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Home My WebLink About26 00 00-5-1 - Signal Poles and Bolts_SKANSKA REVIEWED MATERIAL TRANSMITTAL To: Skanska Transmittal No.: 016 Attn: Paul Tosello Date: 2-3-23 Project: SWA2 Amazon Project No.: Owner: Amazon Location: Renton, WA Previous Transmittal No. (if resubmitted) Bid Item Spec. Paragraph Number Item Description and Use Manufacturer Dwg. No(s). Approval Status (Engineer) Signal Poles and Bolts Various By this submittal, the Contractor represents that he has determined and verified all field measurements, field construction criteria, materials, catalog numbers and similar data, or will do so, and that he has checked and coordinated each Shop Drawing with the project requirements and the Contract Documents. Deviations from the Contract Documents are noted below. COMMENTS: Signal Poles for SW 19th and Lind Ave SW Contractor Ceccanti, Inc. Signature Bill Parosns (THIS SPACE FOR REVIEW ENGINEER) To: Date: Approval status as noted above is in accordance with the following legend: A. No Exceptions Taken B. Make Corrections Noted C. Revise and Resubmit D. Submit Specified Item By: E. Rejected cc: F. See attached Review Comment Sheet dated Skanska USA Building Inc. This Submittal REVIEW shall not be constructed as a complete check and indicates only that information presented confirms generally to the Contract Documents. In no case is Subcontractor or Supplier relieved of full responsibility for adherence to the Contract Documents and satisfactory construction of all work. Submitted to Owner, Architect, Engineer for final approval. _____________ _____________ Name: Date: ____________________________ Submittal #: ____________________________ Status: Peyton Yamamoto 2/6/2023 26 00 00-5-1 - Signal Poles and Bolts REVIEWED Request for Approval of Material Contract Number 221110 FA Number SR Date Section / Title of Pr Traffic Signal-Lind Ave SW and SW 19th Street County King Contractor Ceccanti Subcontractor West Coast Signal This form shall be completed prior to submittal. If this form is not complete at time of submittal it may be returned for information that was omitted. For assistance in completing, see Instructions and Example Project Engineer Distribution State Materials Engineer Distribution Contractor Region Materials General File Signing Inspection Region Operations Engineer Fabrication Inspection DOT Form 350-071 EF Revised 12/2012 State Materials Lab M/S 47365 Other For WSDOT Use Only RAM # Bid Item No. Material or Product/Type Name and Location of Fabricator, Manufacturer or Pit Number Specification Reference PE/QPL Code Hdqtr./QPL Code 3A Traffic Signal Poles Ameron – Tulsa, OK 9-29.6(1) 3A Anchor Bolts Portland Bolt – Portland, OR 9-29.5(5) 3A Pole Powder Coating Powder Tech Inc. – Tualatin, OR 6-07.3(11)B Project Engineer Date State Materials Engineer Date Acceptance Action Codes for use by Project Engineer and State Materials Laboratory 1. Acceptance Criteria: Acceptance based upon 'Satisfactory' Test Report for samples of materials to be incorporated into project. 2. Acceptance Criteria: Mfg. Cert. of Compliance for 'Acceptance' prior to use of material. 3. Acceptance Criteria: Catalog Cuts for 'Acceptance' prior to use of material. Catalog Cut Approved Yes No 4. Acceptance Criteria: Submit Shop Drawings for 'Approval' prior to fabrication of material. 5. Acceptance Criteria: Only 'Approved for Shipment', 'WSDOT Inspected' or 'Fabrication Approved Decal' material shall be used. 6. Acceptance Criteria: Submit Certificate of Materials Origin to Project Engineer Office. 7. Acceptance Criteria: Request Transmitted to State Materials Laboratory for Approval Action. 8. Source Approved: 9. Approval Withheld: Submit samples for preliminary evaluation. 10. Approval Withheld: 11. Miscellaneous Acceptance Criteria. Remarks: Submitted by The Lighting Group LLCJob Name: City of Renton - SW 19Th St/Lind Ave SW & SW 19Th St/Raymond Ave SW-Roundabout (aka Job 1332Catalog Number:(SET=4) 1/2 X 18 GALV F1554 GR55 ALLTHREAD ROD 6N 6W 2PL 6" BCNotes: Type: SETSLGNW22-95047NOTES Rod: ASTM F1554 grade 55 Nuts: ASTM A563 grade DH heavy hex (6 per rod) Washer: ASTM F436 (6 per rod) Galvanizing: ASTM F2329 Portland Bolt & Manufacturing Co. 3441 NW Guam Street Portland, OR 97210 P: 800-547-6758 F: 503-227-4634 www.portlandbolt.com Job Name: Customer: Revisions Sales Order Number Quote Number Sheet 1 of 2 Date 5/6/2014 By 18” 1/2” N140 U District Stn.Tacoma Electric po# 245351 QTY: 7 sets Submitted by The Lighting Group LLCJob Name: City of Renton - SW 19Th St/Lind Ave SW & SW 19Th St/Raymond Ave SW-Roundabout (aka Job 1332Catalog Number:(SET=4) 1/2 X 18 GALV F1554 GR55 ALLTHREAD ROD 6N 6W 2PL 6" BCNotes: Type: SETSLGNW22-95047NOTES Plate: ASTM A36 Finish: ASTM F2329 hot dip galvanizing Portland Bolt & Manufacturing Co. 3441 NW Guam Street Portland, OR 97210 P: 800-547-6758 F: 503-227-4634 www.portlandbolt.com Job Name: Revisions Sales Order Number Quote Number Sheet 2 of 2 Date 5/6/2014 By 6” B.C. 1-1/2” 8” 1/4” 5/8” Ø Customer: N140 U District Stn. Tacoma Electric po# 245351 Submitted by The Lighting Group LLCRiley Sims Job Name: City of Renton - SW 19Th St/Lind Ave SW & SW 19Th St/Raymond Ave SW-Roundabout (aka Job 1332 Renton Amazon Signal and Lighting) Architect: Pending Architect Catalog Number: OCT14-CAST IRON SPLIT BASE- 16.25" TOP ID-RAL9005TX Notes: Type: LGNW22-95047 QTY:4 Submitted by The Lighting Group LLCRiley Sims Job Name: City of Renton - SW 19Th St/Lind Ave SW & SW 19Th St/Raymond Ave SW-Roundabout (aka Job 1332 Renton Amazon Signal and Lighting) Architect: Pending Architect Catalog Number: (SET=4) 1-1/2 X 60 GALV F1554 GR105 ROD 6N 6W 2PL 18" BC Notes: Type: SET LGNW22-95047 NOTES Portland Bolt & Manufacturing Co. 3441 NW Guam Street Portland, OR 97210 800-547-6758 503-227-5488 faxwww.portland-bolt.com Job Name: Customer:Lighting Group NW Revisions Sales Order Number Quote Number Date BySheet 2 of 4 12/14/10 GR Rod: ASTM F1554G105 Nuts: ASTM A563 grade DH heavy hex (6 per rod) Washers: ASTM F436 (6 per rod) Galvanizing: ASTM F2329 8” 18” 1.5” 60” Qty: 3 sets Submitted by The Lighting Group LLCRiley Sims Job Name: City of Renton - SW 19Th St/Lind Ave SW & SW 19Th St/Raymond Ave SW-Roundabout (aka Job 1332 Renton Amazon Signal and Lighting) Architect: Pending Architect Catalog Number: (SET=4) 1-1/2 X 60 GALV F1554 GR105 ROD 6N 6W 2PL 18" BC Notes: Type: SET LGNW22-95047 NOTES Plate: ASTM A36 Finish: ASTM A153 hot dip galvanizing Portland Bolt & Manufacturing Co. 3441 NW Guam Street Portland, OR 97210 P: 800-547-6758F: 503-227-4634www.portlandbolt.com Job Name: Customer: Lighting Group NW Revisions Sales Order Number Quote Number 30046 Sheet 1 of 1 Date1/23/2019 By 18” B.C. 14” 22” 1” 1-5/8” Ø Submitted by The Lighting Group LLCRiley Sims Job Name: City of Renton - SW 19Th St/Lind Ave SW & SW 19Th St/Raymond Ave SW-Roundabout (aka Job 1332 Renton Amazon Signal and Lighting) Architect: Pending Architect Catalog Number: CY55P1B-FGC-T3-P70-40K-240- 10KV-TBC-BK-TX-MG-CP3624 Notes: Type: P4 (**) LGNW22-95047 APPROVAL – SPECIFICATION Project: Renton, WA - City of Renton - SW 19th St Lind Ave SW & SW 19th St Raymond Ave Order: SO0311335 Stamp / Approval File: CY55P1B-CP3624 - SO0311286 - Renton, WA - Cyprus Lane.docm Date: 12/19/2022 Page: 1/1 Name: Date: Designer: A.Giol Cyclone Lighting - Phone: 450-434-5000 - Fax: 450-434-5001, 2175 Boulevard des Entreprises, Terrebonne, QC. J6Y 1W9, info@cyclonelighting.com Tag: Luminaire: CY55P1B-FGC-T3-P70-40K-240-10KV-TBC-BK-TX-MG-CP3624 Qty: 2 26 1/4" [67cm]Ø27 1/2" [70cm]5 1/4" [13cm]WIRE WAY TBC Ø6 1/2" [17cm]10 1/4" [26cm] Components Head module: Round shaped heavy spun aluminum dome with a removable lens frame. Made with a silicon gasket compression system for a weatherproof protection of the head module. This module is equipped with the tool free opening system which gives access to the driver module. The head module is assembled on a 6 5/8"(16.8cm) Ø round tube housing (CP3624). Optical / Electrical Components Optical Module: The Orion LED optical engine is mechanically assembled to the optical module. The optical module has integrated hinges and stainless-steel latch that allows tool-free access to the driver. The cast A360.0-F aluminum heat sink/optical module is optimized to minimize the LEDs operating temperature, increasing their longevity and efficiency. A flat lens in clear tempered glass (FGC) is attached to a cast aluminum frame. The high efficiency performance package 70 (P70), 4000K (40K - white), Orion LED optical engine is mechanically assembled on the heat sink and produces 12933 lm. The lifetime of the LEDs is 100,000 hours. It is based on the LM-80 test and extrapolated with TM-21. This data is calculated when 50% of the LEDs produce 70% of their initial luminous flux (L70). The minimum color rendering index (CRI) is 70. The optical acrylic lenses are designed to illuminate only where needed while achieving excellent uniformity with maximum spacing. The optical acrylic lenses are sealed on the LED board. Produces 0% uplight (flat lens only). The light distribution type according to IES is III (T3). Driver module: The self-adjusting 120-277VAC or 347-480VAC. Class 1 (100W to 120W) or Class 2 (15 to 80W) driver is removable. Primary voltage at MVOLT (120-277V), HVOLT (347-480V), 120V, 208V, 240V, 277V, 347V, 480V, Volt to be determined, 50 / 60Hz, THD max 20%. High power factor of 90%. Operating temperature from -40°F (-40°C) to 130°F (55°C). The driver provides 0-10 Volts output (DIM option required) and is ROHS compliant. Complete with an 18-6 AWG three-pole connector block and a 10kV/5kA three-pole surge protector for Line-Ground, Line-Neutral and Neutral-Ground lines according to the IEEE / ANSI C62.41 2002 C standard. General / Options Wiring / Hardware: Type TEWT 14-7 AWG, 12"(30.5cm) minimum exceeding from luminaire. All electrical connections between modules are made with quick-disconnect connectors for easy maintenance. All exposed hardware is stainless steel. Terminal (TBC): European style terminal block connector, for 10 to 20AWG wires, mechanically secured inside fitter. Color: BLACK RAL9005 (BK) / Finish: textured (TX) or smooth (SM). Marine Grade Pre-finish (MG). An epoxy primer and a durable polyester powder coating are applied and meets the AAMA 2604 requirements (5 years exposure to all weather conditions). The finish meets the ASTM G7, B117, D1654 and D2247 requirements relative to salt spray and humidity resistance. Cyclone recommends the textured finish for this product. EPA: 1.15 ft2 Weight: 27 lbs / 12 kg Submitted by The Lighting Group LLCRiley Sims Job Name: City of Renton - SW 19Th St/Lind Ave SW & SW 19Th St/Raymond Ave SW-Roundabout (aka Job 1332 Renton Amazon Signal and Lighting) Architect: Pending Architect Catalog Number: COR-PL-12-CA-A-BK70TX Notes: Type: P4 (**) LGNW22-95047 Garmire IronWorks, Inc. 5620-48th Drive N.E. • Marysville, WA 98270 (360) 651-1001 • Fax (360) 651-1002 • sales@garmireironworks.com CATALOG:COR-SL-12-CA-A-BK70TX 148-1/4" 140-3/8" 94-3/8" CITY OF RENTON 12' CLAMP ARM-ALUM-RAL9005TX NO SCALE FINISH: RAL9005TX 4"5-1/2"3/83/86" x 4"-6061-T6 .188 RECTANGULAR ALUMINUM TUBE CLAMPS AND FLAT MATERIAL ALL 5052-H32 3/16"THWATER JET CUT 6"1.25"1.25" -WIRE WAY- 1"SCH40 ALUM PIPE (1.315O.D.) 60' RADIUS 2" TANGENT CLAMP TO RECEIVE 5"O.D. POLE Submitted by The Lighting Group LLCJob Name: City of Renton - SW 19Th St/Lind Ave SW & SW 19Th St/Raymond Ave SW-Roundabout (aka Job 1332Catalog Number:(SET=4) 2 X 60 GALV F1554 GR105ROD 6N 6W 2PL 22" BCNotes: Type: SETLGNW22-95047NOTES Portland Bolt & Manufacturing Co. 3441 NW Guam Street Portland, OR 97210 800-547-6758 503-227-5488 fax www.portland-bolt.com Job Name: Customer:Lighting Group NW Revisions Sales Order Number Quote Number Date BySheet 3 of 4 12/14/10 GR Rod: ASTM F1554G105 Nuts: ASTM A563 grade DH heavy hex (6 per rod) Washers: ASTM F436 (6 per rod) Galvanizing: ASTM F2329 8” 18” 2” 60” Qty: 1 set Submitted by The Lighting Group LLCJob Name: City of Renton - SW 19Th St/Lind Ave SW & SW 19Th St/Raymond Ave SW-Roundabout (aka Job 1332Catalog Number:(SET=4) 2 X 60 GALV F1554 GR105ROD 6N 6W 2PL 22" BCNotes: Type: SETLGNW22-95047NOTES Plate: ASTM A36 Finish: ASTM A153 hot dip galvanizing Portland Bolt & Manufacturing Co. 3441 NW Guam Street Portland, OR 97210 P: 800-547-6758 F: 503-227-4634 www.portlandbolt.com Job Name: Customer: Lighting Group NW Revisions 2 x 60 rod plates Sales Order Number Quote Number 30046 Sheet 1 of 1 Date 2/13/2019 By 22” B.C. 16” 26” 1” 2-1/8” Ø SWA2 AMAZON GRAYBAR for WEST COAST SIGNAL SKYLINE ELECTRIC & MFG. CO. SCALE DATE / DRAWN BY DRAWING NO. N.T.S. 12-19-22 / C.S.T. 67900 1 2 3 4 5 6 FRONT SIDE CITY OF RENTON SKYLINE SERIES# 64380-5G 1 REQUIRED SEE COMPONENT SCHEDULE AND CABINET SPECIFICATIONS THE METER DOOR IS REMOVABLE AND COMES STANDARD HINGED ON THE LEFT. HINGING ON THE RIGHT IS AVAILABLE AS A NO-CHARGE OPTION FOOTPRINT DEADFRONT SERVICE WIREWAY WIRING SCHEMATIC METER BASE MAIN CONTROL LTG. GROUND FAULT RECEPT. NEUTRAL GROUND PHOTO CELL TEST SWITCH 120/240V, SINGLE PHASE, 3 WIRE CITY OF RENTON SERVICE CABINET PER STANDARD PLANS 122.1, 122.2 SKYLINE SERIES# 64380-5G COMPONENT SCHEDULE 1 METERBASE: 200 AMP, 4 JAW, MANUAL BYPASS, B-LINE U264 W/ 5TH JAW AT 9:00 POSITION 2 PANELBOARD: 120/240 VAC, 250 AMP COPPER BUS, 1 PHASE, 3 WIRE, 18 CKT, 65K AIC SERIES RATED MAIN BREAKER: 200 AMP FRAME, 200 AMP TRIP, 2 POLE, EATON PDD22G0200TFFJ BOLT-ON BRANCH BREAKERS, EATON TYPE BAB: 2 - 20/2 ILLUMINATION A, B 1 - 20/1 ITS 1 - 20/1 GROUND FAULT RECEPTACLE 1 - 40/1 SIGNAL 2 - 60/2 SMALL CELL BRANCH 1 - 15/1 CONTROL 3 - 20/1 SPARE NO BREAKER SCHEDULE PROVIDED, PLEASE VERIFY PRIOR TO RELEASE 3 CONTACTOR: NEMA LIGHTING RATED, 30 AMP 4 POLE, 120 VAC COIL, SQD 8910DPA34V02 – 1 REQUIRED 4 PHOTO ELECTRIC CELL: 1800 WATT, 120 VAC, TWIST LOCK, ALR #SST-IES-UL MOUNTED INSIDE CABINET BEHIND WIREGLASS WINDOW 5 PHOTO-CELL BYPASS SWITCH: SPDT, 15 AMP, RATED (UP TO) 277 VAC (FED THROUGH TERMINAL BLOCK) 6 GROUND FAULT RECEPTACLE: 20 AMP, 125 VAC, DUPLEX CABINET: CONSTRUCTION: NEMA TYPE 3R, OUTDOOR PADMOUNT, 1/8” 5052-H32 ALUMINUM CONSTRUCTION, OPEN BOTTOM FRAMED WITH 2” ANGLE, 2 SCREENED AND GASKETED VENTS, REMOVABLE EQUIPMENT MOUNTING PAN, CABINET GROUND WITH MINIMUM BONDING WIRE TO NEUTRAL DOORS: HEAVY-DUTY CONCEALED HINGES (LIFT-OFF TYPE),STAINLESS STEEL VAULT HANDLES WITH ROLLER RODS THAT PROVIDE 3-POINT COMPRESSION ON CLOSED CELL NEOPRENE GASKET, “BEST” LOCK ON LOWER DISTRIBUTION DOOR WITH CARD HOLDER, PADLOCKABLE UPPER METER DOOR WITH POLISHED SAFETY GLASS WINDOW DEADFRONT: HINGED AND SECURED WITH QUARTER-TURN FASTENERS FINISH: MILL FINISH ALUMINUM 1 – REQUIRED UL LISTED PER STANDARD #508A “SUITABLE FOR USE AS SERVICE ENTRANCE” SWA2 AMAZON CITY OF RENTON GRAYBAR P.O.# 4703593008 WEST COAST SIGNAL 12-19-22 C.S.T. S.O.# 67900 SKYLINE ELECTRIC & MFG. COMPANY I N C O R P O R A T E D Switchboards Panelboards Steel Cabinets UL Registered Metal Punching . . Forming . . Welding Industrial Control Panels 3619 7TH AVENUE SOUTH SEATTLE, WASHINGTON 98134 TELEPHONE (206) 682-4422 FAX (206) 682-0927 Custom Powder Coating All On-Site Sandblasting and Industrial ● Commercial Powder Types Part sizes to Leading technology 3 Stage Architectural and colors 52’L x 13’H x 14’W Chemical Pre-Treatment _______________________________________________________________________________________________ 9900 SW Herman Rd. PO Box 3221 Tualatin, OR 97062 503-612-6800 phone 503-612-6900 fax Powder Tech Inc. Quality Control Procedures for Galvanized Material 1. Receive parts into PTI yard and visually inspect for obvious damage to the parts. (i.e. damage to galvanizing, damage to metal, etc.). 2. Visually inspect parts for any surface contamination. If identified remove contamination in accordance with Step 2 of PTI processing procedures. 3. Sweep blast parts in accordance ASTM D 6386 and PTI processing procedures. 4. The blast is a hold point for blast inspection. All blasted parts will be visually inspected for sufficient blast as well as any damage to the galvanizing caused by blasting. If necessary, repairs to the galvanizing will be done in accordance with step 4 of the PTI processing procedures. 5. Powder coating will be done in accordance with PTI processing procedures. 6. Post coating inspection will consist of the following: - Visual inspection for the presence of coating holidays, and other unacceptable surface imperfections. - Coating thickness measurement in accordance with SSPC-PA2. The minimum thickness of the epoxy primer coating and the polyester finish coating shall be 3 mils each. - Cure test in accordance with PCI #8 Solvent cure test. 7. All test results will be documented on a PTI inspection form by PTI QA/QC and made available upon request. 8. Parts will be loaded so that there is no part to part contact. Parts will rest only on dunnage that has been properly protected (i.e with carpets, foam, etc.) Confidentiality Statement The above procedures, processing instructions, and other technical information constitute proprietary and protected trade secret information of Powder Tech, Inc. and is being provided exclusively to Ameron Pole in satisfaction of Powder Tech, Inc.’s bid and/or contractual obligations. Further publication, transmission or dissemination of this information is strictly prohibited absent Powder Tech, Inc.’s advance written consent. Unauthorized dissemination or misappropriation of this information will constitute a violation of Powder Tech, Inc.’s confidentiality and trade secret rights and may subject the violating party to penalties under Oregon Trade Secrets Act (ORS 646.461 et seq). Upon completion of this contract, Ameron Pole shall return all confidential and trade secret information to Powder Tech, Inc. or certify it’s destruction to Powder Tech, Inc.’s satisfaction without retention of any such information with the exception of one archival copy. Custom Powder Coating All On-Site Sandblasting and Industrial ● Commercial Powder Types Part sizes to Leading technology 3 Stage Architectural and colors 52’L x 13’H x 14’W Chemical Pre-Treatment _______________________________________________________________________________________________ 9900 SW Herman Rd. PO Box 3221 Tualatin, OR 97062 503-612-6800 phone 503-612-6900 fax Specific Application Procedures for Powder Coating of Hot Dip Galvanizing SO# 189939 1. Receive and off-load parts in our yard. Verify parts are the same as shown on project diagrams, plans, etc. 2. If necessary, before blasting all parts will be cleaned in accordance with ASTM D 6386 section 5.3.2 Solvent Cleaning. 3. Parts will be swept blast in accordance with ASTM D 6386 section 5.4.1 Sweep Blasting. PTI uses a 20/50 nickel slag from Green Diamond sand products with a particle size of 300-600um. The blast media is propelled at the part at an angle determined by the geometry of the part and to ensure that the part is scarified. It is adjusted as the geometry of the part changes. Blast air pressure range is 50-70 psi. After blasting, while the part is still in the blast room, the part is thoroughly blown down to remove all blast media. 4. After blasting, parts are immediately moved inside to a low humidity area where the final preparation before powder coating occurs. Unusually large deformations in the galvanizing, sharp spikes in the galvanizing, and other obvious deformities are removed using a combination of hand tool preparation (SSPC SP2) and power tool preparation (SSPC SP3). Additionally, parts receive a final blow down to remove any loose sand and debris from the blasting process. If patch repairs to the galvanizing are required, we will apply ZRC Cold Galvanizing Compound as recommended by the manufacturer. The maximum restoration area and minimum ZRC Cold Galvanizing dry film thickness will be in accordance with AASHTO M111 section 6. 5. After final preparation parts are moved into the pre-heat oven. Parts will be conveyed using an overhead crane or carts specially made to convey them. 6. Parts are pre-heated for an extended period of time. The timing of this process is dependent on the mass of the part. The temperature of the pre-heat is also dependent on the mass of the part. Parts will be pre-heated to the recommended cure temperature of the powder and will be maintained at that temperature for a minimum of five minutes longer than the recommended cure time. Verification of part temperature will be done using an infrared gun that takes direct readings of the metal substrate. 7. Immediately after pre-heat the part is moved to the powder paint booth where the epoxy primer Spectrum Powder GY80-E2793 is applied to the part. Job Name: City of Renton - SW 19Th St/Lind Ave SW & SW 19Th St/Raymond Ave SW-Roundabout (aka Job 1332 Renton Amazon Signal and Lighting) Graybar PO#4703593003 Custom Powder Coating All On-Site Sandblasting and Industrial ● Commercial Powder Types Part sizes to Leading technology 3 Stage Architectural and colors 52’L x 13’H x 14’W Chemical Pre-Treatment _______________________________________________________________________________________________ 9900 SW Herman Rd. PO Box 3221 Tualatin, OR 97062 503-612-6800 phone 503-612-6900 fax 8. After application of the epoxy primer the part is moved into a curing oven where the part is heated until the epoxy primer gels in accordance with manufacturers recommendations. 9. The part is then transferred back into the powder paint booth where the finish coat of an AAMA 2604 polyester powder Spectrum Powder BK70-XTP385 is applied, Color to be RAL 9005 Gloss Black Texture. The epoxy primer and polyester finish coat will be a minimum of 3 mils each. 10. The part is then conveyed back into the curing oven where the entire coating system is cured in accordance with manufacturers recommendations. Cure times are dependent on the mass of the part. 11. After curing, the part is conveyed into a cool down and inspection area. In this area there will be a visual inspection, a film thickness inspection, and a pencil hardness inspection. Additionally, PTI will perform a solvent rub in accordance with PCI #8 “Recommended Procedure for Solvent Cure Test” on the parts to ensure sufficient cure of the powder coating. 12. If patch repairs are necessary then PTI will hand prep the repair area using sandpaper to the point that the existing coating is “feathered”. We will then apply a minimum of 3 mils of an approved epoxy and a minimum of 3 mils of polyurethane touch-up as recommended by the paint manufacturer. Patch repair of the primer is required only when the epoxy primer has been damaged. 13. If a part should be rejected for a cosmetic issue (discoloration of the polyester due to overbake) then PTI will scuff sand and solvent wipe the entire part and apply another coat of the polyester topcoat in accordance with manufacturers recommendations. 14. All inspection results will be documented on company inspection forms by PTI QA/QC and made available upon request. 15. After the parts have been inspected they will be prepared for shipment. Parts will be loaded on dunnage that is protected by foam or carpeting. There will be no part to part contact 16. Parts will be loaded for shipment to the jobsite. Custom Powder Coating All On-Site Sandblasting and Industrial ● Commercial Powder Types Part sizes to Leading technology 3 Stage Architectural and colors 52’L x 13’H x 14’W Chemical Pre-Treatment _______________________________________________________________________________________________ 9900 SW Herman Rd. PO Box 3221 Tualatin, OR 97062 503-612-6800 phone 503-612-6900 fax The processing plans delineated above are based on Powder Tech’s (PTI) extensive history of powder coating over hot-dip galvanizing. PTI has worked extensively with testing laboratories, powder vendors, and abrasive blasting suppliers to arrive at these processes. The vast majority of the powder coating over galvanizing we have done has gone into very harsh chemical and ultraviolet environments. There has been no known failures of the powder coating over the galvanizing. The processes above therefore incorporate our relevant historical knowledge as well as industry guidelines. Confidentiality Statement The above procedures, processing instructions, and other technical information constitute proprietary and protected trade secret information of Powder Tech, Inc. and is being provided exclusively to Ameron Pole in satisfaction of Powder Tech, Inc.’s bid and/or contractual obligations. Further publication, transmission or dissemination of this information is strictly prohibited absent Powder Tech, Inc.’s advance written consent. Unauthorized dissemination or misappropriation of this information will constitute a violation of Powder Tech, Inc.’s confidentiality and trade secret rights and may subject the violating party to penalties under Oregon Trade Secrets Act (ORS 646.461 et seq). Upon completion of this contract, Ameron Pole shall return all confidential and trade secret information to Powder Tech, Inc. or certify it’s destruction to Powder Tech, Inc.’s satisfaction without retention of any such information with the exception of one archival copy. Custom Powder Coating All On-Site Sandblasting and Industrial ● Commercial Powder Types Part sizes to Leading technology 3 Stage Architectural and colors 52’L x 13’H x 14’W Chemical Pre-Treatment _______________________________________________________________________________________________ 9900 SW Herman Rd. PO Box 3221 Tualatin, OR 97062 503-612-6800 phone 503-612-6900 fax Galvanized Material Process Certification Customer Information Material Information Customer: ________________ Mfg.: _______________ Mfg.: ____________ Description: _______________ Name: ______________ Name: ____________ Customer Order#:____________ Product#: ____________ Product#:__________ BOL#: ______________ Batch#: ______________ Batch#: ___________ Quantity: ____________________ Inspection tests: Blast Visual: _______________ blast profile: __________________ Coating Visual inspection: _____________________ PCI #8 Solvent cure test (MEK-Xylene) _________________ Dry Film Thickness (DFT): Min._______, Max _______, Avg._________ Powder Tech Inc. Certifies That: 1. These parts were coated according to manufactures recommendations and as per customer instructions listed on purchase order and in the specification. 2. These parts passed all QA/QC Testing requirements. PTI Inspector: __________________________________ Date: _______________ Notes___________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Technical Data Sheet This Epoxy powder coating is designed primarily as a primer for use in exterior applications. It has outstanding adhesion and functionality when combined with an UV stable top coat. The resulting 2- coat system offers outstanding protection. When used as a primer, the coated part should be partially baked in the oven long enough to "gel" and flow into a continuous film. The part is then ready for the top coat application followed by a secondary full cure for both coatings (typically 10 minutes @ 200C). SPECIFIC GRAVITY:1.50 GLOSS (ASTM D523):80 PENCIL HARDNESS (ASTM D3363):H - 3H SALTSPRAY RESISTANCE (ASTM B117):2000 Hrs HUMIDITY RESISTANCE (ASTM D2247):2000 Hrs RECOMMENDED FILM THICKNESS:2.0-3.0 mils CURE:10 min @ 180 C * Testing Performed on Bondrite 1000 (Chrome rinse), 22 Gauge CRS Panels CROSS HATCH ADHESION (ASTM D3359-METHOD B):PASS 100% ABRASION RESISTANCE (ASTM D4060):40 Minimum MANDREL BENDING TEST (ASTM D522):3/16" (5mm) Product Code:GY80-E2793 Product Name:Zinc Free Epoxy Primer Warranty Policy: This product has been tested in our laboratory and meets our product specifications. We recommend trials under the customer's processing conditions to ensure our powder is suitable for its intended end use. Since matters of surface preparation, application procedures, and other local factors that can affect coating performance are beyond our control, Spectrum Powder Manufacturing Ltd. assumes no liability for coating failure other then to supply replacement material for a powder coating shown to be defective. APPLICATION:ELECTROSTATIC Spectrum Powder Mfg. Ltd. 3956 64th Ave. S.E. Calgary, Alberta T2C 2B4 IMPACT TEST (ASTM D2794-90):160 / 160 Wednesday, May 02, 2012 Spectrum powder Manufacturing Ltd. MSDS Page 1 of 5 SPECTRUM POWDER MANUFACTURING LTD. Material Safety Data Sheet DATE: Sep 18, 2009 VERSION 2.0 1. CHEMICAL PRODUCT AND COMPANY IDENTIFACATION Product Description: Powder Coating Trade Name: Polyester/TGIC Product Name: BK70-XTP385 XP Black Texture Emergency Phone No.: 1-403-279-9040 Preparation Date: Sep 18, 2009 Manufacturer/Supplier: Spectrum Powder Manufacturing Ltd. 3956 64th Ave. SE Calgary, AB T2C 2B4 PH# 1-403-279-9040 2. COMPOSITION/INFORMATION ON INGREDIENTS Chemical Characterization: Mixture of the substances listed below with non-hazardous addition. Dangerous Components: TGIC CAS# 2451-62-9 4-10% TITANIUM DIOXIDE CAS# 13463-67-7 10-30% BARIUM SULPHATE CAS# 7727-43-7 10-30% 3. HAZARDS IDENTIFICATION Ingredient LD50 LC 50 ACGIH TLV OSHA PEL Oral mg/kg Oral mg/l mg/m3 mg/m3 TGIC 188 N/A 0.05 N/A TITANIUM DIOXIDE N/A 6.8 10 10 BARIUM SULPHATE N/A N/A 10 10 Routes of Entry: Inhalation, Eyes and Skin, or Ingestion Effects of Overexposure: Skin: Prolonged or repeated exposure may cause sensitization. Eyes: Irritation Inhalation and Ingestion: Harmful and Irritant. HMIS Codes: Health=1 Fire=1 Spectrum powder Manufacturing Ltd. MSDS Page 2 of 5 Reactivity=1 4. FIRST AID MEASURES Eye contact: Flush eyes with water for 15 minutes. Get medical attention. Skin contact: Wash affected area thoroughly with soap and water. If irritation persists or occurs later, get medical attention. Inhalation: Remove from exposure. Supply fresh air and seek medical attention. Ingestion: Do not induce vomiting, wash mouth out with water. Get medical attention immediately. 5. FIRE FIGHTING MEASURES Flash Point: Not applicable Flammable Classifications: Not applicable Extinguishing Media: Carbon Dioxide, Dry Chemic al, or Foam Auto Ignition: Not applicable Fire and Explosion Hazard: Dust at sufficient concentrations can create explosive mixtures with air. Do not allow dust to disperse into the air while fighting fires. Protective Equipment: Full protective equipment including self-contained breathing apparatus should be used. 6. ACCIDENTAL RELEASE MEASURES Steps to be taken in case material is released or spilled: Ensure adequate ventilation; Remove all sources of ignition; Do not allow material to enter sewer or ground water; Sweep up material taking care not to generate airborne dust. 7. HANDLING AND STORAGE Spectrum powder Manufacturing Ltd. MSDS Page 3 of 5 Storage Category: Not applicable Precautions to be taken in handling and storage: Store in a cool, dry area out of direct sunlight. Keep container closed when not in use. Transfer to containers that are approved with proper and complete labeling. Avoid excessive s king contact. Do not ingest or inhale. Ensure good ventilation/exhaustion at the workplace. 8. EXPOSURE CONTROLS/PERSONAL PROTECTION Precautions to be taken during use: Use only with adequate ventilation. Avoid eye and prolonged skin contact. Dust proof goggles are recommended. An eye wash station should be readily available. Avoid generating or breathing airborne dust. Wear NOISH approved properly fitted organic vapor/particulate respirator. Wash hands after using. Wear gloves that are recommended by glove manufacturer for protection against materials in section 2. Coveralls are recommended. 9. PHYSICAL AND CHEMICAL PROPERTIES Form: Solid, finely divided powder Color: Based on product specifications Odor: Near odorless Melting point: 70-80 C Boiling point: N/A Specific Gravity: 1.52 Vapor Density: N/A Evaporation Rate: N/A Volatile Volume: Spectrum powder Manufacturing Ltd. MSDS Page 4 of 5 0% Solvent Content: Organics - 0% Solids - 100% Danger of Explosion: Product does not normally present an explosive hazard. However dust can combine with air to form an explosive mixture if comes in contact with a source of ignition. 10. STABILITY AND REACTIVITY Stability: Stability under normal conditions of use. Conditions to Avoid: High concentrations of airborne dust which may ignite explosively. Incompatibility: Strong oxidizers, acids, or alkalis. Hazardous Decomposition Products: Carbon dioxide and Carbon monoxide may form if exposed to extreme heat. 11. TOXICOLOGICAL INFORMATION Primary irritant effect: irritant effect on eyes and skin. Sensitization: Sensitization possible through inhalation and skin contact. Additional toxicological information: TGIC in its purest form is toxic to humans. Individuals using TGIC containing powder coating should be aware that these coating may cause contact dermatitis or short term asthma like symptoms. 12. ECOLOGICAL INFORMATION No data available 13. DISPOSAL CONSIDERATIONS Waste Disposal Method: Product must not be disposed of with household refuse. Incineration must be done in an approved facility. Do not incinerate in closed container. Dispose of in accordance with Federal, State/Provincial, and loc al laws. Spectrum powder Manufacturing Ltd. MSDS Page 5 of 5 14. TRANSPORT INFORMATION Hazard Class: Non regulated Marine Pollutant: No 15. REGULATORY INFORMATION Product related hazard: In accordance with the CPR(Controlled Products Regulation) this product is classified as a hazardous material and this MSDS states all required information. Hazard symbol: Material pertaining to particular hazard: TGIC Safety factors: Do not inhale dust, gas, or fumes. Store in well ventilated area. Store away from food and drinking water. Seek medical attention immediately if ingested. Risk factors: Harmful if swallowed or ingested. Sensitization may occur with prolonged skin contact and inhalation. Technical Data Sheet This Polyester TGIC powder was designed for exterior architectural applications. It has excellent weatherability and light fastness, combined with high performing physical properties. Product Code: BK70-XTP385 Product Name: XP Black Texture * Testing Performed on Bondrite 1000(Chrome rinse), 22 Gauge CRS Panels SPECIFIC GRAVITY: 1.52 GLOSS (ASTM D523) 70 RECOMMENDED FILM THICKNESS: 3.0-4.0 mils PENCIL HARDNESS (ASTM D3363): H - 2H IMPACT TEST (ASTM D2794-90): 160 / 160 CROSS HATCH ADHESION (ASTM D3359-METHOD B) PASS 100% ABRASION RESISTANCE (ASTM D4060): 40 Minimum MANDREL BENDING TEST (ASTM D522): 3/16" (5mm) SALTSPRAY RESISTANCE: 1000 Hrs HUMIDITY RESISTANCE: 1000 Hrs APPLICATION: ELECTROSTATIC CURE: 10 min @ 200 C Warranty Policy: This product has been tested in our laboratory and meets our product specifications. We recommend trials under the customer's processing conditions to ensure it is suitable for its end use. Since matters of surface preparation, application procedures, and other fact that can affect performance are beyond our control, Spectrum Powder manufacturing Ltd. assumes no liability for coating failure other than supply replacement material for a coating shown to be defective. Spectrum Powder Manufacturing Ltd. 3956 64th Ave. S.E. Calgary, Alberta T2C 2B4 www.spectrumpowder.com September 20th, 2009 Spectrum powder Manufacturing Ltd. MSDS Page 1 of 5 SPECTRUM POWDER MANUFACTURING LTD. Material Safety Data Sheet DATE: Sep 18, 2009 VERSION 2.0 1. CHEMICAL PRODUCT AND COMPANY IDENTIFACATION Product Description: Powder Coating Trade Name: Polyester/TGIC Product Name: BK70-XTP385 XP Black Texture Emergency Phone No.: 1-403-279-9040 Preparation Date: Sep 18, 2009 Manufacturer/Supplier: Spectrum Powder Manufacturing Ltd. 3956 64th Ave. SE Calgary, AB T2C 2B4 PH# 1-403-279-9040 2. COMPOSITION/INFORMATION ON INGREDIENTS Chemical Characterization: Mixture of the substances listed below with non-hazardous addition. Dangerous Components: TGIC CAS# 2451-62-9 4-10% TITANIUM DIOXIDE CAS# 13463-67-7 10-30% BARIUM SULPHATE CAS# 7727-43-7 10-30% 3. HAZARDS IDENTIFICATION Ingredient LD50 LC 50 ACGIH TLV OSHA PEL Oral mg/kg Oral mg/l mg/m3 mg/m3 TGIC 188 N/A 0.05 N/A TITANIUM DIOXIDE N/A 6.8 10 10 BARIUM SULPHATE N/A N/A 10 10 Routes of Entry: Inhalation, Eyes and Skin, or Ingestion Effects of Overexposure: Skin: Prolonged or repeated exposure may cause sensitization. Eyes: Irritation Inhalation and Ingestion: Harmful and Irritant. HMIS Codes: Health=1 Fire=1 Spectrum powder Manufacturing Ltd. MSDS Page 2 of 5 Reactivity=1 4. FIRST AID MEASURES Eye contact: Flush eyes with water for 15 minutes. Get medical attention. Skin contact: Wash affected area thoroughly with soap and water. If irritation persists or occurs later, get medical attention. Inhalation: Remove from exposure. Supply fresh air and seek medical attention. Ingestion: Do not induce vomiting, wash mouth out with water. Get medical attention immediately. 5. FIRE FIGHTING MEASURES Flash Point: Not applicable Flammable Classifications: Not applicable Extinguishing Media: Carbon Dioxide, Dry Chemic al, or Foam Auto Ignition: Not applicable Fire and Explosion Hazard: Dust at sufficient concentrations can create explosive mixtures with air. Do not allow dust to disperse into the air while fighting fires. Protective Equipment: Full protective equipment including self-contained breathing apparatus should be used. 6. ACCIDENTAL RELEASE MEASURES Steps to be taken in case material is released or spilled: Ensure adequate ventilation; Remove all sources of ignition; Do not allow material to enter sewer or ground water; Sweep up material taking care not to generate airborne dust. 7. HANDLING AND STORAGE Spectrum powder Manufacturing Ltd. MSDS Page 3 of 5 Storage Category: Not applicable Precautions to be taken in handling and storage: Store in a cool, dry area out of direct sunlight. Keep container closed when not in use. Transfer to containers that are approved with proper and complete labeling. Avoid excessive s king contact. Do not ingest or inhale. Ensure good ventilation/exhaustion at the workplace. 8. EXPOSURE CONTROLS/PERSONAL PROTECTION Precautions to be taken during use: Use only with adequate ventilation. Avoid eye and prolonged skin contact. Dust proof goggles are recommended. An eye wash station should be readily available. Avoid generating or breathing airborne dust. Wear NOISH approved properly fitted organic vapor/particulate respirator. Wash hands after using. Wear gloves that are recommended by glove manufacturer for protection against materials in section 2. Coveralls are recommended. 9. PHYSICAL AND CHEMICAL PROPERTIES Form: Solid, finely divided powder Color: Based on product specifications Odor: Near odorless Melting point: 70-80 C Boiling point: N/A Specific Gravity: 1.52 Vapor Density: N/A Evaporation Rate: N/A Volatile Volume: Spectrum powder Manufacturing Ltd. MSDS Page 4 of 5 0% Solvent Content: Organics - 0% Solids - 100% Danger of Explosion: Product does not normally present an explosive hazard. However dust can combine with air to form an explosive mixture if comes in contact with a source of ignition. 10. STABILITY AND REACTIVITY Stability: Stability under normal conditions of use. Conditions to Avoid: High concentrations of airborne dust which may ignite explosively. Incompatibility: Strong oxidizers, acids, or alkalis. Hazardous Decomposition Products: Carbon dioxide and Carbon monoxide may form if exposed to extreme heat. 11. TOXICOLOGICAL INFORMATION Primary irritant effect: irritant effect on eyes and skin. Sensitization: Sensitization possible through inhalation and skin contact. Additional toxicological information: TGIC in its purest form is toxic to humans. Individuals using TGIC containing powder coating should be aware that these coating may cause contact dermatitis or short term asthma like symptoms. 12. ECOLOGICAL INFORMATION No data available 13. DISPOSAL CONSIDERATIONS Waste Disposal Method: Product must not be disposed of with household refuse. Incineration must be done in an approved facility. Do not incinerate in closed container. Dispose of in accordance with Federal, State/Provincial, and loc al laws. Spectrum powder Manufacturing Ltd. MSDS Page 5 of 5 14. TRANSPORT INFORMATION Hazard Class: Non regulated Marine Pollutant: No 15. REGULATORY INFORMATION Product related hazard: In accordance with the CPR(Controlled Products Regulation) this product is classified as a hazardous material and this MSDS states all required information. Hazard symbol: Material pertaining to particular hazard: TGIC Safety factors: Do not inhale dust, gas, or fumes. Store in well ventilated area. Store away from food and drinking water. Seek medical attention immediately if ingested. Risk factors: Harmful if swallowed or ingested. Sensitization may occur with prolonged skin contact and inhalation.