therefore, the quantity at each site is variable but, from MJA’s experience in these types of soils, each well will probably start at about 12 gallons per minute (gpm) and then will lower down to 6 gpm max. The total pumping quantity will be relatively low, in general unless a unique aquifer is found. Closure As a note, because of the variable nature of lake-bottom and City fill deposits, the suction wells could easily pump different amounts of water. Therefore, if one well performs better than another it does not mean that it was installed incorrectly, but instead it means that the formation hydrologic parameters change quickly and vary horizontally and vertically. Also, this design is NOT a guarantee that the entire excavation will be dewatered as predicted. The design is based on limited to no hydrogeologic data. Some water in the excavation may require additional sumping and/or addition suction wells may be required. 1109 First Avenue, Suite 501, Seattle, Washington 98101 Phone: (206) 588.8200 Fax: (206) 588.8201 Please contact me if you have any questions. ______________________________________________________________ Frank Pita, PE, PG (LHG), FASCE, DAGP WA Professional Engineer (#17522) / Licensed WA Hydrogeologist (#1170) Attachments: Groundwater Model Layout & Results Appendix A: Marked up Contract Drawings showing Dewatering Locations Appendix B: Pump & Component Data for Vacuum System Appendix C: Example Surface Layout from Other Projects 1109 First Avenue, Suite 501, Seattle, Washington 98101 Phone: (206) 588.8200 Fax: (206) 588.8201 Model Case / System Layout for Pipeline (6 points on 3 meter (approx10 foot) centers next to an excavation) Case 1 Results / portion of Pipeline Trench (trench bottom at 15 ft, points to 22 ft) This contour is below the trench bottom of 4.6 m = 15 feet. DC-SOFTWARE Analysis of ground-water lowering DC-Dewatering 42 Graphic of the water level with color areas Foundation pit sectors of different depth „ German, English, French, Romanian language „ Arbitrary number and shape of the pits, with different depths „ Free number, diameter and position of wells, several series are possible „ Soil layer definition with different permeability „ Unconfined, semi-confined or confined aquifer „ Adaptation of the lowering depth to different pit depths is possible „ Calculation with gravity or vacuum wells „ Analysis with required, prede- fined pump-water rate or single well quantities QImproved formulae for the use of Q > Q req „ Output of the capacity of all wells „ Calculation of the required number of wells „ Lowering and wetted filter height of the wells „ Consideration of the mutual influence „ Calculation of the range acc. to Sichardt, acc. to Weyrauch 2004 for large foundation pits or time-depending „ Waterproof enclosure, calcula- tion of the trough construction method „ Residual water quantities from the wall and the base, inflow from precipitation „ Graphic of the lowering with elevation lines or color areas „ Determination of the critical point „ Free section draw with water-level course „ Interactive display of the lowering at any point „ Optimization: distribution of the wells with arbitrary pit shapes and depths „ Optimization of the well depths in accordance to the pumped quantity 1109 First Avenue, Suite 501, Seattle, Washington 98101 Phone: (206) 588.8200 Fax: (206) 588.8201 Appendix A Marked Up of Drawings showing where External Dewatering is Located 1109 First Avenue, Suite 501, Seattle, Washington 98101 Phone: (206) 588.8200 Fax: (206) 588.8201 Appendix B Recommended Pump & Component Data for Vacuum System Page 1 of 2 Double row spherical ball bearings Carbon steel inserts Hardened drive gears * Some features not available on all models Polyurethane coated rotors for abrasion resistance Drive shaft for multiple drive options Lightweight aluminum castings and housing Top quality oil lubricated mechanical seals with shaft sleeves Replaceable stainless steel wear plates • Wellpoint and underdrain sock dewatering • Trench dewatering • Filtered water transfer • Remediation • Sewer pipelines • Lift stations • Head walls • Coffer dams • Elevator pits • Foundation structures • Dams • Borrow pits Features The Thompson Rotary Wellpoint Pump is the “original” rotary wellpoint pump trusted by contractors worldwide for more than 30 years. The state-of-the-art 12R-DJDS-4045T-MC is specifically designed and engineered for wellpoint and sock dewatering with high air handling, large water volume and high vacuum capability. Pump unit includes a sound attenuation enclosure covering both the engine and pump for noise abatement. 12” Rotary Wellpoint Pump 12R-DJDS-4045T-MC • Standard Engine: John Deere 4045TF275 • Removable drop-on Silent Knight® sound enclosure, constructed of 18 gauge solid galvaneel shell and 2” thick, 8lb density mineral wool, complete with 7 lockable doors. • Sound levels less than 72 dBA @ 7 meters • Unassisted priming and automatic re-priming • Maximum flows to 2,500 gpm • High vacuum of up to 29” Hg capacity • High displacement volume of up to 500-cfm • Engine speed can be lowered without losing Working Principle The Thompson Rotary Wellpoint Pump produces constant suction as the rotors separate. The water is directed over and under the rotors and out the discharge. Clearances are not a factor due to the use of suction and discharge priming tanks. The polyurethane rotors and the stainless steel wear plates offer abrasion and corrosion resistance while the steel inserts provide strength and durability. Applications In the interest of product improvement, Thompson Pump & Manufacturing reserves the right to change specifications without incurring any obligation for equipment previously or subsequently sold. Capacity, Head and Pump Curve are for comparative purposes. Consult engineering data for exact capabilities. 4620 City Center Drive, Port Orange, FL, 32129, USA (800) 767-7310 ’ Fax (386) 761-0362 Email: sales@thompsonpump.com ’ www.thompsonpump.com Page 2 of 2 December 2005 12” Rotary Wellpoint Pump 12R-DJDS-4045T-MC 12R-DJDS-40405T-MC Dimensions Canopy adds approximately 800 lbs to unit. Materials of Construction Engine: John Deere 4045T, 87 hp @ 1,800 rpm Type: 4-cylinder, in-line, 4-cycle, water-cooled, turbo charged, direct-injected, Tier II diesel Standard Equipment: Alternator, radiator, muffler, and exhaust stack with rain protection Displacement: 275 cubic inches Fuel Economy: .381 lb/hp-hr @ 1,800 rpm Safety Shutdowns: High coolant temperature; Low oil pressure Fuel Tank Capacity: 127 US gallons Fuel Consumption: 3.54 gallons per hour Maximum Operating Speed: 500 rpm (pump) Maximum Operating Temperature: 212°F Maximum Operating Pressure: 65 psi Maximum Suction Lift: 29 in Hg Maximum Casing Pressure: 65 psi Type: Positive displacement, low-pulsation, self-priming, rotary lobe Rotor: Four-lobe, single piece design with carbon steel shaft and welded carbon steel fins with polyurethane coating Rotor Housing: Rugged, heavy-duty cast aluminum Mechanical Seal: Oil lubricated with bronze rotating and steel stationary seal faces. Single inside mounted, non- pusher type with self-adjusting elastomeric bellows. Suction Tank: A36 steel with permanent solids screen, 1-1/2” drain port, adjustable vacuum breaker valve and vacuum gauge for system diagnostics Discharge Tank: A36 steel with canvas reinforced neoprene weighted flapper style check valve; built-in oil reservoir with pressure relief and 1-1/2” drain port Wear Plate: Replaceable, 304 stainless steel Bearings: Heavy-duty, oil bath-pressure lubricated, cylindrical roller type Bearing Housing: Heavy-duty cast aluminum 12R-DJDS-4045T-MC Performance Curve Engine Specifications Unit Specifications Wellpoint Components 1109 First Avenue, Suite 501, Seattle, Washington 98101 Phone: (206) 588.8200 Fax: (206) 588.8201 Appendix C Example Surface Setup & Layout from Other Projects   Dewatering Examples of Surface Layout Photos of header & discharge piping / wells & connection to header/crossing / pump placed in excavation so intake is at the level of header 14Aug07 15Aug07