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HomeMy WebLinkAboutP_Site_Plan_170824Renton Site Picture High Level 3 Kenworth R&D Center, 485 Houser Way N., Renton, WA 98057 Renton Site Picture Trailer Level 5 Kenworth R&D Center, 485 Houser Way N., Renton, WA 98057 Mobile Fueler Permitting Experience •Typical permit application for mobile fuelers is a temporary use permit -No buildings constructed -Short duration -Site returns to same condition after deployment 8/18/20176 Air Products Internal Use Only Revision 3; 2017 TECHNICAL DATA SHEET EQUIPMENT: HF-150 MOBILE HYDROGEN FUELER DISPENSER DETAILS: Item Details Vehicle Interface SAE J2600 Compliant, Drive away / Breakaway Protection Wireless Telemetry Standard Fill Types Per APCI fueling spec. Fill Method PLC Automated Eight Tube Cascade User Interface Controlled personnel access by PIN (personal identification number) EQUIPMENT DETAILS: Description Material Details/Comments Storage Vessels High Strength Carbon Steel Meets D.O.T. Requirements Valves Stainless Steel Per ASME B31.3 Relief Vent Stainless Steel Relief valve set point 7000psig (48 MPa) Pressure Relief Device Brass Per ASME B31.3 Thermal Relief Device Rupture Disk Meets D.O.T. Requirements SITE REQUIREMENTS: Item Details Foundations Required None – Can be sited on macadam, concrete, or gravel with proper supports Electrical None – Self Contained Power (Solar Panel, battery operated) Water None Required Phone None – Wireless telemetry included Grounding Rod Yes – required at site Siting Distances Per NFPA 2 – Air Products should provide site evaluation TRANSPORTATION REQUIREMENTS: Item Details Trailer Design Complies with 49 CFR Transport Requirements Air Products Delivered and Set up for Operation, Tractor Trailer AIR PRODUCTS ADDITIONAL SERVICES HYDROGEN REPLENISHMENT DELIVERY AND PICKUP USAGE TRACKING KNOWH2OWSM HYDROGEN SAFETY TRAINING Design Parameters Specification Units of Measure Service Pressure 6,600 (45) psig (MPa) Total Capacity 147 kg Usable capacity for H35 service 70-90 kg Dispensing Pressures (H35 service) 5,076 (35) psig (MPa) Trailer Length 26 (7.9) feet (meters) Trailer Width 8.5 (2.6) feet (meters) Trailer Height 7.0 (2.2) Feet (meters) Total Weight 43,500 (19,731) pounds (kg) Utilities Required None Air Products Confidential , Rev. 3, 11/15 Page 1 of 2 Air Products SmartFuel® HF-150 HYDROGEN FUELER The HF-150 Hydrogen Fueler is a self-contained 350 bar hydrogen fueling trailer that holds approximately150 kg (63,450 SCF) of hydrogen at a maximum settled pressure of 6600 psig. It is pulled by a tractor, parked, and left in a secure location until it needs to be refilled, at which point it may be taken to an Air Products facility for refilling or filled in place. The HF-150 requires no utilities but may be powered by 120V if used for long periods of time. The trailer must be grounded. When vehicles being fueled from the station are not parked on concrete, a grounding connection is provided by the HF-150. Below is a listing of the HF-150's major safety features: General: - Equipment sited in conjunction with customer with appropriate setbacks, compliant with NFPA 2, "Hydrogen Technologies Code" - Local and remote emergency stop buttons, which isolate all H2 storage tubes and stop the flow of H2 during fueling. - When idle or in an alarm state, the fueler is always considered to be in a safe mode; all actuated valves are closed except during a normal fueling operation. - Open top for maximum ventilation. - Complete HAZOP analysis of fueler design - Over a decade of successful operating experience: Eight HF-150 units are currently operating in California - PIN code to control access to fueling operation Fueling Operation: - The HF-150 is grounded when parked at all times. A ground connection is provided for vehicle fueling. - Fueling hose and vent hose breakaway connections. - No Smoking, No Cell Phones, No Open Flames, and 350 Bar Hydrogen Labeling in Fueling Hose Compartment, compliant with NFPA 2 - Leak detection systems for the dispenser when idle (between fuelings) and also during fueling - Use of hoses that significantly exceed burst pressure requirements. Shutdowns: The following table shows conditions that will shut down the fueler: Control Action  E‐Stop (Remote) Close All Valves; System  Shutdown; Remove Power to  Control E‐Stop (Panel)  Hose Break  Close All Valves; Halt Fill Process;  Screen Display of System  Shutdown  Slow Leak  Excess Flow  Transmitter Failure  Low Temperature  Attachment 2- General and Safety Features of HF-150 Mobile Fuelers Air Products Confidential , Rev. 3, 11/15 Page 2 of 2  High Temperature in Back  Cabinet Close All Valves; Halt Fill Process;  Screen Display of System  Shutdown; Energize External  Beacon  Hydrogen Gas Detected  at 25% of LFL (1%  Hydrogen) During Fueling