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HomeMy WebLinkAbout1987 CH2M Report - Rehabilitation of Well No. 5.pdfREPORT NO. 1 OF FOUR REHABILITATION OF CITY OF RENTON WELL NO. 5 February 19, 1987 City Project CAG-070-86 'Is B. S^ic;^r Prepared by CH2M HILL NORTHWEST, INC. Bellevue, Washington 822077.AO se6105/030/l REPORT NO. 1 OF FOUR REHABILITATION OF CITY OF RENTON WELL NO. February 19, 1987 (City Project CAG-070-86) INTRODUCTION Under an agreement for engineering services dated Novem ber 25, 1986, between the City of Renton and CH2M HILL NORTHWEST, INC., the consultant undertook to perform seven basic tasks, which are all enumerated in Exhibit A to the agreement. This first project report addresses Task 1, Sub- tasks "a" through "d," Well Rehabilitation Study. Well No. 5 has been previously evaluated by R. W. Beck and Associates and their subconsultant. Converse Consultants. R. W. Beck submitted a report to the City dated November 1983 (Task 1—Summary) with a November 16, 1983, report by Converse Consultants as an appendix. A second undated re port by R. W. Beck (Task 2—Summary Report) with a March 30, 1984, report by Converse Consultants as an appendix was also submitted to the City. Well No. 5 consists of an existing production casing and screen assembly from which the pumping equipment has been removed. The well was taken out of service in the 1960's because it pumped sand and the water contained unacceptable levels of H-S and manganese. The goal is to rehabilitate the well to deliver a minimum of 1,000 gallons per minute (gpm) of water with a quality that, after cost-effective treatment and/or blending with water derived from other city sources, will be suitable for delivery to water customers. The City has provided copies of the Beck reports and field survey data. It is agreed in the engineering contract that CH2M HILL can rely upon the accuracy and adequacy of the items provided to the consultant. A well inspection video tape also has been made available. As-constructed details of the well are shown in Converse Consultant's Drawing No. 1 included as an appendix to this report. In the course of our work we have reviewed the Beck reports, viewed the video tape, and held telephone conversations with local well drillers to discuss possible rehabilitation methods and order-of-magnitude costs. Three rehabilitation alternatives have been developed. We have been directed by the City that the alternative of drilling a completely new well is not to be considered. The following sections dis cuss the alternatives. se6105/024/l REHABILITATION ALTERNATIVES WELL REDEVELOPMENT We recommend that the well be redeveloped. This is strongly favored over other alternatives because the risk of damaging the well is very low. There also are no available data to confirm that an intensive development program has ever been attempted. Development procedures should include surging or hydraulic jetting, and chemical treatment. Item WELL REDEVELOPMENT Estimated Unit Cost ($) Cable-Tool Rig and Crew Chemicals (polyphosphate) 100/hour 600 Estimated Estimated Number of Units 115 1 TOTAL Cost ($) 11,500 600 12,100 Note: All costs quoted in this report are order-of-magnitude and primarily for comparing alternatives. They do not include engineering, administration, or other charges. The well development work would be primarily to reduce the sand content to acceptable levels. It would not include test pumping to determine the reliable capacity of the well. If well development fails to reduce sand content to accept able levels, then structural changes to the well must be considered. REMOVAL OF EXISTING SCREEN AND RISER AND REDRILLIN6 LOWER SECTION OF WELL Removing the existing, apparently improperly sized screen sections and/or sand pack and replacing them with more appropriate ones is an excellent rehabilitation alternative if it can be achieved. Removal of the 12-inch screen and riser could be attempted by pulling with a pipe smaller than 12 inches in diameter, sand locked inside the 12-inch screen assembly. Angular sand particles placed in the screen assembly form the struc tural connection between the two pipes. A rubber packer or strips of burlap attached to the lower end of the pulling pipe holds the sand in place. Two or three slots are cut near the end of the pulling pipe so that the sand joint can be loosened by backwashing if the attempt is not successful. After removing the existing screens, the well bore below the se6105/024/2 20-inch production casing would be redrilled, geophysically logged, and properly sized screens and gravel pack (if re quired) installed. There are two advantages to this method: (1) if successful, the chances of constructing a sand-free well of the desired yield are good; (2) the cost of an unsuccessful attempt is relatively low (approximately $6,500). There is a risk, however, that if the 12-inch screen assembly begins to move it could become lodged at a higher elevation. If this occurs, the well could be damaged beyond repair. REMOVAL OF EXISTING SCREENS Item Removing screen Redrilling borehole Mob-demob Twelve-inch stainless steel continuous-slot screen Twelve-inch steel riser 12 X 20 neoprene packer assembly Sand pack Bentonite pellets Miscellaneous Development Geophysical logging Estimated Unit Cost ($) 100/liour iOO/hour 1,500 175/foot 17/foot 500 5/foot 30/bucket 100/hour 2,500 Estimated Number of Units 50 hours 50 hours 1 40 feet 70 feet 100 feet 2 buckets 40 hours 1 TOTAL Estimated Cost ($) 5,000 5,000 1,500 7,000 1,190 500 500 60 1,000 4,000 2,500 28,250 Unsuccessful Attempt Removing screen Mob-demob 100/hour 1,500 50 hours 1 5,000 1,500 TOTAL 6,500 INSTALLATION OF 8-INCH SCREEN ASSEMBLY INSIDE EXISTING 12-INCH SCREENS AND RISER Setting a new 8-inch screen and riser assembly inside the existing 12-inch screens and riser pipe has been suggested as a rehabilitation alternative by R. W. Beck/Converse Con sultants. Converse Drawing No. 4 is attached as an appendix to this report. We agree that this is a legitimate alterna tive. The screen and sand pack should be sized only after obtaining a sample of the sand entering the well bore. This se6105/024/3 sample would be available if the well redevelopment alterna tive was attempted first. If the well redevelopment alter native is not considered, then the well should be pumped to obtain a sand sample for grain size analysis. Every effort to redevelop the lower screened section should be made prior to installation of the 8-inch screen assembly because it reportedly contributes 55 percent of the well yield (R. W. Beck/Converse). Results presented in the pre vious investigations indicate that the fine sand bed from 359 to 365 feet below land surface (reported) is a likely source of sand for the lower screen located between 366 and 376 feet below surface. Converse Consultants report the lower 5 feet of the deeper screen is also plugged and could not be developed. The 1984 Converse report contains (pages 10 through 14) a discussion of the factors to be considered and the risks to be assessed in installing a new 8-inch screen within the existing 12-inch screen. Their discussion should be re viewed by the City before this alternative is attempted. Item NEW 8-INCH SCREEN Estimated Unit Cost ($) Setting screen Mob-demob Eight-inch Stainless steel continuous-slot screen Sand pack Bentonite pellets Development Miscellaneous 8 X 20 neoprene packer assembly 100/hour 1,500 90/foot 5/foot 30/bucket 100/hour 500 Estimated Number of Units 50 hours 1 30 feet 100 feet 2 buckets 40 hours Estimated Cost ($) 5,000 1,500 2,700 500 60 4,000 1,000 500 TOTAL 15,260 WATER QUALITY OTHER THAN SAND CONTENT Samples of well water obtained by Converse Consultants in November 1983 and tested by Lauck's Testing Laboratories showed high iron, manganese, and turbidity. The possibility of a reduction in each by more continuous pumping is men tioned in the R. W. Beck Task 1 report. Further review of the well water under actual pumping conditions was recom mended by Beck. The Task 2 report on pages 2 through 10 contains a detailed discussion of water quality, other than sand content, and possible treatment methods. This section should be reviewed by the City prior to selection of treat ment alternatives. se6105/024/4 No further water samples have been taken since those of February 1984 Which are the basis of the above-mentioned discussion^ Under these circumstances we are unable to make treatment recommendations and suggest that this element of work be postponed until the well is rehabilitated and tested. At that time more water samples can be obtained for examination. SUMMARY This report describes rehabilitation alternatives to reduce the sand content of water produced from Well No. 5. The dilemma faced in well rehabilitation design is the uncer tainty of the exact elevations and grain sizes of geologic materials recorded on the well log. This problem is not uncommon in water well construction and is caused by mixing of materials downhole and uncertainty of elevation datum. There is no guarantee that the the alternatives presented will lower the sand content of the discharge water to acceptable levels and/or achieve the minimum desired pumping rate of 1,000 gpm. The first step of the rehabilitation effort should be an earnest attempt at removing sand from the formation by surging or hydraulic jetting and chemical treatment. If development fails to lower the sand produc tion to acceptable levels, either the existing 12-inch screen and riser assembly must be removed and replaced or a new 8-inch screen and riser assembly must be installed inside the existing 12-inch assembly. The relative merits of these alternatives and their order-of-magnitude costs are summarized below. Alternatives Chances of Successfully Completing Alternative Chances of Lowering Sand Content and Maintaining Yield of IfOOP gpm Chances of Damaging Well Approximate Cost ($) (a) Redevelopment (b) Remove existing screen and install 12-inch screen and riser High Moderate Moderate Very Low 12,000 High Moderate (unsuccessful) 6/500 (if successful) (successful) 28/250 (c) Eight-inch liner screen and riser High Moderate Low 15/000 Note: Costs are order-of-magnitude and do not include engineering/ administration/ or other charges. se6105/024/5 RECOMMENDATIONS We recommend that the well be redeveloped (Alternative 1). If this is unsuccessful, then the existing 12-inch screen and riser pipe should be pulled and a new 12-inch screen assembly installed (Alternative 2). We recommend Alterna tive 2 because the moderate risk of failure of Alternative 2 is offset by the higher probability of successfully reducing sand and maintaining yield. se6105/024/6