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04_Water Utility Material Submittals
To: DATE: 1/15/2021 Attention:PHONE: Project: We are enclosing: Submittal Application Supplier Water Utility Material Water Main Core and Main (A) For approval or corrections - Return (B) For review and comment (C) Approved as corrected - Return (D) Approved - Work may proceed (E) Revise and resubmit - Work may proceed (F) Revise and resubmit - Work MAY NOT proceed ITEM #DESCRIPTION ACTION REQD. Barghausen Consulting Engineers, Inc. SUBMITTAL #04 - Water Utilities 18215 72nd Ave S Kent, WA 98032 Trenton Skoda Forest Terrace (Pulte Homes) Renton, WA Product 1 Misc. Product Data Cut Sheets A ACTION REQUIRED HOS BROS. CONSTRUCTION PO BOX 1788 WOODINVILLE, WA 98072 425-481-5569-PHONE 425-481-6634-FAX Boltless restrained joint systems • Multiple design options available from 3”–36” • Fast and easy installation • 350 psi pressure rating • Independently tested mcwaneductile.com MCWANE DUCTILEIRON PIPE APPLICATION NOTES 1. For ductile iron applications utilizing TYTON® pipe, vales, and fittings made to AWWA specifications. 2. In cold weather assembly maintain the temperature of the gasket above 40° F. 3. The socket of the joint should be clean and free of debris or significant corrosion. 4. Gasket should be properly seated in the bell socket. 5. Keep the pipe and joint in alignment during assembly. If installed out of alignment, the gasket can be pushed out of position, creating the potential for leaks or failure. 6. If deflection is wanted in the joint, deflect before fully inserting the joint. 7. Some extension of the joint will occur when pressurized. To avoid this, the joint should be pulled out after assembly to “set” the stainless steel teeth in the inserted pipe. 8. Once assembled, the joint can be disassembled using steel shims. 9. When cut pipe is used, the following steps are required: a. Ensure that the spigot end is properly beveled b. Mark the joint depth on the spigot so it is clear when the joint is fully inserted. c. Ensure that the pipe meets the required dimensional tolerances. 10. Do not reuse SURE STOP 350® GASKETS, as they may have been damaged during any previous installation or during removal. 11. Do not use SURE STOP 350® GASKETS to conduct electricity through the pipe joint, as they could be damaged and fail. 12. Do not use SURE STOP 350® GASKETS in above ground applications. 13. Do not use SURE STOP 350® GASKETS with thick coating on the pipe exterior. 14. If SURE STOP 350® GASKETS are used in straight casings, you must pull the pipe through the casing. Do not push the pipe. Size In.Rating psi Deflection Degrees 3 350 5 4 350 5 6 350 583505 10 350 5 12 350 5 14 350 4 16 350 4 18 350 4 20 350 2.5 24 350 2.5 SURE STOP® GASKET FOR TYTON® JOINT PUSH-ON JOINT PIPE Maximum Allowable Joint Deflection Pipe SizeIn. Y-Maximum Joint Deflection in Degrees X Deflection in Inches 18 ft. Length Approximate Radius in ft. of Curve Produced by Succession of Joints 18 ft. Length 3 5°19 205 4 5°19 205 6 5°19 205 8 5°19 205 10 5°19 205 12 5°19 205 14 5°19 205 16 5°19 205 18 5°19 205 20 5°19 205 24 5°19 205 30 5°19 205 36 4°15 260 JOINT DEFLECTION CHART MECHANICAL JOINT PIPE Maximum Allowable Joint Deflection Pipe Size In. Y-Maximum Joint Deflection in Degrees X Deflection in Inches 18 ft. Length Approximate Radius in ft. of Curve Produced by Succession of Joints 18 ft. Length 6 7°–7’27 145 8 5°–21’20 195 10 5°–21’20 195 12 5°–21’20 195 14 3°–35’13.5 285 16 3°–35’13.5 285 18 3°–0’11 340 20 3°–0’11 340 24 2°–23’9 450 MAXIMUM DEFLECTION FOR FULL LENGTH PIPE SURE STOP 350® GASKETS are available in sizes 3 in. – 24 in., and with a rating of 350 psi they will meet or exceed the capabilities of ductile iron pipe, valves, and fittings. SURE STOP 350® GASKETS are NSF 61 approved, UL listed, and FM approved. FM Rating: 4 in. –6 in. = 250 psi 18 in. –24 in. = 200 psi mcwaneductile.com Pipe Size In. Min. Pipe Diameter In. Max. Pipe Diameter In. Min. Pipe Circumference In. Max. Pipe Circumference In. 3 3.9 4.02 12-1/4 12-5/8 4 4.74 4.86 14-29/32 15-9/32 6 6.84 6.96 21-1/2 21-7/8 8 8.99 9.11 28-1/4 28-5/8 10 11.04 11.16 34-11/16 35-1/16 12 13.14 13.26 41-9/32 41-21/32 14 15.22 15.35 47-13/16 48-7/32 16 17.32 17.45 54-13/32 54-13/16 18 19.42 19.55 61 61-13/32 20 21.52 21.65 67-19/32 68 24 25.72 25.85 80-13/16 81-7/32 30 31.94 32.08 100-11/32 100-25/32 36 38.24 38.38 120-1/8 120-9/16 Above Table Based on ANSI/AWWA C151/A21.51 Guidelines for Push-On Joints. FIELD CUT PIPEWhen pipe is cut in the field, the cut end may be readily conditioned so that it can be used to make up the next joint. The outside of the cut end should be beveled about 1/4 –inch at an angle of about 30 degrees (Figure 1). This can be quite easily done with a coarse file or a portable grinder. The operation removes any sharp, rough edges which otherwise might damage the gasket. When ductile iron pipe 14 in. and larger is to be cut in the field, the material should be ordered as “GAUGED FULL LENGTH”. Pipe that is “gauged full length” is specially marked to avoid confusion. The ANSI/AWWA standard for ductile iron pipe requires factory gauging of the spigot end. Accordingly, pipe selected for field cutting should also be field gauged in the location of the cut and found to be within the tolerances shown in Table 1. In the field, a mechanical joint gland can be used as a gauging device. THE BACKHOE METHOD OF ASSEMBLY A backhoe may be used to assemble pipe of intermediate and larger sizes. The plain end of the pipe should be carefully guided by hand into the bell of the previously assembled pipe. The bucket of the backhoe may then be used to push the pipe until fully seated. A timber header should be used between the pipe and backhoe bucket to avoid damage to the pipe. TABLE 1: SUITABLE PIPE DIAMETERS FOR FIELD CUTS AND RESTRAINED JOINT FIELD FABRICATION Figure 1 TYTON® JOINT PIPE Pipe Size In. PressureClasspsi NominalThicknessIn. OD* In. Wt. of BarrelPer Ft. † Lb. Tyton® Joint Wt. of Bell Lb. Wt. Per Lgth.† Lb. Avg. Wt. Per Ft.‡ Lb.3 350 0.25 3.96 8.90 7.00 185 9.2043500.25 4.80 10.90 9.00 225 11.30 6 350 0.25 6.90 16.00 11.00 300 16.60 8 350 0.25 9.05 21.10 17.00 395 22.00 10 350 0.26 11.10 27.10 24.00 510 28.40 12 350 0.28 13.20 34.80 29.00 655 36.40 14 250 0.28 15.30 40.40 45.00 770 42.90 300 0.30 15.30 43.30 45.00 825 45.803500.31 15.30 44.70 45.00 850 47.20 16 250 0.30 17.40 49.30 54.00 940 52.30 300 0.32 17.40 52.50 54.00 1000 55.50 350 0.34 17.40 55.80 54.00 1060 58.80 18 250 0.31 19.50 57.20 59.00 1090 60.50 300 0.34 19.50 62.60 59.00 1185 65.90 350 0.36 19.50 66.20 59.00 1250 69.50 20 250 0.33 21.60 67.50 74.00 1290 71.60 300 0.36 21.60 73.50 74.00 1395 77.60 350 0.38 21.60 77.50 74.00 1470 81.60 24 200 0.33 25.80 80.80 95.00 1550 86.10 250 0.37 25.80 90.50 95.00 1725 95.80 300 0.40 25.80 97.70 95.00 1855 103.00 350 0.43 25.80 104.90 95.00 1985 110.20 30** 150 0.34 32.00 103.50 139.00 2000 111.202000.38 32.00 115.50 139.00 2220 123.20 250 0.42 32.00 127.50 139.00 2435 135.20 300 0.45 32.00 136.50 139.00 2595 144.20 350 0.49 32.00 148.40 139.00 2810 156.10 36** 150 0.38 38.30 138.50 184.00 2675 148.70 200 0.42 38.30 152.90 184.00 2935 163.10 250 0.47 38.30 170.90 184.00 3260 181.10 300 0.51 38.30 185.30 184.00 3520 195.50 350 0.56 38.30 203.20 184.00 3840 213.40 † Including bell; calculated weight of pipe rounded off to the nearest 5 lb. ‡ Including bell; average weight per foot, based on calculated weight of pipe before rounding. * Tolerances of OD of spigot end: 3–12 in. = +0.06 in. & -0.06 in. ; 14–24 in. = +0.05 in. & -0.08 in. ; 30–36 in. = +0.08 in. & -0.06 in. ** Fastite® Joint STANDARD DIMENSIONS AND WEIGHTS OF 3” THROUGH 36” PUSH-ON JOINT DUCTILE IRON PIPE Tyton® Joint Pipe Size In. Pipe Thickness In. Outside Diameter *Dimensions In. From To In.A B 3 .25 .40 3.96 5.80 3.00 4 .25 .41 4.80 7.10 3.156.25 .43 6.90 8.63 3.38 8 .25 .45 9.05 10.94 3.69 10 .26 .47 11.10 13.32 3.7512.28 .49 13.20 15.06 3.75 14 .28 .51 15.30 17.80 5.00 16 .30 .52 17.40 19.98 5.0018.31 .53 19.50 22.00 5.00 20 .33 .54 21.60 24.12 5.25 24 .33 .56 25.80 28.43 5.50 30 .34 .63 32.00 35.40 6.55 36 .38 .73 38.30 41.84 7.00 *Nominal laying length is 18 ft. Pipe Size In. Pipe Thickness In. Outside Diameter *Dimensions In.Bolts Bell Weight Lb. Gland** Bolts Gasket Weight Lb.From To In.B J K1 K2 No.Size In.Length In. 3 .25 .40 3.96 2.50 6.19 7.62 7.69 4 5/8 3 11 7 4 .26 .41 4.80 2.50 7.50 9.06 9.12 4 3/4 3-1/2 16 10 6 .25 .43 6.90 2.50 9.50 11.06 11.12 6 3/4 3-1/2 18 16 8 .27 .45 9.05 2.50 11.75 13.31 13.37 6 3/4 4 24 25 10 .29 .47 11.10 2.50 14.00 15.62 15.62 8 3/4 4 31 30 12 .31 .49 13.20 2.50 16.25 17.88 17.88 8 3/4 4 37 40 14 .33 .51 15.30 3.50 18.75 20.25 20.25 10 3/4 4-1/2 61 45 16 .34 .52 17.40 3.50 21.00 22.50 22.50 12 3/4 4-1/2 74 55 18 .35 .53 19.50 3.50 23.25 24.75 24.75 12 3/4 4-1/2 85 65 20 .36 .54 21.60 3.50 25.50 27.00 27.00 14 3/4 4-1/2 98 85 24 .38 .56 25.80 3.50 30.00 31.50 31.50 16 3/4 5 123 105 * Nominal laying length is 18 ft. ** Weight shown for regular grey cast iron follower gland, corton bolts and rubber gasket. Pipe Size In. Thickness A PipeO.D. B RetainerO.D. Full Length Weight - Lb.**SafeEndPullLb. Class (A21.51)T AsShipped Under Water Full ofAir Full ofWater655.40 6.90 13.88 545 240 465 50,000 8 55 .42 9.05 16.63 770 240 655 70,000 10 55 .44 11.10 19.13 1005 220 860 95,000 12 55 .46 13.20 22.00 1270 155 1080 120,000 14 56 .51 15.30 24.50 1655 160 1410 145,000 16 56 .52 17.40 27.00 1990 45 1685 165,000 18 56 .53 19.50 30.00 2375 -70 2015 195,000 58*.59 2560 110 2170 20 56 .54 21.60 32.75 2810 -200 2375 210,000 59*.63 3110 100 2635 24 56 .56 25.80 38.25 3700 -620 3110 260,000 62*.74 4415 95 3715 30 58 .71 32.00 46.25 5855 -900 4920 335,000 61*.83 6435 -180 5360 36 57 .78 38.30 54.25 8145 -1300 6880 400,000 59*.88 8725 -725 7330 * Thickness required to overcome buoyancy. ** Weights listed are for 18’–0” laying lengths. Nominal full lengths vary by size. Pipe, Bell, Ball and Retainer are ductile iron. Dimensions and weights are subject to manufacturing tolerances. 6 in. – 24 in. pressure rating: 350 psi 30 in. –36 in. pressure rating: 250 psi MECHANICAL JOINT PIPE BALL AND SOCKET JOINT PIPE B 15° Max. A T TR FLEX® RESTRAINED JOINT PIPE Pipe Size In. *Pressure Ratingpsi A B C # of D.I. LockingSegments # of Rubber Segments Retainers Max Deflection Degrees PulloutIn.PIPE In.In. 4 350 4.80 7.25 4.84 2 1 5 0.03 6 350 6.90 9.52 5.27 2 1 5 0.04 8 350 9.05 11.93 5.82 2 1 5 0.04 10 350 11.10 14.37 6.03 2 1 5 0.05 12 350 13.20 16.68 6.30 4 2 5 0.06 14 350 15.30 19.16 7.75 4 2 3-1/4 0.05 16 350 17.40 21.46 7.95 4 2 3-1/4 0.05 18 350 19.50 23.76 8.19 4 2 3 0.05 20 350 21.60 26.04 8.40 4 2 2-1/2 0.05 24 350 25.80 30.61 8.86 8 4 2-1/4 0.05 30 250 32.00 36.88 10.28 8 4 1-3/4 0.05 36 250 38.30 43.85 10.87 8 4 1-1/2 0.05 *The TR FLEX® Restrained Joint has a working pressure rating equivalent to the working pressure rating of the parent pipe with a maximum working pressure rating of 350 psi for 4 in. through 24 in. and 250 psi for 30 in. through 36 in. NOTE: These deflections are based on joints with nominal dimensions. CAB CAB CAB CAB30”–36” 4”–24” Pipe Size In. *Pressure Rating psi Nominal ThicknessIn. Laying Conditions Type 1 Type 2 Type 3 Type 4 Type 5 Trench Trench Trench Trench Trench Maximum depth of cover ‡–ft 3 350 0.25 78 88 99 100§100§ 4 350 0.25 53 61 69 85 100§ 6 350 0.25 26 31 37 47 65 8 350 0.25 16 20 25 34 50 10 350 0.26 11**15 19 28 45 12 350 0.28 10**15 19 28 44 14 250 0.28 †† 11**15 23 36 300 0.30 ††13 17 26 42 350 0.31 ††14 19 27 44 16 250 0.30 †† 11**15 24 34 300 0.32 ††13 17 26 39 350 0.34 ††15 20 28 44 18 250 0.31 †† 10**14 22 31 300 0.34 ††13 17 26 36 350 0.36 ††15 19 28 41 20 250 0.33 ††10 14 22 30 300 0.36 ††13 17 26 35 350 0.38 ††15 19 28 38 24 200 0.33 †† 8**12 17 25 250 0.37 ††11 15 20 29 300 0.40 ††13 17 24 32 350 0.43 ††15 19 28 37 30 150 0.34 ††--9 14 22 200 0.38 †† 8**12 16 24 250 0.42 ††11 15 19 27 300 0.45 ††12 16 21 29 350 0.49 ††15 19 25 33 36 150 0.38 ††--9 14 21 200 0.42 †† 8**12 15 23 250 0.47 ††10 14 18 25 300 0.51 ††12 16 20 28 350 0.56 ††15 19 24 32 ‡ An allowance for a single H-20 truck with 1.5 impact factor is included for all depths of cover. § Calculated maximum depth of cover exceeds 100 ft. (30.5 m). ** Minimum allowable depth of cover is 3 ft. (0.9 m). †† For pipe 14 in. (350 mm) and larger, consideration should be given to the use of laying conditions other than Type 1. RATED WORKING PRESSURE AND MAXIMUM DEPTH OF COVER Thrust-Lock™ Boltless Restrained Joint Pipe Size In. *Pressure Ratingpsi Deflection A B C Degrees Inches in 18ft Pipe O.D.Bell O.D.Spigot Socket 6 350 4 15 6.90 10.187 5.01 8 350 4 15 9.05 13.187 5.57 10 350 4 15 11.10 15.187 5.88 12 350 4 15 13.20 17.250 6.13 14 350 4 15 15.30 20.625 7.63 16 350 4 15 17.40 22.375 7.88 18 350 4 15 19.50 25.125 8.13 20 350 4 15 21.60 27.250 8.38 24 350 4 15 25.80 31.562 8.63 30 250 2 7 32.00 39.06 10.53 *The THRUST-LOCK™ Restrained Joint has a working pressure rating equivalent to the working pressure rating of the parent pipe with a maximum working pressure rating of 350 psi for 6 in. through 24 in. and 250 psi for 30 in. NOTE: These deflections are based on joints with nominal dimensions. THRUST-LOCK™ BOLTLESS RESTRAINED JOINT PIPE Pipe Size In. *Pressure Rating psi Deflection A B Degrees Inches in 18ft Pipe O.D. Retainer O.D. 6 350 4 15 6.90 11.75 8 350 4 15 9.05 14.38 10 350 4 15 11.10 16.75 12 350 4 15 13.20 19.13 14 350 3 11 15.30 21.75 16 350 3 11 17.40 24.00 18 350 3 11 19.50 26.38 20 350 3 11 21.60 28.63 24 350 3 11 25.80 33.75 30 250 3 11 32.00 40.13 * In the 14 in. and larger sizes, pressure rating is limited to the rating of the pipe barrel thickness selected. Dimensions subject to manufacturing tolerances. SUPER-LOCK® RESTRAINED JOINT PIPE 6”–30” B A TYTON® JOINT PIPE Sizes 6”–24” FASTITE® JOINT PIPE 30” Size Pipe Size In.Bolt Diameter In.Nut Across Flats In.Wrench Length In.Torque Range Foot Lbs. 3 5/8 1-1/16 8 45 to 60 4–24 3/4 1-1/14 10 75 to 90 Step 1. Thoroughly clean out the bell with special attention to the gasket recess. Remove any foreign material or excess paint. Clean the spigot or beveled plain end and remove any sharp edges with a standard file. Step 2. After making sure that the correct gasket is being used, insert it into the recess in the bell with the small end of the gasket facing the bell face. Step 3. Apply lubricant to the inside surface of the gasket, making sure that the entire surface is coated. Apply a generous coating of lubricant to the beveled portion of the plain end. Step 4. Guide the plain end into the bell and, while maintaining straight alignment, push the plain end into the bell socket. Once the joint is assembled, necessary deflection can be accomplished. When assembly is complete, the bell face should be aligned between the two white depth rings, for Tyton® Joints. Fastite® Joints have only 1 assembly stripe. MECHANICAL JOINT ASSEMBLY INSTRUCTIONS Step 1. Clean the bell socket and spigot or plain end. Lubricate both the gasket and plain end by brushing an approved pipe lubricant. Step 2. Place the gland on the plain end with the lip extension toward the plain end. Place the gasket on the plain end with the narrow edge facing the plain end. Step 3. Insert the plain end into the bell and press the gasket into the bell recess. Push the gland toward the socket and center it around the pipe with the gland lip against the gasket. Step 4. Insert and tighten the bolts. It is important to maintain the same distance between the gland and the bell face at all times. This is best done by alternating side to side and top to bottom, while tightening the bolts. Note: Achieving the recommended bolt torque, particularly with large diameter pipe, may require repeating the process up to 5 times or more. Recommended bolt torque ranges are as follows: SUPER-LOCK® ASSEMBLY INSTRUCTIONS Step 1. Remove hook bolts securing retainer to plain end. Clean plain end of pipe. Clean out any dirt behind retainer lugs. Lubricant should be applied to the beveled nose. Step 2. Assemble the joint in accordance with Clow Assembly Instructions (See Table A on page 13). Make certain that the bell is clean prior to gasket insertion. Be sure that the correct gasket is used. Step 3. Guide plain end into Super-Lock® bell and provide reasonably straight alignment. “Make” joint by pushing the plain end into the bell. A jack or come-a-long may also be used to pull the plain end into the bell. Position retainer so that the recesses line up with the lugs on the bell. Slide retainer over bell and rotate until the lugs on the bell and the retainer line up. Step 4. At drilled hole on retainer O.D., insert retainer lock in recess formed by lugs on bell and retainer. Insert roll pin in drilled hole and drive flush with retainer O.D. Step 5. Take any necessary deflection after joint is completely assembled. Caution: do not over deflect the joint beyond the maximum deflection column specified on page 2 or subject the joint to bending stress to obtain additional deflection. TR FLEX® RESTRAINED JOINT ASSEMBLY INSTRUCTIONS Step 1. (4”–10”) Lay pipe such that one of the bell slots is accessible. (12”– 20”) Lay pipe such that both of the bell slots are accessible, in the horizontal position if possible. (24”– 36”) Lay pipe such that all four of the bell slots are accessible, in the diagonal position if possible. Step 2. Clean the bell socket and insert gasket. Step 3. Clean the spigot end to the assembly stripes. Step 4. Lubricate the exposed surface of the gasket and pipe spigot end back to the weld bead. Step 5. Make a normal push-on joint assembly, completely homing the pipe until the first assembly strip is in the bell socket. Keeping the joint in straight alignment during the assembly process. Step 6. (4”–10”) Insert the right-hand locking segment into a bell slot and slide the segment clockwise around the pipe. (12”– 36”) Insert lower locking segment into a bell slot and slide the segment around the pipe. Step 7. (4”–10”) Insert left-hand locking segment into the bell slot and slide the segment counter- clockwise around the pipe. (12”– 36”) Insert upper locking segment into the same bell slot and rotate around the pipe. Step 8. (4”–10”) Hold the segments apart and wedge the rubber retainer into the slot between the two locking segments. (12”– 36”) Hold the upper segment in place and wedge the rubber retainer into the slot between the two locking segments. Step 9. (4”–10”) None. (12”– 20”) Repeat steps 6–8 for other slot. Make sure that all 4 locking segments and 2 rubber retainers are securely in place. (24”– 36”) Repeat steps 6–8 for other slot. Make sure that all 8 locking segments and 4 rubber retainers are securely in place. Step 10. Extend the joint to remove the slack in the locking segment cavity. Joint extension is necessary to attain the marked laying length on the pipe and to minimize growth or extension of the line as it is pressurized. Step 11. Set the joint deflection as required. NOMINAL THICKNESS FOR STANDARD PRESSURE CLASSES OF DUCTILE IRON PIPE Outside DiameterIn. Pressure Class* Size In. 150 200 250 300 350 Normal Thickness — in. 3 3.96 ————0.25**4 4.80 ————0.25** 6 6.90 ————0.25**8 9.05 ————0.25**10 11.10 ————0.26 12 13.20 ————0.281415.30 ——0.28 0.30 0.311617.40 ——0.30 0.32 0.34 18 19.5 ——0.31 0.34 0.362021.60 ——0.33 0.36 0.38 24 25.80 —0.33 0.37 0.40 0.43 30 32.00 0.34 0.38 0.42 0.45 0.493638.30 0.38 0.42 0.47 0.51 0.56 * Pressure Classes are defined as the rated water pressure of the pipe in psi. The thicknesses shown are adequate for the rated water working pressure plus a surge allowance of 100 psi. Calculations are based on a minimum yield strength of 42,000 and a 2.0 safety factor times the sum of the working pressure and 100 psi surge allowance. **Calculated thicknesses for these sizes and pressure ratings are less than those shown above. Presently, these are the lowest nominal thicknesses available in these sizes. SIZE (Inches) 3–8 10–12 14–36 CASTING TOLERANCES (Inches) -0.05 -0.06 -0.07 NOTE: Per ANSI/AWWA C150/A21.50 the thicknesses above include the 0.08 in. service allowance and the casting tolerance listed below by size ranges: THRUST-LOCK™ RESTRAINED JOINT ASSEMBLY INSTRUCTIONS Step 1. Ring Installation. Put lock ring on the spigot end of the pipe. Pry the lock ring over the weldment. Use the hammer to tap the cover. Lock ring installation is complete. Step 2. Clean the Bell and Spigot. Thoroughly clean out the bell with special attention to the gasket recess. Remove any foreign material or excess paint. Clean the spigot end and remove any sharp edges. Step 3. Insert the gasket into the recess in the bell with the small end of the gasket facing the bell face. Step 4. Lubricate the Bell and Spigot. Apply lubricant to the inside surface of the gasket. Apply a generous coating of lubricant to the spigot end. Step 5. Insert Pipe. Guide the spigot end into the bell and, while maintaining straight alignment, push the pipe into the bell socket. Step 6. Insert Lock Ring. Push lock ring into the bell. Step 7. Rotate the lock ring until the lugs align. Use a hammer to tap the ring if required. Install the anti-rotation wedges at 3 and 9 o’clock if the pipe is being used inside of a casing. Deflect the joint if desired. TYTON® AND FASTITE® PUSH-ON JOINTS ASSEMBLY INSTRUCTIONS DIMENSIONS AND WEIGHTS FOR SPECIAL CLASSES OF PUSH-ON DUCTILE IRON PIPE Pipe SizeIn. ThicknessClass Nominal ThicknessIn. OD*In. Wt. of BarrelPer Ft. † Lb. Tyton® Joint Wt. ofBell Lb.Wt. PerLgth.† Lb.Avg. Wt.Per Ft.‡ Lb. 3 52 0.28 3.96 9.9 7 185 10.33540.34 3.96 11.8 7 220 12.23560.40 3.96 13.7 7 255 14.14510.26 4.80 11.3 9 210 11.84520.29 4.80 12.6 9 235 13.14530.32 4.80 13.8 9 255 14.34540.35 4.80 15 9 280 15.54560.41 4.80 17.3 9 320 17.86500.25 6.90 16 11 300 16.66510.28 6.90 17.8 11 330 18.46520.31 6.90 19.6 11 365 20.26530.34 6.90 21.4 11 395 22.06540.37 6.90 23.2 11 430 23.86550.40 6.90 25 11 460 25.66560.43 6.90 26.7 11 490 27.38500.27 9.05 22.8 17 425 23.78510.30 9.05 25.2 17 470 26.18520.33 9.05 27.7 17 515 28.68530.36 9.05 30.1 17 560 31.08540.39 9.05 32.5 17 600 33.48550.42 9.05 34.8 17 645 35.78560.45 9.05 37.2 17 685 38.110500.29 11.10 30.1 24 565 31.410510.32 11.10 33.2 24 620 34.510520.35 11.10 36.2 24 675 37.510530.38 11.10 39.2 24 730 40.510540.41 11.10 42.1 24 780 43.410550.44 11.10 45.1 24 835 46.410560.47 11.10 48 24 890 49.312500.31 13.20 38.4 29 720 40.012510.34 13.20 42 29 785 43.612520.37 13.20 45.6 29 850 47.212530.40 13.20 49.2 29 915 50.812540.43 13.20 52.8 29 980 54.412550.46 13.20 56.3 29 1040 57.912560.49 13.20 59.9 29 1105 61.514500.33 15.30 47.5 45 900 50.014510.36 15.30 51.7 45 975 54.214520.39 15.30 55.9 45 1050 58.414530.42 15.30 60.1 45 1125 62.614540.45 15.30 64.2 45 1200 66.714550.48 15.30 68.4 45 1275 70.914560.51 15.30 72.5 45 1350 75.016500.34 17.40 55.8 54 1060 58.816510.37 17.40 60.6 54 1145 63.616520.40 17.40 65.4 54 1230 68.416530.43 17.40 70.1 54 1315 73.116540.46 17.40 74.9 54 1400 77.916550.49 17.40 79.7 54 1490 82.716560.52 17.40 84.4 54 1575 87.418500.35 19.50 64.4 59 1220 67.718510.38 19.50 69.8 59 1315 73.118520.41 19.50 75.2 59 1415 78.518530.44 19.50 80.6 59 1510 83.918540.47 19.50 86 59 1605 89.318550.50 19.50 91.3 59 1700 94.618560.53 19.50 96.7 59 1800 100.020500.36 21.60 73.5 74 1395 77.620510.39 21.60 79.5 74 1505 83.620520.42 21.60 85.5 74 1615 89.620530.45 21.60 91.5 74 1720 95.620540.48 21.60 97.5 74 1830 101.620550.51 21.60 103.4 74 1935 107.520560.54 21.60 109.3 74 2040 113.424500.38 25.80 92.9 95 1765 98.224510.41 25.80 100.1 95 1895 105.424520.44 25.80 107.3 95 2025 112.624530.47 25.80 114.4 95 2155 119.724540.50 25.80 121.6 95 2385 126.924550.53 25.80 128.8 95 2415 134.124560.56 25.80 135.9 95 2540 141.230500.39 32.00 118.5 139 2270 126.230510.43 32.00 130.5 139 2490 138.230520.47 32.00 142.5 139 2705 150.230530.51 32.00 154.4 139 2920 162.130540.55 32.00 166.3 139 3130 174.030550.59 32.00 178.2 139 3345 185.930560.63 32.00 190.0 139 3560 197.736500.43 38.30 156.5 184 3000 166.736510.48 38.30 174.5 184 3325 184.736520.53 38.30 192.4 184 3645 202.636530.58 38.30 210.3 184 3970 220.536540.63 38.30 228.1 184 4290 238.336550.68 38.30 245.9 184 4610 256.136560.73 38.30 263.7 184 4930 273.9 †Including bell; calculated weight of pipe rounded off to the nearest 5 lb. ‡Including bell; average weight per foot, based on calculated weight of pipe before rounding. *Tolerances of OD of spigot end; 3–12 in. ±0.06 in., 14–24 in. +0.05 in., -0.08 in., 30–36 in. +0.08 in., -0.06 in. LAYING CONDITIONS Type 1*Flat-bottom trench.† Loose backfill. Type 3Pipe bedded in 4 in. (100 mm) minimum of loose soil.++ Backfill lightly consolidated to top of pipe. Type 5 Pipe bedded in compacted granular material to centerline of pipe. Compacted granular or select material++ to top of pipe. (Approximately 90 percent Standard Proctor, AASHTO T-99.) Type 2Flat-bottom trench.† Backfill lightly consolidated to centerline of pipe. Type 4Pipe bedded in sand, gravel, or crushed stone to depth of 1/8 pipe diameter, 4 in. (100 mm) minimum. Backfill compacted to top of pipe. (Approximately 80 percent Standard Proctor, AASHTO T-99.) * For 14 in. (355-mm) and larger pipe, consideration should be given to the use of laying conditions other than Type 1. † ”Flat-bottom” is defined as undisturbed earth. ++ ”Loose soil” or “select material” is defined as native soil excavated from the trench, free of rocks, foreign materials, and frozen earth. Notes:Consideration of the pipe-zone embedment conditions included in this figure may be influenced by factors other than pipe strength. For additional information on pipe bedding and backfill, see ANSI/AWWA C600. American Association of State Highway and Transportation Officials, 444 N. Capitol St. N.W., Suite 225, Washington, DC 20001. THICKNESS DESIGN OF DUCTILE IRON PIPE ANSI/AWWA C150/A21.50 DUCTILE IRON PIPE FOR WATER AND OTHER LIQUIDS ANSI/AWWA C151/A21.51 FEDERAL WWP421D, Grade C DUCTILE IRON PIPE FOR GRAVITY FLOW SERVICE ANSI/ASTM A746 DUCTILE IRON FITTINGS FOR WATER AND OTHER LIQUIDS 3 in. through 36 in. ANSI/AWWA C110/A21.10 DUCTILE IRON COMPACT FITTINGS 3 in. through 24 in. ANSI/AWWA C153/A21.53 FLANGED FITTINGS ANSI/AWWA C110/A21.10 ANSI B16.1 DUCTILE IRON PIPE WITH THREADED FLANGES ANSI/AWWA C115/21.15 COATINGS AND LININGS Asphaltic ANSI/AWWA C151/A21.51 ANSI/AWWA C110/A21.10 ANSI/AWWA C153/A21.53 Cement Lining ANSI/AWWA C104/A21.4 Various Epoxy Linings and Coatings MANUFACTURER’S STANDARD Exterior Polyethylene Encasement ANSI/AWWA C105/A21.5 JOINTS – PIPE AND FITTINGS Push-On and Mechanical Rubber-Gasket Joints ANSI/AWWA C111/A21.11 FEDERAL WWP421D Flanged ANSI/AWWA C115/A21.15 ANSI B16.1 Grooved and Shouldered ANSI/AWWA C606 PIPE THREADS ANSI B2.1 INSTALLATION ANSI/AWWA C600 STANDARDS APPLICABLE TO DUCTILE IRON PIPE AND FITTINGS UTAH 1401 E 2000 S. Provo, UT 84603 801-373-6910 mcwaneductile.com CANADA 1757 Burlington St. E Hamilton, ON L8N-3R5 905-547-3251 canadapipe.com NEW JERSEY 183 Sitgreaves St. Phillipsburg, NJ 08865 908-454-1161 mcwaneductile.com OHIO 2266 S. 6th St. Coshocton, OH 43812 740-622-6651 mcwaneductile.com ISO 9001NSF 61 DIPRA POLYWRAP (Polyethylene Encasement Tubing) TECHNICAL SPECIFICATIONS For over 40 years, Polyethylene Encasement Tubing has proven to be an effective method of protecting ductile iron pipe from corrosion. Tests have shown that when loose polyethlene encasement is installed on pipe, it provides an economical means of corrosion protection. • Polyethlene Film prevents contact between pipe and the surrounding soil. (Not meant to be an air or water tight encasement). • Multi-Colored polywrap. Comes in Black, Clear, Purple, Blue or Green. • Available Perforated every 20' or 22' for both 18' and 20' pipe joints or non-perforated for field versatility. • Applicable performance specification: Meets ANSI/AWWA C105/A21.5-10 and ASTM D4976 and NT4112-10 • Christy's Polywrap is for use on metal piping systems for identification and corrosion protection. It can also be used on PVC pipe for identification purposes such as Reclaimed/Recycled water. • Meets ANSI/AWWA C105/A21.5-10 and ASTM D4976 and NT4112-10 • Diameters available to cover 6" through 42" pipe • WARNING message repeats every 18-24 inches. Varies with size. • Printed with current AWWA C105 and ANSI A21.5 specifications • Manufactured from virgin polyethylene material 8 mil minimum, group 2, linear low density. • Minimum Tensile Strength: 3600 PSI (24.8 MPa-ASTM D882) • Minimum Elongation: 800% (ASTM 882) • Minimum Dielectric Strength: 800 V/mil (ASTM D149) • Minimum Impact Resistance: 600g (ASTM D1709 Method B) • Propagation Tear Resistance: 2550 gf (ASTM D 1922) • Thickness: Minimum of 0.008 in. (8 mils) • Colors Available: Black, Clear, Purple, Green, Blue. T. Christy Enterprises, Inc. 655 E. Ball Rd. • Anaheim, CA 92805 Tel: (714) 507-3300 • Fax: (714) 507-3310 www.TChristy.com • 800-BLU-GLUE LIT-4034 Pipe Diameter Polywrap Size Through 6"16" Polywrap Through 8"20" Polywrap Through 10"24" Polywrap Through 12"27" Polywrap *Larger sizes available upon request PHYSICAL PROPERTIES Through 14"30" Polywrap Through 16"34" Polywrap Through 18"37" Polywrap Through 20"-24"54" Polywrap Through 30"67" Polywrap Through 36"84" Polywrap Through 42"84" Polywrap “THE STANDARD OF EXCELLENCE IN THE INDUSTRY”“THE STANDARD OF EXCELLENCE IN THE INDUSTRY”“THE STANDARD OF EXCELLENCE IN THE INDUSTRY”“THE STANDARD OF EXCELLENCE IN THE INDUSTRY” These specifications are accurate at time of publication and are subject to change without prior notice. Submittal Specifications - CCS.docx 08.16.2017 CASCADE WATERWORKS MANUFACTURING COMPANY 1213 Badger Street Yorkville, IL 60560 (630) 553-0840 (800) 426-4301 FAX (630) 553-0181 www.cascademfg.com CASING SPACERS (Stainless Steel) - STYLE – CCS Casing spacer shall be a two-piece shell per carrier pipe and made from T304 stainless steel of a minimum 14 gauge thickness. Each shell section shall be lined with a 0.090” thick, ribbed PVC extrusion with a retaining section that overlaps the edges of the shell and prevents slippage. PVC Liner shall have a hardness of 85-90 durometer. Bearing surfaces (runners) shall be ultra-high molecular weight polyethylene (UHMW) to provide abrasion resistance and a low coefficient of friction (0.12). The runners shall be attached to support structures (risers) at appropriate positions to properly support the carrier pipe(s) within the casing pipe and to ease installation. The runners shall be mechanically bolted to the spacer. Risers shall be MIG welded to the shell, where applicable. Risers shall be made of T304 stainless steel of a maximum 10 gauge with bolt heads welded to the inside of the risers for strength. Bottom risers 6" and over in height shall be reinforced. All reinforcing plates shall be 10 gauge T304 stainless steel and shall be MIG welded to mating parts. STANDARD (STD) positioning within the casing pipe shall be sized such that the carrier rests near the bottom of the casing pipe and the height of the risers and runners are to provide a bottom clearance not less than one-half inch between the casing pipe and the extreme outside diameter of the joint (bell, seam weld, joint clamp, …) of the carrier pipe. CENTERED (CTD) & restrained positioning within the casing pipe shall be sized such that the height of the risers and runners are to center the carrier pipe in the casing pipe with a top clearance of three-fourths inch minimum. RESTRAINED (RES) positioning within the casing pipe shall be sized such that the carrier rests near the bottom of the casing pipe and the height of the risers and runners are to provide a bottom clearance not less than one- half inch between the casing pipe and the extreme outside diameter of the joint (bell, seam weld, joint clamp, …) of the carrier pipe and a top clearance of three-fourths inch minimum. MULTIPLE (MULTI) Carrier pipes within the casing pipe shall be sized such that the carrier pipes are held at fixed distances relative to each other, with the height of the risers and runners to provide not less than three-fourths inch between the casing pipe and the outside diameter of the riser/runner combinations. Special reinforcing plates may be required to stabilize and support structure. All weldments shall be fully chemically passivated in accordance with ASTM A380. Due to the numerous application possibilities, consult factory for spacing requirements. Casing spacers shall be Model CCS as manufactured by Cascade Waterworks Mfg. Co. of Yorkville, IL or approved equal. “THE STANDARD OF EXCELLENCE IN THE INDUSTRY” “THE STANDARD OF EXCELLENCE IN THE INDUSTRY” “THE STANDARD OF EXCELLENCE IN THE INDUSTRY” “THE STANDARD OF EXCELLENCE IN THE INDUSTRY” Submittal Specifications - CCES.doc 10.09.2007 CASCADE WATERWORKS MANUFACTURING COMPANY 1213 Badger Street Yorkville, IL 60560 (630) 553-0840 (800) 426-4301 FAX (630) 553-0181 www.cascademfg.com CASING SPACERS END SEALS - STYLE – CCES Casing spacer end seals shall be a pull-over type construction and made from Neoprene with T-304 stainless steel bands for securing the ends of the end seal to the casing pipe and carrier pipe. Casing spacer end seals shall be Model CCES as manufactured by Cascade Waterworks Mfg. Co. of Yorkville, IL or approved equal. SAMPLE(Overlapping Seam)1122AABB1213 Badger Street Yorkville, Illinois 60560Cascade Waterworks, Mfg.WWWW aaaa tttt eeee rrrr wwww oooo rrrr kkkk ssss MMMM ffff gggg ....STANDARD TOLERANCES UNLESSOTHERWISE SPECIFIEDNOTES: FINISH = XXXX 2 PLACE DECIMALS ± .03 3 PLACE DECIMALS ± .010 ANGULAR DECIMALS ± 1/2 DEGREE. CHAMFER ALL MACHINED SURFACES .005−.010 x 45° AND REMOVE ALL BURRS. ALL PARTS MUST BE FREE FROM SCALE. NO TOLERANCE NEEDED ON REFERENCE DIMENSIONS. ALL BOLT CIRCLE TOLERANCES PER ANSI B16.5 PARA. 7.7 CONCENTRICITY TO CENTERLINE .005 1.2.3.4.5.6.7.8.9.DRAWN BY:DATE:APP’D BY:REVISED 1:REVISED 2:DRAWING NO:SCALE:MATERIAL:C:\Data\Dwgs\STD\End Seals\End Seal - (12.75-20.00 x 1).ipt11/19/2007 M. ZimmerleEnd Seal Installation GuidePush in Carrier side before tightening End SealNeoprene (60 Duro.)End Seal NTSEnd SealLengthCarrierOD20.00"38.30"Casing OD48.00"End Seal Length(Approx.)3.00 FROM THEEDGE OF THE CASING PIPE1.50 FROM THE EDGEBANDS LOCATED APPROX.OF THE END SEALCCCCAAAASSSSCCCCAAAADDDDEEEE MMMMooooddddeeeellll CCCCCCCCEEEESSSS EEEEnnnndddd SSSSeeeeaaaallllsssspull over the casing and carrierpipes after installation to provide a barrier to backfill debris and seepage. (NOT for presure applications.)MMMMAAAATTTTEEEERRRRIIIIAAAALLLL SSSSPPPPEEEECCCCIIIIFFFFIIIICCCCAAAATTTTIIIIOOOONNNNSSSS::::SEAL − Neoprene Other materials availableBANDS − T−304 Stainless SteelCarrier ODCasing OD1.50 FROM THE EDGE BANDS LOCATED APPROX.OF THE END SEAL AWWA C515 250 PSI • UL/FM Approved 200 PSI • NSF 61 Certified •Full Water Way • Fusion Bond Epoxy Coated • 10 Year Limited Warranty The original, and the definitive standard. 4” THROUGH 20” MODEL 2638 RESILIENT WEDGEGATE VALVES Clow Valve is a division of McWane, Inc. www.clowvalve.com OS&Y BEVEL GEARING HORIZONTAL INSTALLATION ALL END STYLES 14”– 20” OS&Y SPUR GEARING VERTICAL INSTALLATION ALL END STYLES 14”– 20” BEVEL GEARING HORIZONTAL INSTALLATION ALL END STYLES 14”– 20” N M K J W Y In 1975, Clow recognized the increased requirements and escalating maintenance cost of water systems in the United States. Clow responded by introducing the first R/W (Resilient Wedge) Valve in America. This introduction revolutionized the valve market in the U.S. Clow is the first to introduce, and still leads in the design and technical development, of the bubble-tight resilient seating valve. The Clow Resilient Wedge Valve, with its unique features and benefits, is the first to be manufactured with both AWWA and UL/FM approval for all water system requirements. RESILIENT WEDGE VALVE F-6100 MECHANICAL JOINT 4”– 20” F-6110 PUSH ON FOR SDR PVC 4”– 12” F-6114 MECHANICAL JOINT FOR TAPPING 4”– 20” F-6102 FLANGED 4”– 20” F-6111 MECHANICAL CUTTING IN JOINT 4”– 12” F-6120 MECHANICAL JOINT POST INDICATOR VALVE 4”– 16” F-6112 TYTON ENDS FOR D.I. AND C900 PVC PIPE 4”– 16” F-6136 FLANGED OS&Y 4”– 16” F-6106 FLANGED X MECHANICAL JOINT 4”– 20” F-6113 FLANGED X TYTON 4”– 12” NO. OF TURNS TO FULL OPEN VALVE SIZE A B C E G H J K M N P Q R S U V NO GEAR GEARED W X Y 4” 9 4-1/2 6-3/4 14-3/4 4-5/8 6-3/4 – – – – 4-1/2 22-3/4 18-1/4 10 6-3/4 9-1/4 13-1/2 – – – – 6” 10-1/2 5-1/2 7-7/8 19 5-1/4 8 – – – – 5 30-1/8 23-3/4 12 8 10-1/2 19-1/2 – – – – 8” 11-1/2 8-1/8 8-1/2 22-1/2 5-5/8 9-3/4 – – – – 5-1/2 37-3/4 29-1/4 14 10-3/4 13-1/4 25-1/2 – – – – 10” 13 10-1/2 10 26-1/2 7 11-3/4 – – – – 7 45-3/4 35-3/8 18 11-3/4 14-7/8 31-1/2 – – – – 12” 14 10-3/4 11-1/4 30 8-1/2 12-7/8 – – – – 8-1/2 53-1/8 40-3/8 18 12-3/8 15 37-3/4 – – – – 14” 15 10 – 37-3/4 10-1/2 13-1/2 52-1/8 8 48-5/8 9-1/8 – 74-3/4 59-3/4 22 13-1/4 16-3/4 52 100 76 59-7/8 64-1/2 16” 16 10 – 37-3/4 10-1/2 13 51-1/8 8 47-5/8 9-1/8 – 74-3/4 59-3/4 22 12-3/4 16-1/4 52 100 76 59-7/8 64-1/2 18” 17 11-3/4 – – – 14-7/8 58 12 55-3/4 10-1/8 – – – – 14-5/8 18-1/8 – 189 90-7/8 70-1/8 74-5/8 20” 18 11 – – – 14-1/2 57 12 54-3/4 10-1/8 – – – – 14-1/2 18 – 189 90-7/8 70-1/8 74-5/8 www.clowvalve.com NOTE: It is recommended that valves be installed with stems vertical when used in raw sewage or sludge applications or in water with excessive sediment. Flanged end connections not recommended for buried service. SPUR GEARING VERTICAL INSTALLATION ALL END STYLES 14”– 20” WX ENGINEERING FEATURES THRUST BEARINGSDelrin thrust bearings above and below the thrust collar reduce friction and minimize operating torques. STAINLESS STEEL HARDWARE304 stainless steel nuts and bolts provide long-life corrosion protection. COPPER ALLOY STEMLong, trouble free life with high strength, non-corrosive copper alloy stem and stem nut. 100% COATED WEDGE100% coated wedge ensures bubble-tight seal every time up to 250 PSI. With twin seal design. EASY STORAGEPads on the bottom of all valves keep valve in upright position for easier storage and protection from the elements. MINIMAL FLOW LOSS Smooth, unobstructed waterway is free of pockets, cavities, and depressions allowing for minimal flow loss and lower pumping costs. All valves accept full size tapping cutter. REPLACEABLE O-RINGSTwo O-ring seals are replaceable with the valve fully open and subjected to full-rated working pressure. NO FLAT GASKETS O-ring seals at stuffing box and bonnet to body flanges to ensure the best possible seal. ELLIPTICAL BOLT HOLES Hole design on MJ connection eliminates the need for anti-rotation bolts (4”– 12”). VALVE RATING: All valves are rated at 250 PSI for AWWA service and hydrostatically tested to 500 PSI. Valves through 16” are rated at 200 PSI for UL/FM service. EPOXY COATINGClow corrosion resistant fusion-bonded epoxy coating, conforming to AWWA C550 and NSF 61 Certified, protects both inside and outside of valve. 902 South 2nd Street • Oskaloosa, Iowa 52577 PHONE 641-673-8611 FAX 641-673-8269 Clow Valve is a division of McWane, Inc. www.clowvalve.com COMMITTED TO ENVIRONMENTAL RESPONSIBILITY CLOW VALVE COMPANY IS COMMITTED TO PROTECTING OUR NATURAL RESOURCES THROUGH ENVIRONMENTALLY RESPONSIBLE MANUFACTURING PRACTICES, INCLUDING THE USE OF 80+% RECYCLED CONTENT IN OUR HYDRANTS AND VALVES. To learn more about our commitment to the environment, call 800-829-2569. ISO 9001 RECOMMENDED SPECIFICATIONS 1. Valves shall conform to the latest revision of AWWA Standard C515 covering resilient seated gate valves for water supply service. 2. The valves shall have a ductile iron body, bonnet, and O-ring plate. The wedge shall be totally encapsulated with rubber. 3. The sealing rubber shall be permanently bonded to the wedge per ASTM D429. 4. Valves shall be supplied with O-ring seals at all pressure retaining joints. No flat gaskets shall be allowed. 5. The valves shall be either non-rising stem or rising stem, opening by turning left or right, and provided with 2” square operating nut or a handwheel with the word “Open” and an arrow to indicate the direction to open. 6. Stems shall be cast copper alloy with integral collars in full compliance with AWWA. All stems shall operate with copper alloy stem nuts independent of wedge and of stem (in NRS valves). 7. Stems shall have two O-rings located above thrust collar and one O-ring below. Stem O-rings shall be replaceable with valve fully opened and subjected to full pressure. The stems on 4” – 20” shall also have two low torque thrust bearings located above and below the stem collar to reduce friction during operation. 8. Waterway shall be smooth, unobstructed and free of all pockets, cavities and depressions in the seat area. Valves 4” and larger shall accept a full size tapping cutter. 9. The body, bonnet and O-ring plate shall be fusion- bond epoxy coated, both interior and exterior on body and bonnet. Epoxy shall be applied in accordance with AWWA C550 and be NSF 61 Certified. 10. Each valve shall have maker’s name, pressure rating, and year in which it was manufactured cast in the body. Prior to shipment from the factory, each valve shall be tested by hydrostatic pressure equal to the requirements of AWWA C515 (and UL/FM where applicable). 11. Valves shall have all component parts cast and assembled in the USA and shall be manufactured by the Clow Valve Company. ® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com Page 37 REV.07 Flanged Fittings O.D. T B.C.SIZEMATERiAl: Ductile iron per ASTM A536 PREssuRE: 250 PSI ratiing for 1" - 48" sizes and 150 PSI rating for 54" - 64" TEsTing: In accordance with ANSI/AWWA C110/A21.10, UL and FM requirements lAying lEngTh: 2" - 48" sizes in accordance with ANSI/AWWA C110/A21.10 and ANSI B16.1 and 54" - 64" sizes in accordance with ANSI/AWWA C153/A21.53 (fittings not listed in ANSI/AWWA have dimensions per Star design as noted in the catalog) WEighTs: Are in pounds, unless noted otherwise and do not include accessories, cement lining and coatings DRilling: In accordance with ANSI/AWWA C110/A21.10, ANSI/AWWA C153/A21.53 and ANSI B16.1 Class 125 Flanges CEMEnT lining: In accordance with ANSI/AWWA C104/A21.4 -- sizes 1"- 3" single thickness and sizes 4"- 64" double thickness COATing: Asphaltic seal coat inside in accordance with ANSI/AWWA C104/A21.4 and prime coat outside APPROvAls: 4" - 12" Underwriters Laboratories Listed and Factory Mutual approved for 300 PSI rating 2" and greater are UL/NSF-61 DiMEnsiOns: All dimensions are in inches unless noted otherwise gEnERAl sPECiFiCATiOns 1" - 64" DuCTilE iROn FlAngED FiTTings Utility Pipe Fittings and Accessories Ansi/AWWA C110/A21.10 FlAngE DETAils nOM. siZE O.D.B.C.T BOlT hOlEDiA. BOlTs siZE nO. 1 4.25 3.12 0.44 0.62 ½ x 2 4 1 ½5.00 3.88 0.56 0.62 ½ x 2 4 2 6.00 4.75 0.62 0.75 ⅝ x 2 ¼4 2 ½7.00 5.50 0.69 0.75 ⅝ x 2 ½4 3 7.50 6.00 0.75 0.75 ⅝ x 2 ½4 4 9.00 7.50 0.94 0.75 ⅝ x 3 8 5 10.00 8.50 0.94 0.88 ¾ x 3 8 6 11.00 9.50 1.00 0.88 ¾ x 3 ½8 8 13.50 11.75 1.12 0.88 ¾ x 3 ½8 10 16.00 14.25 1.19 1.00 ⅞ x 4 12 12 19.00 17.00 1.25 1.00 ⅞ x 4 12 14 21.00 18.75 1.38 1.13 1 x 4 ½12 16 23.50 21.25 1.44 1.13 1 x 4 ½16 18 25.00 22.75 1.56 1.25 1 ⅛ x 5 16 20 27.50 25.00 1.69 1.25 1 ⅛ x 5 20 24 32.00 29.50 1.88 1.38 1 ¼ x 5 ½20 30 38.75 36.00 2.12 1.38 1 ¼ x 6 ½28 36 46.00 42.75 2.38 1.63 1 ½ x 7 32 42 53.00 49.50 2.62 1.63 1 ½ x 7 ½36 48 59.50 56.00 2.75 1.63 1 ½ x 8 44 54 66.25 62.75 3.00 2.00 1 ¾ x 8 ½44 60 73.00 69.25 3.12 2.00 1 ¾ x 9 52 64 80.00 76.00 3.38 2.00 1 ¾ x 9 52 APPROVED M E M B E R not included in AWWA C110 ® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com Page 3 REV.07 ANSI/AWWA C153/A21.53 Compact MJ Fittings MATERIAl: Ductile Iron per ASTM A536 PRESSuRE: 350 PSI rating for 3" - 24" sizes, 250 PSI rating for 30” - 48" sizes and 150 PSI rating for 54” - 60” sizes TESTINg: In accordance with ANSI/AWWA C153/A21.53 and UL requirements lAyINg lENgTh: In accordance with ANSI/AWWA C153/A21.53 (fittings not listed in ANSI/AWWA have dimensions per Star design as noted in the catalog) WEIghTS: Are in pounds, unless noted otherwise and do not include accessories, cement lining and coating FlANgES: Flanged ends on fittings match ANSI/AWW C115/A21.15 and ANSI B16.1 class 125 flanges CEMENT lININg: In accordance with ANSI/AWWA C104/A21.4 -- size 2" - 3" single thickness and sizes 4" - 64" double thickness COATINg: Asphaltic seal coat inside and out in accordance with ANSI/AWWA C104/A21.4 gASkETS: SBR in accordance with ANSI/AWWA C111/A21.11 (see pg. 17) T-BOlTS/NuTS: Low alloy steel in accordance with ANSI/AWWA C111/A21.11 (see pg. 16) APPROvAlS: 4" - 12" Underwriters Laboratories Listed 3" and greater are UL/NSF-61 DIMENSIONS: All dimensions are in inches unless noted otherwise Utility Pipe Fittings and Accessories MEChANICAlJOINT DIMENSIONS NOM. SIZE A DIA.B C DIA.D DIA.F DIA.J DIA.k1 DIA.k2 DIA.l M S Ø X DIA.BOlTS SIZE NO. 2 2.50 2.50 3.39 3.50 2.61 4.75 6.19 6.25 0.58 0.62 0.36 28º¾⅝ x 3 2 3 3.96 2.50 4.84 4.94 4.06 6.19 7.62 7.69 0.58 0.62 0.39 28º¾⅝ x 3 4 4 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 0.60 0.75 0.39 28º⅞¾ x 3 ½4 6 6.90 2.50 8.02 8.12 7.00 9.50 11.06 11.12 0.63 0.88 0.43 28º⅞¾ x 3 ½6 8 9.05 2.50 10.17 10.27 9.15 11.75 13.31 13.37 0.66 1.00 0.45 28º⅞¾ x 3 ½6 10 11.10 2.50 12.22 12.34 11.20 14.00 15.62 15.62 0.70 1.00 0.47 28º⅞¾ x 4 8 12 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 0.73 1.00 0.49 28º⅞¾ x 4 8 14 15.30 3.50 16.40 16.54 15.44 18.75 20.25 20.25 0.79 1.25 0.55 28º⅞¾ x 4 ½10 16 17.40 3.50 18.50 18.64 17.54 21.00 22.50 22.50 0.85 1.31 0.58 28º⅞¾ x 4 ½12 18 19.50 3.50 20.60 20.74 19.64 23.25 24.75 24.83 1.00 1.38 0.68 28º⅞¾ x 4 ½12 20 21.60 3.50 22.70 22.84 21.74 25.50 27.00 27.08 1.02 1.44 0.69 28º⅞¾ x 4 ½14 24 25.80 3.50 26.90 27.04 25.94 30.00 31.50 31.58 1.02 1.56 0.75 28º⅞¾ x 5 16 30 32.00 4.00 33.29 33.46 32.17 36.88 39.12 39.12 1.31 2.00 0.82 20º1 ⅛1 x 6 20 36 38.30 4.00 39.59 39.76 38.47 43.75 46.00 46.00 1.45 2.00 1.00 20º1 ⅛1 x 6 24 42 44.50 4.00 45.79 45.96 44.67 50.62 53.12 53.12 1.45 2.00 1.25 20º1 ⅜1 ¼ x 6 ½28 48 50.80 4.00 52.09 52.26 50.97 57.50 60.00 60.00 1.45 2.00 1.35 20º1 ⅜1 ¼ x 6 ½32 54 { Dimensions Available On Request }60 64 L K1 X J D F Ø 2"-24" = 0.31 in. 30"-64" = 0.38 in.B 2° S M K2 7° 0.12 in.C0.75 in. A M E M B E R Not Included in AWWA C153 gENERAl SPECIFICATIONS 2" - 64" DuCTIlE IRON MEChANICAl JOINT COMPACT FITTINgS REV.07 ® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com Page 3 Joint Restraint Products Stargrip® series 3000 for Ductile Iron Pipe The Stargrip® Mechanical Joint Restraint System is a unique product with a proven design that provides an exceptional restraining system for mechanical joint fittings (AWWA C153 or C110), valves, fire hydrants and all classes of ductile iron pipe. Gland is made from high strength Ductile Iron per ASTM A536, Grade 65-45-12 and is compatible with all • Mechanical Joints conforming to ANSI/AWWA C111/A21.11. The Wedge Assembly is designed with a Break-Off Torque Control Nut that will only break off in one direction, • ensuring proper installation. The Stargrip• ® offers a full 5° deflection through 12" size, 3° on 14"-24", 2° on 30"-36" and 1° on 42"-48". Minimum safety factor of 2:1.• Stargrip• ® sizes 3"-36" are listed with Underwriters Laboratories Inc. and sizes 3"-12" are approved by Factory Mutual Research. The Wedges are heat treated to a minimum of 370 BHN.• The Wedge Assembly is designed to fit specific pipe sizes and is field repairable.• No special tools are required for installation of the Stargrip• ®. Stargrip• ® eliminates tie rods and thrust blocks. Standard gland color is Graphite Black • (RAL 9011). INFORMATION More Adaptable for Field Use SAMPLE SPECIFICATIONS Restrainer mechanism shall be integrated into the design of the follower gland. As the mechanism is activated, multiple wedging action shall be imparted against the pipe increasing its resistance as internal pressure increases. After burial of the restraining mechanism, joint flexibility shall be maintained. The actuating bolt shall be threaded into the restraining wedge and have a 1-1/4" hex operating nut. The operating nut shall be threaded onto the actuating bolt, not swaged or riveted. The restraining twist off nut bolt system shall have a torque-limiting feature designed to break off at preset torque levels, thus insuring proper action of restraining device. Glands shall be manufactured of high strength ductile iron in accordance with ASTM A536 Grade 65-45-12 requirements. The wedge shall be manufactured of high strength ductile iron and be heat treated to a minimum hardness of 370 BHN. Applicable dimensions shall conform to ANSI/AWWA C111/A21.11 and shall be incorporated into the mechanical joint restraint so that the device facilitates use with standard mechanical joint bells. The mechanical joint restraint mechanism shall have a maximum water working pressure of 350 PSI for sizes 3"-16" and 250 PSI for sizes 18" and above. All sizes shall have a minimum safety factor of 2:1 (i.e. twice the maximum pressure rating of the restraint). The mechanical joint restraint mechanism shall be Underwriters Laboratories listed on size 3" through 36" and Factory Mutual Research Approved on size 3"-12". The restraint mechanism shall be Star® Pipe Products Stargrip® series 3000 or an approved equal. FEATURES & ADVANTAGES Mechanical Joint Wedge Action Restraint for Ductile Iron Pipe Patent #5,772,252 Stargrip® series 3000 ® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com Page 4 REV.07 Joint Restraint Products NOM.SIZE MAX PRESSURE RATING (PSI)A B C D E F F W/NUTS TWISTED OFF G NO. OF WEDGES NO. OF T-BOLTS APPROX WT. (LBS) 3 350 4.84 2.40 4.06 6.19 3/4 9.85 8.45 7.69 2 4 6 4 350 5.92 2.40 4.90 7.50 7/8 11.06 9.28 9.15 2 4 8 6 350 8.02 2.40 7.00 9.50 7/8 13.06 11.38 11.15 3 6 12 8 350 10.17 2.51 9.15 11.75 7/8 15.25 13.53 13.40 4 6 17 10 350 12.22 2.51 11.20 14.00 7/8 17.25 15.58 15.92 6 8 24 12 350 14.32 2.51 13.30 16.25 7/8 19.50 12.68 17.90 8 8 34 14 350 16.40 2.91 15.44 18.75 7/8 21.25 19.82 20.25 10 10 49 16 350 18.50 2.91 17.54 21.00 7/8 23.34 21.92 24.83 12 12 56 18 250 20.60 2.91 19.64 23.25 7/8 26.40 24.84 25.25 12 12 59 20 250 22.70 2.67 21.74 25.50 7/8 28.56 27.00 27.50 14 14 75 24 250 26.90 3.50 25.94 30.00 7/8 33.86 32.30 31.54 16 16 139 30 250 33.29 3.49 32.17 36.88 1-1/8 40.12 38.56 39.12 20 20 199 36 250 39.59 3.49 38.47 43.75 1-1/8 46.42 44.86 46.00 24 24 232 42 250 45.79 5.15 44.75 50.62 1-3/8 54.86 53.32 53.12 28 28 400 48 250 52.09 5.15 51.05 57.50 1-3/8 61.16 59.62 59.42 32 32 488 STARGRIP® 3000 SPECIFICATIONS* TECHNICAL INFORMATION *All dimensions in inches except where indicated. Mechanical Joint Wedge Action Restraint for Ductile Iron Pipe Patent #5,772,252 Stargrip® series 3000 ASTM A307A BOLT CARBON STEEL MECHANICAL PROPERTIES TENSILE STRENGTH,MIN KSI ELONGATION IN 2 IN.,MIN, % HARDNESS BRINELL ROCKWELL B MIN MAX MIN MAX 60 18 LESS THAN 3 X DIA 121 241 69 100 3 X DIA AND LONGER … 241 … 100 CHEMICAL PROPERTIES ELEMENT HEAT ANALYSIS PRODUCT ANALYSIS CARBON, MAX 0.29 0.33 MANGANESE, MAX 1.20 1.25 PHOSPHORUS, MAX 0.04 0.041 SULFUR, MAX 0.15 RESULFURIZED STEEL IS NOT SUBJECT TO REJECTION BASED ON PRODUCT ANALYSIS FOR SULFUR A307A BOLTS HAVE A MINIMUM TENSILE STRENGTH OF 60 KSI AND ARE INTENDED FOR GENERAL PURPOSE APPLICATIONS. A307A BOLTS ARE SUPPLIED IN A HEX HEAD PATTERN PER ASME B18.2.1 STANDARD FOR SQUARE AND HEX BOLTS AND SCREWS.THE NUT NORMALLY USED WITH AN A307A BOLT IS AN A563 GR A HEX NUT. NOTE: PROPERTIES AND APPLICATION PARAMETERS ARE TYPICAL AND ARE PRESENTED IN GOOD FAITH BUT NO WARRANTY IS EXPRESSED OR IMPLIED. Red Rubber Commercial grade red rubber ( sbr ) Low cost rubber gasketing – non oil resistant Resistant to air, water, and dilute acids. Temperature range: -20 deg f to +170 deg f Maximum pressure: 150 p.S.I. Tensile strength: 500 p.S.I. Durometer: 70 to 80 shore a Elongation: 200% Red rubber is used in basic low-pressure water applications. It is very inexpensive, and, performs well in light duty service. For additional information please contact the sales office. DISCLAIMER: PROPERTIES AND APPLICATION PARAMETERS SHOWN IN THIS MANUAL ARE PRESENTED IN GOOD FAITH BUT NO WARRANTY IS EXPRESSED OR IMPLIED. FAILURE TO PROPERLY USE GASKET MATERIAL COULD RESULT IN SERIOUS INJURY OR DEATH. ® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com VB - 20 Municipal & Construction Castings VALVE BOXES VER.12.01 VB-0034940 8" VALVE BOX Notes:- Material - Cast Iron Per ASTM A48 Class 30B- Dimensions in Inches ITEM CODE DETAILS VBST940-8W COMPLETE WATER VBST940-8S COMPLETE SEWER WATER SEWER 8.56 0.44 1.38 8.06 3.44 VB-0035940 18" VALVE BOX Notes:- Material - Cast Iron Per ASTM A48 Class 30B- Dimensions in Inches ITEM CODE DETAILS VBST940-18W COMPLETE WATER VBST940-18S COMPLETE SEWER VBST940-18T TOP ONLY VBST940L WATER LID VBST940LS SEWER LIDWATER SEWER 8.06 3.44 11.88 0.31 1.38 9.31 1 6 9.5 1 6 18 AWWA/CC TAPER THREAD INLET BY QUICK JOINT FOR COPPER OR PLASTIC TUBING (CTS) OUTLET VALVE SIZE INLET SIZE OUTLET SIZE VALVELENGTH BODY OUTLETTHREADS APPROX.WT. LBS PARTNUMBER ✓ SUBMITTEDITEM(S)3/4" 3/4" 3/4" 4-19/64" 3/4" Flare Copper 1.6 FB1000-3-Q-NL 3/4" 3/4" 1" 4-7/16" 1" Flare Copper 1.9 FB1000-34-Q-NL 1" 1" 1" 4-31/64" 1" Flare Copper 2.6 FB1000-4-Q-NL 1" 1" 1-1/4" 4-5/16" 1-1/4" Special Thread 3.4 *FB1000-45-Q-NL1-1/4" 1-1/4" 1-1/4" 5-21/32" 1-1/4" Special Thread 4.3 *FB1000-5-Q-NL1-1/2" 1-1/2" 1-1/2" 5-45/64" 1-1/2" Special Thread 5.4 FB1000-6-Q-NL2" 2" 2" 7-1/16" 2" Special Thread 8.2 FB1000-7-Q-NL The Ford Meter Box Company, Inc. P.O. Box 443, Wabash, Indiana U.S.A. 46992-0443 Phone: 260-563-3171 / Fax: 800-826-3487 Overseas Fax: 260-563-0167 www.fordmeterbox.com Submitted By: The Ford Meter Box Company considers the information in this submittal form to be correct at the time of publication. Item and option availability, including specifications, are subject to change without notice. Please verify that your product information is current. 12/02/15 Ballcorp Corporation Stops - (FB1000-xx-Q-NL style) SUBMITTAL INFORMATION Note: Ford recommends using insert stiffeners with plastic pipe or tubing. * 1-1/4" Quick Joint has EPDM spring tip gasket. Fluorocarbon-coated brass ball External Nut Stop Molded Buna-N Spring Tip Gasket provides Hydraulic Seal Stainless Steel Gripper Quick Joint Nut Inlet Solid one piece tee-head and stem Dual EPDM O-rings in the stem AWWA/CC Threads Outlet External Nut Stop Body Outlet Threads Molded EPDM rubber seat with reinforcing ring supports the ball FEATURES • All brass that comes in contact with potable water conforms to AWWA Standard C800 (ASTM B584, UNS C89833) • The product has the letters “NL” cast into the main body for lead-free identification • Certified to NSF/ANSI Standard 61 and NSF/ANSI Standard 372 where applicable • Brass components that do not come in contact with potable water conform to AWWA Standard C800 (ASTM B62 and ASTM B584, UNS C83600, 85-5-5-5) • Ends are integral or secured with adhesive to prevent unintentional disassembly • 300 PSI working pressure Image shown above is an FB1000-4-Q-NL. EPDM O-ring Length JMF Seamless Copper Tube JMF COMPANY IS YOUR CONSOLIDATING SOURCE FOR copper tubing, line sets, copper fittings, push to fit, pex, ball valves, gas valves, plumbing valves, malleable fittings, steel nipples, plastic fittings, brass threaded, brass nipples, flare & compression, gas connectors, water connectors, appliance kits, cord sets and MORE. 2735 62ND STREET COURT, BETTENDORF, IA 52722 • (800) 397-3739 • P (563) 332-9200 • F (563) 332-2799 • JMFCOMPANY.COM JMF Seamless Copper Tube is preferred by plumbing, HVAC and refrigeration professionals who demand the highest quality, appearance, fill rates and largest selection. For safety and reliability, pure copper tubing remains the #1 choice of professional plumbers installing potable water systems. JMF stocks a complete array of popular types and sizes to satisfy the applications listed below. Visit our pricing page at www. jmfcompany.com to view detailed product information on JMF Seamless Copper Tubing. STANDARDS & SPECIFICATIONS • Type K: ASTM B-88 Domestic Water, Service and Distribution, Fire Protection, Solar, Fuel/Fuel Oil, HVAC, Snow Melting, and Oxy C & C • Type L: ASTM 8-88 Domestic Water, Service and Distribution, Fire Protection, Solar, Fuel/Fuel Oil, HVAC, Snow Melting, and Natural Gas • Type M: ASTM B-88 Domestic Water, Service and Distribution, Fire Protection, Solar, Fuel/Fuel Oil, HVAC, and Snow Melting • Type DWV: ASTM B-306 Drain, Waste, Vent, HVAC, and Solar • Utility Grade: Do-It-Yourself Market • ACR: ASTM B-280 Air Conditioning, Refrigeration, Natural Gas and Liquefied Petroleum (LP) Gas • Refrigeration: ASTM B-280 Air Conditioning, Refrigeration, Natural Gas and Liquefied Petroleum (LP) Gas ASTM B-88 COPPER WATER TUBE, TYPE K, L M • Copper tube (Alloy 12200) has been evaluated by Underwriters Laboratories, Inc. To ANSI/NSF Standard 61 for use in drinking water supplies of pH 6.5 and above. Drinking water supplies which are less than pH 6.5 may require corrosion control to limit leaching of copper into the drinking water. • Copper tube has been NSF classified by Underwriters Laboratories, Inc. only to ensure that specific analyzed samples met regulatory requirements. ASTM B-819 COPPER TUBE FOR MEDICAL GAS SYSTEMS • Manufactured tubes up to and including 2 1/8” are plugged and charged with nitrogen following the cleaning operation ASTM B-280 COPPER TUBE FOR AIR CONDIDTIONING AND REFRIGERATION FIELD SERVICE • Manufactured straight length hard tubes up to and including 2 1/8” are plugged and charged with nitrogen following the cleaning operation. All tubes up to and including 8 1/8” are manufactured to the cleanliness requirements of 0.0035 g/ft² maximum residue as required by B-280/B-819. ASTM B-306 COPPER DRAINAGE TUBE (DWV) MATERIALS • Tubing is a minimum of 99.99% pure copper tube (Alloy 12200) • Tube supplied meets or exceeds all applicable ASTM and Industry standards FEATURED ITEMS & APPLICATIONS • PRO-TRACE ® HF-CCS PE30 is used for tracer wire applications not exceeding 30 Volts. Tracer wire is used to conductively locate buried utility lines for the gas, water, sewer, telecommunication, and electrical markets. • PRO-TRACE ® HF-CCS PE30 is designed to embody the flexibility, memory, and feel of copper. It also has a 43% higher break-load, minimizing damage during installation and while in service. Equal to copper in signal tracing performance. It simply outperforms copper tracer wire. Designed for open-trench and plow-in installations using 1 wire. • Considerably lower in cost and great price stability compared to copper. • RoHS Compliant and works with connectors you already use. Tracer Wire • High-Flex Copper Clad Steel (HF-CCS) • 21% IACS Conductivity • Corrosion ResistantHigh-Density, High Molecular Weight Polyethylene (HMWPE-HDPE) Insulation • Moisture, Chemical, and Oil ResistantImpact, Crush, and Abrasion Resistant • RoHS Compliant • Direct Burial Rated • 30 Volts HF-CCS PE30 ( HIGH-FLEX / OPEN-TRENCH ) Applications and Information PRO-TRACE ® HF-CCS PE30 conductors meets or exceeds all applicable ASTM specifications, and requirements of the National Electrical Code. • ASTM B910 / B190M: Standard Specification for Annealed Copper-Clad Steel Wire • ASTM B170: Standard Specification for Oxygen-Free Electrolytic Copper • ASTM D1248: Standard Specification for Polyethylene Plastics Extrusion Materials For Wire and Cable Standards and References PRO-TRACE ® HF-CCS PE30 is a flexible, copper-clad steel tracer wire. A low carbon steelcore, metallurgically bonded with a copper cladding, that is uniform and continuous, creating a bi-metal conductor that acts as one and is corrosion resistant. Special annealing processes are performed during the cladding process giving HF-CCS the flexibility and feel of copper, but 43% higher in strength which means less breaks then copper tracer wire. PRO-TRACE ® HF-CCS PE30 uses a 30 mil, high-density, high molecular weight polyethylene (HDPE) insulation. HDPE provides an excellent balance of surface smoothness, processing ease and electrical consistency. HDPE provides superior strength against underground elements that help prevent accidental breaks caused buy rocks in shifting soil conditions. Construction Tracer wire for open-cut installation shall be a 12 AWG solid, PRO-TRACE® HF-CCS PE30. Conductor shall be annealed, 21% IACS, copper-clad steel, utilizing a AISI 1006 low carbon steel core with minimum break load of 282 lbs or 55,000 psi (required to meet break load, flexbility, and ASTM B910). Conductor shall be extruded with a 30 mil, high density, high molecular weight polyethylene (HMW-HDPE) persuant to ASTM D1248. Tracer wire shall be rated for direct burial use at 30 volts and RoHS compliant. Tracer wire shall be PRO-TRACE® HF-CCS PE30 as manufactured by Pro-Line Safety Products. Specification Example “PRO-TRACE ® HF-CCS -- FLEXIBILITY & STRENGTH -- IT’S THE FUTURE OF TRACER WIRE” PRO-TRACE ® is a registered trademark of Pro-Line Safety Products Co. Specification Updated: 1.4.2017 12:03:00 CST www.prolinesafety.comPRO-TRACE ® HF- CCS PE30 TRACER WIREPRO-TRACE® HF-CCS30 MIL HDPE TRACER WIRE PRO-TRACE ® HF- CCS PE30 TRACER WIRE1099 ATLANTIC DRIVE, UNIT 1WEST CHICAGO, IL 60185Ph: 800.554.3424 • Fx: 630-876-1038www.prolinesafety.com Specification Updated: 1.4.2017 12:03:00 CST TABLE 1 : CONDUCTOR (Physical, Mechanical and Electrical Properties) PROPERTY 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 8 AWG Conductor Type HF-CCS HF-CCS HF-CCS HF-CCS HF-CCS HF-CCS Conductor Temper Annealed Annealed Annealed Annealed Annealed Annealed Steel Grade AISI 1006 AISI 1006 AISI 1006 AISI 1006 AISI 1006 AISI 1006 Copper Grade UNS C10200 UNS C10200 UNS C10200 UNS C10200 UNS C10200 UNS C10200 Rated Break Load (Minimum)70 lbs 111 lbs 177 lbs 282 lbs 448 lbs 713 lbs Rated Tensile Strength (Minimum)55,000 psi 55,000 psi 55,000 psi 55,000 psi 55,000 psi 55,000 psi Elongation (ASTM B869)≥ 15.0 %≥ 15.0 %≥ 15.0 %≥ 15.0 %≥ 15.0 %≥ 15.0 % Nominal Copper Thickness ( % of Diameter )3.0 %3.0 %3.0 %3.0 %3.0 %3.0 % Nominal Copper Weight ( Per 1,000’ )13.0 %13.0 %13.0 %13.0 %13.0 %13.0 % Nominal DC Resistance 30.399 ohms 19.119 ohms 12.024 ohms 7.562 ohms 4.756 ohms 2.991 ohms TABLE 2 : INSULATION & PRINTING (Physical, Mechanical and Electrical Properties) TEST DESCRIPTION ASTM STANDARD TYPICAL VALUES Density @ 23°C ASTM D1505 0.945 g/cm3 Melt Flow Rate ASTM D1238 0.70 g/10 min Tensile Strength ASTM D638 3,400 psi Tensile Strength Retention ASTM D638 90% after 48 hours @ 100°C Tensile Elongation ASTM D638 500% Tensile Elongation Retention ASTM D638 90% after 48 hours @ 100°C Environmental Stress Cracking ASTM D1693 0 failures @ 48 hours Thermal Stress Cracking ASTM D2951 0 failures @ 96 hours Brittleness Temperature ASTM D746 -76°C Melting Temperature ASTM D3418 260°C Oxidative Induction Time ASTM D3895 170 min @ 200°C Dielectric Constant ASTM D1531 2.32 @ 1 MHz Dissipation Factor ASTM D1531 0.00006 @ 1 MHz DC Volume Resistivity @ 23°C ASTM D257 > 1 x 1015 ohm-cm TABLE 3 : ORDERING INFORMATION (Weights, Measurements, and Packaging) PRODUCTPART NO.PRODUCTDESCRIPTION RATEDBREAKLOAD RATEDTENSILESTRENGTH HDPEINSULATIONTHICKNESS NOMINALO.D. APPROX. WEIGHTPER 1,000 FT STANDARDPACKAGESCCS WEIGHT FINISHEDWEIGHT PRO-TRACE HF-CCS PE30 TRACER WIRE -- OPEN-CUT, PLOW-IN, BLOW-IN 74418.XXXX 18 AWG HF-CCS PE30 70 lbs 55,000 psi 0.030”0.101”4.4191 7.14 500’ / 1000’ / 2500’ 74416.XXXX 16 AWG HF-CCS PE30 112 lbs 55,000 psi 0.030”0.111”7.0219 10.15 500’ / 1000’ / 2500’ 74411.XXXX 14 AWG HF-CCS PE30 177 lbs 55,000 psi 0.030”0.124”11.1800 14.82 500’ / 1000’ / 2500’ 74412.XXXX 12 AWG HF-CCS PE30 282 lbs 55,000 psi 0.030”0.141”17.7644 22.05 500’ / 1000’ / 2500’ 74413.XXXX 10 AWG HF-CCS PE30 448 lbs 55,000 psi 0.030”0.162”28.2537 33.35 500’ / 1000’ / 2500’ 74414.XXXX 8 AWG HF-CCS PE30 713 lbs 55,000 psi 0.030”0.189”44.9297 51.05 CUSTOM ORDER PRO-TRACE ® ● 12 AWG SOLID HF-CCS ● 30 MIL HDPE ● HIGH-FLEX TRACER WIRE (282 LBS) ● 30V ● DIRECT BURAL ● CAUTION GAS LINE BELOW INSULATION COLOR AND REEL SIZE COLOR 500’ REEL 1000’ REEL 2500’ REEL BLACK 0132 0141 0147 BLUE 0232 0241 0247 BROWN 0332 0341 0347 GREEN 0532 0541 0547 ORANGE 0632 0641 0647 PURPLE 0832 0841 0847 RED 0932 0941 0947 WHITE 1132 1141 1147 YELLOW 1232 1241 1247 *** Some colors and sizes may be subjet to mins *** REEL AND PACKAGING INFORMATION SIZE LENGTH MATERIAL REELDIMENSION ARBORHOLE PALLETQUANTITY 14 AWG 500 PLYWOOD or PLASTIC 8” x 4”1.5”162,000 FT 1000 PLYWOOD or PLASTIC 8” x 9”1.5”180,000 FT 2500 PLYWOOD or PLASTIC 12” x 6”1.5”180,000 FT 12 AWG 500 PLYWOOD or PLASTIC 8” x 4”1.5”126,000 FT 1000 PLYWOOD or PLASTIC 8” x 9”1.5”108,000 FT 2500 PLYWOOD or PLASTIC 12” x 9”1.5”120,000 FT 10 AWG 500 PLYWOOD or PLASTIC 8” x 6”1.5”72,000 FT 1000 PLYWOOD or PLASTIC 12” x 6”1.5”80,000 FT 2500 PLYWOOD or PLASTIC 12” x 12”1.5”80,000 FT *** Custom length reels are availalbe upon request, some restrictions may apply ****** Bulk reels up to 60,000' are available, some restrictions may apply *** FEATURES • All brass that comes in contact with potable water conforms to AWWA Standard C800 (ASTM B584, UNS C89833) • The product has the letters “NL” cast into the main body for lead-free identification • Certified to NSF/ANSI Standard 61 and NSF/ANSI Standard 372 where applicable • Brass components that do not come in contact with potable water conform to AWWA Standard C800 (ASTM B62 and ASTM B584, UNS C83600, 85-5-5-5) • Body design provides octagonal wrench flats for proper installation MALE IRON PIPE THREAD BY QUICK JOINT FOR COPPER OR PLASTIC TUBING (CTS) Quick Joint NutStainless Steel GripperMale Iron Pipe Threads Iron Pipe Size Length The Ford Meter Box Company, Inc. P.O. Box 443, Wabash, Indiana U.S.A. 46992-0443 Phone: 260-563-3171 / Fax: 800-826-3487 Overseas Fax: 260-563-0167 www.fordmeterbox.com Submitted By: The Ford Meter Box Company considers the information in this submittal form to be correct at the time of publication. Item and option availability, including specifications, are subject to change without notice. Please verify that your product information is current. 03/17/16 Quick Joint Size Molded Buna-N Spring Tip Gasket Provides Hydraulic Seal External Nut Stop Quick Joint Coupling - (C84-xx-Q-NL style) SUBMITTAL INFORMATION DESCRIPTION LENGTH APPROX.WT. LBS PARTNUMBER ✓ SUBMITTED ITEM(S)MALE IRON PIPE Q.J. FOR CTS1/2" 1/2" 2" .5 C84-11-Q-NL3/4" 1/2" 2-7/32" .5 C84-31-Q-NL3/4" 5/8" 2-1/4" .6 C84-32-Q-NL 3/4" 3/4" 2-1/4" .6 C84-33-Q-NL 3/4" 1" 2-3/8" .7 C84-34-Q-NL 1" 3/4" 2-19/32" .7 C84-43-Q-NL1" 1" 2-9/16" .8 C84-44-Q-NL1" 1-1/2" 2-9/16" 1.5 C84-46-Q-NL1-1/4" 1-1/4" 2-5/8" 1.4 * C84-55-Q-NL 1-1/2" 1-1/2" 3" 1.8 C84-66-Q-NL 2" 2" 3-1/4" 2.3 C84-77-Q-NL Note: Ford recommends insert stiffeners when using plastic pipe or tubing. * 1-1/4" Quick Joint has EPDM spring tip gasket. FEATURES • All brass that comes in contact with potable water conforms to AWWA Standard C800 (UNS NO C89833) • The product has the letters "NL" cast into the main body for proper identification • Brass components that do not come in contact with potable water conform to AWWA Standard C800 (ASTM B-62 and ASTM B-584, UNS NO C83600 - 85-5-5-5) • Saddle Nuts hold the meter in place for tightening • Bracing Eye is standard on all 70 Series Coppersetters • Tie Bar is standard for 21" and taller Coppersetter heights (74 Series) • 1-1/8" Copper Risers provide more flow capacity • All Ford Setters are assembled with lead-free solder • Copper conforms to ASTM B-88, Copper Alloy #122 QUICK JOINT FOR COPPER OR PLASTIC TUBING (CTS) INLET AND OUTLET The Ford Meter Box Company, Inc. P.O. Box 443, Wabash, Indiana U.S.A. 46992-0443 Phone: 260-563-3171 / Fax: 800-826-3487 Overseas Fax: 260-563-0167 http://www.fordmeterbox.com Submitted By: The Ford Meter Box Company considers the information in this submittal form to be correct at the time of publication. Item and option availability, including specifications, are subject to change without notice. Please verify that your product information is current. 03/12/13 70 Series Coppersetter - (VBH74-xxW-44-44-Q-NL style) SUBMITTAL INFORMATION Height Angle BallValve Bracing Eye Quick JointOutletQuick JointInlet 1" meter ANGLE BALL VALVE BY ANGLE CHECK VALVE (1" METER) Note: Ford recommends using insert stiffeners with plastic pipe or tubing Coppersetter Part Number Service Line Size Angle Check Valve Tie Bar for 21" and Taller Heights HEIGHT(INCHES)APPROX.WT. LBS.CATALOG NUMBER ✓ SUBMITTED ITEM(S) 10 9.2 VBH74-10W-44-44-Q-NL 12 9.3 VBH74-12W-44-44-Q-NL15 9.6 VBH74-15W-44-44-Q-NL18 9.9 VBH74-18W-44-44-Q-NL21 11.4 VBH74-21W-44-44-Q-NL 24 11.8 VBH74-24W-44-44-Q-NL 27 12.1 VBH74-27W-44-44-Q-NL 30 12.4 VBH74-30W-44-44-Q-NL33 12.7 VBH74-33W-44-44-Q-NL36 13.0 VBH74-36W-44-44-Q-NL39 13.3 VBH74-39W-44-44-Q-NL 42 13.6 VBH74-42W-44-44-Q-NL INLET OUTLET 1" (CTS) Q.J. 1" (CTS) Q.J. Municipal Water Meter Boxes and Covers Heavy Wall – Rectangular - MSBC & MSBCF Series Delivering Reliability Heavy Wall - Rectangular : MSBC & MSBCF Series MSBC & MSBCF Available Covers Ductile Iron Polymer Concrete HDPE Structural Foam Carson brand MSBC and MSBCF meter boxes provide a superior alternative to traditional thin walled rectangular plastic boxes, and a light weight alternative to concrete in almost every application. Made with our patented co-molded wall process, these boxes have strong side walls a minimum of .550” thick that provide outstanding crunch resistance. The unique bright white interior makes meter reading easier and faster. An anti-settling flange helps keep the meter box stable in sandy or soft soil. Our MSBCF boxes feature a paving flange at the top of the meter box designed to provide extra support in concrete or pavement. Available in a variety of sizes, colors and depths. The Carson brand offers a wide range of cover options in a variety of materials; ductile and cast iron, HDPE Structural foam and polymer concrete. Our covers have load ratings from pedestrian to 20,000 lbs with options such as custom colors, markings and AMR/Radio Read ready covers. MSBCF MSBC 25,000 lb wheel load rated • with suitable cover Standard concrete sizes• Integrated paving flange• 15,000 lb wheel load rated • with suitable cover Standard concrete sizes• Expanded base for more • room Oversized max-view doors• 20,000 lbs wheel load rated• Retractable lifting devices• Excellent skid resistance• Load ratings to H20 (44,600 lbs)• Radio read compatible• Lightweight and strong• Cost effective• Our product line is constantly growing! Don’t see what you need? Call us. It may already be available! oldcastleprecast.com/enclosuresolutions 4”1.25” 0.5” 0.5” 0.550”Mimimum3” Short Side View Long Side ViewTop View 3” 4” 0.75” 1.25” 0.550”Minimum Short Side View Long Side View Top View MSBCF Series *All dimensions and weight are subject to change without notice MSBC Series Typical Specifications: The meter box shall be high-density Polyethylene of one-piece molded construction for durability and impact strength and shall have a wall thickness of no less than .550”. The meter box, with a ductile iron cover installed, shall be able to bear a 20,000 lb. load in a wheel load (H-20) style test. Meter box shall be able to withstand a 200 lb. side load applied with a 4” x 4” plate 1” down from the top center of the box, without deflecting more than 1”. The meter box shall be black on the exterior to prevent UV degradation and bright white on the interior to reflect light and ease meter reading and service. The box shall be designed in such a way as to have an integral flange, no more than 3” from the top to support the box in concrete, paving or soil, and a bottom flange a minimum of 1” wide to help retard settling. The box shall have removable pre-cut pipe entry areas, 3” wide x 4” high, located on the center of each end (short side) of the box for single meter installations and 3 pre-cut pipe entry areas (single in, dual out) for dual meter installations. The box shall be designed in such a way as to be securely stackable and shall be available in 12” and 18” heights as installation conditions may require. The box shall weigh no more than listed weight for each meter size for safety and ease of handling, transport and installation. All dimensions shall be in accordance with the above drawings for the appropriate size meter. The meter box shall be MSBCF as manufactured by Oldcastle Precast Enclosure Solutions or equal. Typical Specifications: The meter box shall be high-density Polyethylene of one-piece molded construction for durability and impact strength with dimensions as shown in the referenced drawing. The meter box must have a minimum wall thickness of .550” and have been tested to withstand a 15,000 lb. vertical load freestanding and a 200 lb. side load, applied with a 4” x 4” plate 1” down the top center of the box, without deflecting more than 1”. All edges shall be clean and smooth for safety during handling and installation. Inner and outer walls are to be smooth with a bright white interior to ease meter reading with a black exterior to retard UV degradation. The meter box shall have an antisettling flange on the bottom for stability and pre-molded pipe entry areas on each end. The box shall weigh no more than listed weight for each meter size for safety and ease of handling, transport and installation. The meter box shall be MSBC style as manufactured by Oldcastle Precast Enclosure Solutions or equal. (800) 735-5566 SKU Number Model Number A (in.) B (in.) C (in.) D (in.) E (in.) F (in.) Weight (lbs) 10152022 MSBCF1015-12XL 10.5 15.5 12 10 13.5 15.75 13 10202001 MSBCF1020-12 10.625 20.75 12 10.25 18.75 17 11182010 MSBCF1118-12XL 11.25 18.125 12 10.125 17.375 18.875 15 11182030 MSBCF1118-15XL 14.5 18.375 15 9 15.75 21 17 11182014 MSBCF1118-18XL 11.25 18.125 18 10.125 17.375 18.875 19.5 13242036 MSBCF1324-12XL 13.75 23.1875 12 12.125 21.5 23.125 18 13242037 MSBCF1324-18XL 13.75 23.1875 18 12.125 21.5 23.125 22.5 14162004 MSBCF1416-12 14.5 16.5 12 13.5 14.5 14 15272001 MSBCF1527-12XL 15.75 26.875 12 13.5 25 27.25 21.5 15272002 MSBCF1527-18XL 15.75 26.875 18 13.5 25 27.25 24 15272005 MSBCF1527-36XL 15.75 26.875 36 13.5 25 27.25 48 17302060 MSBCF1730-12XL 17.75 30.75 12.25 16.625 28.5 30.375 23 17302044 MSBCF1730-18XL 17.625 30.5 18 16 28.75 30.75 27 SKU Number Model Number A (in.) B (in.) C (in.) D (in.) E (in.) Weight (lbs) 10152019 MSBC1015-12 10.25 15.5 12 15.5 20.75 13 11182006 MSBC1118-12 11.25 18.125 12 16.75 23.125 18 11182007 MSBC1118-26 11.25 18.125 26 16.75 23.125 30 14162003 MSBC1416-12 14.5 16.5 12 17 17.5 14 13242034 MSBC1324-12 13.75 23.1875 12 19 27.625 25 17302043 MSBC1730-18 17.625 30.5 18 22.875 23 40 © 2009 Oldcastle Precast, Inc. 050-0409 Oldcastle Precast Enclosure Solutions Oldcastle Precast has combined the products of Carson, Christy and Synertech to form Oldcastle Precast Enclosure Solutions, one of the largest, most innovative manufacturers in the world of enclosure products made from concrete, polymers and plastics. With a nationwide network of facilities, our products are always close at hand. Oldcastle Precast Enclosure Solutions is the global leader with the strongest, most durable materials using leading-edge technologies for designing, manufacturing and supplying enclosure products for the protection of municipal water, irrigation, electric, telecommunications, cable and transportation infrastructures. oldcastleprecast.com/enclosuresolutionsDelivering Reliability (800) 735-5566