HomeMy WebLinkAboutS-398002MATERIALS (Revised 05-16-11)
1. PIPE
4. IMPORTED GRAVEL MATERIAL
4. CURBS, GUTTERS, AND SIDEWALKS
GRAVITY SEWERS AND SERVICES SHALL BE CONSTRUCTED OF PVC PIPE CONFORMING TO
SECTION 9-05.12 OF THE STANDARD SPECIFICATIONS UNLESS REQUIRED OTHERWISE BY THE
DISTRICT. PVC GRAVITY SEWER MAIN AND PVC GRAVITY SEWER SERVICE PIPE SHALL BE
CONSIDERED FLEXIBLE CONDUIT. PVC COMPOUND SHALL MEET THE REQUIREMENTS OF ASTM D
1784 FOR CLASS 12454-B PVC.
DUCTILE IRON PIPE (CLASS 52) MAY BE USED IN LIEU OF PVC PIPE PROVIDED THE DUCTILE IRON
PIPE IS LINED WITH EPDXY, POLYURETHANE, OR SEWPERCOAT AS MANUFACTURED BY KERNEOS
ALUMINATE TECHNOLOGIES OR APPROVED EQUAL. ALL LININGS SHALL BE APPLIED PER THE
MANUFACTURER'S RECOMMENDATIONS.
A. LINED DUCTILE IRON PIPE SHALL HAVE THE LINING APPLIED TO ALL EXPOSED INTERIOR
SURFACES PER THE MANUFACTURER'S RECOMMENDATIONS.
B. POLYURETHANE LININGS SHALL CONSIST OF POLYISOCYANATE RESIN AND POLYOL RESIN
MIXED AT A 1:1 RATIO AT THE TIME OF THE APPLICATION AND APPLIED TO A DRY FILM
THICKNESS OF 40 MILS (0.040 INCHES). COATING THICKNESS WITHIN THE BELL SOCKET
INTERIOR AND ON THE SPIGOT END OF THE PIPE EXTERIOR SHALL BE 8 MILS (0.008 INCHES)
NOMINAL WITH A MAXIMUM THICKNESS OF 10 MILS (0.010 INCHES) IN ORDER TO MINIMIZE
POTENTIAL DIMENSIONAL ASSEMBLY PROBLEMS. THICKER COATS MAY BE ALLOWED
PROVIDED FINAL DIMENSIONS ARE WITHIN ALLOWABLE TOLERANCES AFTER THE COATING.
THE LINING SHALL PROVIDE AN ASTM D16 TYPE V SYSTEM.
C. SEWPERCOAT IS A CALCIUM ALUMINATE MORTAR MADE OF FUSED CALCIUM ALUMINATE AND
CALCIUM ALUMINATE AGGREGATES. THE LINING SHALL BE APPLIED TO A THICKNESS OF 125
MILS (0.125 INCHES) FOR 12-INCH AND SMALLER DIAMETER PIPES AND 3/16 INCHES FOR
PIPES LARGER THAN 12 INCHES IN DIAMETER. CRACKS IN THE LINING, OTHER THAN CLOSED
HAIRLINE CRACKS AND/OR FINE CRAZING ARE NOT ACCEPTABLE. A SEAL COAT SHALL BE
APPLIED TO ANY SEWPERCOAT LINING.
D. THE EXTERIOR OF ALL DUCTILE IRON PIPES SHALL BE COATED WITH 1 MIL (0.001 INCHES) OF
BITUMINOUS PAINT ACCORDING TO ANSI/AWWA C151/A21.51.
2. SIDE SEWER SERVICES
ALL SIDE SERVICES SHALL BE CONSTRUCTED IN ACCORDANCE WITH THE SECTION 7-18 OF THE
STANDARD SPECIFICATIONS AND THE RESOLUTIONS OF THE DISTRICT, WHICH ARE
Q INCORPORATED HEREIN BY REFERENCE. SIDE SERVICE CONSTRUCTION SHALL FOLLOW THE
_UINSTALLATION OF MAIN LINES AS CLOSELY AS PRACTICAL IN THE OPINION OF THE DISTRICT.
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CONTRACTOR SHALL INSTALL THE PIPE TO A MINIMUM DEPTH AT THE PROPERTY LINE OF 5 FEET
BELOW THE FLOOR TO BE SERVED OR 5 FEET BELOW THE STREET CENTERLINE WHICHEVER IS
DEEPER. IN CASES OF VACANT PROPERTIES OR PROPERTIES VACANT BEYOND 150 FEET FROM
SEWER MAIN, THE SIDE SEWER SHALL BE CONSTRUCTED WITH A MINIMUM SLOPE OF 2% FROM
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THE TEE, UNLESS OTHERWISE APPROVED BY THE DISTRICT IN WRITING.
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ALL STUB SERVICES SHALL TERMINATE WITH A 6-INCH WATERTIGHT CAP AT THE PROPERTY
AND/OR EASEMENT LINE, OR 10 FEET PAST AT THE OPTION OF THE DEVELOPER. ALL ENDS OF
STUB SERVICES SHALL BE MARKED BY A 12-GAUGE GALVANIZED WIRE AND A 2-INCH BY 4_INCH
TIMBER. THE WIRE SHALL EXTEND VERTICALLY FROM THE CAPPED END TO THE GROUND
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SURFACE AND SHALL BE ATTACHED TO THE TIMBER FROM END TO END. THE TIMBER SHALL
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EXTEND FROM THE CAPPED END TO A MINIMUM OF 12 INCHES ABOVE THE GROUND AND SHALL
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BE PAINTED TRAFFIC WHITE WITH THE WORD "SEWER" STENCILED ON WITH BLACK PAINT. THE
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END OF THE TIMBER SHALL BE MARKED IN PERMANENT INDELIBLE INK WITH THE LENGTH OF THE
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TIMBER INSTALLED. NEITHER THE WIRE NOR 2" X 4" TIMBER SHALL BE SECURED OR ATTACHED
D TO THE SEWER PIPE
ALL SIDE SERVICES SHALL BE TESTED FOR ACCEPTANCE AT THE SAME TIME THE MAIN LINE
SEWER IS TESTED FOR ACCEPTANCE.
ALL 6-INCH STUBS INTO MANHOLES TO MATCH CROWNS.
3. MANHOLES
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MANHOLES SHALL BE PRECAST CONCRETE UNLESS REQUIRED OTHERWISE BY THE DISTRICT
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AND SHALL CONFORM TO STANDARD PLAN B-23A EXCEPT WITH ECCENTRIC REDUCING CONES.
POURED IN PLACE BASES SHALL NOT BE ALLOWED. MAXIMUM ALLOWABLE DIMENSION FROM
THE BREAK OF CONE TO TOP OF CASTING SHALL BE 20 INCHES.
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INTERNAL CONCRETE CHANNELS, BENCHES AND FILLETS SHALL BE FORMED USING LOW
SHRINKAGE CLASS 4000D 5 SACK MIX WITH PEA GRAVEL TO 5/8-INCH (MAX SIZE) AGGREGATE
CONFORMING TO SECTION 6-02.3 OF THE STANDARD SPECIFICATIONS. THE WATER -CEMENT
RATIO SHALL NOT EXCEED 0.38. A WATER -REDUCING ADMIXTURE SHALL BE INCLUDED IN THE
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LADDER RUNGS SHALL BE 1-INCH DIAMETER DEFORMED BAR, GALVANIZED OR POLYPROPYLENE
SAFETY -TYPE STEPS MEETING THE REQUIREMENTS OF ASTM C478, AASHTO M-199, AND ALL
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WISHA AND OSHA SPECIFICATIONS. POLYPROPYLENE STEPS, CONFORMING TO ASTM D 4101,
SHALL BE INJECTION MOLDED AROUND A 1/2-INCH ASTM A 615 GRADE 60 STEEL REINFORCING
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COVERS SHALL BE OLYMPIC FOUNDRY MODEL NO. MH30A D/T OR APPROVED EQUAL AND SHALL
BE 24-INCH DIAMETER CAST IRON OR DUCTILE IRON WITH THREE 5/8-INCH DIAMETER X 1 1/2-INCH
o LONG COUNTERSUNK N.C. STAINLESS STEEL SOCKET HEAD CAP SCREWS AND SINGLE 1-INCH
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DIAMETER LIFT HOLE LOCATED APPROXIMATELY 3 INCHES FROM THE OUTSIDE EDGE OF THE
COVER. PROVIDE 5/8-INCH X 2 1/2-INCH STAINLESS STEEL CARRIAGE BOLT INSTALLED IN
MANHOLE LIFT HOLE. LIDS SHALL HAVE A NON-SKID PATTERN CAST INTEGRALLY ON TOP WITH
z THE WORD "SEWER" CAST IN 3-INCH RAISED LETTERS. RING AND COVER SHALL HAVE ONE OF
JI THE LOCK DOWN BOLTS CENTERED DIRECTLY OVER THE ACCESS LADDER
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ALL MANHOLE COVERS LOCATED IN SIDEWALKS OR DRIVEWAYS SHALL BE OLYMPIC FOUNDRY
NO. MH30A D/T SMOOTH DESIGN OR APPROVED EQUAL WITH LOCKING LID AND 6-INCH CASTING
RING AND THE WORD "SEWER" CAST INTEGRALLY ON TOP IN 3-INCH RAISED LETTERS.
MANHOLE SECTIONS SHALL HAVE RUBBER GASKET JOINTS CONFORMING TO ASTM C 443. ALL
01 MANHOLE JOINTS AND PICK HOLES SHALL BE SEALED FROM THE INSIDE AND THE OUTSIDE WITH
Q A SAND AND PORTLAND CEMENT CONCRETE MIX.
CONTRACTOR SHALL PROVIDE AN 8-INCH THICK BY 6-FOOT WIDE ASPHALT OR CONCRETE
i COLLAR AROUND THE RIMS OF ALL MANHOLES LOCATED IN UNIMPROVED AREAS, LANDSCAPED
AREAS, EASEMENTS, AND ALL OTHER UNPAVED AREAS. THE ASPHALT OR CONCRETE COLLAR
SHALL SLOPE AWAY FROM THE MANHOLE RIM.
PIPE BEDDING SHALL CONFORM TO SECTION 9-03.12(3) OF THE STANDARD SPECIFICATIONS.
FOUNDATION GRAVEL SHALL CONFORM TO SECTION 9-03.17 OF THE STANDARD SPECIFICATIONS.
BANKRUN GRAVEL FOR TRENCH BACKFILL SHALL CONFORM TO SECTION 9-03.19 OF THE
STANDARD SPECIFICATIONS, EXCEPT AT TRANSVERSE CUTS TO THE ROAD ALIGNMENT OR AT
UTILITY CROSSINGS, WHICH SHALL BE BACKFILLED WITH CRUSHED GRAVEL SURFACING OR AS
REQUIRED BY THE GOVERNING ROAD AGENCY. DEVELOPER/CONTRACTOR SHALL BE
RESPONSIBLE FOR REMOVING AND DISPOSING OF ANY EXCESS EXCAVATED SOIL MATERIAL AT
AN APPROVED DISPOSAL SITE.
5. CRUSHED GRAVEL SURFACING
CRUSHED GRAVEL SURFACING SHALL CONFORM TO THE REQUIREMENTS OF SECTION 9-03.9(3)
OF THE STANDARD SPECIFICATIONS.
6. ASPHALT CONCRETE PATCH AND OVERLAY
ASPHALT CONCRETE SURFACING FOR PATCHING AND OVERLAY SHALL CONFORM TO
SECTION 5-04.2 AND 5-04.3 OF THE STANDARD SPECIFICATIONS. ASPHALT CONCRETE
SURFACING SHALL MEET CLASS'/z-INCH, P.G, 58-22 GRADING REQUIREMENTS, OR AS REQUIRED
BY THE GOVERNING ROAD AGENCY.
SURFACE RESTORATION (Revised 05-16-11)
1. OFFSITE SURFACE RESTORATION
ALL PAVED OR UNPAVED SURFACES OR EASEMENTS SHALL BE RESTORED TO A CONDITION EQUAL
TO OR BETTER THAN THAT WHICH EXISTED PRIOR TO CONSTRUCTION. ALL TREES, SHRUBS AND OR
OTHER IMPROVEMENTS SHALL BE SAVED, RELOCATED, OR REPLACED BY DEVELOPER/CONTRACTOR
UNLESS NOTED OTHERWISE ON THE DRAWINGS OR IN THE EASEMENT STIPULATIONS. RESTORATION
SHALL BE TO THE SATISFACTION OF THE DISTRICT, PROPERTY OWNER, OR GOVERNING ROAD
AGENCY. PRECONSTRUCTION PHOTOGRAPHS SHALL BE USED TO APPROVE RESTORATION.
2. ROAD SHOULDER RESTORATION WITHIN RIGHT-OF-WAY
THE EXISTING SURFACING OF DISTURBED ASPHALT SHOULDERS SHALL BE REMOVED TO A MINIMUM
DEPTH OF 6 INCHES BELOW ORIGINAL STREET GRADE TO PROVIDE FOR PLACEMENT OF THE NEW
SUBGRADE AND PAVING. THE SUBGRADE SHALL BE CONSTRUCTED OF 1-1/4-INCH MINUS CRUSHED
SURFACING BASE COURSE PLACED TO A COMPACTED THICKNESS OF 2-1/2 INCHES, FOLLOWED BY
5/8-INCH MINUS CRUSHED SURFACING TOP COURSE PLACED TO A COMPACTED THICKNESS OF 1-1/2
INCHES. ASPHALT CONCRETE PAVING SHALL THEN BE PLACED AND COMPACTED IN 2-INCH LIFTS UP
TO A MAXIMUM 4-INCH THICKNESS TO MATCH EXISTING PAVEMENT THICKNESS. MINIMUM THICKNESS
SHALL BE 2 INCHES. THE SHOULDER SHALL BE REPLACED TO THE EXISTING FOG LINE IN AREAS
WHERE THE EXISTING ASPHALT SHOULDER IS SERIOUSLY DISTURBED, OR AT THE DISCRETION OF
THE DISTRICT OR THE GOVERNING ROAD AGENCY.
RESTORATION OF GRAVEL SHOULDERS SHALL INCLUDE A MINIMUM OF 1-1/2 INCHES OF CRUSHED
SURFACING TOP COURSE AND 2-1/2 INCHES OF CRUSHED SURFACING BASE COURSE.
3. ASPHALT SURFACE RESTORATION WITHIN RIGHT-OF-WAY
THE EXISTING ASPHALT SURFACE SHALL BE CUT ON A NEAT LINE BY SAWCUTTING PRIOR TO
EXCAVATION TO PROVIDE A CONTINUOUS LINE. FOLLOWING PROPER BACKFILL AND COMPACTION OF
THE TRENCH, THE EDGES OF THE SURFACING SHALL BE RE -TRIMMED 12 INCHES WIDER THAN THE
EXCAVATION WITH STRAIGHT VERTICAL EDGES FREE FROM IRREGULARITIES. A 1-1/4-INCH MINUS
CRUSHED SURFACING BASE COURSE SHALL BE PLACED TO A COMPACTED THICKNESS OF 4-1/2
INCHES, FOLLOWED BY 5/8-INCH MINUS CRUSHED SURFACING TOP COURSE PLACED TO A
COMPACTED THICKNESS OF 2 INCHES.
ASPHALT CONCRETE PAVING SHALL THEN BE PLACED AND COMPACTED IN 2-INCH LIFTS TO MATCH
THE EXISTING THICKNESS AND GRADE OF THE ORIGINAL SURFACE. ASPHALT PATCH SHALL HAVE A
MINIMUM THICKNESS OF 2 INCHES AND A MAXIMUM THICKNESS OF 4 INCHES. THE ASPHALT PATCH
SHALL THEN BE OVERLAID WITH A MINIMUM OF 1-1/2 INCHES COMPACTED ASPHALT CONCRETE.
ASPHALT OVERLAY SHALL BE PRE -LEVELED AS DETERMINED BY THE DISTRICT'S FIELD
REPRESENTATIVE. NO OVERLAY SHALL BE REQUIRED IF THE FINAL TRIMMED EDGE OF THE ASPHALT
PATCH DOES NOT ENCROACH INSIDE THE FOG LINE OR, IN LIEU OF A FOG LINE, WITHIN 12 FEET FROM
THE EXISTING CENTERLINE OF THE ROAD. THE DISTRICT OR GOVERNING ROAD AGENCY RESERVES
THE RIGHT TO REQUIRE AN OVERLAY ON ANY SECTION. IF THE EDGE OF THE ROAD IS CURB AND
GUTTER, THEN THE ASPHALT PATCH SHALL EXTEND TO THE EDGE OF THE CURB UNLESS INDICATED
OTHERWISE BY THE DISTRICT OR GOVERNING ROAD AGENCY. ALL ASPHALT JOINTS SHALL BE
SEALED WITH APPROVED SEALER. DEVELOPER/CONTRACTOR SHALL REPLACE EXISTING STRIPING
AND PAVEMENT MARKINGS AS REQUIRED BY THE GOVERNING ROAD AGENCY.
DEVELOPER/CONTRACTOR SHALL MAINTAIN TEMPORARY COLD OR HOT MIX ASPHALT PATCHES DAILY
DURING CONSTRUCTION TO THE SATISFACTION OF THE GOVERNING ROAD AGENCY AND THE
DISTRICT'S FIELD REPRESENTATIVE UNTIL SAID PATCH IS REPLACED WITH A PERMANENT HOT PATCH.
THE PERMANENT PATCH SHALL BE PLACED AND SEALED WITH PAVING GRADE ASPHALT WITHIN 30
CALENDAR DAYS.
CONCRETE PAVEMENT SHALL BE RESTORED CONSISTENT WITH SECTION 5-01 OF THE STANDARD
SPECIFICATIONS. ANY CONCRETE PAVEMENT TRAFFIC LANE AFFECTED BY THE TRENCHING SHALL
HAVE ALL AFFECTED PANELS REPLACED. CEMENT CONCRETE PAVEMENT SHALL BE RESTORED WITH
AN 8-SACK MIX, USING EITHER TYPE II OR TYPE III CEMENT WITHIN 30 CALENDAR DAYS.
EXISTING CURBS, GUTTERS, AND SIDEWALKS DAMAGED BY CONSTRUCTION OF THE PROJECT OR THE
DEVELOPER'S/CONTRACTOR'S USE AND ACTIVITY, SHALL BE REPAIRED TO THE SATISFACTION OF THE
PROPERTY OWNER, THE DISTRICT, OR THE GOVERNING ROAD AGENCY, AND TO ITS ORIGINAL
CONDITION OR BETTER.
5. NON -PAVEMENT RESTORATION WITHIN RIGHT-OF-WAY
CULTIVATED LAWNS SHALL BE RESTORED WITH SOD. RESEEDING OF CULTIVATED LAWNS WILL NOT
BE ALLOWED WITHOUT PRIOR APPROVAL OF PROPERTY OWNER AND DISTRICT. UNCULTIVATED
LAWNS, PASTURE AND VACANT LAND SHALL BE RESTORED WITH A PASTURE GRASS MEETING THE
FOLLOWING REQUIREMENTS.
SEED MIX: 40% PERENNIAL RYEGRASS
10% WHITE CLOVER
30% FESCUE
20% RED CREEPING FESCUE
APPLY AT THE RATE OF 100 POUNDS PER ACRE
MULCH: SILVA FIBER MULCH APPLIED AT 1500 TO 2000 POUNDS PER ACRE.
FERTILIZER: COMMERCIAL MIX 10/20/20 OF NITRATE, PHOSPHATE AND POTASH APPLIED AT RATE OF
450 POUNDS PER ACRE.
6. FINAL UTILITY ADJUSTMENT TO FINISH GRADE
ALL UTILITY COVERS, WHICH ARE LOCATED ON PROPOSED ASPHALT ROADWAYS, SHALL BE
TEMPORARILY PLACED AT SUB -GRADE ELEVATION PRIOR TO PLACING CRUSHED SURFACING
MATERIAL. FINAL ADJUSTMENT OF ALL COVERS AND ACCESS ENTRIES SHALL BE MADE FOLLOWING
FINAL PAVING BY SAWCUTTING OF THE PAVEMENT AROUND LIDS AND COVERS. OPENING SHOULD
NOT BE LARGER THAN 12 INCHES BEYOND THE RADIUS OF THE COVER. DEVELOPER/CONTRACTOR
SHALL THEN REMOVE BASE MATERIAL, SURFACING COURSE, AND FRAME; ADD RAISING BRICKS; AND
REPLACE FRAME AND COVER TO FINISH GRADE. FILL AND MECHANICALLY COMPACT AROUND THE
STRUCTURE AND FRAME WITH CRUSHED SURFACING MATERIAL. FINISHED SURFACING SHALL BE
TWO, 2-INCH COURSES OF ASPHALT CONCRETE SURFACING, COMPACTED AND SEALED TO PROVIDE
A DENSE, UNIFORM SURFACE. FINAL ADJUSTMENT OF ALL COVERS AND ACCESS ENTRIES SHALL BE
COMPLETED WITHIN 30 DAYS OF FINAL PAVING.
7. FINAL CLEANUP
THE DEVELOPER/CONTRACTOR SHALL CLEANUP ALL ADJACENT AREAS IN COMPLIANCE WITH
SECTION 1.11 OF THE STANDARD SPECIFICATIONS. STREETS AND ROADWAYS SHALL BE CLEANED
AND SWEPT BOTH DURING AND AFTER THE INSTALLATION WORK. DISTURBED SOILS SHALL BE FINAL
GRADED, SEEDED, AND MULCHED AFTER INSTALLATION OF THE SEWER MAIN. IN LIMITED AREAS
SEEDING AND MULCHING BY HAND, USING APPROVED METHODS, WILL BE ACCEPTABLE. DITCH LINES
WITH ERODIBLE SOIL OR SUBJECT TO RAPID FLOWS MAY REQUIRE SEEDING, JUTE MATTING,
NETTING, OR ROCK LINING TO CONTROL EROSION. ANY SILTING OF DOWNSTREAM DRAINAGE
FACILITIES, WHETHER DITCHES OR PIPE AND CATCH BASINS, WHICH RESULTS FROM THE SEWER
MAIN INSTALLATION SHALL BE CLEANED OUT AND THE WORK SITE RESTORED TO A STABLE
CONDITION AS PART OF SITE CLEANUP.
8. TRAFFIC CONTROL
THE DEVELOPER/CONTRACTOR SHALL BE RESPONSIBLE FOR INTERIM TRAFFIC CONTROL DURING
CONSTRUCTION ON OR ALONG TRAVELED COUNTY ROADWAYS. TRAFFIC CONTROL SHALL FOLLOW
THE GUIDELINES OF SECTION 1-07.23 OF THE STANDARD SPECIFICATIONS. ALL BARRICADES, SIGNS,
AND FLAGGING SHALL CONFORM TO THE REQUIREMENTS OF THE MUTCD MANUAL. SIGNS SHALL BE
LEGIBLE AND VISIBLE AND SHOULD BE REMOVED AT THE END OF EACH WORKDAY IF NOT APPLICABLE
AFTER CONSTRUCTION HOURS.
WHEN ROAD CLOSURES CANNOT BE AVOIDED, THE DEVELOPER/CONTRACTOR SHALL POST "TO BE
CLOSED" SIGNS A MINIMUM OF FIVE DAYS PRIOR TO THE CLOSING. THE TYPES AND LOCATIONS OF
THE SIGNS SHALL BE SHOWN ON A DETOUR PLAN. A DETOUR PLAN MUST BE PREPARED AND
SUBMITTED TO THE DISTRICT'S FIELD REPRESENTATIVE AND APPROVED BY THE GOVERNING ROAD
AGENCY PRIOR TO CLOSING ANY ROADWAYS. IN ADDITION, THE DEVELOPER/CONTRACTOR MUST
NOTIFY IN WRITING ALL LOCAL FIRE, SCHOOL, LAW ENFORCEMENT AUTHORITIES, METRO TRANSIT,
AND ANY OTHER AFFECTED PERSONS AS DIRECTED BY THE DISTRICT'S FIELD REPRESENTATIVE AT
LEAST FIVE DAYS PRIOR TO THE ROAD CLOSURE.
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PLAN REVIEW 1104-12 ❑❑ SHEET 2 of 4
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S-398002